Metrology Lab Manual AU 2017 Regulations
Metrology Lab Manual AU 2017 Regulations
Metrology Lab Manual AU 2017 Regulations
Apparatus required
Description:
Description The setup is designed to study the free or forced vibration of a spring mass system
either damped or undammed condition. It consists of a mild steel flat firmly fixed at one end through a
grunion and in the other end suspended by a helical spring the grunion has got its bearings fixed to a
side member of the frame and allows the pivotal motion of the flat and hence the vertical motion of a
mass which can be mounted at any position along the longitudinal axis of excitation force during the
study of forced vibration experiment. The experiment consists of mass unit is also called the exciter and
its unbalanced mass can create an We feels mounting unbalanced dines. The magnitude of the mass of
the exciter can be varied by adding extra weight, which can be screwed at the end of the exciter
Formula used
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OBSERVATION:
CALCULATION:
1. Stiffness
load N
K or S = = N/m
deflection Δ
Fn (Ther.) =
1 √ g ( HZ )
2π √s
4. Percentage of errors:
T h ertical−practical value
×100
T h ertical value
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Procedure
Determination of spring stiffness
1. Fix the top bracket at the side of the scale and insert one end of the spring on the
4.Add the weight and observe the change in deflection with this determine spring stiffness.
Graph:
Load vs Experimental natural frequency
1. Add the weight and make the spring to oscillate for 10 times
2. Note the corresponding time taken for 10 oscillations and calculate time
Result:
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Thus the longitudinal under dumping natural frequency of an given open coil helical spring mass
specimen Boss conducted and the frequency in ________ HZ for the mass of 50 kg.
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OBSERVATION:
Constant. = 2.45
Density. = 6mm
Tabulation:
First node:
Second node:
Calculation:
First node:
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EX NO: ________ WHIRLING OF SHAFT
DATE: __/__/____
Aim:
To determine theoretically the critical speed of the given shaft with the given end conditions
Description:
The speed at which the shaft runs so that additional deflection of the shaft from the axis of rotation
becomes infinite is known as critical speed.
Normally the Centre off gravity of a loaded shaft will always displace from the axis of rotation
although the amount of displacement may be very small. As a result of this displacement, the Centre
of gravity is subjected to a centripetal acceleration as soon as the Shaft begins to rotate. The inertia
force acts radially outwards and bend the shaft. The bending of shaft not only depends upon the value
of eccentricity, but also depends upon the speed at which the shaft rotates.
Formula used:
Were,
√
fn = K EgI and N= fn X 60
wl 4
K= constant (2.45)
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W = 1.51 N
π 4
3. I = × ( 0.003 )
4
= 3.06×10^-11 m^4
4. fin=K
√ EgI
w l4
=2.45
√
fin = 15.67 HZ
( 2.06 ×1011 ) ( 9.81 ) ( 3.06 ×10−11 )
( 1−51 ) ( 14 )
Second Node:
4. fin=K
√ EgI
w l4
=2.45
√
fin = 16.85 HZ
( 2.06 ×1011 ) ( 9.81 ) ( 6.35 ×10−11 )
( 2.71 ) ( 14 )
fn = 16.85 HZ
N = fn ×60 = 16.85 × 60
= 1011.5 RPM
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Result:
First node:
Second note:
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S. Speed No. of Force Transmission Force Exceed Transmission ability
No: (RPM) LED (N)
1 460 1
2 480 2
3 500 3
4 540 4
5 560 5
6 650 6
7 860 7
8 900 8
9 960 7
10 1020 6
11 1050 5
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OBSESSION:
6. No. Of turning = 8
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EX NO: _________ VIBRATION TABLE
DATE: __/__/____
Aim:
To determine the transmissibility ratio using vibrating table
Apparatus required:
1. vibration table
2. masses
3. speed controller
Procedure:
1. Fix the mass to the vibration table
2. Start the motor observe the vibration of the table and deflection
of the table.
Formulae used:
Initial velocity, V1= 2πR1N / 60 (m/s)
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CALCULATION:
( )
2
2 ( 3.14 )( 460 )
= 0.15 ( 0.005 )
60
= 0.120 N
force transmition
3. Transmissibility ratio =
force excited
0.125
¿
0.120
T = 1.04
4. Spring stiffness K = (80 ×10 9 ×(0.003)4 ¿ /(8 ×0.013 ×8)
K = 67500 N/m
5. Natural frequency w=
√ √
m
k
=
6. Theoretical critical speed = ω n
67500
7.5
=94.86 RPM
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Normal acceleration, an = V2 2/R2. (m/s²)
2
mV 2
Centrifugal force F=
R2N
Mass moment of inertia I= MR
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Result:
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Thus, the natural frequency and critical speed is determined by give vibration table.
OBSERVATION TABLE 1:
OBSERVATION TABLE 2:
1
2
3
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Ex. No: __________ B) TWO ROTOR SYSTEM (Un-Damped)
Date: __ /__ /____
AIM:
To study the free vibrations of two rotor system and to determine the natural frequency of vibration
theoretically and experimentally.
APPARATUS REQUIRE:
1. Stop watch
2. Loads
3. Shaft
4. Fly wheel
5. Measuring tape
6. Spanner
7. Slider
DESCRIPTION:
Fig No.9 shows the general arrangement for carrying out the experiment. Two disc having different mass
moment of inertia are clamped one at each end of shaft by means of collect and chucks. Attaching the
cross-lever weights can change Mass moment of inertia of any disc. Both discs are free to oscillate in the
ball bearings. This provides negligible damping experiment.
SPECIFICATION:
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CALCULATION:
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PROCEDURE:
1. Fix two discs to the shaft and fit the shaft in bearings.
4. Fit the cross arm to one of the discs say B and again note down time.
5. Repeat the procedure with different equal masses attached to the ends of cross arm and note down
the time.
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Result:
Thus, we conduct the free vibrations of two rotor system and to determine the natural frequency
of vibration theoretically and experimentally.
OBSERVATION TABLE :
TABULATION:
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EX NO: __________ UNIVERSAL GOVERNOR APPARATUS
Date: __/__/_____
Aim:
APPARATUS REQUIRED:
1. Governor apparatus
2. Tachometer
3. Graduated
4. scale
1.Determination of characteristic curve of sleeve position against controlling force and speed.
2.Plotting of characteristic curve of radius of rotation.
GOVERNOR SPECIFICATIONS:
1. Electric Motor DC Motor, Capacity-% hp, 1500rpm speed. Single Phase, 180 V DC.
Formula:
1. Watt
2. Porter
3. Proell
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a) Al-2mN/60
b) h No-x/2
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c) a = cos [h/l]
d) r = SO + sin L
f = me*r
4. Hartnell:
a) r=fro+[x*(a/b)]
b) h=ho-x/2
c) f=méa'r
EXPERIMENTS:
1. WATT GOVERNOR:
Arrange the set-up as shown in Fig.5 by using the proper linkages provided. Tighten the bolts and nuts
properly. The assembly is ready for conducting the experiment. Now follow experimental procedure as
mentioned above.
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OBSERVATION TABLE:
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2) PORTER GOVERNOR
Arrange the set-up as shown in Fig. 5 by using the proper linkages & weights provided. Tighten the
bolts and nuts properly. The assembly is ready for conducting the experiment. Now follow
experimental procedure as mentioned above.
Go on increasing the speed gradually and take the readings of speed of rotation ‘N’ and
corresponding sleeve displacement “X.”
Dimensions
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26
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3) PROEL GOVERNOR
In the Proell governor, with the use of fly weights (forming full ball) the governor becomes highly
sensitive. Under these conditions large sleeve displacement is observed for very small change in
speed. Hence, it is suggested that increase the speed of the motor very slowly and carefully to get
the lift.
Dimensions
Go on increasing the speed gradually and take the readings of speed of rotation 'N' and
corresponding sleeve displacement 'X'.
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Complete the following observation table.
OBSERVATION TABLE:
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Following graphs to be plotted:
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4. HARTNEL GOVERNOR
Dimensions
a) Length – a = 0.075 m
b) Length – b = 0.115 m
e) Spring stiffness – P = 5 kg / cm
2) Go on increasing the speed gradually and take the readings of speed of rotation 'N' and
corresponding sleeve displacement 'X'. Radius of rotation at any position could be found as
follows:
r = ro + x (a/b) mtr.
4) Spring force =in (Kgs.) rad/sec (Free Length of Spring-Compressed Length of Spring) x spring Stiffens
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Following graphs then be plotted to study governor characteristics:
OBSERVATION TABLE:
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DIMENTION:
1. Watt governor
2. Porter governor
a) Length of each link (L) = 125mm.
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EXPERIMENTAL PROCEDURE
The Governor mechanism as desired, to be tested is fitted with the chosen weights and spring,
where applicable, to the spindle shaft. Ensure that the nut & bolts of all the moving parts and of the
spindle shaft are properly tightened. Then following simple procedure is to be follow
1. Keep the knob of the dimmer stat in zero position before switching on the main supply
2. Switch on the main supply and gradually go on increasing the speed of the motor. Due to this the
center sleeve rises from the lower stop aligning with the marking on the scale. This is initial lift of the
sleeve.
3. Note down the readings of the sleeve position and speed for this initial lift. Speed of the motor is to
be measured by hand tachometer, from the counter hole provided on the spindle.
4. Then increase the speed in steps to give suitable sleeve movement and note down the readings of
sleeve displacement and the corresponding speed. All the readings are to be entered in a tabular
observation table.
5. This procedure is adopted for all the other three Governor mechanisms by properly fitting the
assembly to the spindle shaft.
6. After completing the experiment bring the knob of the dimmer stat to its original position i.e. zero
slowly and gradually. Then switch off the main supply
a) The graph of speed v/s sleeve displacement for Watt, Porter & Proell Governor.
b) Plot the graph of speed v/s governor height for Watt Governor.
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CALCULATION:
37
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Result:
Thus, the characteristics curve of the sleeve position against the control of universal governor is
obtained.
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