Petrolera Ameriven S.A. Grupo Alvica: G:/TEXACO/Hamaca/Psas/S002r11.doc-01/03/01

PETROLERA AMERIVEN S.A.
Grupo Alvica
Hamaca Crude Upgrader Project Contract No. 04477000
SPECIFICATION SP-421300-00-2
STRUCTURAL DATA FOR MECHANICAL EQUIPMENT
Rev. 0 By Thomas Hunt Date 1/12/98 Pages All

Rev. 1 By Thomas Hunt Date 1/12/98 Pages All
Rev. 2 By Thomas Hunt Date 20 Mar 98 Pages 1,5,7
Rev. 10 By Ramzi Saaty Date 23 Oct 00 Pages 5,7,8,10
Rev. 10A By Ramzi Saaty Date 31 Oct 00 Pages 5,7,8,10
Rev. 11 By Ramzi Saaty Date 13 Nov 00 Pages 8
Rev. By Date Pages
Rev. By Date Pages
Approved for Construction Approved for Construction

Grupo Alvica Petrolera Ameriven, S.A.
By: By:
Date: Date:
G:\TEXACO\Hamaca\Psas\S002r11.doc-01/03/01
PETROLERA AMERIVEN S.A. Grupo Alvica
Hamaca Crude Upgrader Project Contract No. 04477000
November 13, 2000
Rev. 11
Table of Contents
Section
1.0 GENERAL 1
1.1 Summary 1
1.2 References 4
2.0 PRODUCTS 5
2.1 Design Loads 5
2.2 Load Combinations 8
2.3 Structural Steel 9
2.4 Anchor Bolts 10
3.0 EXECUTION 10
4.0 ATTACHMENTS 10
G:\TEXACO\Hamaca\Psas\S002r11.doc-01/03/01
Hamaca Crude Upgrader Project Contract No 04477000
November 13, 2000
Rev. 11
1.0 GENERAL
1.1 Summary
1.1.1 Scope of Specification
This specification provides structural data for the design of mechanical

equipment, and defines structural related requirements that the
equipment Supplier shall be expected to furnish as part of the Supplier
data submitted. Wherever this specification differs from the referenced
codes, standards, or specifications, this specification shall govern. For
specialty equipment that are governed by a nationally recognized
industrial code, such as the Cooling Water Institute for cooling towers,
that code may be used in lieu of this specification if specifically allowed by
the contract or purchase order.
1.1.2 Work Not Included
This section not used.
1.1.3 Provided by Supplier
The following information shall be included by Supplier on drawings or

other documents submitted for review:
a. Rotating and reciprocating machinery weighing 5,000 pounds or

less.
1. Outline drawing of the machine assembly with dimensions

of skid or mounting plates, and with the location and size
of anchor bolts. Required grip for anchor bolts shall be
clearly noted.
2. The weight of the total machine assembly and its center of

gravity or individual component weights (such as drivers,
skid, machine) and locations such that the center of gravity
may be calculated.
G:\TEXACO\Hamaca\Psas\S002r11.doc-01/03/01 Page 1 of 10
November 13, 2000
Rev. 11
3. A plan showing location and size of base components

requiring grout support. For skid mounted machinery,
requirements for filling skid with grout and location and
size of grout holes.
4. Driver type, horsepower, and operating speed(s).
5. Machinery Supplier foundation recommendations, such as

anchor bolt post tension stress, type of grout, and
foundation layout (plan dimensions and elevations).
6. Maximum temperature of machine assembly at grout

contact points.
7. Platform, stair, and ladder layout locations, with

attachment details.
8. When requested by the Purchase Order, a complete load

analysis for Dead, Live, Thermal, Wind, Earthquake, etc.,
loads and foundation reactions summarized per Table 1,
Attachment 01.
b. Rotating machinery weighing more than 5,000 pounds.
1. Information listed in Section 1.1.3.a., of this specification.
2. Weight of machine rotor components and the center of

gravity of each. Dynamic imbalance force either from the
maximum permitted manufacturing tolerances or from the
maximum unbalanced forces expected from normal wear
between scheduled maintenance.
3. Sort-circuit load if motor-driven.
4. Location of rotor bearings.
5. Equivalent static load at each bolt corresponding to peak

machine loads.
6. For turbo generators, condenser flange / vacuum load.
7. Design start-up and operating torque load.
8. Vertical and horizontal impact loads.
9. Machine thermal expansion force.
November 13, 2000
Rev. 11
10. Turbine accident load due to bowed rotor, bucket break, or

valve tripping.
11. Mass moment of inertia of the total machine about the CG

(Center of Gravity) of the machine or sufficient data on
individual components and their CGs to calculate the mass
moment of inertia about 3 axes.
12. Required anchor bolt post tension stress, if required.
13. Vibration trip set points.
14. Gear box ratios.
c. Reciprocating machinery weighing more than 5,000 pounds.
1. Information listed in Section 1.1.3.a., of this specification.
2. Magnitude, direction, point of application, and frequency of

primary and secondary unbalanced forces and moments,
both vertical and horizontal.
3. Required anchor bolt post tension stress, if required.
4. Equivalent static load at each bolt corresponding to peak

machine loads.
5. Mass moment of inertia about the CG of the machine or

sufficient data on individual components and their CGs to
calculate the mass moment of inertia.
d. Heat Exchangers
1. Outline drawing of the equipment, support location, type

and size of anchor bolts, and details of anchor bolt slotted
holes.
2. Weight of each bundle.
3. Empty weight and CG location of bundle and shell.
4. Weight of bundle and shell full of water.
e. Air-cooled heat exchangers, heaters, boilers, spheres, and

miscellaneous equipment
November 13, 2000
Rev. 11
1. Outline drawing with plans and elevations of equipment,

support structure, and the sizes of the structural members,
and any platform, stair, ladder locations with attachment
details.
2. Location, size, and grip of anchor bolts.
3. Magnitude of equipment loads, wind load, earthquake

load, etc., at each support summarized per Table 1,
Attachment 01.
4. Thermal expansion movement at each support and the

shell temperature for horizontal vessels, heaters, and
boilers.
1.2 References
The publications listed below form part of this specification to the extent
referenced in this specification. If there is a discrepancy between the references
and the specifications, the specifications shall govern. When an edition date is
not indicated, the latest revision in force at the time of purchase shall apply.
1.2.1 AISC (American Institute for Steel Construction)
a. Specification for Structural Steel Buildings, Allowable Stress

Design, 1989 Edition
b. Load and Resistance Factor Design Specification for Structural

Steel Buildings, 1993 Edition
c. Code of Standard Practice for Steel Buildings and Bridges, 1992

Edition
1.2.2 ASCE (American Society of Civil Engineers)
a. ASCE 7-95, Minimum Design Loads for Buildings and Other

Structures
1.2.3 ASTM (American Society for Testing and Materials)
a. A36 / A36M-96, Standard Specification for Carbon Structural

Steel
1.2.4 AWS (American Welding Society)
a. D1.1, 1996, Structural Welding Code - Steel, Fifteenth Edition
November 13, 2000
Rev. 11
1.2.5 OSHA (Occupational Safety and Health Administration)
a. Part 1910, Subpart D, 1990 (Revised 1997)
1.2.6 UBC (Uniform Building Code)
a. 1997 Edition
1.2.7 API Standard 650 (American Petroleum Institute)
a. Tenth Edition, November 1998
1.2.8 Project Specifications
a. SP-421300-80-2 Painting
b. SP-421300-80-7 Galvanizing
1.2.9 Project Drawings
a. 6S-6885 Standard Flooring Plate Platforms and Angle

Handrailing, Sheet 1 of 2
b. 6S-6885 Standard Flooring Plate Platforms and Angle

Handrailing, Sheet 2 of 2
c. 6S-6886 Standard Stair Tread Details, Sheet 1 of 2
d. 6S-6886 Standard Stair Tread Details, Sheet 2 of 2
e. 6S-7258 Ladder Standard Details, Sheet No. 1
f. 6S-7259 Ladder Standard Details, Sheet No. 2
2.0 PRODUCTS
2.1 Design Loads
Loads and forces used for design shall be as defined in the codes specified
below and as modified herein. Load definitions are in accordance with ASCE 7-
95.
2.1.1 Live Loads
a. Roof Area ASCE Section 4.9
b. Storage Areas 75 psf (minimum)
November 13, 2000
Rev. 11
c. Working Areas 75 psf
d. Access Areas 30 psf
e. Permanent Handling Structure Facility
1. Exchanger Channel Areas 150 psf (minimum)
2. Exchanger Shell Areas 75 psf (minimum)
f. Mobile Handling Structure Facility
1. Exchanger Channel Areas 75 psf (minimum)
2. Exchanger Shell Areas 75 psf (minimum)
g. Stairs and ramps 100 psf or 1000 lb.

moving concentrated load
h. Handrail 50 plf or 200 lb.

concentrated load to any
direction at the top rail,
whichever governs, and
details in accordance with
OSHA
2.1.2 Snow Loads
None
2.1.3 Wind Loads
a. Wind loads shall be based on the following codes and criteria:
1. Code: ASCE 7-95
2. Basic wind speed V corresponding to a 3 second gust

speed in Exposure Category C = 85 miles per hour
3. Terrain Exposure Category shall be “C” (ASCE Section

6.5.3)
4. Importance Factor, I, shall be 1.0 (ASCE Table 6-2)

(except for Control Buildings where I=1.15)
5. Gust Effect Factor G shall be equal to 0.85 (ASCE Section

6.6.1)
November 13, 2000
Rev. 11
6. Topographic Factor K(zt) shall be equal to 1.0 (ASCE

Section 6.5.5)
b. The design wind force F on the equipment shall be determined

with appropriate equations given in ASCE Table 6-1.
Where
q(z)=Velocity pressure evaluated at height z above the ground
C(f)=Force coefficient (ASCE Tables 6-6 through 6-10)
A(f)=Projected area normal to wind
c. The values of q(z) for various height zones may be taken

according to the following:
Height Zone Velocity

(ft) Pressure
q(z) (psf)
0 to 15 15.72
20 16.65
40 19.24
60 20.90
100 23.30
150 25.43
200 27.00
300 29.41
400 31.26
2.1.4 Earthquake Loads
a. Code: 1997 UBC, Chapter 16
b. 1997 UBC Seismic Parameters
1. Seismic Zone Number = 3
2. Seismic Zone Factor, Z = 0.30
3. Importance Factor I, as set forth in Table 1.0 of

Attachment 02
4. Soil Profile Type = Sc
5. Seismic Coefficients Ca = 0.33 and Cv = 0.45
November 13, 2000
Rev. 11
6. 1997 UBC Earthquake loads apply to Strength Design for

steel and concrete. To use Working Stress Design
(Allowable Stress Design) for steel or anchorage, divide
the earthquake loads by 1.4.
c. Tanks shall be designed per 1998 API Standard 650 Appendix E

modified to use 1997 UBC Seismic Criteria. Seller shall provide
any free board required to preventing overflow and damage to the
roof and upper shell that may be caused by sloshing of liquid
2.1.5 Thermal Loads
a. Thermal loads and displacements caused by operating conditions

shall be based on the design temperature of the equipment rather
than the operating temperature.
b. Ambient temperature ranges from a maximum of 100 degrees F

to a minimum of 60 degrees F.
2.2 Load Combinations
2.2.1 The following loads and forces shall be considered in any structural
design:
a. Dead loads
b. Operating loads
c. Live loads
d. Impact forces
e. Vibration forces
f. Thermal forces including piping expansion forces
g. Hydrotest loads
h. Erection loads
i. Maintenance loads
j. Wind load
k. Earthquake load
l. Transport load
November 13, 2000
Rev. 11
2.2.2 Every portion of a structure shall be designed to resist the following load
combinations:
a. Dead load consisting of the weight of the equipment including all

attachments and internals.
b. Operating load (consisting of the dead load and the operating

liquid weight), design live loads, impact forces, vibration forces,
thermal forces, and maintenance loads.
c. Hydrotest load (consisting of the dead load and the weight of

water necessary to hydrotest the equipment), design live load,
and with and without 25% wind.
d. Dead load and either wind or earthquake load, whichever

governs.
e. Operating load, live load, and either wind or earthquake load,

whichever governs.
2.3 Structural Steel
2.3.1 Codes: AISC.
2.3.2 Material: ASTM A36
2.3.3 For surface preparation, priming, and painting, refer to Project

Specification SP-421300-80-2.
2.3.4 For galvanizing see Project Specification SP-421300-80-7.
2.3.5 All welding shall be in accordance with AWS D1.1.
2.3.6 Stairs, platforms, and ladders shall be designed in accordance with

Project Drawings 6S-6885, 6S-6886, 6S-7258 and 6S-7259.
2.3.7 Platform or walkway flooring shall be provided as indicated below:
a. 1-1/4 inch by 3/16 inch galvanized serrated welded bar grating
b. 1/4 inch checkered plate to be used only for special cases as

approved by the purchase order or contract
2.3.8 Minimum headroom over platforms, walkways, and stairways shall be 7'-
6" to the lowest point of any overhead obstruction.
2.3.9 The weight of removable flooring sections shall not exceed 150 pounds.
November 13, 2000
Rev. 11
2.4 Anchor Bolts
Anchor bolts shall be galvanized headed type, designed for an allowable tension
stress of 20,000 psi and an allowable shear stress of 11,000 psi. Allowable
tension and shear may be increased 1/3 when considering wind or earthquake
loads. Also refer to Section 2.1.4.b.6.
3.0 EXECUTION
Not applicable.
4.0 ATTACHMENTS
Attachment 01: Table 1: Tabulation of Foundation Reactions (Typical Sample)
Attachment 02: Table 1: Tabulation of Importance Factors to be used
November 13, 2000
Rev. 11
STRUCTURAL DATA FOR MECHANICAL EQUIPMENT SPECIFICATION SP-421300-00-2
ATTACHMENT 01
Table 1.0 - Tabulation of Foundation Reactions (Typical Samples)
Support DEAD LOAD LIVE WIND LOAD SEISMIC LOAD

Location OPERATING HORIZONTAL HORIZONTAL VERTICAL
THERMAL LOAD IN POSITIVE LOAD IN POSITIVE LOAD IN POSITIVE LOAD IN POSITIVE LOAD IN POSITIVE
LOADS X-DIRECTION Y-DIRECTION X-DIRECTION Y-DIRECTION Z-DIRECTION
FORCES MOMENTS FORCES MOMENTS FORCES MOMENTS FORCES MOMENTS FORCES MOMENTS FORCES MOMENTS FORCES MOMENTS
X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z
A
B
C
D
E
NOTES:
1) X, Y, & Z are coordinate axes as shown.
2) Mx, My, & Mz are moments acting around X, Y, & Z
axes, respectively. (Right hand rule is followed.)
3) Structures and equipment must be analyzed for
each load independently and the results tabulated
accordingly.
4) Reactions should have proper signs (+ / -).
PETROLERA AMERVIAN S.A. Grupo Alvica
November 13, 2000
Rev 11
ATTACHMENT 02
Table 1.0 – List of Importance Factors
UNIT FACILITY ITEM IMPORTANCE BASIS

FACTOR
10 Crude Unit All equipment, piping, structures and 1.25 LPG
foundations
12 Delayed Coking Unit All equipment, piping, structures and 1.25 H2S, LPG, Hydrogen, etc.
foundations
14 Light Oil Hydrotreater All equipment, piping, structures and 1.25 Hydrogen
foundations
15 Hydroprocessing All equipment, piping, structures and 1.25 LPG, Liquefied ethane
Support foundations
16 Gas Oil Hydrocracker All equipment, piping, structures and 1.25 Hydrogen
foundations
18 Gas Plant All equipment, piping, structures and 1.25 LPG

foundations
22 Hydrogen Production All equipment, piping, structures and 1.25 Hydrogen

foundations
24 Amine Regeneration All equipment, piping, structures and 1.25 H2S

foundations
November 13, 2000
Rev 11
ATTACHMENT 02

FACTOR
26 Sour Water Stripper All equipment, piping, structures and 1.25 H2S
foundations
28 Sulfur Recovery Unit All equipment, piping, structures and 1.25 H2S
foundations
30 Tail Gas Treating Unit All equipment, piping, structures and 1.25 H2S
foundations
32 Sulfur Prilling All equipment, piping, structures and

1.0
foundations
41 Steam Generation and 41-B-100/200 High Pressure Steam Boilers 1.25 High pressure system
Distribution System
41-FA-100A/B & 200A/B Boiler Forced Draft 1.25
Fan
41-V-004 Fuel Gas Knockout Drum 1.25
Utility Unit’s Main Pipe Rack 1.25
All other equipment, piping, structures, and 1.25

foundations
November 13, 2000
Rev 11
ATTACHMENT 02

FACTOR
42 Reverse Osmosis All equipment, piping, structures and 1.0
System foundations
43 Boiler Feed Water All equipment, piping, structures and 1.0

deaeration and foundations
Condensate Recovery
System
44 Potable and Service Fire Water Facilities 1.25 Fire Protection System
Water System
All equipment, piping, structures and 1.0
foundations
45 Fuel Gas System All equipment, piping, structures and 1.25 LPG
foundations
46 Plant & Air System All equipment, piping, structures and 1.0
foundations
47 Cooling Water System All equipment, piping, structures and 1.0

foundations
48 Inert Gas System All equipment, piping, structures and 1.0

foundations
November 13, 2000
Rev 11
ATTACHMENT 02

FACTOR
51 Flushing Oil System All equipment, piping, structures and 1.25
foundations
52 Emergency Power All equipment, piping, structures and 1.25

Generation foundations
57 Flare System All equipment, piping, structures and 1.25 LPG, H2S, Hydrogen, etc.
foundations
November 13, 2000
Rev 11
ATTACHMENT 02

FACTOR
61 Tank Farm System 61-TK-001/002/003 Diluted Crude Storage 1.25 API 650-‘98
Tanks
61-TK-004/005/006/007 Commercial Crude 1.25
Storage Tanks
61-TK-015 Swing Storage Tank 1.25

61-TK-008 Diluted Storage Tank 1.25
61-TK-009/013 Distillate Storage Tank 1.25
61-TK-010 Heavy Vacuum Gasoline 1.25
61-TK-012 Vacuum Residue/MVGO Blend 1.25
61-TK-014 Heavy Coker Gasoil Storage Tank 1.25
All other equipment, piping, structures and 1.25

foundations
63 Slop Oil System 63-TK-001/002 Light Slops Tanks 1.25

63-TK-003 Heavy Slops Tank 1.25
All equipment, piping, structures and 1.25

foundations
November 13, 2000
Rev 11
ATTACHMENT 02

FACTOR
64 Sulfur Loading All equipment, piping, structures and 1.0
foundations
65 Water Treatment All equipment, piping, structures and 1.0

foundations
67 Fire Protection System Raw Water Reservoir 1.25

Unit
All other equipment, piping, structures and
foundations 1.25
68 Coke Loading All equipment, piping, structures and 1.0

foundations
70 Interconnecting Piping Main interconnecting pipeway and piping 1.25 In Process Area
Sleepways
1.0
90 Feed and Product Metering System 1.0

Transfer

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PETROLERA AMERIVEN S.A.

STRUCTURAL DATA FOR MECHANICAL EQUIPMENT

Rev. 0 By Thomas Hunt Date 1/12/98 Pages All

Approved for Construction Approved for Construction

STRUCTURAL DATA FOR MECHANICAL EQUIPMENT

2.1 Design Loads 5

2.2 Load Combinations 8

2.3 Structural Steel 9

2.4 Anchor Bolts 10

STRUCTURAL DATA FOR MECHANICAL EQUIPMENT

1.1.1 Scope of Specification

This specification provides structural data for the design of mechanical

1.1.2 Work Not Included

This section not used.

1.1.3 Provided by Supplier

The following information shall be included by Supplier on drawings or

a. Rotating and reciprocating machinery weighing 5,000 pounds or

1. Outline drawing of the machine assembly with dimensions

2. The weight of the total machine assembly and its center of

STRUCTURAL DATA FOR MECHANICAL EQUIPMENT

3. A plan showing location and size of base components

4. Driver type, horsepower, and operating speed(s).

5. Machinery Supplier foundation recommendations, such as

6. Maximum temperature of machine assembly at grout

7. Platform, stair, and ladder layout locations, with

8. When requested by the Purchase Order, a complete load

b. Rotating machinery weighing more than 5,000 pounds.

1. Information listed in Section 1.1.3.a., of this specification.

2. Weight of machine rotor components and the center of

3. Sort-circuit load if motor-driven.

4. Location of rotor bearings.

5. Equivalent static load at each bolt corresponding to peak

6. For turbo generators, condenser flange / vacuum load.

7. Design start-up and operating torque load.

8. Vertical and horizontal impact loads.

9. Machine thermal expansion force.

STRUCTURAL DATA FOR MECHANICAL EQUIPMENT

10. Turbine accident load due to bowed rotor, bucket break, or

11. Mass moment of inertia of the total machine about the CG

12. Required anchor bolt post tension stress, if required.

13. Vibration trip set points.

14. Gear box ratios.

c. Reciprocating machinery weighing more than 5,000 pounds.

1. Information listed in Section 1.1.3.a., of this specification.

2. Magnitude, direction, point of application, and frequency of

3. Required anchor bolt post tension stress, if required.

4. Equivalent static load at each bolt corresponding to peak

5. Mass moment of inertia about the CG of the machine or

1. Outline drawing of the equipment, support location, type

2. Weight of each bundle.

3. Empty weight and CG location of bundle and shell.

4. Weight of bundle and shell full of water.

e. Air-cooled heat exchangers, heaters, boilers, spheres, and

STRUCTURAL DATA FOR MECHANICAL EQUIPMENT

1. Outline drawing with plans and elevations of equipment,

2. Location, size, and grip of anchor bolts.

3. Magnitude of equipment loads, wind load, earthquake

4. Thermal expansion movement at each support and the

1.2.1 AISC (American Institute for Steel Construction)