BS en 1028-2-2002

Download as pdf or txt
Download as pdf or txt
You are on page 1of 36

BRITISH STANDARD BS EN

1028-2:2002
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

Fire-fighting pumps —
Fire-fighting
centrifugal pumps with
primer —
Part 2: Verification of general and
safety requirements

The European Standard EN 1028-2:2002 has the status of a


British Standard

ICS 13.220.10

12&23<,1*:,7+287%6,3(50,66,21(;&(37$63(50,77('%<&23<5,*+7/$:
BS EN 1028-2:2002
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

National foreword
This British Standard is the official English language version of
EN 1028-2:2002.
The UK participation in its preparation was entrusted to Technical Committee
FSH/17, Fire brigade equipment, which has the responsibility to:

— aid enquirers to understand the text;

— present to the responsible international/European committee any


enquiries on the interpretation, or proposals for change, and keep the
UK interests informed;
— monitor related international and European developments and
promulgate them in the UK.

A list of organizations represented on this committee can be obtained on


request to its secretary.
Cross-references
The British Standards which implement international or European
publications referred to in this document may be found in the BSI Catalogue
under the section entitled “International Standards Correspondence Index”, or
by using the “Search” facility of the BSI Electronic Catalogue or of British
Standards Online.
This publication does not purport to include all the necessary provisions of a
contract. Users are responsible for its correct application.
Compliance with a British Standard does not of itself confer immunity
from legal obligations.

This British Standard, having Summary of pages


been prepared under the This document comprises a front cover, an inside front cover, the EN title page,
direction of the Health and
Environment Sector Policy and
pages 2 to 32, an inside back cover and a back cover.
Strategy Committee, was The BSI copyright date displayed in this document indicates when the
published under the authority
of the Standards Policy and
document was last issued.
Strategy Committee on
9 August 2002

Amendments issued since publication

Amd. No. Date Comments


© BSI 9 August 2002

ISBN 0 580 40229 0


EUROPEAN STANDARD EN 1028-2
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

NORME EUROPÉENNE
EUROPÄISCHE NORM July 2002

ICS 13.220.10

English version

Fire-fighting pumps - Fire-fighting centrifugal pumps with primer


- Part 2: Verification of general and safety requirements

Pompes à usage incendie - Pompes centrifuges avec Feuerlöschpumpen - Feuerlöschkreiselpumpen mit


dispositif d'amorçage destinées à la lutte contre les Entlüftungseinrichtung - Teil 2: Feststellung der
incendies - Partie 2: Vérification des prescriptions Übereinstimmung mit den allgemeinen und
générales et de sécurité Sicherheitsanforderungen

This European Standard was approved by CEN on 5 April 2002.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official
versions.

CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,
Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION


COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: rue de Stassart, 36 B-1050 Brussels

© 2002 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1028-2:2002 E
worldwide for CEN national Members.
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

Contents

page
Foreword ................................................................................................................................................. 3
0 Introduction ......................................................................................................................................... 4
1 Scope.......................................................................................................................................... 4
2 Normative references................................................................................................................ 4
3 Terms and definitions ............................................................................................................... 5
4 Verifications............................................................................................................................... 5
4.1 General ....................................................................................................................................... 5
4.2 Type verification........................................................................................................................ 5
4.3 Individual verification ............................................................................................................... 5
4.4 Methods of verification ............................................................................................................. 6
4.4.1 Calculation check...................................................................................................................... 6
4.4.2 Design check ............................................................................................................................. 6
4.4.3 Compliance verification (manufacturing check).................................................................... 6
4.5 Measuring instruments............................................................................................................. 7
5 Verification of the safety requirements and/or protective measures .................................. 8
6 Verification of the general and performance requirements................................................ 11
7 Test report................................................................................................................................ 14
Annex A (normative) Suction line for tests....................................................................................... 15
Annex B (normative) Pressure measurements ................................................................................ 18
Annex C (normative) Measurements of delivery rates .................................................................... 19
Annex D (normative) Dry suction test ............................................................................................... 20
Annex E (normative) Performance test ............................................................................................. 22
Annex F (normative) Working test ..................................................................................................... 24
Annex G (normative) Pressure test ................................................................................................... 25
Annex H (normative) Efficiency test .................................................................................................. 26
Annex I (normative) Primer test ......................................................................................................... 28
Annex J (normative) Cold test............................................................................................................. 29
Annex K (informative) Guidance for acceptance tests on delivery ................................................ 30
Annex ZA (informative) Relationship of this document with EC Directives ................................. 31

2
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

Foreword
This document EN 1028-2:2002 has been prepared by Technical Committee CEN/TC 192 "Fire service
equipment", the secretariat of which is held by BSI.

This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by January 2003, and conflicting national standards shall
be withdrawn at the latest by January 2003.

This document has been prepared under a mandate given to CEN by the European Commission and
the European Free Trade Association, and supports essential requirements of EC Directive(s).

For relationship with EC Directive(s), see informative annex ZA, which is an integral part of this
document.

This part of this European Standard shall be applied only in conjunction with EN 1028-1 "Classification -
General and safety requirements".

This part of this European Standard includes the verification of general and safety requirements of fire-
fighting centrifugal pumps with primer.

EN 1028 "Fire-fighting pumps – Fire-fighting centrifugal pumps with primer" comprises two parts:

— Part 1: Classification - General and safety requirements;

— Part 2: Verification of general and safety requirements.

The annexes A to J are normative.

The annex K is informative.

According to the CEN/CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Czech
Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Malta,
Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom.

3
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

0 Introduction
This European Standard is a type C standard as stated in EN 1070.

The machinery concerned and the extent to which hazards, hazardous situations and events are
covered are indicated in the scope of this standard.

Where provisions of this type C standard are different from those which are stated in type A or B
standards, the provisions of this type C standard take precedence over the provisions of the other
standards, for machines that have been designed and built in accordance with the provisions of this
type C standard.

This Standard has been prepared as a harmonized standard to provide one means of conformity with
essential requirements of the Machinery Directive and associated EFTA Regulations.

1 Scope
This European Standard covers verification of the general and safety requirements of fire-fighting
centrifugal pumps with primer as specified in clauses 7 and 8 of EN 1028-1:2002.

NOTE The tests can also be applied to pumps with nominal delivery rates greater than 6 000 l/min.

This standard does not apply to verification related to installation.

This standard does not apply to fire-fighting centrifugal pumps with primer that are manufactured
before the date of publication by CEN of this standard.

2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other publications.
These normative references are cited at the appropriate places in the text, and the publications are
listed hereafter. For dated references, subsequent amendments to or revisions of any of these
publications apply to this European Standard only when incorporated in it by amendment or revision. For
undated references the latest edition of the publication referred to applies (including amendments).

EN 837-3, Pressure gauges — Part 3: Diaphragm and capsule pressure gauges — Dimensions,
metrology, requirements and testing.

EN 1028-1:2002, Fire-fighting pumps — Fire-fighting centrifugal pumps with primer —


Part 1: Classification — General and safety requirements.

EN 1070, Safety of machinery — Terminology.

EN 1092-1, Flanges and their joints — Circular flanges for pipes, valves, fittings and accessories, PN
designated — Part 1: Steel flanges.

EN ISO 1127, Stainless steel tubes — Dimensions, tolerances and conventional masses per unit
length.

4
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

3 Terms and definitions


For the purposes of this European Standard, the terms and definitions given in EN 1070 and
EN 1028-1 apply.

4 Verifications

4.1 General

Safety and performance requirements of clauses 5 and 6 of EN 1028-1:2002 shall be verified according
to Tables 2 and 3.

All hydraulic tests shall be carried out using water having a temperature between 0 °C and 20 °C. During
one test cycle, the water temperature shall not deviate by more than ± 3 °C within this temperature
range. The geodetic suction height shall not deviate by more than ± 5 cm during one test cycle. In order
to avoid air entrainment, the test configuration shall be as shown in Figure A.1 in annex A.

If the safety equipment has to be disconnected to carry out any test, the manufacturer shall give
information regarding the disconnected safety equipment (e.g. compensating or alternative safety
measures to be used during the test and re-connection instructions after completing the test).

Verification shall be carried out with the pump equipment assembled for normal intended use.

Accessories and covers may be fitted or not, but the effect in either case shall not obscure the validity of
the test.

Where the pump is assembled on site, the part of the verifications that cannot be made before dispatch
shall be carried out at the place of use in accordance with the installation instructions of the pump
manufacturer.

For testing purposes, the fire-fighting centrifugal pump shall be presented in its full operational
configuration. The pump shall be equipped to undergo the full range of tests required. For pumps
without a driving motor, a drive flange shall be provided for testing.

NOTE 1 If dimensions, mass, or other factors make particular tests on complete equipment impractical, tests
can be carried out on subassemblies or components provided that the results can be verified as representative of
the fully assembled equipment.

NOTE 2 A guidance for acceptance tests on delivery is given in the informative annex K.

The verification regime covers the following basic verifications which applies in clauses 5 and 6.

4.2 Type verification

Ensure that each type of the pump meets the requirements of this standard.

NOTE This verification is indicated as "TYP" in Tables 2 and 3.

4.3 Individual verification

Ensure that each pump put on the market meets the requirements of this standard before dispatch.

NOTE This verification is indicated as "IND" in Tables 2 and 3.

5
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

4.4 Methods of verification

The methods of type and/or individual verifications are described as follow.

4.4.1 Calculation check

Determine that the calculations are correct according to the standard requirements. Calculations used to
establish compliance with a requirement shall be recorded by the manufacturer and retained for future
examination.

NOTE The calculation check can be replaced by a stress measurement test if the results are equivalent.

4.4.2 Design check

Determine that the design requirements of the standard have been achieved (design documentation).

4.4.3 Compliance verification (manufacturing check)

Determine that the pump is built according to the design and that the materials and their assemblies
comply with the design documents and are sound, including the following.

4.4.3.1 Verification of documents

Determine that all necessary documents are present (e.g. attestations of conformity of supplied parts by
the supplier).

4.4.3.2 Visual check

Determine by simple visual inspection that something is present (e.g. guard, marking, document), that
the marking contains the required information/warnings, that there is no evident external leakage etc.

6
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

4.4.3.3 Verification by measurement (see also annexes C, D, E, H, I and J.4)

Determine by measurement, with suitable measuring instruments, that the requirements of the
measurable parameters of the standard have been met (e.g. geometric dimensions, delivery rate,
pressure, temperatures) (see also 4.5).

Methods of measurement should be selected to make use of existing or standardised methods.

4.4.3.4 Static test (see also annex G)

Test out of the range of functional tests.

Conduct the static pressure test and establish that the pump complies with the requirements of the
standard.

4.4.3.5 Dynamic test (see also annex G)

Test out of the range of functional tests.

Conduct the dynamic test and establish that the pump complies with the requirements of the standard.
Check that all safety devices are installed correctly and that their operation is as intended.

4.4.3.6 Functional tests (see also annexes D, E, F, G, I, J)

Determine by functional tests that the pump operates to the requirements of the standard including all
safety devices, except those related to pressure overload protection.

4.4.3.7 Test of pressure overload protection devices (see also annexes E, G)

Determine that any pressure overload protection device operates to the requirements of the standard.

4.4.3.8 Verification of the information for the user

Verify that all necessary information for safe commissioning, use, maintenance/inspection,
decommissioning etc. as stated in the standard are present and adequate.

4.4.3.9 Verification of the information for the installer

Verify that all necessary information on installation are present and adequate.

4.5 Measuring instruments

Measuring instruments for the measurements specified in annexes B, C, D, E, F, G, H, I and J shall


have an accuracy conforming to Table 1.

7
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

Table 1 — Accuracy of measuring instruments


Measuring instrument for Accuracy
Delivery rate ± 1,5 % of QN
Speed ± 0,5 % of nN
Pressure ± 1,0 % of pN
Torque ± 1,0 % at nN
Vacuum ± 0,04 bar
Temperature ± 1,0 °C

5 Verification of the safety requirements and/or protective measures


Safety requirements and/or protective measures of EN 1028-1 shall be verified in accordance with the
method(s) specified in Table 2. Every indicated verification method shall be carried out.

The test arrangements in annexes A to J, except annex I, shall be applied.

8
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI
EN 1028-2:2002 (E)

Table 2 — Appropriate method(s) of verification of the safety requirements and/or protective measures of EN 1028-1

EN 1028-1: 2002 Calculation Design Verification Visual check Verification Static test Dynamic test Functional tests Test of pressure over- Verification of the Verification
check check of by loading protection information for of the
Reference to documents measurement devices the user information
relevant safety re- for the
quirement clause installer

5.1 – TYP TYP – – – – – – TYP TYP


5.2.1.1.1
1st paragraph – TYP – TYP and IND TYP – – – – TYP TYP
2nd paragraph – TYP – TYP and IND – – – – – – TYP
3rd paragraph – TYP – TYP – – – – – TYP TYP
4th paragraph – TYP – TYP and IND – – – – – TYP TYP
5th paragraph TYP – TYP and IND – – – – – – TYP
6th paragraph – TYP TYP – – – – – – TYP
5.2.1.1.2
1st paragraph – TYP – TYP and IND – – – – – TYP TYP
2nd paragraph – TYP – TYP and IND – – – – – TYP TYP
3rd paragraph – TYP – TYP and IND – – – – – TYP TYP
4th paragraph – – – TYP and IND – – – – – – TYP
5th paragraph – TYP – TYP and IND TYP – – – – – TYP
5.2.1.1.3 – TYP – TYP and IND TYP – – – – – TYP
5.2.1.2.1
1st paragraph – TYP TYP – – – – TYP – – –
2nd paragraph – – TYP – – – – – – TYP –
5.2.1.2.2
1st paragraph TYP TYP TYP – – TYP TYP TYP and IND – – –
2nd paragraph – TYP – – – – – – – – –
3rd paragraph – TYP – – – – – – TYP and IND – –
4th paragraph – – – – – – – – – – TYP

9
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI
EN 1028-2:2002 (E)

Table 2 — Appropriate method(s) of verification of the safety requirements and/or protective measures of EN 1028-1 (concluded)
EN 1028-1: 2002 Calculation Design Verification Visual check Verification by Static test Dynamic test Functional tests Test of pressure Verification of Verification of
check check of measurement overloading protection the information the information
Reference to
documents devices for the user for the installer
relevant safety
requirement
clause

5.2.1.2.3 – – – – – – – TYP and IND – – –


TYP and
5.2.1.2.4 – – – – – IND – – – – –
5.2.1.2.5 – – – – – – TYP and IND – – – –
5.2.1.2.6 – TYP – – – – – – – – –
5.2.1.2.7 – TYP – – – – – – – – TYP
5.2.2 – – TYP – – – – – – – TYP
5.2.3 – TYP – TYP and IND TYP – – – – TYP TYP
5.2.4
1st paragraph – – TYP TYP – – – – – – –
2nd paragraph – TYP – TYP and IND – – – – – – –
3rd paragraph – TYP – – – – – – – – TYP
4th paragraph – TYP – TYP and IND – – – – – – TYP
5th paragraph – – – TYP and IND – – – – – – TYP
6th paragraph – TYP – TYP – – – – – TYP TYP
5.2.5.1 – TYP – – – – – – – TYP TYP
5.2.5.2
1st paragraph – TYP – TYP and IND – – – – – – –
2nd paragraph – – TYP – – – – – – – TYP
5.2.5.3 – TYP – TYP – – – – – TYP TYP
NOTE 1 The type test is indicated as “TYP”.

NOTE 2 The individual test is indicated as “IND” .

10
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

6 Verification of the general and performance requirements


General and performance requirements of EN 1028-1 shall be verified in accordance with the
method(s) specified in Table 3. Every indicated verification method shall be carried out.

The test arrangements in annexes A to J shall be applied.

11
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI
EN 1028-2:2002 (E)

Table 3 — Appropriate method(s) of verification of the general and performance requirements of EN 1028-1
EN 1028-1: 2002 Calculation Design check Verification of Visual Verification by Static Dynamic test Functional Test of pressure Verification of Verification of the
check documents check measurement test tests overloading the information information for
Reference to
protection for the user the installer
relevant general
devices
and performance
requirement
clause

6.1.1
1st paragraph – TYP – IND – – – TYP – – –
2nd paragraph – TYP – – – – – TYP – – –
6.1.2 – TYP – – – – – TYP – – –
6.1.3 – – – TYP – – – TYP – TYP TYP
6.1.4 – TYP – – – – – – – – –
6.1.5 – TYP – – – – – – – – TYP
6.2.1 – TYP – – – – – – – TYP TYP
6.2.2 – TYP and IND IND – – – – – – TYP and IND TYP and IND
6.2.3 – TYP – – – – – – – – TYP
6.2.4 – TYP – – – – – – – – TYP
6.3 – – – – TYP and IND – – – – – –
6.4 – – – – TYP and IND – – – – – –
6.5 – – – – TYP and IND – – – – – –
6.6 – – – – TYP – – TYP – TYP TYP
6.7 – – – – – – – TYP – – –

12
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI
EN 1028-2:2002 (E)

Table 3 — Appropriate method(s) of verification of the general and performance requirements of EN 1028-1 (concluded)
EN 1028-1: 2002 Calculation Design check Verification of Visual Verification by Static Dynamic test Functional Test of pressure Verification of Verification of the
check documents check measurement test tests overloading the information for
Reference to
protection information for the installer
relevant general
devices the user
and performance
requirement
clause

6.8
1st paragraph – TYP – IND TYP – – IND – – –
2nd paragraph – – – TYP – – – – – – TYP
6.9 – – IND IND – – – – – – –
6.10 – TYP – – TYP – – – – – –
6.11 – – – – – – – TYP – – –
6.12 – – IND – – – – TYP – TYP TYP
6.13 – TYP – – – – – TYP – – –
6.14
1st paragraph – – IND – – – – – – TYP TYP
2nd paragraph – – – – – – – TYP and IND – TYP TYP
6.15 – – TYP – – – – – – TYP and IND TYP and IND
6.16 – – – – TYP – – – – – –
6.17.1 – – – – TYP and IND – – – – – –
6.17.2 – – – – TYP – – – – – –
6.17.3 – – – – TYP – – – – – –
6.18 – – TYP – – – – – – TYP TYP
NOTE 1 The type test is indicated as “TYP”.

NOTE 2 The individual test is indicated as “IND”.

13
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

7 Test report
A test report shall be prepared containing at least the following:

a) the manufacturer’s name or trademark;

b) a reference to this European Standard;

c) the pump designation (see EN 1028-1:2002, Tables 3 to 6);

d) a fabrication number and year of manufacture;

e) the serial number of the pump body;

f) results of the tests;

g) confirmation of whether the pump conforms to EN 1028-1;

h) the date of the test.

14
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

Annex A
(normative)

Suction line for tests

A.1 Apparatus

Construct a suction line (see Figure A.1) consisting of a hydraulically smooth pipe [item 7] and a
flexible hose [item 5] with the same nominal diameter as the hydraulically smooth pipe, adjusted to fit
the pump. Connect the suction line using a flange conforming to EN 1092-1 as agreed between the
manufacturer and the test station.

15
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

Key

1 Water level

2 Flange conforming to EN 1092-1

3 Connecting flange to pump

4 To pump

5 Flexible hose

6 Flange conforming to EN 1092-1

7 Pipe with detail Z

Figure A.1 — Principle of suction line for testing

16
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

NOTE The internal diameter of the pipe d and flexible hose di is:

di = d – (2 × wall thickness)

Locate the pump inlet at the highest point of the suction line.

The pipe [item 7] shall be made available by the test station. It shall consist of three or four parts in
+1, 25
order to allow for different pump sizes. The overall length l1 of all parts of the pipe shall be 10 0 m.
Individual parts shall be connected by flanges conforming to EN 1092-1, centred and sealed with an
O-ring. The radius of curvature of the pipe bends shall be at least 2,5 di.

The pipe shall be of stainless steel conforming to EN ISO 1127. The external diameter of the pipe
shall be selected in accordance with the nominal delivery rate QN as specified in Table A.1.

Table A.1 — Pipe dimensions


Nominal delivery rate External diameter Wall thickness
QN d
l/min mm mm
500 76,1 2,9
750 114,3 3,6
1 000 114,3 3,6
1 500 114,3 3,6
2 000 114,3 3,6
3 000 168,3 4,5
4 000 168,3 4,5
6 000 219,1 6,3

The flexible hose [item 5] adjustable to different pump sizes shall be made available by the
manufacturer. The length of the flexible hose [item 5] l2 shall be 1 m.

A.2 Permissible deviations of measurements

The permissible deviation of test measurements shall be within the following limits:

a) geodetic suction height ± 5 cm;

b) local air pressure ± 3 mbar;

c) water temperature ± 1 °C.

17
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

Annex B
(normative)

Pressure measurements

B.1 Fit measuring instruments for pressures pa and pe, at the same level, in accordance with
Figure B.1.

Key

1 Pump
2 Tachometer
3 Flowmeter
4 Pressure gauge for pa
5 Pressure gauge for pe

Figure B.1 — Principle of measuring instrument set-up

B.2 The pressure measurement points shall be the connection points for the pressure gauges on
the pump as specified by the manufacturer.

Connections for the pressure gauges (see Figures B.1 and D.1) shall have 1/2 inch internal threads,
G 1/2 B, conforming to EN 837-3.

18
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

Annex C
(normative)

Measurements of delivery rates

C.1 Measure the delivery rate with a flowmeter at the measurement point shown in Figure B.1.

C.2 For the measurement, the pump manufacturer shall equip the pump with connection couplings,
the design of which shall be agreed.

19
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

Annex D
(normative)

Dry suction test

D.1 Carry out the test using the following apparatus:

 driving motor;

 pressure gauge;

 blank cap/shut off device;1)

 timing device with seconds display.

Set up the apparatus for the test as shown in Figure D.1.

NOTE The primer and driving motor are not shown in Figure D.1.

Key

1 Pump
2 Pressure gauge for pe
3 Shut off device/blank cap

Figure D.1 — Measuring set-up for dry suction test

1) The design should be agreed.

20
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

D.2 Close all pump inlets and outlets. Prime (evacuate) the pump for 30 s in accordance with the
manufacturer’s instructions. Measure and record the pressure attained in the inlet section after
priming is completed. Rerecord the pressure after 60 s.

D.3 Measure the pressure in the inlet section pe, in millibars, and convert to the air pressure at sea
level pe′ (millibar), as follows:

1 013
pe' = pe
pb

where

pe is the pressure in the inlet section, in millibars;

p e' is the pressure in the inlet section corrected to sea level, in millibars;

pb is the local air pressure in millibars.

D.4 Confirm that the pump conforms to the requirements of 6.7.3 in EN 1028-1:2002.

21
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

Annex E
(normative)

Performance test

E.1 Carry out a performance test using the following apparatus:

 driving motor;

 pressure gauge;

 flowmeter;

 tachometer;

 throttle gate valve;

 suction line conforming to annex A.

Set up the test apparatus as shown in Figure B.1. The number and location of the measuring points
shall allow the determination of a characteristic curve as shown in Figure E.1.

E.1.1 Determine the characteristic curves of the pump (see Figure E.1), at the following corrected
geodetic suction heights and at maximum speed n0:

a) H'SgeoN;

b) H'SgeoN + 1,5 m;

c) H'SgeoN + 3,0 m;

d) H'SgeoN + 4,5 m.

NOTE Measurements b), c) and d) are not applicable to pump FPH 40-250 (see EN 1028-1).

22
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

Key

p is the delivery pressure


Q is the delivery rate

1 Characteristic curve for H'S geo N + 4,5 m


2 Characteristic curve for H'S geo N + 3,0 m
3 Characteristic curve for H'S geo N + 1,5 m
4 Characteristic curve for H'S geo N

Figure E.1 — Pump characteristic curves at different suction heights

Measure the range p-Q beginning with the closing pressure.

E.2 Check the guarantee points specified in EN 1028-1:2002, 6.17, and record together with the
corresponding pressures in the inlet section.

E.3 The pump shall be deemed to pass the performance test if the measured values of delivery
pressure and delivery rate conform to the values specified in EN 1028-1.

The guarantee points described in EN 1028-1 shall be included in Figure E.1.

23
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

Annex F
(normative)

Working test

F.1 Carry out a working test with the following apparatus:

 driving motor;

 pressure gauges;

 tachometer;

 flowmeter;

 throttle gate valve;

 suction line as described in annex A;

 working hour meter;

 thermometer.

Set up the apparatus as shown in Figure B.1.

F.2 Carry out the working test at the corrected geodetic suction height H'SgeoN, nominal delivery
pressure pN and nominal speed nN.

F.3 The test duration shall be 6 h for normal-pressure pumps and 2 h for high-pressure pumps,
without interruption.

24
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

Annex G
(normative)

Pressure test

G.1 Carry out a pressure test after the performance test (annex E) and working test (annex F).

Carry out the test using the following apparatus:

 driving motor;

 pressure pump;

 pressure gauges;

 tachometer;

 timing device (display in s);

 shut off device.

Set up the apparatus as shown in Figures B.1 and D.1.

G.2 Fill the pump with water. Fully vent the pump, close the shut off device, and increase the
pressure to the static test pressure pps.

Keep the static test pressure pps constant for 5 min without operating the pump.

G.3 Switch on the pump and increase speed until the dynamic pressure ppd is attained on the
discharge side.

NOTE For combined normal pressure and high-pressure pumps, the speed required for this can be higher
than the maximum operating speed n0. The dynamic test pressure ppd should not be exceeded in this case.

Keep the dynamic test pressure ppd constant for 1 min with the pump operating.

G.4 Check for leakage or damage during the test.

25
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

Annex H
(normative)

Efficiency test

H.1 Carry out an efficiency test using the following apparatus:

 driving motor;

 pressure gauges;

 tachometer;

 flowmeter;

 throttle gate valve;

 suction line as described in annex A.

Set up the apparatus as shown in Figure B.1. The number and location of the measuring points shall
allow characteristic curves as shown in Figure H.1 to be determined.

H.2 To calculate the efficiency of pumps with an integrated drive system, use the delivery rate and
pressure for hydraulic drives, and the current and voltage for electric drives.

H.3 Determine the pump characteristic curves (see Figure H.1) at the corrected geodetic nominal
suction height H'SgeoN and the following speeds:

 nominal speed nN;

 1,15 nN (only if this curve is below the 0,9 n0 curve);

 0,85 nN;

 maximum speed n0.

H.4 Determine the following for each measuring point:

 the delivery output PQ;

 the driving power PM;

 the efficiency h.

26
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

Key

1 Characteristic curves of constant efficiency


2 Characteristic curve at n0
3 Characteristic curve at 1,15 nN
4 Characteristic curve at nN
5 Characteristic curve at 0,85 nN

p Delivery pressure
Q Delivery rate

Figure H.1 — Pump characteristic curves for efficiency tests

27
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

Annex I
(normative)

Primer test

I.1 This test does not apply to pumps with hand primers.

I.2 Carry out a primer test using the following apparatus:

 driving motor;

 pressure gauges;

 tachometer;

 timing device (display in seconds);

 suction line as described in annex A.

Set up the apparatus as shown in Figures A.1 and B.1.

I.3 Carry out a 4 min run with the primer at suction speed ns and the pump running with its inlet
section open.

I.4 Determine the priming time t three times in succession at the corrected geodetic suction height
H'SgeoN and record the average. Do not perform any manual readjustment or refilling operations on the
primer during the measurements.

NOTE For priming time see also annex D.

I.5 For automatic primers (e.g. pressure-responsive primers), measure the cut-off and re-
engagement pressure in the outlet section (pa).

28
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

Annex J
(normative)

Cold test

NOTE This test is intended to assess effective operation, priming and draining ability.

J.1 If cold tests are to be carried out below –15 °C, this shall be agreed upon.

J.2 Carry out the cold test using the following apparatus:

 measuring set up in accordance to annex D;

 climatic chamber with thermometer.

J.3 Drain the pump unit by opening the drain points and place it immediately afterwards in the
climatic chamber until a pump core temperature of (–15 ± 1) °C is reached.

J.4 Carry out a dry suction test as specified in annex D at (–15 ± 1) °C in the climatic chamber.

29
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

Annex K
(informative)

Guidance for acceptance tests on delivery

Where a test certificate of product conformity to this standard is agreed between the customer and the
manufacturer, the following should be considered:

 the acceptance tests based on the safety and performance requirements of the standard may be
undertaken on delivery by the customer, by an independent or national testing organization, or by
the manufacturer;

 the results of the tests should be recorded.

The inspection should include:

 an examination of all the test results and conformity documentation;

 confirmation that the pump conforms to its performance and specification, by visual and
functional inspections or tests as specified in this standard (see annex B, C, D, G and I.5);

 confirmation that the required pump documentation, as specified in the standard, is provided.

The guarantee points in EN 1028-1:2002, 6.17, can be checked by simulation of the inlet section
pressure (pe).

NOTE 1 Dimensions of the flanges should be agreed.

NOTE 2 Additional inspections can be agreed.

30
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

Annex ZA
(informative)

Relationship of this document with EC Directives

This document has been prepared under a mandate given to CEN by the European Commission and
the European Free Trade Association and supports essential requirements of EC Directive(s):

Machinery Directive 98/37/EC, amended by Directive 98/79/EC,

except clause 6 and annexes C, D, E, F, H, I, J and K of this European Standard.

Compliance with this document provides one means of conforming to the specific essential require-
ments of the Directive concerned and associated EFTA regulations.

WARNING: Other requirements and other EC Directives may be applicable to the product(s) falling
within the scope of this document.

31
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

Bibliography

EN 292-1, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic
terminology, methodology.

EN 292-2, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical
principles and specifications.

EN 292-2/A1, Safety of machinery — Basic concepts, general principles for design — Part 2:
Technical principles and specifications; Amendment A1.

EN 563, Safety of machinery — Temperatures of touchable surfaces — Ergonomics data to establish


temperature limit values for hot surfaces.

EN 25199, Technical specifications for centrifugal pumps — Class II (ISO 5199:1986).

EN 60204-1, Safety of machinery — Electrical equipment of machines — Part 1: General requirements


(IEC 60204-1:1997).

EN 60529, Degrees of protection provided by enclosures (IP code) (IEC 60529:1989).

32
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

blank
BS EN
1028-2:2002
BSI — British Standards Institution
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI

BSI is the independent national body responsible for preparing


British Standards. It presents the UK view on standards in Europe and at the
international level. It is incorporated by Royal Charter.

Revisions
British Standards are updated by amendment or revision. Users of
British Standards should make sure that they possess the latest amendments or
editions.
It is the constant aim of BSI to improve the quality of our products and services.
We would be grateful if anyone finding an inaccuracy or ambiguity while using
this British Standard would inform the Secretary of the technical committee
responsible, the identity of which can be found on the inside front cover.
Tel: +44 (0)20 8996 9000. Fax: +44 (0)20 8996 7400.
BSI offers members an individual updating service called PLUS which ensures
that subscribers automatically receive the latest editions of standards.

Buying standards
Orders for all BSI, international and foreign standards publications should be
addressed to Customer Services. Tel: +44 (0)20 8996 9001.
Fax: +44 (0)20 8996 7001. Email: orders@bsi-global.com. Standards are also
available from the BSI website at http://www.bsi-global.com.
In response to orders for international standards, it is BSI policy to supply the
BSI implementation of those that have been published as British Standards,
unless otherwise requested.

Information on standards
BSI provides a wide range of information on national, European and
international standards through its Library and its Technical Help to Exporters
Service. Various BSI electronic information services are also available which give
details on all its products and services. Contact the Information Centre.
Tel: +44 (0)20 8996 7111. Fax: +44 (0)20 8996 7048. Email: info@bsi-global.com.
Subscribing members of BSI are kept up to date with standards developments
and receive substantial discounts on the purchase price of standards. For details
of these and other benefits contact Membership Administration.
Tel: +44 (0)20 8996 7002. Fax: +44 (0)20 8996 7001.
Email: membership@bsi-global.com.
Information regarding online access to British Standards via British Standards
Online can be found at http://www.bsi-global.com/bsonline.
Further information about BSI is available on the BSI website at
http://www.bsi-global.com.

Copyright
Copyright subsists in all BSI publications. BSI also holds the copyright, in the
UK, of the publications of the international standardization bodies. Except as
permitted under the Copyright, Designs and Patents Act 1988 no extract may be
reproduced, stored in a retrieval system or transmitted in any form or by any
means – electronic, photocopying, recording or otherwise – without prior written
permission from BSI.
This does not preclude the free use, in the course of implementing the standard,
of necessary details such as symbols, and size, type or grade designations. If these
details are to be used for any other purpose than implementation then the prior
BSI written permission of BSI must be obtained.
389 Chiswick High Road Details and advice can be obtained from the Copyright & Licensing Manager.
London Tel: +44 (0)20 8996 7070. Fax: +44 (0)20 8996 7553.
Email: copyright@bsi-global.com.
W4 4AL

You might also like