BS en 1028-2-2002
BS en 1028-2-2002
BS en 1028-2-2002
1028-2:2002
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI
Fire-fighting pumps —
Fire-fighting
centrifugal pumps with
primer —
Part 2: Verification of general and
safety requirements
ICS 13.220.10
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BS EN 1028-2:2002
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI
National foreword
This British Standard is the official English language version of
EN 1028-2:2002.
The UK participation in its preparation was entrusted to Technical Committee
FSH/17, Fire brigade equipment, which has the responsibility to:
NORME EUROPÉENNE
EUROPÄISCHE NORM July 2002
ICS 13.220.10
English version
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,
Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.
© 2002 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1028-2:2002 E
worldwide for CEN national Members.
EN 1028-2:2002 (E)
Licensed Copy: Gilbert Athens, University of Birmingham, 10/06/2008 03:09, Uncontrolled Copy, (c) BSI
Contents
page
Foreword ................................................................................................................................................. 3
0 Introduction ......................................................................................................................................... 4
1 Scope.......................................................................................................................................... 4
2 Normative references................................................................................................................ 4
3 Terms and definitions ............................................................................................................... 5
4 Verifications............................................................................................................................... 5
4.1 General ....................................................................................................................................... 5
4.2 Type verification........................................................................................................................ 5
4.3 Individual verification ............................................................................................................... 5
4.4 Methods of verification ............................................................................................................. 6
4.4.1 Calculation check...................................................................................................................... 6
4.4.2 Design check ............................................................................................................................. 6
4.4.3 Compliance verification (manufacturing check).................................................................... 6
4.5 Measuring instruments............................................................................................................. 7
5 Verification of the safety requirements and/or protective measures .................................. 8
6 Verification of the general and performance requirements................................................ 11
7 Test report................................................................................................................................ 14
Annex A (normative) Suction line for tests....................................................................................... 15
Annex B (normative) Pressure measurements ................................................................................ 18
Annex C (normative) Measurements of delivery rates .................................................................... 19
Annex D (normative) Dry suction test ............................................................................................... 20
Annex E (normative) Performance test ............................................................................................. 22
Annex F (normative) Working test ..................................................................................................... 24
Annex G (normative) Pressure test ................................................................................................... 25
Annex H (normative) Efficiency test .................................................................................................. 26
Annex I (normative) Primer test ......................................................................................................... 28
Annex J (normative) Cold test............................................................................................................. 29
Annex K (informative) Guidance for acceptance tests on delivery ................................................ 30
Annex ZA (informative) Relationship of this document with EC Directives ................................. 31
2
EN 1028-2:2002 (E)
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Foreword
This document EN 1028-2:2002 has been prepared by Technical Committee CEN/TC 192 "Fire service
equipment", the secretariat of which is held by BSI.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by January 2003, and conflicting national standards shall
be withdrawn at the latest by January 2003.
This document has been prepared under a mandate given to CEN by the European Commission and
the European Free Trade Association, and supports essential requirements of EC Directive(s).
For relationship with EC Directive(s), see informative annex ZA, which is an integral part of this
document.
This part of this European Standard shall be applied only in conjunction with EN 1028-1 "Classification -
General and safety requirements".
This part of this European Standard includes the verification of general and safety requirements of fire-
fighting centrifugal pumps with primer.
EN 1028 "Fire-fighting pumps – Fire-fighting centrifugal pumps with primer" comprises two parts:
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Czech
Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Malta,
Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom.
3
EN 1028-2:2002 (E)
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0 Introduction
This European Standard is a type C standard as stated in EN 1070.
The machinery concerned and the extent to which hazards, hazardous situations and events are
covered are indicated in the scope of this standard.
Where provisions of this type C standard are different from those which are stated in type A or B
standards, the provisions of this type C standard take precedence over the provisions of the other
standards, for machines that have been designed and built in accordance with the provisions of this
type C standard.
This Standard has been prepared as a harmonized standard to provide one means of conformity with
essential requirements of the Machinery Directive and associated EFTA Regulations.
1 Scope
This European Standard covers verification of the general and safety requirements of fire-fighting
centrifugal pumps with primer as specified in clauses 7 and 8 of EN 1028-1:2002.
NOTE The tests can also be applied to pumps with nominal delivery rates greater than 6 000 l/min.
This standard does not apply to fire-fighting centrifugal pumps with primer that are manufactured
before the date of publication by CEN of this standard.
2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other publications.
These normative references are cited at the appropriate places in the text, and the publications are
listed hereafter. For dated references, subsequent amendments to or revisions of any of these
publications apply to this European Standard only when incorporated in it by amendment or revision. For
undated references the latest edition of the publication referred to applies (including amendments).
EN 837-3, Pressure gauges — Part 3: Diaphragm and capsule pressure gauges — Dimensions,
metrology, requirements and testing.
EN 1092-1, Flanges and their joints — Circular flanges for pipes, valves, fittings and accessories, PN
designated — Part 1: Steel flanges.
EN ISO 1127, Stainless steel tubes — Dimensions, tolerances and conventional masses per unit
length.
4
EN 1028-2:2002 (E)
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4 Verifications
4.1 General
Safety and performance requirements of clauses 5 and 6 of EN 1028-1:2002 shall be verified according
to Tables 2 and 3.
All hydraulic tests shall be carried out using water having a temperature between 0 °C and 20 °C. During
one test cycle, the water temperature shall not deviate by more than ± 3 °C within this temperature
range. The geodetic suction height shall not deviate by more than ± 5 cm during one test cycle. In order
to avoid air entrainment, the test configuration shall be as shown in Figure A.1 in annex A.
If the safety equipment has to be disconnected to carry out any test, the manufacturer shall give
information regarding the disconnected safety equipment (e.g. compensating or alternative safety
measures to be used during the test and re-connection instructions after completing the test).
Verification shall be carried out with the pump equipment assembled for normal intended use.
Accessories and covers may be fitted or not, but the effect in either case shall not obscure the validity of
the test.
Where the pump is assembled on site, the part of the verifications that cannot be made before dispatch
shall be carried out at the place of use in accordance with the installation instructions of the pump
manufacturer.
For testing purposes, the fire-fighting centrifugal pump shall be presented in its full operational
configuration. The pump shall be equipped to undergo the full range of tests required. For pumps
without a driving motor, a drive flange shall be provided for testing.
NOTE 1 If dimensions, mass, or other factors make particular tests on complete equipment impractical, tests
can be carried out on subassemblies or components provided that the results can be verified as representative of
the fully assembled equipment.
NOTE 2 A guidance for acceptance tests on delivery is given in the informative annex K.
The verification regime covers the following basic verifications which applies in clauses 5 and 6.
Ensure that each type of the pump meets the requirements of this standard.
Ensure that each pump put on the market meets the requirements of this standard before dispatch.
5
EN 1028-2:2002 (E)
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Determine that the calculations are correct according to the standard requirements. Calculations used to
establish compliance with a requirement shall be recorded by the manufacturer and retained for future
examination.
NOTE The calculation check can be replaced by a stress measurement test if the results are equivalent.
Determine that the design requirements of the standard have been achieved (design documentation).
Determine that the pump is built according to the design and that the materials and their assemblies
comply with the design documents and are sound, including the following.
Determine that all necessary documents are present (e.g. attestations of conformity of supplied parts by
the supplier).
Determine by simple visual inspection that something is present (e.g. guard, marking, document), that
the marking contains the required information/warnings, that there is no evident external leakage etc.
6
EN 1028-2:2002 (E)
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Determine by measurement, with suitable measuring instruments, that the requirements of the
measurable parameters of the standard have been met (e.g. geometric dimensions, delivery rate,
pressure, temperatures) (see also 4.5).
Conduct the static pressure test and establish that the pump complies with the requirements of the
standard.
Conduct the dynamic test and establish that the pump complies with the requirements of the standard.
Check that all safety devices are installed correctly and that their operation is as intended.
Determine by functional tests that the pump operates to the requirements of the standard including all
safety devices, except those related to pressure overload protection.
Determine that any pressure overload protection device operates to the requirements of the standard.
Verify that all necessary information for safe commissioning, use, maintenance/inspection,
decommissioning etc. as stated in the standard are present and adequate.
Verify that all necessary information on installation are present and adequate.
7
EN 1028-2:2002 (E)
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8
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EN 1028-2:2002 (E)
Table 2 — Appropriate method(s) of verification of the safety requirements and/or protective measures of EN 1028-1
EN 1028-1: 2002 Calculation Design Verification Visual check Verification Static test Dynamic test Functional tests Test of pressure over- Verification of the Verification
check check of by loading protection information for of the
Reference to documents measurement devices the user information
relevant safety re- for the
quirement clause installer
9
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EN 1028-2:2002 (E)
Table 2 — Appropriate method(s) of verification of the safety requirements and/or protective measures of EN 1028-1 (concluded)
EN 1028-1: 2002 Calculation Design Verification Visual check Verification by Static test Dynamic test Functional tests Test of pressure Verification of Verification of
check check of measurement overloading protection the information the information
Reference to
documents devices for the user for the installer
relevant safety
requirement
clause
10
EN 1028-2:2002 (E)
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11
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EN 1028-2:2002 (E)
Table 3 — Appropriate method(s) of verification of the general and performance requirements of EN 1028-1
EN 1028-1: 2002 Calculation Design check Verification of Visual Verification by Static Dynamic test Functional Test of pressure Verification of Verification of the
check documents check measurement test tests overloading the information information for
Reference to
protection for the user the installer
relevant general
devices
and performance
requirement
clause
6.1.1
1st paragraph – TYP – IND – – – TYP – – –
2nd paragraph – TYP – – – – – TYP – – –
6.1.2 – TYP – – – – – TYP – – –
6.1.3 – – – TYP – – – TYP – TYP TYP
6.1.4 – TYP – – – – – – – – –
6.1.5 – TYP – – – – – – – – TYP
6.2.1 – TYP – – – – – – – TYP TYP
6.2.2 – TYP and IND IND – – – – – – TYP and IND TYP and IND
6.2.3 – TYP – – – – – – – – TYP
6.2.4 – TYP – – – – – – – – TYP
6.3 – – – – TYP and IND – – – – – –
6.4 – – – – TYP and IND – – – – – –
6.5 – – – – TYP and IND – – – – – –
6.6 – – – – TYP – – TYP – TYP TYP
6.7 – – – – – – – TYP – – –
12
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EN 1028-2:2002 (E)
Table 3 — Appropriate method(s) of verification of the general and performance requirements of EN 1028-1 (concluded)
EN 1028-1: 2002 Calculation Design check Verification of Visual Verification by Static Dynamic test Functional Test of pressure Verification of Verification of the
check documents check measurement test tests overloading the information for
Reference to
protection information for the installer
relevant general
devices the user
and performance
requirement
clause
6.8
1st paragraph – TYP – IND TYP – – IND – – –
2nd paragraph – – – TYP – – – – – – TYP
6.9 – – IND IND – – – – – – –
6.10 – TYP – – TYP – – – – – –
6.11 – – – – – – – TYP – – –
6.12 – – IND – – – – TYP – TYP TYP
6.13 – TYP – – – – – TYP – – –
6.14
1st paragraph – – IND – – – – – – TYP TYP
2nd paragraph – – – – – – – TYP and IND – TYP TYP
6.15 – – TYP – – – – – – TYP and IND TYP and IND
6.16 – – – – TYP – – – – – –
6.17.1 – – – – TYP and IND – – – – – –
6.17.2 – – – – TYP – – – – – –
6.17.3 – – – – TYP – – – – – –
6.18 – – TYP – – – – – – TYP TYP
NOTE 1 The type test is indicated as “TYP”.
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EN 1028-2:2002 (E)
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7 Test report
A test report shall be prepared containing at least the following:
14
EN 1028-2:2002 (E)
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Annex A
(normative)
A.1 Apparatus
Construct a suction line (see Figure A.1) consisting of a hydraulically smooth pipe [item 7] and a
flexible hose [item 5] with the same nominal diameter as the hydraulically smooth pipe, adjusted to fit
the pump. Connect the suction line using a flange conforming to EN 1092-1 as agreed between the
manufacturer and the test station.
15
EN 1028-2:2002 (E)
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Key
1 Water level
4 To pump
5 Flexible hose
16
EN 1028-2:2002 (E)
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NOTE The internal diameter of the pipe d and flexible hose di is:
di = d – (2 × wall thickness)
Locate the pump inlet at the highest point of the suction line.
The pipe [item 7] shall be made available by the test station. It shall consist of three or four parts in
+1, 25
order to allow for different pump sizes. The overall length l1 of all parts of the pipe shall be 10 0 m.
Individual parts shall be connected by flanges conforming to EN 1092-1, centred and sealed with an
O-ring. The radius of curvature of the pipe bends shall be at least 2,5 di.
The pipe shall be of stainless steel conforming to EN ISO 1127. The external diameter of the pipe
shall be selected in accordance with the nominal delivery rate QN as specified in Table A.1.
The flexible hose [item 5] adjustable to different pump sizes shall be made available by the
manufacturer. The length of the flexible hose [item 5] l2 shall be 1 m.
The permissible deviation of test measurements shall be within the following limits:
17
EN 1028-2:2002 (E)
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Annex B
(normative)
Pressure measurements
B.1 Fit measuring instruments for pressures pa and pe, at the same level, in accordance with
Figure B.1.
Key
1 Pump
2 Tachometer
3 Flowmeter
4 Pressure gauge for pa
5 Pressure gauge for pe
B.2 The pressure measurement points shall be the connection points for the pressure gauges on
the pump as specified by the manufacturer.
Connections for the pressure gauges (see Figures B.1 and D.1) shall have 1/2 inch internal threads,
G 1/2 B, conforming to EN 837-3.
18
EN 1028-2:2002 (E)
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Annex C
(normative)
C.1 Measure the delivery rate with a flowmeter at the measurement point shown in Figure B.1.
C.2 For the measurement, the pump manufacturer shall equip the pump with connection couplings,
the design of which shall be agreed.
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EN 1028-2:2002 (E)
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Annex D
(normative)
driving motor;
pressure gauge;
NOTE The primer and driving motor are not shown in Figure D.1.
Key
1 Pump
2 Pressure gauge for pe
3 Shut off device/blank cap
20
EN 1028-2:2002 (E)
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D.2 Close all pump inlets and outlets. Prime (evacuate) the pump for 30 s in accordance with the
manufacturer’s instructions. Measure and record the pressure attained in the inlet section after
priming is completed. Rerecord the pressure after 60 s.
D.3 Measure the pressure in the inlet section pe, in millibars, and convert to the air pressure at sea
level pe′ (millibar), as follows:
1 013
pe' = pe
pb
where
p e' is the pressure in the inlet section corrected to sea level, in millibars;
D.4 Confirm that the pump conforms to the requirements of 6.7.3 in EN 1028-1:2002.
21
EN 1028-2:2002 (E)
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Annex E
(normative)
Performance test
driving motor;
pressure gauge;
flowmeter;
tachometer;
Set up the test apparatus as shown in Figure B.1. The number and location of the measuring points
shall allow the determination of a characteristic curve as shown in Figure E.1.
E.1.1 Determine the characteristic curves of the pump (see Figure E.1), at the following corrected
geodetic suction heights and at maximum speed n0:
a) H'SgeoN;
b) H'SgeoN + 1,5 m;
c) H'SgeoN + 3,0 m;
d) H'SgeoN + 4,5 m.
NOTE Measurements b), c) and d) are not applicable to pump FPH 40-250 (see EN 1028-1).
22
EN 1028-2:2002 (E)
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Key
E.2 Check the guarantee points specified in EN 1028-1:2002, 6.17, and record together with the
corresponding pressures in the inlet section.
E.3 The pump shall be deemed to pass the performance test if the measured values of delivery
pressure and delivery rate conform to the values specified in EN 1028-1.
23
EN 1028-2:2002 (E)
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Annex F
(normative)
Working test
driving motor;
pressure gauges;
tachometer;
flowmeter;
thermometer.
F.2 Carry out the working test at the corrected geodetic suction height H'SgeoN, nominal delivery
pressure pN and nominal speed nN.
F.3 The test duration shall be 6 h for normal-pressure pumps and 2 h for high-pressure pumps,
without interruption.
24
EN 1028-2:2002 (E)
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Annex G
(normative)
Pressure test
G.1 Carry out a pressure test after the performance test (annex E) and working test (annex F).
driving motor;
pressure pump;
pressure gauges;
tachometer;
G.2 Fill the pump with water. Fully vent the pump, close the shut off device, and increase the
pressure to the static test pressure pps.
Keep the static test pressure pps constant for 5 min without operating the pump.
G.3 Switch on the pump and increase speed until the dynamic pressure ppd is attained on the
discharge side.
NOTE For combined normal pressure and high-pressure pumps, the speed required for this can be higher
than the maximum operating speed n0. The dynamic test pressure ppd should not be exceeded in this case.
Keep the dynamic test pressure ppd constant for 1 min with the pump operating.
25
EN 1028-2:2002 (E)
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Annex H
(normative)
Efficiency test
driving motor;
pressure gauges;
tachometer;
flowmeter;
Set up the apparatus as shown in Figure B.1. The number and location of the measuring points shall
allow characteristic curves as shown in Figure H.1 to be determined.
H.2 To calculate the efficiency of pumps with an integrated drive system, use the delivery rate and
pressure for hydraulic drives, and the current and voltage for electric drives.
H.3 Determine the pump characteristic curves (see Figure H.1) at the corrected geodetic nominal
suction height H'SgeoN and the following speeds:
0,85 nN;
the efficiency h.
26
EN 1028-2:2002 (E)
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Key
p Delivery pressure
Q Delivery rate
27
EN 1028-2:2002 (E)
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Annex I
(normative)
Primer test
I.1 This test does not apply to pumps with hand primers.
driving motor;
pressure gauges;
tachometer;
I.3 Carry out a 4 min run with the primer at suction speed ns and the pump running with its inlet
section open.
I.4 Determine the priming time t three times in succession at the corrected geodetic suction height
H'SgeoN and record the average. Do not perform any manual readjustment or refilling operations on the
primer during the measurements.
I.5 For automatic primers (e.g. pressure-responsive primers), measure the cut-off and re-
engagement pressure in the outlet section (pa).
28
EN 1028-2:2002 (E)
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Annex J
(normative)
Cold test
NOTE This test is intended to assess effective operation, priming and draining ability.
J.1 If cold tests are to be carried out below –15 °C, this shall be agreed upon.
J.2 Carry out the cold test using the following apparatus:
J.3 Drain the pump unit by opening the drain points and place it immediately afterwards in the
climatic chamber until a pump core temperature of (–15 ± 1) °C is reached.
J.4 Carry out a dry suction test as specified in annex D at (–15 ± 1) °C in the climatic chamber.
29
EN 1028-2:2002 (E)
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Annex K
(informative)
Where a test certificate of product conformity to this standard is agreed between the customer and the
manufacturer, the following should be considered:
the acceptance tests based on the safety and performance requirements of the standard may be
undertaken on delivery by the customer, by an independent or national testing organization, or by
the manufacturer;
confirmation that the pump conforms to its performance and specification, by visual and
functional inspections or tests as specified in this standard (see annex B, C, D, G and I.5);
confirmation that the required pump documentation, as specified in the standard, is provided.
The guarantee points in EN 1028-1:2002, 6.17, can be checked by simulation of the inlet section
pressure (pe).
30
EN 1028-2:2002 (E)
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Annex ZA
(informative)
This document has been prepared under a mandate given to CEN by the European Commission and
the European Free Trade Association and supports essential requirements of EC Directive(s):
Compliance with this document provides one means of conforming to the specific essential require-
ments of the Directive concerned and associated EFTA regulations.
WARNING: Other requirements and other EC Directives may be applicable to the product(s) falling
within the scope of this document.
31
EN 1028-2:2002 (E)
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Bibliography
EN 292-1, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic
terminology, methodology.
EN 292-2, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical
principles and specifications.
EN 292-2/A1, Safety of machinery — Basic concepts, general principles for design — Part 2:
Technical principles and specifications; Amendment A1.
32
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blank
BS EN
1028-2:2002
BSI — British Standards Institution
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means – electronic, photocopying, recording or otherwise – without prior written
permission from BSI.
This does not preclude the free use, in the course of implementing the standard,
of necessary details such as symbols, and size, type or grade designations. If these
details are to be used for any other purpose than implementation then the prior
BSI written permission of BSI must be obtained.
389 Chiswick High Road Details and advice can be obtained from the Copyright & Licensing Manager.
London Tel: +44 (0)20 8996 7070. Fax: +44 (0)20 8996 7553.
Email: copyright@bsi-global.com.
W4 4AL