METHOD STATEMENT (EPOXY FLOOR COATING)

Project: CLARK NEW TERMINAL BUILDING

Element of Work: WP 5000 – ARCHITECTURAL BUILDER’S WORK AND FINISHES (ABWF)

Principle Package RG. SIMBULAN AND PARTNERS SC PM: ART JEHRALD A. CHICO
Contractor: CORP.

On Site Supervisor or Foreman Responsible: KEVIN B. MANLAPAZ

Date: 05 FEBRUARY 2020 Method Statement No: 500_CRK_MS_CD_PJW_0007_1

SCOPE OF WORK

 OBJECTIVE
The purpose of this construction method statement is outline and describe in the sequence of works in detail, to
be strictly executed and complied by all concerned contractors to ensure complete, safe, and quality
implementation from preparation up to completion of epoxy floor coating, and lessen, if not avoid, rendering
rectification works later on.

 MANPOWER
1. Water proofer
2. Labor

 APPLICATION METHOD

A. NIPPON 9200F

1. Surface Preparation
1.1 NIPPON 9200F can be applied directly onto the substrate if the substrate moisture does not exceed
mas. 4% by weight (measured electrically using Tramex CME).
1.2 The surface should have an adhesive pull strength of minimum 1.5N/mm2 or compressive strength of
minimum 25 N/mm2.
1.3 Also, all traces of contaminants such as oils, fats, greases, paint residues, chemicals, algae and laitance
should be removed.
1.4 Cracks and hollow spots must be properly repaired.

2. Application
2.1 NIPPON 9200F is supplied in proportionate quantities in 2-component containers.
2.2 The entire contents of the Component A is mixed and poured into a clean mixing barrel.
2.3 Then empty Component B into the mixing barrel and mix homogenously for at least 2-3 minutes using a
mechanical stirrer.
2.4 The inclusion of air in the stirring process must be avoided.
2.5 The mixture is poured onto the surface in portions and spread with a roller.
2.6 On porous and heavily absorbent concretes a second or third application is advisable

Form No.: TPM_PF_PJW_0111

 3. Application Properties
3.1 Mixing Ration (A:B) : 100:90 (by wt)
3.2 Consumption: 0.1-0.2kg/m2 per coat
3.3 Application temperature: 15-3 Degrees Celcius
3.4 Recoat Time: 3 hours
3.5 Walk On Time: 3 hours
3.6 Cleaning Solvent: SA-65 Thinner

4. Overcoating:
4.1 Subsequent finishing or overlayment should be applied once the primer becomes tack-free but before
the primer completely hardens which is about within 2 hours.

B. POLYURETHANE RECOTABLE FINISH

1. Application
1.1 Brush, roller, compressed air spray and airless spray. Preferably use airless spray if a thicker coat is
required in one application. Brush, roller and compressed air spray generally lead to lower film
thickness, so more applications may be required to obtain the recommended thickness per coat.
1.2 In order to ensure maximum adhesion between coats, it is important to observe that, before recoating,
the applied coat is dry and free from any form of contamination. In case it rains or raining is expected,
it is advisable not to do any painting. Painting under relative humidity above 85% will adversely affect
the subsequent performance of the coating. Condensation occurs during or soon after application and
premature early exposure to rain or ponding water could result in color and gloss change.
2. Application Properties
2.1 Drying time (25-30°C): Touch dry: 2hrs
Hard dry: 8hrs
2.2 Recoating time (25-30°C): Minimum of 8hrs
2.3 Curing time (25-30°C): 7 days
2.4 No.of coats: 1-2 coats
2.5 Mixing Ratio: 4 parts by volume of Base to 1 part by volume of Hardener
2.6 Theoretical Coverage: 12.0 m2 per litre per coat

2. PROJECT ORGANIZATION FOR HEALTH & SAFETY

1. Material Handling and Storage

1.1 In the wet state, the specified product is highly inflammable. Protect from extremes of temperature &
store in a cool place. In case of fire, blanket flames with foam, carbon dioxide or dry chemicals.

1.2 Keep away from sources of ignition. No smoking.

1.3 Keep container tightly closed and keep out of reach from children.

1.4 Care must be taken when transporting paint. Keep container in a secure upright position.

2. Do not empty into drains or watercourses. Dispose of any paint waste in accordance with the appropriate
Environmental Quality Regulations.

3. Do not breathe vapour/spray. Applying paint to large surface areas under closed environment should use
air supplied breathing equipment. For small areas or short periods, a suitable cartridge mask should be
worn.

3.1 Inhalation: Remove to fresh air, loosen collar and keep patient rested.

Form No.: TPM_PF_PJW_0111

 3.2 Ingestion: In case of accidental ingestion. DO NOT INDUCE VOMITING. Seek immediate medical
attention.

4. Avoid contact with skin and eyes. Wear suitable protective coating such as overalls, goggles, dust masks
and gloves. Use a barrier cream.

4.1 Eyes: In the event of accidental splashes, flush eyes with water immediately and obtain medical
advice.

4.2 Skin: Wash skin thoroughly with soap and water or approved industrial cleaner. DO NOT USE solvent
or thinners.

5. Use right tools and equipment for the jobs.

6. Comply with all safety rules and safety signage's instructions

7. Refer to Construction Health and Safety Plan

8. Refer to RGSP Health and Safety Protocol COVID-19

3. RISKS AND CONTROLS

1. Refer to Risk Assessment Form

4. ACCESS/EGRESS

1. Ensure that all gate passes, permits, tools, materials for safety precautions, manpower and equipment are
available before commencement of work.

2. The Site Team shall make sure that access roads are always clear from any obstruction and site is always
accessible

Form No.: TPM_PF_PJW_0111

5.
LIGHTING

1. Ensure that proper lighting will be provided in the work area and access route including general lighting and
emergency lights.

6. PLANT AND EQUIPMENT

1. TOOLS, MATERIALS, & CONSUMABLES

TOOLS
1. Brush
2. Roller

MATERIALS & CONSUMABLES (As per approved)

1. NIPPON 9200F Primer

2. NIPPON Paint Protective Coating

7. TRAINING CERTIFICATION

1. Site Induction Training

2. Manual Handling Training

3. Task Specific Training

8. HAZARDOUS MATERIALS AND SUBSTANCES

1. Refer to COSHH Materials and Substances Register

2. All precautionary measures shall be briefed to all workers prior to commence activity.

9. WASTE MANAGEMENT

1. All waste shall be disposed of as per Environmental Compliance and Management Plan and as per
Government approved disposal areas.

Form No.: TPM_PF_PJW_0111

10. SPECIAL CONTROL MEASURES

1. Site Condition
1.1 Site is clear of debris, loose materials or other obstructions
1.2 Inspect areas involved in work to establish extent of work, access and need for protection of surrounding
construction.
1.3 Protect surroundings from primers, patching repair compounds, and waterproofing products, including,
but not limited to, windows, roofs, walkways, drives, automobiles, and landscaping.
1.4 Conduct all pre-application inspections of site verification with an authorized manufacturer's
representative.
1.5 Signed-Off Punch List
2. Inspection, Test and Sampling - Request for Inspection and Testing will be submitted prior and after
execution of works. Inspection and Test Plan (ITP) shall be provided. All necessary testing & inspection
shall be carried out as per (Inspection and Testing of Concrete) Part of Project Quality Plan. This includes:
2.1 Approved Method Statements
2.2 Approved Shop Drawings
2.3 Approved Inspection for formworks
2.4 Approved inspection of scaffolding if applicable
2.5 Approved inspection of Reinforcement
2.6 Approved pre-casting inspection
2.7 Approved third-party laboratory
2.8 Approved mix design
2.9 Approved materials
3. Quality Assurance Requirements
3.1 Refer to Project Quality Plan
3.2 Inspection and Test Plan (ITP) shall be provided

Form No.: TPM_PF_PJW_0111