Line Bushings: One Common Sleeve
Line Bushings: One Common Sleeve
Line Bushings: One Common Sleeve
• Space-saving construction as many single cores are gathered A line bushing is a component for the electrical connection between a flameproof
in one single sleeve thus requiring only one cable entry hole. “d“ enclosure and an increased safety “e“ terminal box. The bushing consists
of a threaded or non-threaded metal sleeve encapsulating one or more cores
• Motor mains and thermoprotection cables can be exited in
providing a flameproof barrier. The lengths of these leads vary according to their
one common sleeve.
applications. The depth of engagement of the threaded sleeves and the joint
• Numbered cores simplify connections and eliminate the usual length of the cylindrical sleeve in the wall of the “d“ enclosure must correspond to
“Ring out“ in larger control systems. the EN 60079-0 and EN 60079-1 standards. After installation the bushing must
be protected against rotation and accidental loosening. Recommendations are
• Coaxial and Ethernet bushings are similarly available.
given under “Accessories“. Our standard bushings come with threaded sleeves
• On the Ex d side, the cores are connected directly to the from M10 to M42 or with cylindrical sleeves. They are equipped with cores with
electrical load, intermediate terminals are no longer necessary. a 0.2 to 120 mm2 csa. and approved for nominal voltages between 250 V and
3 000 V. See also table “Electrical data“. For the connection of intrinsically safe
• Small dimensions allow a rated insulation voltage of up to 3 kV. circuits in the “d“ area with the terminal strip in the connection compartment
• Blue cores for Ex i low power circuits. we provide line bushings with blue cores for “i“ low power circuits.
• Permanent heat-resistance of the cores up to +110 °C. Another product of our line-bushing range is the bushing with terminals.
Combining Ex d line bushing with an Ex e terminal we designed an element which
is hardly any bigger than a normal line bushing. This bushing plus terminals
reduces the size of the terminal box and, at the same time, the installation costs.
The bushings plus terminals are rated for 690 V and 1 000 V and certified.
We supply them with 2 to 6 poles and threaded sleeves from M 24 to M 42.
All line bushings have been tested and certified for their use in hazardous
areas according to the European standards EN 60079-0, EN 60079-1 and
EN 60079-7 concerning electrical operating equipment for explosion-endan-
gered areas for above-ground (II) and underground (I) according to ATEX. BARTEC
has furthermore obtained several foreign admissions for these line bushings.
When the 2014/34/EU guideline comes into force on 20. April 2016, explo-
sion protected operating equipment must be properly Installed in accordance
with EN 60079-14. Among other things, section 10.4.2 requires that cast,
pressure-proof cable insertions according to EN 60079-1 are used for
operating equipment with an internal ignition source for the explosion subgroup
IIC and operating equipment with an enclosure volume greater than 2 dm3 in
zone 1. BARTEC offers a wide range of products with EU type test certification.
Line bushings in the Ex e terminal box Connection side of the line bushings with terminals
Working temperature -60 °C to +110 °C Ambient temperature depending on the design and the cores/leads
depending on the lead used and static test of limit switches
pressure (temperature ranges apply to the Other approvals and certificates, see www.bartec.de
“fixed installation” of leads)
Other approvals and certificates, see www.bartec.de Standard versions*
Cores depending on the HO7G-K
Standard versions* working temperature and radiation cross-linked polyolefin copolymer
Cores depending on the HO7G-K voltage NSGAFÖU
working temperature and radiation cross-linked polyolefin copolymer Number of terminals 4 or 6 (depending on the cross-section)
voltage NSGAFÖU Cross-section 0.75 mm2/1.5 mm2/2.5 mm2/4 mm2/6 mm2
max. number of cores 50 cores Sleeve size metric: M16 x 1.5 to M42 x 1.5
Cross-section 0.25 mm2 to 120 mm2 non-threaded: Ø 22 mm to Ø 36 mm
AWG24 to AWG1 Sleeve material Metall, blank, lackiert oder galvanisiert 6
Sleeve size metric: M16 x 1.5 to M42 x 1.5 Nominal voltage 690 V/1 000 V
non-threaded: Ø 22 mm to Ø 36 mm
Rated currents see following table
Sleeve material Metal, bare, varnished or galvanised based on VDE 0298-04
Rated voltage 690 V/1 000 V/3 000 V * all other versions on request
Rated currents see following table Please use the customer requirements form at the end of the chapter!
based on VDE 0298-04
Technical data subject to change without notice.
* all other versions on request
Please use the customer requirements form at the end of the chapter!
Ordering information
Sleeve type Code no. Nominal voltage Code no. Conductor, cross-section mm2 Code no. Sleeve size Code no.
Special diameter A
M 10 x 1 0
0.25 C
threaded, 0.35 D M 16 x 1 1
0 690 V 1
metric 0.5 E
0.75 F M 24 x 1.5 Ø ≥ 22 mm 2
1 G
M33 x 1.5 Ø ≥ 32 mm 3
1.5 H
2.5 J M36 x 1.5 4
4 K
pluggable, length of
5 1 000 V 3 6 L M38 x 1.5 Ø ≥ 36 mm 5
gap12.5 mm
10 M
16 N M42 x 1.5 6
25 P
M12 x 1.5 C
35 Q
50 R M16 x 1.5 D
pluggable, length of 70 S
6 3 000 V 4
gap 25 mm 95 T M20 x 1.5 E
120 U
M25 x 1.5 F
Mixed cores Z
Dimensions mm Dimensions mm
m6
m6
Boss side Boss side
m5
m7
m4
m4
m7
m5
Sleeve side Sleeve side
m1 m1
m3
m3
m2 m2
m1 m2 m3 m4 m5 m6 m1 m2 m3 m4 m5 m6
M10 x 1 Ø 13.5 12 16 1.5 5 M33 x 1.5 Ø 38 36 18 2.0 7
M12 x 1.5 Ø 16.5 15 17 2.0 5 M36 x 1.5 Ø 42 40 25 2.0 7
M16 x 1 Ø 21 19 17 1.5 5
M16 x 1.5 Ø 21 19 17 2.0 5
M24 x 1.5 Ø 29 27 19 2.0 5
M25 x 1.5 Ø 29 27 19 2.0 5
M42 x 1.5 Ø 48 46 25 2.0 7
1)
When determining the maximum current carrying capacity of the connection cores, the self-heating rate and the Enter code number 1 = 690 V 6
enclosure heating at the installation site at the max. permissible ambient temperature must be taken as a basis. 3 = 1000 V
Other equipment options and special sleeves on request.
It is essential to submit a customer requirements form which has been filled in correctly and completely.
The form can be found in the catalogue at the end of the chapter.
Technical data subject to change without notice.
Dimensions mm m2
m6
Boss side
m7
m4
m3
m8
Sleeve side
m5
-0,03
m1 - 0,1
m1 Joint length L m2 m3 m4 m5 m6 m8
Ø 22 15 mm Ø 25 - 16.1 1.3 2 11.1 + 0.2
Ø 22 25 mm Ø 25 - 26.1 1.3 2 11.1 + 0.2
Ø 32 25 mm Ø 36 - 26.1 1.6 3 17.1 - 0.2
Ø 36 25 mm Ø 42 SW 40 28.1 1.85 7 -
1)
When determining the maximum current-carrying capacity of the connection cores, the self-heating rate and the Enter code number 1 = 690 V
enclosure heating at the installation site at the max. permissible ambient temperature must be taken as a basis 3 = 1000 V
Other equipment options and special sleeves on request.
It is essential to submit a customer requirements form which has been filled in correctly and completely.
The form can be found in the catalogue at the end of the chapter.
Note: 1. Cylindrical sleeves with joint length L = 15 mm (type 07-915*) for enclosures with a volume of ≤ 2 litres.
2. Cylindrical sleeves with joint length L = 25 mm (type 07-916*) for enclosures with a volume of > 2 litres.
Technical data subject to change without notice.
Dimensions mm Dimensions mm
Ø 46 (690 V)
Ø 40 (690 V)
Ø 52 (1000 V)
Ø 46 (1000 V) Ø 39
Ø 33
28
Additional marker Additional marker
28
60
60
21
29
3
29
21
3
6 1 2
4 1 2 690 V and 1 000 V 5 4 3 690 V and 1 000 V
3
m1 m1 M24 x 1.5 M33 x 1.5 M42 x 1.5 m1 m1 M38 x 1.5 M42 x 1.5
m2 m2
m2 Ø 30 Ø 36 Ø 44 m2 Ø 40 Ø 44
1)
When determining the maximum current-carrying capacity of the connection cores, the self-heating and enclosure heating at the site of installation at the maximum permissible
ambient temperature must be assumed. The maximum tightening torque for the terminal screw is 0.8 Nm.
Other equipment options and special sleeves on request.
It is essential to submit a customer requirements form which has been filled in correctly and completely.
The form can be found in the catalogue at the end of the chapter.
Technical data subject to change without notice.