PLL - 2105 Valv Prop UH 77-78
PLL - 2105 Valv Prop UH 77-78
PLL - 2105 Valv Prop UH 77-78
INTRODUCTION
General description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03
Features and benefits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03
Typical section view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03
MODEL CODE
SPOOL DATA
FUNCTIONAL SYMBOL
OPERATING DATA
PERFORMANCE CURVES
Flow gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08
Pressure gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08
Power capacity envelopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08
Frequency response. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09
ELECTRICAL INFORMATION
Block diagram voltage input M1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Block diagram current input M2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Typical connection arrangements M1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Typical connection arrangements M2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
APPLICATION DATA
Fluid cleanliness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Hydraulic fluids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Service information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
This product has been designed and tested to meet specific standards outlined in the European Electromagnetic
Compatibility Directive (EMC) 2014/30/EU which repealed Directive 89/336/EEC, amended by Directives 91/263/EEC,
92/31/EEC, 93/68/EEC and 93/97/EEC. For instructions on installation requirements to achieve effective protection
levels, see the leaflet and Installation Wiring Practices for Eaton’s Electronic Products leaflet 2468. Wiring practices
relevant to this Directive are indicated by Electromagnetic Compatibility (EMC).
This valve type can be supplied with or without an integral Features and benefits
amplifier built directly onto the valve. • Factory-sealed adjustments ensure valve to-
valve reproducibility.
• Installation wiring reduced and simplified.
KSDG4V-3 • Standard 7-pin connector.
• Standard 24V DC supply with wide tolerance band.
Without the integral amplifier.
• Optional command signal, ±10V or 4-20 mA
Features and benefits (model code selectable).
• Wide range of spool and flow rate options. • Valve with integrated amplifier selected, ordered, delivered
and installed as one performance-tested package.
• Supported by a broad range of amplifiers and auxiliary
function modules. • Spool position monitor pin to help with troubleshooting.
• Electronic feedback LVDT ensures accurate spool • Simple valve removal and replacement for service
position control. (plug & play).
• Internal current feedback provides optimal control. • Vibration and shock tested.
• Vibration and shock tested. • Auxiliary DIN rail mounted electronic function
modules available.
• Full CE electromagnetic compatibility.
• Full CE electromagnetic compatibility. - 2014/30/EU
• IP67 valve, environmental protection rating.
• Optional valve enable function.
KBSDG4V-3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Note: Additional configurations available upon request. Please contact you customer
sales representative for details.
WARNING
Valves with integral amplifiers are supplied with or
without the metal 7-pin plug. The Eaton™ plug, part no.
934939, must be correctly fitted to ensure that the EMC
rating and IP67 rating are achieved. The plug retaining
nut must be tightened with a torque of 2-2.0 Nm
(1.5-2.5 lbf ft) to effect a proper seal.
Spool symbols
Functional symbol
7 - pin
plug
S S
A B P T L A B P T L
Spool types and flow ratings Spool code Spool symbol Flow rating
For K(B)SDG4V-3 valves:
Symmetric spools 92L05 92L 5 L/min (1.3 USgpm)
Base line starting at Δp = 35 bar (500 psi) 92L12 92L 12 L/min (3.2 USgpm)
per metering flow path, e.g. B to T. For actual 92L24 92L 24 L/min (6.3 USgpm)
maximum flow refer to power capacity 92L40 92L 40 L/min (10.6 USgpm)
envelope curves. 96L05 96L 5 L/min (1.3 USgpm)
96L12 96L 12 L/min (3.2 USgpm)
96L24 96L 24 L/min (6.3 USgpm)
96L40 96L 40 L/min (10.6 USgpm)
86L** 86L
Available spools for K(B)SDG4V-3
A B A B
P T P T
KBSDG4V-3 Valves with integral amplifier: Data is typical, with fluid at 36 cSt (168 SUS) and 50°C (122°F).
Power supply 24V DC (18V to 36V including 10% peak-to-peak max. ripple) max current 3A
Command signal
Voltage mode 0 to 10V DC, or 0 to –10V DC, or –10V to + 10V DC
• Input impedance 47 kΩ
• Common mode voltage to pin D 18V (max)
Current mode 4-20 mA
• Input impedance 100 ohms
• Max differential voltage to pin E to pin B 10V
Valve enable signal for model code PH7
Enable >8.5V (36V max)
Disable <6.5V
Input impedance 10 kΩ
7-pin plug connector Pin Description
A Power supply positive (+)
A G B Power supply 0V
C Not connected (PE7)
F B
C Valve enable (PH7)
D Command signal (+V or current in)
E C E Command signal (-V or current GND)
F Output monitor
D G Protective ground
Electromagnetic compatibility (EMC) IEC 61326-2-1 (Electrical equipment for measurement, control and laboratory
use)
Conducted Emissions CISPR11 -2015-06 Ed 6.0/EN55011 - Class A, 150kHz to
30MHz
Radiated Emissions CISPR11 -2015-06 Ed 6.0 /EN55011 - Class A, 30MHz –
1GHz
RF Continuous Conducted disturbances IEC 61000-4-6, Class A 150 KHz to 80 MHz
• DC Power Port : 10Vrms
• Signal/Control Port : 10Vrms
KSDG4V-3 Valves without integral amplifier (requires a Eurocard amplifier, refer to supporting products)
Standing current at null 1.7A
Max current, at 50°C (122°F) ambient 3.2A
Coil resistance, at 20°C (68°F) 1.87Ω
Coil inductance, at 1000 Hz & 150 mV 7.2 mH
Max solenoid power 30W
LVDT supply voltage +15V DC
LVDT output signal 4 to 20 mA for spool stroke of 2.1 mm
Electromagnetic compatibility (EMC) IEC61326-2-1
Base amplifier EEA-PAM-553-A-3* Power requirements: 20 to 40V DC at 40W
Mechanical protection IEC 144, Class IP65
Maximum allowable ambient air temperature 60°C (140°F)
Maximum allowable oil temperature 60°C (140°F)
KSDG4V-3 and KBSDG4V3 valves (all valves)
Relative duty factor Continuous rating (ED = 100%)
Hysteresis <0.5%
Step response:
Step size (% of max spool stroke): Time to reach 90% of required step:
0-100% or 100-0% 10 mS
10-90% or 90-10% 6 mS
±10% to ±10% 4 mS
±25% to ±25% 5 mS
10-90% 6 mS
Mass:
KSDG4V-3 2.09 kg (4.6 lb) approx.
KBSDG4V-3 2.49 kg (5.5 lb) approx.
K(B)SDG4V-3-9*L-24 Valves
K(B)SDG4V-3-9*L-40 Valves
116.00
[4.57]
21.00
[0.83]
13.75
48.00 Amplifier and solenoid assembly may be
[0.54]
[1.89] rotated as 90o as shown by removing 4
151.00
[5.94] screws shown X. Re-torque to 7-9 Nm (6-7 lbf ft)
227.00
[8.93]
Subplates
Description and mass kg (lb) Functional Symbol Model code Max. Pressure
Single-station subplate; rear ports P, T, KDGVM-3-1*-R KDGVM-3-676803-1* (SAE/UNF 250 bar (3600 psi)
A, B; side port L Cast iron 1.3 (2.9) ports)
* Design number subject to change. No change of installation dimensions for design numbers 10 to 19 or 21 to 29 inclusive.
“S” suffix = SAE/UNC ports and/or UNC fixing bolt tappings and/or orifice plugs as appropriate.
“R” or “B” = ISO 228 (BSPF) ports and/or metric fixing bolt tappings and/or orifice plugs as appropriate.
21.5
(0.85)
5.1 (0.20)
15.5 (0.61)
25.9 (1.01)
48 (1.89)
31.0 ± 0.1 min.
(1.22 ± 0.004) 31.75 ± 0.1
(1.25 ± 0.004)
40.5 ± 0.1
(1.59 ± 0.004)
Ø 4.0 x 4.3 min. depth (0.16 dia x 0.17)
for locating pin
46,5
(1.83)
Block diagram
Non-inverting D
Command
signal Inverting E
voltage,
see table Gain Of fset
Protective G
ground +24V
Solenoid
drive
Valve envelope
Pin C is used for a valve enable signal with electrical connections PH7
WARNING
All power must be switched off before connecting/
disconnecting any plugs.
Block diagram
0.75 mm2 (18 AWG) up to 20m (65 ft) Pin D Pin E Pin B Flow direction
1.00 mm2 (16 AWG) up to 40m (130 ft) More than 12 mA Current return Power ground P to A
Less than 12 mA Current return Power ground P to B
Signal cables:
0.50 mm2 (20 AWG)
Screen (shield):
A suitable cable would have 7 cores, a separate screen for the
signal wires and an overall screen.
Cable outside diameter 8.0–10.5 mm (0.31–0.41 inches)
See connection diagram on next page.
Protective ground G
+24V
Solenoid
drive
Valve envelope
Pin C is used for a valve enable signal with electrical connections PH7.
R1 Shunt resistor 100R
F1, F2 Resettable fuse
WARNING
All power must be switched off before connecting/
disconnecting any plugs.
Block diagram
Power
Supply +24V A
0V B
C
Inner Screen
Demand
0V D or E Valve
Signal
±10V E or D must be
Drain Wire connected
G
Spool 0V to ground
Position via
Monitor Input subplate
F
Enclosure
Connector
0V must be
connected to ground shell
Power
Supply +24V A
0V B
Enable
Signal 0V
+8.5V C
to 36V
Inner Screen
Demand Valve
0V D or E
Signal must be
E or D
±10V Drain Wire connected
G to ground
Spool via
0V
Position Input F subplate
Monitor
Enclosure
0V must be Connector
connected to ground shell
Power
Supply +24V A
0V B
C
Inner Screen
Demand
0V E
Signal Valve
4 - 20 mA D must be
Drain Wire connected
G
Spool 0V to ground
Position via
Monitor Input F subplate
Enclosure
Connector
0V must be
connected to ground shell