PLL - 2105 Valv Prop UH 77-78

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Servo-Performance Proportional Directional K(B)SDG4V-3 1* Series

Valves with Feedback Pressures to 350 bar (5075 psi)


Contents

INTRODUCTION
General description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03
Features and benefits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03
Typical section view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03

MODEL CODE

SPOOL DATA

FUNCTIONAL SYMBOL

OPERATING DATA

PRESSURES AND FLOW RATES

PERFORMANCE CURVES
Flow gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08
Pressure gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08
Power capacity envelopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08
Frequency response. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09

INSTALLATION DIMENSION KSDG4V-3

INSTALLATION DIMENSION KBSDG4V-3

SUBPLATES AND MOUNTING SURFACE INTERFACES

ELECTRICAL INFORMATION
Block diagram voltage input M1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Block diagram current input M2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Typical connection arrangements M1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Typical connection arrangements M2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

APPLICATION DATA
Fluid cleanliness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Hydraulic fluids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Service information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

This product has been designed and tested to meet specific standards outlined in the European Electromagnetic
Compatibility Directive (EMC) 2014/30/EU which repealed Directive 89/336/EEC, amended by Directives 91/263/EEC,
92/31/EEC, 93/68/EEC and 93/97/EEC. For instructions on installation requirements to achieve effective protection
levels, see the leaflet and Installation Wiring Practices for Eaton’s Electronic Products leaflet 2468. Wiring practices
relevant to this Directive are indicated by Electromagnetic Compatibility (EMC).

2 EATON PROPORTIONAL DIRECTIONAL VALVES K(B)SDG4V-3 V-VLPO-MC005-E1—January 2018 www.eaton.com


Introduction

General description KBSDG4V-3


The KBSDG4V-3 line offers a range of proportional With integral control electronics.
directional valves with integral control electronics.
Factory-set adjustments of gain and offset ensure Factory-set adjustments of gain and offset ensure consistent
consistent reproducibility valve-to-valve. repeatability valve-to-valve.
The only electrical inputs required are power supply (24V)
These four-way solenoid operated proportional valves have and a command signal, either ±10V or 4-20 mA (model
a high dynamic performance which enables them to be code selectable). The amplifier is housed in a robust metal
used in closedloop applications, previously possible only enclosure, sealed against ingress of water and other fluids.
with servo valves. Various spool options are available for Electrical connections are via a standard 7-pin plug.
rated flows up to 40 L/min (10.6 USgpm). Working pressures
are to 350 bar (5000 psi). The spool position is monitored A spool position monitor pin allows the function of the valve to
by an LVDT which feeds back information to the amplifier, be electrically monitored. Ramp functions, if required, can be
enabling spool position to be accurately maintained. generated externally.

This valve type can be supplied with or without an integral Features and benefits
amplifier built directly onto the valve. • Factory-sealed adjustments ensure valve to-
valve reproducibility.
• Installation wiring reduced and simplified.
KSDG4V-3 • Standard 7-pin connector.
• Standard 24V DC supply with wide tolerance band.
Without the integral amplifier.
• Optional command signal, ±10V or 4-20 mA
Features and benefits (model code selectable).
• Wide range of spool and flow rate options. • Valve with integrated amplifier selected, ordered, delivered
and installed as one performance-tested package.
• Supported by a broad range of amplifiers and auxiliary
function modules. • Spool position monitor pin to help with troubleshooting.
• Electronic feedback LVDT ensures accurate spool • Simple valve removal and replacement for service
position control. (plug & play).
• Internal current feedback provides optimal control. • Vibration and shock tested.
• Vibration and shock tested. • Auxiliary DIN rail mounted electronic function
modules available.
• Full CE electromagnetic compatibility.
• Full CE electromagnetic compatibility. - 2014/30/EU
• IP67 valve, environmental protection rating.
• Optional valve enable function.

Typical section view

KBSDG4V-3

EATON PROPORTIONAL DIRECTIONAL VALVES K(B)SDG4V-3 V-VLPO-MC005-E1—January 2018 www.eaton.com 3


Model code

K (B) S D G 4 V -3- 9 * L- ** -M* -U1- ** -H 7 -1* EN***

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 Valve type Rated flow at 70 bar ( 1000 psi) loop Δp


12
pressure drop
K Proportional valve
5 5 L/min (1.3 USgpm)
12 12 L/min (3.2 USgpm)
2 Integral amplifier
24 24 L/min (6.3 USgpm)
B Integral amplifier “B” series
40 40 L/min (10.6 USgpm)
Omit for models without integrated amplifiers.
For actual maximum flow refer to power capacity
envelope curves, page 8.
3 Feedback arrangement
S Closed-loop 13 LVDT plug
(omit for valves with integral amplifier)
4 Control type M1 +/-10V command and +/-10V feedback
D Directional valve M2 4-20mA command and +/-10V feedback
M3 +/-10V command and 4-20mA feedback
5 Mounting M4 4-20mA command and 4-20mA feedback
G Subplate mounted
14 Solenoid connector
6 Operation (omit for valves with integral amplifier)
4 Solenoid operated U1 ISO 4400/DIN 43650, non-integral amplifier type
only (mating plugs supplied)
7 Pressure rating
15 Electrical connection (KBS valves only)
V >250 bar (3625 psi) on ports P,A, & B
PE7 7 pin electrical plug with mating half
8 Interface PH7 As PE7 but with pin “C” used for enable signal

3 ISO 4401, size 03-02-0-94 ANSI/B93.7M-D03


16 Coil rating
H 24V DC amplifier supply
9 Spool type (center condition)

8 Port P blocked, A & B, to Tank 17 Port T pressure limit code


(Reduced Pressure at null)
9 Zero lap (biased underlap 7 For all spools

10 Spool type, spring offset condition 18 Design number

2 Ports P, A, & T blocked 1* Series. Subject to change


6 Port P blocked, A & B to tank
19 Special features
11 Valve build EN083 Special Amplifier and spool used for EPQ valves
L Standard build EN090 Resin filled amplifier

Note: Additional configurations available upon request. Please contact you customer
sales representative for details.

WARNING
Valves with integral amplifiers are supplied with or
without the metal 7-pin plug. The Eaton™ plug, part no.
934939, must be correctly fitted to ensure that the EMC
rating and IP67 rating are achieved. The plug retaining
nut must be tightened with a torque of 2-2.0 Nm
(1.5-2.5 lbf ft) to effect a proper seal.

4 EATON PROPORTIONAL DIRECTIONAL VALVES K(B)SDG4V-3 V-VLPO-MC005-E1—January 2018 www.eaton.com


Spool data

Spool symbols
Functional symbol

7 - pin
plug

S S

A B P T L A B P T L

Model types KBSDG4V-3 Model types KSDG4V-3


Proportional directional valve (with integral electronics) Proportional directional valve (requires amplifier card)

Spool types and flow ratings Spool code Spool symbol Flow rating
For K(B)SDG4V-3 valves:
Symmetric spools 92L05 92L 5 L/min (1.3 USgpm)
Base line starting at Δp = 35 bar (500 psi) 92L12 92L 12 L/min (3.2 USgpm)
per metering flow path, e.g. B to T. For actual 92L24 92L 24 L/min (6.3 USgpm)
maximum flow refer to power capacity 92L40 92L 40 L/min (10.6 USgpm)
envelope curves. 96L05 96L 5 L/min (1.3 USgpm)
96L12 96L 12 L/min (3.2 USgpm)
96L24 96L 24 L/min (6.3 USgpm)
96L40 96L 40 L/min (10.6 USgpm)
86L** 86L
Available spools for K(B)SDG4V-3

A B A B

P T P T

Spool type 92L Spool type 96L

EATON PROPORTIONAL DIRECTIONAL VALVES K(B)SDG4V-3 V-VLPO-MC005-E1—January 2018 www.eaton.com 5


Operating data

KBSDG4V-3 Valves with integral amplifier: Data is typical, with fluid at 36 cSt (168 SUS) and 50°C (122°F).
Power supply 24V DC (18V to 36V including 10% peak-to-peak max. ripple) max current 3A
Command signal
Voltage mode 0 to 10V DC, or 0 to –10V DC, or –10V to + 10V DC
• Input impedance 47 kΩ
• Common mode voltage to pin D 18V (max)
Current mode 4-20 mA
• Input impedance 100 ohms
• Max differential voltage to pin E to pin B 10V
Valve enable signal for model code PH7
Enable >8.5V (36V max)
Disable <6.5V
Input impedance 10 kΩ
7-pin plug connector Pin Description
A Power supply positive (+)
A G B Power supply 0V
C Not connected (PE7)
F B
C Valve enable (PH7)
D Command signal (+V or current in)
E C E Command signal (-V or current GND)
F Output monitor
D G Protective ground
Electromagnetic compatibility (EMC) IEC 61326-2-1 (Electrical equipment for measurement, control and laboratory
use)
Conducted Emissions CISPR11 -2015-06 Ed 6.0/EN55011 - Class A, 150kHz to
30MHz
Radiated Emissions CISPR11 -2015-06 Ed 6.0 /EN55011 - Class A, 30MHz –
1GHz
RF Continuous Conducted disturbances IEC 61000-4-6, Class A 150 KHz to 80 MHz
• DC Power Port : 10Vrms
• Signal/Control Port : 10Vrms

RF Electromagnetic Field, 80 MHz to 2700 MHz, 10V/m, Meets Criterion A


Surge: IEC 61000-4-5
• DC Power Port : ±1kV
• Signal/Control Port : ±1kV

Electrical Fast Transients IEC 61000-4-4, Class B


• DC Power Port : ±2kV
• Signal/Control Port : ±1kV

Electrostatic discharges (ESD) IEC 61000-4-2, Class B


• Air ±8kV
• Contact ±4kV

Zero adjustment ±18% mechanical adjustment accessible under plug in LVDT


Monitor points signal
Voltage mode +/- 10V DC for full stroke
Output impedance 10KOhm
Current mode 4mA to 20mA
Output impedance Upto 200 ohm
Power stage PWM frequency 10 kHz nominal
Reproducibility, valve-to-valve (at factory settings): ≤5%
Flow gain at 100% command signal
Protection: Time to reach 90% of required step:
Electrical 17 ms
Mechanical 16 ms
Relative humidity 85 to 95% at 20 to 70°C (68 to 158°F)
Ambient air temperature range for full performance -40°C to +85°C (-40°F to 185°F)
Oil temperature range for full performance 0°C to 70°C (32°F to 158°F)
Minimum temperature at which valves will work at reduced performance -40°C (-40°F)
Storage temperature range -40°C to +85°C (-40°F to +185°F)
ROHS compliance Electronic amplifier is compliant to 2011/65/EU ROHS2
Supporting products: Auxiliary electronic modules (DIN-rail mounting):

EHD-DSG-201-A-1* command signal generator See catalog GB 2470


EHA-RMP-201-A-2* ramp generator See catalog GB 2410A
EHA-PID-201-A-2* PID controller See catalog GB 2427

6 EATON PROPORTIONAL DIRECTIONAL VALVES K(B)SDG4V-3 V-VLPO-MC005-E1—January 2018 www.eaton.com


Operating data

KSDG4V-3 Valves without integral amplifier (requires a Eurocard amplifier, refer to supporting products)
Standing current at null 1.7A
Max current, at 50°C (122°F) ambient 3.2A
Coil resistance, at 20°C (68°F) 1.87Ω
Coil inductance, at 1000 Hz & 150 mV 7.2 mH
Max solenoid power 30W
LVDT supply voltage +15V DC
LVDT output signal 4 to 20 mA for spool stroke of 2.1 mm
Electromagnetic compatibility (EMC) IEC61326-2-1
Base amplifier EEA-PAM-553-A-3* Power requirements: 20 to 40V DC at 40W
Mechanical protection IEC 144, Class IP65
Maximum allowable ambient air temperature 60°C (140°F)
Maximum allowable oil temperature 60°C (140°F)
KSDG4V-3 and KBSDG4V3 valves (all valves)
Relative duty factor Continuous rating (ED = 100%)
Hysteresis <0.5%
Step response:
Step size (% of max spool stroke): Time to reach 90% of required step:
0-100% or 100-0% 10 mS
10-90% or 90-10% 6 mS
±10% to ±10% 4 mS
±25% to ±25% 5 mS
10-90% 6 mS
Mass:
KSDG4V-3 2.09 kg (4.6 lb) approx.
KBSDG4V-3 2.49 kg (5.5 lb) approx.

Pressures and flow rates


Maximum pressures, bar (psi)

Port L condition Ports P, A, B T L


Normally blocked by mounting surface 350 (5000) 50 (720) 50 (720)
Drained directly to tank 350 (5000) 210 (3000) 10 (145)

EATON PROPORTIONAL DIRECTIONAL VALVES K(B)SDG4V-3 V-VLPO-MC005-E1—January 2018 www.eaton.com 7


Performance curves

Flow gain Pressure gain


Flow from port P-A-B-T or P-B-A-T at 70 bar (1000 psi) total Δp between ports A and B or B and A, as % of port
valve Δp, 35 bar (500 psi) per metering edge P pressure

Power capacity envelopes


K(B)SDG4V-3-9*L-05 Valves K(B)SDG4V-3-9*L-12 Valves

8 EATON PROPORTIONAL DIRECTIONAL VALVES K(B)SDG4V-3 V-VLPO-MC005-E1—January 2018 www.eaton.com


Performance curves

Power capacity envelopes


K(B)SDG4V-3-9*L-24 Valves K(B)SDG4V-3-9*L-40 Valves

Frequency response, typical Frequency response


For amplitudes of ±5%, ±10, ±25% with zero offset. Δp (P to Looped flow at 70 bar valve pressure drop Amplitudes based
T) = 70 bar (1000 psi) on % of rated flow

EATON PROPORTIONAL DIRECTIONAL VALVES K(B)SDG4V-3 V-VLPO-MC005-E1—January 2018 www.eaton.com 9


Installation dimensions

K(B)SDG4V-3-9*L-24 Valves

K(B)SDG4V-3-9*L-40 Valves

Mechanical “Set Zero”


237.00 ajustment under plug
[9.33] M3X5.5 mm A/F (0.77 in.)

7 pin connector plug

116.00
[4.57]

21.00
[0.83]
13.75
48.00 Amplifier and solenoid assembly may be
[0.54]
[1.89] rotated as 90o as shown by removing 4
151.00
[5.94] screws shown X. Re-torque to 7-9 Nm (6-7 lbf ft)
227.00
[8.93]

Mounting surface seals supplied. For mounting surface WARNING


dimensions and subplate options see page 11.
Bleed screw location Air bleed, socket head cap screw Valves with integral amplifiers are supplied with or
Torque to 2.5-3.0 Nm (2.0-2.5 lbf ft) without the metal 7-pin plug. The Eaton™ plug, part no.
934939, must be correctly fitted to ensure that the EMC
rating and IP67 rating are achieved. The plug retaining
nut must be tightened with a torque of 2-2.5 Nm
(1.5-2.0 lbf ft) to effect a proper seal.

10 EATON PROPORTIONAL DIRECTIONAL VALVES K(B)SDG4V-3 V-VLPO-MC005-E1—January 2018 www.eaton.com


Subplates and mounting surfaces

General description Conversion from metric


If a subplate is not used, a machined pad must be provided ISO 4401 gives dimensions in mm. Inch conversions are
for valve mounting. Pad must be flat within 0.0127 mm (.0005 accurate to 0.01” unless otherwise stated.
inch) and smooth within 1.6 μm (63 microinch). Mounting
bolts, when provided by customer, should be ISO 898 class Mounting bolt tappings
12.9 or better. ISO 4401 gives metric thread tappings. Alternate UNC
Dimensional tolerances tappings are Eaton recommendations that allow these plates
and associated valves to be used up to their maximum
Dimensional tolerance on interface drawings is ±0.2 mm pressures, when using Eaton recommended bolt kits, or bolts
(±0.008”) except where otherwise stated. ISO 4401 specifies of an equivalent strength. It is recommended that Customer’s
inch conversion to ±0.01”. own manifold blocks for UNC bolts should be tapped to the
minimum depths given in the footnotes.

Subplates
Description and mass kg (lb) Functional Symbol Model code Max. Pressure
Single-station subplate; rear ports P, T, KDGVM-3-1*-R KDGVM-3-676803-1* (SAE/UNF 250 bar (3600 psi)
A, B; side port L Cast iron 1.3 (2.9) ports)

* Design number subject to change. No change of installation dimensions for design numbers 10 to 19 or 21 to 29 inclusive.
“S” suffix = SAE/UNC ports and/or UNC fixing bolt tappings and/or orifice plugs as appropriate.
“R” or “B” = ISO 228 (BSPF) ports and/or metric fixing bolt tappings and/or orifice plugs as appropriate.

Port threads model Ports P, T, A, B, at rear or side Port L


BSPF ports/M5 mounting bolts KDGVM-3-1*-R Rear G3/8 (3/8” BSPF) x 12.0 (0.47) deep G1/8 (1/8” BSPF) x 12.0 (0.47) deep
SAE ports/#10-24 UNC mounting bolts: KDGVM-3-676803-1* Rear 3/4”-16 UNF-2Bx14.3 (0.56) deep (SAE) 7/16” -20 UNF-2B x 11.6 (0.46) deep (SAE)

EATON PROPORTIONAL DIRECTIONAL VALVES K(B)SDG4V-3 V-VLPO-MC005-E1—January 2018 www.eaton.com 11


Mounting surfaces

Mounting surfaces to ISO 4401 (size 03)


This interface conforms to: ISO 4401-03-02-0-94 plus location
pin hole ANSI/B93.7M (and NFPA) size 03 CETOP R35H4.2-
4-03, plus location pin hole DIN 24340 Form A6 plus location
pin hole
30.2
4 holes, M5-6H x 12 (0.47) (1.18)
min. full thread depth ■

21.5
(0.85)

12.7 0.75 ± 0.1


(0.5) (0.03 ± 0.004)

5.1 (0.20)

15.5 (0.61)
25.9 (1.01)
48 (1.89)
31.0 ± 0.1 min.
(1.22 ± 0.004) 31.75 ± 0.1
(1.25 ± 0.004)

4 ports Ø 6.3 (0.25 dia).


for all Eaton size 03 valves
this diameter may be increased
to Ø 7.5 (0.29) 7.5 (0.29)

40.5 ± 0.1
(1.59 ± 0.004)
Ø 4.0 x 4.3 min. depth (0.16 dia x 0.17)
for locating pin

70 (2.75) min. ■ #10-24 UNC-2B optical

Interface with additional drain port


The interface conforms to Eaton standard, plus hole “L”
Typically used for proportional and other valves requiring an
additional drain port.

46,5
(1.83)

4,0 (0.16 dia.)


25,3
(0.99)

12 EATON PROPORTIONAL DIRECTIONAL VALVES K(B)SDG4V-3 V-VLPO-MC005-E1—January 2018 www.eaton.com


Electrical information

Block diagram

Voltage input (M1) KBSDG4V-3 KSDG4V-3 Wiring


Wiring details for these valves are contained in the appropriate
KBSDG4V-3 Wiring Eurocard literature and Eaton’s Installation Wiring Practices for
Eaton™ Electronic Products leaflet 2468.
Connections must be made via the 7-pin plug mounted on the
amplifier. See page 15 of this leaflet and Eaton’s Installation Command signals and outputs, M1
Wiring Practices for Eaton™ Electronic Products, leaflet 2468.
7-pin plug Flow direction
Recommended cable sizes are:
Pin D Pin E
Power cables: Positive OV
For 24V supply OV Negative P to A
0.75 mm2 (18 AWG) up to 20m (65 ft) Ud - Ue = Positive
1.00 mm2 (16 AWG) up to 40m (130 ft) Negative OV
OV Positive P to B
Signal cables:
Ud - Ue = Negative
0.50 mm2 (20 AWG)
Screen (shield):
A suitable cable would have 7 cores, a separate screen for the
signal wires and an overall screen.
Cable outside diameter 8.0–10.5 mm (0.31–0.41 inches)
See connection diagram on next page.

7-pin plug connections LVDT Compensation


network
+24V A +15V
Power 0V B 0V
–15V
Enable or C
not connected +24V

Monitor output F Modulator

Non-inverting D
Command
signal Inverting E
voltage,
see table Gain Of fset

Protective G
ground +24V
Solenoid
drive
Valve envelope

Pin C is used for a valve enable signal with electrical connections PH7

WARNING
All power must be switched off before connecting/
disconnecting any plugs.

EATON PROPORTIONAL DIRECTIONAL VALVES K(B)SDG4V-3 V-VLPO-MC005-E1—January 2018 www.eaton.com 13


Electrical information

Block diagram

Current input (M2) KBSDG4V-3


KBSDG4V-3 Wiring KSDG4V-3 Wiring
Connections must be made via the 7-pin plug mounted on the
Wiring details for these valves are contained in the appropriate
amplifier. See page 15 of this leaflet and Eaton’s Installation
Eurocard literature and Eaton’s Installation Wiring Practices for
Wiring Practices for Eaton™ Electronic Products, leaflet 2468.
Eaton™ Electronic Products leaflet 2468.
Recommended cable sizes are:
Power cables: Command signals and outputs, M2
For 24V supply 7-pin plug

0.75 mm2 (18 AWG) up to 20m (65 ft) Pin D Pin E Pin B Flow direction
1.00 mm2 (16 AWG) up to 40m (130 ft) More than 12 mA Current return Power ground P to A
Less than 12 mA Current return Power ground P to B
Signal cables:
0.50 mm2 (20 AWG)
Screen (shield):
A suitable cable would have 7 cores, a separate screen for the
signal wires and an overall screen.
Cable outside diameter 8.0–10.5 mm (0.31–0.41 inches)
See connection diagram on next page.

7-pin plug connections

LVDT Compensation network


+24V A +15V
Power 0V B 0V
Enable or C not connected -15V
+24V
Monitor Output F
F1 Modulator
Command +4 to 20 mA D
R1
Return E
F2 Gain Offset

Protective ground G
+24V
Solenoid
drive
Valve envelope

Pin C is used for a valve enable signal with electrical connections PH7.
R1 Shunt resistor 100R
F1, F2 Resettable fuse

WARNING
All power must be switched off before connecting/
disconnecting any plugs.

14 EATON PROPORTIONAL DIRECTIONAL VALVES K(B)SDG4V-3 V-VLPO-MC005-E1—January 2018 www.eaton.com


Electrical information

Block diagram

Current input (M2) KBSDG4V-3


KBSDG4V-3 wiring
Spool position monitor voltage (pin F) will be referenced to the
KB valve local ground.

User Panel Outer Screen KB..PE7 valve

Power
Supply +24V A

0V B

C
Inner Screen
Demand
0V D or E Valve
Signal
±10V E or D must be
Drain Wire connected
G
Spool 0V to ground
Position via
Monitor Input subplate
F

Enclosure
Connector
0V must be
connected to ground shell

Wiring connections for M1 valves with


enable feature
Note: In applications where the valve must conform to European
RFI/EMC regulations, the outer screen (shield) must be connected
to the outer shell of the 7 pin connector, and the valve body must be
fastened to the earth ground. Proper earth grounding practices must be
observed in this case, as any differences in command source and valve
ground potentials will result in a screen (shield) ground loop.

User Panel KB.. PH7 valve


Outer Screen

Power
Supply +24V A
0V B

Enable
Signal 0V
+8.5V C
to 36V
Inner Screen
Demand Valve
0V D or E
Signal must be
E or D
±10V Drain Wire connected
G to ground
Spool via
0V
Position Input F subplate
Monitor

Enclosure

0V must be Connector
connected to ground shell

EATON PROPORTIONAL DIRECTIONAL VALVES K(B)SDG4V-3 V-VLPO-MC005-E1—January 2018 www.eaton.com 15


Electrical information

Wiring connections current input (M2)


Spool position monitor voltage (pin F) will be referenced to
the KB valve local ground.

User Panel Outer Screen KB.. PE7 valve

Power
Supply +24V A

0V B

C
Inner Screen
Demand
0V E
Signal Valve
4 - 20 mA D must be
Drain Wire connected
G
Spool 0V to ground
Position via
Monitor Input F subplate

Enclosure
Connector
0V must be
connected to ground shell

Wiring connections for M2 valves with enable


feature
Note: In applications where the valve must conform to European
RFI/EMC regulations, the outer screen (shield) must be connected WARNING
to the outer shell of the 7 pin connector, and the valve body must be
fastened to the earth ground. Proper earth grounding practices must be
Electromagnetic Compatibility (EMC)
observed in this case, as any differences in command source and valve It is necessary to ensure that the valve
ground potentials will result in a screen (shield) ground loop. is wired up as above. For effective
protection the user electrical cabinet,
the valve subplate or manifold and the
User Panel KB.. PH7 valve cable screens should be connected to
Outer Screen
efficient ground points. The metal 7
Power pin connector part no. 934939 should
Supply +24V A
be used for the integral amplifier. In all
0V B
cases both valve and cable should be
kept as far away as possible from any
Enable sources of electromagnetic radiation
Signal 0V
+8.5V C such as cables carrying heavy current,
to 36V relays and certain kinds of portable
Inner Screen Valve radio transmitters, etc. Difficult
Demand must be
0V E environments could mean that extra
Signal connected
4 - 20 mA D screening may be necessary to avoid
Drain Wire to ground the interference. It is important to
G via
Spool connect the 0V lines as shown above.
0V subplate The multi-core cable should have at
Position Input F
Monitor least two screens to separate the
demand signal and monitor output
from the power lines. The enable line
Enclosure
to pin C should be outside the screen
0V must be Connector which contains the demand signal
connected to ground shell cables.

16 EATON PROPORTIONAL DIRECTIONAL VALVES K(B)SDG4V-3 V-VLPO-MC005-E1—January 2018 www.eaton.com


Application data

Fluid cleanliness Installation


Proper fluid condition is essential for long and satisfactory life The proportional valves in this catalog can be mounted in
of hydraulic components and systems. Hydraulic fluid must any attitude, but it may be necessary in certain demanding
have the correct balance of cleanliness, materials and additives applications, to ensure that the solenoids are kept full of
for protection against wear of components, elevated viscosity hydraulic fluid. Good installation practice dictates that the tank
and inclusion of air. port and any drain port are piped so as to keep the valves full
Recommendations on contamination control methods and the of fluid once the system start-up has been completed.
selection of products to control fluid condition are included in Service information
Eaton’s publication 9132 or 561, “Eaton™ Guide to Systemic
Contamination Control”. The book also includes information on The products from this range are preset at the factory for
the Eaton concept of “ProActive Maintenance”. The following optimum performance; disassembling critical items would
recommendations are based on ISO cleanliness levels at 2 μm, destroy these settings. It is therefore recommended that
5 μm and 15 μm. should any mechanical or electronic repair be necessary they
For products in this catalog the recommended levels are: should be returned to the nearest Eaton repair center. The
products will be refurbished as necessary and retested to
• 0 to 70 bar (1000 psi): 18/16/13 specification before return.
• 70+ bar (1000 + psi): 17/15/12 Field repair is restricted to the replacement of the seals.
Eaton products, as any components, will operate with apparent
NNote: The feedback/solenoid assembly installed in this valve should not
satisfaction in fluids with higher cleanliness codes than those be disassembled.
described. Other manufacturers will often recommend levels
above those specified. Experience has shown, however, that
life of any hydraulic components is shortened in fluids with
higher cleanliness codes than those listed above. These codes
have been proven to provide a long trouble-free service life for
the products shown, regardless of the manufacturer.
Hydraulic fluids
Materials and seals used in these valves are compatible with
antiwear hydraulic oils, and non-alkyl-based phosphate esters.
The extreme operating viscosity range is 500 to 13 cSt (2270
to 70 SUS) but the recommended running range is 54 to 13 cSt
(245 to 70 SUS).

EATON PROPORTIONAL DIRECTIONAL VALVES K(B)SDG4V-3 V-VLPO-MC005-E1—January 2018 www.eaton.com 17


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www.hydraulics.eaton.com Fax: 86-21-6335-3912

Changes to the products, to the information contained in this


document, and to prices are reserved; so are errors and omissions.
Only order confirmations and technical documentation by Eaton is
binding. Photos and pictures also do not warrant a specific layout or
functionality. Their use in whatever form is subject to prior approval
Eaton by Eaton. The same applies to Trademarks (especially Eaton, Moeller,
1000 Eaton Boulevard and Cutler-Hammer). The Terms and Conditions of Eaton apply, as
Cleveland, OH 44122 referenced on Eaton Internet pages and Eaton order confirmations.
United States
Eaton.com

© 2018 Eaton Eaton is a registered trademark.


All Rights Reserved
Publication No. V-VLPO-MC005-E1 / 3826 All trademarks are property
January 2018 of their respective owners.

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