Laser Cleaning Machine en 60204 en Iso 12100 Report

Shenzhen SiCT Technology Co., Ltd. Report No.
: XK2110013047M
MD TEST REPORT
For
SHENZHEN DAPENG LASER EQUIPMENT CO., LTD.
Product Name: LASER CLEANING MACHINE
Brand Name: N/A
DP-LC-P50, DP-LC-P100, DP-LC-P200, DP-LC-P300, DP-LC-P500,

DP-LC-P1000, DP-LC-C1000, DP-LC-C1500, DP-LC-C2000,
Model Number:
DP-LC-C3000, DP-LC-R1000, DP-LC-R1500, DP-LC-R2000,
DP-LC-R3000.
Prepared For: SHENZHEN DAPENG LASER EQUIPMENT CO., LTD.
17-10B, 17-19 BUILDING, PHASE III, TAOYUAN GARDEN, INDUSTRIAL
Address: EIGHTH ROAD, YANSHAN COMMUNITY, NANSHAN DISTRICT,
SHENZHEN ,CHINA
Prepared By: Shenzhen SiCT Technology Co., Ltd.
4F, Building A, EDerH Industrial District, Fukang Community, Longhua
Address:
Subdistrict, Longhua District, Shenzhen, Guangdong, P. R. China
Test Date: October 26, 2021 to October 312021
Date of Report : November 1, 2021
Report No.: XK2110013047M
Compiled by: Reviewed by: Approved by:
Content
Test Report E-mail: [email protected] Web: www.sict-lab.com.cn Page 1 of 113

Shenzhen SiCT Technology Co., Ltd. Report No.: XK2110013047M
PartⅠGeneral
1.1 General description
1.2 Variations of the series products
1.3 Quality control system
1.4 Declaration of conformity
1.5 List of applicable regulations and standard
PartⅡAssessment of conformity
2.1 Essential of conformity
2.2 Risk assessment
Part Ⅲ Test report

3.1 EN ISO 12100:2010 Test report
3.2 EN 60204-1:2018 Test report
3.3 Earthing continuity/Insulation resistance/Withstand voltage test report
3.4 Noise test report
Annex
■ Photo of machine

PartⅠ: General
1.1 General description

This series LASER CLEANING MACHINE does not belong to the machinery listed in Annex IV
of 2006/42/EC, the machinery safety directive.
Basically, this kind of machine belong to normal machine and with low risk when using it. All
possible risk have been analysis in the assessment report and been prevent by suitable ways.
The main risk of this series LASER CLEANING MACHINE could be:
-The risk of electricity shock of touching all electriferous components.
-The risk of access to the drive transmission system
In order to prevent the main risks mentioned above, the protection guarding system is provided,
and all detail safety provision are constructed in accordance with the requirement of EN13857. In
addition to the safety of the machinery mentioned above, the compliance of LVD directive is also
an important part of putting CE mark on the machine. As for the compliance of LVD the
inspection and test report carried out according to the European standard of EN 60204-1 was
provide too.
In order to ensure the conformity for CE making for these machines, some main European
and/or International standards have been used to made assessment of conformity, they are:
-EN60204-1 for checking of electrical equipment;
-EN ISO 12100:2010 for checking of safety of machinery for the LASER CLEANING MACHINE .
The test reports for these applicable standards in detail have been included in the relevant
sub-clauses of this technical construction file.
1.2 Variations of the series products

This series of machine have the same function, the technics and same structure. Only the
dimensions, capacities and the technical specifications change in some extent.
1.3 Quality control system

In order to ensure the conformity of the series production, the SHENZHEN DAPENG LASER
EQUIPMENT CO., LTD. has taken the related procedures mentioned below:
(1) Apply for the consultant form the qualified body in china
The SHENZHEN DAPENG LASER EQUIPMENT CO., LTD.. has applied for the consultant form
Shenzhen SiCT Technology Co., Ltd. who is a competent institute for the CE making consultant
and certification in china. The compete technical construction file (TCF) have established before
applying for the CE making certificate under the consultant of SiCT.
(2) Carry out the inspection for parts and components according to the TCF
Before the assemblies of the series production, the QC engineers of SHENZHEN DAPENG
LASER EQUIPMENT CO., LTD. have to check and inspect technical specifications and intended
function of parts and components to ensure the correct use of them according to the contents of
TCF and principle described in the related technical information.

(3) Carry out the inspection&testing for the products before packing the products, the QC
engineers of SHENZHEN DAPENG LASER EQUIPMENT CO., LTD. have to do the necessary
inspection and testing to ensure the conformity of related requirements. In particular, the testing
and inspection of electrical characteristics and outer feature.
(4) Carry out the inspection for the packing
After finishing the necessary inspection and testing for the products, an inspection for the
packing has to be done to ensure the necessary elements being included in this packing
before shipment.
(5) Provision for the change of design
Any change of the products described in this TCF must be checked in detail and written down
again in the TCF by the designer of SHENZHEN DAPENG LASER EQUIPMENT CO., LTD. if the
change may effects the related electrical or mechanical characteristics.
(6) Provision for the Quality Assurance
For the Provision of internal control measures to ensures to ensure the conformity of series
production of the machines, SHENZHEN DAPENG LASER EQUIPMENT CO., LTD.
has built an internal quality control system in accordance with the international standard of
ISO-9001.
1.4 Declaration of conformity
EC Declaration of Conformity
The undersigned, representing the following:

Manufacturer and Company name:
SHENZHEN DAPENG LASER EQUIPMENT CO., LTD. the authorised representative
ADD: 17-10B, 17-19 Building, Phase III, Taoyuan Garden, established within the
Industrial Eighth Road, Yanshan Community, Nanshan District, European Economic Area:
Shenzhen ,China
Here with declare that the following machinery:
Description of machinery
Generic denomination:LASER CLEANING MACHINE
Mode/s: DP-LC-P50, DP-LC-P100, DP-LC-P200, DP-LC-P300, DP-LC-P500, DP-LC-P1000,
DP-LC-C1000, DP-LC-C1500, DP-LC-C2000, DP-LC-C3000, DP-LC-R1000, DP-LC-R1500,
DP-LC-R2000, DP-LC-R3000.
Input: AC380V 50/60Hz 58A 22KW

Fulfill the relevant provisions of European Directive 2006/42/EC(MD)and 2014/35/EU(LVD).

The harmonized standards used in order to obtain compliance to 2006/42/EC(MD) and 2014/35/EU
(LVD) are the following:
EN ISO 12100:2010-Safety of machinery-General principles for design-risk assessment and risk Reduction
EN ISO 13857:2008-Safety of machinery- Safety distances to prevent hazard zones being reached by upper
and lower limbs
EN ISO 13850:2015-Safety of machinery-Emergency stop-Principles for design
EN 953:1997+A1:2009-Safety of machinery-Guards-General requirements for the design and construction of
fixed and movable guards
EN ISO 13849-1:2015-Safety of machinery-Safety-related parts of control systems-part 1:General principles

for design
EN 1088:1995+A2:2008-Safety of machinery-interlocking devices associated with guards-principles for design
and selection
EN 60204-1:2018-Safety of machinery-Electrical equipment of machines-part 1: General requirements
EN 1012-1:2010- LASER CLEANING MACHINE s and vacuum pumps - Safety requirements - Part 1: Air
compressors

Part II : Assessment of conformity

2.1 Essential health and safety requirements
1 Essential health and safety requirements -
1.1 General remarks -
1.1.1 Definitions -
1.1.2 Principles of safety integration -
a) Machinery must be to constructed that it is These requirements have Pass
fitted for its function, and can be adjusted and been complied with.
maintained without putting person at risk when
these operations are carried out under the
conditions foreseen by the manufacturer
The aim of measures taken must be to These requirements have Pass
eliminate any risk of accident throughout the been complied with.
foreseeable lifetime of the machinery,
including the phases of assembly and
dismantling, even where risks of accident arise
from foreseeable abnormal situations
b) In selecting the most appropriate methods, the -
manufacturer must apply the following
principles, in the order given;
- eliminate or reduce risks as far as possible Manufacturer has provided Pass
enough safety devices to
eliminate or reduce risks.
- take the necessary protection measure in Safety guards and other Pass
relation to risks that can’t be eliminated devices are used.
- inform users of the residual risks due to any Enough warnings are Pass
shortcomings of the protection measures provided in the appropriate
adopted, indicate whether any particular spot
training is required and specify any need to
provide personal protection equipment
c) When designing and constructing machinery, All the conditions are Pass
and when drafting the instruction, the considered by the
manufacturer must envisage not the normal manufacturer, and the
use of the machinery but also uses which related information also has
could reasonably be expected been provided within the
instruction manual
The machinery must be designed to prevent These requirements have Pass
abnormal use if such use would engender a been complied with, and the
risk. In other cases the instructions must draw related information also has
the user’s attention to ways which experience been provided within the
has shown might occur-in which the instruction manual.
machinery should not be used
d) Under the intended conditions of use, the These requirements have Pass
discomfort, fatigue and psychological stress been taken into account
faced by the operator must be reduced to the during the design of this
minimum possible taking ergonomic principles machine
into account
e) When designing and constructing machinery, These requirements have Pass
the manufacturer must taken account of the been taken into account
constraints to which the operator is subject as during the design of this
a result of the necessary or foreseeable use of machine
personal protection equipment
f) Machinery must be supplied with all the All the essential special Pass
essential special equipment and accessories equipment and related
to enable it to be adjusted, maintained and accessories have been
used without risk supplied.
1.1.3 Materials and products -

The materials used to construct machinery or They cannot endanger Pass
products used and created during its use must exposed person’s safety or
not endanger exposed persons’ safety or health
health
In particular, where fluids are used, machinery Not applicable
must be designed and constructed for use
without risks due to rilling, use, recovery of
draining
1.1.4 Lighting -
The manufacturer must supply integral lighting These requirements have Pass
suitable for the operations concerned where been taken into account
its lack is likely to cause a risk despite ambient during the design of this
lighting of normal intensity machine.
The manufacturer must ensure that, there is Not applicable
no area of shadow likely to cause nuisance,
that there is no irritating dazzle and that there
are no dangerous stroboscopic effects due to
the lighting provided by the manufacturer
Internal parts requiring frequent inspection, Not applicable
and adjustment and maintenance areas, must
be provided with appropriate lighting
1.1.5 Design of machinery to facilitate its handling -
Machinery or each component part thereof -
must:
-be capable of being handle safely Enough measures have Pass
been taken to ensure the
safe of the handling.
-be packaged or designed so that it can be The machine can be stored Pass
stored safely and without damage in fumigation wooden case
safely and without damage.
Where the weight, size or shape of machinery -
or its various component parts prevents them
from being moved by hand, the machinery or
each components part must:
-either be fitted with attachments for lifting Not applicable
gear, or
-be designed so that it can be fitted with such provided Pass
attachments, or
-be shaped in such a way that standard lifting Not applicable
can easily be attached
Where machinery or one of its component -
parts is to be moved by hand, it must:
-either be easily movable, or Not applicable
-be equipped for picking up and moving in Not applicable
complete safety
Special arrangement must be made for the Not applicable
handling of tools and/or machinery parts, even
if lightweight,which could be dangerous
1.2 Controls -
1.2.1 Safety and reliability of control systems -
Control systems must be designed and The control system for this Pass
constructed so that they are safe and reliable, machine is safe and reliable
in a way that will prevent a dangerous situation by appropriate designing
arising
Above all they must be designed and -
constructed:
-they can withstand the rigors of normal use The control system can Pass
and external factors withstand related effects
during normal operation.

-errors in logic don’t lead to dangerous Not applicable
situations
1.2.2 Control devices -
Control devices must be: -
-clearly visible and identifiable and Appropriate lables and Pass
appropriately marked where necessary markings are provided
This requirement has been
complied with.
-positioned for safe operation without Appropriate positions have Pass
hesitation or loss of time, and without been taken into account
ambiguity during design
-designed so that the movement of the control Not applicable
is consistent with its effect
-located outside the danger zones,except for Not applicable
certain controls where necessary, such as
emergency stop, console for training of robots
-positioned or that their operation can't cause All operation of control Pass
additional risk devices won't cause
additional risk.
- designed or protected so that the desired Appropriate safety devices Pass
effect, where a risk is involved, can't occur have been used to comply
without an intentional operation with this requirement.
- made so as to withstand foreseeable strain, . Not applicable
particular attention must be paid to emergency
stop devices liable to be subjected to
considerable strain
Where a control is designed and constructed Not applicable
to perform several different actions, namely
where there is no one-to-one correspondence,
the action to be performed must be clearly
displayed and subject to confirmation where
necessary
Controls must be so arranged that their layout, These requirements have Pass
travel and resistance to operation are been taken into account
compatible with the action to be performed, during design.
taking account of ergonomic principles
Constraints due to the necessary foreseeable Not applicable
use of personal protection equipment must be
taken into account
Machinery must be fitted with indicators as The indicators hace been Pass
required for safe operation provided.
The operator must be able to read them from The indicators are clearly Pass
the control position visible in the control
position.
From the main control position the operator The danger zones are Pass
must be able to ensure that there are no visible for the operator in
exposed persons in the danger zones the main control position.
If this is impossible, the control system must Not applicable
be designed and constructed so that an
acoustic and/or visual warning signal is given
whenever the machinery is about to start
The exposed person must have the time and Emergency stop, main Pass
the means to take rapid action to prevent the switch and other related
machinery starting up devices have been provided
for the exposed person.
1.2.3 Starting -
It must be possible to start machinery only by Devices preventing Pass
voluntary actuation of a control provided for unintended strating have
the purpose been provided.

The same requirement applied: -
-when restarting the machinery atfer Reset is necessary before Pass
stoppage, whatever the cause restarting.
-when effecting a significant change in the Not applicable
operating conditions
Unless such restarting or change in operating -
conditions is without risk to exposed persons
This essential requirement doesn’t apply to the Not applicable
restarting of the machinery or to the change in
operating conditions resulting from the normal
sequence lf an automatic cycle
Where machinery has several starting controls Not applicable
and the operators can therefore put each other
in danger, additional devices must be fitted to
rule out such risks
It must be possible for automated plant Not applicable
functioning in automatic mode to be restarted
easily after a stoppage once the safety
conditions have been fulfilled
12.4 Stopping device -
Normal stopping -
Each machine must be fitted with a control A normal stop control has Pass
whereby the machine can be brought safety to been provided.
a complete stop
Each workstation must be fitted with a control A normal stop control has Pass
to stop some or all of the moving parts of the been provided.
machinery, depending on the type of hazard,
so that the machinery is rendered safe
The machinery’s stop control must have It has priority over the start Pass
priority over the start controls control.
Once the machinery or its dangerous parts The stops belong to the Pass
have stopped,the energy supply to the category 0,or category 1
actuators concerned must be cut off stops.
Emergency stop -
Each machinery must be fitted with one or Not applicable
more emergency stop devices to enable actual
or impending danger to be averted
The following exceptions apply: -
-machines in which an emergency stop device Not applicable
would not lessen the risk, either because it
would not reduce the stopping time or
because it would not enable the special
measures requited to deal with the risk to be
taken
The emergency stop device must: -
-have clearly identifiable, clearly visible and Pass
quickly accessible controls
-stop the dangerous process as quickly as Pass
possible, without creating additional hazards
-where necessary, trigger or permit the Not applicable
triggering of certain safeguard movements
Once active operation of the emergency stop Not applicable
control has ceased following a stop command,
that command must be sustained by
engagement of the emergency stop device
until that engagement is specifically
overridden

It must be possible to disengage the device Not applicable
only by an appropriate operation, and
disengaging the device must not restart the
machinery but only permit restarting
Complex installations -
In the case of machinery or parts of machinery Not applicable
designed to vvork together, must so design
and construct the machinery that the stop
controls, including the emergency stop, can
stop not only the machinery itself but also all
equipment upstream and/or downstream if its
continued operation can be dangerous
1.2.5 Mode selection -
The control mode selected must override all Not applicable
other control systems with the exception of the
emergency stop
If machinery has been designed and built to Not applicable
allow for its use in several control or operating
modes presenting different safety levels, it
must be fitted with a mode selector which can
be locked in each position
Each position of the selector must correspond No this kind of mode Not applicable
to a single operating or control mode selection has been found.
The selector may be replaced by another No this kind of mode Not applicable
selection method which restricts the use of selection has been found
certain functions of the machinery or certain
categories of operator
If for certain operations, the machinery must No this kind of mode Not applicable
be able to operate with its protection devices selection has been found
neutralized, the mode selector must
simultaneously
- Disable the automatic control mode Not applicable
- Permit movements only by controls requiring Not applicable
sustained action
- Permit the operation of dangerous moving Not applicable
parts only in enhanced safety conditions while
preventing hazards from linked sequences
- Prevent any movement liable to pose a Not applicable
danger by acting voluntarily or involuntarily on
the machine’s internal sensors
In addition, the operator must be able to No this kind of mode Not applicable
control operation of the parts he is working on selection has been found
at the adjustment point
1.2.6 Failure of the power supply -
The interruption, re-establishment after an No any dangerous situation Pass
interruption or fluctuation in whatever manner has been found
of the power supply to the machinery must not
lead to a dangerous situation
In particular: -
-the machinery must not start unexpectedly Reset is necessary before Pass
restarting the machine
- the machinery must not be prevented from Not applicable
stopping if the command has already been
given
- no moving part of the machinery or piece No such part is found Pass
held by the machinery must fall or be ejected
- automatic or manual stopping of the moving Not applicable
parts whatever they may be must be
unimpeded

-the protection devices must remain fully The protection devices main Pass
effective effective after the failure
1.2.7 Failure of the control circuit -
A fault in the control circuit, or failure of or No dangerous situation is Pass
damage to the control circuit must not lead to found.
dangerous situations
In particular: -
- the machinery must not start unexpectedly Reset is necessary before Pass
restarting the machine
-the machinery must not be prevented from Not applicable
stopping if the command has already been
given
-no moving part of the machinery or piece held No such part is found Pass
by the machinery must fall or be ejected
-automatic or manual stopping of the moving Not applicable
parts whatever they may be must be
unimpeded
-the protection device must remain fully The protection devices Pass
effective remain effective after the
failure of the control circuit
1.2.8 Software -
Interactive software between the operator and Not applicable
the command or control system of a machine
must be user-friendly
1.3 Protection against mechanical hazards -
1.3.1 Stability -
Machinery, components and fittings thereof These requirements have Pass
must be so designed and constructed that been taken into account
they are stable enough, under the foreseen design
operating conditions for use without risk of
overturning, falling or unexpected movement
If the shape of the machinery itself or its The sufficient stability has Pass
intended installation doesn’t offer sufficient been offered for this
stability, appropriate means of anchorage machine
must be incorporated and indicated in the
instructions
1.3.2 Risk of break-up during operation -
The various parts of machinery and their All parts of the machine can Pass
linkages must be able to withstand the stress withstand related stress
to which they are subject when used when as when they are used.
foreseen by the manufacturer
The durability of the materials used must be All materials used for this Pass
adequate for the nature of the workplace machine are appropriate for
foreseen by the manufacturer, in particular as their intended use and have
regards the phenomena of fatigue, aging, adequate life
corrosion and abrasion
The manufacturer must indicate in the The related information Pass
instructions the type and frequency of have been provided within
inspection and maintenance required for the instruction manual.
safety reasons, where appropriate,
indicate the parts subject to wear and
the criteria for replacement
Where a risk of rupture or disintegration No such risk is possible. Pass
remains despite the measures taken the
moving parts must be mounted and positioned
in such away that in case of rupture their
fragments will be contained

Both rigid and flexible pipes carrying fluids, This requirement has been Pass
particularly those under high pressure, must taken into account during
be able to withstand the foreseen internal and design.
external stresses and must be firmly attached
and/or protected against all manner to external
stresses and strains, precaution must be taken
to ensure that no risk is posed by a rupture
Where the material to be processed is fed to -
the tool automatically, the following conditions
must be fulfilled to avoid risks to the persons
exposed:
- when the work piece comes into contact the Not applicable
tool the later must have attained its normal
working conditions
- when the tool starts and/or stops the feed Both are coordinated. Not applicable
movement and the tool movement must be
coordinated
1.3.3 Risked due to falling or ejected objects -
Precautions must be taken to prevent risks No applicable
from falling or ejected object
1.3.4 Risks due to surfaces, edges or angles -
In so far as their purpose allows, accessible No this kind injury has been No applicable
parts of the machinery must have no sharp found
edges, no sharp angles, and no rough
surfaces likely to cause injury
1.3.5 Risks related to combined machinery -
When the machinery is intended to carry out No this kind of combined Not applicable
several different operations with the manual machinery.
removal of the piece between each operation,
it must be designed and constructed in such a
way as to enable each element to be used
separately without the other element
constituting a danger or risk for the exposed
person
For this purpose, it must be possible to start No this kind of combined Not applicable
and stop separately and elements that are not machinery
protected
1.3.6 Risks relating to variations in the rotation -
speeds of tools
When the machine is designed to perform Not applicable
operations under different conditions of use, it
must be designed and constructed in such a
way that selection and adjustment of these
conditions can be carried out safely reliably
1.3.7 Prevention of risks related to moving parts -
The moving parts of machinery must be Not applicable
designed, built and laid out to avoid hazards
or, where hazards persist, fixed with guards or
protective devices in such a way as to prevent
all risk of contact which could lead to accidents
All necessary steps must be taken to prevent Not applicable
accidental blockage of moving parts involved
in the work
In cases where,despite the precaution taken,a Not applicable
blockage is likely to occur, specific protection
devices or tools,the instruction handbook and
possibly a sign on the machinery should be
provided by the manufacturer to enable the
equipment to be safely unblocked

1.3.8 Choice of protection against risk related to -
moving parts
Guards or protection devices used to protect It is accordance with the risk Pass
against the risks related to moving parts must assessment
be selected on the basis of the type of risk
The following guidelines must be used to help -
make the choice
Moving transmission parts -
Guards designed to protect exposed persons
against the risks associated with moving
transmission parts must be:
-either fixed, complying with requirements See the related clauses. Pass
1.4.1 and 1.4.2.1 or
-movable, complying with requirements 1.4.1 See the related clauses. Pass
and 1.4.2.2.A
A moving parts directly involved in the process -
Guards or protection devices designed to
protect exposed persons against the risks
associated with moving parts contributing to
the work must be
-wherever possible fixed guards complying See the related clauses. Pass
with requirements 1.4.1 and 1.4.2.1
-otherwise,movable guards complying with See the related clauses. Pass
requirements 1.4.1 and 1.4.2.2.B or protection
devices intended automatically to prevent all
part of the operator’s body from encroaching
to the danger zone in accordance with
requirements 1.4.1 and 1.4.3
However,when certain moving parts directly -
involved in the process can’t be completely or
partially inaccessible during operation owing
to operations requiring near-by operator
intervention,where technically possible such
parts must be fitted with:
-fixed guards, complying with requirements See the related clauses. Pass
1.4.1 and 1.4.2.1 preventing access to those
sections of the parts that are not used in the
work
-adjustable guards, complying with See the related clauses. Pass
requirements 1.4.1 and 1.4.2.3 restricting
access to those sections of the moving parts
that are strictly for the work
1.4 Required characteristics of guards and -
protection devices
1.4.1 General requirement -
Guards and protection devices must: -
-be of robust construction All the guards have enough Pass
strength.
-not give rise to any additional risk No additional risk is found. Pass
-not be easy to bypass or render All the guards can’t be Pass
non-operational bypassed or rendered
non-operational by design.
-be located at an adequate distance from the All the guards comply with Pass
danger zone the safety distances.
-cause minimum obstruction to the view the Appropriate materials Pass
production process are used to make guards.

-enable essential work to be carried out on Pass
installation and/or replacement of tools and
also for maintenance by restricting access
only to the area where the work has to be
done,if possible without the guard or
protection device having to be dismantled
1.4.2 Special requirements for guards -
1.4.2. Fixed guards -
1
Fixed guards must be fixed by systems that They all can be opened Pass
can be opened or removed only with tools only with tools.
Their fixing systems must remain attached to Yes,they are attached to the Pass
the guards or to the machinery when the guards because the screws
guards are removed are fixed by nutcap.
Where possible,guards must be incapable of Pass
remaining in place without their fixings
1.4.2. Movable guards -
2
A.Type A movable guards must: -
-as far as possible remain fixed to the Not applicable
machinery when open
-be associated with a locking device to prevent Not applicable
moving parts starting up as these parts can be
accessed and to give a stop command
whenever they are no longer closed
B.Type B movable guards must be designed Not applicable
and incorporated into the control system so
that
-moving parts can’t start up while they are Not applicable
within the operator’s reach
-the exposed person can’t reach moving parts Not applicable
once they have started up
-they can be adjusted only by means of an Not applicable
intentional action,such as the use of a tool,etc
-the absence or failure of one of their Not applicable
components prevents starting or stops the
moving parts
-protection against any risk of ejection is Not applicable
provided by means of an appropriate barrier
1.4.2. Adjustable guards restricting access -
3
Adjustable guards restricting access to those Not applicable
areas of the moving parts strictly necessary for
the work must:
-be adjustable manually or automatically Not applicable
according to the type of work involved
-be readily adjustable without the use of tools Not applicable
-reduce as far as possible the risk of ejection Not applicable
1.4.3 Special requirements for protection devices -
Protection devices must be designed and -
incorporated into the control system so that:
-moving parts can’t start up while they are Not applicable
within the operator’s reach
-the exposed person can’t reach moving parts Not applicable
once they have started up
-they can be adjusted only by means of an Not applicable
intentional action, such as the use of a tool,
etc.

-the absence or failure of one of their Not applicable
components prevents starting or stops the
moving parts
1.5 Protection against other hazards -
Electricity supply -
Where machinery has an electricity supply See the EN 60204-1 test Pass
it must be designed, constructed and report in detail.
equipped so that all hazards of an
electrical nature are or can be prevented
The specific rules in force relating to electrical See the EN 60204-1 test Pass .
equipment designed for use within certain report in detaill.
voltage limits must apply to machinery which
is subject to those limits
1.5.2 Static electricity -
Machinery must be so designed and See the EN 60204-1 test Pass
constructed as to prevent or limit the build-up report in detail.
of potentially dangerous electrostatic charges
and/or be fitted with a discharging system
1.5.3 Energy supply other than electricity -
Where machinery is powered by an energy No any additional hazard Not applicabe
other than electricity, it must be so designed, has been found for energy
constructed and equipped as to avoid all supply.
potential hazards associated with these types
of energy
1.5.4 Error of fitting -
Errors likely to be made when fitting or These requirements have Pass
refitting certain parts which could be a been taken into account
source of risk must be made Impossible by during design.
the design of such parts or, failing this, by
information on moving parts and/or their
housing where the direction of movement
must be known to avoid a risk
Any further information that may be necessary The related information Pass
must be given in the instructions has been provided within
the instruction manual.
Where a faulty connection can be the source All related information Pass
of risk, incorrect fluid connections, have been provided
including electrical conductors, must be within the instruction
made impossible by the design or, failing manual. Necessary labels
this, by information given on the pipes, cables, and markings have been
etc. and/or connectors blocks provided.
1.5.5 Extreme temperatures -
Step must be taken to eliminate any risk of Not applicable
injury caused by contact with or proximity to
machinery parts or materials at high or very
low temperatures
The risk of hot or very cold materials being No this kind of risk exists Not applicable
ejected should be assessed.
Where this risk exists, the necessary steps
must be taken to prevent it or, if this is not
technically possible,to render it
non-dangerous
1.5.6 Fire -
Machinery must be designed and constructed The design and Pass
to avoid all risk of fire or overheating posed by construction of this machine
the machinery itself of by gases ,liquids, dusts, are in conformity with these
vapors or the other substances produced or requirements.
used by the machinery
1.5.7 Explosion -

Machinery must be designed and constructed No such risk is found. Not applicable
to avoid any risk of explosion posed by the
machinery itself or by gases, liquids, dusts,
vapors or other substances produced or used
by the machinery
To that end the manufacturer must take steps -
to:
-avoid a dangerous concentration of products Not applicable
-prevent combustion of the potentially Not applicable
explosive atmosphere
-minimize any explosion which may occur so Not applicable
that it doesn’t endanger the surroundings
The same precautions must be taken if the This machine is not Not applicable
manufacturer foresees the use of the intended to be used in
machinery in potentially explosive atmosphere potentially explosive
atmosphere.
1.5.8 Electrical equipment forming part of the Pass
machinery must conform, as far as the risk
from explosion is concerned, to the provision
of the specific directive in force
1.5.8 Noise -
Machinery must be so designed and The design and Pass
constructed that risks resulting from the construction of this machine
emission of airborne noise are reduced to the are in conformity with
lowest level taking accounting of technical this requirements.
progress and the availability of means of
reducing noise, in particular at source
1.5.9 Vibration -
Machinery must be so designed and The design and Pass
constructed that risks resulting from the construction of this machine
vibrations produced by the machinery are are in conformity with this
reduced to the lowest level, taking account of requirements.
technical progress and the availability of Vibrations of this machine
means of reducing vibration, in particular at will not creat any risk.
source
1.5.10 Radiation -
Machinery must be so designed and Not applicable
constructed that any emission of radiation is
limited to the extent necessary for its operation
and that the effects on exposed persons
non-existent or reduced to non-dangerous
proportions
1.5.11 External radiation -
Machinery must be so designed and Not applicable
constructed that external radiation doesn’t
interfere with its operation
1.5.12 Laser equipment -
Where laser equipment is used ,the following No laser equipment has Not applicable
provisions should be taken into account; been used.
-laser equipment on machinery must be Not applicable
designed and constructed so as to prevent
any accidental radiation
-laser equipment on machinery must be Not applicable
protected so that effective radiation, radiation
produced by reflection or diffusion and
secondary radiation don’t damage health

-optical equipment for the observation or Not applicable
adjustment of laser equipment on machinery
must be such that on health risk is created by
the laser rays
1.5.13 Emission of dust, gases, etc -
Machinery must be so designed, constructed Not applicable
and/or equipment that risk due to gases,
liquids, dust, vapors and other waste materials
which it produces can be avoided
Where a hazard exists, the machinery must be Not applicable
so equipped that the said substances can be
contained and/or evacuated
Where machinery is not enclosed during Not applicable
normal operation, the devices for containment
and/or evacuation must be situated as close
as possible to the source emission
1.5.14 Risk of being trapped in a machine -
Machinery must be so designed, constructed No this kind of hazard Not applicable
or fitted with a means of preventing a
exposed person from being enclosed within it
or, if that is impossible, with a means of
summoning held
1.5.15 Risk of slipping, tripping or falling -
Parts of the machinery where persons are Not applicable
liable to move about or stand must be
designed and constructed to prevent persons
slipping tripping or falling on or off these parts
1.6 Maintenance -
1.6.1 Machinery maintenance -
Adjustment,lubrication and maintenance The design and Pass
points must be located outside danger zones construction of this
machine are in conformity
with this requirements
It must be possible to carry out adjustment, Maintenance, repair, Pass
maintenance, repair, cleaning and servicing cleaning and servicing
operations while machinery is at a standstill operations can only be
implemented while
machinery is at a standstill
If one or more of the above conditions can't be No this kind of situation Not applicable
satisfied for technical reasons, operations
must be possible without risk
In the case of automated machinery and, Not applicable
where necessary, other machinery, the
manufacturer must take provision for a
connecting device for mounting diagnostic
fault-finding equipment
Automated machine components which have Not applicable
to be changed frequently, in particular for a
change in manufacture or where they are
liable to wear or likely to deteriorate following
an accident, must be capable of being
removed and replaced easily and in safety
Access to the components must enable these All operation methods have Pass
tasks to be carried out with the necessary been specified by the
technical means in accordance with an manufacturer
operating method specified by the
manufacturer
1.6.2 Access to operating position and servicing -
points

The manufacturer must provide means of Not applicable
access to all areas used for production,
adjustment and maintenance operations
1.6.3 Isolation of energy sources -
All machinery must be fitted with means to Pass
isolate it from all energy sources
Such isolators must be clearly identified Pass
They must be capable of being locked if Not applicable
reconnection could endanger exposed
persons
In the case of machinery supplied with Not applicable
electricity through a plug capable of being
plugged into a circuit, separation of the plug
is sufficient
The isolator must be capable of being locked The isolator can be locked Pass
also where an operator is unable ,from any of in the off position
the points to which he has access ,to check
that the energy is still cut off
After the energy is cut off, it must be possible All the parts will not be live Pass
to dissipate normally any energy remaining or after the energy is cut off.
stored in the circuits of the machinery without
risk to exposed persons
As an exception to the above requirement, No this kind of situation Not applicable
certain circuits may remain connected to their
energy source in order, for example, to hold
parts, protect information, light interiors, etc.
In this case,special steps must be taken to
ensure operator safety
1.6.4 Operator intervention -
Machinery must be so designed,constructed Not applicable
and equipped that the need for operator
intervention is limited
If operator intervention can’t be avoided, it No this kind of situation Not applicable
must be possible to carry it out easily and in
safety
1.6.5 Cleaning of internal parts -
The machinery must be designed and The design of this machine Pass
constructed in such a way that it is possible to is allowed to carried out this
clean internal parts which have contained work
dangerous substances or preparations
without entering them;any necessary
unblocking must also be possible form the
outside .
If it is absolutely impossible to avoid entering No this kind of situation Not applicable
the machinery, the manufacturer must take
steps during its construction to allow cleaning
to take place with the minimum of danger .
1.7 Indicators -
1.7.1 Information devices -
The information needed to control machinery The information is identified Pass
must be unambiguous and easily understood clearly and can be easily
understood
It must not be excessive to the extent of Pass
overloading the operator

Where the health and safety of exposed Pass
persons may be endangered by a fault in the
operation of unsupervised machinery, the
machinery must be equipped to give an
appropriate acoustic or light signal as a
warning
1.7.2 Warning devices -
Where machinery is equipped with warning Pass
devices, these must be unambiguous and
easily perceived
The operator must have facilities to check the Pass
operation of such warning devices at all times
The requirements of the specific directives Pass
concerning colors and safety signals must be
complied with
1.7.3 Warning of residual risks -
Where risks remain despite all the measure No any residual risk has Not applicable
adopted or in the case of potential risk been found
which are not evident, the manufacture must
provide warning
Such warning should preferably use readily Not applicable
understandable pictograms and\or be drawn
up in one of the languages of the country in
which the machinery is to be used,
accompanied, on request, by the languages
understood by the operator
1.7.4 Marking -
All machinery must be marked legibly and -
indelibly with the following minimum particular:
Name and address of the manufacturer Name and address of the Pass
manufacturer has been
marked has been marked in
the nameplate
CE mark, which includes the year of Pass
construction
Designation of series or type Designation of series or Pass
type has been marked in
the nameplate
Serial number, if any Serial number has been Pass
marked in the nameplate
Furthermore,where the manufantuer This machine is not Not applicable
constructs machinery intended for use in a intended to be used in a
potentially explosive atmosphere, this must be potentially explosive
indicated on the machinery atmosphere
Machinery must also bear full information Such information is Pass
relevant to its type and essential to its safe use provided
Where a machine part must be handled during Not applicable
use with lifting equipment, its mass must be
indicated legible, indelibly and unambiguously
The interchangeable equipment referred to in All the related information is Pass
article 1(2), third subparagraph, must bear provided legible, indelibly
the same information and unambiguously.
1.7.5 Instruction -
a)All machinery must be accompanied by -
instructions including at least the following :

a repeat of the information with which the All related information has Pass
machinery is marked, except the serial been provided within the
number, together with any appropriate instruction manual l
additional information to facilitate
maintenance
-foreseen use of the machinery within the All related information has Pass
meaning of 1.1.2(c) been provided within the
instruction manual
-workstation(s) likely to be occupied by All related information has Pass
operators been provided within the
instruction manual
- instuctions for safe All related information has Pass
been provided within the
instruction manual
- putting into service All related information has Pass
instruction manual
-use -
-handing, giving the mass of the machinery All related information has Pass
and its various parts where they are regularly been provided within the
to be transported separately instruction manual
- installation All related information has Pass
instruction manual
- assembling, dismantling Pass
- adjustment Pass
- maintenance (servicing and repair) Pass
-where necessary, training instructions Pass
Where necessary, the essential Pass
characteristics of tools which may be fitted to
the machinery
Where, necessary, the instructions should All related information has Pass
draw attention to ways in which the been provided within
machinery should not be used the instruction manual
b)The instructions must be drawn up in one of Chinese and English Pass
the community languages by the manufacturer versions of the instuction
or his authorized representative established manual is provided
in the community
On being put into service, all machinery must English versions of the Pass
be accompanied by a translation of the instruction manual is
instructions in the language or languages of provided.
the country in which the machinery is to be
used and by the instructions in the original
language
This translation must be done either by the The translation is done Pass
manufacturer or his authorized representative by the manufacturer.
established in the community or by the person
introducing the machinery into the language
area in question
By way of derogation from this requirement, Pass
the maintenance instructions for use by the
specialized personnel employed by the
manufacturer or his authorized representative
established in the Community may be drawn
up in only one of the Community languages
understood by that personnel

c)The instructions must contain the drawing All related information Pass
and diagrams necessary for putting into has been provided within
service, maintenanc inspection, checking the instruction manual
of correct operation and, where appropriate,
repair of the machinery and all useful
instructions in particular with regard to safety
d) any literature describing the machinery No such situation exist. Pass
must not contradict the instructions as
regards safety aspects
The technical documentation describing the All related information has Pass
machinery must give information regarding the been provided within the
airborne noise emission referred to in(f) and, technical documentation.
in the case of hand-held and/or hand-guided
machinery, information regarding vibration as
referred to in 2.2
e) Where necessary, the instructions must Not applicable
give the requirement relating to installation
and assembly for reducing noise or vibration
f) The instructions must give the following -
information concerning airborne noise
emission by the machinery, either the actual
value or a value established on the basis of
measurements made on identical machinery:
equivalent continuous A-weighted pressure The noise pressure level is Pass
level at workstations, where this exceeds 70 65dB.
dB(A); where this level doesn't exceed
70dB(A), this fact must be indicated
peak C-weighted instantaneous sound Not applicable
pressure value at workstations, where this
exceeds 63 Pa(130 dB in relation to 20 mPa)
sound power level emitted by the machinery Not applicable
where the equivalent continuous a weight
sound pressure level at workstations exceeds
85 dB(A)
In the case of very large machinery, instead of This machine is not a very Not applicable
the sound power level, the equivalent large machinery.
continuous sound pressure levels at specified
positions around the machinery may be
indicated
Where the harmonized standards are not Appropriate standards are Pass
applied sound levels must be measured applied to determine the
using the most appropriate method for the sound level.
machinery
The manufacturer must indicate the operating All related information has Pass
conditions of the machinery during been provided within the
measurement and what methods have been technical documentation.
used for the measurement
Where the workstation(s) are undefined or The workstation has been Pass
can't be defined, sound pressure levels must defined.
be measured at a distance of 1 meter from
the surface of the machinery and at a height of
1.60 meters from the floor or access platform
The position and value of the maximum sound It has been indicated in the Pass
pressure must be indicated appropriate position of the
machine.
g) If the manufacturer foresees that the This machine is not Not applicable
machinery will be used in a potentially intended to be used in a
explosive atmosphere, the instructions must potentially explosive
give all the necessary information atmosphere.

h) In the case of machinery which may also be All these requirements have Pass
intended for use by non-professional been taken into account.
operators, the wording and layout of the
instructions for use, whilst respecting the other
essential requirement mentioned above, must
take into account the level of general
education and acumen that can reasonably
be expected from such operators
2 Essential health and safely requirements for -
certain categories of machinery
2.1 Agri-foodstuffs machinery -
Where machinery is intended to prepare and Not applicable
process foodstuffs, it must be so designed
and constructed as to avoid any risk of
infection, sickness or contagion and the
following hygiene rules must be observed:
a) materials in contact, or intended to come Not applicable
into contact, with the foodstuffs must satisfy
the conditions set down in the relevant
directives
The machinery must be so designed and Not applicable
constructed that these materials can be clean
before each use
b) all surfaces including their joinings must be Not applicable
so smooth, and must have neither ridges nor
crevices which could harbor organic materials
c) assemblies must be designed in such a way Not applicable
as to reduce projections, edges and recesses
to a minimum
They should preferably by made by welding or Not applicable
continuous bonding
Screws, screw heads and rivets may not be Not applicable
used except where technically unavoidable
d) all surfaces in contact with the foodstuffs Not applicable
must be easily cleaned and disinfected, where
possible after removing easily dismantled
parts
The inside surfaces must have curves of a Not applicable
radius sufficient to allow through cleaning
e) liquid deriving from foodstuffs as well as Not applicable
cleaning disinfecting and rinsing fluids should
be able to be discharged from the machine
without impediment
f) machinery must be so designed and Not applicable
constructed as to prevent any liquids or living
creatures, in particular insects, entering, or
any organic matter accumulating in area that
can’t be cleaned
g) machinery must be so designed and Not applicable
constructed that no ancillary substances can
come into contact with foodstuffs
Where necessary, machinery must be Not applicable
designed and constructed so that continuing
compliance with this requirement can be
checked
Instructions Not applicable

In addition to the information required in Not applicable
Section 1, the instructions must indicate
recommended products and methods for
cleaning, disinfecting and rinsing(not only for
easily accessible areas but also where areas
to which access is impossible or inadvisable,
such as piping, have to be cleaned in it situ)
2.2 Portable hand-held and or hand-guided -
machinery
Portable hand-held and/or hand-guided -
machinery must conform to the following
essential health and safety requirements:
-according to the type of machinery, it must Not applicable
have a supporting surface of sufficient size
and have a sufficient number of handles and
supports of an appropriate size and arranged
to ensure the stability of the machinery under
the operating conditions foreseen by the
manufacturer
-except where technically impossible or where Not applicable
there is an independent control, in the case of
handles which can’t be released in complete
safety, it must be fitted with start and stop
controls arranged in such a way that the
operator can operate them without releasing
the handles
-it must be designed, constructed or equipped Not applicable
to eliminate the risks of accidental starting
and/or continued operation after the operator
has released the handles
Equivalent steps must be taken if the Not applicable
requirement is not technically feasible
-portable hand-held machinery must be Not applicable
designed an constructed to allow, where
necessary, a visual check of the contact of the
tool with the material being processed
Instructions -
The instructions must give the following -
information concening vibrations transmitted
by hand-held and hand-guided machinery
-the weight root mean square value to which Not applicable
the arms are subjected, if it exceed 2.5 m/s2 as
determined by the appropriate test code
Where the acceleration doesn’t exceed 2.5 Not applicable
s/m2, this must be mentioned
If there is no applicable test code, the Not applicable
manufacturer must indicate the measurement
methods and conditions under which
measurement were made
2.3 Machinery for working wood and analogous -
materials
Machinery for working wood and machinery -
for working materials with physical and
technology characteristics similar to those of
wood, such as cork, bone, hardened rubber,
hardened plastic material and other similar stiff
material must conform the following essential
health and safety requirements

a) the machinery must be designed, This requirement has been Pass
constructed or equipped so that the piece taken into account
being machined can be placed and guided in during design
safety, where the piece is hand-held on a
work-bench the later must be sufficiently
stable during the work and must not impede
the movement of the piece
b) where the machinery is likely to be used in Not applicable
conditions involving the risk of ejection of
pieces of wood, it must be designed,
constructed or equipped to eliminate this
ejection, or, if this is not the case, so that the
ejection doesn’t engender risks for the
operator and or exposed persons
c) the machinery must be equipped with an Not applicable
automatic brake that stops the tool in a
sufficiently short time if there is a risk of
contact with the tool whilst it runs down
d) where the tool is incorporated into a Not applicable
non-fully automated machine, the latter must
be so designed and constructed as eliminate
or reduce the risk of serious accidental injury
3 Essential health and safety requirement to -
offset the particular hazards due to the
mobility machinery
offset the particular hazards due to a lifting
operation
5 Essential health and safety requirement for -
machinery intended for underground work
offset the particular hazards due to the lifting
or moving of persons

2.2 Risk assessment
Product: LASER CLEANING MACHINE
All models: DP-LC-P50, DP-LC-P100, DP-LC-P200, DP-LC-P300, DP-LC-P500, DP-LC-P1000,
DP-LC-C1000, DP-LC-C1500, DP-LC-C2000, DP-LC-C3000, DP-LC-R1000, DP-LC-R1500,
DP-LC-R2000, DP-LC-R3000.
In general this risk assessment report for LASER CLEANING MACHINE made by SHENZHEN DAPENG
LASER EQUIPMENT CO., LTD. were carried out in accordance with the requirements of Machinery
Directive(2006/42/EC) and based on the standards of EN ISO 12100:2010 in which an explicit risk level is
evaluated with 4 factors described in the next clause.
After fist assessment, some measures to eliminate the risk are given for the modification of machine or of
relative document with taking into account the Related B-type standard.
While taking appropriate provisions for the existing risks the procedures and principles to eliminate the risk
according to most general B type standard for any kind of machine, EN ISO 12100 part 1 are followed .i.e:
First step: consider the possibility of eliminating risk at design stage.
Second step: if impossible, protect the dangerous zone with appropriate design of safety guard or safety
device.
Third step: if above impossible, give warning sign to draw attention of operators about the residual risks.
Finally the risk assessment was carried out again to ensure this machine and its relative documents are totally
compliance with the Machinery Directive.
This risk assessment report is based on methods mentioned in the EN ISO 12100:2010, and the 4 factors
S-F-O-A have been used for evaluating the level of risks.
- Severity of harm: S
l) S1 slight injury (usually reversible), for example, scratches, laceration，bruising, light wound requiring first
aid).
2) GSXXX serious injury(usually irreversible, including fatality) for example, broken or torn-out or crushed
limbs, fractures ,serious injuries requiring stitches, major musculoskeletal troubles(MST), fatalities.
- Frequency and/or duration of exposure to hazard: F

1) F1 twice or less per work shift of less than 15 min cumulated exposure per work shift
2) F2 more than twice per work shift or more than 15 min cumulated exposure per work shift.
- Probability of occurrence of the hazardous event: O

1) O l mature technology, proven and recognized in safety application; robustness
2) O2 technical failure observed in the two last years
- Inappropriate human action by a well-trained person aware of the risks and having more than six months
experience on the work station.
3) O3 technical failure regularly observed (every six months or less)
- Inappropriate human action by an untrained person having less than six months experience on the work
station;
- Similar accident observed in the plant in the preceding ten years

- Possibility of avoidance or reduction of harm: A

1) Al Possible under some conditions and the exposed worker is familiar with the risks and with the
indications of a hazardous situation or impending hazardous event;
-depending on particular conditions (temperature, noise, ergonomics, ect);
2) A2 impossible.
Solutions for the risk index of hazards

1: Protected by warning sign
2: Protected by guard and warning sign
3: Consider the other design, choose the best one, add both guard and warning sign
4: Consider another two designs, choose the best one, add both guard and warning sign
5 and 6: Consider another three designs, choose the best one, add both guard and warning

S F O Risk
No. Hazards source Index
Mechanical hazards
1.1 Crushing N
1.2 Shearing N
1.3 Cutting or severing N
1.4 Entanglement 1 1 1 1 0
1.5 Drawing-in or trapping 1 1 1 1 0
1.6 Impact N
1.7 Stabbing or puncture N
1.8 Friction or abrasion N
1.9 High pressure fluid injection or ejection N
1.10 The mechanical hazards are generated by: N
shape N
relative location N
Stability against overturning N
Mass and stability N
mass and velocity N
acceleration/deceleration N
Inadequate mechanical N
Potential energy of elastic elements (springs), N
or of liquids or gases under pressure or
vacuum
working environment N
Electrical hazards
2.1 Contact with live parts 1 1 1 1 1
2.2 Contact with parts which have become live 1 1 1 1 1
under faulty conditions
2.3 Approach to live part under high voltage N
2.4 insulation not suitable N
2.5 Electrostatic phenomena 1 1 1 1 1
2.6 Thermal radiation or other phenomena such N
as projection of molten particles and chemical
effects from short circuits, overloads etc.
2.7 phenomena such as projection of molten N
particles or chemical effects from
short-circuits or overloads
Thermal hazards
3.1 Burns, scalds and other injuries by a possible N

contact of persons with objects or materials with
an extreme high or low temperature, by flames or

explosions and also by the radiation of heat
sources
3.2 Damage to health by hot or cold working N
environment
Hazards generated by noise
4.1 Hearing loss N
4.2 tinnitus N
4.3 tiredness, stress N
4.4 other effects such N
4.5 Interference with speech communication, N

acoustic signals, etc.
Hazards generated by vibration
5.1 Use of hand held machines resulting in a variety N
of neurological and vascular disorder
5.2 Whole body vibration, particular when combined N
with poor postures
Hazards generated by radiation
6.1 Low frequency, radio frequency radiation, N
microwaves
6.2 Infrared, visible and ultraviolet light N
6.3 Lasers N
6.4 X and gamma rays N
6.5 Alpha, beta rays, electron or ion beams, N

neutrons
Hazards generated by materials and substances
7.1 Hazards from contact with or inhalation of N
harmful fluids, gases, mists, fumes and dusts
7.3 Biological and microbiological (viral or bacterial) N
Hazards
Hazards generated by neglecting ergonomic principles in machine design
8.1 physiological effects (e.g. musculo -skeletal N
disorders) resulting, e.g. from unhealthy
postures, excessive or repetitive efforts;
8.2 psycho-physiological effects generated by, e.g. N
mental overload or under load, or stress, arising
from the operation, supervision or maintenance
of a machine within the limits of its intended use;
8.3 Human error N

Slipping, tripping and falling hazards

9 Neglecting the surface of the floorings and N
access means may result in injuries from slips,
trips or falls.
Hazard combinations
10 Some individual hazards which seem to be minor N
can, when combined with each other, be
equivalent to a significant hazard.
Hazards associated with the environment in which the machine is used
11 Where a machine is designed to operate under N
environmental conditions which can result in
hazards (e.g. temperature, wind, snow, lightning)
these hazards shall be taken into account.

Part Ⅲ: Test Report
3.1 EN ISO 12100: 2010 test report
6 Risk reduction -
6.1 General -
The objective of risk rduction can be achieved This requirement is Pass
by the elimination of hazards, or by complied with. See
separately or simultaneously reducing each related clauses.
of the two elements that determine the
associated risk:
-severity of harm from the hazard under
consideration
-probability of occurrence of that harm
All protective measures intended for reaching
this objective shall be applied in the following
sequence, referred to as the three-step
method(see also Figures 1 and 2)
6.2 Inherently safe design measures -
6.2.1 General -
Inherently safe design measures are the first Appropriate machine Pass
and most important step in the risk reduction design has been
process because protective measures performed by the
inherent to the characteristics of the machine manufacturer.
are likely to remain effective,whereas
experience has shown that even
well-designed safeguarding may fail or be
violated and information for use may not be
followed.
Inherently safe design measures are Appropriate machine Pass
achieved by avoiding hazards or reducing design has been
risks by a suitable choice of design features performed by the
of the machine itself and/or interaction manufacturer.
between the exposed persons and the
machine.
NOTE See 6.3 for safeguarding and
complementary measures that can be used
to achieve the risk reduction objectives in the
case where inherently safe design measures
are not sufficient (see 6.1 for the three-step
method).
6.2 Consideration of geometrical factors and
-
physical aspects
6.2.2.1 Geometrical factors such factors include the
-
following.

a) The form of machinery is designed to Appropriate machine Pass
maximize direct visibility of the working areas design has been
and hazard zones from the control performed by the
position—reducing blind spots, for manufacturer.
example—and choosing and locating means
of indirect vision where necessary(mirrors,
etc.) so as to take into account the
characteristics of humanvision, particularly
when safe operation requires permanent
direct control by the operator, for example:
-the travelling and working area of mobile
machines;
-the zone of movement of lifted loads or of the
carrier of machinery for lifting persons:
-the area of contact of the tool of a hand-held
or hand-guided machine with the material
being worked.
The design of the machine shall be such that,
from the main control position, the operator is
able to ensure that there are no exposed
persons in the danger zones.
b) The form and the relative location of the Appropriate machine Pass
mechanical components parts: for instance, design has been
crushing and shearing hazards are avoided performed by the
by increasing the minimum gap between the manufacturer.
moving parts, such that the part of the body
under consideration can enter the gap safely,
or by reducing the gap so that no part of the
body can enter it (see ISO 13854 and ISO
13857).
c) Avoiding sharp edges and corners, Appropriate machine Pass
protruding parts: in so far as their purpose design has been
allows, accessible parts of the machinery performed by the
shall have no sharp edges, no sharp angels, manufacturer.
no rough surfaces, no protruding parts likely
to cause injury, and no openings which
can“trap”parts of the body or clothing. In
particular, sheet metal edges shall be
deburred, flanged or trimmed, and open ends
of tubes which can cause a“trap”shall be
capped.
d) The form of the machine is designed so as Appropriate machine Pass
to achieve a suitable working position and design has been
provide accessible manual controls performed by the
(actuators). manufacturer.
6.2.2.2 Physical aspects -
Such aspects include the following: -
a) limiting the actuating force to a sufficiently The actuating force has Pass
low value so that the actuated part does not been limited to be a
generate a mechanical hazard; sufficiently low value so
that the actuated part
dose not generate a
mechanical hazard.
b)limiting the mass and/or velocity of the This have been limited. Pass
movable elements, and hence their kinetic
energy;

- c) limiting the emissions by acting on the The emissions by acting Pass
characteristics of the source using measures on the characteristics of
for reducing the source have been
1)noise emission at source (see ISO/TR limited.
11688-1),
2)the emission of vibration at source, such as
redistribution or addition of mass and
changes of process parameters [for example,
frequency and/or amplitude of movements
(for hand-held and hand-guided machinery,
see CR 1030-1)],
3)the emission of hazardous substances,
including the use of less hazardous
substances or dust-reducing processes
(granules instead of powders, milling instead
of grinding), and
4)radiation emissions including, for example,
avoiding the use of hazardous radiation
sources, limiting the power of radiation to the
lowest level sufficient for the proper
functioning of the machine, designing the
source so that the beam is concentrated on
the target, increasing the distance between
the source and the operator or providing for
remote operation of the machinery [measures
for reducing emission of non-ionizing
radiation are given in 6.3.4.5 (see also EN
12198-1 and EN 12198-3)].
6.2.3 Taking into account the general technical -
knowledge regarding machine design This
general technical knowledge can be derived
from technical specifications for design (e.g.
standards, design codes, calculation
rules).These should be used to cover :
a) mechanical stresses such as -
-stress limitation by implementation of correct Has been taken into Pass
calculation, construction and fastening account.
methods as regards, e.g. bolted assemblies,
welded assemblies
-stress limitation by overload prevention, (e.g. Has been taken into Pass
"fusible" plugs, pressure-limiting valve, account.
breakage points, torque-limiting devices);
- avoiding fatigue in elements under variable Has been taken into Pass
stresses（notably cyclic stresses）； account
- static and dynamic balancing of rotating Has been taken into Pass
elements; account
b) materials and their properties such as -
- resistance to corrosion, ageing, abrasion It has appropriate coating Pass
and wear;
- hardness, ductility, brittleness; The materials have been Pass
treated by appropriate
methods
- homogeneity The materials have been Pass
treated by appropriate
methods
- toxicity The materials is Pass
non-toxicity
- flammability The materials no Pass
flammability

c) emission values for: -
- noise; No noise will result in Pass
hazard in this machine.
- vibration; No vibration will result in Pass
- hazardous substances; No hazardous Pass
substances will result in
- radiation. No radiation will result in Pass
When the reliability of particular components Appropriate working Pass
or assemblies is critical for safety (e.g. ropes, coefficients have been
chains, lifting accessories for lifting loads or taken into account during
persons), stress values shall be multiplied by design and calculation.
appropriate working coefficients.
6.2.4 Choice of an appropriate technology -
One or more hazards can be eliminated or -
risks reduced by the choice of the technology
to be used in certain applications, e. g.:
a)on machines intended for use in explosive Not applicable
atmospheres:
-fully pneumatic or hydraulic control system
and machine actuators:
-”intrinsically safe” electrical equipment (see
IEC60079-11)
b)for particular products to be processed Not applicable
such as a solvent:equipment assuring that
the temperature will remain far below the
flash point.
c)alternative equipment to avoid high noise Not applicable
level,e.g.:
-electrical instead of pneumatic equipment
- in certain conditions,water cutting instead of
mechanical equipment.
6.2.5 Applying the principle of the positive -
mechanical action
Positive mechanical action is achieved when The principle of the Pass
a moving mechanical component inevitably positive mechanical
moves another component along with it,either action of a component on
by direct contact or via rigid elements. An another component has
example of this positive opening operation of been applied
switching devices in an electrical circuit
(see IEC 60947-5-1 and ISO 14119)
6.2.6 Provisions for stability -
Machines shall be designed to have sufficient Satisfied it. Pass
stability to allow them to be used safely in
their specified conditions of use.
Factors to be taken into account include -
-geometry of the base; Taken into account Pass
-weight distribution,including loading; during design.
-dynamic forces due to movements of parts of
the machine itself,or of elements held by the
machine which may result in an overturning
moment;
-vibration
-oscillations of the centre of gravity; Not applicable

-characteristics of the supporting surface in Taken into account Pass
case of traveling or installation on different during design.
sites (e.g.ground conditions,slope);
-external forces (e.g.wind pressure,manual Taken into account Pass
forces) during design.
Stability shall be considered in all phases of Taken into account Pass

the life of the machine,including handling, during design.
traveling,installation,use,de-commissioning
and dismantling.
Other protective measures for stability Please see the related Pass
relevant to safeguarding are given in 6.3.2.6 clause.
6.2.7 Provision for maintainability -
When designing a machine,the following -
maintainability factors shall be taken into
account:
-accessibility,taking into account the These factors have been Pass
environment and the human boby taken into account
measurements,including the dimensions of during design.
the working clothes and tools used;
-ease of handling,taking into account human These factors have been Pass
capabilities; taken into account
during design.
-limitation of the number of special tools and These factors have been Pass
equipment; taken into account
during design.
6.2.8 Observing ergonomic principles - -
Ergonomic principles shall be taken into Appropriate ergonomic Pass
account in designing machinery to reduce principles have been
mental or physical stress and strain of the taken into account in
operator. designing machinery
These principles shall be considered when These principles have Pass
allocating functions to operator and been taken into account
machine(degree of automation) in the basic during allocating
design. functions to operator and
machine.
Account shall be taken of body sizes likely to All these factors have Pass
be found in the intended user population, been taken into account
strengths and postures, movement during design.
amplitudes, frequency of cyclic actions (see
ISO 10075 and ISO 10075-2)
All elements of the “operator-machine” All arrangement and Pass
interface such as controls, signaling or data design of manual
display elements, shall be designed to easily controls have been
understood so that clear and unambiguous checked in compliance
interaction between the operator and the with.
machine is possible.(see EN 614-1, ISO
6385, EN 13861 and IEC 61310-1)
Designer’s attention is especially drawn to -
following ergonomic aspects of machine
design
a)Avoiding stressful postures and Stressful postures Pass
movements during use of the machine(e.g.by and movements during
providing facilities to adjust the machine to use of the machine have
suit the various operators). been avoided.

b) Designing machines, and more especially This machine has Pass
hand-held and mobile machines to enable been adjusted to the
them to be operated easily taking into human strength and
account human effort, actuation of controls convenient movement.
and hand, arm and leg anatomy.
c) Limit as far as possible noise, vibration and This machine with low Pass
thermal effects such as extreme temperatue noise, low vibration.
d) Avoid linking the operator’s working rhythm This situation has been Pass
to an automatic succession of cycles. avoided.
e) Providing local lighting on or in the Not applicable
machine for the illumination of the working
area and of adjusting, setting-up, and
frequent maintenance zones when the design
features of the machine and/or its guards
render the ambient lighting inadequate.
Flicker, dazzling, shadows and stroboscopic
effects shall be avoided if they can cause a
risk. If the position of the lighting source has
to be adjusted, its location shall be such that
it does not cause any risk to persons making
the adjustment.
f) Select, locate and identify manual -
controls(actuators) so that
- they are clearly visible and identifiable and All design and Pass
appropriately marked where necessary(see arrangement are
6.4.4) compliance with this
requirement.
- they can be safely operated without All design and Pass
hesitation or loss of time and without arrangement of the
ambiguity(e.g. a standard layout of controls control logic have been
reduces the possibility of error when an checked in compliance
operator changes from a machine to another with this requirement.
one of similar type having the same pattern of
operation)
-their location(for push-buttons) and their All the function has been Pass
movement (for levers and handwheels) are checked in compliance
consistent with their effect (see IEC 61310-3) with this requirement.
Where a control is designed and constructed Not applicable
to perform several different actions, namely
where there is no one-to-one correspondence
(e.g. keyboards), the action to be performed
shall be clearly displayed and subject to
confirmation where necessary.
Controls shall be so arranged that their All the arrangement of Pass
layout, travel and resistance to operation are the control logic have
compatible with the action to be performed, been checked in
taking account of ergonomic principles. compliance with this
requirement
Constraints due to the necessary or There factors have been Pass
foreseeable use of personal protective taken into account during
equipment(such as footwear, gloves)shall be design.
taken into account.
g)Select, design and locate indicators, dials -
and visual display units so that
-they fit within the parameters and Pass
characteristics of human perception

-information displayed can be detected, All the information Pass
identified and interpreted conveniently, i.e. displayed comply with
long lasting, distinct, unambiguous and this requirement
understandable with respect to the operator’s
requirements and the intended use;
-the operator is able to perceive them form Pass
the control position
6.2.9 Preventing electrical hazard -
For the design of the electrical equipment of Please also make Pass
machines IEC 60201-1 gives general reference to EN 60204-1
provisions, especially in clause 6 for test report.
protection against electric shock.
For requirements related to specific Not applicable
machines, see corresponding IEC
standards(e.g. series of IEC 61029, IEC
60745, IEC 60335).
6.2.10 Preventing and hydraulic hazards -
Pneumatic and hydraulic equipment of -
machinery shall be designed so that:
-the maximum rated pressure cannot be Appropriate limiting Pass
exceeded in the circuits(e.g. by means of devices have been
pressure limiting devices) provided.
-no hazard results from pressure surges or No such hazards exist. Pass
rises, pressure losses or drops or losses of
vacuum;
-no hazardous fluid jet or sudden hazardous Not applicable
movement of the hose (whiplash)results from
leakage or component failures;
-air receivers, air reservoirs or similar The devices are Pass
vessels(e.g. in gas loaded designed appropriately.
accumulators)comply with the design rules
for these elements;
-air elements of the equipment, and The pipes have been Pass
especially pipes and hoses, be protected protected by
against harmful external effects; appropriated devices.
-as far as possible, reservoirs and similar This requirement is Pass
vessels (e.g. in gas loaded accumulators)are complied with
automatically depressurized when isolating
the machine from its power supply (see
6.3.5.4) and, if it is not possible, means are
provided for their isolation, local
depressurizing and pressure indication (see
also ISO 14118, clause 5)
- all elements which remain under pressure This requirement is Pass
after isolation of machine from its power complied with by
supply be provided with clearly identified appropriate design.
exhaust devices, and a warning label drawing
attention to the necessity of depressurizing
those elements before any setting or
maintenance activity on the machine.
See also ISO 4413 and ISO 4414
6.2.11 Applying inherently safe design measures to -
control system
6.2.11.1 General -
The design measures of the control system Inherently safe design Pass
shall be chosen so that their safety-related measures to control
performance privides a sufficient amount of system have applied.
risk reduction (see ISO 13849-1 or IEC
62061)

The correct measures of the control systems Inherently safe Pass
can avoid unforeseen and potentially Design measures to
hazardous machine behaviour. control
system have applied.
-an unsuitable design or modification No this kind of hazard in Pass
(accidental or deliberate) of the control this machine
system logic;
- a temporary or permanent defect or a failure Pass
of one or several components of the control
system;
- a variation or a failure in the power supply of No this kind of hazard in Pass
the control system; this machine.
- inappropriate selection, design and location No this kind of hazard in Not applicable
of the control devices; this machine.
Typical examples of hazardous machine -
behaviour are:
- unintended/unexpected start-up (see ISO No this kind of hazard. Pass
14188)
- uncontrolled speed change; No this kind of hazard. Pass
- failure to stop moving parts; No this kind of hazard. Pass
- dropping or ejection of a mobile part of the No this kind of hazard. Pass

machine
or of a workpiece clamped by the machine;
- machine action resulting from inhibition No this kind of hazard. Pass
(defeating or failure) of protective devices
In order to prevent hazardoues machine The design of control Pass
behaviour and to achieve safety functions, systems comply with the
the design of control systems shall comply related principles and
with the principles and methods presented in methods
this subclause 6.2.11 and in 6.2.12.
These principles and methods shall be Please see the related Pass
applied singly or in combination as clause.
appropriate to the circumstances (see ISO
13849-1 and EN 60204-1 and IEC 62061).
Control systems shall be designed to enable -
the operator to interact with the machine
safely and easily; this requires one or several
of the following solutions;
-systematic analysis of start and stop Systematic analysis have Pass
conditions; been applied.
-provision for specific operating modes (e.g. Enough provisions have Pass
start-up after normal stop. restart after cycle been provided.
interruption or after emergency stop. removal
of the workpieces contained in the machine,
operation of a part of the machine in case of a
failure of a machine element)
-clear display of the faults; Pass
-measures to prevent accidental generation Main switch with Pass

of unexpected start commands (e.g. lock and related devices
shrouded start device) likely to cause are provided.
dangerous machine behaviour (see ISO
14118 figure 1)
-maintained stop commands (e.g. interlock) This requirement is Pass
to prevent restarting that could result in complied with.
dangerous machine behaviour (see ISO
14118:2000,figure 1)

An assembly of machines may be divided into Not applicable
several zones for emergency stopping, for
stopping as a result of protective devices
and/or for isolation and energy dissipation.
The different zones shall be clearly defined Not applicable
and it shall be obvious which parts of the
machine belong to which zone.
Likewise it shall be obvious which control Not applicable
devices (e.g. emergency stop devices, supply
disconnecting devices) and/or protective
devices belong to which zone.
The interfaces between zones shall be Not applicable
designed such that no function in one zone
creates hazards in another zone which has
been stopped for an intervention.
Control systems shall be designed to limit the Not applicable
movements of parts of the machinery, the
machine itself, or workpieces and/or loads
held by the machinery, to the safe design
parameters (e.g. range, speed, acceleration,
deceleration, load capacity). Allowance shall
be made for dynamic effects (e.g. the
swinging of loads).
For example: -
-the traveling speed of mobile pedestrian Not applicable
controlled machinery other than
remote-controlled shall be compatible with
walking speed.
-the range, speed, acceleration and Not applicable
deceleration of movements of the
person-carrier and carrying vehicle for lifting
persons shall be limited to non-hazardous
values, taking into account the total reaction
time of the operator and the machine.
-the range of movements of parts of Not applicable
machinery for lifting loads shall be kept within
specified limits.
When machinery is designed to use Not applicable
synchronously different elements which can
also be used independently the control
system shall be designed to prevent risks due
to lack of synchronization.
6.211.2 Starting of internal power source/switching on -
an external power supply.
The starting of an internal power source or Please also make Pass
switching-on of an external power supply reference to EN 60204-1
shall not result in a hazardous situation. For test report.
example:
-starting the internal combustion engine shall
not lead to movement of a mobile machine;
-connection to mains electricity supply shall
not result in the starting of working parts of a
machine. See EN 60204-1, 7.5 (see also
Annexes A and B).
6.2.11.3 Starting/stopping of a mechanism -
The primary action for starting or accelerating This requirement has Pass
the movement of a mechanism should be been taken into account
performed by passage from state 0 to state during design.
1(if state 1 represents the highest energy
state)

The primary action for stopping or slowing The type of stopping of Pass
down should be performed by removal or this machine belongs to
reduction of voltage or fluid pressure, or, if state 1and state 0.
binary logic elements are considered, by
passage from state 1 to 0 (if state 1
represents the highest energy state).
When, in order for the operator to maintain No such situation exist. Pass
permanent control of deceleration, this
principle not observed(e.g. a hydraulic
braking vice of a self-propelled mobile
machine),the machine shall be equipped with
a means of slowing and stopping in case of
failure of the main braking system
6.2.11.4 Restart after power interruption -
If it may generate a hazard,the spontaneous The spontaneous restart Pass
restart of a machine when it is re—energized of amachine when it is
alter power interruption shall be prevented re-energized after power
(e.g. by use of a self-maintained relay, interruption has been
contactor or valve). prevented by contactor.
6.2.11.5 Interruption of power supply situations Machinery shall be Pass
resulting from interruption or excessive designed to prevent
fluctuation of the power supply. At least the hazardous
following requirements shall be met:
-the stopping function of the machinery shall Pass
remain；
-all devices whose permanent operation is Pass
required for safety shall operation an effective
way to maintain safety(e.g. locking, clamping
devices,cooling or heating devices,
power-assisted steering of self-propelled
mobile machinery);
-parts of machinery or workpieces and/or No such situation exists. Pass
loads held by machinery which are liable to
move as a result of potential energy shall be
retained for the time necessary to allow them
to be safely lowered
6.2.11.6 Use of automatic monitoring -
Automatic monitoring is intended to ensure Appropriate automatic Pass
that a safety function(s) implemented by a monitoring has been
protective measure do(es) not fail to be used.
performed if the ability of a component or
an element to perform its function is
diminished ,or if the process conditions are
Automatic monitoring either detects a fault Appropriate automatic Pass
immediately or carries out periodic checks so monitoring has been
that a fault is detected before the next used
demand upon the safety function.
In either case, the protective measure can be Appropriate automatic Pass
initiated immediately or delayed until a monitoring has been
specific event occurs (e.g. the beginning of used.
the machine cycle) The protective measures
may be, e.g.:
-the stopping of the hazardous process； Emergency stop is Pass
provided
-preventing the re-start of this process after Reset before restart is Pass
the first stop following the failure; necessary
-the triggering of an alarm Not applicable
6.2.11.7 Safety functions implemented by Pass
programmable electronic control systems

6.2.11.7.1 General Pass
A control system including programmable Pass
electronic equipment(e.g. programmable
controllers)can be used to implement safety
functions machinery
equipment(e.g. programmable controllers) safety functions are Pass
can be used to implement safety functions considered during design
machinery
The design of the programmable electronic safety functions are Pass
control system shall be such that the considered during design
probability of random hardware failures and
the likelihood of systematic failures that can
adversely affect the performance of the
safety—related control function(s)are
sufficiently low
Where a programmable electronic control satisfied this Pass
system performs a monitoring function, the
system behaviour on detection of a fault shall
be considered(see also IEC 6I 508 series for
further guidance)
The programmable electronic control system it be installed and Pass
should be installed and validated to ensure validated to ensure that
that the specified performance(e.g. safety the specified
integrity level(SIL)in IEC 6I 508 series)for performance
each safety function has been achieved
Validation comprises testing an analysis(e.g. All parts interact correctly Pass
static,dynamic or failure analysis)to show that to perform the safety
all parts interact correctly to perform the function and that
safety function and that unintended functions unintended functions do
do not occur not occur
6.2.11.7.2 Hardware aspects -
The hardware(including e.g. sensors, The hardware has been Pass
actuators,logic solvers)shall be selected selected and installed to
(and/or designed)and installed to meet both meet both the functional
the functional and performance requirements and performance
of the safety function(s)to be performed, requirements of the
in particular,by means of: safety functions to be
performed
-architectural constraints(e.g. the Appropriate devices are Pass
configuration of the system, its ability to provided
tolerate faults，its behaviour on detection of a
fault)：
-selecting (and/or designing) equipment and Appropriate Pass
devices with an appropriate probability of devices are provided
dangerous random hardware failure;
Incorporating measures and techniques Appropriate devices are Pass
within the hardware to avoid systematic provided.
failures and control systematic faults.
6.2.11.7.3 Software aspects -
The software (incfuding internal operating It has PLC. Pass
software(or system sofiware) and application
software) shall be designed so as to satisfy
the performance specification for the safety
functions (see also IEC 61508-3)
Application software -
Application software should not be Not applicable Not applicable
re-programmable by the user.

This may be achieved by use of embedded Not applicable Not applicable
software in a non re-programmable memory
(e.g. micro-controller, application specific
integrated circuit (ASIC)
When the application requires Not applicable
reprogramming by the user, the access o the
software dealing with safety functions should
be restricted e.g. by :
-locks;
-passwords for the authorized persons
6.2.11.8 Principles relating to manuai control -
a)Manual control devices shall be designed Manual control devices Pass
and Iocated according to the relevant have been designed and
ergonomic principles given in 6.2.8 Iocated according to the
relevant ergonomic
principles given in
4.8.7
b)A stop control device shall be placed near A stop control device has Pass
each start control device. Where the start been placed near each
/stop function is performed by means of a start control device.
hold-to-run control, a separate stop control
device shali be provided when a risk can
result from the hold-to-run control device
failing to deliver a stop command when
released.
c) Manual controls shall be located out of Manual controls have Pass
reach of the danger zones (see IEC been located out of reach
61310-3), except for certain controls where, of the danger zones.
of necessity, they are located within a
danger zone, such as emergency stop or
teach pendant.
d)Whhenever possible. control devices and The control devices Pass
control positions shall be located so that the and control positions
operator is able to observe the working area have been located so
or hazard zone. that the operator is able
to observe the working
area or hazard zone.
The driver of a ride-on mobile machine shall Not applicable
be able to actuate all control devices required
to operate the machine from the driving
position, except for functions which can be
controlled more safely from other positions.
On machinery intended for lifting persons, Not applicable
controls for lifting and lowering and, if
appropriate, for moving the carrier, shall
generally be located in the carrier.
If safe operation requires controls to be
situated outside the carrier, the operator in
the carrier shall be provided with the means
of preventing hazardous movements.
e) if it is possible to start the same hazardous Not applicable
element by means of several controls, the
control circuit shall be so arranged that only
one control is effective at a given time. This
applies especially to machines which can be
manually controlled unit (teach pendant, for
instance), with which the operator may enter
danger zones.

f) Control actuators shall be designed or This requirement is Pass
guarded so that their effect, where a risk is
complied with.
involved, cannot occur without intentional
operation (see ISO 9355-1 and ISO 447)
g) For machine functions whose safe This requirement is Pass
operation depends on permanent, direct complied with.
control by the operator, measures shall be
taken to ensure the presence of the operator
at the control position, e.g. by the design and
location of control devices.
g) For machine functions whose safe This requirement is Pass
operation depends on permanent, direct complied with.
control by the operator, measures shall be
taken to ensure the presence of the operator
at the control position, e.g. by the design and
location of control devices.
h) For cableless control an automatic stop Not applicable
shall be performed when correct control
signals are not received, including loss of
communication(see EN 60204-1)
6.2.11.9 Control mode for setting, teaching, process Not applicable
changeover, fault-finding, cleaning or
maintenance
Where, for setting, teaching, process Not applicable
changeover, fault-finding, cleaning or
maintenance of machinery, a guard has to
displaced or removed and /or a protective
device has to be disabled, and where it is
necessary for the purpose of these
operations for the machinery or part of the
machinery to be put in operation, safety of the
operator shall be achieved using a specific
control mode which simultaneously:
-disables all other control modes; Not applicable
-permits operation of the hazardous elements Not applicable
only by continuous actuation of an enabling
device, a hold-to-run control device or a two
–hand control device;
-permits operation of the hazardous elements Not applicable
only in reduced risk conditions (e.g. reduced
speed, reduced power/force, step-operation,
e. g. with a limited movement control device)
Prevents any operation of hazardous Not applicable
functions by voluntary or involuntary action
on the machine’s sensors.
This control mode shall be associated with Not applicable
one or more of following measures:
-restriction of access to the danger zone as Not applicable
far as possible.
-emergency stop control within immediate Not applicable
reach of the operator;
Portable control unit(teach pendant)and/or Not applicable
local controls allowing sight of the controlled
elements.(see IEC60204-1:9.2.4)
6.2.11.10 Selection of control and operating modes -

If machinery has been designed and built to Not applicable
allow for its use in several control or
operating modes requiring different protective
measures and /or work procedures(e.g. to
allow for adjustment, setting, maintenance,
inspection),it shall be fitted with a mode
selector which can be locked in each position.
Each position of the selector shall be clearly Not applicable
identifiable and shall exclusively allow one
control or operating mode.
The selector may be replaced by another Not applicable
selection means which restricts the use of
certain functions of the machinery to certain
categories of operators(e.g. access codes for
certain numerically controlled functions).
6.211.11 Applying measures achieve electromagnetic -
Compatibility
For guidance on electromagnetic Not applicable
compatibility, see IEC60204-1, and
IEC61000-6 series
6.2.11.12 Provision of diagnostic systems to aid -
fault-finding
Diagnostic systems to aid fault finding should Not applicable
be included in the control system so that
there is no need to disable any protective
measures
6.2.12 Minimizing the probability of failure of safety -
functions
6.2.12.1 General -
Safety of machinery is not only dependent on Pass
the reliability of the control systems but also
on the reliability of all parts of the
machine. The continued operation of the
safety functions is essential for the safe use
of the machine. This can be achieved by:
6.2.12.2 Use of reliable components -
“Reliable component”means components Reliable components Pass
which are capable of withstanding all have been used
disturbances and stresses associated with
the usage of the equipment in the conditions
of intended use (including the environmental
conditions),for the period of time or the
probability of operations fixed for the use,
with a low probability of failures generating a
hazardous malfunctioning of the machine.
Components shall be selected taking into
account all factors mentioned above(see also
6.213
6.2.12.3 Use of“oriented failure mode”components -
“Oriented failure mode”components or Not applicable
systems are those in which the predominant
failure mode is known in advance and which
can be used so that such a failure leads to a
non-hazardous alteration of the machine
function
The use of such components should always Not applicable
be considered particularly in cases where
redundancy is (see 6.2.12.4)not employed

6.2.12.4 Duplication(or redundancy)of components or Not applicable
subsystems
In the design of safety-related parts of the Not applicable
machine, duplication(or redundancy) of
components may be used so that if one
component fails, another component( or other
components) continue(s) to perform its(their)
function, thereby ensuring that the safety
function remains available
In order to allow the proper action to be Not applicable
initiated, omponent failure shall be preferably
detected by automatic monitoring (see 6.2.1
1.6) or in some circumstances by regular
inspection,
provided that the inspection interval is shorter Not applicable
than the expected lifetime of the components.
Diversity of design and/or technology can be Not applicable
used to avoid common cause failures (e.g.
from electromagnetic disturbance) or
common mode failures.
6.2.13 Limiting exposure to hazards through -
reliability of quipment
Increased reliability of all component parts of This requirement is Pass
machinery reduces the frequency of incidents complied with.
requiring rectification, thereby reducing
exposure to hazards.
This applies to power systems (operative This requirement is Pass
part) as well as to control systems, to safety complied with.
functions as well as to other functions of
machinery.
Safety-critical components (as e.g. certain Safety-critical Pass
sensors) with known reliability shall be used. components
are used in this machine.
The elements of guards and of protective This requirement is Pass
services shall be particularly reliable, as their complied with.
failure can expose persons to hazards, and
also as poor reliability would encourage
attempts to defeat them.
6.2.14 Limiting exposure to hazards through -
mechanization or automation of
loading(feeding) /unloading (removal)
operations
Mechanization and automation of machine This requirement is Pass
loading/unloading operations and more complied with.
generally of handling operations (of work
pieces, materials, substances) limit the risk
generated by these operations by reducing
the exposure of persons to hazards at the
operating points.
Automation can be achieved e.g. by robots, This requirement has Pass
handling devices. transfer mechanisms, air been complied with by
blast equipment. design.
Mechanization can be achieved, e.g. by This requirement has Pass
feeding slides, push rods, hand-operated been complied with by
indexing tables. design.
While automatic feeding and removal devices Appropriate Pass
have much to offer in preventing accidents to provisions have been
machine operators, they can create danger provided.
when any faults are being rectified.

Care shall be taken to ensure that the use of These devices will not Pass
these devices does not introduce further introduce further
hazards (e.g. trapping, crushing) between the hazards
devices and parts of the machine or
workpieces/materials being processed.
Suitable safeguards (see 6.3) shall be Please see the related Pass
provided if this cannot be ensured. clause
Automatic feeding and removal devices with This requirement has Pass
their own control systems and the control been complied with by
systems of the associated machine shall be design
interconnected after thoroughly studying how
all safety functions are performed in all
control and operation modes of the whole
equipment.
6.2.15 Limiting exposure to hazards through location Pass
of the setting and maintenance points outside
of danger zones.
The need for access to danger zones shall be This requirement has Pass
minimized by locating maintenance, been complied with by
lubrication and setting points outside these design.
zones.
6.3 Safeguarding and complementary protective -
measures
6.3.1 General -
Guards and protective devices shall be used Appropriate guards and Pass
to protect persons whenever inherently safe protective devices have
design does not reasonably make it possible been used to protect
either to remove hazards or to sufliciently persons whenever
reduce risks. Complementary protective inherently safe design
measures involving additional equipment does not reasonably
(e.g. emergency stop equipment )may have make it possible either
to be implemented. inherently safe either to
remove hazards or to
sufficiently reduce risks.
The different kinds of' guards and protective Please see the related Pass
devices are defined in 3.27 and 3.28. clause
Certain safeguards may be used to avoid Such safeguards exist Pass
exposure to more than one hazard (e.g. a
fixed guard preventing access to a zone
where a mechanical hazard is present being
used to reduce noise level and collect toxic
emissions)
6.3.2 Selection and implementation of guards and -
protective devices
6.3.2.1 General -
This subclause gives guidelines for the Please see the related Pass
selection and the implementation of guards clause
and protective devices the primary purpose of
which is to protect persons against hazard
generated by moving parts, according to the
nature of those parts(see figure 4)and to the
need for access to the danger zone(s)
The exact choice of a safeguard for a Please see the related Pass
particular machine shall be made on the clause.
basis of the risk assessment for that machine

In selecting an appropriate safeguard for a Pass
particular type of machinery or hazard zone, it
shall be borne in mind that a fixed guard is
simple and shall be used where access of an
operation (operation without any malfunction)
of the machinery.
As the need for frequency of access increase This requirement is Pass
this inevitably leads to the fixed guard not complied with
being replaced
This requires the use of an alternative Movable interlocking Pass
protective measure (movable interlocking guard is used.
guard, sensitive protective equipment.)
A combination of safeguards may sometimes Not applicable
be required. For example, where, in
conjunction with a fixed guard, a mechanical
loading(feeding) device is used to feed a
workpiece into a machine, thereby removing
the need for assess to the primary hazard
zone, a trip device may be requiring hazard
between the secondary drawing-in or
shearing hazard between the mechanical
loading(feeding) device, when reachable, and
the fixed guard.
Consideration shall be given enclosure of This requirement has Pass
control positions or intervention zones to been taken into
provide combined protection against several consideration.
hazards which may include:
- hazards from falling or ejected objects(e.g. No such hazards exist in Pass
falling object protection structure) this machine.
- emission hazards(e.g. protection against No such hazards exist in Pass
noise, vibration, radiation , harmful this machine.
substances)
- hazards due to the environment(e.g. No such hazards exist in Pass
protection against heat, cold, foul weather) this machine.
- hazards due to tipping over or rolling over of No such hazards exist in Pass
machinery(e.g. roll-over or tip-over protection this machine.
structure)
The design of such enclosed work No such hazards exist in Pass
stations(e.g. cabs and cabins) shall take into this machine.
account ergonomic principles concerning
visibility,lighting, atmospheric conditions,
access, posture.
6.3.2.2 Where access to the hazard zone is not -
required during normal operation
Where access to the hazard zone is not -
required during normal operation of the
machinery, safeguard should be selected
fiom the following:
a) fixed guard (see also ISO 14120) Fixed guards are Pass
provided.
b) interlocking guard with or without guard Provided. Pass
locking (see also 6.3.3.2.3, ISO 14119, ISO
14120);
c) self-closing guard (see ISO 14120, 3.3.2) Not applicable
d) sensitive protective equipment, e.g. Not applicable
electro-sensitive protective equipment (see
IEC 61496) or pressure sensitive mat (see
ISO 13856)

6.3.2.3 Where access to the hazard zone is required -
during normal operation
Where access to the hazard zone is required -
during normal operation of the machinery ,
safeguards should be selected fiom the
following:
a)interlocking guard with or without guard Not appficable.
locking (see also ISO 14119, ISO 14120 and
6.3.3.2.3 of this standard);
b)sensitive protective equipment, e.g Not applicable
electro-sensitive protective equipment (see
IEC 61496)
c)two-hand control device (see ISO 13851) Not applicable
6.3.2.4 Where access to the hazard zone is required -
for machine setting, teaching, process
changeover, fault finding, cleaning or
maintenance.
As far as possible, machines shall be Not applicable
designed so that the safeguards provided for
the protection of the production operator may

ensure also the protection of personnel in
charge of setting, teaching, process
Changeover, fault finding, cleaning or
maintenance without hindering them in
performing their task.
Such tasks shall be identified and considered Not applicable
in the risk assessment as parts of the use of
the machine (see 5.2)
6.3.2.5 Selection and implementation of sensitive -
protective equipment
6.3.2.5.1 Setection -
Due to the great diversity ofthe technologies Not applicable
on which their detection function is based, all
types of sensitive protective equipment are
far from being equally suitable for safety
applications.
The following provisions are intended to
provide the designer with criteria for
Not applicable
selecting , for each application, the most
suitable device(s).
Types of sensitive protective equipment
-
include, e.g.:
- light curtains; Not applicable
- scanning devices as, e.g. laser scanners; Not applicable
- pressure sensitive mats; Not applicable
- trip bars, trip wires. Not applicable
Sensitive protective equipment can be used: -
- for tripping purposes; Not applicable
- for presence sensing; Not applicable
- for both tripping and presence sensing Not applicable
- to re-initiate machine operation, a practice Not applicable
which is subject to stringent conditions.
The following characteristics of the Not applicable
machinery, among others, can preclude the
sole use of sensitive protective equipment:
- tendency for the machinery to eject Not applicable
materials or component parts;

- necessity to guard against emissions (noise, Not applicable
radiation, dust, etc.)
- erratic or excessive machine stopping time; Not applicable
-inability of a machine to stop part-way Not applicable
through a cycle.
6.3.2.5.2 Implementation -
consideration should be given to : -
a) size, characteristics and positioning of the Not applicable
detection zone (see ISO 13855, which deals
with the positioning of some types of sensitive
protective equipment)
b)reaction of the device to fault conditions Not applicable
(see IEC 61496 for electro-sensitive
protective equipment)
c)possibility of circumvention Not applicable

d)detection capability and its variation over Not applicable
the course of time (e.g. as a result of its
susceptibility to different environmental
conditions such as the presence of reflecting
surfaces, other artificial light sources, sunlight
or impurities in the air.
sensitive protective equipment shall be
integrated in the operative part and
-
associated with the control system of
the machine so that :
- a command is given as soon as a person or Not applicable
part of a person is detected ;
- the withdrawal of the person or part of a Not applicable
person detected does not, by itself, restart the
hazardous machine function(s);therefore, the
command given by the sensitive protective
equipment shall be maintained by the control
system until a new command is given ;
- restarting the hazardous machine function(s) Not applicable
results from the voluntary actuation , by the
operator, of a control device placed outside
the hazard zone , where this zone can be
observed by the operator ;
-the machine cannot operate during Not applicable
interruption of the detection function of the
sensitive protective equipment,except during
muting phases ;
- the position and the shape of detection field Not applicable
prevents,possibly together with fixed guards ,
a person or part of a person from entering the
hazard zone ,or being present in it , without
being detected .
6.3.2.5.3 Additional requirements for sensitive
protective equipment when used for cycle -
initiation .

In this exceptional application, starting of the
machine cycle is initiated by the withdrawal of
a person or of the detected part of a person
from the sensing field of the sensitive
protective equipment , without any additional
start command , hence deviating from the
general requirement given in the second point
Not applicable
of the dashed list in 6.3.2.5.2, above .After
switching on the power supply ,or when the
machine has been stopped by the tripping
function of the sensitive protective
equipment , the machine cycle shall be
initiated only by voluntary actuation of a start
control .
Cycle initiation by sensitive protective
equipment shall be subject to the following -
conditions :
a)only active optoelectronic protective devices Not applicable
(AOPDs) complying with IEC 61496 series
shall be used ;
b) the requirements for an AOPD used as a Not applicable
tripping and presence-sensing device (see
IEC 61496 ) are satisfied
-in particular, location, minimum distance (see
ISO 13855),detection capability,
reliability and monitoring of control and
braking systems;
c) the cycle time of machine is short and the Not applicable
facility to re-initiate the machine upon clearing
of the sensing field is limited to a period
commensurate with a single normal cycle;
d) entering the sensing field of the AOPD(s) or Not applicable
opening interlocking guards is the only way to
enter the hazard zone;
e) if there is more than one AOPD Not applicable
safeguarding the machine, only one of the
AOPD(s) is capable of cycle re-initiation;
f) with regard to the higher risk resulting from Not applicable
automatic cycle initiation, the AOPD and the
associated control system comply with a
higher safety-related performance than under
normal conditions.
6.3.2.6 Protective measures for stability -
If stability cannot be achieved by inherently -
safe design measures such as weight
distribution(see 4.6), it will be necessary to
maintain it by protective measures such as
the use of :
- anchorage bolts; Pass
- locking devices Not applicable
- movement limiters or mechanical stops; Not applicable
- acceleration or deceleration limiters; Not applicable
- load limiters; Not applicable
- alarms warning of the approach to stability or Not applicable
tipping limits;
6.3.2.7 Other protective devices -

When a machine requires continuous control Not applicable
by the operator(e. g. mobile machines,
cranes) and an error of the operator can
generate a hazardous situation, this machine
shall be equipped with the necessary devices
to enable the operation to remain within
specified limits, in particular
- when the operator has insufficient visibility of Not applicable
the hazard zone;
- when the operator lacks knowledge of the Not applicable
actual value of a safety-related parameter
(e. g. a distance, a speed, the mass of a load,
the angle of a slope)
-when hazards may result form operation Not applicable
other then
those controlled by the operator; -
The necessary devices include: -
- devices for limiting parameters of movement Not applicable
(distance, angle, velocity , acceleration)
- overloading and moment limiting devices: Not applicable
- devices to prevent collisions or interference Not applicable
with other machines;
-device for preventing hazards to pedestrian Not applicable
operators of mobile machinery or other
pedestrians:
- torque limiting devices, breakage points to Not applicable
prevent excessive stress of components and
assemblies;
- devices for limiting pressure. temperature; Not applicable
- devices for monitoring emissions; Not applicable
- devices prevent operation in the absence of Not applicable
the operator at the control position;
- device to prevent lifting operations unless Not applicable
stabilizers are in place;
- devices to ensure that components are in a Not applicable
safe position before traveling;
Automatic protective measures triggered by Not applicable
such devices which take operation of the
machinery out of the control of the operator
(e.g. automatic stop of hazardous movement)
should be preceded or accompanied by a
warning signal to enable the operator to take
appropriate action (see 6.4.3)
6.3.3 Requirements for the design of guards and -
protective devices
6.3.3.1 General requirements -
Guards and protective devices shall be Guards and protective Pass
designed to be suitable for the intended use devices have been
taking into account mechanical and other appropriately designed.
hazards involved. Guards and protective
devices shall be compatible with the working
environment of the machine and designed so
that they cannot be easily defeated. They
shall provide the minimum possible
interference with activities during operation
and other phases of machine life, in order to
reduce any incentive to defeat them.
Guards and protective devices shall : -

- be of robust construction. This requirement has Pass
been taken into account
during design.
- not give rise to any additional hazard; This requirement has Pass
during design.
-not be easy to by-pass or render This requirement has Pass
non-operational; been taken into account
during design.
-be located at an adequate distance from the This requirement has Pass
danger zone (see ISO 13857 and ISO 13855). been taken into account
during design.
-cause minimum obstruction to the view of the This requirement has Pass
production process: been taken into account
during design.
-enable essential work to be carried out on This requirement has Pass
installation and/or replacement of tools and been taken into account
also for maintenance by allowing access only during design.
to the area where the work has to be done, if
possible without the guard or protective
device having to be moved;
For openings in the guards see ISO 13857 This requirement has Pass
during design.
6.3.3.2 Requirements for fixed guards -
6.3.3.2.1 Functions of guards -
The functions that guards can achieve are: These functions are Pass
achieved by fixed guards.
-prevention of access to the space enclosed These functions are Pass
by guard and/or . achieved by fixed guards.
-containment/capture of materials,
workpieces, chips, liquids which may be
ejected or dropped by the machine and
reduction of emissions(noise, radiation,
hazardous substances such as dust, fumes,
gases)which may be generated by the
machine.
Additionally, they may need to have particular These functions are Pass
propertied relating to electricity, temperature, achieved by fixed guards.
fire, explosion, vibration. visibility(see ISO
14120) and operator position ergonomics(e.g.
usability, operator's movements, posture,
repetitive movements).
6.3.3.2.2 Requirements for fixed guards -
Fixed guards shall be securely held in place: -
- either permanently (e.g. by welding) All the fixed guards are Pass
-or by means of fasteners (screws, nuts) securely held in place by
making removal/opening impossible without appropriate fasteners.
using tools; they should not remain closed
without their fasteners (see ISO 14120)
6.3.3.2.3 Requirements for movable guards -
a)movable guards which provide protection -
against hazards generated by moving
transmission parts shall:
-as far as possible remain fixed to the Gemels are used for the Pass
machinery or other structure (generally by movable guards.
means of hinges or guides) when open;
-be interlocking guards (with guard locking Not applicable
when necessary ) (see ISO 14119)

b) movable guards against hazards generated -
by non-transmission moving parts shall be
designed and associated with the machine
control system so that;
- moving parts cannot start up while they are Interlocking guards are Pass
within the operator’s reach and the operator provided to comply with
cannot reach moving parts once they have these requirements.
start up; this can be achieved by interlocking
guards, with guard locking when necessary.
- they can be adjusted only by an intentional This requirement is Pass
action, such as the use of tool or a key; complied with.
-they absence or failure of one of their This requirement is Pass
components prevents starting of the moving complied with.
parts or stops them; this can be achieved by
automatic monitoring (see 4.11.6)
6.3.3.2.4 Requirements for adjustable guards -
Adjustable guards may only be used where Not applicable
the hazard zone cannot for operational
reasons be completely enclosed;
They shall: -
-be designed so that the adjustment Not applicable
remains fixed during a given operation
-be readily adjustable without the use of tools; Not applicable
6.3.3.2.5 Requirements for interlocking guards with a Not applicable
start function (control guards)
An interlocking guard with a start function may Not applicable
be used provided that
- all requirements for interlocking guards are Not applicable
satisfied (see ISO 14119)
- the cycle time of the machine is short Not applicable
-the maximum opening time of the guard is Not applicable
present to a low value (e.g. equal to the cycle
time). When this time is exceeded, the
hazardous function(s) cannot be initiated by
the closing of the interlocking guard with a tart
function and resetting is necessary before
restarting the machine.
- the dimensions or shape of the machine do Not applicable
not allow a person, or part of a person, to stay
in the hazard zone or between the hazard
zone and the guard while the guard is closed
(see ISO 14120)
- all other guards whether fixed (removable Not applicable
type) or movable are interlocking guards;
-the interlocking device associated with Not applicable
the interlocking guard with a start function is
designed in such a way – e.g. by duplication
of position detectors and use of automatic
monitoring (see 4.11.6)- that its failure cannot
lead to an unintended/unexpected start-up;
-the guard is securely held open(e.g. by a Not applicable
spring or counterweight )such that it cannot
initiate a start while falling by its own weight;
6.3.3.2.6 Hazards from guards -
Care shall be taken to prevent hazards which -
might be generated by:
- the guard construction (e.g. sharp edges or This requirement has Pass
corners, material); been taken into account
during design.

- the movements of the guards (shearing or This requirement has Pass
crushing zones generated by power-operated been taken into account
guards and by heavy guards which are liable during design.
to fall )
6.3.3.3 Technical characteristics of protective devices -
Protective devices shall be selected or This requirement has Pass
designed and connected to the control system been taken into account
so as to ensure correct implementation of during design.
their safety function (s) is ensured.
Protective devices shall be selected on the This requirement has Pass
basis of their having met the appropriate been taken into account
product standard (for example, IEC 61496 for during design.
active optoelectronic protective devices) or
shall be designed according to one or several
of the principles formulated in ISO 13849-1 or
IEC62061.
Protective devices shall be installed and This requirement has Pass
connected to the control system so that they been taken into account
cannot be easily defeated. during design.
6.3.3.4 Provisions for alternative types of safeguards. - -
Provisions should be made to facilitate the Not applicable
fitting of alternative types of safeguards on
machinery where it is known that this fitting
will be necessary because the work to be
done on it will vary.
6.3.4 Safeguarding for reducing emissions -
6.3.4.1 General -
If the measures for the reduction of emissions No such hazard exists. Pass
at source mentioned in 6.2.2.2 are not
adequate, the machine shall be provided with
additional protective measures (see 6.3.4.2 to
6.3.4.5).
6.3.4. Noise -
Additional protective measures include, for No such hazard exists. Pass
example:
-enclosures (see ISO 15667)
-screens fitted to the machine;
-silencers (see ISO 14163)
6.3.4.3 Vibration -
Additional protective measures include, for No such hazard exists. Pass
example, damping devices for vibration
isolation between the source and the exposed
person such as resilient mounting or
suspended seats.
For measures for vibration isolation of No such hazard exists. Pass
stationary industrial machinery see EN 1299
6.3.4.4 Hazardous substances -
Additional protective measures include, for -
example:
-encapsulation of the machine (enclosure Not applicable
with negative pressure);
- local exhaust ventilation with filtration. Not applicable
- wetting with liquids; Not applicable
- special ventilation in the area of the machine Not applicable
(air curtains , cabins for operators)
6.3.4.5 Radiation -
Additional protective measures include, for -
example:
- use of filtering and absorption; Not applicable

- use of attenuating screens or guards Not applicable
6.3.5 Complementary protective measures -
6.3.5.1 General -
Protective measures which are neither It meet the requirement. Pass
inherently safe design measures, nor
safeguarding (implementation of guards
and/or protective devices),nor information
for use may have to be implemented as
required by the intended use and the
reasonably foreseeable misuse of the
machine. Such measures include, but are not
limited to, the ones dealt with in 6.3.5.2 to
6.3.5.6
6.3.5.2 Components and elements to achieve the -
emergency stop function
If following a risk assessment, a machine -
needs to be fitted with components and
elements to achieve an emergency stop
function to enable actual or impending
emergency situations to be averted, the
following requirements apply:
-the actuators shall be clearly identifiable, The actuators can be Pass
clearly visible and readily accessible clearly identifiable,
clearly visible and readily
aessible
-the hazardous process shall be stopped as The hazardous process Pass
quickly as possible without creating additional can be topped as quickly
hazards. If this is not possible or the risk as possible without
cannot be reduced, it should be questioned creating additional
whether implementation of an emergency hazards
stop function is the best solution;
-the emergency stop control shall trigger or No this situation exists Pass
permit the triggering of certain safeguard
movements where necessary.
Once active operation of the emergency stop Reset is necessary Pass
device has ceased following an emergency before re-start.
stop command, the effect of this command
shall be sustained until it is rest.
This reset shall be possible only at that This requirement is Pass
location where the emergency stop command complied with by
has been initiated. The reset of the device appropriate design of the
shall not restart the machinery, but only permit emergency stop
restarting.
More details for the design and selection of Please see the related Pass
electrical components and elements to clauses.
achieve the emergency stop function are
provided in EN 60204 series.
6.3.5.3 Measures for the escape and rescue of -
trapped persons-
Measures for the escape and rescue of -
trapped persons may consist e.g. of:
-escape routes and shelters in installations Not applicable
generating operator-trapping hazards
-arrangements for moving some elements by Not applicable
hand, after an emergency stop
-arrangements for reversing the movement of Not applicable
some elements
- anchorage points for descender devices; Not applicable

-means of communication to enable trapped Not applicable
operators to call for help
6.3.5.4 Measures for isolation and energy dissipation -
Especially with regard to their maintenance -
and repair, machines shall be equipped with
the technical means to achieve the isolation
from power supply(ies) and dissipation of
stored energy as a result of following actions:
a) isolating(disconnecting,separating)the A main switch with lock is Pass
machine(or defined parts of the machine) provided.
from all power supplies;
b) locking (or otherwise securing ) all the Please see the report Pass
isolating units in the isolating position; for EN 60204
dissipating or , if this is not possible or Please see the report Pass
practicable, restraining (containing) any for EN 60204
stored energy which may give rise to a
hazard;
verifying, by means of a safe working Please see the report Pass
procedure, that the actions taken according to for EN 60204
a), b) and c) above have produced the desired
effect.
See ISO 14118, clause 5 and EN 60204-1: Pass
5.5 and 5.6
6.3.5.5 Provisions for easy and safe handling of Pass
machines and their heavy component parts
Machines and their component parts which Appropriate attachments Pass
cannot be moved or transported by hand shall are provided.
be provided or capable of being provided with
suitable attachment devices for transport by
means of lifting gear.
These attachments may be, among others, Pass
standardized lifting appliances with slings, Pass
hooks,eyebolts, or tapped holes for appliance
fixing;
appliances for automatic grabbing with a Such devices are used. Pass
lifting hook when attachment is not possible
from the ground.
guiding grooves for machines to be Not applicable
transported by a fork truck;
lifting gear and appliances integrated into the Not applicable
machine.
Parts of machinery which can be removed Pass
manually in operation shall be provided with
means for their safe removal and
replacement; (See also 6.4.4c item 3).
6.3.5.6 Measures for safe access to machinery -
Machinery shall be so designed as to enable These requirements have Pass
operation and all routine tasks relating to been taken into account
setting and/or maintenance, to be carried during design.
out,as far as possible, by a person remaining
at ground level.
Where this is not possible, machines shall Not applicable
have built-in platforms, stairs or other facilities
to provide safe access for those tasks ,but
care should be taken to ensure that such
platforms or stairs do not give access to
danger zones of machinery.

The walking areas shall be made from Not applicable
materials which remain as slip resistant as
practicable under working conditions and,
depending on the height from the ground ,
suitable guard-rails(see ISO14122-3)shall be
provided.
In large automated installations, particular Not applicable
attention shall be given to safe means of
access such as walkways, conveyor bridges
or crossover points.
Means of access to parts of machinery Not applicable
located at a height shall be provided with
collective means of protection against
falls(e.g. guard-rails for stairways, stepladders
and platforms and/or safety cages for ladders)
As necessary, anchorage points for personal Not applicable
protective equipment against falls from a
height shall also be provided(e.g. in carriers of
machinery for lifting persons or with elevating
control stations)
Openings shall whenever possible open Not applicable
towards a safe position, They shall be
designed to prevent hazards due to
unintended opening.
The necessary aids for access shall be Not applicable
provided(e.g. steps, handholds).Control
devices shall be designed and located to
prevent their being used as aids for access.
When machinery for lifting goods and/or Not applicable
persons includes landings at fixed levels,
these shall be equipped with inter locking
guards preventing falls when the platform is
not present at the level.
Movement of the lifting platform shall be Not applicable
prevented while the guards are open.
For detailed provisions see ISO 14122. Not applicable
Information for use -
6.4 General requirements -
6.4.1 Drafting information for use is an integral part Please see the related
Pass
of the design of a machine(see figure2). clause.
6.4.1.1 Information of use consists of communication All the information is Pass
links, such as texts, words, signs, signals, stated in the appropriate
symbols or diagrams, used separately or in place.
combination to convey information to the user.
It is directed to professional and/or
non-professional users.
6.4.1.2 Information shall be provided to the user -
about the intended use of the machine, taking
into account, notably, all its operating modes.
The information shall contain all directions All the information is Pass
required to ensure safe and correct use of the stated in the appropriate
machine. With this in view, it shall inform and place.
warn the user about residual risk.
The information shall indicate, as appropriate, -
- the need for training, All the information is Pass
stated in the appropriate
place.

- the need for personal protective equipment, All the information is Pass
stated in the appropriate
place.
- the possible need for additional guards All the information is Pass
devices (see Figure 2, Footnote d). stated in the appropriate
place.
It shall not exclude uses of the machine that All the information is Pass
can reasonably be expected from its stated in the appropriate
designation and description and shall also place.
warn about the risk which would result from
using the machine in other ways than
the ones described in the information,
especially considering its reasonably
foreseeable misuse.
6.4.1.3 Information for use shall cover, separately or All the information is Pass
in combination, transport, assembly and stated in the appropriate
installation, commissioning, use of the place.
machine (setting, teaching/programming or
process changeover, operation, cleaning,
fault-finding and maintenance) and, if
necessary, dismantling, disabling and
scrapping.
6.4.2 Location and nature of the information for use -
Depending on the risk , the time when the All the information is Pass
information is needed by the user and the stated in the appropriate
machine design , it shall be decided whether place.
the information – or parts thereof – are
to be given:
- in /on the machine itself (see 6.3 and 6.4.4) Adequate information Pass
stated in the machine
itself.
-in accompanying documents ( in particular Adequate information is Pass
instruction handbook , see 6.4.5) stated in the
accompanying
documents
- on the packaging Adequate information is Pass
stated on the packaging
- by other means such as signals and Adequate information is Pass
warnings outside the machine. stated
Standardized phrases shall be considered This requirement is Pass
where important messages such as warnings considered.
need to be given (see also IEC 62079)
6.4.3 Signals and warning devices -
Visual signals (e.g. flashing lights ) and Signals and warning Pass
audible signals (e.g. sirens) may be used to devices are provided.
warn of an impending hazardous event such
as machine start-up or overspeed.
Such signals may also be used to warn the Please see the related Pass
operator before the triggering of automatic clause.
protective measures (see last paragraph of
5.2.7)
It is essential that these signals: -
- be emitted before the occurrence of the This requirement is Pass
hazardous event; taken into account during
design and selection of
the warning devices.

- be unambiguous; This requirement is Pass
taken into account during
- be clearly perceived and differentiated from This requirement is Pass
all other signals used; taken into account during
- be clearly recognized by the operator and design and selection of
other persons. the warning devices.
The warning devices shall be designed and This requirement is Pass
located such that checking is easy. taken into account during
The information for use shall prescribe regular This requirement is Pass
checking of warning devices. taken into account during
The attention of designers is drawn to the This requirement is Pass
risks from “sensorial saturation” which results taken into account during
from too many visual and/or acoustic signals, design and selection of
which may also lead to defeating the warning the warning devices.
devices.
6.4.4 Markings, signs (pictograms), written -
warnings
Machinery shall bear all markings which are -
necessary:
a) for its unambiguous identification, at least Adequate information is Pass
- name and address of the manufacturer; provided.
- designation of series or type;
- serial number, if any.
b) in order to indicate its compliance with -
mandatory requirements;
- marking; Adequate information is Pass
-written indications (e.g. for machines provided.
intended for use in potentially explosive
atmosphere)
c) for its safe use, e.g. : -
- maximum speed of rotating parts; Adequate information is Pass
- maximum diameter of tools; provided.
-mass (expressed in kilograms) of the
machine itself and/or of removable parts
- maximum working load;
- necessity of wearing personal protective
equipment;
- guard adjustment data;
- frequency of inspection.
Information printed directly on the machine This requirement is Pass
should be permanent and remain legible complied with.
throughout the expected life of the machine.
Signs or written warnings only saying This requirement is Pass
“danger” shall not be used. complied with.
Readily understandable signs (pictograms) This requirement is Pass

should be used in preference to written complied with.
warnings.
Signs and pictograms should only be used if This requirement is Pass
the are understood in the culture in which the complied with.
machinery is to be used.

Markings shall comply with recognized This requirement is Pass
standards (see ISO 2972, ISO 7000, complied with.
particularly for pictograms, symbols, colours)
See EN 60204 series as regards marking of
electrical equipment.
6.4.5 Accompanying documents ( in particular, -
instruction handbook)
6.4.5.1 Contents -
The instruction handbook or other written -
instructions (e.g. on the packaging ) shall
contain among others:
a) information relating to transport, handling All the related information Pass
and storage of the machine e.g. : is stated in the instruction
handbook
- storage conditions for the machine; All the related information Pass
is stated in the instruction
handbook
-dimensions , mass value(s), position of the All the related information Pass
centre (s) of gravity; is stated in the instruction
handbook
-indications for handling (e.g. drawings All the related information Pass
indicating application points for lifting is stated in the instruction
equipment) handbook
b) information relating to installation and -
commissioning of the machine, e.g.
- fixing/anchoring and vibration dampening All the related information Pass
requirements is stated in the instruction
handbook
- assembly and mounting conditions; All the related information Pass
handbook
- space needed for use and maintenance; All the related information Pass
handbook
- permissible environmental conditions (e.g. All the related information Pass
temperature, moisture, vibration, is stated in the instruction
electromagnetic radiation); handbook
-instructions for connecting the machine to All the related information Pass
power supply (particularly about protection is stated in the instruction
against electrical overloading); handbook
- advice about waste removal /disposal; All the related information Pass
handbook
-if necessary, recommendations about All the related information Pass
protective measures which have to be taken is stated in the instruction
by the user; e.g. additional safeguards, safety handbook
distances, safety signs and signals.
c) information relating to the machine itself, -
e.g. :
-detailed description of the machine, its All the related information Pass
fittings, its guards and/or protective devices; is stated in the instruction
handbook
-comprehensive range of applications for All the related information Pass
which the machine is intended, including is stated in the instruction
prohibited usages, if any , taking into account handbook
variations of the original machine if
appropriate.

-diagrams (especially schematic All the related information Pass
representation of safety functions); is stated in the instruction
handbook
- data about noise and vibration generated by All the related information Pass
the machine, about radiation, gases, is stated in the instruction
vapours, dust emitted by it, with reference to handbook
the measuring methods used.
-technical documentation about electrical All the related information Pass
equipment (see EN 60204 series) is stated in the instruction
handbook
-documents attesting that the machine All the related information Pass
complies with mandatory requirements; is stated in the instruction
handbook
d)information relating to the use of the All the related information Pass
machine, e.g. about: is stated in the instruction
handbook
- intended use; All the related information Pass
- description of manual controls (actuators); is stated in the instruction
- setting and adjustment; handbook
- modes and means for stopping (especially
emergency stop )
- risks which could not be eliminated by the
protective measures taken by the designer;
- particular risks which may be generated by
certain applications, by the use of certain
fittings, and about specific safeguards which
are necessary for such applications.
-reasonably foreseeable misuse and
prohibited usages;
- fault identification and location , repair, and
re-starting after an intervention;
- personal protective equipment which need to
be usd and training required.
e) information for maintenance e.g. All the related information Pass
handbook
-nature and frequency of inspections for All the related information Pass
safety functions; is stated in the instruction
-instructions relating to maintenance handbook
operations which require a definite technical
knowledge or particular skills and hence
should be carried out exclusively by
skilled persons (e.g. maintenance staff,
specialists)
- instructions relating to maintenance actions
(e.g. replacement of parts ) which do not
require specific skills and hence may be
carried out by users (e.g. operators)
-drawings and diagrams enabling
maintenance personnel to carry out their task
rationally (especially fault-finding tasks)
f) information relating to de-commissioning ,
dismantling and disposal;
g) information for emergency situations , e.g. :
- type of fire-fighting equipment to be used.
- warning about possible emission or leakage
of harmful substance(s), and if possible,
indication of means to fight their effects.

h) maintenance instructions provided for All the related information Pass
skilled persons (second dash in e))and is stated in the instruction
maintenance instructions provided for handbook
unskilled persons (third dash in e)), that
should appear clearly separated from each
other.
6.4.5.2 Production of the instruction handbook All the related information Pass
handbook
a) type and size of print shall ensure the best All the related information Pass
possible legibility. Safety warnings and/or is stated in the instruction
cautions should be emphasized the use of handbook
colours, symbols and/or large print.
b) information for use shall be given in the All the related information Pass
language(s) of the country in which the is stated in the instruction
machine will be used for the first time and in handbook
the original version.
If more than one language are to be used,
each language should be readily
distinguished from the other(s), and efforts
should be made to keep the translated text
and the relevant illustration together.
c) whenever helpful to the understanding, text All the related information Pass
should be supplemented with written details is stated in the instruction
enabling, for instance, manual controls handbook
(actuators) to be located and identified; they
should not be separated from the
accompanying text and should follow
sequential operations.
d) consideration should be given to presenting All the related information Pass
information in tabular form where this will aid is stated in the instruction
understanding.Tables should be adjacent to handbook
the relevant text.
e) the use of colours should be considered, All the related information Pass
particularly in relation to components requiring is stated in the instruction
quick identification. handbook
f) when information for use is lengthy, a table All the related information Pass
of contents and/or an index should be given. is stated in the instruction
handbook
g) safety-relevant instructions which involve All the related information Pass
immediate action should be provided in a form is stated in the instruction
readily available to the operator. handbook
6.4.5.3 Drafting and editing information for use -
a) relationship to model : the information shall All the related information Pass
clearly relate to the specific model of machine is stated in the instruction
and, if necessary, other appropriate handbook
identification (for example, by serial number).
b) communicate principles : when information All the related information Pass
for use is being prepared, the communication is stated in the instruction
process “see-think-use” should be followed in handbook
order to achieve the maximum effect and
should follow sequential operations. The
questions “how ?” and “why ?” should
be anticipated and the answers provided.
c) information for use shall be as simple All the related information Pass
and as brief as possible, and should be is stated in the instruction
expressed in consistent terms and units with a handbook
clear explanation of unusual technical terms.

d) when it is foreseen that a machine will be All the related information Pass
put to non-professional use, the instructions is stated in the instruction
should be written in a form that is readily handbook
understood by the non-professional users. If
personal protective equipment is required for
the safe use of the machine, clear advice
should be given, e.g. on the packaging as well
as on the machine, so that this information is
prominently displayed at the point of sale.
e) durability and availability of the documents : All the related information Pass
documents giving instructions for use should is stated in the instruction
be produced in durable form (i.e. they should handbook
be able to survive frequent handling by the
user). It may be useful to mark them “keep for
future reference”. Where information for use is
kept in electronic form (e.g. CD, DVD, tape)
information on safety-related issues that
need immediate action shall always be
backed up with a hand copy that is readily
available.
7 Documentation of risk assessment and risk -
reduction
The documentation shall demonstrate the -
procedure that has been followed and the
results that have been achieved. This
includes, when relevant, documentation
a)the machinery for which the risk See the risk assessment Pass
assessment has been made (for example, report in detail.
specifications, limits, intended use);
b) any relevant assumptions that have been See the risk assessment Pass
made (loads, strengths, safety factors, etc.); report in detail.
c) the hazards and hazardous situations See the risk assessment Pass
identified and the hazardous events report in detail.
considered in the risk assessment
d) the information on which risk assessment See the risk assessment Pass
was based (see 5.2): report in detail.
1) the data used and the sources (accident See the risk assessment Pass
histories, experience gained from risk report in detail.
reduction applied to similar machinery, etc.);
2) the uncertainty associated with the data See the risk assessment Pass
used and its impact on the risk assessment; report in detail.
e) the risk reduction objectives to be achieved See the risk assessment Pass
by protective measures; report in detail.
f) the protective measures implemented to See the risk assessment Pass
eliminate identified hazards or to reduce risk; report in detail.
g) residual risks associated with the See the risk assessment Pass
machinery; report in detail.
h) the result of the risk assessment (see See the risk assessment Pass
Figure 1); report in detail.
i) any forms completed during the risk See the risk assessment Pass
assessment. report in detail.

3.2 EN60204-1 TEST REPORT
1 Scope -
This part of EN 60204 applies to the application of Pass
electrical,electronic and programmable electronic
equipment and systems to machines not portable
by hand woiking,including a group of machines
working together in a co-ordinated manner.
This part of EN 60204 is applicable to the electrical Pass
equipment or parts of the electrical equipment that
operate with nominal supply voltages not
exceeding 1000v for alternating current (AC)and
not exceeding 1500V for direct current (DC),and
with nominal supply frequencies not exceeding
200Hz.
2 Normative references -
3 Terms and definitions -
4 General requirements -
4.1 General -
This part of EN 60204 is intended to apply to Pass
electrical equipment used with a wide variety of
machines and with a group of machines working
together in a co-ordinated manner.
The risks associated with the hazards relevant to Please see the risk Pass
the electrical equipment shall be assessed as part assessment report in
of the overall requirements for risk 120 assessment detail.
of the machine.This will determine the adequate
risk reduction, and the necessary protective
measures for persons who can be exposed to
those hazards, while still maintaining an acceptable
level of performance of the machine and its
equipment.
4.2 Selection of equipment -
4.2.1 General -
Electrical componets and devices shall: -
-be suitable for their intended use;and This requirement has Pass
been considered during
design.
-conform to relevant IEC standards where such This requirement has Pass
exist; and been considered during
design.
-be applied in accordance with the supplier ‘s This requirement has Pass
instructions. been considered during
design.
4.2.2 Electrical equipment in compliance with the IEC -
60439 series
The electrical equipment of the machine shall Pass
satisfly the safety requirements identified by the
risk assessment of the machine. Depending upon
the machine,its intended use and its electrical
equipment, the designer may select parts of the
electrical equipment of the machine that are in
compliance with EN 60439-1 and, as necessary,
other relevant parts of the EN 60439 series (see
also Annex F）.
4.3 Electrical supply -

The electrical equipment shall be designed to They can be operated Pass
operate correctly with the relevant conditions of correctly with the
supply relevant conditions of
supply.
4.4 Physical environmet and operating conditions -
Shall be suitable for use as specified: This machine is suitalbe Pass
-Electromagetic compatibility for use as specified in
-Ambient air temperature this clause.
-Humidity
-Altitude
-Contaminants
-Ionizing and non-ionizing radiation
-Vibration, shock and bump
4.5 Transportation and storage -
Electrical equipment shall be designed to These requirements Pass
withstand, or suitable precautions shall be taken to have been met.
protect against, the effects of transportation and
storage temperatures within a range of -25℃ to
+55℃ and for short periods not exceeding 24 h at
up to +70℃. Suitable means shall be provided to
prevent damage from humidity, vibration, and
shock. A special agreement can be necessary
between the supplier and the user(see Annex B).
4.6 Provisions for handling -
Heavy and bulky electrical equipment that has to be Not applicable
removed from the machine for transport, or that is
independent of the machine, shall be provided with
suitable means for handling by cranes or similar
equipment.
4.7 Installation -
Electrical equipment shall be installed in Pass
accordance with the electrical equipment
supplier’s instructions.
5 Incoming supply conductor terminations and -
devices for disconnecting and switching off
5.1 Incoming supply conductor terminations -
It is recommended that, where practicable, the Single power supply. Pass
electrical equipment of a machine is connected to a
single incoming supply. Where another supply is
necessary for certain parts of the equipment(for
example, electronic equipment that operates at a
different voltage),that supply should be derived, as
far as is practicable, from devices (for example,
transformers, converters) forming part of the
electrical equipmernt of the machine. For large
complex machinery comprising a number of
widely-spaced machines working together in a
coordinated manner, there can be a need for more
than one incoming supply depending upon the site
supply arrangements (see5.3.1).
Unless a plug is provided with the machine for the The supply conductors Pass
connection to the supply (see 5.3.2e), it is are terminated at the
recommended that the supply conductors are supply disconnecting
terminated at the supply disconnecting device. device.

Where a neutral conductor is used it shall be clearly Neutral conductor has Pass
indicated in the technical documentation of the been used and sastified
machine, such as in the installation diagram and in this requierement.
the circuit diagram, and a separate insulated
terminal, labelled N in accordance with 16.1, shall
be provided for the neutral conductor(see also
Annex B).
There shall be no connection between the neutral These requirements Pass
conductor and the protective bonding circuit inside have been met.
the electrical equipment nor shall a combined PEN
terminal be provided.
All terminals for the incoming supply connection All of them have been Pass
shall be clearly identified in accordance with identified clearly.
IEC60445 and 16.1. For the identificaton of the
external protective conductor terminal,see5.2.
5.2 Terminal for connection to the external protective -
earthing system
For each incoming supply, a terminal shall be A terminal has been Pass
provided in the vicinity of the associated phase provided for each
conductor terminals for connection of the machine incoming supply.
to the external protective earthing system or to the
external protective conductor, depending upon the
supply distribution system.
The terminal shall be of such a size as to enable This requirement has Pass
the connection of an external protective copper been met.
conductor with a cross-sectional area in
accordance with Table 1.
Where an external protective conductor of a This requirement has Pass
material other than copper is used, the terminal been met.
size shall be selected accordingly (see also 8.2.2).
At each incoming supply point, the terminal for This requirement has Pass
connection of the external protective earthing been met.
system or the external protective conductor shall be
marked or labelld with the letters PE(see
IEC60445).
5.3 Supply disconnecting(isolating) device -
5.3.1 General -
A supply disconnecting device shall be provided: A supply disconnecting Pass
-for each incoming source of supply to a device is provided.
machine(s);
-for each on-board power supply.
The supply disconnecting device shall disconnect This device can Pass
(isolate) the electrical equipment of the machine disconnect the electrical
from the supply when required(for example for work equipment of the
on the machine, including the electrical equipment). machine from supply.
When two or more supply disconnecting devices Not applicable
are provided, protective interlocks for their correct
operation shall aso be provided in order to prevent
a hazardous situation, including damage to the
machine or to the work in progress.
5.3.2 Type -
The supply disconnecting device shall be one of -
the following types:

a) switch-disconnector,with or without fuses, Pass
in accordance with IEC 60947-3, utilization
category AC-23B or DC-23B;
b) disconnector, with or without fuses, in
accordance with IEC60947-3, that has an auxiliary
contact that in all cases causes switching devices
to break the load circuit before the opening of the
main contacts of the disconnector;
c) a circuit-breaker suitable for isolation in
accordance with IEC 60947-2;
d) any other switching device ing accordance with
an IEC product standard for that device and which
meets the isolation requirements of IE C60947-1 as
well as a utilization category defined in the product
standard as appropriate for on-load switching of
motors or other inductive loads;
e) a plug/socket combination for a flexible cable
supply.
5.3.3 Requirements -
When the supply disconnecting device is one of the -
types specified in 5.3.2a) to d) it shall fulfill all of the
following requiremnts:
-isolate the electrical equipment from the supply Pass
and have one OFF(isolated) and one ON position
marked with“O”and”I”(symbols IEC60417-5008
and IEC60417-5007,see10.2.2);
-have a visible contact gap or a position indicator Pass
which cannot indicate OFF(isolated)until all
contacts are actually open and the requirements for
the isolating function have been satisfied;
-have an external operating means (for example Pass
handle),(exception:power-operated switchgear
need not be operable form outside the enclosure
where there are other means to open it).Where the
external operating means is not intended for
emergency operations,it is recommended that it be
coloured BLACK or GREY (see 10.7.4and 10.8.4);
-be provided with a means permitting it to be locked Padlock has been Pass
in the OFF(isolated) position(for example by provided.
padlocks).When so locked, remote as well as local
closing shall be prevented;
-disconnect all live conductors of its power supply Pass
circuit. However,for TN supply systems,the neutral
conductor may or may not be disconnected except
in countries where disconnection of the neutral
conductor(when used)is compulsory;
-have a breaking capacity sufficient to interrupt the It has sufficeent Pass
current of the largest motor when stalled together breaking sufficient to
with the sum of the normal running currents of all interrupt the current.
other motors and/or loads.The calculated breaking
capacity may be reduced by the use of a proven
diversity factor.
When the supply disconnecting device is a Not applicable
plug/socket combination, it shall fulfill the following
requirements:

-have the switching capability, or be Interlocked Not applicable
with a switching device that has a breaking
capacity, sufficient to interrupt the current of the
largest motor when stalled together with the sum of
the normal running currents of all other motors
and/or loads.The calculated breaking capacity may
be reduced by the use of a proven diversity
factor.When the interlocked switching device is
electrically operated(for example a contactor) it
shall have an appropriate utilisation category.
-a) to f) of 13.4.5 Not applicable
Where the supply disconnecting device is a Not applicable
plug/socket combination,a switching device with an
appropriate utilisation category shall be provided
for switching the machine on and off.
This can be achieved by the use of the interlocked Not applicable
switching device described above.
5.3.4 Operating means -
The operating means(for example, a handle)of the Pass
supply disconnecting device shall be easily
accessible and located between 0,6m and 1,9m
above the servicing level. An upper limit of 1,7m is
recommended.
5.3.5 Excepted circuits -
The following circuits need not be disconnected by -
the supply disconnecting device:
-lighting circuits for lighting needed during Not applicable
maintenance or repair;
-plug and socket outlets for the exclusive Not applicable
connection of repair or maintenance tools and
equipment(for example hand drills.test equipment);
-undervoltage protection circuits that are only Not applicable
provided for automatic tripping inf the event of
supply failure;
-circuits supplying equipment that should normally Not applicable
remain energized for correct operation(for example
temperature controlled measuring devices, product
( work in progress heaters, program storage
devices);
-control circuits for interlocking. -
It is recommended, however, that such circuits be Not applicable
provided with their own disconnecting device.
Where such a circuit is not disconnected by the Not applicable
supply disconnecting device:
- permanent warning label(s) in accordance with -
16.1 shall be appropriately placed in proximity to
the supply disconnecting device;
- a corresponding statement shall be included in -
the maintenance manual, and one or more of the
following shall apply;
- a permanent warning label in accordance with I6.1 -
is affixed in proximity to each excepted circuit, or
-the excepted circuit is separated from -
other circuits, or
- the conductors are identified by colour taking into -
account the recommendation of 13.2.4
5.4 Devices for switching off for prevention of -
unexpected start-up

Devices for switching off for the prevention There is such Pass
of unexpected start-up shall be provided (for function to prevent
example where, during maintenance, a start-up of unexpected
the machine or part of the machine can create a start-up.
hazard).
Such devices shall be appropriate and convenient These requirements Pass
for the intended use, shall be suitably placed, and have been met.
readily identifiable as to their function and purpose
(for example by a durable marking in accordance
with 16.1 where necessary).
Means shall be provided to prevent inadvertent A switch with key has Pass
and/or mistaken closure of these devices either been used.
at the controller or from other locations (see also
5.6).
The following devices that fulfill the isolation -
function may be provided for this purpose:
- devices described in 5.3.2, Pass
-disconnectors, withdrawable fuse links and
withdrawable links only if located in an enclosed
electrical operating area (see 3.19).
5.5 Devices for disconnectins electrical equipment -
Devices shall be provided for disconnecting Devices have been Pass
(isolating) electrical equipment to enable work to be provided for
carried out when it is de-energised and disconnecting electrical
isolated.Such devices shall be: equipment.
- appropriate and convenient for the intended use; Pass
- suitably placed; Pass
-readily identifiable as to which part(s) or circuit(s) Pass
of the equipment is served (for example by
durable marking in accordance with 16.1 where
necessary) .
Means shall be provided to prevent inadvertent Pass
and/or mistaken closure of these devices either
at the controller or from other locations (see also
5.6).
The supply disconnecting device (see 5 .3) may, Pass
in some cases, fulfill that function. However, where
it is necessary to work on individual parts of the
electrical equipment of a machine, or on one of
a number of machines fed by a common conductor
bar, conductor wire or inductive power supply
system, a disconnecting device shall be provided
for each part, or for each machine, requiring
separate isolation.
In addition to the supply disconnecting device, the Pass
following devices that fulfill the isolation function
may be provided for this purpose:
- devices described in 5.3.2; Pass
-disconnectors, withdrawable fuse links and Pass
withdrawable links only if located in an
electrical operating area (see 3.15) and relevant
information is provided with the electrical
equipment (see 17.2 b) 9)and b)12)).
5.6 Protection against unauthorized, -
inadvertent and/or mistaken connection

The devices described in 5.4 and 5.5 that are No need. Not applicable
located outside an enclosed electrical operating
area shall be equipped with means to secure them
in the OFF position (disconnected state), (for
example by provisions for padlocking, trapped key
interlocking).When so secured, remote as well
as local reconnection shall be prevented.
Where a non-lockable disconnecting device (for Not applicable
example withdrawable fuse-links, withdrawable
links) other means of protection against
reconnection (for example warning labels in
accordance with 16.1) may be provided.
However, when a plug/socket combination Not applicable
according to 5.3.2 e) is so positioned that it can be
kept under the immediate supervision of the person
carrying out the work, means for securing in
the disconnected state need not be provided.
6 Protection against electric shock -
6.1 General -
The electrical equipment shall provide protection -
of persons against electric shock from:
- direct contact (see 6.2 and 6.4); Please see the relative Pass
report.
- indirect contact (see 6.3 and 6.4). Please see the relative Pass
report.
The measures for this protection given in 6.2, Please see the relative Pass
6.3, and, for PELV, in 6.4, are a recommended report.
selection from IEC 60364-4-41. Where those
recommended measures are not practicable, for
example due to the physical or operational
conditions, other measures from IEC 60364-4-41
may be used.
6.2 Protection against direct contact -
6.2.1 General -
For each circuit or part of the electrical equipment, Please see the relative Pass
the measures of either 6.2.2 or 6.2.3 and, where report.
applicable, 6.2.4 shall be applied.
6.2.2 Protection by enclosures -
Live parts shall be located inside enclosures Pass
that conform to the relevant requirements of
Clauses 4, 11, and 14 and that provide protection
against direct contact of at least IP2X or IPXXB
(see IEC 60529).
Where the top surfaces of the enclosure Not applicable
are readily accessible, the minimum degree
of protection against direct contact provided by the
top surfaces shall be IP4X or IPXXD.
Opening an enclosure (i.e. opening doors, lids, -
covers, and the like) shall be possible only
under one of the following conditions:
a) The use of a key or tool is necessary for access. Tool is necessary Pass
For enclosed electrical operating areas, see for access to enclosed
IEC 60364-4-41, or IEC 60439-1 as appropriate. electrical operating
areas.

All live parts, that are likely to be touched when Pass
resetting or adjusting devices intended for such
operations while the equipment is still connected,
shall be protected against direct contact to at
least IP2X or IPXXB. Other live parts on the inside
of doors shall be protected against direct contact to
at least IP1X or IPXXA.
b) The disconnection of live parts inside the Not applicable
enclosure before the enclosure can be opened.
This may be accomplished by interlocking the door
with a disconnecting device (for example, the
supply disconnecting device) so that the door can
only be opened when the disconnecting device is
open and so that the disconnecting device can
only be closed when the door is closed.
c) Opening without the use of a key or a tool and Not applicable
without disconnection of live parts shall be possible
only when all live parts are protected against direct
contact to at least IP2X or IPXXB (see IEC 60529).
Where barriers provide this protection, either they
shall require a tool for their removal or all live parts
protected by them shall be automatically
disconnected when the barrier is removed.
6.2.3 Protection by insulation of live parts -
Live parts protected by insulation shall be Pass
completely covered with insulation that can only
be removed by destruction.
Such insulation shall be capable of withstanding Pass
the mechanical, chemical, electrical, and thermal
stresses to which it can be subjected under normal
operating conditions.
6.2.4 Protection against residual voltafes -
Live parts having a residual voltage greater Not applicable
than 60 V after the supply has been disconnected
shall be discharged to 60 V or less within a time
period of 5 s afler disconnection of the supply
voltage provided that this rate of discharge does
not interfere with the proper functioning of
the equipment. Exempted from this requirement
are components having a stored charge of 60 μC
or less.
Where this specified rate of discharge would Not applicable
interfere with the proper functioning of the
equipment, a durable waming notice drawing
attention to the hazard and stating the delay
required before the enclosure may be opened
shall be displayed at an easily visible location on or
immediately adjacent to the enclosure
containing the capacitances.
If the withdrawal of plugs or similar devices Not applicable
would make the exposure of the conductors
(e.g. pins), the discharge time shall not exceed 1
second such conductor shall have the protection
degree at least IP2X or IPXXB
6.2.5 Protection by barriers -
For protection by barriers, 4.12.2 of IEC Not applicable
60364-4-41 shall apply.
6.2.6 Protection by placing out of reach or protection -
by obstacles

For protection by placing out of reach, 4.12.4 Not applicable
of IEC 60364-4-41 shall apply.
For protection by obstacles, 4.12.3 of Not applicable
IEC 60364-4-41 shall apply,
For conductor wire systems or conductor bar Not applicable
systems with a degree of protection less
than IP2X, see 12.7.1
6.3 Protection against indirect contact -
6.3.1 General -
Protection against indirect contact (3.29) is -
intended to prevent hazardous situations due to an
insulation fault between live parts and exposed
conductive parts.
For each circuit or part of the electrical equipment, -
at least one of the measures in accordance with
6.3.2 to 6.3.3 shall be applied:
-measures to prevent the occurrence of a touch See the relative clause. Pass
voltage (6.3.2); or
-automatic disconnection of the supply before See the relative clause. Pass
the time of contact with a touch voltage can
become hazardous (6.3.3).
6.3.2 Prevention of the occurrence of a touch voltage -
6.3.2.1 General -
Measures to prevent the occurrence of a touch -
voltage include the following:
- provision of class II equipment or by equivalent See the relative clause. Pass
insulation;
-electrical separation.
6.3.2.2 Protection by provision of class II equipment or by -
equivalent insulation
This measure is intended to prevent the occurrence -
of touch voltages on the accessible parts through a
fault in the basic insolation.
This protection is provided by one or more of the -
followings:
-class II electrical devices or apparatus (double Appropriate insulations Pass
insulation, reinforced insulation or by equivalent have been provided.
insulation in accordance with IEC 61140);
-switchgear and control gear assemblies having
total insulation in accordance with IEC 60439-1;
- supplementary or reinforced insulation in
accordance with 4.13.2 of lEC 60364-4-41
6.3.2.3 Protection by electrical separation -
Electrical separation of an individual circuit -
is intended to prevent a touch voltage through
contact with exposed conductive parts that can be
energized by a fault in the basic insulation of the
live parts of that circuit.
For this type of protection, the requirements Appropriate measures Pass
of 4.13.5 of lEC 60364-4-41 apply. have been taken.
6.3.3 Protection by automatic disconnection of supply -
This measure necessitates co-ordination between: -
- the type of supply and earthing system; -
- the impedance values of the different -
elements of the protective bonding system;
-the characteristics of the protective devices that -
detect insulation fault(s).

Automatic disconnection ofthe supply of any circuit -
affected by an insulation fault is intended to prevent
a hazardous situation resulting from a touch
voltage.
This protective measure comprises both: -
-protective bonding of exposed conductive parts This measure Pass
(see 8.2.3), has been taken.
- and either: -
a)overcurrent protective devices for the automatic This measure Pass
disconnection of the supply on detection of an has been taken.
insulation fault in TN systems, or
b) b) residual current protective devices to Not applicable
initiate the automatic disconnection of the supply
on detection of an insulation fault from a live part
to exposed conductive parts or to earth in TT
systems,or
c) insulation monitoring or residual current Not applicable
protective devices to initiate automatic
disconnection of ITsystems. Except where a
protective device is provided to interrupt the supply
in the case of the first earth fault, an insulation
monitoring device shall be provided to indicate
the occurrence of a first fault from a live part
to exposed conductive parts or to earth. This
insulation monitoring device shall initiate an
audible and/or visual signal which shall continue
as long as the fault persists.
Where automatic disconnection is provided Not applicable
in accordance with a), and disconnection within the
time specified in Clause A.1 cannot be assured
supplementary bonding shall be provided as
necessary to meet the requirements of Clause
A.3.
6.4 Protection by the use of PELV -
6.4.1 General requirements -
PELV (protective extra-low voltage) circuits shall No PELV circuit has Not applicable
satisfy all of the conditions specified in this clause been u.sed.
6.4.2 Sources for PELV -
The sources for PELV shall be one of the No PELV circuit has Not applicable
conditions specified in this clause been u.sed.
7 Protection of equipment -
7.1 General -
7.2 Over current protection -
7.2.1 General -
7.2.2 Supply conductors -
The supplier is not responsible for providing Pass
the over current device for the supply conductors.
Installation diagram with data necessary for Relative information Pass
selection of the over current protective device has been provided.
7.2.3 Power circuits -
All conductors shall be protected against over All conductors have Pass
current (except earthed neutral conductor) been protected
against overcurrent.
Cross-section area of neutral conductor Cross-section area Pass
of neutral conductor
is equal to the phase
conductors.
For neutral conductors smaller than Not applicable
phase conductors then IEC 364-4-473 shall apply

In IT-systems, it is recommended that the neutral Not applicable
conductor is not used
7.2.4 Control circuits -
Conductors of control circuits connected to the Not applicable
supply voltage and of circuits feeding
control circuit transformers shall be protected
against over current in accordance with 7.2.3
Conductors of control circuits supplied by a Not applicable
control circuit transformer or DC supply shall
be protected against overcurrent (see also
9.4.3.1)
7.2.5 Socket outlets and their associated conductors -
Over current protection devices shall be provided Not applicable
in the unearthed live conductors
7.2.6 Lighting circuits -
All unearthed conductors of circuits supplying Not applicable
lighting shall be protected against the effects of
hort circuits by the provision of over current devices
separate from those protecting other circuits
7.2.7 Transformers -
Transformers shall be protected against over Not applicable
current in accordance with IEC 60076-5 and IEC
60743 as appropriate
The type and setting of the overcurrent protective Not applicable
device should be in accordance with the
recommendations of the transformer supplier
7.2.8 Location of over current protective device -
Over current protective device shall be located at This requirement has Pass
the point where the conductors to be protected are been considered during
connected to their supply design.
7.2.9 Over current protective devices -
Sufficient breaking capacity The over current Pass
protective devices have
sufficient breaking
capacity.
Where fuses are used, a type readily available This requirement has Pass
in the country of use shall be selected, or been considered during
arrangement shall be made with the use for the design.
supply of spare parts
7.2.10 Rating and setting of over current -
protective devices
The rated current of fuses or the setting current of This requirement has Pass
other over current protective devices shall be been met.
selected as low as possible but adequate for the
anticipated over currents
The rated current or setting of an over current This requirement has Pass
protective device is determined by the current been considered during
carrying capacity of the conductors to be protected design.
by that device in accordance with 13.4
7.3 Protection of motors against overheating -
7.3.1 General -
Overload protection of motors shall be provided for The overload protection Pass
each motor rated at more than 0.5kW is provided
Protection of motors against overheating can be Appropriate protection Pass
achieved by: has been taken.
- overload protection-over
-temperature protection
-current-limiting protection
7.3.2 Overload protection -

Detection of overload shall be provided in each live Pass
conductor excepted for the neutral conductor
For motors having single-phase or d.c power Not applicable
supplies. Detection in only one unearthed live
conductor is permitted
Where overload protection is achieved by switching Not applicable
off, the switching device shall switch off all live
conductors. The switching of the neutral conductor
is not necessary for overload protection.
Where motors with special duty ratings are Not applicable
required to start or to brake frequently it can be
difficult to provide overload protection with a time
constant comparable with that of the winding to be
protected. Appropriate protective devices designed
To accommodate special duty motors or
over-temperature protection (see 7.3.3) can be
necessary.
For motors that cannot be overloaded (for example Not applicable
torque motors, motion drives that either are
protected by mechanical overload protection
devices or are adequately dimensioned),
overload protection is not required
7.3.3 Over-temperature protction -
The provision of motors with over-temperature Not applicable
protection(see IEC 60034-11) is recommended in
situations where the cooling can be impaired (for
example dusty environments).
Depending upon the type of motor, rotection under Not applicable
stalled rotor or loss of phase conditions is not
always ensured by over-temperature protection,
and additional protection should then be provided.
Over-temperature protection is also recommended Not applicable
for motors that cannot be overloaded (for example
torque motors, motion drives that are either
protected by mechanical overload protection
devices or are adequately dimensioned), where the
possibility of over-temperature exists (for example
due to reduced cooling).
7.3.4 Current limiting protection -
Where protection against the effects of overheating Not applicable
in three phase motors is achieved by current
limitation, the number of current limitation devices
may be reduced from 3 to 2 (see 7.3.2). For motors
having single phase AC or DC power supplies,
current limitation in only one unearthed live
conductor is permitted.
7.4 Abnormal temperature protection -
Use of abnormal temperature protection No need. Not applicable
7.5 Protection against supply interruption or voltage -
reduction and subsequent restoration
Where a voltage drop or a supply interruption can No this kind of hazard Not applicable
cause a hazardous condition, damage to the has been found.
machine, or to the work in progress, under voltage
protection shall be provided
The operation of the under voltage device shall not No under voltage Not applicable
impair the operation of any stopping control of the device is used.
machine

Upon restoration of the voltage or upon switching Automatic of Pass
on the incoming supply, automatic or unexpected unexpected restarting
restarting of the machine shall be prevented of the machine can be
prevented.
Where only a part of the machine or of the group of Not applicable
machines working together in a coordinated
manner is affected by the voltage reduction or
supply interruption, the under voltage protection
shall initiate appropriate control responses to
ensure co-oordination
7.6 Motor over speed protection -
Use of the motor over speed protection Not applicable
7.7 Earth fault/residual current porotection -
Use of earth fault/residual current protection for Not applicable
automatic disconnection
7.8 Phase sequence protection -
Where an incorrect sequence of the supply voltage Not applicable
can cause a hazardous condition or damage to the
machine, porotection shall be provided
7.9 Protection against over voltage due to lighting and -
to switching surges
Protection devices can be provided to protect Not applicable
against the effects of over voltages due to
lighting or to switching surges
8 Equipotential bonding -
8.1 General -
8.2 Protective bonding circuit -
8.2.1 General -
All parts of the protective bonding circuit shall All these circuits have Pass
be so designed that they are capable of been designed that are
withstanding the highest thermal and mechanical capable of withstanding
stresses that can be caused by earth-fault currents the highest thermal
that could flow in that part of the protective bonding and mechanical
circuit. stresses
Where the conductance of structural parts of the Not applicable
electrical equipment or of the machine is less than
that of the smallest protective conductor connected
to the exposed conductive parts, a supplementary
bonding conductor shall be provided. This
supplementary bonding conductor shall have a
cross-sectional area not less than half that of the
corresponding protective conductor.
If an IT distribution system is used, the machine Not applicable
structure shall be part of the protective bonding
circuit and insulation monitoring shall be provided.
See 6.3.3 c).
Conductive structural parts of equipment in Pass
accordance with 6.3.2.2 need not be connected to
the protective bonding circuit. Extraneous
conductive parts which form the structure of the
machine need not be connected to the protective
bonding circuit where all the equipment provided is
in accordance with 6.3.2.2.
Exposed conductive parts of equipment in Pass
accordance with 6.3.2.3 shall not be connected to
the protective bonding circuit.
8.2.2 Protective conductors -
Protective conductors shall be identified in Please see clause Pass
accordance with 13.2.2. 13.2.2 in detail.

Copper conductors are preferred. -
Where a conductor material other than copper is Only copper conductors Not applicable
used, its electrical resistance per unit length shall are used.
not exceed that of the allowable copper conductor
and such conductors shall be not less than I 6 mm2
in cross-sectional area.
The cross-sectional area of protective conductors They have been used Pass
shall be determined in accordance with the according to these
requirements of: requirements.
- 543 of IEC 60364-5-54; or
- 7 4.3.1.7 of lEC 60439-1, as appropriate.
This requirement is met in most cases where the -
relationship between the cross-sectional area of the
phase conductors associated with that part of the
equipment and the cross-sectional area of the
associated protective conductor is in accordance
with Table 1 (see 5.2).
See also 8.2.8. -
8.2.3 Continuity of the protective bonding circuit -
All exposed conductive parts shall be connected to All these parts have Pass
the protective bonding circuit in accordance with been connected.
8.2.1.
Where a part is removed for any reason (for This requirement Pass
example routine maintenance), the protective has been met.
bonding circuit for the remaining parts shall not be
interrupted .
Connection and bonding points shall be so Their current-carrying Pass
designed that their current-carrying capacity is not capacity is stable
impaired by mechanical, chemical, or enough
electrochemical influences.
Metal ducts of flexible or rigid construction and No this kind of Pass
metallic cable sheaths shall not be used as construction has been
protective conductors. used as protective
bonding conductor.
Nevertheless, such metal ducts and the metal No metal duct or Not applicable
sheathing of all connecting cables (for example metal sheathing has
cable armoring, lead sheath) shall be connected to been used.
the protective bonding circuit.
Where the electrical equipment is mounted on No electrical Not applicable
lids, doors, or cover plates, continuity of the equipment is mounted
protective bonding circuit shall be ensured and a on lids, doors, or
protective conductor (see 8.2.2) is recommended. cover plates.
Otherwise fastenings, hinges or sliding contacts
designed to have a low resistance shall be used
(see 18.2.2, Test 1).
The continuity of the protective conductor in cables Appropriate protection Pass
that are exposed to damage (for example flexible has been provided.
trailing cables) shall be ensured by appropriate
measures (for example monitoring).
For requirements for the continuity of the protective No this kind of device is Not applicable
conductor using conductor wires, conductor bars used.
and slip-ring assemblies, see 12.7.2.
8.2.4 Exclusion of switching devices from the protective -
bonding circuit
Shall not incorporate a switching device, an over Pass
current protective device nor a means for current
detection for such devices

The only means permitted for interruption shall be Pass
carried out by instructed or skilled persons by using
a tool
Where the continuity of the protective bonding Not applicable
circuit can be interrupted by means of removable
current collectors or plug/ socket combinations, the
protective bonding circuit shall be interrupted by a
first make last break contact. This also applies to
removable or withdrawable plug-in units (see also
13.4.5).
8.2.5 Parts that need not be connected to the bonding -
circuit
Screws, rivets, and nameplates and to parts inside Pass
an enclosure, are not necessary to connect to the
protective bonding circuit
8.2.6 Protective conductor connecting points -
All protective conductors shall be terminated in These connecting Pass
accordance with 13.1.1. The protective conductor points have complied
connecting points shall have no other function and with the requirements
are not intended, for example, to attach or connect
appliances or parts.
Each protective conductor connecting point shall All these points have Pass
be marked or labeled as such using the symbol IEC been marked
60417-5019 (DB:2002-10) : or with the letters PE, appropriately.
the graphical symbol being preferred, or by use of
the bicolour combination GREEN-AND-YELLOW,
or by any combination of these.
8.2.7 Mobile machines -
On mobile machines with on-board power supplies, Not a mobile machine Not applicable
the protective conductors, the conductive structural with on-board power
parts of the electrical equipment, and those supply.
extraneous conductive parts which form the
structure of the machine shall all be connected to a
protective bonding terminal to provide protection
electric shock.
-Where a mobile machine is also capable of being Not applicable
connected to an external incoming power supply,
this protective bonding terminal shall be the
connection point for the external protective
conductor.
8.2.8 Additional protective bonding requirements for -
electrical equipment having earth leakage currents
higher than 10 mA AC or DC
Where electrical equipment has an earth leakage Not applicable
current (for example adjustable speed electrical
power drive systems and information technology
equipment) that is greater than 10 mA AC or DC in
any incoming supply, one or more of the following
conditions for the associated protective bonding
circuit shall be satisfied:
a) the protective conductor shall have a Not applicable
cross-sectional area of at least 10 mm2 Cu or 16
mm2 A1, through its total run;
b) where the protective conductor has a Not applicable
cross-sectional area of less than 10 mm2 Cu or 16
mm2 A1, a second protective conductor of at least
the same cross-sectional area shall be provided up
to a point where the protective conductor has a
cross-sectional area not less than 10 mm2 Cu or 16
mm2 A1;

c) automatic disconnection of the supply in case of -
loss of continuity of the protective conductor.
To prevent difficulties associated with Not applicable
electromagnetic disturbances, the requirements of
4.4.2 also apply to the installation of duplicate
protective conductors.
In addition, a warning label shall be provided Not applicable
adjacent to the PE terminal, and where necessary
on the nameplate of the electrical equipment. The
information provided under 17.2 b) 1) shall include
information about the leakage current and the
minimum cross-sectional area of the external
protective conductor.
8.3 Functional bonding -
Protection against maloperation as a result of The measure described Pass
insulation failures can be achieved by connecting to in this clause has been
a common conductor in accordance with 9.4.3.1 used.
For recommendations regarding functional bonding See the relative clause. Pass
to avoid maloperation due to electromagnetic
disturbances, see 4.4.2.
8.4 Measures to limit the effects of high leakage current -
The effects of high leakage current can be The measure described Pass
restricted to the equipment having high leakage in this clause has been
current by connection of that equipment to a used.
dedicated supply transformer having separate
windings. The protective bonding circuit shall be
connected to exposed conductive parts of the
equipment and, in addition, to the secondary
winding of the transformer. The protective
conductor(s) between the equipment and the
econdary winding of the transformer shall comply
with one or more of the arrangements described in
8.2.8.
9 Control circuits and control functions -
9.1 Control circuits -
9.1.1 Control circuit supply -
Where control circuits are supplied from an source, Not applicable
control transformers shall be used for supplying the
control circuits. Such transformers shall have
separate windings.
Where several transformers are used, it is Not applicable
recommended that the windings of those
transformers be connected in such a manner that
the secondary voltages are in phase.
Where DC control circuits derived from an AC Not applicable
supply are connected to the protective bonding
circuit (see 8.2.1 ), they shall be supplied from a
separate winding of the AC control circuit
transformer or by another control circuit
transformer.
9.1.2 Control circuit voltages -
The nominal value of the control voltage shall be Not applicable
consistent with the correct operation of the control
circuit. The nominal voltage shall not exceed 277 V
when supplied from a transformer.
9.1.3 Protection -
Control circuits shall be provided with overcurrent Not applicable
protection in accordance with 7.2.4 and 7.2.10.
9.2 Control functions -

9.2.1 Start functions -
Start functions shall operate by energizing the Not applicable
relevant circuit (see 9.2.5.2).
9.2.2 Stop functions -
Each machine shall be equipped with appropriate Not applicable
stop functions.
9.2.3 Operating modes -
Each machine can have one or more operating Only one operation Not applicable
modes determined by the type of machine and its mode
application. When a hazardous situation can result
from a mode selection, unauthorized and/or
inadvertent selection shall be prevented by suitable
means (for example key operated switch, access
code).
Mode selection by itself shall not initiate Not applicable
machine operation. A separate actuation of the
start control shall be required.
For each specific operating mode, the relevant Not applicable
safety functions and/or protective measures shall
be implemented.
Indication of the selected operating mode shall Not applicable
be provided (for example the position of a mode
selector, the provision of an indicating light, a
visual display indication).
9.2.4 Suspension of safety functions and/or protective -
measures
Where it is necessary to suspend safeguarding, a Not applicable
secure provision shall be provided to prevent
automatic operation
9.2.5 Operation -
9.2.5.1 General -
The necessary safety functions and/or protective Not applicable
measures (for example interlocks (see 9.3)) shall
be provided for safe operation.
Measures shall be taken to prevent movement of Not applicable
the machine in an unintended or unexpected
manner after any stopping of the machine (for
example due to locked-off condition, power supply
fault, battery replacement, lost signal condition with
cableless control) .
Where a machine has more than one control Not applicable
station, measures shall be provided to ensure that
initiation of commands from different control
stations do not lead to a hazardous situation.
9.2.5.2 Start -
The start of an operation shall be possible only Pass
when all the safeguards are in place and
functional(except described in 9.2.4)
Hold-to-run control shall be used for the others Not applicable
machines, as appropriate
Suitable interlocks shall be provided to secure Pass
correct sequential starting
The use of more than one control station to initiate Not applicable
a start .
9.2.5.3 Stop -
Stop category 0 and/or stop category 1 and/or stop Not applicable
category 2 stop functions shall be provided as
indicated by the risk assessment and the functional
requirements of the machine

Stop functions shall override related start Not applicable
functions (see 9.2.5.2).
Where required, facilities to connect protective Not applicable
devices and interlocks shall be provided. If such a
protective device or interlock causes a stop of the
machine, it may be necessary for that condition to
be signalled to the logic of the control system. The
reset of the stop function shall not initiate any
hazardous situation.
Where more than one control station is provided, Not applicable
stop commands from any control station shall be
effective when required by the risk assessment of
the machine.
9.2.5.4 Emergency operations (emergency stop, switching -
off)
9.2.5.4.1 General -
9.2.5.4.2 Emergency stop -
Shall function either as a category 0 stop or as a Category 1 stop. Pass
category 1 stop
The choice of the emergency stop shall be According to the result Pass
determined by the risk assessment of the machine of risk assessment of
the machine.
Where a category 0 stop is used for emergency No category 0 stop is Not applicable
top function, it shall have only hard-wired used for emergency
electromechanical components stop function.
The operation of emergency stop shall not depend No this kind of situation. Pass
on electronic logic or on the transmission of
commands over a communications network or link
Where a category 1 stop is used for the emergency The final removal of Pass
stop function, final removal of power to the machine power to the machine
actuators shall be ensured and carried out by actuators is ensured by
means of electromechanical components the controller and
carried out by means of
electromechanical
components.
9.2.5.4.3 Emergency switching off -
Use of emergency switching off Not applicable
9.2.5.5 Monitoring of command actions -
Movement or action of a machine or part of a Not this kind of Not applicable
machine that can result in a hazardous situation hazardous situation.
shall be monitored by providing, for example,
overtravel limiters, motor overspeed detection,
mechanical overload detection or anti-collision
devices.
9.2.6 Other control functions -
9.2.6.1 Hold-to-run controls -
Hold-to-run controls shall require continuous No hold-to-run Not applicable
actuation of the control device(s) to achieve control has been used.
operation.
9.2.6.2 Two-hand control -
Three types of two-hand control are available, No two-hand control Not applicable
the selection of which is determined by the has been used.
assessment
9.2.6.3 Enabling control -
It shall be designed to allow motion when actuated These machines Pass
in one position only (In any other position motion have been designed to
shall be stopped) allow motion when
actuated in position only
9.2.6.4 Combined start and stop controls -

Push-buttons and similar control devices that, No this kind of device Not applicable
when operated, alternately initiate and stop motion has been used.
shall only be provided for functions which cannot
result in a hazardous situation.
9.2.7 Cableless control -
9.2.7.1 General -
Means shall be provided to readily remove or No this kind of device Not applicable
disconnect the power supply of the operator control has been used.
station (see also 9.2.7.3).
Means (for example key operated switch, access Not applicable
code) shall be provided, as necessary, to prevent
unauthorized use of the control station.
Each operator control station shall carry an Not applicable
unambiguous indication of which machine(s) is
(are) intended to be controlled by that operator
control station
9.2.7.2 Control limitation -
Measures shall be taken to prevent the machine Not applicable
from responding to signals other than those from
the intended operator control station(s) .
Where necessary, means shall be provided so that Not applicable
the machine can only be controlled from operator
control stations in one or more predetermined
zones or locations.
9.2.7.3 Stop -
Operator control stations shall include a separate Not applicable
and clearly identifiable means to initiate the stop
function of the machine or of all the motions that
can cause a hazardous condition
The actuating means to initiate this stop function Not applicable
shall not be marked or labeled as an emergency
stop device
A machine which is equipped wit cableless control Not applicable
shall have a means of automatically initiating the
stopping of the machine and of preventing a
potentially hazardous operation
9.2.7.4 Use of more than one control station -
Where a machine has more than one operator Not applicable
control station, including one or more cableless
control stations, measures shall be provided to
ensure that only one of the control stations can be
enabled at a given time An indication of which
operator control station is in control of the machine
shall be provided at suitable locations as
determined by the risk assessment of the machine.
Exception: a stop command from any one of the Not applicable
control stations shall be effective when required by
the risk assessment of the machine.
9.2.7.5 Battery-powered operator control stations -
A variation in the battery voltage shall not cause a Not applicable
hazardous situation. If one or more potentially
hazardous motions are controlled using a
battery-powered cableless operator control station,
a clear warning shall be given to the operator when
a variation in battery voltage exceeds specified
limits. Under those circumstances, the cableless
operator control station shall remain functional long
enough for the operator to put the machine into a
nonhazardous situation.

9.3 Protective interlocks -
9.3.1 Reclosing or resetting of an interlocking safeguard -
The reclosing or resetting of an interlocking No safeguard can Not applicable
safeguard shall not initiate hazardous machine initiate machine motion
operation. or operation
9.3.2 Exceeding operating limits -
Where an operating limit (for example speed, Not applicable
pressure, position) can be exceeded leading to a
hazardous situation, means shall be provided to
detect when a predetermined limit(s) is exceeded
and initiate an appropriate control action.
9.3.3 Operation of auxiliary functions -
The correct operation of auxiliary functions shall be Not applicable
checked by appropriate devices (for example
pressure sensors).
9.3.4 Interlocks between different operations and for -
contrary motions
Interlocking shall be provided against incorrect Not applicable
operation
9.3.5 Reverse current braking -
Use of reverse current braking Not applicable
9.4 Control functions in the event of failure -
Provision of control functions in case of failure According to the risk Pass
according to the level of risk assessment. assessment.
9.4.2 Measures to minimize risk in the event of failure -
9.4.2.1 Use of proven circuit techniques and components -
Use of proven circuit techniques and components Appropriate Pass
components have
been taken.
9.4.2.2 Provisions for redundancy -
9.4.2.3 Use of diversity -
9.4.2.4 Functional tests -
Carried out automatically by the control system or By inspection manually. Pass
manually by inspection
9.4.3 Protection against maloperation due to earth faults, -
voltage interruptions and loss of circuit continuity
9.4.3.1 Earth faults -
Bonding to the protective bonding circuit may be Make reference to the Pass
provided according to 8.2 and the devices may be relevant clause.
connected as described in 9.1.4
9.4.3.2 Voltage interruptions -
Where a memory device is used, proper functioning No memory device has Not applicable
in the event of power failure shall be ensured to been used.
prevent any loss of memory that can result in a
hazardous condition
9.4.3.3 Loss of circuit continuity -
Where the loss of continuity of safety-related No such function has Not applicable
control circuits depending upon sliding contacts been found.
can result in hazardous condition, appropriate
measures shall be taken
10 Operator interface and machine-mounted control -
devices
10.1 General -
10.1.1 General device requirements -
As far as is practicable, those devices shall be Pass
selected, mounted, and identified or coded
according to IEC 60073 and IEC 60447
10.1.2 Location and mounting -

Appropriate location mounting for This requirement has Pass
machine-mounted and hand-operated control been complied with.
devices
10.1.3 Protection -
Operator and machine mounted control devices They can withstand the Pass
shall with stand the stress of expected use. stress of expected use.
The operator interface control devices shall have a Pass
min degree of protection: IPXXD
10.1.4 Position sensors -
Position sensors shall not be damaged in the event No position sensor has Not applicable
of over travel been used.
Position sensors used in circuits with safety-related Not applicable
functions either shall have positive opening
operation or shall provide similar reliability
10.1.5 Portable and pendant control stations -
Portable and pendant control stations and their Not applicable
control devices shall be so selected and arranged
as to minimize the possibility of inadvertent
machine operations caused by shocks and
vibrations
10.2 Push-buttons -
10.2.1 Colors -
Push-button actuators shall be color –coded Their colors are Pass
according to table 2 according to table 2.
10.2.2 Markings -
Use of adequate markings for push-buttons Adequate markings are Pass
used.
10.3 Indicator lights and displays -
10.3.1 Modes of use -
Indication and /or confirmation Pass
10.3.2 Colors -
Color-coded according to table 3 (Unless otherwise Their colors are Pass
agree between the supplier and the user) according to table 3.
10.3.3 Flashing lights -
Use of flashing lights Not applicable
10.4 Illuminated push-buttons -
Color-coded according to table2 and 3 Not applicable
10.5 Rotary control devices -
Devices having a rotational member shall be Inadvertent operation Pass
mounted to prevent rotation of the stationary can been prevented.
member (Friction alone shall not be sufficient)
10.6 Start devices -
Shall be constructed and mounted to minimize Pass
inadvertent operation
10.7 Devices for emergency stop -
10.7.1 Location -
Devices for emergency stop shall be readily It is readily accessible . Pass
accessible
Emergency stop devices shall be located at each All of them are located Pass
operator control station and at other locations at each operator control
where the initiation of an emergency stop can be station.
required
10.7.2 Types -
Use of type A push-button Pass
- a push-button operated switch operated switch.
- a pull-cord operated switch
- a pedal-operated switch without a mechanical
guard

Shall be of the self-latching type and shall have Self-latching type and Pass
positive opening operation positive opening
operation.
10.7.3 Restoration of normal function after emergency -
stop
It shall not be possible to restore an emergency This requirement has Pass
stop circuit until all emergency stop devices have been complied with.
been manually reset.
10.7.4 Local operation of the supply disconnecting device -
to effect switching off
Where the supply disconnecting device is to be Not applicable
locally operated for emergency switching off, it shall
be readily accessible and should meet the colour
requirements of 10.7.3
10.8 Emergency switching off devices -
10.8.1 Location of emergency switching off devices -
Emergency switching off devices shall be located Not applicable
as necessary for the given application. Normally,
those devices will be located separate from
operator control stations. Where it is necessary to
provide a control station with an emergency stop
device and an emergency switching off device,
means shall be provided to avoid confusion
between these devices.
10.8.2 Types of emergency switching off device -
The types of device for emergency switching off Not applicable
include:
- a push-button operated switch with a palm or
mushroom head type of actuator;
- a pull-cord operated switch.
The devices shall have direct opening action Not applicable
(see IEC 60947-5-1, Annex K).
The push-button operated switch may be in a Not applicable
break-glass enclosure.
10.8.3 Colour of actuators -
Actuators of emergency switching off devices shall Not applicable
be coloured RED. If a background exists
immediately around the actuator, then this
background shall be coloured YELLOW.
Where confusion can occur between emergency Not applicable
stop and emergency switching off devices, means
shall be provided to minimize confusion.
10.8.4 Local operation of the supply disconnecting device -
to effect emergency switching off
Where the supply disconnecting device is to be Not applicable
locally operated for emergency switching off, it shall
be readily accessible and should meet the colour
requirements of 10.8.3.
10.9 Enabling control device -
When an enabling control device is provided as a Not applicable
part of a system, it shall signal the enabling control
to allow operation when actuated in one position
only. In any other position, operation shall be
stopped or prevented
Enabling control devices shall be selected and Not applicable
arranged so as to minimize the possibility of
defeating.
Enabling control devices shall be selected that Not applicable
have the following features in this clause.

11 Control gear: location, mounting, and enclosures -
11.2 Location and mounting -
11.2.1 Accessibility and maintenance -
All control gears can be identified without moving or All of them can be Pass
the wiring identified without
moving or the wiring.
Replacement without dismantling other equipment They can be replaced Pass
or parts of the machine without dismantling
other equipment or
parts of the machine.
Terminals not associated with control gear shall Those relative Pass
also comply with the requirements mentioned requirements have
above been complied with.
Facilitate operation and maintenance from the It can easily operation Pass
front. and maintenance from
the front.
Use of special tools (if necessary) Pass
If access is required for regular maintenance or Those relative Pass
adjustment, the devices shall be located between requirements have
0.4 m and 2.0 m above the severing level been complied with.
It is recommended that terminals be at least 0.2m Above 0.2m and Pass
above the servicing level and so placed that can be connected
connectors and cables can be easily connected to easily.
them
Except those for operating, indicating, measuring No electrical devices Pass
and cooling, no devices shall be mounted on doors, mounted on doors.
and normally removable access covers, of
enclosures
If control devices are connected through plug-in No control device Not applicable
arrangements, their association shall be made is connected through
clear by type (shape), marking or designation, plug-in arrangement.
singly or in combination.
Plug in devices shall be provided with Not applicable
non-interchangeable features
Use of plug/socket combinations shall be Not applicable
unobstructed access
11.2.2 Physical separation or grouping -
Non-electrical parts and devices not directly No this kind of Pass
associated with the electrical equipment shall not parts or devices are
be located within enclosures containing control located within
gear enclosures containing
control gear.
Devices such as solenoid valves should be All solenoid valves have Pass
separated from the other electrical equipment. been separated from
the other electrical
equipment.
Control devices mounted in the same location and Appropriate separation Pass
connected to the supply voltage, or to both has been taken.
supply and control voltages, shall be grouped
separately from those connected only to the control
voltages
Terminals shall be separated into groups for : They have been Pass
- power circuits; Separated
- associated control circuits appropriately.
- other control circuits, fed from external sources

The clearances and creep distances specified for Appropriately Pass
the devices shall be maintained clearances and creep
distances have been
provided.
11.2.3 Heating effects -
Heat generating components shall be located so Wind cooling equipment Pass
that the temperature of each component in the has been provided.
vicinity remains within the permitted limit
11.3 Degrees of protection -
Enclosures of control gear: at least IP 22 Pass
11.4 Enclosures, doors and openings -
Enclosure shall be constructed using materials Not applicable
capable of withstanding the mechanical, electrical
and thermal stresses
Fasteners used to secure doors and covers should Not applicable
be of the captive type
Windows provided for viewing internally mounted Not applicable
indicating devices shall be of a material suitable to
withstand mechanical stress and chemical attach.
It is recommended that enclosures doors shall Not applicable
have:
- Not wider than 0.9 m
- Vertical hinges
- Lift-off type
- Angle of opening at least 95°
If enclosures which readily allow a person fully to Not applicable
enter, the relevant requirements specified in this
clause shall be comply
The joints or gaskets of doors, lids, covers and Not applicable
enclosures shall withstand the chemical effects of
the aggressive liquids, vapours, or gases used on
the machine
The means used to maintain the degree of Not applicable
protection of an enclosure on doors, lids and covers
that require opening or removal for operation or
shall be secured
The degree of protection for all openings in the Not applicable
enclosures shall be secured
Openings for cable shall be easily re-opened on Not applicable
site
There shall be no opening between enclosures Not applicable
containing electrical equipment and compartments
containing coolant, lubricating or hydraulic fluids, or
those into which oil, other liquids, or dust can
penetrate
The requirement mentioned above does not apply Not applicable
to electrical devices specially designed to operate
in oil nor to electrical equipment in which coolants
are used
Where there are holes in an enclosure for mounting Not applicable
purpose, the degree of protection for the enclosure
shall be secured
Equipment that, can attain a surface temperature Not applicable
sufficient to cause a risk of fire or harmful effect to
an enclosure material, the relevant requirements
shall be complied
11.5 Access to control gear -

The min dimensions of gangways in front of and No this kind of gangway Not applicable
between control gear shall be according to 481.2.4 has been found.
of IEC 60364-4-481
Doors in gangways and for access to electrical No this kind of gangway Not applicable
operating areas shall: has been found.
- be at least 0.7 m wide and 2.0 m high;
- open outward;
-have a menace to allow opening from the inside
without the use of a key or tool
12 Conductors and cables -
General requirements -
Conductors and cables shall be selected so as to All of conductors and Pass
be suitable for the operating conditions (for cables used on these
example voltage, current, protection against machines are suitable
electric hock, grouping of cables) and external for the operating
influences (for example ambient temperature, conditions and external
presence of water or corrosive substances, influences.
mechanical stresses (including stresses during
installation), fire hazards) that can exist.
12.2 Conductors -
In general, conductors shall be of copper. Pass
Where aluminum conductors are used, the cross No Aluminium Not applicable
sectional area shall be at least 16 mm2 conductors are used.
To ensure adequate mechanical strength, the All these requirements Pass
cross-sectional area of conductors should not be have been complied
less than as shown in Table 5 . However, with.
conductors with smaller cross-sectional areas or
other constructions than shown in Table 5 may be
used in equipment provided adequate mechanical
strength is achieved by other means and proper
functioning is not impaired.
All conductors that are subject to frequent This requirement has Pass
ovement (for example one movement per hour of been met.
machine operation) shall have flexible stranding of
class 5 or class 6.
12.3 Insulation -
The insulation of cables and conductors used, This test has been Pass
shall be suitable for a test voltage: carried out for the
- not less than 2000 V AC for a duration of 5 min for cables, and there is no
operation at voltages higher than 50 V AC or 120 V breakdown is occurred.
DC, or
- not less than 500 V AC for a duration of 5 min for
PELV circuits (see IEC 60364-4-41, classⅢ
equipment).
The mechanical strength and thickness of the Appropriate insulation Pass
insulation shall be such that the insulation cannot with sufficient
be damaged in operation or during laying, mechanical strength
especially for cables pulled into ducts. and thickness is
provided.
12.4 Current-carrying capacity in normal service -
Max allowable temperature of conductors shall not See table6 Pass
exceed the values given in table 6.
12.5 Conductor and cable voltage drop -
The voltage drop for conductors and cables shall Not exceed 5%. Pass
not exceed 5% of the nominal voltage
12.6 Flexible cables -
12.6.1 General -
Flexible cables shall have Class 5 or Class 6 This requirement has Pass
conductors. been met.

Cables that are subjected to severe duties shall be Cables that are Pass
of adequate construction subjected to severe
duties have adequate
construction
12.6.2 Mechanical rating -
The tensile stress for copper conductors shall not Not exceed 15 N/mm2 Not applicable
exceed 15 N/mm2 of the copper cross-sectional
area
If the demands of the application exceed the tensile No this kind of Not applicable
stress, it of 15 N/mm2, cables with special Situation.
construction feature should be used and the
allowed max. tensile stress strength should be
agree with the cable manufacturer
12.6.3 Current-carrying capacity of cables wound on -
drums
Cables to be wound on drums shall be selected No cable is wound on Not applicable
with conductors having a cross-sectional area such drums.
that, when fully wound on the drum and carrying
the normal service load, the maximum allowable
conductor temperature is not exceeded.
For cables of circular cross-sectional area installed No cable is wound on Not applicable
on drums, the maximum current-carrying capacity drums.
in free air should be derated in accordance with
Table 7 (see also Clause 44 of lEC 60621-3).
12.7 Conductor wires, conductor bars and slip-ring -
assemblies
12.7.1 Protection against direct contact -
Conductor wires, conductor bars and slip-ring Not applicable
assemblies shall be installed or enclosed in such a
way that, during normal access to the machine,
protection against direct contact is achieved by the
application of one of the following protective
measures:
- protection by partial insulation of live parts, or
where this is not practicable;
- protection by enclosures or barriers of at least
IP2X (see 412.2 of lEC 60364-4-41).
Horizontal top surfaces of barriers or enclosures Not applicable
that are readily accessible shall provide a degree of
protection of at least IP4X (see 412.2.2 of lEC
60364-4-41).
Where the required degree of protection is not Not applicable
achieved, protection by placing live parts out of
reach in combination with emergency switching off
in accordance with 9.2.5.4.3 shall be applied.
Conductor wires and conductor bars shall be so Not applicable
placed and/or protected as to:
-prevent contact, especially for unprotected Not applicable
conductor wires and conductor bars, with
conductive items such as the cords of pull-cord
switches, strain-relief devices and drive chains;
-prevent damage from a swinging load.
12.7.2 Protective conductor circuit -

Where conductor wires, conductor bars and Not applicable
slip-ring assemblies are installed as part of the
protective bonding circuit, they shall not carry
current in normal operation. Therefore, the
protective conductor (PE) and the neutral
conductor (N) shall each use a separate conductor
wire, conductor bar or slip-ring.
The continuity of the protective conductor circuit
using sliding contacts shall be ensured by taking
appropriate measures (for example, duplication of
the current collector, continuity monitoring).
12.7.3 Protective conductor current collectors -
Protective conductor current collectors shall have a Not applicable
shape or construction so that they are not
interchangeable with the other current collectors.
Such current collectors shall be of the sliding
contact type.
12.7.4 Removable current collectors with a disconnector -
Removable current collectors having a Not applicable
disconnector function shall be so designed that the
protective conductor circuit is interrupted only after
the live conductors have been disconnected, and
the continuity of the protective conductor circuit is
re-established before any live conductor is
reconnected (see also 8.2.4).
12.7.5 Clearances in air -
Clearances between the respective conductors, Not applicable
and between adjacent systems, of conductor wires,
conductor bars, slip-ring assemblies and their
current collectors shall be suitable for at least a
ated impulse voltage of an overvoltage category Ⅲ
in accordance with IEC 60664-1.
12.7.6 Creepage distances -
Creepage distances between the respective Not applicable
conductors, between adjacent systems of
conductor wires, conductor bars and slip-ring
assemblies, and their current collectors shall be
suitable for operation in the intended environment,
for example open air (IEC 60664-1), inside
buildings, protected by enclosures.
In abnormally dusty, moist or corrosive No such condition exist. Not applicable
environments, the following creepage distance
requirements apply:
-unprotected conductor wires, conductor bars, and
slip-ring assemblies shall be equipped with
insulators with a minimum creepage distance of 60
mm;
-enclosed conductor wires, insulated multipole
conductor bars and insulated individual conductor
bars shall have a minimum creepage distance of 30
mm.
The manufacturer’s recommendations shall be Not applicable
followed regarding special measures to prevent a
gradual reduction in the insulation values due to
unfavourable ambient conditions (for example
deposits of conductive dust, chemical attack).
12.7.7 Conductor system sectioning -

Where conductor wires or conductor bars are Not applicable
arranged so that they can be divided into isolated
sections, suitable design measures shall be
employed to prevent the energization of adjacent
sections by the current collectors themselves.
12.7.8 Construction and installation of conductor wire, Not applicable
conductor bar systems and slip-ring assemblies
assemblies in power circuits shall be grouped
separately from those in control circuits.
assemblies shall be capable of withstanding,
without damage, the mechanical forces and
thermal effects of short-circuit currents.
Removable covers for conductor wire and No such condition exist. Not applicable
conductor bar systems laid underground or
underfloor shall be so designed that they cannot be
opened by one person without the aid of a tool.
Where conductor bars are installed in a common No such condition exist. Not applicable
metal enclosure, the individual sections of the
enclosure shall be bonded together and connected
to a protective bonding conductor at several points
depending upon their length. Metal covers of
conductor bars laid underground or underfloor shall
also be bonded together and connected to a
protective bonding conductor.
The protective bonding circuit shall include the Not applicable
covers or cover plates of metal enclosures or
underfloor ducts. Where metal hinges form a part of
the bonding circuit, their continuity shall be verified
(see Clause 18).
Underground and underfloor conductor bar ducts No such condition exist. Not applicable
shall have drainage facilities.
13 Wiring practices -
13.1 Connections and routing -
All connections, especially those of the protective All connections can be Pass
bonding circuit, shall be secured against accidental secured against
loosening. accidental loosening
The means of connection shall be suitable for the The means of Pass
cross-sectional areas and nature of the conductors connection is suitable.
being terminated.
The connection of two or more conductors to one No terminal has been Pass
terminal is permitted only in those cases where the connected with three or
terminal is designed for that purpose. However, more conductors.
only one protective conductor shall be connected to
one terminal connecting point.
Soldered connections shall only be permitted No soldered connection Not applicable
here terminals are provided that are suitable for has been taken.
oldering.
Terminals on terminal blocks shall be plainly All of them have been Pass
marked or labelled to correspond with markings on marked corresponding
the diagrams. to markings on the
diagrams.

Where an incorrect electrical connection (for Pass
example, arising from replacement of devices) can
be a source of risk and it is not practicable to
reduce the possibility of incorrect connection by
design measures, the conductors and/or
terminations shall be identified in accordance with
13.2.1
The installation of flexible conduits and cables shall Liquids can drain away Pass
be such that liquids shall drain away from the from the fittings.
fittings.
Means of retaining conductor strands shall be By appropriate Pass
provided when terminating conductors at devices or terminals.
terminals that are not equipped with this facility.
Solder shall not be used for that purpose.
Shielded conductors shall be so terminated as to Appropriate termination Pass
prevent fraying of strands and to permit easy is taken.
disconnection.
Identification tags shall be legible, permanent, and They are legible, Pass
appropriate for the physical environment. permanent, and
appropriate for the
physical environment.
Terminal blocks shall be mounted and wired so that No conductor crosses Pass
the internal and external wiring does not cross over over the terminals.
the terminals(see IEC 60947-7-1).
13.1.2 Conductor and cable runs -
Conductor and cable shall be run from terminal to All of them are run from Pass
terminal without splices or joints. Connections terminal to terminal
using plug/socket combinations with suitable without splices or joints.
protection against accidental disconnection are not
considered to be joints for the purpose of this Sub
clause.
Where it is necessary to connect and disconnect Pass
cables and cable assemblies, a sufficient extra
length shall be provided for that purpose.
The terminations of cables shall be adequately Adequate support Pass
supported to prevent mechanical stresses at the measure has been
terminations of the conductors. taken.
Wherever practicable, the protective conductor Pass
shall be placed close to the associated live
onductors in order to decrease the impedance of
the loop.
13.1.3 Conductors of different circuits -
Suitable arrangement for conductors of different Suitable arrangement is Pass
circuits provided.
13.1.4 Connection between pick-up and pick-up converter -
of an inductive power supply system
The cable between the pick-up and pick-up These requirements Pass
converter as specified by the manufacturer of the have been complied
inductive power supply shall be: with.
-as short as practicable;
-adequately protected against mechanical damage.
13.2 Identification of conductors -
Conductors shall be identifiable at each termination Make reference to Pass
according to the technical documentation (see clause 18.
clause 17)
Use of color-coding for identification of conductors Pass

It is recommended (for example to facilitate Appropriate measures Pass
maintenance) that conductors be identified by have been taken to
number, alphanumeric, colour(either solid or with identify conductors.
one or more strips),or a combination of colour and
numbers or alphanumeric. When numbers are
used, they shall be Arabic; letters shall be Roman
(either upper or lower case).
13.2.2 Identification of the protective conductor By marking and color. Pass
shall be really distinguishable by shape, location,
marking or color
When identification is by color alone, the bicolor By Pass
combination GREEN-AND YELLOW shall be used GREEN-AND-YELLOW
For the bicolor combination GREEN-AND Pass
YELLOW: one of the color covers at least 30% and
not more than 70% of the surface of the conductor,
the other color covering the remainder of the
surface
The earthing symbol Pass
Use of graphical symbol has been used.
13.2.3 Identification of the neutral conductor -
The color shall be Light Blue Pass
Requirements for bare conductors used as neutral Pass
conductors
13.2.4 Identification by colour -
Where colour-coding is used for identification of -
conductors (other than the protective conductor
(see 13 .2.2) and the neutral conductor (see
13 .2.3)), the following colours may be used:
BLACK, BROWN, RED, ORANGE, YELLOW, Some colors have been Pass
GREEN, BLUE (including LIGHT BLUE), VIOLET, used.
GREY, 'WHITE, PINK, TURQUOISE.
lt is recommended that, where colour is used for This requirement has Pass
identification, the colour be used throughout the been complied with.
length of the conductor either by the colour of the
insulation or by colour markers at regular intervals
and at the ends or accessible location.
For safety reasons, the colour GREEN or the colour Neither color GREEN Pass
YELLOW should not be used where there is a nor the color YELLOW
possibility of confusion with the bicolour has been used.
combination GREEN-AND-YELLOW (see l 3 .2.2).
Where colour-coding is used for identification of These requirements Pass
conductors, it is recommended that they be have complied with.
colour-coded as follows:
- BLACK: AC and DC power circuits;
- RED: AC control circuits;
- BLUE: DC control circuits;
- ORANGE: excepted circuits in accordance with
5.3.5.
13.3 Wiring inside enclosures -
Panel conductors shall be supported where Appropriate support is Pass
necessary to keep them in place provided.
Non-Metallic ducts shall be permitted only when Some non-metallic Pass
they are made with a flame-retardant insulating ducts are used with a
material flame-retardant
insulating material.
Connections to devices mounted on doors or to Connections according Pass
other movable parts shall be made using flexible to I 2.2 and 12.6..
conductors according to 12.2 and 12.6.

The conductors shall be anchored to the fixed and Adequate anchored Pass
to the movable part independently of the electrical measures have been
connection taken.
Conductors and cables that do not run in ducts All of them have been Pass
shall be adequately supported supported adequately.
Terminal blocks or plug-socket combinations shall This application has Pass
be used for control wiring that extends beyond the been taken.
enclosure
Power cables and cables of measuring circuits may This application has Pass
be directly connected to the terminals of the been taken.
devices for vvhich the connections were intended.
13.4 Wiring outside enclosures -
13.4.1 General requirements- -
The protection degree shall be ensured when The protection degree Pass
cables or ducts are introduced into the enclosure can be secured .
13.4.2 External ducts -
Shall be enclosed in suitable ducts as described in Not applicable
13.5 except for suitably protected cables
Fittings used with ducts or multi-conductor cable Not applicable
shall be suitable for the physical environment
Flexible conduit or flexible multi-conductor cable Not applicable
shall be used where it is necessary to employ
flexible connections to pendant push-button
stations
The weight of the pendant stations shall be Not applicable
supported by means other that the flexible conduit
or the flexible multi-conductor cable
Flexible conduit or flexible multi-conductor cables Not applicable
shall be used for connections involving small or
infrequent movements
13.4.3 Connection to moving elements of the machine -
Connection to frequently moving parts shall be No device is connected Not applicable
made using conductors according to 13 .2 to moving elements of
the machine.
Flexible cable and flexible conduit shall be so Not applicable
installed as to avoid excess flexing and straining,
particulary the fittings
Cables subject to movement shall be supported in Not applicable
such a way that there is no mechanical strain on
the connection points nor any sharp flexing
If the requirement mentioned above is achieved by Not applicable
using of a loop, it shall have sufficient length to
provide for a bending radius of the cable of at least
10 times the diameter of the cable
Flexible cables of machines shall be protected to Not applicable
minimize the possibility of external damage
The cable sheath shall be resistant to the normal Not applicable
that wear that can be expected from movement and
to the effects of atmospheric contaminants
If cables subject to movement are close to moving Not applicable
parts, it shall have a space of at least 25 mm
between the moving parts and the cables
Where the distance mentioned above is not Not applicable
practicable, fixed barriers shall be provided
between the cables and the moving parts
The cable handling system shall be so designed Not applicable
that the lateral cable angles do no exceed 5
degree, avoiding torsion in the cable

Measures shall be taken to ensure that at least two Not applicable
turns of flexible cables always remain on a drum
Min. permitted bending radii for the forced guiding Not applicable
of flexible cables shall not less than the vales
given in table 8
The strength section between two bends in an Not applicable
S-shaped length or a bend into another plane shall
be at least 20 times the diameter of the cable
Where flexible conduit is adjacent to moving parts, Not applicable
the construction and supporting means shall
prevent damage to the flexile conduit .under all
conditions of operation
Flexible metallic conduit shall not be used for rapid Not applicable
of frequent movements
13.4.4 Interconnection of devices on the machine -
The connections shall be conveniently placed, Not applicable
adequately protected, and shown on the relevant
diagrams
Such terminals shall be conveniently placed, Not applicable
adequately protected, and shown on the relevant
diagrams
13.4.5 Plus/socket combinations -
Shall be of adequate size and shall have sufficient Not applicable
contact pressure and a wiping action to ensure
electrical continuity
Clearances between contacts shall be adequate for Not applicable
the voltages used and shall be maintained during
insertion and removal of the connectors
Prevent unintentional contact with live parts at any Not applicable
time
Protective bonding circuit connection shall be made Not applicable
before any live connections are made, and shall not
disconnected until all live connections in the plug
are disconnected
Rated at more than 16 A or that remain connected Not applicable
during normal service shall be of a remaining type
to prevent unintended disconnection
Rated at 63 A or above shall be of an interlocked Not applicable
type with a switch, so that connection and
disconnection is possible only when the switch is in
the OFF position
If more than one plug-socket combination is used Not applicable
in the same electrical equipment, they shall be
clearly identifiable
It is recommended that mechanical coding be use Not applicable
to prevent incorrect insertion
According to IEC 60309-1 or of a type used for Not applicable
domestic application shall not be used for control
circuits
13.4.6 Dismantling for shipment -
Terminals shall be suitably enclosed and All of them are enclosed Pass
plug/socket combinations shall be protected from suitably.
the physical environment during transportation and
storage
13.4.7 Additional conductors -

Spare conductors shall be connected to spare All spare conductors Pass
terminals or isolated to prevent contact with live are connected to spare
parts terminals or isolated
to prevent contact with
live parts
13.5 Ducts, connection boxes and other boxes -
Min. protection degree for ducts: IP 33 Pass
Appropriate protection for conductors insulation Suitable protection is Pass
taken.
Drain holes of 6 mm diameter are permitted Pass
Ducts and cables trays shall be rigidly supported Suitable protection is Pass
and positioned at a sufficient distance from moving taken.
parts Suitable support and
sufficient distance has
been taken.
In areas where human passage is required, the Not applicable
ducts and cable trays shall be mounted at least 2m
above the working surface
Ducts shall be provided only for mechanical Adequate mechanical Pass
protection protection is provided.
Cable trays that are partially covered should not be No cable tray is used. Not applicable
considered to be ducts or cable trunking system,
and the cables used shall be suitable for installation
on cable trays
13.5.2 Percentage fill of ducts -
The dimensions and arrangement of the ducts be This requirement has Pass
such as to facilitate the insertion of the conductors been complied with.
and cables
13.5.3 Rigid metal conduit and fittings -
Shall be of galvanized steel or of a corrosion No rigid metal conduit is Not applicable
resistant material used.
Conduits shall be securely held in place and Not applicable
supported at each end
Fitting shall be threaded Not applicable
Where threadless fittings are used, the conduit Not applicable
shall be securely fastened to the equipment
The conduit shall not be damage and the internal Not applicable
diameter of the conduit shall not effectively reduced
when it is bent
13.5.4 Flexible metal conduit and fittings -
Flexible metal tubing and suitable for the expected No flexible conduit Not applicable
physical environment used.
13.5.5 Flexible non-metal conduit and fittings -
Shall be resistant to kinking and suitable for the No flexible non-metal Not applicable
expected physical environment conduit and fittings
13.5.6 Cable trunking systems -
Shall be rigidly supported and clear of all moving or No cable trunking Not applicable
contaminating portions of the machine system is used.
Covers shall be shaped to overlap the sides; gasket Not applicable
shall be permitted
Covers shall be attached to cable trunking systems Not applicable
by hinges or chain and held closed by means of
captive screws or other suitable fasteners
On horizontal cable trunking systems, the cover Not applicable
shall not be on the bottom
Where the cable trunking system is furnished in Not applicable
sections, the joints between sections shall fit tightly
but need not be gasketed

The only openings permitted shall be those Not applicable
required for wiring or for drainage
Cable trunking systems shall not have opened but Not applicable
unused knockouts
13.5.7 Machines compartments and cable trunking -
systems
Are isolated from coolant or oil reservoirs and are Not applicable
entirely enclosed
Conductors run in enclosed compartment and Not applicable
cable trunking systems shall be so secured and
arranged that they are not subject to damage
13.5.8 Connection boxes and other boxes -
Shall be readily accessible for maintenance They are readily Pass
accessible for
maintenance.
Shall provide protection against the ingress of solid Adequate protection is Pass
bodies and liquids provided.
Shall not have opened but unused knockouts nor These requirements Pass
any other opening and shall be so constructed as to have been complied
exclude materials such as dust, flying, oil, and with.
coolant
13.5.9 Motor connection boxes -
Shall enclose only connections to the motor and They enclose only Pass
motor-mounted devices connections to the
motor and
motor-mounted
devices.
14 Electric motors and associated equipment -
Electric motor should conform to the requirements The electric motor is in Pass
of lEC 60034-1 conformity with the
requirements of
IEC 60034 series.
14.2 Motor enclosures -
Protection degree shall be at least IP 23 Pass
14.3 Motor dimensions -
As far as is practicable, the dimensions of the It is in compliance with Pass
motors shall comply with IEC 60072 series. IEC 60072 Series.
14.4 Motor mounting and compartments -
Each motor and its associated couplings, belts and They have adequate Pass
pulleys, or chains, shall be so mounted that they protection and are
are adequately protected and are easily for easily for inspection.
inspection
Shall be such that all motor hold-down means can This requirement has Pass
be removed and all terminal boxes are accessible been complied with.
The proper cooling shall be ensured and the This requirement has Pass
temperature rise remains within the limits of the been complied with.
insulation class.
Motor compartment should be clean and dry, and No motor compartment Not applicable
shall be ventilated directly to the exterior of the is found.
machine
The vents shall be such that ingress of swarf, dust, Adequate vents are Pass
or water spray is at an acceptable level provided.
There shall be no opening between the motor No this kind of opening. Pass
compartment and any other compartment that does
not meet the motor compartment requirements

If a conduit or pipe is run into the motor No this kind of situation. Not applicable
compartment from another compartment not meet
the motor compartment requirements, any
clearance around the conduit or pipe shall be
sealed
14.5 Criteria for motor selection -
Shall be selected according to the anticipated They are selected Pass
service and physical environment conditions according to the
anticipated service and
physical environment
conditions.
14.6 Protective devices for mechanical brakes -
Operation of the overload and over current No this kind of device . Not applicable
protective devices for mechanical brake actuators
shall initiate the simultaneous de-energization
(release) of the associated machine actuators
15 Accessories and lighting -
15.1 Accessories -
Where the machine or its associated equipment is -
provided with socket-outlets that are intended to be
used for accessory equipment (for example
hand-held power tools, test equipment), the
following apply:
- the socket-outlets should conform to IEC 60309-1 Not applicable
'Where that is not practicable, they should be
clearly marked with the voltage and current ratings
- the continuity of the protective bonding circuit to Not applicable
the socket-outlet shall be ensured except where
protection is provided by PELV'
- all unearthed conductors connected to the Not applicable
socket-outlet shall be protected against overcurrent
and, when required, against overload in
accordance with 7.2 and 7.3 separately from the
protection of other circuits;
-where the power supply to the socket-outlet is not Not applicable
disconnected by the supply disconnecting device
for the machine or the section of the machine, the
requirements of 5.3 .5 apply.
15.2 Local lighting of the machine and equipment -
15.2.1 General -
Connections to the protective bonding circuit shall It is in accordance with Pass
be in accordance with 8.2.2. 8.2.2.
The ON/OFF switch shall not be incorporated in the A switch has provided Pass
lampholder or in the flexible connecting cords. in the front of the
machine.
Stroboscopic effects from lights shall be avoided by Pass
the selection of appropriate luminaires.
Where fixed lighting is provided in an enclosure, This requirement has Pass
electromagnetic compatibility should be taken into been considered
account using the principles outlined in 4.4.2.
15.2.2 Supply -
The nominal voltage of the local lighting circuit shall Pass
not exceed 250V between conductors. A voltage
not exceeding 50V between conductors is
recommended.
Lighting circuits shall be supplied from one of the Pass
following sources (see also 7.2.6) in this clause.
15.2.3 Protection -

Local lighting circuits shall be protected in Please see the relative Pass
accordance with 7.2.6. clause.
15.2.4 Fittings -
Adjustable lighting fittings shall be suitable for the Pass
physical environment
The lampholders shall be : These requirements Pass
-in accordance with the relevant IEC standard; have been met.
-constructed with an insulating material protecting
the lamp cap so as to prevent unintentional contact
Reflectors shall be supported by a bracket and not Pass
by the lampholder.
16 Marking, warning signs and reference designations -
16.1 General -
Warning signs, nameplates, markings, and They can withstand the Pass
identification plates shall be of sufficient durability physical environment
to withstand the physical environment involved. involved.
16.2 Warning signs -
16.2.1 Electric shock hazard -
Enclosures that do not otherwise clearly show that This warning sign has Pass
they contain electrical equipment that can give rise been used
to a risk of electric shock shall be marked with the
graphical symbol IEC 60417-5036
16.2.2 Hot surfaces hazard -
Where the risk assessment shows the need to warn See the risk Pass
against the possibility of hazardous surface assessment report.
temperatures of the electrical equipment, the
graphical symbol IEC 604 I 7-5041 shall be used.
16.3 Functional identification -
Control devices, visual indicators, and displays Appropriate markings Pass
(particularly those related to safety) shall be clearly have been provided for
and durably marked with regard to their functions these devices.
either on or adjacent to the item.
Such markings may be as agreed between the
user and the supplier of the equipment (see Annex
B).
Preference should be given to the use of standard Preference should be . Pass
symbols given in IEC 60417 and ISO 7000 given to the use of
standard symbols given
in IEC 60417 and ISO
7000.
16.4 Marking of equipment -
Equipment (for example controlgear assemblies) They have been Pass
shall be legibly and durably marked in a way that is marked legibly and
plainly visible after the equipment is installed durably.
adjacent to each incoming supply:
The full-load current shown on the nameplate shall This requirement has Pass
be not less than the running currents for all motors been met.
and other equipment that can be in operation at the
same time under normal conditions.
Where only a single motor controller is used, that Pass
information may instead be provided on the
machine nameplate where it is plainly visible.
16.5 Reference designations -
All enclosures, assemblies, control devices, and These information has Pass
components shall be plainly identified with the been provided within
same reference designation as shown in the the instruction manual.
technical documentation.
17 Technical documentation -
17.1 General -

The information necessary for installation, All the information has Pass
operation, and maintenance of the electrical been provided by many
equipment of a machine shall be supplied in the forms.
appropriate forms, for example, drawings,
diagrams, charts, tables, instructions.
The information shall be in an agreed language In English Pass
(see also Annex B).
The information provided may vary with the -
complexity of the electrical equipment. For very
simple equipment, the relevant information may be
contained in one document, provided that the
document shows all the devices of the electrical
equipment and enables the connections to the
supply network to be made.
17.2 Information to be provided -
The information provided with the electrical All of these information Pass
equipment shall include the requirements specified has been vided.
in this clause.
17.3 Requirements applicable to all documentation -
Unless otherwise agreed between manufacturer -
and user:
- the documentation shall be in accordance with This requirement has Pass
relevant parts of IEC 61082; been met.
- reference designations shall be in accordance This requirement has Pass
with relevant parts of IEC 61346; been met.
- instructions/manuals shall be in accordance with This requirement has Pass
IEC 62079. been met.
- parts lists where provided shall be in This requirement has Pass
accordance with IEC 62027, class B. been met.
For referencing of the different documents, the -
supplier shall select one of the following methods:
- where the documentation consists of a small No this condition exist. Not applicable
number of documents (for example less than 5)
each of the documents shall carry as a
cross-reference the document numbers of all other
documents belonging to the electrical equipment;
or
- for single level main documents only (see IEC Not applicable
62023), all documents shall be listed with
document numbers and titles in a drawing or
document list; or
- all documents of a certain level (see IEC 62023) Not applicable
of the document structure shall be listed, with
document numbers and titles, in a parts list
belonging to the same level.
17.4 Installation documents -
Use and requirements for installation diagram Installation diagrams Pass
are provided.
17.5 Overview diagrams and function diagrams -
Use and requirements for Overview diagrams and Overview diagrams are Pass
function (block) diagram provided.
17.6 Circuit diagrams -
Use and requirements for circuit diagrams Not applicable
17.7 Operating manual -
The technical documentation shall contain an Operating manual is Pass
operating manual detailing proper procedures for provided.
set-up and use of the electrical equipment
Particular attention should be given to the safety Pass
measures provided

Where the operation of the equipment can be Not applicable
programmed, detailed information on methods of
programming, equipment required, program
verification, and additional safety procedures
(where required) shall be provided
17.8 Maintenance manual -
The technical documentation shall contain a Maintenance manual is Pass
maintenance manual detailing proper procedures provided
for adjustment, servicing and preventive inspection,
and repair. Recommendations on
maintenance/service intervals and records should
be part of that manual. 'Where methods for the
verification of proper operation are provided (for
example software testing programs), the use of
those methods shall be detailed.
17.9 Parts list -
The parts list, where provided, shall comprise, as a Parts list is provided. Pass
minimum, information necessary for ordering spare
or replacement parts (for example components,
devices, software, test equipment, technical
documentation) required for preventive or
corrective maintenance including those that are
recommended to be carried in stock by the user of
the equipment
18 Verification -
18.1 General -
This part of EN 60204 gives general requirements -
for the electrical equipment of machines.
The extent of verification will be given in the Relative tests have Pass
dedicated product standard for a particular been carried out
machine. according to this clause.
Where there is no dedicated product standard for
the machine, the verifications shall always include
the items a), b) and f)and may include one or more
of the items c) to e) in this clause.
When the electrical equipment is modified, the Pass
requirements stated in 18.7 shall apply.
For tests in accordance with 18.2 and 18.3, Measuring equipment in Pass
measuring equipment in accordance with the EN accordance with the
61557 series is applicable. EN 61557 series is
applicable.
The results of the verification shall be documented. The result has Pass
been documented
18.2 Verification of conditions for protection by automatic -
disconnection of supply
18.2.1 General -
The conditions for automatic disconnection of Please see the Pass
supply (see 6.3 .3) shall be verified by tests. following clause
For TN-systems, those test methods are described Please see the relative Pass
in 18.2.2; their applications for different conditions clauses.
of supply are specified in 18.2.3.
For TT and IT systems, see IEC 60364-6-61 Not applicable
18.2.2 Test methods in TN-systems -
Test 1 verifies the continuity of the protective -
bonding circuit. Test 2 verifies the conditions for
protection by automatic disconnection of the supply
Test 1- Verification of the continuity of the protective -
bonding circuit
The resistance of each protective bonding circuit Please see the test I Pass

between the PE terminal (see 5.2 and Figure 2) report
and relevant points that are part of each protective
bonding circuit shall be measured with a current
between at least 0.2A and approximately 10A
derived from an electrically separated supply
source (for example SELV see 413.1 of IEC
60364-4-41 ) having a maximum no-load voltage of
24V AC or DC.
Test 2 - Fault loop impedance verification and -
suitability of the associated overcurrent protective
device
The connections of the power supply and of the They have been verified Pass
incoming external protective conductor to the PE by inspection
terminal of the machine, shall be verified by
inspection
The conditions for the protection by automatic -
disconnection of supply in accordance with 6.3 .3
and Annex A shall be verified by both:
1) verification o f the fault loop impedance by: Please see the test Pass
- calculation, or report.
- measurement in accordance with A.4, and
2) confirmation that the setting and character risk is Pass
of the associated over current protective device are
in accordance with the requirements of Annex A.
18.2.3 Application of the test methods for TN-systems -
Test 1 of 18.2.2 shall be carried out on each Each protective Pass
protective bonding circuit of a machine. bonding circuit have
been tested
When Test 2 of 18.2.2 is carried out by Pass
measurement, it shall always be preceded by Test
1
18.3 Insulation resistance tests -
Test conditions: 500 V d.c. Pass
The measured values shall not less than 1M Ohm Please see the test
Pass
report in detail.
18.4 Voltage tests -
Test conditions '
- at least 1 second
- test voltage is twice the raged supply voltage
of the equipment or 1000 V, whichever is greater Pass
- frequency of 50/60 Hz
- supplied from a transformer with a min. rating
of 500 VA
Shall not breakdown Please see the test
Pass
report in detail.
18.5 Protection against residual voltages -
Where appropriate, tests shall be performed
Not applicable
to ensure compliance with 6.2.4.
18.6 Functional tests -
The functions of electrical equipment shall be The functions of
tested. electrical equipment
equipped with this Pass
machine have been
tested.
The function of circuits for electrical safety (for The functions of
example earth fault detection) shall be tested. electrical safety
equipped with this Pass
machine have been
tested

18.7 Retesting -
Where a portion of the machine and its associated
equipment is changed or modified, that portion
Not applicable
shall be reverificated and retested, as appropriate
(see 18. 1).

3. 3 Earthing continuity / lnsulation resistance/ Withstand voltage/ Functional test
report
Sample name LASER CLEANING MACHINE
Manufacturer SHENZHEN DAPENG LASER EQUIPMENT CO., LTD.
Type DP-LC-P200
DP-LC-P50, DP-LC-P100, DP-LC-P300, DP-LC-P500, DP-LC-P1000,

Serial number DP-LC-C1000, DP-LC-C1500, DP-LC-C2000, DP-LC-C3000,
DP-LC-R1000, DP-LC-R1500, DP-LC-R2000, DP-LC-R3000.
Sample specifications
Rated voltage 380V Rated frequency 50Hz
Rated output 22KW Weight /
Test specification EN 60204-1:2018
Test item Continuity of protective bonding circuit
Clause of standard Clause 18.2

Test requirements The resistance of each protective bonding circuit between
the PE terminal and relevant points that are part of each
protective bonding circuit shall be measured with a current
between at least 0.2 A and approximately 10 A derived from an
electrically separated supply source (for example SELV, see
having a maximum no-load voltage of 29.4 V AC or DC. The
resistance measured shall be in the expected range according
to the length, the cross sectional area and the material of the
related protective bonding conductor(s).
Points tested to : Test requirement Measured value
1:Elec.cabinet-PE ≤1.0V 0.34V
2:machine.frame-PE ≤1.0V 0.34V
3:M1-PE ≤1.0V 0.34V
Conclusion Pass

Test item Fault loop impedance verification and suitability of the

associated over current protective device.
Test requirements The connections of the power supply and of the incoming external
protective conductor to the PE terminal of the machine, shall be
verified by inspection.
Conclusion Pass
Test item Insulation resistance test

Test requirement The insulation resistance measured at 500V dc between the power
circuit conductors and the protective bonding circuit is to be not less
than the limits.
Points tested Limit Measured value (Ω) Test result
value/Resistance(Ω)
1:L/N-PE ≥1MΩ >100MΩ Pass
2:M1-PE ≥1MΩ >100MΩ Pass
Conclusion Pass
Test Item Electric strength test

Test requirements The electrical equipment shall withstand a test voltage applied for a
period of at least one second between the conductors of all circuits
and the protective bonding circuit
Points tested Voltage Test result
1:L/N-PE 1000V Pass
2:M1-PE 1000V Pass
Conclusion Pass

Test Item Functional test

The function of electrical equipment shall be tested, particularly
Test requirements
those related to safety and safeguarding.
Points tested Requirements Test result
1: Each Emergency Function is verified in accordance with the
Pass
button requirements, no unexpected start
Function is verified in accordance with the
2: Function of button Pass
requirements
Conclusion Pass
Equipments used for the measurement
Equipment Last time Next time

Name Mode Specification Manufacturers
No. Calibrate Calibrate
NANJING
Earthing
0-50A CHUANGCHUANG
SiCT060 continuity CC2520A Aug.10.2021 Aug.09.2022
20-600mΩ TECHNOLOGY
test
CO., LTD.
SHENZHEN
Insulation MEIRUIKE
0-1000V
SiCT 003 Resistance RK2681A Aug.10.2021 Aug.09.2022 ELECTRONIC
0-10TΩ
Meter tester TECHNOLOGY
CO., LTD
SHENZHEN
AC/DC
Withstand MEIRUIKE
0-10KV
SiCT 001 voltage RK2671C Aug.10.2021 Aug.09.2022 ELECTRONIC
AC:0-2/20/100mA
tester TECHNOLOGY
DC:0-2/20m A
CO., LTD

3.4 Noise test report
According to the EC Machinery Directive 2006/42/EC
Related to the
LASER CLEANING MACHINE
Model: DP-LC-P50, DP-LC-P100, DP-LC-P200, DP-LC-P300, DP-LC-P500,
DP-LC-P1000, DP-LC-C1000, DP-LC-C1500, DP-LC-C2000, DP-LC-C3000,
DP-LC-R1000, DP-LC-R1500, DP-LC-R2000, DP-LC-R3000.
Presented by
Shenzhen SiCT Technology Co., Ltd.

TABLE OF CONTENTS
Ⅰ: Introduction
1.1 Normative references.
1.2 Types of Noise Level
1.3 Test environment
1.4 The machine features
Ⅱ: Test Instructions
2.1 Photographs of the test instruments
2.2 Photographs of the test setup
Ⅲ: Microphone Positions &Machinery Conditions
3.1 Microphone Positions.
3.2 Machinery Conditions.
Ⅳ: Test Results

Ⅰ: Introduction
In general this test report for the LASER CLEANING MACHINE made by SHENZHEN
DAPENG LASER EQUIPMENT CO., LTD. carried out in accordance with the clause 1.7.4 of
Machinery Directive and some relative requirements described as following.
1.1 Normative references

Emission sound power levels are measured in accordance with EN ISO 11202:2009.
Sound power levels are measured in accordance with the enveloping surface measuring method
shown in EN ISO 3746: 2009.
1.2 Types of Noise Level

The international standard mentioned above is applicable to the noise source 0f any type &
size except for the machinery with very tall and/or very long size. It is found appropriate for this
machinery to use this standard during the testing of noise level.
1.3 Test environment

The testing was carried out to the machine located inside factory with the appropriate control
of background noise.
1.4 The machine features

The machines to be measured have the following features:

Manufacturer SHENZHEN DAPENG LASER EQUIPMENT CO., LTD. .
Model DP-LC-P200
Serial number DP-LC-P50, DP-LC-P100, DP-LC-P300, DP-LC-P500,
DP-LC-P1000, DP-LC-C1000, DP-LC-C1500, DP-LC-C2000,
DP-LC-C3000, DP-LC-R1000, DP-LC-R1500, DP-LC-R2000,
DP-LC-R3000.

Ⅱ: Test Instructions
Equipment Equipment's Last time Next time

Model specification manufacturer
No. name calibrate calibrate
30~130Db Hangzhou
Sound level 20~12.5kH Aihua
YX118 AWA56100 Aug.10.2021 Aug.09.2022
meter A,C,Z Equipment
weiging CO,.LTD

Photographs of the test instruments

Sound level meter

Ⅲ: Microphone Positions & Machinery Conditions
3.1 Microphone Positions

When measuring the sound power level the microphone position is set up according to
EN ISO 3746:2009, The position on the top of machine is omitted to keep the inspector from
dangerous situation. Such a procedure is acceptable by the ISO/TC 43 technical committee.
When measuring the sound emission level the microphone position is set up according to BS
EN ISO1120-2009.
3.2 Machinery Conditions

The new machine with features described above has been provided for the test.
Ⅳ:Test Results
Noise Test Report
Manufacturer SHENZHEN DAPENG LASER EQUIPMENT CO., LTD. .
Model DP-LC-P200
According to EN ISO 3746: 2009, BS EN ISO11202:2009
Tested by Nina
Ambient
25.3℃ Humidity 54%
temperature
The measurement distance d 1m
Sound Power Level Test Report
Testing condition（Unit: dB） Running
Position 1 42.3 Position 3 43.2
Average 1 to 4 41.4 Average 1 to 8 45.1
Background noise 25.5 dB
Corrections for background noise 0 dB
The environment correction 5.2 dB
Sound pressure level 40.0 dB

A.1 Declaration of conformity with signature
EC Declaration of Conformity
Fulfill the relevent provisions of European Directive 2006/42/EC(MD)and 2014/35/EU(LVD).

The harmonized standards used in order to obtain compliance to 2006/42/EC(MD) and
2014/35/EU(LVD) are the following:
EN ISO 12100:2010/safety of machinery-General principles for design-Risk assessment and risk
Reduction
EN ISO 13857:2008 safety of machinery- Safety distances to prevent hazard zones being reached by
upper and lower limbs
EN ISO 13850:2015 safety of machinery-Emergency stop-Principles for design
EN 953:1997+A1:2009/ safety of machinery-Guards-General requirements for the design and
construction of fixed and movable guards
EN ISO 13849-1:2015 safety of machinery-Safety-related parts of control systems-part 1: General
Principles for design
EN 1088:1995+A2:2008 safety of machinery-interlocking devices associated with guards-principles for
design and selection
EN 60204-1:2018/Safety of machinery-Electrical requirements of machines-part 1:
General requirements industrial electrical device.

A.2 Photo of machine
※※※※※ END OF REPORT ※※※※

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Shenzhen SiCT Technology Co., Ltd. Report No.

SHENZHEN DAPENG LASER EQUIPMENT CO., LTD.

Product Name: LASER CLEANING MACHINE

Brand Name: N/A

DP-LC-P50, DP-LC-P100, DP-LC-P200, DP-LC-P300, DP-LC-P500,

Test Date: October 26, 2021 to October 312021

Date of Report : November 1, 2021

Report No.: XK2110013047M

Compiled by: Reviewed by: Approved by:

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Part Ⅲ Test report

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1.1 General description

1.2 Variations of the series products

1.3 Quality control system

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1.4 Declaration of conformity

The undersigned, representing the following:

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Fulfill the relevant provisions of European Directive 2006/42/EC(MD)and 2014/35/EU(LVD).

EN ISO 13849-1:2015-Safety of machinery-Safety-related parts of control systems-part 1:General principles

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Part II : Assessment of conformity

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- Frequency and/or duration of exposure to hazard: F

- Probability of occurrence of the hazardous event: O

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- Possibility of avoidance or reduction of harm: A

Solutions for the risk index of hazards

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3.1 Burns, scalds and other injuries by a possible N

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4.3 tiredness, stress N

4.4 other effects such N

4.5 Interference with speech communication, N

6.4 X and gamma rays N

6.5 Alpha, beta rays, electron or ion beams, N

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Slipping, tripping and falling hazards

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