PG Corrosion Notes
PG Corrosion Notes
PG Corrosion Notes
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CONCENTRATNON Po LARISATION (1.).
n t in souHon a canoda
Considet a
cduction 6 N a
M"ne M
nensh eqNaon,
potenHal, acLodin to
The electoda
E Eo o 0512 og()
n
n aiuhy Niong
So a sto a u s l e a k tha
Cen-1s
moda to tHo,
Iaa
n n enteina
tu ConnhaHorn M" ions in h
euutoh ae, qadually,
elecoda decrcae.
Deathe
SouHorn
naua iony h a n p e t o
OmunkaHon
cnn e
At hhe
nt
Ms londiHon 1 2ivers by
eleoda pottnhad a u
. Ne
E Eo +
0051 2 Vog )-
is knoun
A pokenhal E-E,
The dHfuena
oi conunhaHo oveaerHa
Con Dtredion PolausaHon
camoda e ) .
E- E2 00512 Loa aH
n
ee3RT23RT o
ppld u a danuh
3
L DFC lb Ac
SE
n no e
D d on coeidens reauH ie
Fauaday commtan
Nobe
c)
imi
AcH
AL
yoq
CnLrcud o bolau 2ahon
kduhon boca
Conunaiom l a u zaHon p r orid aHa reauHon a anwda is
3R.T. oq 1+ Aa 7
F
anodde u s n e
a miHn
Canpauin .
whun ta
applied cusin denuhi approa mHny cLRRn
tonLankaHors poallzaHon a t -ta cathode (Mce) inurcay
dansi
anodh is
whetaay COnnadors pdauzaHor atha
apidy
ley Smal
ie' 3R1- oq
Alo
k onianhaHors polau zaion ama
l (), tot
it cppean
o rw ing tr
radhng
o he mealmant 4 wnt
micreleedi a
soluHn a a poausab
eleehesis s
elecbsysis o
a
applied valtage
a unchHor }
Tricip
poaeqaph is baed upam t pvineipl leat qrrdels irerain
Cal udard
c n is wedpy h deumiraion d erunain
* Distuuim
Sulestanu
Half aua potenhal fs chautusHe e euey elmant
Applie voltue
CycLIC lbITAMETRY
x T s u t to
Shudy , ComoSio rate
Ina cycue voltumahy epemanky Simullaneuy oudaion and
medu cHon reouhon .a
inuaHqard dhanqiq t poenu
of he woviung elechode uneay ett Hme neau
inea
Sweap voltummat.
*CN tuksthe enipetmanl a step tuthy tan nea
inea uweap
Suleap
oltammy Whuch one udhon ik reahu a S e t pokenHal
wheeas , in C wwn ik eahe a Seh petesHal, the
epeunane
a e u t h cempoiund co be obtaunad.
5+ mV
Epe-Fpa= nhell eaaHon
t
OS
Opotent( V vs Ag| Aga)
p i e d Clyau toy Cy clse voltamihy Setup
(A
V
Rttcuu
elecrals
Couur
lebodA elewd
3:5
CoRRO SloN REVENTION
) CovvOSloN In hi b Hon
amospie g a .
Adsorphon e
Anel RNW2
lourea
nJW2 CSNM2
chyomoe CY Oy
Ay do ude
HCD3
Bicauo a n a t
ValH
m t
t4 Stoue ir
ik pYUmoe past
tal b in cud nahulal Oni Hlm
- IE prote
Cahwdi e
Anodi c
poy phos phaty Amina
phospnay Sdeni dy.
CoCt co3)a
*Silca lompoundy *Maylardo-phuspha
CATHODIC PROTECTIO
matig mutalse
The rrduchon o Preuento cowosium
ll is calud
SuwL canod i n me elechoyke
anudic aua
the wilnt be an
cahwdie prokcHa uu au 2
ccu
doeindt
maad, Comasiom
e
mehwds p l y n cahe die pokc Hm
Suaua
Ci baciteid arodic pokeaie 9alvanue uteah oy)
cahodie prutrio
Cu) ipreu ed eu
wi more
auHe mu Anodic mud)
s tonnected
th Comosim oil eanhrt
eny cn anade
Hena al
mer
Stnuhuu is h y protetted
Paen
Henu anvdse maa or auive mtd i s colled SacMHdal
anode. ( t is epland a t tull comsion
muta
q'- or anodse
C adlogs
M, Zn, A
pvov I e hiqhe
ha mos
Ve pokenHa cC Can
19
wn oupu ay hon is iely wedun h ushhy
c
uke Soil.
eleoyk
yound Laved
wie
Ins ulahd p p
Bk l
Så c r l ano d
Cng,zn,
P'pelin to be
Prohe
Applcata
)
) pokeHon drov Naur comosiom coabu, shp halls,Pieu, -
Aduan
eos
qUpeciy
), Louo itedlao ukuny
SMLhuny
to poteak smplu
2) copeuuy eye
-)Atplr-el tu wid "Nam ee
Limuion
Skauhy. Cuwenr fs nuadso
canno e protekd
2)ncocched pa
PotenHa. lenne no ppicalsh tovv
mh4 dvivi
Roe ojeus
Malhoc
Mpreued uwen Cathodic proteHo
In
I n th,mehed Impreue c u u n rs applied
an ppesi
dreehHonto nuluty h e covDssior euint y Conuek
rid bo anod to cahods .
Convocd
nd
Aracle
Pipeb fo b
Potet
uuuu
Peuh te dure unk Souuu ur impuud
tme &uuoundn[otl.
mehod
ud n epen udate om coole cooles,
war ton u
buwed oil ot wata pipe Londunuos
tvammissitm.. ntowes, Navna pu,
p y Lasd wp
lasd zi
p 5np a
covodud by h enuivovmnt
Neadly atfruted a
N..t
+ae O
At highau PH, t owdakon reauHon acnode poduu a
Suau m a u e oxd
Strmlayy a cahodie
imla nreaion is e alechdhumical rdustn
oF diss elue d ayqen sl uak ou e
Ot an,o th Ho
O da m
ac oS S
diffen E is qeneard chtseen t a elechted
T Polenkial
tntea
bw muted i s Seludion wi cdh inereou t ra
CovvoSiun YoCauy.
ise
h a P.D
As cawed ayes of
ehaure at
Sutau t a eleumody Inta
eleatmd s oma elecony pruent atha Suuu
on
a n j o acaHary u H on d a eleboy e
fue hG
ht
Cle blybht
solov
callud
chauye avoss -te ineaue is
SepaiaHm
eleczod doubl laye or delmhel Nayey.
a d unde n o n - egulibu
T h e maqnihud f P DE is not
an
c a n be tuhe u chayed by eime uw
ComcuH un, but
chode YcauHoy.
vcauioy.
emk a
cuua o1 chaning spcad
conaneldon oyqen, e rak cahode
e u Louidau the
emore euu o to Hha
whidh will
caion IncNtou ey
matal datden J eleary
muty utua, han makl -h
intmanes it
make ik poslHvely ehaueod th
ohi ch
Polenieil E
elechuds potenhal E ahe
in
Tha ettet chani doua Laye n-th produ
eleeted inteue , ie, at
e undasood tron ouvblx duaYam.
vcauMony can
COYosi o
mukal uc tYbm 1s in
*AF neqahe petHals, 1eynulde Slake
coyYoSIOn is possisu cy is ter
ho
Btabl ovm
D
heut
m t etakgnPehsaste-e
mmuni hy Covdu Hon
i isin the
Ph uauo, nnakelld e.
von
alde
A hiqhe pokeniedy e
ion is pvoduus d, ie at a
potenial vedw,-Feuuie
Ata a SHIl hrhe
Pokenti Valuu qreoate ha O V Pn vOYe 9 - 12
s
t n alkane Sd, h n 4in so Sau e
Pa i aua
feCm)
fe203
da
feCt)
Non oYYodiaa
J
PuL iVon
pH Scalk
Poubau diaaam
sutal
T h a ollouo in e yans DIAGRAMS showsha anodc <y
Paulye
.olrdicq
Avwdie poluizaHay
ecoYY
c a o d i c Palau2aHy
Cydogtn erduia)
coYY
CL Ct(MA)
EVans diaqveun
be t u
rak o evoluuHor tydvosun qaj.
f a u u oill
Ht +Re
pktion iu):
u x e e s l e a l y to
As we Encue enk T
haus t vaiaHon q cLi
cduaranm
e n u e eva
unlon ctevhal E
rak anodic veaH on Car be Inoreaud b
&mila
n we ddrechoo
ntread potena E
Rare e covvo slon 1 in vaue potenmtal I e divedion
CoYYrosio reuhe OX
v Mayitud t
COYVosí m cuw
Jcovv dsnnik
can
beeund uat te poi inkuei
unodic ytahodse Tatel polauzaHon cui n
evanu aqamb
Denul
5.2 MIXED-ELECTRODE POTENTIAL
Electrochemical comosion systems can be characterized using the kinetic para-
meters previously described as Tafel slopes, exchange and limiting current den
sities. However, the mixed potential theory requires a mixed electrode systemn.
This is shown in Figure 5.l for the classical pure zinc (2n) electrode immersed
in hydrochloric (HC)acid solution [18-9. This type of graphical representa-
tion of electrode potential and current density is known as Evans Diagram for
representing the electrode kinetics of pure zinc.
0.0 E
E
(VStE) 0.2 lo.H
P2H +2e -H
HCkag
0.4
Polarization on the
EconEE Electrode Surface
-0.6 oZn
Zn-Zn+2e
Eozn on ie |B 0.10 v
Pe-0.10V
10 10 10 10
i (AVcm)
Figure 5.1 Evans Diagram for Zinc in HC acid solution.
The Evans diagram requires anodic and cathodic straight lines and the cor
rosion potential (Beorr) and the corosion curent density (ioorr) point located
where hydrogen reduction (H*/Ha) line and zinc oxidation (Zn/Zn*) line
converge. Furthermore, the exchange current densities (o) and the open-circuit
potentials for hydrogen and zinc are necessary for completing the diagram asS
shown in Figure 5.1 for a simple Zn/electrolyte electrochemical system.
In fact, this type of potential-curent density diagram can be developed
for any solid material in contact with an electrolyte containing one or more
oxidizing agents such as H*, Fet", etc..As a result, the corrosion potential
and the corrosion current density can be determined from the diagram (Figure
S.1.n addition, connecting the to and fcorr provides the shown straight lines
which are accompany by their respective overpotential equation. With regard
to the Boorrcorr point in Figure 5.1, the potentials and current densities are
equal since this point represents electrochemical cquilibrium.
On the other hand, Stem [10] used eq. (3.38) to draw anodic and cathodic
nonlinear polarization curves, which provide a more realistic representation of
the electrode kinetics of an electrochemical system. Evans (straight lines) and
Stern (solicd curves) graphical methods are illustrated in Figure 5.2 for a cor
roding hypothetical metal M immersed in an comosive medium containing H*
and Ft oxidizers [6,I3).
5.2. MIXED-ELECTRODE POTENTIAL
157
Evans Diagram
EFe Stem Diagram
E i-i
EoM ---
lcor
i=i-i
Log (iL)
Figure 5.2 Comparison af polarization diagrams.
The rate
of metal dissolution is increased as well as corosion rate.
58 CHAPTER 5. MIXED POTENTIAL THEORY
For one metal oxidation reaction, two reduction reactions are needed.
Therefore, the addition of Fet ions reduce the hydrogen evolution.
The possible reactions that can occur due to the electrochemical system
shown in Figure 5.2 are
7-B-E (5.7)
The subscript "a" and " stand for anodic and cathodic. With regard to
Figure 5.1, assume that current does not flow, then the local potentials become
the open-circuit potentials of the coroding system. Thus,
E
E = Ez»/zat" (5.8)
On the other hand, if current flows, irreversible efects occur at the electrode
surface due to electrochemical polarization effects. In this case, the corosion
and current density compared with the cathodic and
potential comosion
anodic terms. Thus,
are
E<Eoor,E (5.9)
icore ioa >ioe (5.10)
o, o,n/Znt (6.11)
io,e=io,H* /Ha (5.12)
Additionally, electrochemical polarization is a measure of the overpotential
and represents a deviation of the electrochemical state of half-cell electrodes
induced by an applied extermal potential. Therefore, the driving force for elec
trochemical polarization is the overpotential.
Consequently, the electrochenical polanzation is divided into two classifica
tions, such as anodic polarization and cathodic polarzation. The coresponding
Overpotentials are defined by eqs. (3.35a) and (3.356). Recall that the over-
potentials for the anodic and cathodic parts of a polarization curve represent
deviation from equilibrium anodically or cathodically. For convenience,
(5.13)
.14)
In general, the higher the current density the higher the overpotential and
the faster the electrochemical rate of reaction. Furthemore, other aspects of
the polarization must be considered as a beneficial phenomenon for electromet
allurgical operation, such as electrowinning, electrorefining, electroplating, and
160 CHAPTER 5. MIXED POTENTIAL THEORY
M= M+ ze
Consider the electrochemical cels illustrated in Figure 54. When the cir-
Cuit s disconnected current does not flow and the cell is at thermodynamics
equilibrium. However, when curent flows
the cell 1s polanzed and the forward
(cathodic) and reverse (anodic) currents and potential at the electrodes have
the following conditions
Subsequently, the rates of charge transter processes are not equal and
the
equilibrium state is disturbed. Therefore, the electrodes are polarized. The
5.4. PREDETERMINED CORROSION RATE 161
comesponding overpotentials for this polarized cell are given by egs. (5.13) and
(5.14).
ED.C. Supply
A
M
MXaq
Anode (a)
Cathode (c)|
Figure 5.4 Polarization call for metal M.
R E
wH
Gas
ZnSO4 TIHC
Figure 5.5 Reveraible cell for measuring corrosion rate of zinc.
E E- (K) (5.19)
AG =-zFE (5.20)
Example 5.1 Determine the overpotential and free energ)y change profiles
as functions of the reaction constant at varying temperature. Explan the elec-
trochemical behavior.
Solution:
-(5.20)
Increasing
Temperatur
Increusing
Temperature
Eq. (5.19)
Example 5.1
Metal M,
EoMm
Ecor Ecouple
EoMa Metal M|
t should be pointed out that the cormosion potential in the galvanic series
(Table 2.3) and that in the emf series (Table 2.4) are not the same. The former
may be measured as a coupled potential at different temperatures and ionic
concentrations used in the latter senes. Therefore, the galvanic series must be
Used with caution since it is temperature and concentration dependent kinetie
parameter.
5.6. EFFECT OF SURFACE AREA 165
5.7 SUMMARY
The mixed-potentialspecies
theory includes both anodic flowing
and cathodic
the polarization,
is related to the curent
in
electrolyte. The in
which
diffusion of
principles mixed-potential allows the characterization
of of electrochemical c o r
rosion systems by developing an Evan's diagram if the 1Tafel slopes and exchange
The
current densities and at least one
oxidizer agent are
known. kinetic para
meters that are determined from an Evan's diagran are the corrosion potential
also
and the
corosion current densities. Potentiodynamic polarnization curves
know as Stern diagrams are oblainable very easily and exhibit different features
that are useful in charactenzing the electrochemical behavior of electrodes.
In addition, a departure from electrochemical equilibrium leads to a polar-
steady-state is reached.
changes in local potentials until a