Lab 4 - Double Cloth

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TXL560 : Chemical Finishes of Textiles

(Laboratory Report 4)

Group : AS2504A

Date of Lab Activities : 10 May 2024

Date of Submission : 14 June 2024

Title : Double Cloth

Students Name & Students Id : Nur Aziemah binti Abdul Halem. (2022615968)

: Nur Khairunnisa binti Muhammad Khairi. (2022850992)

Instructor Name : Dr. Mohd Iqbal bin Misnon


1.0 Objectives
● To understand the structure and design of double cloth fabric
● To explore twill weave in double cloth fabric
● To implement techniques for stitching double cloth fabric

2.0 Procedures
2.1 Unstitch Double Cloth - Plain
1. Double cloth was initially made using a plain 1/1 top layer and a plain 1/1 bottom
layer.
2. Next, a distinct hue was selected for both the uppermost and lowermost layers.
For instance: Light green for the weft top and dark green for the warp top.
Likewise, use light red for the bottom weft and dark red for the bottom warp.
3. The draft was written in a straight line.
4. Screen captures of the draft and fabric views of this structure were used to report
the final results.
2.2 Unstitch Double Cloth - Twill
1. Originally, a simple 2/1 top layer and a plain 2/1 bottom layer were used to create
double cloth.
2. Then, a particular color was chosen for the top and bottom layers. For example,
the weft top would be light green, and the warp top would be dark green. For the
bottom warp and weft, use dark and light red, respectively.
3. The draft was created in one straight line.
4. The final results were reported using screen captures of this structure's draft and
fabric views.

2.3 Stitch Double Cloth


1. Initially, double cloth consisting Twill 3/1 on top and bottom layers was created
using Excel Sheet.
2. Then, it was stitched together on top and bottom layer by using top stitch.
3. The possible lift plan was then created as an outcome.
4. The lift planning for the weaving point then was transferred from an earlier Excel
file to produce this Stitch Double Cloth structure.
5. Next, the top and bottom layers' corresponding colors were selected.
6. Not to mention, sketch and fabric views of the construction were being screen
captured.
7. The final results were then verified twice to ensure that there were no visible
stitching points at the top or bottom.
3.0 Results
Unstitch Double Cloth - Plain

Figure 3.1. Draft View of Figure 3.2. Fabric Yarn View of Figure 3.3. Drapery View of
Unstitch Double Cloth - Plain Unstitch Double Cloth - Plain Unstitch Double Cloth -
Plain

Unstitch Double Cloth - Twill

Figure 3.4. Draft View of Figure 3.5. Fabric Yarn View of Figure 3.6. Drapery View of
Unstitch Double Cloth - Twill Unstitch Double Cloth - Twill Unstitch Double Cloth - Twill

Stitch Double Cloth

Figure 3.7. Draft View of Figure 3.8. Draft View of Stitch Figure 3.9. Drapery View of
Stitch Double Cloth Double Cloth Stitch Double Cloth
4.0 Discussions
Double cloth fabrics are significant in textile engineering due to their
versatility and complex structure, which offer enhanced functionality compared to
single-layer fabrics. These fabrics consist of two distinct layers that can be made
from different materials, colors, or weaves, providing unique aesthetic and
functional properties. Understanding the construction and design of double cloth
fabrics allows for innovations in textile applications, including apparel,
upholstery, and industrial uses.

The process of creating a plain weave double cloth involves designing two
separate layers with plain 1/1 weaves for both the top and bottom layers. By
selecting distinct colors for the warp and weft of each layer, students learn to
visualize the interplay of colors and textures. This exercise demonstrates the
fundamental principles of double cloth construction, emphasizing the importance
of precise drafting and layer separation to achieve the desired fabric appearance
and properties.

Building on the principles learned from plain weave double cloth, the
construction of a twill 2/1 double cloth introduces additional complexity. Twill
weaves create diagonal patterns, which affect the fabric's texture and mechanical
properties. This part of the lab requires careful attention to the alignment of the
twill patterns in both layers, highlighting the challenges and techniques involved
in managing more intricate weave structures within a double cloth context.

Stitching the layers of a double cloth fabric involves combining the two
separate layers into a single, cohesive fabric. Using Excel to design a double cloth
with Twill 3/1 weaves, to integrate the top and bottom layers through stitching.
This process requires creating a lift plan that ensures the layers are securely
attached while maintaining the fabric's aesthetic and functional integrity. The use
of Excel allows for precise control and visualization of the stitching points.
Weave Point software offers a specialized tool for textile design, providing
advanced features for creating and visualizing complex weave structures. By
using Weave Point to stitch a double cloth fabric, the capabilities and usability of
different design tools can be compared. This part of the lab emphasizes the
importance of software proficiency in modern textile engineering, as well as the
need for meticulous planning to prevent stitching points from being visible on the
fabric's surfaces.

5.0 Conclusion

In conclusion, the laboratory exercises on double cloth fabrics provided an


in-depth exploration of both unstitch and stitched double cloth construction,
emphasizing the significance of weave patterns and stitching techniques. By
working with plain and twill weaves and utilizing tools like Excel and Weave
Point, the lab facilitated a comprehensive understanding of the design,
construction, and practical applications of double cloth fabrics. These hands-on
experiences highlighted the intricate balance between aesthetic and functional
aspects in textile engineering, preparing for innovation and excellence in the field.
The skills and knowledge gained from this lab are essential for advancing textile
design and manufacturing processes, ultimately contributing to the creation of
high-quality, versatile fabric products.

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