Monster 300 Cc-Parts-Ff

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PARTS MANUAL

USA AUS
Monster300 4x4

Ⅰ.ILLUSTRATION OF ORDERING PARTS

1、FRONT BODY FA-D300.2-7 RED 1、FRONT BODY FA-D300.2-7 1、FRONT BODY FA-D300.2-7 BLACK
GREEN
2、REAR FENDERS FA-D300.2-12 RED 2、REAR FENDERS FA-D300.2-12 GREEN 2、REAR FENDERS FA-D300.2-12 BLACK
3、SIDE COVER LEFT FA-D300.2-5 RED 3、SIDE COVER LEFT FA-D300.2-5 GREEN 3、SIDE COVER LEFT FA-D300.2-5 BLACK
4、SIDE COVER RIGHT FA-D300.2-6 RED 4、SIDE COVER RIGHT FA-D300.2-6 GREEN 4、SIDE COVER RIGHT FA-D300.2-6 BLACK

1、FRONT BODY FA-D300.2-7 1、FRONT BODY FA-D300.2-7 CAMOUFLAGE 5、FRONT COVER FA-D300.2-3 CAMOFLAGE
ORANGEE
2、REAR FENDERS FA-D300.2-12 ORANGEE 2、REAR FENDERS FA-D300.2-12 CAMOUFLAGE 6、PLATE TANK FA-D300.2-4 CAMOFLAGE
3、SIDE COVER LEFT FA-D300.2-5 ORANGEE 3、SIDE COVER LEFT FA-D300.2-5 CAMOUFLAGE
4、SIDE COVER RIGHT FA-D300.2-6 ORANGEE 4、SIDE COVER RIGHT FA-D300.2-6 CAMOUFLAGE

Ⅱ CONTENTS
1 HANDLEBAR P.1 2 FUEL TANK P.2 3 REAR FENDERS P.4

4 FRONT BODY&FRAME P.6 5 A-ARM P.8 6 SWINGARM ASSY P.9

II

7 WHEEL FRONT P.10 8 SHOCK ABSORBER REAR P.11 9 WHEEL REAR P.12

10 REAR GEAR-BOX P.14 11 FRONT GEAR-BOX P.15 12 FRONT-WHEEL DRIVE P.17

III

13 TRANSMISSION P.18 14 SUPPORT BRACKET P.21 15 SHIFT ROD P.22

16 SHOCK ABSORBER FRONT P.24 17 STEERING COLUMN P.25 18 ELECTRICAL SYSTEM P.26

19 BRAKING SYSTEM P.27 20 BUMPER&RACK P.29 21 CYLINDER P.31

21 CRANKSHAFT COMP P.31 23VALVE P.33 24 CAMSHAFT P.34

25 WATER PUMP P.35 26 RADIATOR P.36 27 OIL PUMP P.38

28 AIR CLEANER P.39 29 EXHAUST P.40 30 CRANKCASE P.42

31 LEFT&RIGHT COVER P.43 32 STARTER P.44 33 CLUTCH P.45

34 GENERATOR P.47 35 STARTING MOTOR P.48 36 ENGINE P.49

37 WARNING LABEL P.50


1 HANDLEBAR REF. No. PART NO. DESCRIPTION Q'TY
1 5.1.01.0012 SPEEDOMETER 1
2 6.2.01.0010 INSTRUMENT HOUSING 1
3 1.4.01.0010 INSTRUMENT BRACKET 1
4 6.2.01.0020 RUBBER BUSH 3
5 5.3.01.0013 IGNITION SWITCH WITH KEY 1
6 4.4.01.0050 HANDLE BAR CLAMP BOTTOM 1
7 4.4.01.0012 GRIP 2
8 5.3.01.0023 SWITCH ASSY 1
9 4.4.01.0022 HANDLE BAR 1
10 0.01.00130 BOLT M8X60 4
11 0.03.00130 NUT M8 4
12 4.4.01.0030 HANDLE BAR CLAMP TOP 2
13 4.5.01.0010 THROTTLE CABLE 1
14 4.4.14.0010 THROTTLE CONTROL 1

2 FUEL TANK REF. No. PART NO. DESCRIPTION Q'TY


1 2.9.01.2030 FUEL CAP 1
2 2.9.01.2002 FUEL TANK 1
3 2.9.01.0020 VENT TUBE 1
4 0.01.00230 BOLT M6X60 2
5 2.9.01.0050 MOUNTING BRACKET LEFT 1
6 2.9.01.2050 FIXITY,FUEL CAP 2
7 2.9.01.0070 FOAM PAD 1
8 2.9.01.0080 SPACER 2
9 0.02.03150 BOLT 3
10 2.9.01.2041 OIL SENSOR 1
11 6.4.01.0020 CLIP 11.5 3
12 2.9.01.0221 FUEL HOSE 1
13 2.9.01.1101 FUEL VALVE ASSY 1
14 2.9.01.1120 NUT 1
15 2.9.01.1110 FUEL CONTROL KNOB RED 1
2.9.01.1111 FUEL CONTROL KNOB BLACK 2
16 0.02.00130 SCREW M4x10 1
17 2.9.01.0131 FUEL LINE Ⅲ 1
18 2.9.01.0140 FUEL FILTER 1
19 2.9.01.0190 FUEL FILTER PAD 1
20 2.9.01.0150 CLAMP 1
21 6.4.01.0090 HOSE CLAMP 12 5

2 FUEL TANK REF. No. PART NO. DESCRIPTION Q'TY


22 2.9.01.0171 FUEL LINEⅡ 1
23 2.9.01.0200 FUEL PUMP ASSY 1
24 2.9.01.0211 FUEL LINE Ⅰ 1
25 6.4.01.0040 CLIP 10 4
26 2.9.01.0250 PIPEⅡ 1
27 2.9.01.0230 T PIPE 1
28 2.9.01.0280 PIPE 1
29 2.9.01.0160 MOUNTING BRACKET RIGHT 1

3 REAR FENDERS REF. No. PART NO. DESCRIPTION Q'TY


1 6.1.01.0000 SEAT ASSY 1
2 6.1.01.0030 LATCH ASSEMBLY 1
3 6.4.01.0110 FICHE 2
4 6.1.01.0020 SPRING 2
5 6.1.01.0040 RETAINER CLIP 2
6 0.04.00110 WASHER 2
7 0.04.00610 WASHER 2
8 0.01.00430 BOLT 2
9 6.1.01.0060 HEAT INSULATOR 1
10 6.2.01.0030 STORAGE BOX COVER 1
11 6.2.01.0040 STORAGE BOX 1
12 6.2.01.0190 PLUG 1
13 2.5.01.0010 PAD,AIR CLEANER 2
14 0.01.00530 BOLT 6
15 6.2.01.0240 TAILLIGHT COVER,R 1
16 6.2.01.0210 TAILLIGHT COVER,L 1
17 6.2.01.0020 RUBBER BUSH 4
18 6.2.01.0220 SMALL TAILLIGHT CUP 2
19 0.02.00630 BOLT 2
20 6.2.01.0230 BIG TAILLIGHT CUP 2
21 8.1.01.0010 BOLT 10
22 1.4.01.0120 REAR STRENGTHEN PLATE 2
23 0.03.00230 NUT M6 10
24 0.02.00930 BOLT 8
25 0.04.00210 WASHER 10
26 6.2.01.0060 BOARD,REAR LIGHT, L. 1
27 6.2.01.0070 BOARD,REAR CONNECT 1
28 6.2.01.0080 BOARD,REAR LIGHT, R. 1
29 6.2.01.0090 REAT MUD GUARD RIGHT 1
30 6.2.01.0170 REAT MUD GUARD LEFT 1
31 6.2.01.0110 PLASTIC PLATE 1
32 8.8.01.0010 WASHER 7

3 REAR FENDERS REF. No. PART NO. DESCRIPTION Q'TY


33 0.04.00610 WASHER 7
34 0.01.00430 BOLT 7
35 0.02.00230 BOLT 2
36 0.01.00330 BOLT 4
37 0.03.00430 NUT 2
38 6.2.01.0250 LATCH BRACKET 1
39 6.2.01.0270 HEAT INSULATION B 1
40 REAR FENDERS( ) 1
41 6.2.01.0120 HEAT INSULATION E 1
42 6.2.01.0570 SCREW 12
43 1.5.01.0020 ANTISKID 2
44 6.2.01.0280 HEAT INSULATION C 1
45 0.01.01430 BOLT 4
46 0.01.00630 BOLT 4
47 1.5.01.0010 FOOTREST BRACKET 2
48 0.01.00430 BOLT 4
49 8.2.01.0010 RUBBER PAD 16
50 6.2.01.0100 FOOTREST RIGHT 1
51 6.2.01.0180 FOOTREST LEFT 1
52 0.04.00110 WASHER 8
53 0.03.00330 NUT 16
54 6.2.01.0150 HEAT INSULATION D 1

indicates that there are optional colors.

4 FRONT BODY&FRAM REF. No. PART NO. DESCRIPTION Q'TY


1 FRONT COVER( ) 1
2 0.02.01130 BOLT ST4.8X16 4
3 8.2.01.0130 FICHE 4
4 PLATE TANK( ) 1
5 FRONT BODY( ) 1
6 6.2.01.0330 MUD GUARD RIGHT 1
7 6.2.01.0340 mud GUARD LEFT 1
8 8.1.01.0010 BOLT M6X20 16
9 0.03.00230 NUT M6 16
10 6.2.01.0570 SCREW 12
11 SIDE COVER RIGHT( ) 1
12 SIDE COVER LEFT( ) 1

indicates that there are optional colors.

4 FRONT BODY&FRAM REF. No. PART NO. DESCRIPTION Q'TY


13 6.2.01.0020 RUBBER BUSH 2
14 2.6.01.0200 SPACER RUBBER 1
15 2.6.01.0180 UP BRACKET RADIATOR 1
16 0.01.00330 BOLT 2
17 8.2.01.0010 RUBBER PAD 2
18 6.2.01.0370 BIG FRONT LIGHT CUP 2
19 0.02.00930 BOLTST4.2X12 4
20 6.2.01.0380 SMALL FRONT LIGHT CUP 2
21 6.2.01.0400 CUSHION 2
22 6.2.01.0410 FRONT LIGHT COVER,R 1
23 6.2.01.0390 FRONT LIGHT COVER,L 1
24 0.02.01030 BOLT ST4.8X12 8
25 6.2.01.0020 RUBBER BUSH 4
26 2.6.01.0192 DOWN BRACKET RADIATOR 1
27 0.01.00630 BOLT M6X20 3
28 6.2.01.0430 PLUNG 2

5 A-ARM REF. No. PART No. DESCRIPTION Q'TY

1 3.1.01.1000 TIE ROD ASSY 2


2 6.2.01.0450 A - ARM SHIELD RIGHT 1
3 3.1.01.1040 TIE ROD END B 2
4 0.03.01320 NUT(RIGHT) 2
5 3.1.01.1020 TIE ROD 2
6 8.2.01.0020 NUT(LEFT) 2
7 3.1.01.1010 TIE ROD END A 2
8 0.01.00733 BOLT M10X1.25X55 2
9 0.04.00410 WASHER 4
10 0.03.01030 NUT M10X1.25 2
11 0.08.02300 COTTER PIN 2
12 4.2.01.1010 BALL JOINT STUD 2
13 4.2.01.1020 BALL JOINT MOUNTING BRACKET 2
14 4.2.01.1030 BALL JIONT CUP 2
15 0.02.00830 BOLT M6X12 4
16 0.03.01030 NUT M10 2
17 0.08.00100 COTTER PIN 2
18 1.3.01.1010 A-ARM LEFT 1
19 6.2.01.0440 A - ARM SHIELD LEFT 1
20 0.02.00630 SCREW M5X12 4
21 8.5.01.0010 GREASE FITTING 2
22 1.3.01.1020 A-ARM PIVOT SHAFT 2
23 1.3.01.1030 BUSHING 4
24 0.04.00810 WASHER 10 4
25 8.1.01.0030 BOLT M10X25 4
26 1.3.01.1050 A-ARM RIGHT 1
27 0.03.00530 NUT M10X1.25 2
28 0.01.02730 BOLT M10X1.25X55 2

6 SWINGARM ASSY REF. No. PART NO. DESCRIPTION Q'TY


1 3.1.01.0020 REAR PROPSHAFT ASSY 1
2 0.06.00200 O-RING 1
3 3.1.01.0030 JOINING 1
4 1.3.01.2010 SWINGARM ASSY 1
5 1.3.01.0030 SKID PLATE REAR 1
6 8.5.01.0010 GREASE FITTING 1
7 1.3.01.2030 SEAL-SWINGARM PIVOT 2
8 0.05.00200 BRG TEPER ROLL 2
9 8.9.01.0010 SEAL 2
10 1.3.01.2050 SWING ARM PIVOT LEFT 1
11 8.2.01.0030 TEREADED PIVOT 1
12 1.3.01.2070 SWING ARM PIVOT RIGHT 1
13 0.04.00710 WASHER8 3
14 0.01.00830 BOLT M8X12 3
15 6.2.01.0460 CAP SWINGARM PIVOT 2
16 3.1.01.0040 ROLL PIN 1
17 1.3.01.2080 SPONGE PAD 1

7 WHEEL FRONT REF. No. PART NO. DESCRIPTION Q'TY

1 0.02.02430 BOLT M8X20 8


2 8.1.01.0040 STUD,STEEL WHEEL 8
8.1.01.0050 STUD,ALUMINUM WHEEL 8
3 4.1.01.0012 WHEEL HUB,FRONT 2
4 4.1.01.0120 TIRE FRONT(OFF-ROAD) 2
4.1.01.0130 TIRE FRONT(ON-ROAD) 2
5 4.1.01.0210 PLUG PIPE 2
6 0.03.00530 NUT M10X1.25 8
8.2.01.0040 NUT,ALUMINUM WHEEL 8
7 4.1.01.0170 RIM FRONT,STEEL 2
4.1.01.0180 RIM FRONT,ALUMINUM 2
4.1.01.0182 RIM FRONT,ALUMINUM BLACK 2
8 8.2.01.0150 SLOTTED NUT M16X1.5 2
9 0.08.00200 COTTER PIN 2
10 6.2.01.0470 HUB CAP 2
11 0.04.03450 WASHER 2

10

8 SHOCK ABSORBER REAR REF. No. PART NO. DESCRIPTION Q'TY

1 8.3.01.0010 O-RING 1
2 4.2.01.2010 CUSHION PAD 2
3 4.2.01.2020 SPACER-BEARING 1
4 0.06.00200 O-RING 1
5 4.1.01.0041 REAR AXLE 1
6 0.01.01633 BOLT M10X1.25X50 1
7 0.03.00530 NUT M10X1.25 2
8 4.2.01.2000 SHOCK ABSORBER REAR BLACK 1
4.2.01.2001 SHOCK ABSORBER REAR(RED) 1
9 0.01.01733 DOWN BOLT M10X1.25X60 1

11

9 WHEEL REAR REF. No. PART NO. DESCRIPTION Q'TY

1 4.1.01.0300 RING RETAINER INT 2


2 4.1.01.0060 SPACER 2
3 1.3.01.2091 AXLE TUBE,LEFT 1
4 0.03.00730 NUT M12 3
5 0.04.00510 WASHER 12 11
6 0.04.00910 WASHER 12 11
7 0.01.02230 BOLT M12X30 3
8 0.05.00100 BEARING BALL DBL SEAL 2
9 0.04.01110 RING RETAINER INT 1
10 8.8.01.0030 WASHER 2
11 6.2.01.0480 BRAKE HOSE COVER,L 1
12 8.9.01.0030 SEAL REAR AXLE 2
13 0.02.02430 BOLT M8X20 8
14 6.2.01.0490 BRAKE HOSE COVER,R 1
15 0.01.02330 BOLT M12X35 8
16 8.1.01.0040 WHEEL STUD 8
8.1.01.0050 WHEEL STUD 8
17 4.1.01.0082 WHEEL HUB 2
18 4.1.01.0150 TIRE REAR 2
4.1.01.0160 TIRE REAR(ON-ROAD) 2
19 4.1.01.0192 RIM REAR,STEEL 2
4.1.01.0200 RIM REAR,ALUMINUM 2
4.1.09.0070 RIM REAR,ALUMINUM(BLACK) 2
20 4.1.01.0210 PLUG PIPE 2
21 6.2.01.0470 HUB CAP 2-LOBE AWD 2
22 0.03.01130 NUT SLOTTED M20X2 2

12

9 WHEEL REAR REF. No. PART No. DESCRIPTION Q'TY


23 0.03.00530 LUG NUT M10X1.25 8
8.2.01.0040 NUT M10X1.25 8
24 0.08.00300 COTTER PIN 2
25 0.06.00100 O-RING 25.2x3.55 2
26 0.02.00630 BOLT M5X12 4
27 1.3.01.2111 AXLE TUBE,RIGHT 1
28 8.2.01.0060 BALL NUT 1
29 0.04.01810 WASHER 16 1
30 0.04.02650 WASHER 16 1
31 0.01.03150 BOLT 1

13

10 REAR GEAR-BOX REF. No. PART NO. DESCRIPTION Q'TY

1 3.3.01.0000 REAR GEARBOX ASSY 1


2 8.9.01.0020 SEAL 50X70X8 1
3 3.3.01.0010 OUTPUT COVER 1
4 3.2.01.0010 DOWEL PIN 1
5 8.3.01.0020 O-RING 176X2.65 1
6 8.8.01.0040 WASHER 1
7 8.8.01.0050 WASHER 1
8 3.3.01.0040 THRUST BUTTON 1
9 0.05.00500 BEARING 110 2
10 3.3.01.0050 RING GEAR 1
11 3.3.01.0060 VENT 1
12 3.3.01.0070 BEARING 1
13 3.3.01.0080 DRIVE HOUSING 1
14 8.1.01.0060 OIL PLUG 2
15 8.8.01.0060 WASHER 2
16 8.9.01.0020 SEAL 50X70X8 1
17 0.08.00600 BUSHING P23X20X15 1
18 3.3.01.0100 PINION SHAFT 1
19 0.05.00600 BEARING 6306ST 1
20 8.7.01.0010 BEAD FLANGE 1
21 8.3.01.0030 O-RING 79X4 1
22 3.3.01.0130 INPUT COVER 1
23 0.01.03430 BOLT M8X28 10
24 3.4.01.0120 SEAL 25X35X7 1
25 0.01.01230 BOLT M8X45 2
26 6.4.01.0040 CLIP 10 2

14

11 FRONT GEAR-BOX REF. No. PART NO. DESCRIPTION Q'TY


1 3.4.01.0001 FRONT GEAR-BOX 1
2 0.02.02030 BOLT M5x25 1
3 0.01.05230 BOLT M8x25 11
4 3.4.01.0010 FRONT GEAR-BOX COVER 1
5 3.4.01.0020 ADJUST CHUNK 1
6 3.4.01.0030 COPPER CHIP 1
7 3.4.01.0040 REVOLVE CHIP 1
8 0.03.02050 NUT M5 1
9 3.4.01.0060 BEAD FLANGE 1
10 3.4.01.0070 SEAL 35x47x7 2
11 3.4.01.0080 O-RING 170x2.3 1
12 3.4.01.0280 OUTPUT GEAR 1
13 0.05.02500 BEARING 6007 2
14 3.4.01.0100 INNER SPINDLE,RIGHT 1
15 3.4.01.0110 CONJUNCTION BULK 1
16 0.02.02730 BOLT M8x20 6
17 3.4.01.0120 SEAL 25X35X5 1
18 3.4.01.0130 INPUT GEAR COVER 1
19 3.4.01.0140 O-RING 70x2.2 1
20 3.4.01.0150 INPUT GEAR 1
21 3.4.01.0160 NEEDLE BEARING 17x30x2 1
22 3.4.01.0170 IMMOBILITY SHELF 1
23 3.4.01.0180 INNER SPINDLE,LEFT 1
24 3.4.01.0190 WASHER 12 1
25 6.4.01.0040 CLIP 10 1
26 3.3.01.0060 VENT 1
27 3.4.01.0200 DRIVE HOUSING 1

15

11 FRONT GEAR-BOX REF. No. PART NO. DESCRIPTION Q'TY


28 3.3.01.0070 BEARING 1
29 3.2.01.0010 DETENT PIN 1
30 2.2.01.0190 OIL PLUG 1
31 8.8.01.0140 WASHER B 1
32 0.06.00400 O-RING 14X2.65 1
33 3.2.01.0480 DRAIN SCREW 1
34 0.05.00600 BEARING 6306 1
35 3.4.01.0240 BUSHING P84x89x46.5 1
36 3.4.01.0270 ROLLER 14
37 3.4.01.0300 IMMOBILITY SHELF SPRING 2
38 3.4.01.0250 SOCKET 1
39 3.4.01.0230 BUSHING P16x20x12.5 1
40 3.4.01.0220 BUSHING P17x19x10 1
41 3.4.01.0050 WASHER 95 1

16

12 FRONT-WHEEL DRIVE REF. No. PART NO. DESCRIPTION Q'TY


1 3.1.01.0040 ROLL PIN 8x40 1
2 3.1.01.0050 GIMBAL JOINT ASSY 1
3 4.1.01.0250 FRONT DRIVE SHAFT 2
4 0.04.00410 WASHER 4
5 0.04.00810 WASHER 4
6 8.1.01.0030 BOLT M10X25 4
7 4.1.01.0260 BEAD FLANGE 2

17

13 TRANSMISSION REF. No. PART NO DESCRIPTION Q'TY

1 3.2.09.0001 TRANSMISSION ASSY 1


2 0.01.03430 BOLT M8X28 17
3 3.2.01.0040 MAIN COVER 1
4 3.2.01.0010 DETENT PIN 2
5 0.05.00700 BEARING 6205c3 4
6 3.2.01.0051 INPUT SHAFT 1
7 3.2.01.0060 CHAIN 1
8 3.2.01.0070 GEAR 16T 1
9 0.05.00800 BEARING 6204 3
10 3.2.01.0080 GEAR,HELICAL 35T 1
11 3.2.01.0090 INTERLOCK PIN 2
12 3.2.01.0100 INTERLOCK BRACKET 1
13 3.2.01.0110 SPRING 1
14 3.2.01.0090 INTERLOCK PIN 1
15 0.02.00630 SCREW M5X12 2
16 8.8.01.0070 SPACER 1
17 3.2.01.0141 GEAR 31T 1
18 8.4.01.0010 NEEDLE BEARING 25 1
19 8.8.01.0080 WASHER 1
20 0.04.01310 BEAD FLANGE 1
21 3.2.01.0170 SHIFTER GEAR(PINACOID) 1
22 0.04.01410 BEAD FLANGE 1
23 8.8.01.0090 WASHER 1
24 3.2.01.0190 SPROCKET 24T 1
25 8.4.01.0020 NEEDLE BEARING 25 1
26 8.8.01.0090 WASHER 1
27 3.2.01.0220 SHAFT 1

18

13 TRANSMISSION REF. No. PART NO. DESCRIPTION Q'TY


28 8.4.01.0010 NEEDLE BEARING 25 1
29 3.2.01.0230 GEAR 35T 1
30 8.8.01.0090 WASHER 1
31 0.04.01310 BEAD FLANGE 1
32 3.2.01.0250 SHIFTER GEAR(MONOHEDRAL) 1
33 8.8.01.0100 WASHER 1
34 0.03.00130 NUT M8 2
35 0.04.00310 WASHER 8 2
36 3.2.01.0200 SPLINE BOARD 2
37 0.04.01510 BEAD FLANGE 2
38 8.8.01.0110 WASHER 2
39 3.2.01.0290 VENT TUBE 1
40 3.2.01.0300 VENT TUBE FITTING 1
41 3.2.01.0310 SHIFT FORK HIGH/REVERSE 1
42 0.02.00130 SCREW M4 8
43 0.04.01610 WASHER 4 8
44 5.3.01.0030 GEAR INDICATOR SWITCH,UP 1
45 3.2.01.0321 GEARCASE,RH 1
46 8.9.01.0050 SEAL 25X47X8 4
47 8.1.01.0170 BOLT 1
48 0.06.00400 O-RING 2
49 0.05.00800 BEARING 6204C3 1
50 3.2.01.0340 GEAR HELICAL 46T 1
51 0.02.00430 SCREW M6X10 4
52 3.2.01.0350 BEARING RETAINER PLATE 1
53 8.7.01.0020 BEAD FLANGE 1
54 0.05.01000 BEARING 6305ST 1

19

13 TRANSMISSION REF. No. PART No. DESCRIPTION Q'TY


55 3.2.01.0370 PINION SHAFT 10T 1
56 3.2.01.0380 SHIFT FORK LOW 1
57 5.3.01.0260 GEAR INDICATOR SWITCH,DOWN 1
58 0.04.01910 BEAD FLANGE 2
59 3.2.01.0390 SHIFT ROD LOW 1
60 3.2.01.0400 SHIFT ROD HIGH/REVERSE 1
61 8.8.01.0120 WASHER 1
62 3.2.01.0420 GEAR 1
63 3.2.09.0010 SHAFT REAR OUTPUT 1
64 3.2.01.0440 THRUST BUTTON 1
65 8.8.01.0130 WASHER 1
66 8.8.01.0050 WASHER 1
67 3.2.01.0010 DETENT PIN 1
68 3.2.01.0471 COVER 1
69 3.2.01.0480 DRAIN SCREW 1
70 8.8.01.0140 WASHER B 1
71 8.9.01.0050 SEAL 25X47X8 4
72 3.2.01.0550 REAR OUTPUT SPROCKET 1
73 8.8.01.0060 WASHER A 1
74 3.2.01.0510 SPROCKET 1
75 0.01.01130 BOLT M8X33 3
76 0.01.03630 BOLT M8X28 1
77 3.2.01.0530 SHAFT FRONT OUTPUT 1
78 3.2.01.0540 FRONT OUTPUT SPROCKET 1
79 3.2.01.0520 CHAIN 1
80 3.2.01.0560 BUSHING P22x19x20 1

20
.
14 SUPPORT BRACKET REF. No. PART No. DESCRIPTION Q'TY
1 2.7.09.0010 GEAR BOX BRACKET RIGHT 1
2 0.02.00330 BOLT M12X20 2
3 0.04.00910 WASHER 12 2
4 2.7.01.0020 GEAR BOX BRACKET LEFT 1
5 0.01.01130 BOLT M8X33 3
6 0.04.00410 WASHER 2
7 0.04.00810 WASHER10 2
8 0.01.01930 BOLT M10X20 2
9 0.01.00930 BOLT M8X20 2
10 0.03.00130 NUT M8 2
11 2.7.01.0030 GEAR BOX BRACKET DOWN 1
12 0.01.02930 BOLT 2
13 2.7.01.0040 GEAR BOX BRACKET UP 1
14 0.03.00530 NUT M10 2

21

15 SHIFT ROD REF. No. PART NO. DESCRIPTION Q'TY


1 4.6.01.1000 SHIFTER ASSY MOUNTING 1
2 4.6.01.4000 SHIFTER MOUNTING ROD B 1
3 4.6.01.3000 SHIFTER MOUNTING ROD A 1
4 4.6.01.0020 SHIFTER MOUNTING BRACKET 1
5 0.01.02530 BOLT M6X40 2
6 0.01.02430 BOLT M6X35 2
7 0.04.00110 WASHER 6 1
8 0.03.00330 NUT M6 8
9 0.04.00610 WASHER 6 4
10 0.01.00430 BOLT M6X15 4
11 4.6.01.1080 BIG SPRING 2
12 4.6.01.1090 DETENT PIN 2
13 4.6.01.1100 DOWEL PIN 1
14 4.6.01.1110 SHIFTER PEDESTAL 1
15 8.3.01.0040 O-RING 2
16 4.6.01.1130 SELECTOR SLIDES HIGH 2
17 4.6.01.3020 SHIFT LEVER 1
18 4.6.01.1070 SMALLSPRING 1
19 4.6.01.1140 SELECTOR SLIDES LOW 1
20 4.6.01.1010 BOOT 1
21 0.01.00430 BOLT M6X15 2
22 0.04.00610 WASHER 6 1
23 0.04.00110 WASHER 6 1
24 4.6.01.1020 KNOB 1
25 0.01.06920 BOLT M6X15 4
26 0.04.00110 WASHER 6 1

22

15 SHIFT ROD REF. No. PART NO. DESCRIPTION Q'TY


27 4.6.01.1040 SERUM CAP 1
28 4.6.01.1050 IMMOBILITY ball 1
29 4.6.01.1060 PIN 1
30 4.6.01.4010 SHIFT ROD COUPLER 1
31 4.6.01.4020 SHIFT ROD HIGH/REVERSE 1
32 4.6.01.3010 SHIFT ROD END 2 2
33 4.6.01.3040 SHIFT ROD END 1 2
34 0.03.01420 NUT M6 3
35 4.6.01.3020 SHIFT ROD 1
36 8.2.01.0070 NUT M6 2

23

16 SHOCK ABSORBER FRONT REF. No. PART NO. DESCRIPTION Q'TY


1 4.2.01.1130 AMORTISSEUR,FRONT BLACK 2
4.2.01.1131 AMORTISSEUR,FRONT RED 2
2 0.01.02630 BOLT M8X55 4
3 0.03.00130 NUT M8 4
4 8.5.01.0010 GREASE FITTING 2
5 0.05.00400 BEARING 2
6 0.04.01210 BEAD FLANGE 2
7 4.2.01.1140 STRUT BODY LEFT 1
8 4.2.01.1150 STRUT BODY RIGHT 1
9 0.03.01530 NUT M14X1.5 2
10 8.8.01.0150 WASHER 14 2
11 4.2.01.1050 SPACER RUBBER 2
12 4.2.01.1060 UPPER PIVOT BALL 2
13 8.2.01.0080 NUT M14X1.5 2
14 4.2.01.1080 LOWER PIVOT BALL 2
15 4.2.01.1090 SPRING RETAINER 2
16 4.2.01.1100 SPRING BLACK 2
4.2.01.1101 SPRING RED 2
17 4.2.01.1110 STRUT BUMPER 2
18 8.8.01.0160 WASHER 2

24

17 STEERING COLUMN REF. No. PART NO. DESCRIPTION Q'TY


1 0.03.00130 NUT M8 4
2 8.5.01.0010 GREASE FITTING 1
3 1.2.01.0010 BUSHING 2
4 1.2.01.0020 STEERING CLAMP REAR 1
5 1.2.01.0030 STEERING CLAMP FRONT 1
6 8.1.01.0070 BOLT 4
7 1.2.01.0050 STEERING COLUMN 1
8 1.2.01.0060 CUP 2
9 8.8.01.0250 WASHER 2
10 1.2.01.0080 BEARING RETAINER 1
11 0.05.00300 BEARING 1
12 0.04.00710 WASHER 2
13 0.03.01230 RETAINER NUT 1
14 0.08.00400 COTTER PIN 1

25

18 ELECTRICAL SYSTEM REF. No. PART NO. DESCRIPTION Q'TY


1 0.02.00530 BOLT M6X22 2
2 5.3.01.0240 IGNITON COIL AND WIRE 1
3 5.3.01.0081 REGULATOR RECTIFIER 1
4 0.01.01830 BOLT M6X20 5
5 5.3.01.0063 WIRING HARNESS 1
6 5.3.01.0140 BATTERY 1
7 5.3.01.0280 RESISTANCE 1
8 5.3.01.0040 STARTER RELAY 1
9 5.3.01.0052 REVERSE SPEED LIMITER 1
10 5.3.01.0230 BATTERY CABLE POSITIVE 1
11 5.3.01.0150 75 AMP FUSE 1
12 5.3.01.0160 15 AMP FUSE 2
13 5.3.01.0170 3 AMP FUSE 1
14 5.3.01.0220 TCI 1
15 5.3.01.0320 COVER OF CHARGE 1
16 5.3.01.0301 CHARGE FAUCET 1
17 5.3.01.0251 GEAR SENSOR 1
18 5.3.01.0311 CONNECTING LINE, SENSOR 1
19 5.2.01.0012 HEAD LIGHT, FR,R 1
20 5.2.01.0022 HEAD LIGHT, FR, L 1
21 5.2.01.0100 HEADLIGHT BULB big 2
22 5.2.01.0130 HEADLIGHT BULB small 2
23 6.2.01.0500 BATTERY RIBBON 1
24 5.2.01.0032 TAILLIGHT, L 1
25 5.2.01.0042 REAR LIGHT, R 1
26 5.2.01.0120 TAILLIGHT BULB big 2
27 5.2.01.0140 TAILLIGHT BULB small 2

26

19 BRAKING SYSTEM REF. No. PART NO. DESCRIPTION Q'TY


1 4.3.09.1010 GRIP BRAKE 1
2 4.3.09.1020 FOOT BRAKE 1
3 4.3.01.3010 MAIN BRAKE PUMP 1
4 4.3.01.3020 HAND BRAKE HOSE 1
5 0.02.00630 SCREW M5X12 2
6 4.3.01.3030 REAR BRAKE HOSE 1
7 4.3.01.3070 BRAKE CALIPER LEFT 1
8 4.3.01.3051 REAR PUMP LEFT 1
9 4.3.01.3370 BACK FRICTIONAL PLATE 2
10 4.3.01.3350 FRONT FRICTIONAL PLATE 6
11 4.3.01.3250 BRAKE LINE COUPLER 1
12 4.3.01.3200 BRAKE HOSE CLAMP 2
13 4.3.01.3210 RUBBER TUBE 2
14 4.3.01.3190 FRONT BRAKE HOSE 1
15 4.3.01.3220 FRONT BRAKE HOSE 1
16 4.3.01.3180 BRAKE CALIPER RIGHT 1
17 4.3.01.3040 REAR BRAKE HOSE 1
18 0.04.00310 WASHER 8 6
19 0.04.00710 WASHER 8 6
20 0.01.02133 BOLT M8X25 6
21 4.3.01.3170 OIL CUP 1
22 4.3.01.3130 DONKEY PUMP 1
23 4.3.01.3150 OIL CUP HOSE 1
24 4.3.01.3280 FOOT BRAKE HOSE 1
25 4.3.01.3100 BRAKE CALIPER RIGHT 1

27

19 BRAKING SYSTEM REF. No. PART NO. DESCRIPTION Q'TY


26 0.01.02030 BOLT M10X1.25X20 2

27 0.04.00410 WASHER 10 2
28 4.3.01.3081 FRONT DISC BRAKE PLATE 3
29 1.5.01.3000 BRAKE PEDAL ASSY 1
30 1.5.01.3030 FOOT BRAKE POLE 1
31 1.5.01.3010 RETURN SPRING 1
32 1.5.01.3020 FOOT BRAKE MOUNTING PLATE 1
33 8.8.01.0260 WASHER 1
34 0.04.01010 BEAD FLANGE 1
35 0.03.00330 NUTM6 3
36 0.01.00630 BOLT M6x20 6
37 4.3.01.0120 SPRING,STOP SWITCH 1
38 4.3.01.0080 STOP SWITCH REAR 1
39 4.3.09.1030 REAR DISC BRAKE, LEFT 1
40 0.02.00230 SCREW M5X15 3
41 4.3.01.0090 CLAMP B,BRAKE LINE 1
42 4.3.01.0100 CLAMP A,BRAKE LINE 1
43 0.02.01630 SCREW M5X8 1
44 4.3.01.0110 CLAMP C,BRAKE LINE 1

28

20 BUMPER & RACK REF. No. PART NO. DESCRIPTION Q'TY

1 1.4.01.0020 BUMPER 1
2 1.4.01.0030 CONNECTIVE 1
3 1.4.01.0040 CONNECTON BRACKET 1
4 1.4.01.0140 FRONT FRAME 1
5 1.4.01.0150 REAR FRAME 1
6 1.4.01.0070 TRESTLE 2 LEFT 1
7 1.4.01.0080 TRESTLE 3 LEFT 1
8 1.4.01.0090 PROTECT POLE 2
9 1.4.01.0100 TRESTLE 2 RIGHT 1
10 1.4.01.0110 TRESTLE 3 RIGHT 1
11 5.2.01.0080 FRONT REFLECTOR 2
12 5.2.01.0090 REAR PROTECT POLE 2
13 0.01.01230 BOLT M8X45 4
14 0.03.00130 NUT M8 24
15 0.01.01530 BOLT M8X90 2
16 0.01.01330 BOLT M8X68 4
17 0.01.00630 BOLT M6X20 8
18 0.01.00930 BOLT M8X20 14
19 0.01.01130 BOLT M8X33 4
20 0.04.00110 WASHER 6 4
21 0.03.00330 NUT M6 4
22 0.01.01030 BOLT M8X30 2
23 6.2.01.0510 RUBBER PLUG 2
24 0.03.00430 NUT M5 4
25 0.04.00310 WASHER 8 2
26 0.04.00710 WASHER 8 2

29

20 BUMPER & RACK REF. No. PART NO. DESCRIPTION Q'TY

27 5.3.01.0090 RETRACTOR 1
28 5.3.01.0094 CONTROL,RETRACTOR 1
29 5.3.01.0093 RELAY,CONTROL 2
30 5.3.01.0100 LEAD TO A MACHINE 1
31 5.3.01.0361 RETRACTOR SWITCH 1
32 5.3.01.0420 PLANK,CONTROL 1
33 5.3.01.0430 STATRO,CONTROL 1
34 0.01.00430 BOLT M6X15 2
35 0.04.00610 WASHER 6 2
36 0.04.00110 WASHER 6 2
37 2.9.01.0090 MOUNTING PAD 1
38 0.01.00330 BOLT M6X12 2
39 0.03.00230 NUT M6 2
40 5.3.01.0380 SWITCH PLANK 1
21 CYLINDER REF. No. PART NO. DESCRIPTION Q'TY
1 2.1.01.1010 CYLINDER HEAD ASSY 1
2 2.1.01.0430 PIPE 1 1
3 6.4.01.0090 HOSE CLAMP 12 2
4 0.01.00330 BOLT M6X12 1
5 8.8.01.0180 GASKET 6 1
6 0.01.03820 BOLT M8X36.5 2
7 2.1.01.0420 DETENT PIN 8X14 2
8 8.3.01.0050 O-RING 95X3.3 1
9 0.02.01240 BOLT 2
10 2.1.01.0360 VALVE COVER INTAKE 1
11 2.1.01.0370 VALVE COVER EXHAUST 1
12 8.3.01.0060 O-RING 57.5X2.3 2
13 0.02.01240 BOLT 5
14 8.2.01.0090 NUT 4
15 8.8.01.0170 WASHER 4
16 2.1.01.0380 GASKET CYLINDER HEAD1 1
17 2.1.01.0390 PIN DOWEL 10X16 2
18 8.1.01.0080 BOLT 2
19 2.1.01.0570 PLUG SPARK(NGK DR8EA) 1
20 2.1.01.0401 CYLINDER 2 1
21 2.1.01.0410 GASKET CYLINDER 1
22 2.1.01.3020 BREATHER ASSY 1
23 2.1.01.3010 BREATHER Ⅰ 1
24 2.1.01.3030 TUBE TIE-IN 1

31

22 CRANKSHAFT COMP REF. No. PART NO. DESCRIPTION Q'TY


1 2.1.01.0010 CRANKSHAFT ASSY 1
2 8.2.01.0100 NUT M16X1 1
3 8.8.01.0190 WASHER 1
4 2.1.01.0020 KEY WOODRUFF 1
5 2.1.01.0060 PISTON YELLOW 1
6 2.1.01.0040 1ST PISTON RING 1
7 2.1.01.0050 2ND PISTON RING 1
8 2.1.01.0030 OIL SUPPLY RING 1
9 2.1.01.0180 PISTON PIN 1
10 8.7.01.0030 BEAD FLANGE 2

32

23 VALVE REF. No. PART NO. DESCRIPTION Q'TY


1 2.1.01.0440 INTAKE VALVE 1
2 2.1.01.0450 EXHAUST VALVE 1
3 2.1.01.0460 VALVE SPRING RETAINER,DOWN 2
4 2.1.01.0470 INNER VALVE SPRING 2
5 2.1.01.0480 OUTER VALVE SPRING 2
6 2.1.01.0490 SEAL 2
7 2.1.01.0500 VALVE SPRING RETAINER,UP 2
8 2.1.01.0510 VALVE COLLET 4
9 2.1.01.0520 ROCKER ARM VALVE 2
10 2.1.01.0530 EXHAUST ROCKER SHAFT 1
11 2.1.01.0540 INTAKE ROCKER SHAFT 1
12 8.3.01.0140 O-RING 8.8×1.8 1
13 2.1.01.0550 VALVE ADJUSTING SCREW 2
14 2.1.01.0560 NUT M6X0.75 2

33

REF. No. PART NO. DESCRIPTION Q'TY


24 CAMSHAFT CHAIN 1 2.4.01.1070 CAMSHAFT ASSY 1
2 0.05.01100 BEARING 1
3 0.05.01200 BEARING(B6202Z) 1
4 2.4.01.1010 PLATE 1
5 2.4.01.1020 WASHER 1
6 0.01.06920 BOLT M6X12 2
7 2.4.01.1030 CAM CHAIN SPROCKET 1
8 2.4.01.1050 BREATHER PLATE2 1
9 2.4.01.1040 WASHER PLATE 10 1
10 0.01.04020 BOLT M10X1.25X25 1
11 2.4.01.0050 CHAIN 1
12 2.4.01.0060 GUIDE STOPPER1 1
13 2.4.01.0070 GUIDE STOPPER2 1
14 2.1.01.0150 BOLT 1
15 8.3.01.0070 O-RING 14.5X1.8 1
16 0.02.01340 BOLT 2
17 2.4.01.0080 CAM CHAIN TENSIONER ASSY 1
18 2.4.01.0090 GASKET TENSIONER CASE 1

34

REF. No. PART NO. DESCRIPTION Q'TY


25 WATER PUMP 1 2.1.01.8000 WATER PUMP ASSY 1
2 2.1.01.8020 HOUSING COVER 1
3 2.1.01.8030 GASKET HOUSING COVER 1
4 2.1.01.8040 BOLT M6X35 3
5 2.1.01.8050 BEARING 1
6 2.1.01.8060 WATER PUMP HOUSING 1
7 2.1.01.8070 OIL SEAL 10X21X5 1
8 2.1.01.8080 MECHANICAL SEAL 1
9 2.1.01.8090 BEAD FLANGE 1
10 2.1.01.8100 GASKET 6 1
11 2.1.01.8110 O-RING 33.5X2.65 1
12 2.1.01.8120 IMPELLER SHAFT 2
13 2.1.01.8010 IMPELLER 1
14 0.04.02010 WASHER 2
15 2.1.01.0080 DRIVING GEAR 1
16 0.04.02110 BEAD FLANGE 1
17 2.1.01.0220 JOINT 1
18 0.06.00800 O-RING 15.5X2.5 2
19 0.02.01340 BOLT M6X15 2
20 2.1.01.0070 SHAFT 1
21 0.08.00800 DOWEL PIN C3X22 1

35

26 RADIATOR REF. No. PART NO. DESCRIPTION Q'TY


1 2.6.01.0010 THERMOSTAT 1
2 2.6.01.0020 THERMOSTAT COVER 1
3 0.02.01540 BOLT M6X25 2
4 2.6.01.0031 RADIATOR ASSY 1
5 2.6.01.0041 FAN ELECTROMOTOR ASSY 1
6 0.01.00330 BOLT M6X10 3
7 2.6.01.0050 PRESSURE RELIEF VALVE 1
8 2.6.01.0141 PIPE 1 1
9 2.6.01.0071 HOSE 1
10 2.6.01.0080 LET-OFF HOSE 1
11 2.6.01.0090 INLET HOSE 1
12 2.6.01.0100 SPRING 1
13 0.08.00900 HOSE CLAMP1 6
14 6.4.01.0020 HOSE CLAMP2 2
15 2.8.01.0010 HOSE1 1
16 6.4.01.0040 CLIP 10 2
17 2.6.01.0110 CUSHINO PAD 4
18 2.6.01.0120 BUSHING 2
19 2.6.01.0130 JOINT 1
20 0.03.00330 NUT M6 2
21 0.04.00410 WASHER 10 2
22 0.08.00500 CLIP 2X20 2

36

26 RADIATOR REF. No. PART NO. DESCRIPTION Q'TY


23 2.6.01.0170 RADIATOR COUPLER 1
24 0.04.00110 WASHER 6 2
25 2.6.09.0010 TANK RECOVERER 1
26 2.6.09.0020 TANK RECOVERER CAP 1
27 0.02.00630 BOLT M5x12 2
28 2.6.09.0030 TANK RECOVERER VENT 1

37

27 OIL PUMP REF. No. PART NO. DESCRIPTION Q'TY


1 2.1.01.7000 OIL PUMP ASSY 1
2 2.1.01.7010 DOWEL PIN 3X12 2
3 2.1.01.7020 DRIVER GEAR 1
4 2.1.01.7060 DOWEL PIN C3X22 1
5 2.1.01.7040 WASHER 1
6 2.1.01.7050 BEAD FLANGE 1
7 2.1.01.7030 GASKET 1
8 0.02.00530 BOLT M6X22 2
9 2.1.01.0190 OIL STRAINER 1
10 2.1.01.0200 SPRING 1
11 2.1.01.0210 DRAIN PLUG 1
12 8.3.01.0080 O-RING 36X3.5 1

38

28 AIR CLEANER REF. No. PART NO. DESCRIPTION Q'TY


1 2.1.01.0090 CARBURETOR JOINT 1
2 8.3.01.0090 O-RING 35X2 2
3 0.02.01540 BOLT M6X25 2
4 2.1.01.0240 JOINT 1
5 2.1.01.0250 HOSE CLAMP D 1
6 2.8.01.0000 CARBURETOR ASSY 1
7 2.5.01.0000 AIR CLEANER ASSY 1
8 2.5.01.0020 AIR CLEANER JOINT 1
9 2.5.01.0120 HOSE CLAMP B 1
10 2.5.01.0090 HOSE CLAMP A 1
11 2.5.01.0050 AIR CLEANER COVER 1
12 2.5.01.0060 AIR CLEANER CASE 1
13 2.5.01.0070 FILTER 1
14 2.5.01.0080 FILTER COVER 1
15 6.4.01.0030 CLIP 2
16 2.5.01.0100 HOSE 1
17 2.5.01.0110 PLUG 1
18 2.5.01.0040 HOSE CLAMP C 1
19 0.02.00630 BOLT 5X12 10
20 0.01.00530 BOLT M6X30 2
21 0.04.00110 WASHER6 2
22 2.5.01.0010 CUSHION PAD 2

39

29 EXHAUST REF. No. CODE DESCRIPTION Q'TY


1 2.4.01.0260 EXHAUST PIPE 1 1
2 0.03.00130 SELF-LOCKING NUT M8 2
3 2.4.01.0270 EXHAUST PIPE GASKET 1
4 0.04.00710 WASHER 8 2
5 2.4.01.0280 EXHAUST PIPE 2 1
6 0.01.02730 BOLT M10X1.25X55 1
7 2.4.01.0290 MUFFLER SUPPORT 1
8 2.4.01.0300 SPRING 2 1
9 0.03.00130 NUT M8 2
10 2.4.01.0320 MUFFLER SUPPORT BOTTOM 1
11 2.4.01.0330 MUFFLER JOINT 2
12 2.4.01.0340 MUFFLER 1
13 0.03.00530 NUT M10X1.25 1
14 8.8.01.0270 WASHER PLATE 10 1
15 2.4.01.0360 WASHER 1
16 2.4.01.0370 HOSE 1
17 0.03.00330 BOLT M6 2
18 6.4.01.0030 CLIP 13 1
19 2.4.01.0381 HOSE Ⅰ 1
20 6.4.01.0030 CLIP 13 1
21 2.4.01.0391 HOSE Ⅱ 1
22 6.4.01.0100 CLIP 16 2
23 2.9.01.0270 PIPE 1

40

29 EXHAUST REF. No. CODE DESCRIPTION Q'TY


24 6.4.01.0040 CLIP 10 2
25 2.4.01.0460 SHIELD 1
26 0.02.01630 BOLT M6X8 2
27 2.4.01.0411 VALVE BRACKET 1
28 0.01.00330 BOLT M6X12 2
29 2.4.01.0430 SPRING 1 4
30 2.4.01.0440 VALVE 1
31 0.01.00530 BOLT M6X20 4
32 2.4.01.1090 CUSHION PAD 2
33 0.02.01710 NUT M5X10 2
34 0.04.00610 WASHER 6 2
35 2.4.01.0450 PLAQUE 1
36 0.03.00330 NUT M6 2

41

30 CRANKCASE REF. No. PART NO. DESCRIPTION Q'TY


1 2.2.01.0210 COVER CRANKCASE LEFT 1
2 2.2.01.0010 HOLDER 2
3 2.2.01.0020 COLLAR 2
4 8.3.01.0120 O-RING 4
5 8.8.01.0210 WASHER 2
6 0.04.02310 BEAD FLANGE 2
7 2.1.01.0420 DETENT PIN 2
8 8.1.01.0090 BOLT M6X70 4
9 8.1.01.0100 BOLT M6X100 5
10 8.9.01.0080 OIL SEAL 30X45X5 1
11 8.1.01.0110 BOLT M8X245 4
12 2.2.01.0090 COVER CRANKCASE RIGHT 1
13 0.02.01340 BOLT M6X12 2
14 2.2.01.0100 REAR INSIDE COVER 1
15 2.2.01.0110 SEALING COVER 1
16 2.2.01.0030 OPPRESS FLAKE 1

42

31 LEFT&RIGHT COVER REF. No. PART NO. DESCRIPTION Q'TY


1 2.2.01.0120 COVER LEFT 1
2 8.1.01.0120 BOLT M6X52 5
3 2.2.01.4030 HOSE CLAMP B 1
4 2.2.01.4010 JOINT A 1
5 2.2.01.3020 AIR STRAINER B 1
6 2.2.01.4020 AIR STRAINER A 1
7 2.2.01.3010 JOINT B 1
8 2.2.01.3030 HOSE CLAMP A 1
9 8.9.01.0090 OIL SEAL 1
10 2.1.01.0420 DOWEL PIN 10X14 4
11 2.2.01.0180 OIL PLUG 1
12 0.06.00600 O-RING 18X2.65 1
13 2.2.01.0190 OIL PLUG 1
14 0.06.00400 O-RING 14X2.65 1
15 8.1.01.0130 BOLT M6X40 15
16 2.2.01.0200 CAP COVER 1
17 2.2.01.0220 COVER GASKET RIGHT 1
18 7.5.01.0020 APPLIQUE 1

43

32 STARTER REF. No. PART NO. DESCRIPTION Q'TY


1 2.1.01.0260 DUPLICATE GEAR 1
2 2.1.01.0270 SHAFT 1
3 8.8.01.0220 WASHER 12 1
4 0.04.02410 BEAD GLANGE 1
5 2.1.01.0280 OUTPUT GEAR 1
6 2.1.01.0290 STARTER CLUTCH 1
7 0.02.01920 BOLT M8X16 3

44

33 CLUTCH REF. No. PART NO. DESCRIPTION Q'TY


1 2.3.01.2000 DRIVE ASSY COMPLETE 1
2 2.3.01.1000 DRIVEN ASSY COMPLETE 1
3 8.2.01.0120 NUT M14X1 2
4 8.8.01.0240 WASHER 1
5 2.3.01.0050 V-BELT 1
6 2.3.01.2010 DRIVING PULLEY ASSY,RIGHT 1
7 2.3.01.2130 OIL SEAL 2
8 2.3.01.2030 ROLL SUBASSEMBLY 8
9 2.3.01.2040 CAM 1
10 2.3.01.2050 SNUBBER BLOCK 4
11 2.3.01.2020 O-RING 118X2.5 1
12 2.3.01.2070 STOPPER 1
13 2.3.01.2110 BOLT 4
14 2.3.01.2080 CLIP 4
15 2.3.01.2100 COLLAR 1
16 2.3.01.2120 WASHER 4
17 2.3.01.2090 DRIVING PULLEY ASSY,LEFT 1
18 2.3.01.1030 BEFT ROLLER ASSY,RIGHT 1
19 2.3.01.1040 BELT ROLLER ASSY,LEFT 1
20 2.3.01.1050 OIL SEAL 2
21 2.3.01.1020 O-RING 45X1.8 2
22 2.3.01.1070 PIN GUIDE 4

45

33 CLUTCH REF. No. PART NO. DESCRIPTION Q'TY


23 2.3.01.1080 COMPRESSION SPRING 1
24 2.3.01.1090 SPRING RETAINER 1
25 2.3.01.1100 CLUTCH CARRIER ASSY 1
26 2.3.01.1120 BEAD FLANGE 3
27 2.3.01.1110 SPRING 1 3
28 2.3.01.1130 NUT M36X1.5 1
29 2.3.01.1010 CLUTCH HOUSING COMP. 1

46

34 GENERATOR REF. No. PART NO. DESCRIPTION Q'TY


1 2.1.01.2001 GENERATOR ASSY 1
2 2.1.01.2030 BOLT M5X10 2
3 2.1.01.2080 BOLT M5X28 3
4 2.1.01.2061 STATOR ASSY 1
5 2.1.01.2021 ROTOR ASSY 1

47

35 S TARTING MOTOR REF. No. PART NO. DESCRIPTION Q'TY


1 2.1.01.6000 STARTING MOTOR ASSY 1
2 2.1.01.6010 BRUSH HOLD ASSY 1
3 2.1.01.6020 CORD,STARTER MOTOR 1
4 2.1.01.6030 BOLT 2
5 2.1.01.6040 GASKET 2
6 2.1.01.6050 O-RING 24.5X3 1
7 2.1.01.6060 BOLT M6X25 2

48

36 ENGINE REF. No. PART NO. DESCRIPTION Q'TY


1 2.1.01.0002 ENGINE ASSY 1
2 2.7.01.0110 STAY ENGINE RIGHT 1
3 0.01.02830 BOLT M10X1.25X65 2
4 0.04.00410 WASHER 10 4
5 2.7.01.0070 BUSHING ENGING BRACKET II 4
6 0.03.00530 NUT M10X1.25 3
7 8.1.01.0150 ENGINE BRACKET BOLT 2
8 2.7.01.0060 BUSHING ENGING BRACKET I 2
9 0.03.00630 NUT M12X1.25 2
10 2.7.01.0050 FRONT ENGINE MOUNT BRACKET 1
11 2.7.01.0080 SPACER ENGINE BRACKET 1
12 8.1.01.0160 ENGINE MOUNTING BOLT 1
13 2.7.01.0090 BUSHING 2
14 2.7.01.0100 STAY ENGINE LEFT 1
15 0.01.02730 BOLT M10X1.25X55 2

49

37 WARNING LABEL REF. No. PART NO. DESCRIPTION Q'TY


1 7.5.01.0060 WARNING LABEL 1 1
2 7.5.01.0070 WARNING LABEL 2 1
3 7.5.01.0080 WARNING LABEL 3 1
4 7.5.01.0090 WARNING LABEL 4 1
5 7.5.01.0100 WARNING LABEL 5 1
6 7.5.01.0110 WARNING LABEL 6 1
7 7.5.01.0120 WARNING LABEL 7 1
8 7.5.01.0130 WARNING LABEL 8 1
9 7.5.01.0140 WARNING LABEL 9 1
10 7.5.01.0150 WARNING LABEL 10 1
11 7.5.01.0160 WARNING LABEL 11 1
12 7.5.01.0170 WARNING LABEL 12 1
13 7.5.01.0180 WARNING LABEL 13 1
14 7.5.01.0190 WARNING LABEL 14 1

50
Optional colors of the body covers
REF. No. PART NO. DESCRIPTION Q'TY
6.2.01.003004 FRONT BODY(White) 1
6.2.01.003005 FRONT BODY(Silver) 1
6.2.01.003011 FRONT BODY(Dark maple leaf camo) 1
6.2.01.003012 FRONT BODY(Bright maple leaf camo) 1
6.2.01.003013 FRONT BODY(Bright army green camo) 1
1 6.2.01.003015 FRONT BODY(Army green camo) 1
6.2.01.003021 FRONT BODY(Maple leaf camo) 1
6.2.01.003022 FRONT BODY(Customerized maple leaf camo) 1
6.2.01.003025 FRONT BODY(Blackish green) 1
6.2.01.003027 FRONT BODY(Earth yellow maple leaf camo) 1
6.2.01.003028 FRONT BODY 1
6.2.01.005004 REAR FENDERS(White) 1
6.2.01.005005 REAR FENDERS(Silver) 1
6.2.01.005011 REAR FENDERS(Dark maple leaf camo) 1
6.2.01.005012 REAR FENDERS(Bright maple leaf camo) 1
6.2.01.005013 REAR FENDERS(Bright army green camo) 1
2 6.2.01.005015 REAR FENDERS(Army green camo) 1
6.2.01.005021 REAR FENDERS(Maple leaf camo) 1
6.2.01.005022 REAR FENDERS(Customerized maple leaf camo) 1
6.2.01.005025 REAR FENDERS(Blackish green) 1
6.2.01.005027 REAR FENDERS(Earth yellow maple leaf camo) 1
6.2.01.005028 REAR FENDERS 1
6.2.01.029004 FRONT COVER(White) 1
6.2.01.029005 FRONT COVER(Silver) 1
6.2.01.029011 FRONT COVER(Dark maple leaf camo) 1
6.2.01.029012 FRONT COVER(Bright maple leaf camo) 1
6.2.01.029013 FRONT COVER(Bright army green camo) 1
3
6.2.01.029015 FRONT COVER(Army green camo) 1
6.2.01.029021 FRONT COVER(Maple leaf camo) 1
6.2.01.029022 FRONT COVER(Customerized maple leaf camo) 1
6.2.01.029027 FRONT COVER(Earth yellow maple leaf camo) 1
6.2.01.029028 FRONT COVER 1

51

6.2.01.031004 SIDE COVER LEFT(White) 1


6.2.01.031005 SIDE COVER LEFT(Silver) 1
6.2.01.031011 SIDE COVER LEFT(Dark maple leaf camo) 1
6.2.01.031012 SIDE COVER LEFT(Bright maple leaf camo) 1
6.2.01.031013 SIDE COVER LEFT(Bright army green camo) 1
4 6.2.01.031015 SIDE COVER LEFT(Army green camo) 1
6.2.01.031021 SIDE COVER LEFT(Maple leaf camo) 1
6.2.01.031022 SIDE COVER LEFT(Customerized maple leaf camo) 1
6.2.01.031025 SIDE COVER LEFT(Blackish green) 1
6.2.01.031027 SIDE COVER LEFT(Earth yellow maple leaf camo) 1
6.2.01.031028 SIDE COVER LEFT 1
6.2.01.032004 SIDE COVER RIGHT(White) 1
6.2.01.032005 SIDE COVER RIGHT(Silver) 1
6.2.01.032011 SIDE COVER RIGHT(Dark maple leaf camo) 1
6.2.01.032012 SIDE COVER RIGHT(Bright maple leaf camo) 1
6.2.01.032013 SIDE COVER RIGHT(Bright army green camo) 1
5 6.2.01.032015 SIDE COVER RIGHT(Army green camo) 1
6.2.01.032021 SIDE COVER RIGHT(Maple leaf camo) 1
6.2.01.032022 SIDE COVER RIGHT(Customerized maple leaf cam 1
6.2.01.032025 SIDE COVER RIGHT(Blackish green) 1
6.2.01.032027 SIDE COVER RIGHT(Earth yellow maple leaf cam 1
6.2.01.032028 SIDE COVER RIGHT 1
6.2.01.042004 PLATE TANK(White) 1
6.2.01.042005 PLATE TANK(Silver) 1
6.2.01.042011 PLATE TANK(Dark maple leaf camo) 1
6.2.01.042012 PLATE TANK(Bright maple leaf camo) 1
6.2.01.042013 PLATE TANK(Bright army green camo) 1
6 6.2.01.042015 PLATE TANK(Army green camo) 1
6.2.01.042021 PLATE TANK(Maple leaf camo) 1
6.2.01.042022 PLATE TANK(Customerized maple leaf camo) 1
6.2.01.042025 PLATE TANK(Blackish green) 1
6.2.01.042027 PLATE TANK(Earth yellow maple leaf camo) 1
6.2.01.042028 PLATE TANK 1

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