Ficha de Altronic Cables (503186-100)
Ficha de Altronic Cables (503186-100)
Ficha de Altronic Cables (503186-100)
Ignition Accessories
CONTENTS
Introduction..................................................................................................................................................3
Ordering Guide.............................................................................................................................................11
Accessories........................................................................................................................................... 15-16
Altronic Industrial Ignition Accessories As you review the products in the pages that follow, consider the
With tens of thousands of systems in daily service worldwide, following:
Altronic’s ignition systems, EZRail modular wiring rails, ignition
®
Automotive and industrial engine applications are as different
coils, secondary leads, and spark plugs are recognized by indus- as night and day. Altronic ignition accessories are specifically
trial engine operators as the finest such products in the world. engineered and constructed for trouble-free service on
demanding 24/7 oilfield and power generation-based engines.
This doesn’t happen by accident. The EZRail® modular ignition rail system is a factory-built,
tested, and certified assembly designed to eliminate field
It begins with a commitment to our customers that combines over wiring and troubleshooting.
fifty years of product design and engineering experience with the
For further information on these and all of the other exciting
finest materials available. Add an ISO 9001-certified manufactur-
and innovative products from Altronic, please contact your local
ing process to this formula, and our customers get products that
Altronic Distributor, Dealer or Regional Manager. Their contact
deliver the kind of extended, trouble-free service that the oil and
information can be found on the web at www.altronic-llc.com.
gas/power generation industries expect and demand. Products
that reduce operating costs by minimizing downtime while short-
ening and simplifying troubleshooting.
JUNCTION BOX
593axx-xxx
HARNESS:
J-BOX TO RAIL
HARNESS: 793101-L
J-BOX TO RAIL 793102-L
793101-L
793102-L
EZRAIL
ASSEMBLY
593qab-xyzm
EZRAIL
ASSEMBLY
593qab-xyzm
SPARK PLUG
CPU-2000 CPU-2000
DIAGNOSTIC OUTPUT
MODULE MODULE
HARNESS:
IGNITION TO J-BOX
793101-L
JUNCTION BOX
SHUTDOWN LEAD CABLE 593axx-xxx
593069-L
Note: If Diagnostic Module is
not used, use cable 593052-L
or 593057-L
HARNESS: HARNESS:
J-BOX TO RAIL J-BOX TO RAIL
793101-L 793101-L
793102-L 793102-L
EZRAIL EZRAIL
ASSEMBLY ASSEMBLY
593qab-xyzm 593qab-xyzm
HARNESS:
RAIL 1 TO RAIL 2
793102-L
EZRAIL EZRAIL
ASSEMBLY ASSEMBLY
593qab-xyzm 593qab-xyzm
Refer to Form
SPARK PLUG
EZRail AL
SPARK PLUG LEAD CABLE
COIL PRIMARY CABLE
COIL MOUNTING ASSEMBLY
COIL PRIMARY CABLE for detailed
583017-60KT 583017-60KT
5805ab-xyz
593069-L 593069-L
information.
Altronic offers a complete line of ignition spark plug leads for use on
standard applications as well as for applications operating in areas
requiring Class I, Division 2, Group D compliance. These high qual-
ity industrial leads are available with a wide variety of primary and
secondary terminations for use with unshielded and shielded coils
as well as standard and shielded spark plugs.
the likely place for the discharge of electrical energy is not along the
outside of the insulator but at the spark plug electrodes. Silicone
SPARK PLUG
TERMINATION
boots are ideal for most standard, rich-burn applications.* WITH SNAP
ACTION BALL
CONNECTION
Teflon boot construction is preferable for severe temperature ap-
plications, such as those operating with precombustion chambers.
Since lean burn applications often require over 20,000 volts to FLASHOVER
RESISTANT
initiate an arc between the center and ground electrodes, the inte- TEFLON BOOT
WITH TWO HIGH
TEMPERATURE
gral O-rings standard on the Altronic Teflon boots help to suppress FLUOROSILICONE
O-RINGS
flashover on the outside of the spark plug insulator.
FLASHOVER
High quality, corrosion-resistant components for heavy duty RESISTANT
HIGH
industrial applications TEMPERATURE
SILICONE BOOT
Wide variety of ignition coil and spark plug termination options (REPLACEABLE)
FLASHGUARD 2.0 Secondary Spark Plug Lead System The six-step Flashguard 2.0 Specification and Component Order
builds on the technically and commercially successful Flashguard Process is laid out on the following pages. A short summary ap-
lead program by adding the ability of the user or the local Dis- pears below:
tributor/Dealer to fully rebuild the lead in the field. Incorporating STEP 1 Extension Length and Diameter Configuration
custom Teflon extensions—including special extensions for the (14/18mm, 6"/9", Caterpillar 330/3400 special)
Caterpillar 3300 and 3400 and others—multiple wire styles, a STEP 2 Coil Connection Configuration
range of primary and secondary connections, and an assortment (Unshielded/Shielded/CPU-XL, 1k Ohm Resistor,
of lead accessories, a user can cost-effectively specify a lead 180°/90°)
for manufacture by their local Distributor or locally by their own STEP 3 Extender Connection Configuration
personnel. In either case, the Distributor/Dealer or the user can (Terminal Crimp on/SAE Adaptor)
service/rebuild the leads when necessary with moderately priced, STEP 4 Wire Boot Configuration
easily installed replacement components, including new O-rings, (if using SAE Adaptor Terminal in Step 3)
wires, boots, or grommets/terminal pins acquired directly from the STEP 5 Accessories
Distributor’s inventory or their own. For the gas engine operator, (Spark plug O-ring, Grommets, Spark Plug Well Boot)
this approach offers accessibility, reliability, and the performance STEP 6 Spark Plug Wire
that are critical to minimize downtime, while driving the necessary (Copper, 7mm standard or extra stiff, Stainless Steel,
cost-control and serviceability that are so crucial to 21st century 7mm Standard)
operation.
597053
597054
510480
3a
593207-18
Standard Spark Plug Leads for Unshielded Spark Plug, Part Number Lengths “L”
Non-resistor lead uses a standard silicone spark plug boot and is for
use with unshielded ignition coils and unshielded spark plugs.
Standard Spark Plug Leads for Unshielded Spark Plug, Part Number Lengths “L”
Shielded Altronic Coil 593005-L 12", 16", 18", 22"
CSA-Certified Shielded Spark Plug Leads for Spark Plug Spark Plug Coil
Part Number Lengths “L”
Well End End
Class I, Division 2, Group D Hazardous Areas
593020-L 1" 10", 13", 16"
In order to comply with requirements for Class I, Division 2, Group 180° 180°
593030-L 2" 18", 24", 30"
D hazardous areas, Altronic manufactures a stainless steel-jacket-
ed spark plug lead with a Teflon inner liner and shielded termina-
tions. This lead is compatible with shielded Altronic ignition coils
and shielded (aircraft-style) spark plugs with 3/4"-20 connections.