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HEI/1001/2024-2025/Delhi/621 17/06/2024

Shaik Shakee UR Rahaman


Research & Development Engineer
M/s. Delpro Labs, New Delhi

Ref: Your enquiry for Lab Equipment

Dear Sir,

We thank you for your above noted enquiry and are pleased to submit our
competitive offer for the same as under:-
Sl. No. Description Price in Rs.
HE-SPL. CYCLIC/ STATIC TESTING MACHINE 32,99,000/- Each
FOR RESILIENT MODULUS ON BEAMS
(CAPACITY-100kN)

HEICO Cyclic Machine is capable of carrying out Cyclic testing in the frequency
range of 0.01 Hz–10Hz. It is also capable to carry out normal static tests on
the beams. It is a fully computerized system and will be provided with manual
adjustments to set samples.

The precise control of frequency and displacement in this machine is electronically


controlled via the hydraulic based servo
controlled close loop system.

A signal equivalent to frequency and


amplitude is created in a function
generator which is fed to the P.I.D.
controller. Machine response signal is
also fed to the P.I.D. controller. The
error signal between the two signal
creates differential pressure resulting in
them movement of the actuator
corresponding to programmed
frequency and amplitude thereby
completing the close loop.

The system is supplied mainly in following components.

1 Loading Frame with actuator


2 Hydraulic Power Supply
3 PC based Control system and Control software
4 Transducers
5 Fixtures

1. Load Frame with Actuator


Loading units is free standing units. It has a base and a cross head with fitted
actuator along with servo valve. Cross head moves along the two pillars. Two
hydraulic rams are provided for lifting of the cross head. Hydraulic locks are
provided to lock the cross head at any position to suit the sample height. Controls
are provided for lifting and lowering of the middle crosshead. Arrangement is also
provided for locking of the crosshead at any desired position. Base of the frame
will have slots to place the bending fixtures for beams. Manifold is provided at the
base for proper distribution of oil to the actuator and hydraulic-lock.

Technical Specifications
Capacity : 100kN
Horizontal Clearance : 500mm
Vertical Clearance : 600mm
Vertical Cross Head adjustment : 200-600mm
Capacity of Actuator : 100kN

Actuator Stroke length : 100 mm

Actuator with servo valve

Actuator is a linear motion device, which gives a controlled motion either on stress
basis or strain basis. It is a precision piece of equipment which follows the
command from the wave generator through the servo valve. It is an equal area
ram and piston with surface finish of 0.2 microns. End plates have metallic seals
for side thrust. Servo valve is fixed to the actuator .These valves are high
performance two stage valves with a pressure drop of @ 70 bars.

Technical Specifications
Type : Double Acting
Load carrying capacity : 100kN
Stroke length : 100mm
Operating Pressure : 180Bars

2. Hydraulic Power Supply


Hydraulic power supplies are compact in design and are suitable for the supply of
required flow and pressure for the actuation of the actuator. It has a oil tank of
adequate capacity, vane type pump powered by a three phase motor. All the
electrical controls including the temperature controller are fixed on one side of
the tank. It includes all the accessories like pressure line filter, return line filter,
oil level, relief valve, pressure gauge and air cooled heat exchanger. Anti vibration
mountings are provided as standard along with the HPS. Broad specifications of
the system are:-

Technical Specifications

Flow of the Pump : 15LPM


Operating pressure : 210Bars
Type of pump : Vane type
Capacity of the oil tank : 100 litres
Power rating of the motor : 10 HP

All accessories like, pump pressure gauge, level gauge, pressure-line filter (3
microns) , return line filter (10 Microns) , digital temperature controller are
provided as standard along with the system.
System will be supplied with necessary cable and fittings for the operation of the
machine. Total machine operates on 440VAC 3 phase supply.

3. PC BASED CONTROLSYSTEM AND CONTROL SOFTWARE


Control system provides the digital servo control, Ramp generation, different
waveforms (Sine, Square & Triangular) for the machine, data acquisition,
hydraulic control etc. for the continuous operation of the system.

(a) Signal Conditioning & Controlling Unit


HEICO Servo controller basically consists of signal conditioning unit and
controlling unit. Signal conditioning unit receives the output signal from the
various transducers (Load cells and Displacement Transducers) and amplifies and
process that signal as per the requirement and transfer it to computer through
connecting cables where it is accepted by the data acquisition system. The out
put from the signal conditioning unit for each transducers ranges from 0-5V. The
controlling unit controls the operation of the machine either on Stress basis or
Strain basis.

It consists of dedicated servo-controller card that gives the desired processed


signal through the P.I.D controller to the servo valve to operate either in strain
mode or stress mode. It also sends the signal to computer and accepts the
command from the software to operate in desired manner. The parameters like
rate of loading for machine, safety limits for load & displacement can initially be
programmed through the software. The programming facility is given to operate
the system in STATIC MODE from 0.01mm/sec -3mm/sec. in displacement
control mode or 0.01kN/sec-0.5kN/sec in load control mode. In DYNAMIC
MODE the cycling can be done at a frequency from 0.1Hz-10Hz.
(Note: - With the increase in frequency the amplitude (stroke) tend to decrease.)

Specifications of Controller
 Auto PID operation with auto loop shaping servo operation
 Closed loop update rate is 10 kHz
 No. of control channels- 2
 Demand generation - Sine, Triangular, Square, Random wave forms and Ramp
signal
 Standalone operation to Start, Stop & Hold the test system
 High speed Data Acquisition card with 100 kHz sampling rate and 16-bit
resolution acquires data form the signal conditioning and controlling unit
 System accuracy- Load Accuracy : < + 1% of full Indicated Load
Displacement Accuracy: < +1% of Indicated Value
 Two types of Loading- Dynamic (for fatigue test) and Static (Ramp)
 Dynamic Frequency Range- 0.01Hz to 10Hz (Note: The stroke of actuator
depends upon the frequency of operation. Performance curve
enclosed for reference)
 Static Ramp rate: Load control mode – 0.01kN/sec to 0.5kN/sec.
Displacement control mode- 0.01mm/sec to 3mm/sec.

 Environmental Temperature- 0O C to +60 O C


 Relative Humidity- 10% to 85% non-condensing
 Supply Input- 220-240 VAC, 50 Hz

(b) Dedicated Computer for Controlling and Data acquisition

System is provided with dedicated computer with built in data acquisition card
and wave generator.

Intel i5 processor, 500 GB HDD, 8GB RAM, Key Board, Optical Mouse, 6USB
Ports, 19” LCD Monitor, Deskjet Colored Printer, UPS

CONTROL SOFTWARE

Control software is the integral part of the system for precise controlling & Data
Acquisition and analysis.

Salient Features

 Windows based user friendly software


 Four different types of loading can be given to the sample- Sine, Triangular,
Square, Random waveform and Ramp signal
 Programmable Loading parameters – Frequency, Base, Amplitude etc.
 Programmable Rate of loading in static mode
 Two types of Tests- Dynamic (for fatigue test) and Static (Ramp).
 Computer/Software programmable Safety Limits for each load &
displacement
 Independent Taring of each channel
 Facility to hold the actuator and restart the loading during the test.
 Facility to increase the Base load, frequency and amplitude during the test
 Facility to save the data after the test
 Shows number of cycle on screen
 Store the number of cycles in Dynamic test
 On-line display of Load v/s Time, Displacement v/s time and Load v/s
displacement graphs.
 On-line display of Load and Displacement readings
 Auto adjustment of graph scales
 Storing of data of each channel in user defined file/directory that can be
directly opened in Excel and Analysis Software
 To analyze the test result Analysis software is given which shows different
type of graph and data i.e. load Vs displacement graph, load Vs time graph,
displacement Vs time graph for statistical analysis.

4. TRANSDUCERS
The Electronic transducers are fitted in the machine for accurate measurement of
the Load and deformation. The detailed specifications of the transducers are given
below.

1. Load Cell
It is a strain gauge based type Low profile Universal (Tension & Compression)
load cell with full wheat-stone bridge configuration. Structure of the load cell is
such that it can be loaded both in tension and compression over few million
numbers of times.

It has Alloy tool steel, electroless nickel plated structure for outstanding corrosion
resistance.

Technical Specifications

Capacity : 100kN
Make : Adi-Artech
Full Scale Output : 2.0 mV/V
Zero Balance : + 1% of FS
Safe Overload(FSO) : 150%
Non-Linearity : < + 0.10% of FS
Hysteresis : < + 0.10% of FS
Non-Repeatability : < + 0.15% of FS
Excitation Voltage : 10 Volts DC

2. Displacement Transducer

The variation in strain, deflection etc is measured with help of highly precise
LVDT.

Technical Specifications

Core Fixture : Spring-loaded plunger


Stroke : +100mm (200mm)
Resolution : 0.01mm
Linearity Deviation : ± 1% of rated capacity
Repeatability : ± 0.5% of rated capacity
Hysteresis : ± 0.5% of rated capacity
Excitation : 2-Vrms
Safe Temperature Range : 10o - 50o C

5. FIXTURES

System is supplied with Flexure Test Attachment complete with 3-Point and 4-
Point fixture. The attachment can be conveniently placed on the base of the load
frame and is suitable for both 100mmx100mmx500mm and
75mmx75mmx300mm. High precision displacement LVDT transducers with
10mm travel (quantity 2). The frame has holders for attaching LVDTs for
measuring deflections

Capacity : 100kN
Diameter of the Rollers : 40mm
Maximum Specimen Width : 100mm

Terms & Conditions


Make : Our Own HEICO an ISO 9001-2015 Company

Delivery : 8-10 Weeks from the date of receipt of your techno


Commercial clear purchase order subject to force mejure
conditions

Payment : 50% advance along with order, Balance prior to despatch

Prices : Ex-Works, Rai Sonepat, Haryana (Freight Extra)

GST : Extra @18%

GSTIN NO. : 07AAAFH3487Q1ZT

Warranty : 12 Months against manufacturing defects, if any.


Validity : 45 Days.

Demonstration & : Shall be done by us but unloading, placement of machine


Commissioning Civil work if any shall be arranged by the buyer.

Thanking you and looking forward to receive your valuable purchase order.

Yours faithfully
For HYDRAULIC & ENGG. INSTRUMENTS

RAUNAQ SINGH
(BUSINESS HEAD- SALES & MARKETING)
Mob : 9811046105
Email : [email protected]/[email protected]

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