Divgi Internship 1
Divgi Internship 1
Divgi Internship 1
Fassler K-300
(Honing)
“I” LEVEL- Training Module.
Rev-02 Dated 08.05.2023
-
Vision & Mission
❑Values :
1. Respect for each other
2. Passion for excellence
3. Responsibility to our communities
4. Power of collaboration
5. Personal integrity
❑Vision :
❑Mission :
Customer Satisfaction
❑Quality Policy: Quality Product
Continual Improvement.
Work standardization.
PMC plotting, Set up approval, Quality alert , 5’S & QSB importance.
Definition Gear Honing
Definition of Honing
1 2 3
1 2 3
Clean the fixture Take job from IN tray Clean the part and cartridge
5 6 7
8 9
1
3
2
6
7
9
10
What to look in MPL
Process
No & Specification
Name
Machine ,
Fixture &
Tools Inspection
Freq.
Product
Characteristic
Control
Method
Understanding Control Plan and its Content
2. Takt time
3. Quality checks
1) What to do.
2) How to do.
3) Why to do.
1) Part change.
2) Cutter Change .
3) After Preventive maintenance.
4) Machine Idle more than 3 days.
Setup Approval by QA
Documents to be maintained by Operating Engineer
Basic Calculation to select scale on PMC
Profilator
Ring gear
45-54-162-001-E
(Reg)
DBB (134.84 /134.76
) shift
06/5/2023 /1st 1
div-0.004mm Upper Specification Limit
US
134.84
L
LP
134.8 Total
Mean Size Tolerance
FP 0
T1 50% Tolerance Green zone
Set up approval
Honing
NRFT Handling Procedure
Different NRFT Tags
NRFT ( Not Right Frist Time ) Procedure
Re
Ap Paint
d
ply
INFORM TO
SUPERVISOR
Fill U
p
rejec the
t Tag
W hy,
rit
W y on
W ck
e
h
Ba de
si
NRFT ( Not Right Frist Time ) Procedure
Tag with
job Keep in
Red Tray
At Shift end
Keep job in
NRFT Area
1+2
PPM = X 1000000
55000
3
PPM = X 1000000
55000
PPM = 54.54
What are 5S’s
• Sort
Sort means to remove all items from the workplace that are not needed for current production.
• Set in order
• Set in order means arranging necessary items so they are easy to use and anyone can find them and put them away.
• Shine
Shine means removing dirt, grime and dust from the workplace by wiping, sweeping and mopping. It means cleaning machinery and
equipment as well as shelves, drawers and lockers too.
• Standardize
Standardize is the method used for maintaining the first three Ss: Sort, Set in Place and Shine. It means creating a system where everyone
knows exactly what they are responsible for doing and exactly when, where and how to do it.
• Sustain
Sustain is the glue that makes 5S stick. It is undoubtedly the hardest part of implementing 5S. When organizations fail, they claim that
it does because of problems with sustain.
Thank You
PRODUCT LEADERSHIP
LIKE NO OTHER
WEL- COME
Fassler K-300
(Honing)
“L” LEVEL- Training Module.
Rev-01 Dated 08.05.2023
-
Contents for ‘’ L " level Training Module
LIEBHERR SHAPING
MACHINE LS 180 E
• This below axis is belongs to Ring gear part
gear Honing process on K-300 honing
machine
Operating Panel
Operating Operating
Screen Keys
Emergency
Stop
Rapid Feed
Chuck
Open/Close
Feed Override
Cycle Start
Operating Panel details
1.)Reset
1 2.)Emergency Button
2
3.)Spindle CW
9 8
4.)Cycle Stop
5.)Cycle Start
6.)Chuck Open/Close
7.)Key Section
8.)Mode Selector
6
7 9.) Rapid Feed
1
11
0 10.)Feed Override
4 5 3
11.)Handwheel
Cutter specification
1 Make Kaizer
2 Material Dimond
3 Tool no. RG 2380
6 Hand of helix RH
1
2
3
4
Lead Correction (fHβ)
1 2 3 4 5
Re-Ensure DBB
Master Size if
found ok than
Calculate the Press the offset Take the cursor
ensure the job
Required DBB button on Press the Wear on W 001
DBB Size if
Size to mean Machine offset button. correction
found out of
reading. screen. block..
spec follow the
bellow
procedure..
10 9 8 7 6
Program will
show the
Confirm the
Load the job as calculated Type the
part quality Press the
per SOS & value, Ensure calculated
after cycles, if Machine
Operation to be the value if offset value &
found ok position
made as per found ok & press the +
Continue the Button.
procedure.. press the Input button..
production
EXCUTE
button.
Thank You
PRODUCT LEADERSHIP
LIKE NO OTHER