BTDRIVER USER MANUEL-EN-v02
BTDRIVER USER MANUEL-EN-v02
BTDRIVER USER MANUEL-EN-v02
for elevators
USER MANUELS
EN
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
ENGLISH
TÜRKÇE
Tepebaşı/ESKİŞEHİR/TURKIYE
E-mail:
www.btelevator.com
This document has been created to be a guide for BTELEVATOR Corp. customers.
Reproduction, transfer, distribution or storage of part or all of the contents in this document in
any form withoutthe prior written permission of BTELEVATOR is prohibited. BTELEVATOR
reserves the right to make changes and improvements to any of the products described in this
document without prior notice.
BTELEVATOR is not responsible for those mistakes that may be found in this manual and for
thedamages that they may cause.
BTELEVATOR 2 BTDRIVER
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
CONTENT
CONTENT ....................................................................................................................................................................3
1. INTRODUCTION .................................................................................................................................................... 6
2. EMC CONFORMITY ..............................................................................................................................................7
3. WARNINGS ..............................................................................................................................................................8
4. DELIVERY CONTENTS .........................................................................................................................................9
5. TECHNICAL SPECIFICATIONS ........................................................................................................................10
6. FUSE, CONTACTOR and CABLE CROSS-SECTION ....................................................................................11
7. Dimensions and Mounting of BTDIVER .............................................................................................................12
8. BTDRIVER Line Filter (EMI) ..............................................................................................................................13
9. BTDRIVER Braking Resistors ............................................................................................................................14
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10. RFI FILTER (Zero-phase Reactor) ....................................................................................................................16
11. AC line reactor (Line choke) ...............................................................................................................................17
12. BTMRL Module. ...........................................................................................................................................................--
13. BTDRIVER Connections ....................................................................................................................................18
13.1. POWER TERMINAL CONNECTIONS........................................................................................................19
13.1.1. Mains power connection .........................................................................................................................19
13.1.2. Brake resistor connection .......................................................................................................................19
13.1.3. Motor connection ....................................................................................................................................20
13.2. CONTROL TERMINAL CONNECTIONS ...................................................................................................22
TÜRKÇE
13.2.1. Drive command inputs ............................................................................................................................22
13.2.2. Control input-output signals ...................................................................................................................24
13.2.3. Incremental encoder connection for asynchronous motors ....................................................................27
13.2.4. Absolute encoder connection for synchronous motors ............................................................................---
13.2.5. Mechanical brake release monitoring ....................................................................................................31
13.2.6. Motor & brake resistor temperature monitoring ....................................................................................31
13.2.7. Manual evacuation mode activation input ..............................................................................................32
13.2.8. External 24V power supply .....................................................................................................................33
13.2.9. The connection between ENCABIT-Plus module and BTDRIVER .........................................................33
13.2.10. Inputs/Outputs on ENCABIT-Plus module . .............................................................................................---
13.2.11. Serial communication with BTDRIVER Lift Controller. .........................................................................---
13.2.12. BTDRIVER Remote Keypad Connection . ................................................................................................---
13.3. EMERGENCY EVACUATION OPERATION .............................................................................................34
13.3.1. General information ...............................................................................................................................34
13.3.2. Required back-up power supplies ...........................................................................................................34
13.3.3. Evacuation in the lower load direction ...................................................................................................35
13.3.4. Evacuation Towards Command Direction: ............................................................................................36
13.3.5. Back-up power wirings for evacuation operation: .................................................................................38
13.3.6. Process of an evacuation travel ..............................................................................................................40
14. PC CONNECTION ..............................................................................................................................................41
14.1. BTDRIVER Simulator & Monitor Software .................................................................................................41
14.2. Firmware Upgrading ......................................................................................................................................41
15. Data Key................................................................................................................................................................42
16. LCD SCREEN AND KEYPAD USAGE ............................................................................................................43
1.1. STARTUP SCREEN ........................................................................................................................................44
16.2. MONITORING SCREENS ............................................................................................................................44
BTELEVATOR 3 BTDRIVER
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
BTELEVATOR 4 BTDRIVER
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
PREFACE
This documentation describes the inverter model BTDRIVER
• equipment configuration
• connection
• control system
• operating
• starting
• service
ENGLISH
Disclaimer:
The containing information specifies the properties of the products without ensuring them. The
right for technical changes is reserved.
Copyright
Copyright by BTELEVATOR OTOMASYON INS.SAN.TIC.LTD.STI.
It is not allowed to redistribute the manual in its entirety or parts of it. Violations will be
prosecuted and lead to indemnity.
TÜRKÇE
BTELEVATOR 5 BTDRIVER
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
1. INTRODUCTION
BTDRIVER is a high performance motor driver designed for elevators.
Can be used with asynchronous (open loop/closed loop) and synchronous lift motors.
Provides an evacuation operation by driving the motor with back-up power (60-120V battery or
1-phase 220V UPS).
Provides a static auto-tuning for synchronous motors (without rotating the motor).
The functions of BTDRIVER are improved to get the best performance especially at startup and
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stop.Startup and stop accuracy does not change with full load or empty car (for applications with
encoder).
Thanks to vector control, it has the full control of motor from zero speed to maximum speed and
can achieve 200% start-up torque.
For short travel distances the travel curve is automatically readjusted and boring travels at low
speed for short levels are impeded.
TÜRKÇE
The parameter units are convenient for elevators (m, cm, m/s etc.).
The mechanical fan noise and electrical switching noise are minimized, by this no disturbing
noises for residences close to machine rooms are produced.
BTELEVATOR 6 BTDRIVER
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2. EMC CONFORMITY
ENGLISH
Annex F8 and H,
- EN 61800-3:2005/A1:2012,
- EN 60204-1:2006/AC:2010
related to CE Directive(s):
- 95/16/EC (Lifts)
- 2014/35/EU (Low Voltage)
- 2014/30/EU (Electromagnetic Compatibility)
TÜRKÇE
● Installing an AC line reactor to the drive power supply input.
● Installing an EMI filter to the drive power supply input.
● Installing a RFI filter to the drive motor output.
● Using shielded cables for motor, brake resistor and encoder connections outside the
device.
BTELEVATOR 7 BTDRIVER
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
3. WARNINGS
After switching off the device do not touch any electronic board or components until the
power capacitors are discharged (Min.5 minutes).
Do not make any connection to inverter when the power is on. Do not check components
and the signs on the electronic boards while device is running.
Be sure that the mains connections are correct. L1, L2 and L3 are line input terminals and
must not be disordered U, V and W. Otherwise, device may be damaged.
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Do not mount the brake resistor on controller cabinet. Brake resistor must be mounted
vertically outside the control cabinet.
To prevent overheat, damage and fire be sure that the environment has sufficient
ventilation.
TÜRKÇE
Do not store and operate the device at environments with extreme heat, extreme cold,
extreme humidity, water, iron dust and dust.
It is necessary that the used motor has a winding isolation which is made for the operation
with VVVF inverter.
BTELEVATOR 8 BTDRIVER
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
4. DELIVERY CONTENTS
● User manual (This product)
ENGLISH
● EMI line filter (Optional)
TÜRKÇE
BTELEVATOR 9 BTDRIVER
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
5. TECHNICAL SPECIFICATIONS
BTELEVATOR 10 BTDRIVER
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
ENGLISH
Mains supply contactor (KSAK) >= 9 >=12 >=18 >=25
Back-up power supply contactor >= 9 >=9 >=12 >=18
(KKAK)
TÜRKÇE
Motor connection cables >= 2.5 >= 4 >= 6
Brake resistor cables >= 1 >= 1.5 >= 2.5
Battery power connections >= 1.5 >= 2.5 >= 4
UPS power connections *1 >= 1 >= 1.5 >= 2.5
*2 >= 1.5 >= 2.5 >= 4
Control signal cables >= 0.5
BTELEVATOR 11 BTDRIVER
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H L
TÜRKÇE
H
Boyutlar BTDRIVER BTDRIVER
(mm) Boy-B Boy-C
W 210 xxx
H 325 xxx
D 172 xxx
H1 312 xxx
W1 185 xxx
A 30
B 20
C 6
E 15
F 10
G 5
Not : Boy-C henüz satışa sunulmamıştır.
01 Ocak 2018 tarihinden sonra üretici tarafından satışa
sunulması planlanmıştır.
BTELEVATOR 12 BTDRIVER
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
EMI Filter can be installed in a vertical or horizontal position. But it is recommended to install
the filter as load side comes close to BTDRIVER input terminals.
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8.1. Dimensions of BTDRIVER Line Filter
To BTDRIVER input
terminals(L1, L2, L3, E) Cable Lenght 550 mm
TÜRKÇE
Yük / Load
Şebeke / Line
BTELEVATOR 13 BTDRIVER
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Dangerous high voltage on the brake resistor connections and on the braking resistor
itself.
Braking resistor must be installed in a horizontal position for best heat dissipation
and must be fitted with its connecting bars.
Do not mount the braking resistor on the controller cabinet. While mounting, be
aware that excessive heat dissipated by the brake resistor may damage the control
TÜRKÇE
panel, cause malfunctions or start a fire. The temperature of the break resistor
housing can attain 100°C during operation.
The brake resistor must be mounted in a dry location and must be fixed properly
against vibrations.
There must be minimum 30 cm of gap above and below the brake resistor to provide
air ventilation.
The capacity of brake resistors may increase due to the operating frequency of
elevator and maximum journey duration.
BTELEVATOR 14 BTDRIVER
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ENGLISH
9.1.2. Braking Resistor Type-B (15 kW, 22 kW)
TÜRKÇE
9.1.3. Braking Resistor Type-C (50 HP)
No manufactured yet.
BTELEVATOR 15 BTDRIVER
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
C A = 65 mm
B = 40 mm
C = 25 mm
A B
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From BTDRIVER
motor outputs
U, V, W To motor connection
terminals
RFI filtering
From BTDRIVER
motoroutputs
U, V, W To motor connection
terminals
RFI Filtering
BTELEVATOR 16 BTDRIVER
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ENGLISH
22 30 >= 50 >= 100 0.5 0.9
37 50 >= 75 >= 140 0.3 0.5
Note: It is recommended to use AC line reactors with impedance values 3% (Z%) for standard
applications. The impedance value %Z is also the voltage value that drops across the AC line
reactor (for example: 5% voltage drops across the AC line reactor with impedance value 5%).
5% reactor would be a better choice for reducing the harmonic currents with a balanced mains
supply (less than 5% voltage imbalance between phases).
TÜRKÇE
It is suggested that a 3-phase AC line reactor be installed on the supply line also to obtain the
following benefits:
BTELEVATOR 17 BTDRIVER
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Control Terminal
Inputs
ENGLISH
FAN GROUP
TÜRKÇE
13.2. Connections of BTDRIVER Size-D
Control Terminal
Inputs
FAN GROUP
BTELEVATOR 18 BTDRIVER
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Symbol Description
L1(R)
L2(S) Mains inputs
L3(T)
E Earthing terminal.
B Braking resistor transistor output (-)
P DC Bus positive voltage, Braking resistor transistor output (+)
N DC Bus negative voltage (This terminal is located in only
BTDRIVER Size-B and Size-C)
U
V Motor outputs
ENGLISH
Use a cable with an appropriate cross-section (For more information see Chapter 6)
Use a shielded cable with an appropriate cross-section (For more information see
Chapter 6)
BTELEVATOR 19 BTDRIVER
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
BTDRIVER
Motor
ENGLISH
13.3.3.2. Synchronous motor connection:
BTDRIVER
TÜRKÇE
Motor
BTELEVATOR 20 BTDRIVER
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
The drive enable signal (EN) must be switched by the open contacts of KPA and KPB.
Otherwise the inverter will continue driving the motor after the contactors are off.
Meanwhile If the contactors are on again the outputs of the inverter may be damaged
because of over current.
For synchronous drive, 2 main contactors with 4 main contacts each has 2x NO and 2x
NC main contacts are required for motor connection. The motor windings must be short
circuited with NC main contact of each main contactor to prevent an uncontrolled
acceleration of the synchronous motor (See wiring diagram). Due to the high current,
ENGLISH
Chapter 6)
Motor cable must both be grounded both the inverter and the motor.
Motor cable must be pulled away from the other cables as far as possible.
The placement of the motor cables must not be parallel to other cables. If necessary, the
angle between the motor cable and other cables must be 90 degree.
For a suitable ground connection, the shield of motor cable should be fixed to ground
plate with metal clamps.
BTELEVATOR 21 BTDRIVER
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ENGLISH
12-24Vdc,
min. 100mA
15Vdc, max. 100mA external supply
internal supply
TÜRKÇE
Digital input specifications:
Max. voltage 26Vdc
Clamping range Maks. 2,5 mm2
In a case of more than one speed inputs applied the higher one is activated.
If the speed control inputs are driven by relay contacts, high speed and low speed signal should
be applied together. Otherwise, because of the relay contact delay, wrong speed inputs may be
perceived at speed changes especially for distance controlled stops it is important that there
must be no delays at speed transitions.
BTELEVATOR 22 BTDRIVER
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
Therefore, to avoid this situation that shorten the life-time of the device, it is recommended to switch
the drive enable signal (EN) also from a NO contact of an auxiliary relay. The auxiliary relay has to
be connected parallel to the travel contactors. Auxiliary relay will release more quickly than the main
contactors and the drive will be cut off without waiting for the release of the main contactors.
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BTDRIVE
Supply voltage of
main contactors
TÜRKÇE
It is appropriate to use auxiliary relay which has less than 25ms contact release time.
BTELEVATOR 23 BTDRIVER
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
Error outputs
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Mechanical brake output
TÜRKÇE
Relay output terminals:
RHK Error relay NC contact Error output.
RHA Error relay NO contact
RHO Error relay COM contact In normal situation the relay remains activated. In the
event of a failure, the relay will be released. In order to
cut off the error signal in case of a failure use the NO
contact outputs (RHO-RHA).
RPA Driver running relay NO Driver running signal output.
contact
RPO Driver running relay COM This output should be used when the lift controller
contact releases the main contactors with a release command
coming from the inverter. The relay remains activated
during the drive.
RFA Mechanical brake relay Mechanical brake contactor output.
NO contact
RFO Mechanical brake relay The drive activates the relay in order to release the
COM contact mechanical brake.
Note: It is recommended to protect inductive loads with noise-reducing circuits (i.e. varistors or
AC filters for AC voltages, diodes for DC voltages).
BTELEVATOR 24 BTDRIVER
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According to EN 81-1, disconnection of the mechanical brake coils from electrical current
must be ensured by at least two contactors. The main-contactors disconnecting the motor
current may be used for this purpose also.
L
L
BTDRIVER
N
The main contactors (KPA and KPB) must be used to disconnect the DC supply of the mechanical
brake. On the other hand, the brake contactor must be used to disconnect the AC supply.
TÜRKÇE
Disconnecting the DC supply directly while AC supply is still connected will cause arcs on the
contact plates and will shorten the lifetime of the contacts. For that reason, the contacts on DC
circuit must only be opened after the AC supply is cut-off. This will ensure that the contacts will
only be used to disconnect the mechanical brake supply only in emergency situations.
Only the main terminals (not auxillary terminals) of the contactors must be used in the
mechanical brake circuit.
A suitable varistor must be used to filter the instantaneous high-voltage peaks on the
brake coil.
BTELEVATOR 25 BTDRIVER
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ENGLISH
TO1 = Open: Direction DOWN (Car is heavier than counterweight)
TO2 Additional transistor V < 0,3 m/s. This output can be used for interlocking during run-
output 2 in with open doors.
TO2 = 24V: V < 0,3 m/s
TO2 = Open: V >= 0,3 m/s
TÜRKÇE
13.2.2.3. Additional digital inputs:
Note: Additional inputs (CI1, CI2) and outputs (TO1, TO2) are available in version V2.5 and
higher of processor board.
BTELEVATOR 26 BTDRIVER
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+5V +5V Supply Supply voltage for TTL Encoder (Imax: 400 mA)
0V 0V Supply ground
Before connecting the encoder, observe encoder operating voltage and switch off the
inverter.
Use a shielded cable for connection. Do not ground the encoder through both the motor
and inverter. If the encoder is isolated from the motor, and from ground, then connect the
cable shield to the inverter housing.
TÜRKÇE
Motor cable and encoder cable channels should be separate. Minimum distance between
cables should be at least 10cm.
BTDRIVER
The resolution of the encoder simulation outputs is identical with the encoder resolution.
See the circuit diagram of BTDRIVER simulation outputs for connection.
BTELEVATOR 27 BTDRIVER
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ENGLISH
TÜRKÇE
5V TTL ENCODER 12-24V HTL ENCODER
WITH COMPLEMENTAL OUTPUTS WITH COMPLEMENTAL OUTPUTS
BTELEVATOR 28 BTDRIVER
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IO-15V IO-15V
R14
-B
330
3
U1A R18
R23 1K
C3
680 2 BCO
10nF
R15
B JP
X6 330 LM339N X2
10 u F/ 16 V
R19
C5
1K
12
IO-GND
IO-GND
IO-15V
ENGLISH
R16
-A
X4 330
3
R25 U1C
C4
680 14 ACO
10nF
R17
A
X1 330 LM339N
12
IO-GND
TÜRKÇE
BTELEVATOR 29 BTDRIVER
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
Do not ground the encoder through both the motor and inverter side. If the encoder is
isolated from the motor, and from ground, then connect the cable shield to the grounding
conductor on the inverter.
When connecting the encoder cable with SUB-D connector, please ensure that the pin
configuration of the encoder cable corresponds to the pin configuration of the
BTMRL module. Faulty connection may cause un-repairable damage to the encoder
or the inverter.
The connection cable of encoder may never be unplugged or removed under voltage.
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Make sure the socket is connected tightly.
Motor cable and encoder cable channels should be separate. Minimum distance between
cables should be at least 10cm.
TÜRKÇE
BTELEVATOR 30 BTDRIVER
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BR1: 1st mech. brake release monitoring normally closed contact (NC)
BR2: 2nd mech. brake release monitoring normally closed contact (NC)
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● If the brake release monitoring function will be used, the parameter “11.6-Brake monitoring”
must be enabled.
TÜRKÇE
PTC1 TH
PI2 = 24V: PTC circuit closed
ENCABIT-Plus PI1 = Open: PTC circuit open
● If the temperature monitoring function will be used, the parameter “11.7-PTC check” must be
enabled.
BTELEVATOR 31 BTDRIVER
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When the input PI3 is activated, a special evacuation screen appears on BTDRIVER
display.A similar screen is also appears on BTDRIVER Remote Keypad display. The
following information is shown in the manual evacuation mode screen:
SPEED : 0.4 m/s When the manual evacuation mode is activated, the speed (m / s) is
DIR : ↑ shown on the top line and the direction (↑ or ↓) is shown on the
bottom line of the evacuation screen.
SPEED : 0.65 m/s When the evacuation speed exceeds 0.63 m/s, a warning message
STOP!!! (V>0.63) will be shown on the bottom line of the evacuation screen. In such a
TÜRKÇE
BTELEVATOR 32 BTDRIVER
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An external 24V power supply can be applied to +/- 24V terminals on BTDRIVER. In this way
evenin case of mains failure the processor unit of BTDRIVER and BTMRL module remain
active.
BTDRIVER
22-26V, min. 600mA external power supply
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The following functions remain active with external power supply even when mains power is off:
On BTDRIVER inverter:
o Drive command inputs and relay outputs
o Incremental encoder inputs and simulation outputs
o RS-485 serial communication protocol (communication with BTDRIVER Remote
Keypad orlift controller)
o CANbus connection with BTMRL module
On BTMRL module:
TÜRKÇE
o Digital inputs and transistor outputs
o Absolute encoder inputs and simulation outputs
The connection between BTDRIVER and BTMRL module is done with a cable with sockets at
both ends. The communication is provided through CANbus serial communication protocol.
BTELEVATOR 33 BTDRIVER
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Evacuation operation with back-up power is supported only for closed-loop operation.
The selection of power supply for evacuation operation depends on the type of the evacuation
method (evacuation in the lower load direction or command direction given by the lift
controller).
If the evacuation operation is performed in the lower load direction, 60Vdc battery back-up
TÜRKÇE
This provides just the power for the motor during evacuation operation. The power circuit of the
inverter can either be supplied by batteries or by a UPS.
This supply must be connected to the input terminals L1 and L3.
The back-up power connected to the inverter is set by the parameter “12.1 Battery voltage”.
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During each travel, BTDRIVER determines the lower-load direction which depends on the
weight imbalance between the car and the counter-weight. This information is output from TO1
terminaland it may be used by external devices which need this information.
Method of “Evacuation in the lower-load direction” maybe activated or deactivated by the “12.2-
DIRECTION” parameter.
- On evacuation, if 12.2 parameter is set to “BD:EASIEST DIR.”, BTDRIVER will ignore the
direction command from the controller and will move automatically towards the “lower-load
direction”
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- If 12.2 parameter is set to “BD:COMMAND DIR.”, TO1 lower-load direction output must
be read by the controller and the controller must give the appropriate evacuation direction
command to the driver.
During evacuation, exact stopping point depends on the car-load. The floor level may be missed
slightly.
TÜRKÇE
As the car will be moved in the same direction in which the gravity forces the system to move, the
back-up power will only be used to slow down the car and (if the system is nearly balanced) to
accelerate the car.
If the travel speed on evacuation is set too low, this will elongate the travel time and will cause the
brake coil to consume energy for a longer period. Because of this, setting the evacuation speed to a
value between %15 and %35 of nominal motor speed is recommended. Evacuation speed is
limited by “12.3-BAT.Speed” (V4) parameter. Even if it is possible to move faster by back-up
power, the driver will not allow the car to exceed the speed set by this parameter.
If the distances between floor levels are long, the evacuation time will be long which means the
power consumption will be higher. While calculating the back-up power requirements, this fact
must also be considered.
The voltage of the connected back-up power must be set in the parameter “12.1-
BAT.VOLTAGE”.
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set to “BD:COMMAND DIR.”. In that case, the driver will move the car towards the direction
commanded by the controller.
On “Evacuation Towards Commanded Direction”, the worst case scenarios are when the command
is up with a fully-loaded car or when the command is down with an empty car. Therefore,
auxiliary power requirement calculations must be made considering these scenarios.
Using a low speed setting for evacuation, will reduce instantaneous power requirements but will
increase evacuation duration. Likewise, using a high speed setting will increase the instantaneous
power requirements while reducing the evacuation duration. Evacuation speed may be limited by
“12.3-BAT.Speed” parameter. The driver will not allow the car to exceed this speed limit even if
the system allows moving faster.
If the distances between floor levels are long, the evacuation time will be long which means the
power consumption will be higher. While calculating the back-up power requirements, this fact
must also be considered.
The voltage of the connected back-up power must be set in the parameter “12.1-BAT.VOLTAGE”.
It is recommended to apply as 72VDC – 120VDC battery voltage. While determining the capacity
required for the batteries, a rule of thumb is, choosing the batteries such that battery capacity in
Ah’s will be at least 1/3rd of the motor current in A’s. For example; at least a 7Ah battery must be
used for a 21A motor.
BTELEVATOR 36 BTDRIVER
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Assuming the evacuation speed to limited to 1/4th of nominal motor speed; a rule of thumb is to
use a UPS with power rating of at least half the motor power. For example: A 5 kW UPS may be
used for a 10 kW motor.
In reality, the exact power requirement of the UPS is dependent on many factors including shaft
efficiency, evacuation speed and motor plate values. The best way to determine the exact
requirements is to find it empirically. While measuring the power requirements, the following
procedure may be used:
ENGLISH
Minimum required power (W) = 220 V x Measured current (A)
Minimum required power (VA) = 220 V x Measured current (A) x 1.4
The UPS should be chosen such that its power rating is at least 1.3 times the calculated minimum
power requirement.
The power that will be drawn from the UPS must be limited by “12.4-UPS POWER” parameter. If
power is not limited, the UPS may be overloaded.
TÜRKÇE
If the UPS will also power other electrical loads during evacuation (i.e: control panel, mechanical
brakes, door operator, etc), the power required by those loads must also be considered on
calculation of the UPS power.
BTELEVATOR 37 BTDRIVER
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The battery supply must be connected to the input terminals L1 and L3.
LCS
BTDRIVER *1
BAT
TÜRKÇE
*2
+24V
-24V
UPS LCS
BTELEVATOR 38 BTDRIVER
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LCS
BTDRIVER
FUPS
*1
ENGLISH
*2
+24V
-24V
UPS LCS
TÜRKÇE
FM: Mains fuse
LF: Line filter
UPS: 1-phase 220Vac uninterruptible power supply
LCS: Lift control system
FUPS: UPS fuse
KSAK: Mains supply contactor
KKAK: Battery supply contactor
BTELEVATOR 39 BTDRIVER
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● Control deactivates the evacuation operation after the trip is completed with the following
sequence:
▪ Control releases the KKAK contactor:
◦ This disconnects the back-up power supply from the inverter.
◦ This deactivates the input terminal CI1. Inverter goes into a normal operation mode.
▪ Control reconnects the mains power to the inverter by activating the KSAK contactor after a
certain time (t2: minimum 1s).
AC supply t1 t2 AC supply
mode Evacuation mode mode
KSAK
KKAK
EN
UP/DWN
Vx (V1/V2/V3/V4)
BTELEVATOR 40 BTDRIVER
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
14. PC Connection
It is possible to connect BTDRIVER Inverter to a PC over the RS-232 serial communication port
witha proper cable. It is a standard RS-232 PC connection cable. Any standard RS-232 cable can
be used instead of the original cable supplied with BTDRIVER. A USB to RS-232 9-pin adapter
is required for Laptop connection via USB port. BTDRIVER PC connection is shown below:
ENGLISH
TÜRKÇE
14.1. BTDIVER -Win Simulator & Monitor Software
BTDRIVER -Win simulator/monitor software is used with BTDIVER for
travel curvesimulation, monitoring data and transferring parameters.
BTDRIVER Firmware Update Tool is an utility software which connects your computer and the
device, enabling you to load the firmware file to your device.
The device firmware file is not a part of this software. The latest firmware file which is compatible
with device can be downloaded from our web site. Before downloading firmware you must learn
your device firmware version. The firmware version is displayed on device screen while starting up.
If your device firmware is already the latest version, it is not necessary to perform this update.
Firmware updates can only be applied to devices with firmware versions later than V8.00.
An BTDRIVER firmware file also includes the firmware of BTMRL module. BTDRIVER
willautomatically update the BTMRL module after the power is switched off and on again.
The plug on BTDRIVER which is used for Data Key connection is USB male. Do not use this
plugfor PC connection.
ENGLISH
Usb Key
plug
BTELEVATOR 42 BTDRIVER
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16. LCD SCREEN AND KEYPAD USAGE
ENGLISH
BTDRIVER has an LCD screen with 2-row / 16-character and 5-key keypad. These
buttonsfunction as follows:
Exit menu/submenu
TÜRKÇE
To next / previous monitoring screen
To next / previous parameter
Increase / decrease parameter value
BTELEVATOR 43 BTDRIVER
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BTELEVATOR 44 BTDRIVER
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ENGLISH
Vref : 1.20 m/s SPEED MONITORING SCREEN
Vact: 1.19 m/s Vref: Reference (target) speed
Vact: Actual (current) speed
TÜRKÇE
Encabit PI: 0 1 0 0 0
BTELEVATOR 45 BTDRIVER
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
1- TRAVEL CURVE
2- MOTOR SETUP
3- CONTROLLER SETUP
4- KEY READ/WRITE
ENGLISH
5- FAULT HISTORY
6- CONTROL TYPE
7-LANGUAGE
8- FACTORY DEFAULT
TÜRKÇE
9- AUTO TUNE
10- PASSWORD
BTELEVATOR 46 BTDRIVER
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1-TRAVEL CURVE
1.1-HIGH SPEED
1.2-MIDDLE SPEED
1.3-INSPECTION SPEED
1.4-LOW SPEED
1.5-ACCELERATION
1.6-ACCELERATION BEGIN SOFTEN S1
1.7-ACCELERATION END SOFTEN S2
1.8-SLOWING DISTANCE
1.9-STOPPING DISTANCE
1.10-STOPPING TYPE
1.11-DECELERATION
1.12-DECELERATION BEGIN SOFTEN S3
ENGLISH
1.13-DECELERATION END SOFTEN S4
1.14-MECHANICAL BRAKE ON DELAY
1.15-MECHANICAL BRAKE OFF DELAY
1.16-INITIALIZING JERK
1.17-INITIALIZING SPEED
1.18-INITIALIZING TIME
TÜRKÇE
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1.2 - 1.4 – High Speed / Middle Speed / Inspection Speed / Low Speed (V3, V2, V1, V0)
The speed which is selected by the V3, V2, V1 and V0 input terminals of the inverter. In a
case of more than one speed inputs applied the higher one is activated. If the speed control inputs
are driven by relays high speed and low speed signal should be applied together. Otherwise
because of the relay delays, wrong speed inputs may be perceived at speed changes especially for
distance controlled stops it is important that there must be no delays at speed transitions.
elevator speeds down from V3 to V0, the distance to slow down from V3 to V0 is equalized to
the value of this parameter automatically by adjusting the S ramps. No need to adjust the S3-S4
and deceleration parameters.
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1.13-Deceleration End Soften (S4: 0.10 – 5.00 m/s³)
At the end of acceleration while passing to constant speed the acceleration is decreased
smoothly to prevent sharp changes in the acceleration. Consequently the acceleration is felt less by
the passenger.
ENGLISH
time. If this is not done, the sparks at contactor contacts may disturb the driver.
TÜRKÇE
1.17-Initializing Speed (Vs: 0 – 1.00 m/s)
Please see the parameter 1.16.
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2-MOTOR SETUP
2.0 – Motor type
2.1 – Nominal speed
2.2 – Motor RPM at nominal speed
2.3 – Incremental encoder resolution
2.4 – Motor nominal voltage
2.5 – Motor nominal current
2.6 – Motor nominal frequency
2.7 – Motor power factor (COS Q)
2.8 – Rotor slip
2.9 – No load motor current (%)
2.10 – Rotor time constant
ENGLISH
Motor setup affects the driver’s performance directly so these values must be
adjusted carefully in accordance with the information below.
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2.0 – Motor type (Induction / Synchronous)
The type of lift motor. If synchronous motor is selected, 6.1 control type parameter can
only be set to closed loop.
The suspension ratio of the elevator system is also determines the nominal speed. By using a
2:1 suspension ratio, the elevator nominal speed will be a half of the motor nominal speed.
2 * * RadiusofTractionSheave * MotorNomRpm
Vnom
60 * GearRatio* RopeSuspensionRatio
ENGLISH
For example radius of traction sheave = 40cm, Motor nominal rpm = 1430, Gear ratio = 1 / 60 and
rope suspension ratio = 1:1
2 * * 0.4 *1430
Vnom 1m / s
60 * 60 *1
TÜRKÇE
2.3-Incremental Encoder Resolution (Pulse: 100 – 5000 Pulse/Rev.)
The pulse of the incremental encoder per revolution. This parameter is not used for absolute
value encoders.
Fslip * Fnom
Fnom* 60
StatorNomRpm
(numberofpoles / 2)
ENGLISH
For example : The slip for a 50Hz , 1440 rpm , 4 poles motor is like below:
50 * 60
StatorNomRpm 1500 Rpm
1440 )
Fslip * 50 2 Hz
(1500 )
TÜRKÇE
BTELEVATOR 52 BTDRIVER
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Vmax
Vnom
ENGLISH
Vmin
F
Fmin Fmid Fnom
TÜRKÇE
2.16 - Thermal Mod (Motor_Ther: %20 - %250)
Motor temperature is estimated by a heat model which is formed by the motor parameters. Heat
model determines the temperature of the motor by using the current and rpm of the motor. Default
value for this parameter is %100. Higher values allow more load up on motor while less values
increases thermal protection sensitivity.
This parameter can be used to change the motor direction. If motor goes in the wrong
direction, the wires to the motor must be reversed. Motor’s direction can also be reversed easily
by using this parameter without making any wiring changes.
This parameter can be used to change the encoder direction. If driver gives wrong
direction error after the correct wiring of encoder in a closed-loop control, the connection of
encoder phases must be reversed. Encoder’s direction can also be reversed easily by using this
parameter without making any wiring changes.
The number of poles of the motor. Enter the data on the motor name plate.
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The encoder offset angle between the zero point of absolute encoder and the electrical
zero point of motor winding for synchronous motors.
After the auto tune process, note the value of this parameter. When the inverter need to be
changed because of a failure, this parameter must be set to this value manually for the new
inverter without performing a new auto tune process. The auto tune process must be performed
when the relative position between motor and encoder changes.
BTELEVATOR 54 BTDRIVER
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3- CONTROLLER SETUP
3.1 – PI speed controller KP0 gain
3.2 – PI speed controller KI0 gain
3.3 – PI speed controller KP1 gain
3.4 – PI speed controller KI1 gain
3.5 – Anti-Rollback position controller
3.6 – Anti-Rollback position controller Kp gain
3.7 – Anti-Rollback position controller Kd gain
3.8 – Encoder filter
3.1-3.4 The speed controller Kp and Ki gains (KP0, KI0, KP1, KI1)
PI speed controller integral and proportional factor is adjusted automatically in accordance with travel
speed. At zero speed PI speed controller process with KI0 integral factor and it is increased to KI1 at full
speed step by step.
ENGLISH
At startup of elevator, KI0 and KP0 is hold high to make the PI speed controller’s reaction faster to
very little speed changes. At full speed there is no need for so much sensitive PI controller because it
causes high motor enforce. (For example at startup the reaction must be quick to 5-10 revolution changes,
while at 1400 rpm it is meaningless to give sudden torque changes for 5-10 revolutions.)
The integral factor multiplies the total of errors so must be adjusted to very smaller than KP otherwise
it causes vibration and overshoots at travel curve. Usually it is better to adjust KP higher than 10xKI.
If KI and KP are too high it makes noise at motor. Too low values cause delays to catch the reference
speed and sensitivity loss.
TÜRKÇE
+
Σ
1 Output
Speed KP * KI torque
Reference S reference
Limiter
Encoder feedback
signal
KP,KI
KP0,KI0
KP1,KI1
Fout
Fnom
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After the mechanical brake is released a rollback may occur because the motor has not yet
developed enough torque to hold the car. The car may move up or down depending on the load
balance. This effect is most noticeable with gearless motors because of a low friction. The anti-
rollback function is used to help prevent rollback on elevators.
Anti-rollback position controller gains are determined by the parameters 3.6 and 3.7.
Increasing the gains will cause more quick response to rollback. Reducing the gains will cause
ENGLISH
late response. Too high gain values can lead noisy and instable startup. Too low gain values
cause an appreciable rollback in car. See section “19.4 Improving start-ups” for appropriate Anti-
Rollback settings.
1: 2 ms
2: 4 ms
3: 8 ms
4: 16 ms
In synchronous motors, as the rom of the motor is low, it may be necessary to use an
encoder filter level of 3 or 4. Increasing the filtering level allows a more precise reading of speed
but on the other hand delays the reading speed. Selecting dynamic filtering will allow
compensation of these delays.
BTELEVATOR 56 BTDRIVER
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4- KEY READ/WRITE
All parameter of S BTDRIVER can be saved to data key and read out from key.
4.1-KEY READ
Parameters in the data key are transferred to inverter.
4.2-KEY WRITE
Parameters of the inverter are transferred to data key
5- FAULT HISTORY
BTDRIVER saves last 256 errors in its memory. By this, facility for maintenance and
repairingis provided.
5.1-Watch Fault List
ENGLISH
The list of the faults is displayed on the screen. Last error is number 1 and the oldest error is
number 256.
TÜRKÇE
or in CLOSED LOOP (with encoder).
When synchronous motor is selected in the menu, this parameter can be adjusted only as a
closed loop.
7- LANGUAGE
8- FACTORY DEFAULT
All parameters of the inverter may be changed to factory defaults. For this select YES to
question “Are you sure to set defaults?” and approve with ENTER button.
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9- AUTO TUNE
Enable auto tune function after entering the motor parameters from the motor plate to
determine the V/F values automatically. Device will tune with first command and sets the V/F
table.
Detail description is given in the section “18. How to adjust for open loop practically”.
For dynamic auto-tuning, this parameter must be set to “ENABLE”. Dynamic auto-
tuning may only be performed when the motor is free from any load or when the car and
counter-weight are in exact balance. During auto-tuning, the motor will turn 1 revolution
clockwise and 1 revolution counter-clockwise.
TÜRKÇE
For static auto-tuning, this parameter must be set to “ENABLE_STATIC”. Statc auto-
tuning is performed while the mechanical brakes are locked and the motor is under load.
Therefore, the motor will not move during static auto-tuning.
Detail description is given in the section “20. Driving Synchronous Machines with
BTDRIVER”.
10- PASSWORD
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ENGLISH
Line voltage applied to L1, L2, L3 terminals.
Notice: The parameters 11.1, 11.2 and 11.3 are the advanced parameters of BTDRIVER
Inverter.Do not make any changes if not necessary!
TÜRKÇE
11.3 – The current controller KI gain (KI-cur: 10 – 1000)
The current controller KI gain. Default setting is 75.
BTELEVATOR 59 BTDRIVER
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Motor PTC & brake resistor thermostat can be connected to PI2 input on ENCABIT-Plus
module (usually when the inverter and the lift controller are located in separate places). In order
to enable this function, the driver must be equipped with ENCABIT-Plus module and the
connection must be made as described in the section 11.2.6.
11.8 – Trip Imax (Err_Imax: 4 - 99 A), 11.9-Trip ImaxT (Err_Imaxt: 0.1 – 9.9 s)
These parameters are used to limit the motor current. BTDRIVER will give the
“Imax_Trip limit” error when the motor current exceeds the value set in parameter 11.8 during
the period oftime set in parameter 11.9.
ENGLISH
The device’s current limit may be harmful for the motor when the capacity of device is
larger than the motor capacity. In such cases, it will be appropriate to limit the motor current with
these parameters.
At the instant where the mechanical brake is released, the force caused by the imbalance
of the car and counter-weight is transferred instantaneously by the ropes to the rotor. At this
instant, the driver has to increase the motor current immediately to enable the rotor to stand-still
TÜRKÇE
without rolling back. That’s why, PI controller gains for the motor current (11.2. KI_cur and
11.3.KP_cur) are desired to be as high as possible during startup. But adversely, keeping these
gains high during travel will cause fluctuations in motor current and will cause vibrations and
humming noises. This parameter allows reducing the gains during travel. For example, if this
parameter is set to 25%, the gains during travel will be 1/4th of the gains used during startup.
It is used to set the current limit. It is set to 2 x motor current during the auto-tuning
process. The limit value is the maximum current of the inverter. This values are shown below.
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Command direction: The evacuation direction is determined by the lift control system.
ENGLISH
Inverter ignores only the applied speed command and starts running the motor in the
direction applied to input terminals UP/DWN with a maximum allowed speed limited with
the parameter 12.3.
type of motor and loading of the car (evacuation in the lower-load evacuation or command
direction). Max. allowed evacuation speed is limited to the value of this parameter. Even if the
elevator system allows higher speeds, the car speed will not exceed this value.
This parameter is for protecting the UPS device. It will be visible if “12.1-BAT.VOLTAGE”
parameter is set to “220V UPS”. This is the maximum power which can be drawn from the UPS
during evacuation. The driver prevents the UPS from overloading by limiting its power to this
value.
First of all, the power rating of the UPS must be calculated in kWs. Making of those
calculations are explained on section 13.3.3.1 (for lower-load evacuation) and section 13.3.4.1.
(for command direction evacuation).
BTELEVATOR 61 BTDRIVER
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● Read the motor plate and enter these values to the inverter using MOTOR SETUP menu.
● ENABLE AUTO TUNE function and run the elevator in inspection mode. Keep giving
movement command until AUTO TUNE END message is displayed on the inverter display. The
motor current must be entered correctly before auto-tune. (Too high current will cause over current
and heating of motor. Too low current will cause torque loss at low speeds and stopping sensitivity
will decrease).
● Move the elevator in inspection mode and be sure that it is going in the right direction. If the
main controllers’ direction is reverse of the elevators direction change the order by the parameter
2.17-Motor direction.
ENGLISH
● Run the elevator with V0 speed and check the motor current if it is higher than nominal motor
current decrease Middle Voltage at V/F table. Ideal balanced current is %75 of motor current.
● Be sure that nominal speed (parameter 2.1-Nominal Speed) of the elevator and rpm (parameter
2.2-Motor RPM At Nominal Speed) of the motor are correctly entered.( For example for 0,6 m/sn
elevator nominal speed = 0,6 m/sn – nominal rpm = 830 or for 1 m/sn elevator nominal speed = 1
m/sn – nominal rpm = 1430). Don’t change these parameters to speed up or slow downthe elevator.
These parameters are only machine information.
TÜRKÇE
● Enter the speed references at TRAVEL CURVE menu. For applications to speed up the elevator
over the nominal speed, adjust the high speed maximum %30 over the nominal speed. (For example
nominal speed 0,6m/sn – maximum high speed 0,8 m/sn or nominal speed 1 m/sn –maximum high
speed 1,3 m/sn). Be sure that mechanical safety is suitable for this new higher speed
(Mechanical brakes, safety gears, rails, shaft etc.).
● Enter the slowing distance. Adjust this parameter to a value 10-20 cm less than the distance of
the slowing magnets to floor to achieve a secure distance for elevator to slow down and approach
to floor at low speed.( For example if the magnet distance is 170cm, enter the slowing distance 155
cm). If the elevator slows down early and then travels at low speed too much, increase slowing
distance parameter. On the contrary if the elevator is late to slow down and passes the floor level
decrease the slowing distance parameter.
● Enter the stopping magnets distance from exact floor level to stopping distance parameter (Ex.
7cm). This distance must be neither too much nor too little. For example a value of 1cm is not a
realistic value. Because the stoppings will be unstable since it is out of motor power limits to stop
an elevator which goes at low speed in 1 cm. For a long distance like 30 cm the stoppingaccuracy
will be missed with full and empty car.
Example:
Imot: 16.0 A V3: 1.0 m/s X_Slw: 165 Cm
Vmot: 380 Volt V0: 0.13 m/s X_Stp: 8 Cm
Rpm_nom: 1450
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● First make the adjustments for open loop and be sure that the elevator is running in open loop
mode.
● Connect the encoder and enter the encoder resolution to parameter 2.3-Encoder Resolution.
● Move the elevator in inspection mode and monitor the motor current. If the current is too high
probably the encoder direction is wrong. Change the order by the parameter 2.18-Encoder
direction.
● Rotor slip frequency must be entered correctly to the inverter. Motor slips are high for old motors
ENGLISH
while small for new motors. (Look parameter 2.9-Rotor Slip for calculating the motor slip)
Try the slip values from 0.7Hz to 3.0Hz with 0.3Hz steps and make a test run with same way
& same load. The appropriate slip value is the one which your motor current is lowest.
Note: If the motor does not reach the estimated rpm, it means that the motor slip is low. If
motor current is not stable and there is a high oscillation, it means that the motor slip is high.
TÜRKÇE
● If you cannot solve the vibration problem. To find the source of problem set KI1, KI0 integral
values of speed controller to minimum and run again.
If vibration is no longer exists this shows that speed controller needs adjustment not motor
parameter. May be integral values are too high or KP difference factors are too small. Run
elevator few times to find best values.
If vibration is still exist when KI0, KI1 is min. This means that problem is at motor
parameters. Try higher no load currents (2.10) and smaller slips (2.9). When vibration
problem is solved set the KI0, KI1 to normal values.
● If necessary change the PI speed controller gains in the CONTROLLER SETUP menu.
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ENGLISH
2.5-Motor Voltage: Motor voltage
2.6-Motor Current: Motor current
2.19- Number of poles: Number of motor poles
TÜRKÇE
balance of the counterweight and the car may be checked by manually releasing the brakes
and making sure that the car does not move with released brakes.
During dynamic auto tuning, the motor will turn one revolution in each direction. So please
make sure that the car has enough distance to the top and bottom of the shaft before starting
the auto tuning.
In cases where dynamic auto-tuning is not possible, auto-tuning may be performed statically.
For static auto-tuning, “9.1-AUTO TUNE” parameter must be set to “ENABLE_STATIC”.
The most precise way to determine the motor offset angle is to perform a dynamic auto-
tuning with ropes disconnected from the rotor (without load). With static auto-tuning, an
error of up to +/- 12 degrees may be introduced and this error will cause the travel currents
to be %3-%4 higher than ideal.
b) To start auto tuning, set the “9.1-Auto tune” parameter to “Enabled” and exit the
menu. BTDRIVER will display “Waits Auto tune” on its screen. At this point, turn the
switch on the recall terminal to “Rev” position and press either up or down button. Keep
the button pressed until you see the message “Auto tune End” on the BTDRIVER
screen.
If the message “Wrong direction” is displayed, either toggle the parameter “2.18-Encoder
direction” or swap any two of the 3 motor power lines (U, V, W).
If the message “Auto tune fails” is displayed during auto tuning, please check the motor
and encoder connections.
c) The auto tuning procedure will determine the correct “2.20- Offset angle”, “11.2-
Current Controller KI Gain” and “11.3-Current Controller KP Gain” values. It is wise
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to note these values and store them in a safe place for future reference. So that you will be
able to enter these values manually (without auto tuning) in case of a driver replacement.
Remember that the auto tune process must be performed when the relative position
between motor and encoder changes.
d) After auto tuning, if the car moves in wrong direction, please toggle the “2.17- Motor
direction” parameter.
In gearless synchronous machines, the car tends to slip rapidly towards the heavy direction at the
moment the brakes are released. For this reason, a special “Anti-rollback function” is
implemented in BTDRIVER. This function must be tuned carefully in order to minimize the
undesired startup trembling. A practical procedure to tune this function is as follows:
a) Set the “1.14-Mechanical Brake On Delay” parameter to 2.0 seconds. This will ensure
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that the elevator will be held at rest during 2 seconds after brake release.
b) Unload and position the car to the topmost 1 or 2 meters in the shaft. This is the situation
with the worst case of weight balance.
Press the down button in the recall terminal. The car will slip upwards a little and will
stop. After the end of “Mechanical brake opening time” (which we had set to 2 seconds”,
the car will start to move downwards with inspection speed. Increase the “3.6” and “3.7”
parameters slightly and retry moving the car in recall mode. Observe the amount of slip in
each retry until you find the values where the slip is not noticeable.
In general, the value of “3.7” should be about 1/3rd of the value of “3.6”. For example, if
you set “3.6” to 120 then 40 will be a reasonable value for “3.6”.
When these parameters are given too high, the motor will make loud noises and will start
to shake on startup. This kind of startup is harmful for the driver and the motor. Also is
very undesirable in terms of passenger comfort. So it is advised to find the critical values
which lead to this undesired startup and to make sure NOT to set the values to greater
than the half of these critical values.
e) Change the “1.14-Mechanical Brake on Delay” parameter to 1.0 seconds again. If this
parameter is given too long, the car will waste time unnecessarily. If it is too short, the
motor will try to move before the brakes are fully released and this will be felt in the car as
a harsh startup.
BTELEVATOR 65 BTDRIVER
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
To achieve a good travel comfort, initially a smooth driving without vibrations should be ensured
and then the reference speed curve must be adjusted to give the desired travel.
BTDRIVER uses a PI (proportional-integral) controller to drive the motor trying to follow a
reference speed curve. At any given time, the PI controller needs two gain coefficients (KP and
KI) to calculate the voltage and frequency to be supplied to the motor. The limit values for these
coefficients should be entered to BTDRIVER in the “3-Controller setup” menu:
“3.1-KP zero speed”
“3.2-KI zero speed”
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“3.3-KP full speed”
“3.4-KI full speed”
These zero speed and full speed values are the limit values for the KI and KP gain coefficients.
The actual gain coefficient to be used at any moment is calculated instantaneously by
interpolating these limits by the current speed of the motor.
To adjust these limit values, the following practical procedure may be applied:
a) Initially set these values:
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“3.1-KP0” and “3.3-KP1” to 500
“3.2-KI0” and “3.4-KI1” to 10
“3.9-Encoder filter” to 2
b) By pressing the up button on BTDRIVER keyboard, find the RPM Error Screen. Give a
command to the elevator and observe the rpm error while the car is accelerating and
decelerating. If the rpm error goes beyond 5%, increase the KI and KP gain coefficients.
As the gain coefficients are increased, the controller will respond more quickly to the
difference between the reference and actual speed values. But if the coefficients are
increased too much, the actual speed will start to oscillate around the reference speed, noise
and vibrations will be felt on the motor.
In practice, it is suitable to use 1/60th to 1/30th of KP values as the KI values. If the
controller behaves differently between slow and high speeds, it is possible to use separate
values or zero speed and high speed.
Warning:
While travelling in inspection or recall modes, if you release the pressed (up or down)
button, the safety circuit will be cut-off and the contactors will drop suddenly. This will
cause the car to stop immediately and sometimes will cause the driver to give “Motor
current too high” or “IPM error” trips. This behavior is normal. When immediate stopping
is not needed, you can make the car stop smoothly. To do this, instead of releasing the
pressed button, press the other button (up or down) too. When both buttons are pressed, the
car will slow down and come to a stop. After the car has fully stopped, you can release both
buttons.
BTELEVATOR 66 BTDRIVER
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
21. TRIPS
02 LOW DC BUS The DC Bus voltage is 1- If mains power is active: The main
below the under supply voltage may be too low. Check the
voltage detection L1, L2, L3 voltages.
level. 2- If battery power is active: Check the
If mains power is battery voltage on the terminals L1 and L3.
active:
Vbus < 400 V
If battery power is
active:
Vbus < (Vbat x %70)
If UPS power is
active:
Vbus < 200V
03 HIGH DC BUS The DC Bus voltage 1- Braking resistor may not be connected
exceeded the properly. Check broken or disconnected
overvoltage detection wiring.
level. 2- Braking resistor’s resistance may be
incorrect. Be sure that the braking resistor is
If mains power is
suitable for Inverter's power and motor
active:
power.
Vbus > 715 V
If UPS power is
active:
Vbus > 420V
BTELEVATOR 67 BTDRIVER
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
ENGLISH
the internal electronic
thermal value.
07 POWER The main supply 1- The main supply voltage is too low.
FAILURE voltage L1, L2, L3 2- An open-phase error occurred at the input
oscillates unusually. power supply.
3- A momentary power loss occurred.
4- The wiring terminals for the input power supply
are loose.
5- The voltage fluctuations in the input power
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supply are too large.
08 AUTO TUNE A fault occurred 1- Check motor connection. Motor connection
FAILS during auto tuning in may not be done properly.
open loop mode. Auto 2- Motor contactor may not be switching. Be sure
tune operation cannot that the motor contactor closes when inverter is
be completed. running.
09 OVER The speed read from 1- Motor speed may be higher than the reference
SPEED encoder is too high. speed. Check motor setup in the menu.
2- Compare the pulse number setting in the menu
“Motor Setup - Encoder Resolution” with the
encoder pulses and correct if necessary.
10 BAD The encoder signals 1- Check encoder connection and encoder voltage.
ENCODER oscillate unusually. 2- Check the connection between encoder and
SGNL motor.
3- If the encoder cable is not shielded, use a
shielded cable.
4- If the motor cable is not shielded, use a shielded
cable.
5- Encoder cable may be placed too close to motor
cable. Motor cable and encoder cable channels
should be separate. Minimum distance between
cables should be at least 10cm.
6- Encoder may be grounded at both the motor
side and inverter side. If the encoder is grounded
at motor side, disconnect the grounding at inverter
side.
BTELEVATOR 68 BTDRIVER
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
BTELEVATOR 69 BTDRIVER
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
ENGLISH
23 ENCABIT TIME The communication 1- Ensure that the BTMRL
OUT between BTDRIVER module is mounted on
and BTMRL module BTDRIVER.
cannot established 2- Check the connection between
BTDRIVER and BTMRL module.
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24 ENCODER The encoder connection Check the encoder connection.
ERROR or the encoder data is
incorrect
25 AUTO TUNE The auto tune process 1- Because the motor is not connected the
ERROR could not be completed auto tuning may not have been
in closed loop mode. completed.
2- Check the encoder connection
3- The motor contactors may not pick up.
Ensure that the motor contactors are
picked up when the inverter starts
running.
4- Ensure that the auto tuning is
performed load at motor shaft or with
load balanced for synchronous motors
without.
26 BRAKE Mechanical brake 1- The brake release monitoring function
MON.ERROR monitoring error is activated, so check the connection of
brake switches made to PI1 input on
BTMRL module.
2- Check the mechanical brake
connection and make sure the brakes are
opened and closed.
BTELEVATOR 70 BTDRIVER
BTELEVATOR OTOMASYON İNŞ.SAN.TİC.LTD.ŞTİ. www.btelevator.com
27 MOTOR PTC Motor PTC temperature 1- The motor PTC temperature function
ERROR monitoring error is activated, so check the connection of
PTC/thermostat circuit made to PI2 input
on BTMRL module.
2- Motor PTC circuit may be interrupted.
28 Imax TRIP LIMIT The motor current exceeds the 1- Ensure that the parameters are correctly set.
value set in parameter 11.10 2- There may be a mechanical strain in the motor.
during the period of time set 3- Check that the mechanical brake is opening
in parameter 11.11 and closing correctly.
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29 LOW BATTERY The required power for 1- Ensure that the connected battery set
driving the motor cannot has suitable voltage (60V) and capacity
be taken from the battery (7Ah).
set. 2- The batteries may be discharged. Keep
the batteries on charge.
30 RESITOR OVER The braking resistor has Braking resistor’s resistance may be
RUN been used very incorrect. Be sure that the braking resistor
intensively. It is under is suitable for Inverter's power and motor
dangerous overheat power.
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conditions.
31 LOW CPU SUPPLY The CPU supply is low. 1- The value of 3 phase AC supply may have
(Only in BTDRIVER fallen below 340 V. Check the voltage of the
Size-D) terminals in L1, L2 and L3.
2- If the device is being supplied from an external
24 VDC source, check the voltage of this external
source.
3- If the circuit voltages are all normal, unplug the
device and contact Company technical support.
BTELEVATOR 71 BTDRIVER
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22. NOTES
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TÜRKÇE
BTELEVATOR 72 BTDRIVER
BTELEVATOR INS.SAN.TIC.LTD.STI. www.btelevator.com
23. BTDRIVER PARAMETER LIST
FACTORY
USER DEFAULTS
BTDRIVER MENU
SETTINGS Induction Synchronous
5,5 kW 7,5 kW 11kW 15kW 22kW 37kW 5,5 kW 7,5 kW 11kW 15kW 22kW 37kW
TRAVEL CURVE
1.1 High speed (V3) 1,0 m/s
1.2 Middle speed (V2) 0,5 m/s
1.3 Inspection speed (V1) 0,2 m/s
1.4 Low speed (V0) 0,13 m/s
1.5 Acceleration (Pa) 0,4 m/s2
1.6 Acceleration begin soften (S1) 0,3 m/s3
1.7 Acceleration end soften (S2) 0,4 m/s3
1.8 Slowing distance (X_SLW) 165 cm
1.9 Stopping distance (X_STP) 8,0 cm
1.10 Stopping type Stop with distance
1.11 Deceleration (Na) 0,7 m/s2
1.12 Deceleration begin soften (S3) 0,8 m/s3
1.13 Deceleration end soften (S4) 0,8 m/s3
1.14 Mechanical brake on delay (MB_ON) 0,8 s
1.15 Mechanical brake off delay (MB_OFF) 0,5 s
1.16 Initializing jerk (As) 0,03 m/s2
1.17 Initializing speed (Vs) 0,0 m/s
1.18 Initializing time (Ts) 0,0 s
MOTOR SETUP
2.0 Motor type Induction Synchronous
2.1 Nominal speed 1,0 m/s
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BTELEVATOR 73 BTDRIVER
74