EPSON WF-C20590 Service Manual - Page1001-1050

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EPSON WF-C20590 Revision A

B2 C2 B3 C3
Front Inner Cover, Sub Front Inner Cover, Lower
D2 D3

Stacker Assy

Flathead
Screwdriver
Front Inner Cover, Lower

Back Recess

Front Inner Cover Sub

Front Inner Cover, Sub

Lever of Removing Jam Cover

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Open the Stacker Assy. 1. Open the Lever of Removing Jam Cover (x6) in the direction of the arrow.
2. Remove the two screws (S1: ). 2. Remove the eight screws (S1: ).
3. Remove the Front Inner Cover Sub in the direction of the arrow while inserting the 3. Remove the Front Inner Cover, Lower carefully not to interfere the Lever of Removing
Flathead Screwdriver at the position shown above to expand the Front Inner Cover Sub Jam Cover (x6).
outward.
C H E C K Take care when removing as there are recesses to avoid the screw heads on the back
P O IN T
side of the Front Inner Cover, Sub.

Repair work Repair work 1001


Confidential
EPSON WF-C20590 Revision A

Release Paper Jam Cover, 2


B4
Release Paper Jam Cover, 2
Rear

Front Release Paper Jam Cover, 2

Clamp

Plastic E Ring Plastic E Ring

Parallel Pin
Gear

Torque Limiter Assy


Connectors
Bush

No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Remove the three screws (S1: ), then remove the Torque Limiter Assy. 3. Disconnect the connectors (x2) at the rear.
2. Remove the Plastic E Ring, Gear, Parallel Pin, Plastic E Ring, and Bush in order from the 4. Release the clamps (x2), then remove the Release Paper Jam Cover, 2.
Shaft.

Repair work Repair work 1002


Confidential
EPSON WF-C20590 Revision A

B5 B6
Paper Feed Upper Path Paper Feed Roller, 7

Top 1 2

Paper Feed Upper


Path

Stopper Ring Plastic E Ring

3 Bearing 4

Paper Feed Roller

Shape of Paper Feed Roller

No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Remove the four screws (S1: ), then remove the Paper Feed Upper Path. C H E C K The procedure below is provided as a common procedure for removing the Paper
P O IN T
Feed Roller. The detailed removal procedure may differ depending on the location
where used so removal must be performed while referring to the actual machine.
1. Remove the clutch and gears attached to the roller.
2. Remove the Stopper Ring or Plastic E Ring.
3. Remove the bearing from the frame.
4. Insert the shaft into the recess of the Paper Feed Roller shaft hole.
5. Slide the Paper Feed Roller to remove one end of the shaft from the hole in the frame, then
remove the other end from the shaft hole, and remove the Paper Feed Roller.

Repair work Repair work 1003


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EPSON WF-C20590 Revision A

C4 C5
Rear Cover, Lower Rear Cover, Upper
D4 D5

Rear Front Rear Cover, Upper

Rib Rib

Rear
UpperCover,
Rear
Upper
Cover Sub

Rear

Rear Cover, Upper

Rear Cover, Lower

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Remove the 15 screws (S1: ). 1. Remove the five screws (S1: ).


2. While releasing the rib of the Rear Cover, Lower, remove the Rear Cover, Lower. 2. Slide the Rear Cover, Upper in the direction of the arrow with careful attention to the rib of
the Rear Cover, Upper Sub, then remove it.

Repair work Repair work 1004


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EPSON WF-C20590 Revision A

Paper Feed Cover Assy


C6
Paper Feed Cover Assy
D6

Relay Connector Paper Feed Rear Bearing


Cover Assy

Grounding wire

No. Screw Type Front Bearing No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Remove the one screw (S1: ), release the Grounding Wire. 3. Remove the two screws (S1: ), then remove the Front Bearing.
2. Disconnect the Relay Connector. 4. Remove the two screws (S1: ), then remove the Bearing from the hole on the frame.

Repair work Repair work 1005


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EPSON WF-C20590 Revision A

Paper Feed Cover Assy


C7
Paper Ejection Clutch, 2
Tab

Gear and Flange Stopper Ring, B Rear

Back Side Shaft Clutch Fixing


Plate

Paper Ejection Clutch, 3

Front Side Shaft


Limiting Band
Connector
Stopper Ring A

Paper Ejection Clutch, 2

Cable No. Screw Type


Paper Feed Cover Assy
S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C Paper Ejection Clutch, 1

5. Open the Paper Feed Cover Assy. C H E C K Paper Ejection Clutch, 1-3 can be installed with almost the same procedure.
P O IN T
6. Pinch the tab of the Limiting Band, slide it in the direction of the arrow, and remove the
Limiting Band on the side of the Finisher Intermediate Unit.
7. Remove the shaft of the Paper Feed Cover Assy from the front side, remove the Paper 1. Remove Stopper Ring, A then remove the Flange and Gear.
Feed Cover Assy while pulling out the cable through the hole on the frame. 2. Remove the one screw (S1: ), then remove the Clutch Fixing Plate.
3. Disconnect the connector.
4. Remove Stopper Ring, B then remove the clutch from the shaft.

Repair work Repair work 1006


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EPSON WF-C20590 Revision A

C8
Paper Feed Roller, 16 Paper Ejection Clutch, 3
D7

1 2 Gear and Flange Stopper Ring, B Rear

Clutch Fixing
Plate

Paper Ejection Clutch, 3


Stopper Ring Plastic E Ring

3 Bearing 4
Connector
Stopper Ring A

Paper Ejection Clutch, 2

Paper Feed Roller

Shape of Paper Feed Roller

No. Screw Type


C H E C K The procedure below is provided as a common procedure for removing the Paper S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C Paper Ejection Clutch, 1
P O IN T
Feed Roller. The detailed removal procedure may differ depending on the location
where used so removal must be performed while referring to the actual machine.
C H E C K Paper Ejection Clutch, 1-3 can be installed with almost the same procedure.
P O IN T
Since the Paper Feed Roller is equipped with a one way gear, set it in the orientation
where the covered surface of the one way bearing faces the outside of the shaft.
1. Remove Stopper Ring, A then remove the Flange and Gear.
1. Remove the clutch and gears attached to the roller.
2. Remove the one screw (S1: ), then remove the Clutch Fixing Plate.
2. Remove the Stopper Ring or Plastic E Ring.
3. Disconnect the connector.
3. Remove the bearing from the frame.
4. Remove Stopper Ring, B then remove the clutch from the shaft.
4. Insert the shaft into the recess of the Paper Feed Roller shaft hole.
5. Slide the Paper Feed Roller to remove one end of the shaft from the hole in the frame, then
remove the other end from the shaft hole, and remove the Paper Feed Roller.

Repair work Repair work 1007


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EPSON WF-C20590 Revision A

Paper Feed Roller, 17


D8

1 2

Stopper Ring Plastic E Ring

3 Bearing 4

Paper Feed Roller

Shape of Paper Feed Roller

C H E C K The procedure below is provided as a common procedure for removing the Paper
P O IN T
Feed Roller. The detailed removal procedure may differ depending on the location
where used so removal must be performed while referring to the actual machine.
Since the Paper Feed Roller is equipped with a one way gear, set it in the orientation
where the covered surface of the one way bearing faces the outside of the shaft.

1. Remove the clutch and gears attached to the roller.


2. Remove the Stopper Ring or Plastic E Ring.
3. Remove the bearing from the frame.
4. Insert the shaft into the recess of the Paper Feed Roller shaft hole.
5. Slide the Paper Feed Roller to remove one end of the shaft from the hole in the frame, then
remove the other end from the shaft hole, and remove the Paper Feed Roller.

Repair work Repair work 1008


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EPSON WF-C20590 Revision A

7.3.4.14 Paper Feed 7/7

OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection

Paper Feed Roller, 6 A --- --- ---

Paper Feed Roller, 15 B --- --- ---

Paper Feed Roller, 13 C --- --- ---

Paper Feed Roller, 14 D --- --- ---

Repair work Repair work 1009


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EPSON WF-C20590 Revision A

DISASSEMBLY FLOWCHART

C H E C K Parts with a star need operation or adjustment/indication


P O IN T before or after repair work. See "7.2.3 Adjustments
Required before/after Repair" (p.452) and carry out the
Start necessary operations.

A1 B1 C1 Front Cover B4 Release Paper Jam Plate, 4


D1 E1 F1 (→P. 1011) C4 (→P. 1016)
D4

A2 B2 C2 Front Inner Cover, Sub B5 Release Paper Jam Plate, 5


D2 E2 F2 (→P. 1011) C5 (→P. 1018)
D5

A3 B3 C3 B6 Paper Guide Plate with


Front Inner Cover, Lower Star Wheel, 5
D3 E3 F3 (→P. 1012) C6 (→P. 1018)
D6

A4 B7 Paper Guide Plate with


Release Paper Jam Cover, 2 Star Wheel, 6
(→P. 1012) C7 (→P. 1020)
D7

A5 A9 R-L Switching B8
Paper Feed Upper Path Flapper Rear Cover, Lower
(→P. 1013) (→P. 1015) C8 (→P. 1020)
D8

A6 Sensor Stay Assy A10 Paper Feed Roller, 6 B9 Rear Cover, Upper
(→P. 1014) (→P. 1016) C9 (→P. 1021)
D9

A7 Rear Cover, Lower B10 Paper Ejection Clutch, 1 C10 Paper Feed Roller, 13
(→P. 1014) (→P. 1021) (→P. 1022)

A8 R-L Switching Solenoid B11 Paper Feed Roller, 15 D10 Paper Feed Roller, 14
(→P. 1015) (→P. 1022) (→P. 1023)

Repair work Repair work 1010


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EPSON WF-C20590 Revision A

A1 B1 C1 A2 B2 C2
Front Cover Front Inner Cover, Sub
D1 E1 F1 D2 E2 F2

Stacker Assy

Flathead
Screwdriver
Hinge Axis
Back Recess

Front Inner Cover Sub

Front Inner Cover, Sub

Finisher Intermediate Unit

No. Screw Type


Front Cover S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Open the Front Cover by about 45 degrees. 1. Open the Stacker Assy.
2. Lift the Front Cover, then extract and remove the Hinge Axis (x2). 2. Remove the two screws (S1: ).
3. Remove the Front Inner Cover Sub in the direction of the arrow while inserting the
Flathead Screwdriver at the position shown above to expand the Front Inner Cover Sub
outward.
C H E C K Take care when removing as there are recesses to avoid the screw heads on the back
P O IN T
side of the Front Inner Cover, Sub.

Repair work Repair work 1011


Confidential
EPSON WF-C20590 Revision A

A3 B3 C3 A4
Front Inner Cover, Lower Release Paper Jam Cover, 2
D3 E3 F3

Front Release Paper Jam Cover, 2

Front Inner Cover, Lower

Plastic E Ring Plastic E Ring

Parallel Pin
Gear

Torque Limiter Assy

Bush
Lever of Removing Jam Cover

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Open the Lever of Removing Jam Cover (x6) in the direction of the arrow. 1. Remove the three screws (S1: ), then remove the Torque Limiter Assy.
2. Remove the eight screws (S1: ). 2. Remove the Plastic E Ring, Gear, Parallel Pin, Plastic E Ring, and Bush in order from the
3. Remove the Front Inner Cover, Lower carefully not to interfere the Lever of Removing Shaft.
Jam Cover (x6).

Repair work Repair work 1012


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EPSON WF-C20590 Revision A

Release Paper Jam Cover, 2


A5
Paper Feed Upper Path
Rear

Top

Paper Feed Upper


Path

Clamp

Connectors

No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

3. Disconnect the connectors (x2) at the rear. 1. Remove the four screws (S1: ), then remove the Paper Feed Upper Path.
4. Release the clamps (x2), then remove the Release Paper Jam Cover, 2.

Repair work Repair work 1013


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EPSON WF-C20590 Revision A

A6 A7
Sensor Stay Assy Rear Cover, Lower

Front Rear

Sensor Stay Assy


Rib

Connector

Fixed Pins

Rear Cover, Lower

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Remove the one screw, then remove the Fixed Pins (x2). 1. Remove the 15 screws (S1: ).
2. Disconnect the connector (x1), then remove the Sensor Stay Assy. 2. While releasing the rib of the Rear Cover, Lower, remove the Rear Cover, Lower.

Repair work Repair work 1014


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EPSON WF-C20590 Revision A

A8 A9
R-L Switching Solenoid R-L Switching Flapper

Rear Top

R-L Switching Flapper


R-L Switching Solenoid

Front

Fixed Pin

Connector

Spring

No. Screw Type No. Screw Type


Clamp S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Remove the Spring connecting the Flapper. 1. Remove the one screw (S1: ), then remove the Fixed Pin.
2. Release the clamp (x1), then disconnect the connector (x1). 2. Remove the R-L Switching Flapper.
3. Remove the two screws (S1: ), then remove the R-L Switching Solenoid.

Repair work Repair work 1015


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EPSON WF-C20590 Revision A

A10 B4 C4
Paper Feed Roller, 6 Release Paper Jam Plate, 4
D4

Left Side
1 2

Frame Left Middle

Stopper Ring Plastic E Ring

3 Bearing 4

Paper Feed Roller

Shape of Paper Feed Roller

Release Paper Jam


Plate, 4
No. Screw Type
C H E C K The procedure below is provided as a common procedure for removing the Paper S20 C.B.S-TITE R, SCREW, 4X8, F/ZN-3C
P O IN T
Feed Roller. The detailed removal procedure may differ depending on the location
where used so removal must be performed while referring to the actual machine.
1. Remove the four screws, then remove the Frame Left Middle.
Since the Paper Feed Roller is equipped with a one way gear, set it in the orientation
where the covered surface of the one way bearing faces the outside of the shaft.

1. Remove the clutch and gears attached to the roller.


2. Remove the Stopper Ring or Plastic E Ring.
3. Remove the bearing from the frame.
4. Insert the shaft into the recess of the Paper Feed Roller shaft hole.
5. Slide the Paper Feed Roller to remove one end of the shaft from the hole in the frame, then
remove the other end from the shaft hole, and remove the Paper Feed Roller.

Repair work Repair work 1016


Confidential
EPSON WF-C20590 Revision A

Release Paper Jam Plate, 4 Release Paper Jam Plate, 4

Left Side Left Side

Clip

Front
Fixed Pin

Opening and Closing Spring

Release Paper Jam


Plate, 4

No. Screw Type


Opening and Closing Spring
S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

2. Push the tip of the Opening and Closing Springs (x2) in the direction of the arrow using a 3. Remove the Clip.
screwdriver or other tool, then remove the Opening and Closing Springs (x2). 4. Remove the one screw (S1: ), then remove the Fixed Pin.
5. Remove the Release Paper Jam Plate, 4.

Repair work Repair work 1017


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EPSON WF-C20590 Revision A

B5 C5 B6 C6
Release Paper Jam Plate, 5 Paper Guide Plate with Star Wheel, 5
D5 D6

Left Side Front


Connector of Paper
Clip Feed Sensor, 1

Clamp

Clamp

Front

Opening and Closing Spring Fixed Pin


Release Paper Jam
Plate, 5

Connector of Paper
No. Screw Type Feed Sensor, 1
S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Remove the Clip. 1. Disconnect the connectors of Paper Feed Sensor, 1 and Paper Feed Sensor, 2, release the
2. Push the tip of the Opening and Closing Spring in the direction of the arrow using a clamps (x6), and release the cables.
screwdriver or other tool, then remove the Opening and Closing Spring.
3. Remove the one screw (S1: ), then remove the Fixed Pin.
4. Remove the Release Paper Jam Plate, 5.

Repair work Repair work 1018


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EPSON WF-C20590 Revision A

Paper Guide Plate with Star Wheel, 5 Paper Guide Plate with Star Wheel, 5

Front Fixed Pin

Left side
Paper Guide Plate with Star Wheel, 5

Paper Guide Plate


with Star Wheel, 5

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

2. Remove the two screws (S1: ), then open the Paper Guide Plate with Star Wheel, 5. 3. Remove the one screw (S1: ), then remove the Fixed Pin.
4. Remove the Paper Guide Plate with Star Wheel, 5.

Repair work Repair work 1019


Confidential
EPSON WF-C20590 Revision A

B7 C7 B8 C8
Paper Guide Plate with Star Wheel, 6 Rear Cover, Lower
D7 D8

Rear
Front

Rib

Left Side

Fixed Pin

Rear Cover, Lower

No. Screw Type No. Screw Type


Paper Guide Plate with Star Wheel, 6
S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Remove the two screws (S1: ). 1. Remove the 15 screws (S1: ).


2. Remove the one screw (S1: ), then remove the Fixed Pin. 2. While releasing the rib of the Rear Cover, Lower, remove the Rear Cover, Lower.
3. Remove the Paper Guide Plate with Star Wheel, 6.

Repair work Repair work 1020


Confidential
EPSON WF-C20590 Revision A

B9 C9 B10
Rear Cover, Upper Paper Ejection Clutch, 1
D9

Front Rear Cover, Upper Gear and Flange Stopper Ring, B Rear

Clutch Fixing
Rib Plate

Rear
UpperCover,
Rear
Upper
Cover Sub

Rear Paper Ejection Clutch, 3

Rear Cover, Upper


Connector
Stopper Ring A

Paper Ejection Clutch, 2

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C Paper Ejection Clutch, 1

1. Remove the five screws (S1: ). C H E C K Paper Ejection Clutch, 1-3 can be installed with almost the same procedure.
P O IN T
2. Slide the Rear Cover, Upper in the direction of the arrow with careful attention to the rib of
the Rear Cover, Upper Sub, then remove it.
1. Remove Stopper Ring, A then remove the Flange and Gear.
2. Remove the one screw (S1: ), then remove the Clutch Fixing Plate.
3. Disconnect the connector.
4. Remove Stopper Ring, B then remove the clutch from the shaft.

Repair work Repair work 1021


Confidential
EPSON WF-C20590 Revision A

B11 C10
Paper Feed Roller, 15 Paper Feed Roller, 13

1 2 1 2

Stopper Ring Plastic E Ring Stopper Ring Plastic E Ring

3 Bearing 4 3 Bearing 4

Paper Feed Roller Paper Feed Roller

Shape of Paper Feed Roller Shape of Paper Feed Roller

C H E C K The procedure below is provided as a common procedure for removing the Paper C H E C K The procedure below is provided as a common procedure for removing the Paper
P O IN T P O IN T
Feed Roller. The detailed removal procedure may differ depending on the location Feed Roller. The detailed removal procedure may differ depending on the location
where used so removal must be performed while referring to the actual machine. where used so removal must be performed while referring to the actual machine.
Since the Paper Feed Roller is equipped with a one way gear, set it in the orientation Since the Paper Feed Roller is equipped with a one way gear, set it in the orientation
where the covered surface of the one way bearing faces the outside of the shaft. where the covered surface of the one way bearing faces the outside of the shaft.

1. Remove the clutch and gears attached to the roller. 1. Remove the clutch and gears attached to the roller.
2. Remove the Stopper Ring or Plastic E Ring. 2. Remove the Stopper Ring or Plastic E Ring.
3. Remove the bearing from the frame. 3. Remove the bearing from the frame.
4. Insert the shaft into the recess of the Paper Feed Roller shaft hole. 4. Insert the shaft into the recess of the Paper Feed Roller shaft hole.
5. Slide the Paper Feed Roller to remove one end of the shaft from the hole in the frame, then 5. Slide the Paper Feed Roller to remove one end of the shaft from the hole in the frame, then
remove the other end from the shaft hole, and remove the Paper Feed Roller. remove the other end from the shaft hole, and remove the Paper Feed Roller.

Repair work Repair work 1022


Confidential
EPSON WF-C20590 Revision A

Paper Feed Roller, 14


D10

1 2

Stopper Ring Plastic E Ring

3 Bearing 4

Paper Feed Roller

Shape of Paper Feed Roller

C H E C K The procedure below is provided as a common procedure for removing the Paper
P O IN T
Feed Roller. The detailed removal procedure may differ depending on the location
where used so removal must be performed while referring to the actual machine.
Since the Paper Feed Roller is equipped with a one way gear, set it in the orientation
where the covered surface of the one way bearing faces the outside of the shaft.

1. Remove the clutch and gears attached to the roller.


2. Remove the Stopper Ring or Plastic E Ring.
3. Remove the bearing from the frame.
4. Insert the shaft into the recess of the Paper Feed Roller shaft hole.
5. Slide the Paper Feed Roller to remove one end of the shaft from the hole in the frame, then
remove the other end from the shaft hole, and remove the Paper Feed Roller.

Repair work Repair work 1023


Confidential
EPSON WF-C20590 Revision A

7.3.5 Repair Work Details (High Capacity Unit)


7.3.5.1 Housing

OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection

Top Cover A --- --- ---

Right Side Cover B --- --- ---

Hi-Capacity Cassette
C --- --- ---
Front Cover Assy

Back Cover D --- --- ---

Repair work Repair work 1024


Confidential
EPSON WF-C20590 Revision A

DISASSEMBLY FLOWCHART

Start

A1 B1 Remove the Drawer Rail Guide. C1 Hi-Capacity Cassette D1 Back Cover


Front Cover Assy
(→P. 1026) (→P. 1030) (→P. 1031)

A2 B2 Cable Cover
(→P. 1026)

A3 B3 Paper Feed Unit


(→P. 1027)

A4 B4 Top Cover
(→P. 1027)

B5 Back Cover
(→P. 1028)

B6 Right Side Cover


(→P. 1029)

C H E C K Parts with a star need operation or adjustment/indication


P O IN T before or after repair work. See "7.2.3 Adjustments
Required before/after Repair" (p.452) and carry out the
necessary operations.

Repair work Repair work 1025


Confidential
EPSON WF-C20590 Revision A

A1 B1 A2 B2
Remove the Drawer Rail Guide. Cable Cover

Cable Cover

High Capacity Paper


Feeder Cassette

Drawer Rail Guide

High Capacity Paper


Feeder Unit

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Move the High Capacity Paper Feeder Cassette in the direction of the arrow. 1. Remove the one screw (S1: ), then remove the Cable Cover.
2. Remove the two screws (S1: ), then remove the Drawer Rail Guide from the High
Capacity Paper Feeder Cassette.

Repair work Repair work 1026


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EPSON WF-C20590 Revision A

A3 B3 A4 B4
Paper Feed Unit Top Cover

Left side
Clamp

Shaft
Hook Top Cover

Left Side
Connector

Paper Feed Unit

No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C High Capacity Paper Feeder Unit

1. Disconnect the connector from the High Capacity Paper Feeder Unit. 1. Disengage the hooks (x3) at the top part of the left side using the tip of a flat-blade
2. Release the cable from the clamp. screwdriver.
3. Remove the screw (S1: ).
4. Slide the Paper Feed Unit to the front, then remove it while rotating it with the shaft as the
fulcrum.

Repair work Repair work 1027


Confidential
EPSON WF-C20590 Revision A

Top Cover
B5
Back Cover
Left Side

Top Cover
Rear
Hook
Back Cover

Top Cover

Cable

No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

2. Lift up the Top Cover in the direction of the arrow and remove it. 1. Remove the four screws (S1: ).
When attaching the Top Cover, hook the hooks (x3) at the top part of the right side 2. Remove the Back Cover while pulling out the cable from the hole in the Back Cover.
and then fix it in place with the hooks (x3) at the top part of the left side. Make sure
that there is a clicking sound.

Repair work Repair work 1028


Confidential
EPSON WF-C20590 Revision A

Back Cover
B6
Right Side Cover

Hooks at Front Raise the Corner

Lift Wire Lift Wire

Phillips Screwdriver

Phillips Screwdriver

Right Side Cover

Dowel
Hook

Do not remove the Lift Wire parts except when there is trouble. C H E C K There are dowels and hooks at the back side of the Right Side Cover, so the cover
P O IN T
The wires for lifting up are holding the front and back of the lift cassette horizontal so needs to be removed by sliding it to the right while disengaging them.
you need to perform horizontal adjustment if they are removed.
1. To disengage the hooks at two places on the front side, insert a Phillips screwdriver until it
comes into contact with them.
2. While the screwdriver is inserted, raise the top and bottom corners of the rear side while
pressing in the rear side to disengage the dowels, and slide right little by little to remove
the cover.

Repair work Repair work 1029


Confidential
EPSON WF-C20590 Revision A

Hi-Capacity Cassette Front Cover Assy


C1
Hi-Capacity Cassette Front Cover Assy

Hi-Capacity Cassette
Front Cover Assy

Hooks

No. Screw Type


Dowel S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Remove the four screws (S1: ). When installing the Hi-Capacity Cassette Front Cover Assy, attach the hooks (x2)
2. Slide the Hi-Capacity Cassette Front Cover Assy in the direction of the arrow while shown in the figure above and then fix the dowels in four places with the fitting
releasing the dowels (x4) and then remove it. screws.

Repair work Repair work 1030


Confidential
EPSON WF-C20590 Revision A

Hi-Capacity Cassette Front Cover Assy

Back Cover
D1

Rear
Back Cover

Lift Wire Lift Wire

Cable

No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

Do not remove the Lift Wire parts except when there is trouble. 1. Remove the four screws (S1: ).
The wires for lifting up are holding the front and back of the lift cassette horizontal so 2. Remove the Back Cover while pulling out the cable from the hole in the Back Cover.
you need to perform horizontal adjustment if they are removed.

Repair work Repair work 1031


Confidential
EPSON WF-C20590 Revision A

Back Cover

Lift Wire Lift Wire

Do not remove the Lift Wire parts except when there is trouble.
The wires for lifting up are holding the front and back of the lift cassette horizontal so
you need to perform horizontal adjustment if they are removed.

Repair work Repair work 1032


Confidential
EPSON WF-C20590 Revision A

7.3.5.2 Electrical Components / Paper Feed

OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
Paper Feed Roller
A --- --- ---
Holder

Separation Roller B --- --- ---

PF Drive Unit C --- --- ---

Lift Drive Unit D --- --- ---

Control Board E --- --- ---

High Capacity Paper


F --- --- ---
Cassette

Repair work Repair work 1033


Confidential
EPSON WF-C20590 Revision A

DISASSEMBLY FLOWCHART

Start

A1 B1 Remove the Drawer Rail Guide. C1 D1 Back Cover F1 High Capacity Paper
Cassette
(→P. 1035) E1 (→P. 1038)
(→P. 1043)

A2 B2 Cable Cover C2 PF Drive Unit D2 Lift Drive Unit E2 Control Board


(→P. 1035) (→P. 1039) (→P. 1040) (→P. 1041)

A3 B3 Paper Feed Unit ?


(→P. 1036)

A4 Paper Feed Roller Holder ? B5 Separation Roller ?


(→P. 1036) (→P. 1037)

C H E C K Parts with a star need operation or adjustment/indication


P O IN T before or after repair work. See "7.2.3 Adjustments
Required before/after Repair" (p.452) and carry out the
necessary operations.

Repair work Repair work 1034


Confidential
EPSON WF-C20590 Revision A

A1 B1 A2 B2
Remove the Drawer Rail Guide. Cable Cover

Cable Cover

High Capacity Paper


Feeder Cassette

Drawer Rail Guide

High Capacity Paper


Feeder Unit

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Move the High Capacity Paper Feeder Cassette in the direction of the arrow. 1. Remove the one screw (S1: ), then remove the Cable Cover.
2. Remove the two screws (S1: ), then remove the Drawer Rail Guide from the High
Capacity Paper Feeder Cassette.

Repair work Repair work 1035


Confidential
EPSON WF-C20590 Revision A

A3 B3 A4
Paper Feed Unit Paper Feed Roller Holder

Left side
Clamp
Stop Ring A

Stop Ring B
Shaft

Connector

Joint

Paper Feed Unit


Paper Feed Unit Paper Feed Roller Shaft

No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Disconnect the connector from the High Capacity Paper Feeder Unit. 1. Remove the Stopper Rings A (x2) from the Paper Feed Roller Shaft.
2. Release the cable from the clamp. 2. Remove the Stop Ring B, then slide the Joint.
3. Remove the screw (S1: ).
4. Slide the Paper Feed Unit to the front, then remove it while rotating it with the shaft as the
fulcrum.

Repair work Repair work 1036


Confidential
EPSON WF-C20590 Revision A

Feeder Roller Holder


B4
Separation Roller
Spring

Feeder Roller Holder


Bearing Bottom
Stop Ring

Spacer

Bearing

Paper Feed Unit

Separation Roller Bearing Torque Limiter Paper Feed Unit

3. Slide the Bearing (x2) on both sides of the Paper Feeder Roller Holder. 1. Turn over the Paper Feed Unit.
Do not touch the surface of the roller. 2. Remove the Stop Ring from the Separation Roller Bearing.
3. Remove the Spacer from the Separation Roller Bearing.
When removing the Spacer, take care not to drop the set pin fixing the Torque
4. Remove the Paper Feed Roller Holder and Spring from the Paper Feed Unit. Limiter.

Repair work Repair work 1037


Confidential
EPSON WF-C20590 Revision A

Separation Roller
C1
Back Cover
Bottom
D1 E1
Separation Roller
Retard Releasing Lever Rear
Back Cover

Torque Limiter

Set Pin

Cable

No. Screw Type


Separation Roller Bearing PF Paper Feeder Unit
S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

4. Extract the Set Pin from the Torque Limiter 1. Remove the four screws (S1: ).
Do not touch the surface of the roller. 2. Remove the Back Cover while pulling out the cable from the hole in the Back Cover.

5. Press the Retard Releasing Lever, then extract and remove the Torque Limiter and the PF
Separation Roller Bearing.

Repair work Repair work 1038


Confidential
EPSON WF-C20590 Revision A

Back Cover
C2
PF Drive Unit

Rear
Control Board

Relay Connector
Lift Wire Lift Wire

Electric Wire Stopper

Cable

Do not remove the Lift Wire parts except when there is trouble. 1. Disconnect the connectors (x3) from the Control Board.
The wires for lifting up are holding the front and back of the lift cassette horizontal so 2. Disconnect the Relay Connector.
you need to perform horizontal adjustment if they are removed. 3. Remove the Electric Wire Stopper (x2), then release the cable.

Repair work Repair work 1039


Confidential
EPSON WF-C20590 Revision A

PF Driven Unit

Lift Drive Unit


Rear
Switch Lever D2

Rear Relay Connector

Cable, Cassette Rise/ Fall Motor


PF Driven Unit

Cable Stoppers Electric Wire Stopper

Cassette Rise/ Fall


Motor
Connector

No. Screw Type


S1
Cable Clamp
C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

4. Remove the four screws (S1: ). 1. Release the Cable Stoppers (x6) and Cable Clamps, then release the Cable, Cassette Rise/
5. Remove the PF Driven Unit while pressing the Switch Lever. Fall Motor.
2. Disconnect the Relay Connector and the Connector.

Repair work Repair work 1040


Confidential
EPSON WF-C20590 Revision A

Lift Drive Unit

Control Board
Rear
E2

Rear

Lift Drive Unit


Control Board

No. Screw Type No. Screw Type


S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

3. Remove the three screws (S1: ), then remove the Lift Drive Unit. 1. Disconnect all connectors from the Control Board.
2. Remove the two screws (S1: ).
3. Remove the Control Board from the hooks (x2).

Repair work Repair work 1041


Confidential
EPSON WF-C20590 Revision A

Control Board Control Board

Connector
Pins Color Destination
No.

YC1 --- --- Not used


YC2 --- --- Not used

YC11 Set Switch, Feed Solenoid, Paper Detector, Lift Upper Limit Sensor,
YC5 19 White
Zero Sensor
YC6 13 White Paper Remaining Sensor 1/2, Lift Lower Limit Sensor, Deck Sensor
YC8 2 White Cassette Rise/ Fall Motor
YC17
YC5 YC11 4 White Main Board
YC13 12 White Main Board
YC15
YC15 2 White PF Feed Clutch
YC17 --- --- Not used
YC2
YC18 6 White Main Motor

YC8

YC13

YC1
YC18 YC6

The diagram above shows the layout of the connectors of the Control Board. The table lists the connectors of the Control Board.

Repair work Repair work 1042


Confidential
EPSON WF-C20590 Revision A

High Capacity Paper Cassette

High Capacity Paper Cassette


F1 Right Side

Right Side

Cassette Slide Lock Pin

Remove not the screws at the very back, but the


screws that can be seen inside when the two rail
High Capacity Paper Cassette metal plates are pulled out about 90%.
Remove the second screw counting from the
No. Screw Type front. No. Screw Type
S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

1. Pull out the High Capacity Paper Cassette. 3. Remove the two screws (S1: ) on the right side.
2. Remove the one screw (S1: ), then remove the Cassette Slide Lock Pin.
C H E C K The High Capacity Paper Cassette can be pulled out the maximum amount if you
P O IN T
remove the Cassette Slide Lock Pin.

Repair work Repair work 1043


Confidential
EPSON WF-C20590 Revision A

High Capacity Paper Cassette High Capacity Paper Cassette

Left Side
Hook

Rail

Hook

Remove the second screw counting from the front.


Remove not the screws at the very back, but the
screws that can be seen inside when the two rail Rail
metal plates are pulled out about 90%. No. Screw Type High Capacity Paper Cassette
S1 C.B.S-TITE R, SCREW, 3X8, F/ZN-3C

4. Remove the two screws (S1: ) on the left side. 5. Open the rail outwards, then remove the hook of the yellow line part. (1 place on each of
left and right)
6. There is a hooking part so pull the High Capacity Paper Cassette in the direction of the
arrow to remove it.

Repair work Repair work 1044


Confidential
EPSON WF-C20590 Revision A

7.3.6 Repair Work Details (Finisher Unit)


7.3.6.1 Housing 1/6

OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection

Top Small Cover, Front A --- --- ---

Top Small Cover, Rear B --- --- ---

Top Cover C --- --- ---

Stapler Operation Panel D --- --- ---

Paper Ejection Upper


E --- --- ---
Tray

Main Board F --- --- ---

Repair work Repair work 1045


Confidential
EPSON WF-C20590 Revision A

DISASSEMBLY FLOWCHART

Start

A1 C1 Top Small Cover, Front B1 Top Small Cover, Rear F1 Rear Cover, Sub
D1 E1 (→P. 1047) (→P. 1047) (→P. 1050)

C2 Top Small Cover, Rear F2 Rear Cover, Upper


D2 E2 (→P. 1048) (→P. 1050)

C3 Top Cover F3 Main Board


D3 E3 (→P. 1048) (→P. 1051)

D4 Stapler Operation Panel E4 Paper Ejection Upper Tray


(→P. 1049) (→P. 1049)

C H E C K Parts with a star need operation or adjustment/indication


P O IN T before or after repair work. See "7.2.3 Adjustments
Required before/after Repair" (p.452) and carry out the
necessary operations.

Repair work Repair work 1046


Confidential
EPSON WF-C20590 Revision A

A1 C1 B1
Top Small Cover, Front Top Small Cover, Rear
D1 E1

Top
TopSmall
SmallCover,
Cover,Rear
Front Top Small Cover, Rear
Tab
Tab Tab

1. Release the tabs with a flat-blade screwdriver or other tool and then remove the Top Small 1. Release the tab with a flat-blade screwdriver or other tool and then remove the Top Small
Cover, Front. Cover, Rear.

Repair work Repair work 1047


Confidential
EPSON WF-C20590 Revision A

C2 C3
Top Small Cover, Rear Top Cover
D2 E2 D3 E3

Top
Top Small Cover, Rear
Tab Tab

Top Cover

Cable Connector

No. Screw Type


SX ---

1. Release the tab with a flat-blade screwdriver or other tool and then remove the Top Small 1. Remove the four screws (SX: ) fixing the Top Cover.
Cover, Rear. 2. Release the tabs (x2), then raise the Top Cover.
3. Disconnect the cable from the connector, then remove the Top Cover.

Repair work Repair work 1048


Confidential
EPSON WF-C20590 Revision A

Stapler Operation Panel Paper Ejection Upper Tray


D4 E4

Top Cover

Top Cover

Upper Tray

Paper Ejection
Upper Tray

No. Screw Type


SX ---

Stapler Operation Panel

1. Turn over the Top Cover. 1. Turn over the Top Cover.
2. Remove the one screw (SX: ), then remove the Stapler Operation Panel. 2. Remove the Paper Ejection Upper Tray.

Repair work Repair work 1049


Confidential
EPSON WF-C20590 Revision A

Rear Cover, Sub Rear Cover, Upper


F1 F2

Top Cover
Rear Cover, Sub

Recess

Rear Cover, Upper

No. Screw Type No. Screw Type


SX --- SX ---

1. Remove the one screw (SX: ) fixing the Rear Cover, Sub. 1. Remove the three screws (SX: ) fixing the Rear Cover, Upper.
2. Place a finger in the recess of the Rear Cover, Sub and open the cover toward the left side 2. Raise up the Top Cover a little and then remove the Rear Cover, Upper.
to remove it.

Repair work Repair work 1050


Confidential

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