Sab920 9
Sab920 9
Sab920 9
Overview
automation
s
Industrial Communication
2
The different bus systems are Data communication
assigned to: Data communication is the exchange of
Process or field communication data between programmable controllers
or between a programmable controller
The process or field communication
and an intelligent partner (PC, computer,
serves to link actuators and sensors to a
etc.).
PLC.
Linking can take place via integrated For data communication, the
interfaces on the CPU or via interfaces SIMATIC S7 offers the Multi-Point-Inter-
(IMs, CPs). face (MPI), PROFIBUS and Industrial
For process or field communication, Ethernet.
SIMATIC offers PROFIBUS DP and AS- Integrated interface
Interface as well as the EIB which bridges
For Industrial Ethernet and MPI,
the gap between production automation
integrated interfaces are provided on the
and building automation.
SIMATIC and SIMOTION systems.
Integrated interface
Use of communications processors
Integrated interfaces are available for
For Industrial Ethernet, high-
PROFIBUS DP or AS-Interface (SIMATIC
performance CPs that already execute
C7 only) on the CPUs of SIMATIC S7/C7,
the communications software and
SIMOTION C, SIMOTION P, the process
therefore relieve the stations of
control system PCS 7 and SIMATIC PC/PGs.
communication tasks (such as flow Bus systems
The integrated interface offers a cost-
control, blocking, etc.). assignment and
optimized DP interface for fieldbus
coverage of
communication.
performance ranges
Use of communications processors
Automation level
In today's high-performance automation
systems, it is often practical to connect
several PROFIBUS DP lines to automation
Data communication
Field level
communi-
Process-
or field-
cation
Performance/
Transmission
rate
3
Networking for Industry ®
MOBIC SIMATIC
SIMATIC PC-based
Controller Automation SIMATIC Controller S7-300
Access Point
SIMATIC
C7
SIMATIC S7-300 SIMATIC PC with SIMATIC S7-400
ProTool/Pro or WinAC
Note-
book
SIMOTION C Power PG
SIMATIC HMI Field PG
PCS 7 OS/ES
Mobile
Panel SIMATIC C7 SIMATIC S7 SIMATIC PC SIMATIC ET 200
SIMODRIVE SIMOTION C
SIMOVERT
MASTERDRIVES
DP/EIB
Link FM-NC
SIMATIC TDC
SIMOTION P ET 200eco
SIMOREG MICROMASTER
SIMATIC NET
PN OPC-Server
Motion Control
SIMOTION P
Data communication 6, 7
SIMATIC Teleservice
Point-to-point-communication 6
Multi-point-Interface (MPI) 6, 18
SIMATIC Controller
PROFIBUS 6, 19
Industrial Ethernet 6, 20
Worldwide communication 22
Network performance and capacity 23
SIMATIC Practical data (table) 24
SIMATIC WinAC S7-300
SIMATIC S7-200 Highly available and fail-safe 26
communication
SIMATIC HMI
Transmission media 28
SIMATIC
SIMATIC NET SIMATIC S7-400 SIPART PS2
IE/PB Link Process or field communickation 6, 7
Machine Vision
PROFIBUS DP/PA 10
- PROFIBUS DP master 10
- PROFIBUS DP slaves 12
Practical data (table) 14
DP/PA Link/coupler Highly available and fail-safe 26
SIMODRIVE
POSMO A communication
Transmission media 28
DP/AS Interface MOBY ASM ET 200iS
Link 20E
SITRANS P
SITRANS F US
SIMATIC
S7-300
SIMATIC C7-621 Asi SIMATIC S7-200 Process or field communication 6, 7
AS-Interface 8
LOGO!
- AS-Interface-master 8
logic module - AS-Interface-slaves 9
DP/AS-Interface links 8
Safety at work 8
Practical data (table) 14
Point-to-point-communication 6
Multi-point-Interface (MPI) 6, 18
PROFIBUS 6, 19
Industrial Ethernet 6, 20
Worldwide communication 22
Network performance and capacity 23
Practical data (table) 24
Highly available and fail-safe 26
communication
SIMATIC S7-400
Transmission media 28
PC SIMATIC ET 200S
with motor starter
PROFIBUS DP/PA 10
- PROFIBUS DP master 10
- PROFIBUS DP slaves 12
Practical data (table) 14
Highly available and fail-safe 26
communication
Transmission media 28
SIMATIC
SIMATIC S7-200
S7-300 SIMATIC HMI
DP/AS-Interface
Link 20E
30 6
Glossary
From the managment level right down to the field level, with TIA
communication is plantwide: The optimum bus is available for every
application, either Industrial Ethernet, PROFIBUS with AS-Interface
as an extending arm (for connecting the switchgear and installation
systems) or EIB for the integration of building automation.
Central and distributed I/O are configured in the same manner
SIMATIC
S7-200
Data communication
via networks
MPI, PROFIBUS,
Industrial Ethernet
EIB (EN 50090, ANSI EIA 776) is the
SIMATIC WinAC internationally standardized building installation
system and is the basis of building automation
Closed- LOGO!
loop logic module
SIMATIC HMI control
DP/EIB Link
Power PG Process or
S7-300 Field PG
field communication
via PROFIBUS
ET 200X with
ET 200L frequency
SIMOTION P converter
MICRO- ET 200eco
MASTER
Process or
field communication
via AS-Interface
Actuators LOGO!
logic module
Power pack
Sensors
7
Process or field communication
AS-Interface
9
Process or field communication
PROFIBUS DP/PA
SIMATIC C7
CP 342-5/CP 342-5 FO
S7-400
CP 5511
CP 5611
CP 5613/5613 FO
CP 5614/5614 FO
S7-300
SIMOTION C230-2
Integrated interface
(Drive systems
profile PROFIdrive)
10
For configuring and parameterizing the
I/O devices, powerful tools such as
STEP 7® and COM PROFIBUS are available.
These tools allow testing and start-up to
be performed from any connection point WinAC
WinAC Slot 412/416
via PROFIBUS DP.
With STEP 7, modifications can be made
to user programs in the SIMATIC WinAC MP
controllers interconnected via
PROFIBUS DP from any point in the plant. WinAC RTX CP 5613/CP 5613 FO
With the help of the diagnostic tools
S7-PDIAG/S7-GRAPH and ProAgent, WinAC Basis CP 5611
CP 5613
process diagnosis is possible without WinAC PN CP 5613 FO
the need for additional diagnostic
instruments.
or
Power
Box PC 620/840
Rack PC 840/IL40
Panel
Panel PC IL70/670/870
Field PG
Power PG
FI 45 V2
Field
Rack
SIMOTION Scout
engineering system
SIMOTION P350 1)
1) PROFIBUS DP non-synchronous
PC
CP 5511
CP 5611
CP 5613/5613 FO
CP 5614/5614 FO
For information on
Component based
Automation and
PROFInet, 26
15
see Page
11
Process or field communication
PROFIBUS DP/PA
ET 200X
IE/PB
Link
ET 200S ET 200L
SIMOVERT
MASTER-
SIMOREG DRIVES
DP/AS-
MOBY ASM Interface
Link 20E
DP/EIB
SIMATIC C7 Link ET 200eco MICROMASTER
12
For technical
data for
PROFIBUS DP/PA
26
14
see Page
Openness right down the line Siemens offers a complete product PROFIBUS PA
Thanks to the openness of PROFIBUS DP, range, and of course, the network (process automation)
components from various manufacturers components too. We can also offer Expands PROFIBUS DP with fail-safe data
that comply with the standard can be manufacturers of field devices everything and power transmission (e.g.
integrated. for the PROFIBUS DP interface, such as transducers in the food industry)
ASICs, training, certification and much according to the international standard
The IEC 61158/EN 50170 standard is your
more. IEC 61158-2.
guarantee of future security for your
investment. The following protocols are available for
More than 300 manufacturers worldwide process or field communication:
offer a wide range of products for the PROFIBUS DP
field level complete with a PROFIBUS DP (distributed I/O)
interface.
For connecting distributed field devices,
e.g. SIMATIC 200® with extremely fast
response times
SIMATIC PDM
(Process Device Manager)
SIMATIC HMI
is a, multi-vendor tool for
ET 200X intelligent process devices
Power PG for uniform configuration,
frequency
parameterization, start-up
Notebook converter and diagnostics.
Vision Sensor
VS 710 SIPART PS2
Field PG
DP/PA coupler/link
Customized Customized
solutions solutions
with ASICs with ASICs
ET 200iS
SITRANS P
SITRANS F US
13
Process or field communication
Practical data
Number of slaves
• Typical 15 20-30 15 f
• Maximum 62 125 in Ex Zone;
20 DP/PA Links per
DP control;
31 field devices per DP/PA Link
in non-Ex Zone
max. 125 DP/PA Links
rotection
Network coverage Electrical: Electrically up to 9.6 km Ex: max. 1.9 km
without repeater 100 m Optically up to 90 km Non-Ex: 1.9 km
with repeater 100 m
Topology Line, tree, star Line, tree, redund. star Line, tree, star
ring,
Transmission medium Unshielded, two-wire cable Shielded, two-wire cable Shielded two-wire cable
Available types of p IP 20 IP 20 IP 20
IP 65...67 IP 65...67 IP 65...67
[EEx ia]
Interfacing to bus CP, integrated interface CP/IM, integrated interface Link or segment coupler
or Link or Link
14
Network transitions
15
Data communication
Industrial Ethernet, PROFIBUS
16
Fetch and Write is also offered for
S7-400 Industrial Ethernet to enable software
CP 443-1, CP 443-1 IT created for SIMATIC S5 to be used without
S7-300
the need for modification.
see Page
Data communication
MPI (Multi-Point-Interface)
SIMATIC WinAC
SIMOTION P
Integrated interface
SIMOTION C
18
Data communication The objective of OPC is to
standardize the interface between
Panel
Integrated interface
Rack CP 5511
CP 5611
CP 5613/ CP 5613 FO
CP 5614/ CP 5614 FO
For technical
data for data
communication
PG/PC 26
24
see Page
19
Data communication
Industrial Ethernet
20
CP/ PG/OP- S7 S5-compatible Standard Protocol OPC
integrated communication communication communication
interface
CP 243-1 TCP/IP
CP 5100 TCP/IP
Integrated e-mail
interface Internet
or TCP/IP
wireless
o socket via
Browser + JVM
CP 1515 Thin Client
CP 1613
o socket 2) S/R to socket ISO+TCP/IP
CP 443-1 2) S/R to socket ISO+TCP/IP
22
Data communication
Network performance and capacity
Network performance
Troughput of network/values for
The differences in the performance of
5 network stations
the Multi-Point-Interface, PROFIBUS and
Industrial Ethernet are due to boundary
conditions, such as the number of Messages
stations or length of data messages. (200 bytes/s)
An important boundary condition is the 100 Mbit/s
necessary network access time, i.e. the 1.000.000
time that a network station must wait
before it is permitted to send a message. 100.000 10 Mbit/s
The shorter the network access time, the
greater the difference in performance
10.000
between the different types of network.
In the case of Industrial Ethernet
1.000
operating at 100 Mbits/s, 150 times more
messages can be sent than with MPI.
100
New technologies can, in combination,
increase the performance of Industrial
Ethernet by a factor of 50 or more. 10
These technologies are:
• Fast Ethernet at 100 Mbits/s; 1
Messages are transported significantly 1 ms
10 ms
faster and therefore only reserve the 100 ms Max. network access time
bus for an extremely short time
• Full Duplex prevents collisions: Industrial Ethernet with switching and full duplex PROFIBUS with 1.5 Mbits/s
The data throughput increases Industrial Ethernet MPI
considerably because the usual
message repeats are avoided. Between
two stations, data can be sent and The performance gain lies in the fact
received simultaneously. The data that several messages can be sent in
throughput of a Full Duplex Fast parallel
Ethernet connection therefore • Autosensing describes the
increases to 200 Mbits/s characteristic of network nodes (data
• Switching enables parallel terminals and network components)
communication: that automatically detect the
Load decoupling is achieved by sub- transmission rate of a signal
dividing a network into several seg- (10 Mbits/s or 100 Mbits/s) and that
ments using a switch. In each individual supports Autonegotiation (the
segment, local data communication is configuration protocol for Fast
possible independently of the other Ethernet).
segments. Throughout the network,
therefore, several messages can be
transported at the same time.
23
Data communication
Practical data
Number of stations
2 • Typical 2 to 10 2 to 16 2 to 100
• Maximum 32 126 over 1000
Network extension
4 • Local network Electrical up to 100 m Electrical up to 9.6 km Electrical up to 1.5 km
Optical up to 90 km Optical up to 200 km
• WAN – – Worldwide with TCP/IP
Wireless with wireless LAN
Available communication
7 functions
• PG/OP communication • • • 1)
• S7 basic communication • – –
• S7 communication • • •
• S5-compatible communi- – • •
cation (SEND/RECEIVE)
• Standard communication – • • (IT, Socket)
• PROFInet – • 3) • 2)
Use of – • •
8 communications
processors
3 An important influencing factor on the network to be transferred, e.g. programs or data blocks, these
performance is the data length per message. The must be segmented appropriately.
lower the network performance, the shorter the
message must be to avoid the available performance
being reserved by a station. If longer messages have
4 Using conventional electrical techniques, the local distances can be covered without non-compliance
networks can extend to the lengths defined in the with the standards arising at the interfaces.
standards. If optical components (fiber-optic Compliance with the configuration rules regarding
conductors, OLMs) are used, however, longer runtime is necessary here.
Settings (e.g. addresses) must be made on the can be set to adapt to the required network
6 stations before a network can operate. In the case extension, connected device types and the required
of Industrial Ethernet, apart from the station address, time response.
all parameters are fixed which supports easy The setting procedure itself is easy using the available
expansion. Bus parameters do not have to be set. configuration tools.
The flexibility is achieved by using the appropriate MPI is parameterized with default values, but some
network components. In the case of PROFIBUS, values can be modified.
parameters (e.g. network speed, monitoring times)
A basic subset of communication functions on the The PROFInet communication services support data
7 networks supports uniform application. transmission between PROFInet devices and are
Communication between SIMATIC S5 and SIMATIC graphically configured using the multi-vendor
S7 or the PC supports S5-compatible communication engineering tool SIMATIC iMAP.
(SEND/RECEIVE).
In a system, such as SIMATIC S7, it is appropriate to Systems such as SIMATIC S5, S7 and the PC can
8 implement additional facilities with add-on therefore be connected to PROFIBUS and Industrial
components. Ethernet via communications processors (CPs).
25
Highly available and fail-safe communication
26
Redundant networks
S7-REDCONNECT ensures problem-free
PC PC communication between PC applications
(e.g. WinCC®) and S7-400H over
S7-200 redundant networks. PC applications that
already use S7 communication (e.g. via
the OPC interface) can continue to be
Non- used unmodified. Industrial Ethernet and
Siemens
S7-300 PROFIBUS networks can be configured
system
redundantly using OSM®, ESM® and
OLM®. By connecting the network as a
ring, it remains functional even when
one transmission route fails; if a network
component fails, only the stations
connected to that component are
OSM inaccessible.
H system
S7-400
H system
27
Transmission media
28
Totally Integrated Automation
with Component based Automation
29
Glossary
AS-Interface Aktor-Sensor-Interface Cable for direct connection of simple binary sensors and actuators according to
EN 50295 (transmission of small quantities of information).
DP Distributed I/O Input or output modules that are installed decentralized with respect to the CPU
(central processing unit of the controller). The programmable controller and the
distributed I/O can be connected via the PROFIBUS-DP bus system.
ESM Electrical Switch Module Network components for installing Industrial Ethernet networks
Full Duplex The ability of a device to send and receive data simultaneously.
In the case of Full Duplex, collision detection is deactivated.
IM Interface Module
IT Information Technology IT stands for information technology with e-mail and Web technology at Siemens
JVM Java Virtual Machine Java is a platform-independent C++-type, object-oriented programming language.
The Java compiler does not create native machine code, but instead a bit code
that has to be interpreted. This is done with the help of the so-called Java Virtual
Machine.
OLM Optical Link Module Network components used to create Industrial Ethernet networks
OSM Optical Switch Module Network components used to create Industrial Ethernet networks
OP Operator panel
OPC OLE for Process Control Standard interface for accessing process data
PG Programming device
30
PP Pushbutton Panel
PROFIBUS DP Protocol profile according to IEC 61158/EN50170 for process or field communication
for the high-speed, cyclic exchange of data with field devices.
PROFIBUS PA Protocol profile based on PROFIBUS DP with intrinsically safe transmission technique
according to IEC 61158-2.
PROFIdrive PROFIBUS protocol profile based on PROFIBUS DP, drive systems profile
(Version 3, synchronous).
RLM Radio Link Module Access point for creating a local wireless LAN radio network according to IEEE 802.11b.
SFC System function calls System function calls that are integrated in the operating system of the CPU, e.g.
time functions or block transfer.
Socket The socket interface permits data communication with computers via TCP/IP.
The user can generate programs for this interface that is widely used in the PC
and UNIX world. In SIMATIC S7, the SEND/RECEIVE blocks are used for access to
TCP/IP.
SNMP Simple Network Management Communication protocol for connecting stations to a network management station
Protocol over the network.
TD Text Display
Thin client The principle of the Thin Client/Server computing is based on the fundamental
physical separation of data.
WAN (Wide Area Network) Data network with a diameter of more than 50 km.
31
You are now familiar with the different types of communication and networks.
If you have found it all rather interesting and would like to find out more about what individual devices can offer you with
regard to technology and functions, simply check the boxes in the following fax form against your points of interest.
Fill out the address field, feed it into your fax machine and in a matter of days, the documentation will be on your desk.
We would like to thank you for your interest and look forward to receiving your fax.
In many SIMATIC NET components (e.g. Security measures must therefore be taken All the designations in this overview marked
OSM/ESM, CPs with IT functions), when implementing the above-mentioned with ® are registered trademarks of
comprehensive parameterization and functions and when using these open Siemens AG.
diagnostic functions are offered via open interfaces and protocols (such as SNMP, HTTP The other designations in this brochure may
protocols and interfaces (e.g. Web Server, and Telnet) for the purpose of blocking be trademarks and if third-parties use them
network management). unauthorized access to the components or to for their own purposes they may be violating
These open interfaces represent a point of the network, especially from the WAN / the rights of the trademark owner.
access to the components that can also be Internet.
misused for illegal activities. For this purpose, automation networks must
be isolated from the rest of the corporate
network by means of suitable gateways (e.g.
the well-proven firewall systems).
Advice on the implementation of firewall
systems and IT security can be obtained from:
A & D SH12
Mr Helmut Mack
Tel.: +49 9131 983043
e-mail: [email protected]