Reclosers: Form 6 Microprocessor-Based Rack Mount Recloser Control Installation and Operation Instructions

Reclosers
Service Information
Form 6 Microprocessor-Based
Rack Mount Recloser Control
Installation and Operation Instructions S280-70-1
000007KM
Figure 1.
Two Kyle® Form 6 microprocessor-based recloser controls in a standard 19” substation rack.
Contents
Safety Information ..................................................... 2 Customer Connections for DC Power and AC
Product Information .................................................. 3 Voltage Sensing .....................................................18
Introduction ............................................................ 3 Before Placing Control and Recloser into Service .20
ANSI Standards ..................................................... 3 Using Removable Inserts .......................................24
Quality Standards ................................................... 3 Accessories ...............................................................25
Acceptance and Initial Inspection .......................... 3 Control Cable .........................................................25
Handling and Storage ............................................ 3 Recloser Interface Junction Box ............................25
Control Power ......................................................... 3 Recloser Interface Junction Box Cable ..................26
Form 6 Recloser Control Description ..................... 4 Fiber Optic Accessory ............................................26
Description ............................................................. 4 Discrete Interface Board Accessory .......................26
Theory of Operation ............................................... 4 Front Panel with Expanded LEDs ..........................26
Control Front Panel ................................................ 5 RS-232 Cable .........................................................26
Control Features ....................................................10 Mounting Kits .........................................................26
Communications ....................................................13 Testing ........................................................................32

Testing an Installed Control ....................................32
Control Information .................................................13
Control Back Panel ................................................13 Remove the Control from Service ..........................32
Installation Procedure ..............................................14 Testing with Type MET Tester ................................33
Initial Programming Prior to Installation .................14 Closing the Recloser during Testing ......................34
Control / Recloser Compatibility .............................14 Return the Control to Service ................................38

Additional Information .............................................. 39
Duty Cycle Monitor .................................................15
Mounting the Control ..............................................16 Replacement Kits ...................................................39
Factory-Authorized Service Centers ......................39
Grounding the Control ............................................17
Factory Testing and Troubleshooting Classes ........39
October 2000 • New Issue 1

Printed in USA
Form 6 Microprocessor-Based Rack Mount Recloser Control Installation and Operation Instructions
!
SAFETY
!
SAFETY
FOR LIFE
SAFETY FOR LIFE FOR LIFE
Cooper Power Systems products meet or exceed all applicable industry standards relating to product safety. We actively
promote safe practices in the use and maintenance of our products through our service literature, instructional training
programs, and the continuous efforts of all Cooper Power Systems employees involved in product design, manufacture,
marketing, and service.
We strongly urge that you always follow all locally approved safety procedures and safety instructions when working
around high voltage lines and equipment and support our “Safety For Life” mission.
SAFETY INFORMATION
The instructions in this manual are not intended as a sub- Safety Instructions
stitute for proper training or adequate experience in the
safe operation of the equipment described. Only compe- Following are general caution and warning statements
tent technicians who are familiar with this equipment that apply to this equipment. Additional statements, relat-
should install, operate, and service it. ed to specific tasks and procedures, are located through-
out the manual.
A competent technician has these qualifications:
• Is thoroughly familiar with these instructions.
DANGER: Hazardous voltage. Contact with
• Is trained in industry-accepted high- and low-voltage ! hazardous voltage will cause death or severe
safe operating practices and procedures. personal injury. Follow all locally approved safety pro-
• Is trained and authorized to energize, de-energize, cedures when working around high and low voltage
clear, and ground power distribution equipment. lines and equipment. G103.3
• Is trained in the care and use of protective equipment

such as flash clothing, safety glasses, face shield,
hard hat, rubber gloves, hotstick, etc.
WARNING: Before installing, operating, main-
Following is important safety information. For safe instal-
lation and operation of this equipment, be sure to read
! taining, or testing this equipment, carefully read
and understand all cautions and warnings. and understand the contents of this manual. Improper
operation, handling or maintenance can result in death,
severe personal injury, and equipment damage. G101.0
Hazard Statement Definitions
This manual may contain four types of hazard state-
ments: WARNING: This equipment is not intended to
! protect human life. Follow all locally approved pro-
DANGER: Indicates an imminently haz- cedures and safety practices when installing or operat-
! ardous situation which, if not avoided, will ing this equipment. Failure to comply can result in
result in death or serious injury. death, severe personal injury and equipment damage.
G102.1
WARNING: Indicates a potentially hazardous

! situation which, if not avoided, could result in
death or serious injury.
WARNING: Power distribution equipment must
CAUTION: Indicates a potentially hazardous
! be selected for the intended application. It must be
! situation which, if not avoided, may result in installed and serviced by competent personnel who
minor or moderate injury. have been trained and understand proper safety proce-
dures. These instructions are written for such personnel
and are not a substitute for adequate training and expe-
CAUTION: Indicates a potentially hazardous situ- rience in safety procedures. Failure to properly select,
ation which, if not avoided, may result in equip- install, or maintain this equipment can result in death,
ment damage only. severe personal injury, and equipment damage. G122.2
2
!
SAFETY
FOR LIFE
S280-70-1
PRODUCT INFORMATION
Introduction Acceptance and
Service Information S280-70-1 provides installation and Initial Inspection
operation instructions for the Kyle Form 6 microproces- Each Form 6 Recloser Control is completely assembled,
sor-based rack mount electronic recloser control. Refer to tested, and inspected at the factory. It is carefully cali-
Service Information S280-70-4 Kyle Form 6 brated, adjusted and in good condition when accepted by
Microprocessor-Based Recloser Control Programming the carrier for shipment.
Guide for additional information.
Upon receipt, inspect the carton for signs of damage.
Unpack the control and inspect it thoroughly for damage
Read This Manual First incurred during shipment. If damage is discovered, file a
Read and understand the contents of this manual and fol- claim with the carrier immediately.
low all locally approved procedures and safety practices
before installing or operating this equipment. Handling and Storage
Be careful during handling and storage of the control to
Additional Information minimize the possibility of damage. If the control is to be
These instructions cannot cover all details or variations in stored for any length of time prior to installation, provide
the equipment, procedures, or process described, nor a clean, dry storage area. If storage is in a humid atmos-
provide directions for meeting every possible contingency phere, make provisions to keep the control circuitry ener-
during installation, operation, or maintenance. When gized.
additional information is desired to satisfy a problem not
covered sufficiently for the user's purpose, please contact Control Power
your Cooper Power Systems sales representative.
All operating power is obtained from the substation bat-
tery bank. There are two power supply options available
ANSI Standards for the Form 6 Recloser Control. Examine the voltage
Kyle reclosers are designed and tested in accordance decal on the back of the recloser control to verify the cor-
with the following ANSI standards: C37.60 and C37.85 rect voltage rating.
and ANSI Guide C37.61.
The following power supply options are available and
configured at the factory:
Quality Standards
• 24 Vdc ±20%
The Quality System at the Cooper Power Systems Kyle Burden 14 Watts
Distribution Switchgear plant is certified to the following
standards: • 40 Vdc –140 Vdc
Burden 14 Watts
ISO 9001, 1994
Note: The 40 Vdc – 140 Vdc power supply is a universal
CAN/CSA ISO 9001, 1994 power supply adaptable for either 48 Vdc or 125 Vdc
BS EN ISO 9001, 1994 substation batteries.
ANSI/ASQC Q9001, 1994 Refer to the Customer Connections for DC Power and
AC Voltage Sensing section of this manual for incoming
power wiring illustrations for the Form 6 Recloser Control.
3
FORM 6 RECLOSER CONTROL DESCRIPTION

Description The control operates on 50 and 60 Hz systems.
The Kyle® Form 6 Rack Mount Microprocessor-Based The control can be configured, by the factory or by the
Recloser Control includes extensive system protection user, for a wide variety of applications. If user require-
functionality, including phase, ground, and negative ments change, the control functions can be modified to
sequence overcurrent protection, over/under frequency, meet the new requirements.
and voltage protection, directionality, sensitive ground
fault, and sync check. Theory of Operation
Analysis tools include fault locating, event recording, TCC Current sensing is provided by three current transformers
Editor II, Idea WorkbenchTM, and oscillography functions, located in the recloser and interfaced to the Form 6
including oscillography replay. Recloser Control via control wiring. This wiring also sup-
plies Trip, Close, and Recloser status, and connects to
Metering functions include demand and instantaneous
the Recloser Interface (RIF) module to provide isolation
current on a per-phase basis, instantaneous voltage and
for reliable operation. Voltages for metering are connect-
power factor on a per-phase basis, and power (real, reac-
ed to the analog board via the connector terminal block,
tive, apparent).
TB-2.
The front panel LCD display is used to configure the
A functional block diagram of the Form 6 Recloser
operating settings for the control. It is also used to display
Control is shown in Figure 2. Line current flowing through
metering, counter information, control parameters, reset
the recloser is converted by the CPU module to a digital
alarms, and provide diagnostic information.
signal suitable for metering and fault current calculations.
Control parameters can also be programmed via a per- Data sampling occurs at a rate of 64 times per cycle. The
sonal computer connected to the control through the front CPU contains a data acquisition section that uses the
panel RS-232 port. Control programming, interrogation, acquired samples to compute the fundamental currents
and operations are performed with Form 6 ProViewTM and voltage for use in overcurrent, under/over voltage,
interface software on a personal computer. and under/over frequency protection, as well as currents
The interface program software includes additional func- and voltages for metering functions. The current for over-
tions used to create and graphically display Time Current current protection is calculated on a sub-cycle basis; it
Curves and provide Idea WorkbenchTM for configuring includes only the fundamental and DC component.
user-selected inputs and outputs, configurable event and When the phase or ground current exceeds its pro-
alarm data, and selectable communication points for ser- grammed minimum-trip value and associated time-cur-
ial communication. rent-curve (TCC) timing, the control initiates the pro-
grammed sequence of recloser tripping and reclosing
operations via the CPU and RIF modules. If the fault is
temporary, the control resets to the start of its operating
24, 48/125 Vdc

POWER INPUT
POWER 28 Vdc CONNECTIONS
AUXILIARY
POWER
RECLOSER OUTPUT RS-232
TRIP SOLENOID RIF FIBER
OPTIC
OPTICAL RS-485
CLOSE SOLENOID INTERCON- CPU CONVERTER
ISOLATION
NECTION ACCESSORY
OPTICAL 3 inputs
OPEN / CLOSE BOARD USER
ISOLATION
SWITCHES CONNECTIONS
OPTICAL 5 outputs
ISOLATION
A Ø CT
B Ø CT I/O 8 inputs
C Ø CT USER
CONNECTIONS
8 outputs
CT COMMON MATCHING
TRANSFORMERS
AND SIGNAL
CONDITIONING FRONT
PANEL
ANALOG INPUT
USER RS-232
4 inputs (PROVIEW
VOLTAGE
SENSING PROTOCOL
ONLY)
Figure 2.
Form 6 Rack Mount Recloser Control operational flow diagram.
4
!
SAFETY
FOR LIFE
S280-70-1
sequence after a preset time delay. If the fault is perma- 5. If current remains above the minimum-trip level, the
nent, the control performs its complete programmed recloser will trip on TCC2 and lockout the recloser.
sequence of reclose commands and locks out with the
recloser open. Once locked out, the control must be Control Front Panel
closed via the operator panel or SCADA communica-
tions. This resets the control to the start of the operating The front panel is separated into two clearly-identified,
sequence. color-coded sections (Figure 3). The top portion of the
front panel is used for programming the control and pro-
The following chain of events occurs for an operating viding LED status indication. The lower portion of the
sequence of two trips to lockout (one trip on TCC1, one front operating panel is used for operating the control and
trip on TCC2): recloser.
1. The overcurrent signal is integrated with time on the Note: The control includes a Power Save feature that will turn
selected curve for the first trip operation (TCC1) to off the backlit LCD display and all LEDs if no front panel
produce the signal which energizes the trip circuit. keypad is pressed within five minutes. Pressing any key
will reactivate the display and LEDs.
2. Energizing the trip circuit connects the supply to the
trip solenoid to open the recloser.
3. Upon opening, the control starts timing on the first
reclosing interval-delay time.
4. Upon expiration of this reclosing interval-delay, a clos-
ing signal is issued from the control, closing the
recloser, and selecting the time-current characteris-
tics for the second trip operation (TCC2).
CONTROL POWER A PHASE FAULT ALARM A PHASE VOLTAGE

CONTROL OK B PHASE FAULT ABOVE MIN TRIP B PHASE VOLTAGE
LED Indicators RECLOSER LOCKOUT C PHASE FAULT INDICATOR 1 C PHASE VOLTAGE
RECLOSER OPEN GROUND FAULT INDICATOR 2 FREQUENCY TRIP
RECLOSER CLOSED SENSITIVE GND INDICATOR 3 VOLTAGE TRIP
LCD Display
LCD Menu Function Keys
>Mod Group Norm
METERING Overcurrent Setting SETTINGS
Oper Sequence
RESET Reclose Intervals OPER
TARGETS COUNTER
One-Touch F1 F2 F3 F4 One-Touch
Analysis Keys ALARMS Analysis Keys
+
EVENTS
MENU
LAMP TEST CHANGE
LCD Display
ENTER
— LCD Display
Dedicated
RS232 DATA PORT
Function Keys
Dedicated
Function Keys KYLE FORM 6 RECLOSER CONTROL
GRD TRIP NON SUPERVISORY
BLOCKED RECLOSING OFF
ON
RS-232
Cursor Movement Arrows TRIP CLOSE CLOSE Configuration
ALTERNATE ALTERNATE ALTERNATE
CIRCUIT
PROFILE #1 PROFILE #2 PROFILE #3
DISABLE HOT LINE TAG Data Port
OPTION #1 OPTION #2 OPTION #3 One-Touch
(LOCKOUT)
Function Keys
Hot Line Tag Toggle Switch and

TRIP (LOCKOUT) Close Circuit
CLOSE Pushbutton Three-Segment LED Indication
Pushbutton Disable Fuse
(Hardwire Connected) and Fuseholder
Figure 3.
Form 6 recloser control front panel.
5
Programming Panel LCD Display

The Programming panel has the following sections: The LCD Display is a backlit 4-line, 20-character display
that provides extensive distribution system, recloser, and
One-Touch Analysis Keys control status information using a minimum of eight navi-
There are eight analysis keys (Figure 4) that allow one- gation keypads (Figure 4).
button access to a variety of control and monitoring func- The four LCD navigation buttons are as follows:
tions that appear in the LCD display. Pressing these but-
tons causes the following information to display or func- • Menu: Identify the menu options available in the LCD
tion to occur: display.
• METERING: Displays the systems instantaneous • Enter: Select a menu option.
metering values for current and voltage on the LCD • ✚ : Scrolls up menu or increases value selection.
display.
• – : Scrolls down menu or decreases value selection.
• RESET TARGETS: Resets the fault target indicators
on the operator panel. The four LCD menu function keys activate specific menu
commands. When a command appears in the LCD dis-
• EVENTS: Displays the fault location information, play directly above one of the four LCD menu function
including distance in miles, fault current, duration, and keys, the user can press the key to accept/select the
fault type. command.
• LAMP TEST: All operator panel LEDs are illuminated The four LCD menu function keys are as follows:
for verification of proper connection and operating
status of all indicator lights. All status indicators will • F1 • F2 • F3 • F4
then return to their previous state. While in the LAMP The four cursor movement arrows allow movement in the
TEST mode, the control response to operator panel following directions:
keys is disabled, except for the TRIP (LOCKOUT),
CLOSE, and HOT LINE TAG switches. •× Moves the cursor left.
• SETTINGS: Displays recloser settings on the LCD •Ø Moves the cursor right.
display. •Ù Moves the cursor up one line.
• OPER COUNTER: Displays the total number of trip •Ú Moves the cursor down one line.
operations and target counters for each A, B, and C
Phase; Ground, and Sensitive Ground on the LCD
display.
• ALARMS: Provides status information on the LCD
display for all recloser alarms. Alarms are issued if
user-specified settings are exceeded.
• CHANGE: Allows the user to change the state of the
control functions on the operator panel function keys.
Note: The CHANGE mode is a ten second period in
which one function setting can be changed. If no
change is made in that time, the control returns
to the current setting.
METERING SETTINGS
RESET OPER
TARGETS COUNTER
F1 F2 F3 F4
ALARMS
+
EVENTS
MENU
LAMP TEST CHANGE
ENTER
—
Figure 4.
Shortcut keys, LCD display, LCD menu function keys, and cursor movement arrows.
6
!
SAFETY
FOR LIFE
S280-70-1
Status Indicator LEDs A PHASE VOLTAGE, B PHASE VOLTAGE, C PHASE

VOLTAGE: The red LED indicates voltage is present on
The status indicator LEDs (Figure 5) in the Programming
the A, B, or C phase bushings.
section of the Operator Panel give instant information on
the control and recloser status: FREQUENCY TRIP: The red LED indicates the recloser
control has issued a trip signal based upon frequency
CONTROL POWER: The green LED indicates the pres-
settings.
ence of dc input power to the control. The LED will turn
off if dc power is lost. VOLTAGE TRIP: The red indicator LED indicates the volt-
age exceeds or fails to achieve a certain threshold.
CONTROL OK: The green LED indicates the continuous
self-diagnostics of the control has detected no CPU or Operating Panel
memory malfunctions and the control is operating normally.
The Operating section includes the following sections:
CONTROL LOCKOUT: The green LED indicates the
recloser is open and a reclosing sequence is not in RS-232 Configuration Data Port
progress. Manual tripping of the recloser is an example of The RS-232 Connector (Figure 6) on the front operating
control lockout. panel allows direct connection to a personal computer
RECLOSER OPEN: The green LED indicates the reclos- without any special cables or connectors. This port is
er is in the open position. used only for configuring the control with an internal
Cooper Power Systems protocol. All settings, metering,
RECLOSER CLOSED: The red LED indicates the reclos- events, and oscillography data are available from this
er is in the closed position. port. The port is Data Communication Equipment (DCE)
A PHASE FAULT, B PHASE FAULT, C PHASE FAULT, wired for direct connection to a personal computer.
GROUND FAULT, SENSITIVE GROUND FAULT: The red
LEDs indicate the control issued an overcurrent trip sig-
nal while A, B, or C phase or ground current exceeded
the minimum pickup value. The red LEDs will also indi-
cate if A, B, or C phase or ground current was within 80%
of minimum pickup when another phase exceeded mini-
mum trip value.
ALARM: The red LED indicates an alarm has been RS232 DATA PORT
issued. Review the alarm status and log on the LCD dis-
play for the specific alarm.
ABOVE MINIMUM TRIP: The red LED indicates the cur- Figure 6.
rent exceeds the level set for minimum trip. RS-232 configuration data port.
INDICATOR 1, INDICATOR 2, INDICATOR 3:
Customizable LEDs that are used with functions pro-
grammed through the Idea WorkbenchTM. The LED indi-
cators do not have active default values. The LEDs are
illuminated when the status configured via the Idea
WorkbenchTM is present. These status indicators also
include a user-customizable removable label insert. Refer
to Using Removable Inserts for information on changing
the labels in the removable insert.
CONTROL POWER A PHASE FAULT ALARM A PHASE VOLTAGE

CONTROL OK B PHASE FAULT ABOVE MIN TRIP B PHASE VOLTAGE
CONTROL LOCKOUT C PHASE FAULT INDICATOR 1 C PHASE VOLTAGE
RECLOSER OPEN GROUND FAULT INDICATOR 2 FREQUENCY TRIP
RECLOSER CLOSED SENSITIVE GND INDICATOR 3 VOLTAGE TRIP
Figure 5.
Status indicator LEDs.
7
HOT LINE TAG ON/OFF Toggle Switch and LED TRIP (Lockout) Pushbutton
Indicator The TRIP pushbutton (Figure 7) provides front-panel
access to trip (lockout) the recloser. When pressed, the
WARNING: Hazardous voltage. Do not use Hot
!Line Tag as a substitute for a visible disconnect.
TRIP pushbutton opens the recloser and locks out the
control. The TRIP pushbutton operates independent of
Always establish a visible disconnect prior to perform-
the microprocessor and is directly connected to the trip
ing any work requiring a de-energized line. Failure to
coil in the recloser.
comply may cause death, severe personal injury, or
equipment damage. T276.0 Note: In the event of microprocessor failure, the trip circuit will
remain active.
Hot Line Tag is provided for live-line work applications. All CLOSE Pushbutton
closing operations are disabled when the Hot Line Tag When pressed, the CLOSE pushbutton (Figure 7) returns
feature is activated. While active, the control utilizes an the control to the initial or home position, closing the
independent, user-selectable time-current curve for trip recloser. The control is ready for the start of a new
operations. trip/close sequence.
IMPORTANT: Hot Line Tag activation does not Note: Pressing the CLOSE pushbutton from the Lockout posi-
cause the recloser to trip open. It only prevents the tion initiates Cold Load Pickup (CLPU) protection, if the
feature is enabled.
recloser from closing.
The user does have the ability to block COLD LOAD
PICKUP through one of the user-configurable Option
IMPORTANT: Hot Line Tag is intended solely for live- keys on the Operator Panel Function keypad (Figure 8).
line work applications, such as maintenance, repairs If the COLD LOAD PICKUP BLOCKED option button
or improvements to the distribution system, that occur has been pushed, pressing the CLOSE pushbutton
while the line remains energized. from the Lockout position will not initiate Cold Load
Pickup Protection, even if the feature has been enabled
Hot Line Tag prevents all closing attempts and shifts pro- from the interface software Protection Profile screen.
tection to one trip-to-lockout on the programmed definite If the recloser is closed, pushing and holding the
time-current curve. Hot Line Tag takes precedence over CLOSE pushbutton does not activate the Cold Load
Cold Load Pickup, Non-Reclosing, and Fast Trips Pickup feature. See Cold Load Pickup in the Control
Disabled. Features section of this manual.
Hot Line Tag is activated from either the operator panel

toggle switch, serial communications, or a discrete
SCADA function. All sources must be off to de-activate KYLE FORM 6 RECLOSER CONTROL
Hot Line Tag.
ON
To activate the function from the operator panel, flip tog- TRIP CLOSE CLOSE
gle switch up to the ON position. See Figure 7. The LED CIRCUIT
indicator illuminates when the function is active. DISABLE HOT LINE TAG
The Hot Line Tag function may only be reset by the source
which initiates it. For example, if Hot Line Tag is activated
(LOCKOUT)
at the operator panel, the reset function is only possible at
the operator panel, and not via SCADA command.
CLOSE CIRCUIT DISABLE Figure 7.
Close Circuit Disable (Figure 7) is a removable fuse that, TRIP (Lockout) pushbutton; CLOSE pushbutton;
when removed from the front operating panel, disables Close Circuit Disable removable fuse; and Hot Line
the close circuit from the control to the recloser. Tag switch and Hot Line Tag red indicator LED.
Removing the cartridge from the control disables all elec-
trical closing of the recloser and provides a physical dis-
connect to the recloser closing circuit. As a result, the One-Touch Function Keys
control cannot perform a close operation. This disconnect Quick access to frequently-operated Form 6 features is
overrides all close functions and makes a remote or provided with nine function key pushbuttons on the con-
manual close operation impossible. trol operator panel (Figure 8). These nine features can be
Note: When the Close Circuit Disable fuse is removed, the activated locally from the membrane-type pushbuttons,
trip circuit remains active and will trip per the pro- or remotely via the interface software or SCADA.
grammed time current curve for a faulted condition.
Red LEDs located on each function key indicate the sta-
tus of the function, regardless of local or remote activa-
tion. For example, if Ground Trip Blocked is activated from
a SCADA signal, the red indicator will illuminate even
though it is not activated from the operator panel.
8
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SAFETY
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S280-70-1
Operator panel function key activation or de-activa- To select an alternate profile, press the CHANGE key and
tion requires the operator to first press the CHANGE key then press the desired alternate profile.
to enter the CHANGE mode. A function must then be
To return to the normal profile, press the CHANGE key
selected or de-selected within ten seconds to activate or
and then press the active alternate profile to deselect it.
de-activate the function. Once selected, the control
These functions can also be completed remotely via
returns to normal operation until prompted for another
communications interfaces.
change request. This prevents accidental changing of
settings. IMPORTANT: Unused alternate profiles should be
programmed with the same settings as one of the
GRD TRIP NON applicable profiles. Default settings on unused alter-
SUPERVISORY
nate profiles can cause unnecessary outages if they
BLOCKED RECLOSING OFF are below normal system requirements.
ALTERNATE ALTERNATE ALTERNATE IMPORTANT: Check minimum trip values prior to

PROFILE #1 PROFILE #2 PROFILE #3 changing an alternate profile to avoid misoperation of
the control under load conditions.
OPTION #1 OPTION #2 OPTION #3 OPTION #1, OPTION #2, AND OPTION #3

There are nine additional functions available to program
Figure 8. as Option #1, Option #2, or Option #3 function keys. Any
Operator panel function keys. three of these nine functions can become an option on
the operator panel function key pad. The available func-
tions are as follows:
GRD TRIP BLOCKED • Sensitive Earth Fault Enable: Allows activation of
The Ground Trip Blocked function blocks all ground sens- Sensitive Earth Fault protection with a minimum sen-
ing in the control for the active profile. This red indicator sitivity of 0.5 Amps selectable in 0.1 Amp increments.
is illuminated when Ground Trip Block is activated from • Cold Load Pickup Blocked: For applications where no
the serial port, I/O, the interface software, or locally caus- loss of diversity occurs.
ing the control to block all ground sensing.
• Sequence Coordination Disable: Disables sequence
NON RECLOSING Coordination for testing purposes.
The control is operating in a non-reclosing mode when • Fast Trip Blocked: Disables tripping on TCC1; trips on
the NON RECLOSING red indicator is illuminated. Non- TCC2 time setting for total operating sequence.
reclosing mode disables any automatic reclosing opera-
tions. Non-reclosing does not alter the active TCC. • Under Frequency Trips Enable: Activates under-fre-
Activation is possible from the serial port, I/O, the inter- quency protection pickup and time-delay settings.
face software, or locally. • Over Frequency Trips Enable: Activates the over-fre-
SUPERVISORY OFF quency pickup and time-delay settings.
When the SUPERVISORY OFF red indicator is illuminat- • Single-Phase Under Voltage Trips Enable: Activates
ed, supervisory commands are blocked. Supervisory the single-phase only under-voltage pickup and time
functions through the back panel serial communication delay settings.
ports and the discrete I/O are blocked. Serial communi- • Three-Phase Under Voltage Trips Enable: Activates
cations through the front panel RS-232 port remain active the three-phase only under-voltage pickup and time
independent of the status of the SUPERVISORY OFF delay settings.
switch. Activation of this function key is restricted to the
operator panel and is accomplished by pressing the • Over Voltage Trips Enable: Activates both single- and
CHANGE key and then pressing the SUPERVISORY three-phase over-voltage pickup and time-delay set-
OFF key. Operational data and metering information are tings.
available while the control is in the SUPERVISORY OFF The OPTION #1, OPTION #2, and OPTION #3 function
position. The TRIP and CLOSE pushbuttons and Hot Line keys must be programmed via the Idea WorkbenchTM. The
Tag are active independent of the SUPERVISORY OFF options do not have active default values. The option
function. LEDs are illuminated when the options configured via the
ALTERNATE PROFILE #1, #2, and #3 Idea WorkbenchTM are selected. These function keys also
include a user-customizable removable label insert. Refer
The Form 6 has four separate protection profiles; a nor- to Using Removable Inserts for information on changing
mal profile, and Alternate Profiles 1, 2, and 3. Each pro- the labels in the removable insert.
file changes all protection parameters for the control.
Except for the normal profile, each has an indication and Note: The OPTION #1, OPTION #2, and OPTION #3 function
keys are intentionally not defaulted to any function. The
selection key. When the operator panel display lights are functions are assigned to each OPTION key via the
active and none of the three indicators are on, the normal Idea WorkbenchTM application.
profile is active. Only one profile can be active.
9
Control Features Sequence Coordination

The Form 6 Recloser Control offers numerous standard Sequence Coordination eliminates nuisance tripping
features and accessories that allow the user the utmost through trip coordination. It allows the control to step
flexibility applying the recloser control. through selected operations in the operating sequence
without tripping. The number of Sequence Coordination
Control Security advances is programmable from one to three operations
The Form 6 Recloser Control has multiple customer-pro- to provide trip coordination with a downline recloser. This
grammable security codes to limit control programming feature is independently selectable for each protection
and viewing function access to authorized personnel. The profile.
front panel Human-Machine Interface (HMI) includes a Cold Load Pickup
user-selected security code to access the settings. Plus,
the ProViewTM interface software has it’s own security lev- The control includes a Cold Load Pickup feature to pre-
els for multiple-user access. vent the control from tripping while energizing non-fault
system loads. This feature has independently program-
Refer to Service Information S280-70-4 Kyle Form 6 mable minimum trip value time-current curve, reclose
Microprocessor-Based Recloser Control Programming interval, and number of independent operations to lock-
Guide for additional information. out for each protection profile. Cold Load Pickup also
Protection Profiles includes TCC Multipliers, TCC Adders, Minimum
Response Time, Time Dial Reset, and High Current
Four protection profiles capable of fully specifying control Lockout. Also, direct values, not multiples of minimum
operation are standard in the control. Each protection trip, are provided for high current lockout.
profile includes the following as a minimum:
• Overcurrent Protection
Fast Trips Disabled
The control includes a Fast Trips Disabled feature to mod-
• Over/Under Voltage Protection
ify protection, so that all trip operations use the pro-
• Over/Under Frequency Protection grammed TCC2. This feature is independently selectable
• Directional Protection for each protection profile. All trip operations will time on
TCC2. As an example, the control will change it’s
• Hot Line Tag Functionality sequence from 2 fast and 2 delayed operations to 4
• Sync Check delayed operations when Fast Trips Disabled is active.
• Sensitive Earth Fault Protection High Current Lockout
• Sequence Coordination The High Current Lockout feature will automatically lock-
• Operation Settings out the control on the selected operation when current
exceeds a programmable level. The active trip numbers
Time Current Curves for the lockout is selectable for phase, ground, and nega-
tive sequence. This feature is independently selectable
Time-current curves are available for numerous functions, for each protection profile.
including fast and delayed operations for phase, ground,
and negative sequence protection. Each time-current is Sensitive Ground/Earth Fault
selected from a defined fifty curves which can be further Operation
customized by the user. The time-current curves are also
selected from a graphical TCC Editor II to visualize any The control has a Sensitive Ground/Earth Fault Trip fea-
modifications prior to configuring the control. ture that provides tripping of the recloser after a pro-
grammable, definite time for ground currents below nor-
The time-current curves include the following modifications mal ground minimum trip levels. The feature has pro-
for phase, ground, and negative sequence protection: grammable operations to lockout and reclose intervals
• Time Multiplier with a range of 0.1 to 25 in .1 incre- independent of the ground settings. This feature is inde-
ments. pendently selectable for each protection profile.
• Time Adder with a range of 0 to 30 seconds in .01
second increments.
• Minimum Response Time with a range of 0 to 1
seconds in .001 second increments.
• High Current Trip multiplier with a range of 1 to 32
multipliers in increments of 0.1.
• High Current Trip Time Delay with a range of .016
to 1 second in .001 second increments.
• Time Dial Reset co-efficient with a range of 0 to 30
seconds in 1 second increments.
10
!
SAFETY
FOR LIFE
S280-70-1
Metering The control also provides a minimum of three config-

urable input control contacts. Each control contact is con-
The control provides instantaneous and/or demand figurable using a graphical interface software. Each con-
metering with programmable integration intervals for the tact accepts a voltage range of 20 Vdc to 280 Vdc as the
following functions: whetting voltage. Each digital input is configured for either
• Real and reactive power for each phase and total, a momentary, maintained, or maintained with prece-
including directional, on an individual phase basis. dence contact. Default input control contacts are:
Supervisory Trip and Lockout, Supervisory Close, and
• Demand currents on a per phase basis.
Hot Line Tag.
• Instantaneous currents, including ground current.
A Discrete Interface Board is also available as an acces-
• Instantaneous voltage on a per phase basis. sory to provide an additional eight output status contacts
• Instantaneous frequency. and eight input control contacts. The expansion I/O board
is completely user-configurable.
• Positive, negative, and zero sequence voltages.
• Instantaneous power factor on a per phase basis.
TCC Editor II
Coordination and actual time current modifications are
• Metering settings to include demand interval, and
available with a graphic interactive TCC Editor or similar
alarm thresholds for current, single-phase kW, three-
graphical software.
phase kW, single-phase kVAr, and three-phase kVAr.
The TCC Editor II includes a complete database of stan-
Event Recorder dard recloser industry time current curves (TCC), both
The Form 6 contains capabilities to perform Sequence of ANSI and IEC types, along with the ability to customize
Events time-stamping for up to 32 event types. Ten of the TCCs with multipliers, constant time adders, or mini-
these inputs are user-defined through Idea WorkbenchTM mum response time adders. Also, the user is able to
derive their own specific TCC through data point entry.
Factory-defined event types include: Each modified time current curve can be identified with a
• Over Current Protection Trip user-customized name and is selectable for configuring
the control. The grid and format for presenting the TCCs
• External Trip has a user-adjustable scale, including the option of pre-
• Non-Reclose Trip senting multiple TCCs in various user-configured colors.
• External Close Oscillography
• Lockout Oscillography is provided to present current and voltage
• Reset waveforms, along with protection element and recloser
response status changes.
The Event Recorder maintains a minimum of 150 event
records. The recorded values are super-imposed on the protec-
tion scheme, and the state or value at any point in the
Recloser Duty Monitor scheme is displayed. The user has the capability to move
through the event and watch the response of every func-
The Form 6 Recloser Control software is equipped with a
tion. All analog signals, digital inputs, and contact outputs
Recloser Interrupting Duty Monitor. The Duty Monitor
are monitored. The oscillography sampling rate is a mini-
accumulates the summation of I1.5 for all interrupted cur-
mum of 64 samples per cycle.
rents on each interrupter. This feature permits program-
mable entries to preset the duty of an existing recloser. Oscillographic data is recorded to analyze multiple
The recloser duty monitor displays interrupting duty in events during a permanent fault or other event type. The
percent of duty used. If the duty cycle monitor exceeds oscillographic data shows two cycles before the trigger
100%, the recloser should be examined for maintenance. point and eight cycles after the trigger point.
Oscillography automatically initiates trigger points for the
Discrete SCADA Communications following functions:
The control provides five configurable output status con- • Above Minimum Trip for Phase, Ground, and
tacts and three configurable input control contacts as Sensitive Ground Fault
standard. Each status contact is configurable using
graphical interface software to combine status functional- • Single and Three-Phase Overvoltage
ity along with Boolean algebra. Default output status con- • Single and Three-Phase Undervoltage
tacts are: Lockout, Recloser Open, Recloser Closed,
• Over and Under Frequency
Ground Trip Block, and Hot Line Tag. One output status
contact is a solid state output (SS1) with a pickup time no • Trip Signal Issued
longer than two milliseconds. • Close Signal Issued
11
Removable Inserts Directional

Removable inserts are included with the control design Directional functionality is included to maintain system
for customization of specific protection requirements. coordination from multiple sources, as well as circuit
Inserts are available for LED Indicators 1, 2, and 3, and reconfiguration for each profile. Directional applies to
for keypad Options 1, 2, and 3. The removable inserts are phase, ground, and negative sequence protection,
designed for use without adhesives, labelmakers, or tem- selected independently. A maximum torque angle has a
porary labels. Refer to Using Removable Inserts for range of 45–90 degrees within an accuracy of ±1 degree.
more information.
Fault Location
Idea WorkbenchTM The control includes an impedance-based fault locator
The Idea WorkbenchTM provides access to various inputs, based upon the Takagi algorithm. Load-compensated
intermediate variables, and internal Form 6 alarms, sta- impedance calculation is used for calculating the dis-
tus, and targets to allow user-customization of the Form tance. Positive and zero sequence is configured in ohms,
6 Recloser Control to meet specific and unique applica- and the fault locator line length is configured in kilome-
tions. Idea WorkbenchTM also gives the user the ability to ters/miles.
perform logical functions with these variables by using a
simple graphical user interface. Use of Idea WorkbenchTM Sync Check
is not a requirement for operation. Sync Check functionality includes the following applica-
To access the menu function in the user-defined scheme tions:
in the Idea WorkbenchTM drag the desired menu items to • Hot Line/Hot Bus Closing
create the desired logical functions.
• Dead Line/Hot Bus Closing
Refer to Service Information S280-70-4 Kyle Form 6 • Hot Line/Dead Bus Closing
Microprocessor-Based Recloser Control Programming • Dead Line/Dead Bus Closing
Guide for additional Idea WorkbenchTM information.
Sync Check Parameters include the following config-
Over/Under Frequency Protection urable settings:
The control includes two-stage operation for both under- • Voltage Angle
frequency and overfrequency protection. A fixed time • Mechanism Operating Delay
delay ranging from 0 to 100 seconds in .001 second
• Static Angle Delay
increments is available for both over and under frequen-
cy. A frequency voltage supervision threshold with a • Dead Threshold
range from 0 to 150 Volts in 0.1 Volt increments is includ- • Live Threshold
ed to prevent spurious frequency trip operations. A fre- • Positive Sequence Dead Threshold
quency restoration function, enabled or disabled by the • Upper Voltage Limit
user, is provided to allow the recloser to automatically • Lower Voltage Limit
close should frequency return to within configured set- • Lower Frequency Limit
tings for a user-settable time. Over/Under Frequency • Upper Frequency Limit
Protection is included as part of each protection profile. • Fail to Close Timer
Over/Under Voltage Protection
The control includes single-phase and three-phase under
voltage tripping. The control also includes three-phase
over voltage tripping. Both over and under voltage func-
tions include a single-phase and three-phase pick-up set-
ting; a single-phase and three-phase time delay setting
ranging from 0 to 100 seconds.
12
!
SAFETY
FOR LIFE
S280-70-1
Communications The user is able to simultaneously communicate to the

Form 6 Rack Mount Recloser Control using both the front
Communication Ports panel RS-232 port and the back panel serial communi-
cation port.
The Form 6 Recloser Control has two user-accessible
communication ports, plus a front panel configuration Protocol DNP 3.0 includes ”Unsolicited Report by
data port. The front panel configuration data port is Exception”.
described in the Operating Panel section of this manual.
There is one standard 9-pin RS-232 and one RS-485 Control Information
communication port on the back operator panel, as well Control information includes firmware identification by
as a standard 9-pin IRIG-B port for user time-syncing. catalog number and name, date code, and ProView
See Figure 9. release number. Control information is available through
the Settings menu on the front panel (Figure 4).
Protocols
Two protocols are available for the Form 6 Recloser Control Back Panel
Control.
The control back panel (Figure 9) is easily-accessible
• Modbus when the control is mounted in a standard 19” rack.
• DNP 3.0 Protocol, Level 3 Note: It is not necessary to remove the control from the stan-
dard 19” rack to access the wiring to the power supply
The RS-232 and RS-485 data ports can be specified with and recloser.
either DNP 3.0 or Modbus protocol. The ordered protocol
is user-configured to either the RS-232 or RS-485 serial
ports via the ProViewTM interface software.
For example, if the Modbus or DNP 3.0 protocol is select-
ed for the RS-485 serial port, the RS-232 serial port is
defaulted to ProView interface software protocol.
Three Control Input

and Five Status
Output Contacts Communication
(Standard Feature) Ports
CI1 CI2 CI3 SS1 CO1 CO2 CO3 CO4
1 3 5 7 9 11 13 15 17 19
TB1 J1 RS232 J2 IRIG-B J3 RS485
Eight Control Inputs

and Eight Status IRIG-B
2 4 6 8 10 12 14 16 18 RS232 DTE TTL IRIG-B 2-Wire RS485
Outputs (Accessory) CI1 CI2 CI3 SS1 CO1 CO2 CO3 CO4 Time-Syncing
CI4 CI5 CI6 CI7 CI8 CI9 CI10 CI11 CO5 CO6 CO7 CO8 CO9 CO10 CO11 CO12 Connector
1 3 5 7 9 11 13 15 17 19 21 1 3 5 7 9 11 13
TB3 TB4
28 Vdc Auxiliary
Power Connections
2 4 6 8 10 12 14 16 18 20 2 4 6 8 10 12
CI4 CI5 CI6 CI7 CI8 CI9 CI10 CI11 CO5 CO6 CO7 CO8 CO9 CO10 CO11CO12
Fuses RECLOSER INTERFACE CONNECTIONS Recloser Interface

INPUT POWER AUXILIARY POWER
125 Vdc FUSE FUSE
+ - A D F Terminal Block
TB5 1 5 1 3 5 7 TB6
10 Amp
(10 AMP) (10 AMP) 2 4 28 VDC 2 4 6

- + B C E
• • • • • • • • • •
Vdc Power Input TB2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Connections
I(1-2) I(3-4) I(5-6) I(SEF) V(1-2) V(3-4) V(5-6) V1
Analog Connections
Terminal Block for
Grounding Terminal Stud Connecting to Recloser,
Voltage Inputs
Figure 9.
Form 6 Recloser Control back panel.
13
INSTALLATION PROCEDURE
Initial Programming Reclosers equipped with Type B sensing CTs are com-
patible with all Kyle recloser controls (Form 2, Form 3,
Prior to Installation Form 3A, Form 4A, Form 4C, FXA, FXB, Form 5, Form
5 LS/UDP, and Form 6 Recloser Controls), and are
CAUTION: Equipment misoperation. Do not
! connect this control to an energized recloser until
identified with the following label prominently displayed
on the recloser sleet hood or the front of the operator
all control settings have been properly programmed
cabinet:
and verified. Refer to the programming information for
this control. Failure to comply can result in control and
recloser misoperation, equipment damage, and per- NOTICE
sonal injury. G110.3
RECLOSER IS EQUIPPED
The control must be programmed with all necessary WITH TYPE B SENSING CT’S.
operating settings, all alternate profiles, and parameters RECLOSER DOES NOT HAVE
prior to operation with an energized recloser. A BATTERY CHARGER.
IMPORTANT: Program all protection profiles.

Unused alternate profiles should be programmed with The Form 6 Recloser Control can be used with the old-
the same settings as one of the applicable profiles. style Type A CTs; however, the event recorder, data pro-
Default settings on unused alternate profiles can cause filer and duty cycle monitor will have limited accuracy for
unnecessary outages if they are below normal system currents above 5000 Amps.
requirements. Retrofit kits with the new Type B sensing CTs are avail-
able to upgrade existing families of reclosers for opera-
IMPORTANT: Check minimum trip values prior to tion with Form 6 Recloser Controls. For additional
setting or changing an alternate profile to avoid misop- information, contact your Cooper Power Systems rep-
eration of the control under load conditions. resentative.
For identification, Table 1 lists the serial number breaks
Note: Initial programming of the control is the responsibility of between old-style Type A and the new-style Type B sens-
a qualified technician or engineer familiar with control ing CTs. Below this serial number, the recloser is
functions and programming parameters required for the
specific recloser installation.
equipped with the Type A CTs.
Note: For reclosers shipped prior to June 1989 and not listed
The control must be programmed with the Form 6 below, please contact your Cooper Power Systems rep-
Recloser Control interface software. Refer to Service resentative with the recloser type and serial number for
Information S280-70-4 Kyle Form 6 Microprocessor- verification of type A or B bushing current transformers.
Based Recloser Control Programming Guide for addi-
tional information.
Control / Recloser Compatibility TABLE 1

Serial Number Break for Reclosers with Type A
The Form 6 Rack Mount Recloser Control is adaptable to Sensing CT’s
the following Kyle reclosers:
Recloser Below Serial Number
WE, WVE27, WVE38X, VWE, VWVE27, VWVE38X,
VSA12, VSA16, VSA20, VSA12B, VSA20A, VSO12, RXE 5831
VSO16, NOVA15-AC, and NOVA27-AC RVE 5894
A new control cable is required to connect the Form 6 WE 11199
Rack Mount Recloser Control to these reclosers. Refer to WVE 3695
TABLE 3 in the Recloser Connections/Control Cable
Section of the Customer Connections for DC Power VWE 7199
and AC Voltage Sensing section of this manual. VWVE27 7208
Reclosers manufactured prior to June 1989 are equipped VWVE38 1204
with Type A bushing current transformers. These
reclosers were designed for use with Form 2, Form 3,
and Form 3A controls. Because the Form 6 Recloser
Control is designed for use with reclosers equipped with
Type B current-sensing Transformers, reclosers retrofit-
ted with Form 6 Recloser Controls should be retrofitted
with Type B current transformers. All reclosers manufac-
tured since 1989 are equipped with Type B (1000:1,
1000/500:1, or 2000:1) sensing CTs.
14
!
SAFETY
FOR LIFE
S280-70-1
Duty Cycle Monitor TABLE 2

Duty Cycle Factor
The Duty Cycle Monitor provides the following duty cycle
information: Interrupting 100% Duty
Recloser Rating Cycle
• Measures and records duty for each individual phase Type (rms sym Amps) Factor*
in non-volatile memory.
RXE, RVE 6,000 97
• The recloser duty is measured and stored on the WE 12,000 @ 4.8 kV 257
basis of Current1.5 x Number of Operations for Each WE 10,000 @ 14.4 kV 196
Phase (ANSI C37.61). VWE
VWVE27 12,000 1045
• Readout is based on a percentage of total duty cycle VWVE38X
for each phase.
WVE27 8,000 140
• Duty record can be adjusted or reset if recloser is WVE38X 8,000 140
changed-out, serviced, etc.
VSA12 12,000 1045
Using Table 2, select the appropriate recloser interrupting VSA16 16,000 1608
duty cycle factor and enter that value via the ProViewTM VSA20
interface software. VSA20A 20,000 2248
VSA20B
VSO12 12,000 1045
VSO16 16,000 1608
AC NOVA 12,500 1111
*Duty Cycle Factor is Value x 105.
15
Mounting the Control The control is designed to be mounted in a standard 19”

substation rack. There are three available mounting
accessories available:
WARNING: This equipment is not intended to • Double rack mount accessory with two handles and
! protect human life. Follow all locally approved pro- one connecting plate.
cedures and safety practices when installing or operat-
• Single rack mount accessory with two handles.
ing this equipment. Failure to comply may result in
death, severe personal injury and equipment damage. • Double rack—single mount accessory with two han-
G102.1 dles and one filler plate.
Refer to Accessories section of this manual for acces-
The Form 6 Rack Mount Recloser Control is intended to sory attachment instructions.
be mounted in a substation facility protected from weath-
er elements, such as rain, snow, wind, etc. Mount the
control in a convenient and accessible location that fits
the above criteria. See Figure 10 for control weight and
dimensions.
CONTROL WEIGHT: 7 kg (15 lbs)

Note: Weight of one Form 6 Rack Mount Recloser
Control with handles attached to both sides. Optional Handles (2)
10-32 Tapped Holes .32 x .41 Dia. Mounting Holes (4)
3 Places on Each Side
88 (3.5)
222
(8.75)
Grounding Terminal 184
0.25 x 20 x 0.75 LG 88 (3.5) (7.25) KYLE FORM 6 RECLOSER CONTROL
TRIP CLOSE
19 (.75) 22 (.87) 38 220 (8.75)

229 (9) (1.5)
245 (9.75)
254 (10)
262 (10.25)
Side View Front View

Figure 10.
Form 6 Rack Mount Recloser Control weight and dimensions.
16
!
SAFETY
FOR LIFE
S280-70-1
Grounding the Control The grounding connection on the back of the control will
accommodate a spade connector or ring terminal that fits
on a .25 inch diameter grounding terminal stud (Figure 11).
WARNING: Hazardous voltage. Recloser and
! control must be solidly grounded. Follow all local-
Note: Control grounding must comply with all locally approved
procedures and safety practices that apply in a substa-
ly approved procedures and safety practices when tion or other appropriate indoor facility.
grounding this equipment. Improper grounding can
result in contact with high voltage, which will cause The recloser that the control will be connected to must also
death or severe personal injury. G115.1
be properly grounded per the grounding requirements of
the individual recloser. Refer to the appropriate installation
and operation manual for grounding requirements.
The Form 6 rack mount recloser control must be solidly
grounded prior to installation or energization.
Note: Grounding of the mounting panel or standard 19” rack IMPORTANT: All external wiring inputs to the Form
does not eliminate the control grounding requirement. 6 recloser control must be routed within 8 inches of
their corresponding ground. During a surge, a potential
of approximately 1.5 kV per foot can develop in the
conductors. Differences between conductor and
ground path lengths can add additional stress to the
control components in the event of a power surge.

1 3 5 7 9 11 13 15 17 19

CI4 CI5 CI6 CI7 CI8 CI9 CI10 CI11 CO5 CO6 CO7 CO8 CO9 CO10 CO11 CO12
1 3 5 7 9 11 13 15 17 19 21 1 3 5 7 9 11 13
TB3 TB4
2 4 6 8 10 12 14 16 18 20 2 4 6 8 10 12
INPUT POWER AUXILIARY POWER RECLOSER INTERFACE CONNECTIONS

+ - A D F
FUSE FUSE
TB5 1 5 1 3 5 7 TB6
(10 AMP) (10 AMP) 2 4 28 VDC 2 4 6

- + B C E
• • • • • • • • • •
TB2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
I(1-2) I(3-4) I(5-6) I(SEF) V(1-2) V(3-4) V(5-6) V1
Grounding Terminal Stud

.25 inch diameter x .75 inch length
Figure 11.
Form 6 Rack Mount Recloser Control grounding terminal identification (back of control).
17
Customer Connections for DC AC Voltage Sensing

Power and AC Voltage Sensing Input ac power is required to provide the following functions:
DC Power • Directional Protection
Wiring connections to the Form 6 Recloser Control are • SyncCheck Protection
made to the back panel (Figure 12). Input dc power is • Voltage Protection
required to power the control and recloser. The control
requires dc station supply service for the main power • Frequency Protection
requirements of both the control and the recloser. • Single- or Three-Phase Voltage and Power Metering
Ac voltage input connections are connected to TB2 for
IMPORTANT: Verify the label on the Form 6 Rack
Wye connections only. Figure 12 illustrates three-phase
Mount Recloser Control matches the voltage of the
wiring connections for source side connections and sin-
substation supply prior to installation.
gle-phase wiring connections for load side connections.
Note: Three-phase wiring connections for load side connec-
Dc power is connected to terminal block TB5, terminal tions are not available.
points 1(+) and 2(–). Battery negative is not grounded at
the control as the control should be grounded as dis- The ac voltage inputs for both source or load side accept
cussed in the Grounding the Control section. a voltage input of 120 Vac nominal. For single-phase
source side ac voltage inputs, connections to AØ, BØ, or
CØ are acceptable.
DC INPUT FUSES RECLOSER INTERFACE CONNECTIONS
INPUT POWER AUXILIARY POWER
FUSE + - A D F
FUSE
TB5 1 3 5 1 3 5 7 TB6
KA85ME Control
(10 AMP) (10 AMP) 2 4 28 VDC 2 4 6 Cable Accessory
- + B C E
+ DISCONNECT
SWITCHES
F
Substation Supply E Connections to Recloser
24 Vdc D
or C W, VSA, AC NOVA Family
48/125 Vdc – B
A
L
M (Shield)
G
H
J
K
CT SHORTING-TYPE
TERMINAL BLOCK
G H J K
120 Vac INPUTS
Load Side
• • • • • • • • • •
TB2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
I(1-2) I(3-4) I(5-6) I(SEF) V(1-2) V(3-4) V(5-6) V1

AØ BØ CØ Sync Check Connections Only
DISCONNECT
SWITCHES DISCONNECT
SWITCHES
Source Side
120 Vac AØ
120 Vac BØ
GROUNDING TERMINAL STUD

Connect Cable Ground Strap
to Grounding Terminal Stud
120 Vac CØ
TB2 Note: • = Polarity
Neutral
Figure 12.
Three-phase transformer connection. Wye configuration only.
18
!
SAFETY
FOR LIFE
S280-70-1
The following are not functional for single phase ac TABLE 3

voltage input: Available Form 6 Recloser Rack Mount Control
Cable Lengths for Kyle Reclosers with KA85ME
• Directional Protection
Control Cable Accessory
• Single-Phase Voltage Protection
Length
• Three-Phase Metering Recloser Type Gauge Meters Feet
• Sync Check WE, WVE27, WVE38X,
VWE,VWVE27,VWVE38X, 14 3 to 61 10 to 200
Recloser Connections/Control Cable AC-NOVA15A, AC-NOVA27A
VSA12, VSA12B,
WARNING: Hazardous voltage. Recloser and VSA16, VSA20, 14 1.5 to 9 5 to 30
! control must be solidly grounded. Follow all VSA20A, VSO12, VSO16
approved procedures and safety practices when
grounding this equipment. Improper grounding can TABLE 4
result in contact with high voltage, which will cause Cable KA85ME Wire Color and Corresponding
Connection Point
Connection
Recloser connections are accomplished with either of Pin Color Point
these methods:
A BRN/BLK TB6-1
• Cooper Power Systems provides a control cable B BLK/RED TB6-2
accessory (KA85ME) with a connector on one end to
connect to the receptacle on the recloser. The other C ORANGE TB6-4
end is hard-wired directly to the Form 6 recloser con- D YELLOW TB6-3
trol. Several control cables are available based upon E BROWN TB6-6
the recloser type and required distance between the F BLUE TB6-5
recloser and control. Refer to Table 3 for available
control cable lengths. G RED/BLK TB2-1
H BLU/BLK TB2-3
• The user can hardwire directly to the recloser via the
recloser interface junction box accessory. The inter- J ORG/BLK TB2-5
face junction box is mounted on the substation frame K BLACK TB2-8
and connected to the receptacle on the recloser with L RED GROUNDING
a short cable. If the cable lengths are insufficient for TERMINAL
the desired application, control wiring with larger STUD
gauge wire is recommended. To facilitate wiring, a M GROUND STRAP GROUNDING
recloser interface junction box accessory is available. TERMINAL
Refer to Accessories for more information. STUD
Connections to the Form 6 Recloser Control are made at
terminal blocks TB2 and TB6. Terminal Block TB2 is used
to connect the recloser current transformers while termi-
nal block TB6 is used for connection of the signal and sta-
tus functions. If the Cooper Power Systems Control Cable TABLE 5
KA85ME is ordered, Table 4 identifies the connection Common Terminal Types Suitable for Connection to
point and corresponding color wire. Also, connect the the Form 6 Recloser Control
cable shield wiring to the grounding terminal stud stud. Wire
Size Terminal
Various commercial wire terminals are available for con- AWG Type Size Model
nection to the terminal blocks on the back of the Form 6
Recloser Control. Table 5 identifies common terminal 16 Ring #6 AMP# 320619
types suitable for connection to the Form 6 Recloser 14 Ring #6 AMP# 320619
Control.
12 Ring #6 AMP# 35149
IMPORTANT: Disconnect switches for both ac and 10 Ring #6 AMP# 35149
dc circuits and a current transformer shorting-type ter-
minal block are necessary to isolate the Form 6
Recloser Control for testing and servicing.
19
Standard Default Supervisory Input TABLE 8

Control and Output Status Contacts Ratings Table for Output Status Contact SS1
(Resistive Load – pickup time 2 ms, dropout 15 ms)
The standard Form 6 Rack Mount Recloser Control (TB1)
includes three control contact inputs and five status con-
Contact
tact outputs. The standard default I/O terminal connec- Input Voltage Rating
tions are identified in Figure 13. A discrete interface
board accessory is available if additional I/O is required. 120 Vac 8A
The accessory includes eight control contact inputs and
eight status outputs as identified in Figure 14. 12 Vdc 8A
All of the control inputs and status outputs are user-con- 24 Vdc 8A
figurable via the Idea WorkbenchTM. To avoid configura-
48 Vdc 8A
tion time, the most common control inputs and status out-
puts are included as default values. Refer to Figures 13 125 Vdc 8A
and 14 and Tables 6, 7, and 8. Refer to Service
Information S280-70-4 Kyle Form 6 Microprocessor-
Based Recloser Control Programming Guide for addi- Before Placing the Control and
tional information. the Recloser into Service
CAUTION: Equipment misoperation. Do not
! connect this control to an energized recloser until
all control settings have been properly programmed
and verified. Refer to the programming information for
IMPORTANT this control. Failure to comply can result in control and
Shielding and Surge Protection of recloser misoperation, equipment damage, and per-
Supervisory Cables sonal injury. G110.3
All supervisory operation and control monitor leads Prior to placing the control and recloser into service, the
must be protected within shielded cables. Refer to following installation procedures must be properly com-
Figure 15. pleted and verified:
1. Removable insert labels changed. (Not required -
TABLE 6 user-preference option.)
Operating Whetting Voltage and Current Note: Refer to Using Removable Inserts for more infor-
Requirements for the Standard (TB1) and Accessory mation.
(TB3) Discrete Interface Boards
2. Control properly mounted for the installation.
Nominal Minimum 3. Recloser installed according to all locally approved
Input Voltage Current Operating Time standards and practices.
24 Vdc - 125 Vdc 4. Ac and dc disconnect switches installed.
120 Vac - 240 Vac 5 mA 10 milliseconds
5. Shorting CT terminal-type block installed.
TABLE 7 6. Control wiring between control and recloser properly
Ratings Table for Output Status Contacts CO1 connected and supported.
through CO12 (TB1, TB3, and TB4) 7. Control and recloser properly grounded in accor-
(Resistive Load – pickup time 8 ms, dropout 5 ms) dance with guidelines in this manual and the applica-
Contact ble recloser manual.
Input Voltage Rating
8. Dc power and ac voltage sensing connected to the
120 Vac 8A control (Control power LED indicator is ON.)
Note: The control Power Save feature will turn off the
12 Vdc 8A
backlit LCD display and all LEDs if no front panel
24 Vdc 8A keypad is pressed within five minutes.
9. All control programming entered and verified by
48 Vdc 1A
appropriate personnel.
125 Vdc 0.4 A Note: Refer to Service Information S280-70-4 Kyle Form
6 Microprocessor-Based Recloser Control
Programming Guide for additional information.
10. Customer connections for remote and supervisory
operation checked and completed in accordance with
proper shielding and surge protection.
20
!
SAFETY
FOR LIFE
S280-70-1

1 3 5 7 9 11 13 15 17 19

1 3 5 7 9 11 13 15 17 19 21 1 3 5 7 9 11 13
TB3 TB4
2 4 6 8 10 12 14 16 18 20 2 4 6 8 10 12

+ - A D F
FUSE FUSE
TB5 1 5 1 3 5 7 TB6
(10 AMP) (10 AMP) 2 4 28 VDC 2 4 6

- + B C E
• • • • • • • • • •
TB2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
I(1-2) I(3-4) I(5-6) I(SEF) V(1-2) V(3-4) V(5-6) V1
Customer-Supplied
Voltage Inputs*
Supervisory Close
Remote/Supervisory Common
Supervisory Trip and Lockout
Remote Trip and Lockout
*Whetting voltage is also available from

the Form 6 Recloser Control on
Terminal Block TB4. Refer to Figure 15.

1 3 5 7 9 11 13 15 17 19
TB1
2 4 6 8 10 12 14 16 18
Customer Wiring A B
Control Recloser Control Hotline Ground Trip
Lockout Status OK Tag Blocked
Status (Recloser Status Status Status
(Not Open)* (Control (Hotline (GRD TRIP
Lockout)* OK)* Tag Off)* Normal)*
Figure 13.
Form 6 Recloser Control Standard Discrete Interface Board and default configurations. These default contact
input/outputs are completely configurable via the Idea WorkbenchTM.
21
**Whetting voltage is available from the

Form 6 Recloser Control on Terminal Block
TB5. Refer to Figure 15. 1 3 5 7 9 11 13 15 17 19

1 3 5 7 9 11 13 15 17 19 21 1 3 5 7 9 11 13
TB3 TB4
2 4 6 8 10 12 14 16 18 20 2 4 6 8 10 12

FUSE + - A D F
FUSE
Customer-Supplied TB5 1 5 1 3 5 7 TB6
Voltage Inputs**
(10 AMP) (10 AMP) 2 4 28 VDC 2 4 6
- + B C E
• • • • • • • • • •
TB2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Supervisory Alternate Profile 1

Not Assigned

Supervisory Non-Reclose
Supervisory Reset Targets
Supervisory Normal Profile

Supervisory Ground Trip Block
Remote/Supervisory Common
I(1-2) I(3-4) I(5-6) I(SEF) V(1-2) V(3-4) V(5-6) V1
CO7 CO8
TB4
TB3 CI4 CI5 CI6 CI7 CI8 CI9 CI10 CI11 CO5 CO6 CO9 CO10 CO11 CO12
1 3 5 7 9 11 13 15 17 19 21 1 3 5 7 9 11 13
2 4 6 8 10 12 14 16 18 20 2 4 6 8 10 12
Customer Wiring Non-Reclosing Control Normal Alternate Alternate Alternate Frequency Voltage
Status Alarms Profile Profile 1 Profile 2 Profile 3 Alarm Alarm
(Normal Reclose)* Status Status Status Status Status (Frequency (Voltage
(No Alarms)* (Not in (Not in (Notin (Not in Normal)* Normal)*
Normal Alt 1 Alt 2 Alt 3
Profile)* Profile)* Profile)* Profile)*
*Relay Contacts shown
for Indicated Status
Figure 14.
Form 6 Recloser Control Discrete Interface Board Accessory and default configurations. These default contact
input/outputs are completely configurable via the Idea WorkbenchTM.
22
!
SAFETY
FOR LIFE
S280-70-1
FORM 6 RECLOSER CONTROL
Customer Wiring Whetting Voltage Terminals

4+
Customer Wiring
5 —
TB5 REMOTE BOX
SHIELD
Supervisory
Trip and 8 CI3
Lockout CI3 7
Supervisory
Close 6 CI2
CI2 5
Remote
Trip and 4 CI1
CI1 3
Lockout
A
13
Recloser
Status CO1
12 CO1
11
B
Not All Remote

Connections
TB1 Shown
NOTES: Arresters to be metal oxide varistors (MOV'S) 320 Vac,
160 Joules or equivalent.
External lead resistance must not exceed 200 ohms.
A Single common wire can be used for multiple inputs
if it is jumpered at the I/O board terminals.
Shielding for Supervisory Cables should follow
the representative input control contacts and
output status contacts as shown.
Supervisory and Remote Functions are
default functions.
Figure 15.
Shielding and Surge Protection for Supervisory and Remote Cables.
23
Using Removable Inserts 4. Use tweezers to gently pull out the removable
insert.
CAUTION: De-energize both ac and dc power prior Note: The insert will slide out of the right side of the
to removing or installing any internal connections or operating panel (Figure 17).
circuit boards in the control. Failure to comply can
Note: The insert will slide out of the top of the pro-
result in damage to the control. T241.1
gramming panel indicator section (Figure 16).
5. Change the existing label or slide in a new label
CAUTION: Always wear a grounding wrist strap to with the name of the configured option.
control static electricity before handling circuit boards.
It is recommended that word processing software
Failure to use this strap may result in circuit board
be used to create and print individual labels.
damage. T253.1
Note: Times New Roman or Arial font size 10 is rec-
ommended for maximum visibility.
The removable insert labels on the operating panel
6. Gently push the removable insert from right to left
(OPTION 1, OPTION 2, and OPTION 3) or LED Status
into the right side of the operating panel (Figure
Indicators on the programming panel (INDICATOR 1,
17) or down into the programming panel LED indi-
INDICATOR 2, AND INDICATOR 3), can be changed, if
cator section (Figure 16).
desired.
7. Place the front cover panel back onto the control.
1. De-energize both ac and dc power.
Using a flathead screwdriver screw the screws into
2. Using a flathead screwdriver to unscrew the six the control and tighten all hardware completely.
front panel screws.
Note: The captive hardware ensures the screws
remain connected to the front panel.
3. Pull the right side of the front panel out towards the
left (Figure 16).
Note: Various connecting wires will keep the panel
attached to the control.
Note: It is not necessary to disconnect any wires.
Removable LED
Status Indicator Panel
000008KM
Figure 17.
Labels (OPTION 1, OPTION 2, and OPTION 3) are
easily removed from and inserted into the operating
panel.
000009KM
Figure 16.
Open front panel. Labels (INDICATOR 1, INDICATOR
2, AND INDICATOR 3) are easily removed from and
inserted into the top of the programming panel LED
status indicator section.
24
!
SAFETY
FOR LIFE
S280-70-1
ACCESSORIES
These accessories are available. Contact your Cooper
Power Systems representative for additional information. 203 mm
(8.0 in)
Control Cable
The control cable consists of two separate wire sizes
pending the distance from the Form 6 Recloser Control to
the selected Kyle recloser. The control cable is fabricated
with a connector on one end and pigtailed on the other.
The connector is mated to the recloser receptacle on one 254 mm
end and hardwired to the control on the other end. Refer (10.0 in)
to Table 2 in the Recloser Connection/Control Cable
section of this manual for available control cable lengths.
Recloser Interface Junction Box

The recloser interface junction box (mounted on a reclos-
er substation frame) facilitates customer wiring from the 152 mm
(6.0 in) .312 diameter
recloser to the control. The junction box is required when Mounting Hole (4)
the distance between the recloser and control exceeds
the maximum available control cable length for the
KA85ME control cable (Table 3). The junction box is 1.312 dia. Hole
mounted on the substation frame based upon the mount- (capped) 109 mm
ing dimensions in Figure 18. The junction box cabinet (4.25 in)
includes multiple diameter holes for sealing grip connec-
1.062 dia. Hole for
tions to hardwire to the control. A recloser interface junc- Junction Box Cable
tion box cable connects from the junction box to the 1.062 dia. Hole (2)
recloser (Figure 19). Refer to Figure 21 for Customer (capped)
Connection diagrams for recloser-to-junction box con-
nections and control-to-junction box connections. Refer
to Table 9 for control-to-junction box cable requirements. Figure 18.
Form 6 Recloser Interface Junction Box Dimensions
Recloser Interface Junction Box mm (in). (Dimensions are approximate.)
Cable
A recloser interface junction box cable for connection
between the recloser and junction box is available in
lengths of 5 to 15 feet. This cable is hardwired by the user
into the junction box. Refer to Figure 21 for Customer
Connection information.
O
P
E
N
Recloser Interface
Junction Box
Recloser Interface
Junction Box Cable
KYLE FORM
6 RECLOSER
CONTROL
TRIP
CLOSE
KYLE FORM
6 RECLOSER
CONTROL
TRIP
CLOSE
Form 6 Recloser Control

in Substation House
Customer-Supplied Control Cable
Figure 19.
Form 6 Recloser Control is connected to a recloser through a recloser interface junction box.
25
Recloser Interface Junction Box Front Panel with Expanded LEDs

Wiring An ordering option for the front panel of the Form 6 Rack
The recloser control has various connection options to Mount Recloser Control includes the availability of addition-
connect the recloser. A recloser interface junction box is al configurable LEDs (Figure 20). The user is able to config-
available for customer-supplied cable. The gauge of the ure five additional LEDs for numerous status’, alarms, or
cable is determined by the length needed for proper con- events using the Idea WorkbenchTM feature in the ProViewTM
nection. Table 9 shows the required customer-supplied interface software.
cable gauge and length used on Kyle three-phase elec-
tronic reclosers. Table 10 shows the common terminal
Expanded LEDs
type suitable for connection to the Recloser Interface
Junction Box.
TABLE 9
CONTROL POWER A PHASE FAULT ALARM A PHASE VOLTAGE INDICATOR 4
Customer-Supplied Control Cable Sizes for Recloser CONTROL OK
CONTROL LOCKOUT
B PHASE FAULT
C PHASE FAULT
ABOVE MIN TRIP
INDICATOR 1
B PHASE VOLTAGE
C PHASE VOLTAGE
INDICATOR 5
INDICATOR 6
Interface Junction Box Wiring for Kyle Reclosers RECLOSER OPEN

RECLOSER CLOSED
GROUND FAULT
SENSITIVE GND
INDICATOR 2
INDICATOR 3
FREQUENCY TRIP
VOLTAGE TRIP
INDICATOR 7
INDICATOR 8
Length
Recloser Type Gauge Meters Feet
WE, WVE27, WVE38X,
Figure 20.
VWE,VWVE27,VWVE38X, 12 61 300
Expanded status indicator LEDs.
AC-NOVA15A, AC-NOVA27A 10 152 500
VSA12, VSA12B,
VSA16, VSA20, 12 14 45
VSA20A, VSO12, VSO16 10 27 90 RS-232 Cable
A nine-pin RS-232 Cable is available to connect from the
TABLE 10 personal computer to the data port on the front panel of
Common Terminal Type Suitable for Connection to the Form 6 Rack Mount Recloser Control. The front panel
the Recloser Interface Junction Box RS-232 port is wired as a DCE port for direct connection
to the personal computer.
Wire
Size Terminal
AWG Type Size Model Mounting Kits
12-10 Ring #8 AMP# 8-35605-2 The Form 6 Rack Mount Recloser Control is designed to
be mounted in a standard 19” rack. There are three
mounting kits available:
Fiber Optic Accessory • Single Rack Mount — KME6-1802 Mounting Kit
includes two handles. Refer to Single Rack Mount
For serial communications requiring fiber optics, a fiber Option Handle Attachment Instructions.
optic accessory is available separate to the Form 6 Rack
Mount Recloser Control. The kit includes a fiber optic • Double Rack Mount — KME6-1803 Mounting Kit
converter to be powered from 9-32 Volts dc, a 6 foot pig- includes two handles and one connecting plate. Refer
tailed power connector, and a 6 foot 9- to 25-pin RS-232 to Double Rack Mount Connecting Plate and
cable. The kit is to be mounted in a convenient location Handle Attachment Instructions.
within the standard substation 19” rack. • Single Mount w/Filler Plate — KME6-1804 Mounting
Kit includes two handles and one filler plate. Refer to
Discrete Interface Board Double Rack—Single Mount Handle and Filler
Accessory Plate Attachment Instructions.
If additional I/O is required, a Discrete Interface Board
Accessory is available. The accessory includes eight con-
trol contact inputs and eight status outputs as identified in
Figure 14. Refer to Customer Connections for DC Power
and AC Voltage Sensing for additional information.
26
!
Recloser Interface Junction Box

SAFETY
FOR LIFE
F 6 RECLOSER Form 6 Rack Mount Recloser Control RECLOSER INTERFACE CONNECTIONS

CTRL CONNECTIONS A D F
Figure 21.
BRN/BLK TB6-1 A 1 3 5 7 TB6
1
BLK/RED TB6-2 B
Recloser 2
ORANGE TB6-4 C
3 2 4 6
YELLOW B C E
4 TB6-3 D
BROWN TB6-6 E
5
BLUE TB6-5 F
6 CT SHORTING-TYPE
RED/BLK TB2-1 TERMINAL BLOCK
7 G
BLU/BLK
8 TB2-3 H
ORG/BLK TB2-5 K
9
BLACK TB2-8 L
10
• • • • • • • • • •
11 TB2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
12
GROUND
RED
Recloser interface junction box connection diagram.

STRAP
I(1-2) I(3-4) I(5-6) I(SEF) V(1-2) V(3-4) V(5-6) V1
Sync
Check
Recloser Interface Customer-Supplied Cable
Junction Box Cable Grounding Terminal Stud
27
S280-70-1
Double Rack Mount Connecting Plate Attaching Connecting Plate

and Handle Attachment Instructions 1. Remove the two middle screws with a Phillips head
These instructions apply to the attachment of the handles screwdriver from each control (as shown in Figure
and connecting plate to the Form 6 Double Rack Mount 22).
Recloser Control (Figure 22). 2. Place the connecting plate over the screw holes in the
These controls are shipped without the handles or con- controls.
necting plate attached. Follow this procedure to attach 3. Secure the connecting plate with the previously
the handles and connecting plate. removed screws.
CAUTION: De-energize both ac and dc power prior 4. Completely tighten hardware.
to removing or installing any internal connections or
circuit boards in the control. Failure to comply can
result in damage to the control. T241.1 TABLE 11
Form 6 Recloser Control Double Rack Mount
Accessory Attachment Parts List (See Figure 22).
Attaching Control Handles
1. Orient the handles and controls as illustrated in the Item Description Part Number Quantity
Front View in Figure 22. 1 Form 6 Control 2
2. Attach one handle (Item 2) to each control (Item 1) 2 Form 6 Handle 6A00163901 2
using three #10-32 Flat Head Screws (Item 3) per 3 #10-32 Fl Hd Screw 722915310050A 6
handle as illustrated in the Front View in Figure 22. 4 Connecting Plate 6A00169501 1
3. Completely tighten hardware. 5 #10-24 Screw 813315110100A 2
1
3
1 1
2 2
Back View with Connecting Plate

2
Top View
1
3 1 1
2 2
3
KYLE FORM 6 RECLOSER CONTROL KYLE FORM 6 RECLOSER CONTROL
TRIP CLOSE TRIP CLOSE
Left Side View Front View

Figure 22.
Form 6 Double Rack Mount Recloser Control.
28
!
SAFETY
FOR LIFE
S280-70-1
Secure the Controls Together

Connecting two Form 6 Rack Mount recloser controls
requires removing the front panel from the right control as
shown in Figure 23.
CAUTION: Always wear a grounding wrist strap to

control static electricity before handling circuit boards.
Failure to use this strap may result in circuit board
damage. T253.1
1. Unscrew the six screws in the right side of the right

control front panel until they detach from the con-
trol box.
Note: The screws remain connected to the front panel
(Figure 23).
2. Pull the right side of the right control front panel out
towards the left.
Note: Various connecting wires will keep the panel
attached to the control (Figure 24). It is not nec-
essary to disconnect any wires.
000009KM
Figure 23.
3. Use a long flathead screwdriver to screw each
Open front panel.
#10-24 screw (Item 5, Table 11) right to left into the
pre-threaded holes (Figure 24).
Note: It is not necessary to remove the front cover
panel of the left control.
IMPORTANT: The screws must be screwed into

the pre-threaded holes out through the left side of the
right control into the right side of the left control.
4. Tighten screws completely (Figure 24).

5. Gently place the front cover panel back onto the
control.
6. Re-screw the screws back into the right control
front panel and tighten all hardware completely.
000010KM
Figure 24.
Connect double rack mount controls with #10-24 screws.
29
Single Rack Mount Option

Handle Attachment Instructions
These instructions apply to the attachment of the handles
to the Form 6 Single Rack Mount Recloser Control
(Figure 25).
The control is shipped without the handles attached.
Follow this procedure to attach the handles to both sides.
1. Orient the handles as illustrated in Figure 25.
2. Attach the two handles (Item 2) to the control using
six #10-32 Flat Head Screws (Item 3).
Note: Three screws will be used for each handle.
3. Tighten all hardware completely.
TABLE 12
Form 6 Recloser Control Single Rack Mount Accessory Handle Attachment
Parts List (Refer to Figure 25).
Item Description Part Number Quantity
1 Form 6 Rack Mount Control 1
2 Form 6 Handle 6A00163901 2
3 #10-32 Flat Head Screw 722915310050A 6
Top View
1
3 1
2 2
3
KYLE FORM 6 RECLOSER CONTROL
TRIP CLOSE
Figure 25.
Form 6 Single Rack Mount Recloser Control.
30
!
SAFETY
FOR LIFE
S280-70-1
Double Rack—Single Mount Handle 1. Orient the handles as illustrated in the left side view
and Filler Plate Attachment in Figure 26.
Instructions 2. Attach one handle (Item 3) to the control (the side the
These instructions apply to the attachment of two han- filler plate is not going to be mounted on) using three
dles and one filler plate to the Form 6 Double Rack— #10-32 Flat Head Screws (Item 4).
Single Mount Recloser Control (Figure 26). 3. Tighten hardware completely.
The control is shipped without the handles or filler plate 4. Align the holes in the other handle over the pre-drilled
attached. Follow this procedure to attach the handles to holes on the side of the control.
both sides and the filler plate to one side.
5. Align the filler plate over the handle holes.
Note: The filler plate can be mounted on either side of the
control. 6. Attach the handle (Item 3) and filler plate (Item 2) to
the control using three #10-32 Flat Head Screws
Note: This procedure is required prior to mounting one Form
(Item 4) (Figure 26).
6 Recloser Control in the 19” rack.
7. Tighten all hardware completely.
TABLE 13
Form 6 Recloser Control Single Rack Mount Accessory Handle and Filler
Plate Attachment Parts List (Refer to Figure 26).
Item Description Part Number Quantity

1 Form 6 Rack Mount Control 1
2 Filler Plate 6A00166801 1
3 Form 6 Handle 6A00163901 2
4 #10-32 Flat Head Screw 722915310050A 6
Handle
4
Control Filler Plate
Top View
3
1 4 3 2
1 3
4
KYLE FORM 6 RECLOSER CONTROL
TRIP CLOSE
Figure 26.
Form 6 Double Rack—Single Mount Recloser Control.
31
TESTING
3. Check that the LED for Control Power is illuminated
CAUTION: Equipment misoperation. Do not on the control operator panel (Figure 28). This indi-
! connect this control to an energized recloser until cates the presence of dc power.
all control settings have been properly programmed Note: The control includes a Power Save feature that will
and verified. Refer to the programming information for turn off the backlit LCD display and all LEDs if no
this control. Failure to comply can result in control and front panel keypad is pressed within five minutes.
recloser misoperation, equipment damage, and per- Pressing any key will reactivate the display and
LEDs.
All other tests described in this TESTING section require

the Form 6 Recloser Control to be removed from service,
IMPORTANT: The Form 6 Recloser Control can be connected to a bypassed recloser, or tested at a location
taken out of service for testing and placed back into where the proper testing equipment is available. Refer to
service without de-energizing its recloser and inter- Remove the Control from Service for the proper proce-
rupting the system. However, during the time the con- dure to remove the control from service.
trol is out of service, the recloser is inoperative.
Testing an Installed Control

The following tests to determine initial operation of the Control Power LED
Form 6 Recloser Control can be performed while con-
nected to an operating recloser. CONTROL POWER A PHASE FAULT
CONTROL OK B PHASE FAULT
Note: These are the only tests performed on an installed,
CONTROL LOCKOUT C PHASE FAULT
operating control. RECLOSER OPEN GROUND FAULT
RECLOSER CLOSED SENSITIVE GND
1. Verify operating status of all indicator lights by press-
ing the LAMP TEST key on the programming panel
(Figure 27).
2. Check the operational values for currents, voltages,
Figure 28.
and other metering information.
CONTROL POWER LED.
Note: Scroll through the LCD display messages by press-
ing the Ù and Ú cursor movement arrows under-
neath the LCD display on the programming panel
(Figure 27).
Remove the Control from
Service
LCD Display
IMPORTANT: Disconnect switches for both ac and
dc circuits and a current transformer shorting-type ter-
METERING SETTINGS minal block are necessary to isolate the Form 6
RESET OPER
Recloser Control for testing and servicing.
TARGETS COUNTER
F1 F2 F3 F4
ALARMS
1. Enable GRD TRIP BLOCKED to allow for ground trip
+
EVENTS
MENU
LAMP TEST CHANGE to be disabled when re-energized.

a. Press the CHANGE button on the Operator Panel
ENTER
— to enter the CHANGE mode.
b. Depress the GRD TRIP BLOCKED button within
LAMP TEST
Button Cursor Movement Arrows ten seconds after entering the CHANGE mode.
Note: If the GRD TRIP BLOCK button is not
Figure 27. depressed within ten seconds, the function is
Lamp Test button, LCD display, and cursor move- not activated.
ment arrows 2. Remove dc power from the control using a separate
disconnect switch.
3. Remove control ac sensing voltage from the control
using a separate disconnect switch.
32
!
SAFETY
FOR LIFE
S280-70-1
WARNING: Hazardous voltage. If the recloser is

! energized while the control cable is disconnected,
the CT secondaries can generate high voltages.
Contact with high voltage can cause severe personal
injury or death. T204.2
4. Short CT secondaries at a separate CT shorting-type

terminal block.
5. Remove any control input and status output wiring
from TB1, TB3, and TB4 (Figure 29).
6. Disconnect any serial communications ports and
IRIG-B timing connection from J1, J2, and J3 (FIgure
29).
7. Unscrew the mounting screw on each side of terminal 89989KM-F
block TB5 (Input Power) to disconnect and remove Figure 30.
the terminal block from the control. Kyle Type MET Electronic Recloser Control Tester.
CAUTION: Equipment Damage. Pin 1 retains a 24 Testing with Type MET Tester
Vdc charge. Never allow conductive material (such as a The Kyle Type MET Electronic Recloser Control Tester
screwdriver or other metal item) to touch TB6 Pin 1 to (Figure 30) is used for testing the following functions of
chassis. Failure to comply will damage the control. T272.0 the Form 6 Recloser Control:
• Overcurrent Timing
8. Unscrew the mounting screw on each side of terminal • Reclose Time
block TB6 (Recloser Interface Connections) to dis- • Operating Sequence
connect and remove the terminal block from the con- • Reset Time
trol (Figure 29). • Minimum Trip Current
9. Use a screwdriver to disconnect all wiring on terminal • High Current Trip and Lockout
block TB2 (Voltage/Current Inputs) from the control The MET Tester is completely self-contained, capable of
(Figure 29). performing all required checks and tests from a simple ver-
10. Disconnect the ground from the control. ification of operation to a complete verification of all oper-
ating parameters. Refer to Service Information S280-76-1
Type MET Electronic Recloser Control Tester Operating
Instructions for proper setup and use of the MET Tester.
Use the wiring harness KME6-1732 accessory to connect
the MET tester to the Form 6 Rack Mount Control. Refer
to Table 14 for connection information. The wiring har-
ness has a connector on one end for connection to the
CI1 CI2 CI3 SS1 CO1 CO2 CO3 CO4 control receptacle on the MET Tester. The other end of
TB1
1 3 5 7 9 11 13 15 17 19
J1 RS232 J2 IRIG-B J3 RS485 the wiring harness has insulated locking fork terminals for
connection to the Form 6 Rack Mount Recloser Control.
TABLE 14
TB3
1 3 5 7 9 11 13 15 17 19 21 1 3 5 7 9 11 13 Wiring Harness KME6-1732 Wire Color and
TB4
Corresponding Connection Point
2 4 6 8 10 12 14 16 18 20 2 4 6 8 10 12 Connection
Pin Color Point
INPUT POWER
+
AUXILIARY POWER
-
RECLOSER INTERFACE CONNECTIONS
A D F
A BLACK TB6-1
FUSE FUSE
TB5 1 5 1 3 5 7 TB6
B WHTE TB6-2
C RED TB6-4
(10 AMP) (10 AMP) 2 4 28 VDC 2 4 6
- + B C E
D GREEN TB6-3
TB2 1
•
2
•
3 4
•
5 6
•
7 8
•
9 10
•
11 12
•
13 14
•
15 16
•
17 18
•
19 20
E ORANGE TB6-6
F BLUE TB6-5
I(1-2) I(3-4) I(5-6) I(SEF) V(1-2) V(3-4) V(5-6) V1 G WHT/BLK TB2-1
H RED/BLK TB2-3
J GREEN/BLK TB2-5
Figure 29. K ORANGE/BLK TB2-8
Back view of Form 6 Recloser Control.
33
Closing the Recloser during voltage rating with an impedance drop of approximately
3% is satisfactory. The ac source must have a compara-
Testing ble impedance drop.
Electrical Closing—Solenoid-Operated A test circuit for these solenoid-closed reclosers is shown
Reclosers in Figure 33. The following equipment is required for the
Line voltage is required for automatic recloser operation recommended shop testing setup:
during testing of reclosers equipped with a closing sole- Note: Solenoid-closed reclosers equipped with a 120- or 240-
noid (except for reclosers equipped with the low voltage Vac low-voltage closing coil accessory can be tested as
closing accessory). shown in Figure 34.
• Variable Autotransformer T1, 230 Volts, 20 Amps.
WARNING: Hazardous voltage. Interconnect
!
source leads X and Y and ground solidly to the • Low-Voltage transformer T2 to simulate fault condi-
tions.
recloser tank (Figure 33). Do not connect lead Z to any
other phase or mechanical ground. Dangerous voltages Ratio and size will depend upon the maximum current
to ground exist on the phase connected to lead Z. Solidly to be used. The recloser presents a low impedance to
ground all equipment. Failure to comply can result in the transformer, so secondary voltage must be only
severe personal injury and/or equipment damage. T224.1 high enough to force the required current through the
secondary of the transformer and the recloser.
For on-line testing, bypass the recloser, open the load- Note: An alternative method of providing the necessary
side disconnects and keep the source-side disconnects current through the transformer is shown in Figure
closed. This will remove the recloser from service, but will 32.
keep line voltage supplied to the closing solenoid (Figure • High-Voltage T3 to operate the closing solenoid.
31).
The closing coil requirement is approximately 200
WARNING: Hazardous voltage. The switchgear kVA during the two-to-three cycle closing operation.
!
and high voltage transformer must be in a test The solenoid coil operating voltage must be main-
tained at the recloser bushings during the cycle inter-
cage or similar protective device to prevent accidental
contact with the high voltage parts. Solidly ground all val the closing coil is energized. This procedure is not
equipment. Failure to comply can result in death, used on reclosers equipped with the low-voltage clos-
severe personal injury, and equipment damage. T221.3 ing accessory.
• Ammeter with a rating based on the level of test cur-
For shop testing, the closing solenoid voltage is sup- rent.
plied by back-feeding a transformer with a low-side rating • Current-actuated timer.
equal to the voltage rating of an available power source,
and a high-side rating equal to the voltage rating of the
recloser (Figure 33). A 75 kA transformer of the proper
BYPASS SWITCHES
(CLOSED)
C
5 6
CLOSING
COIL
SOURCE
SOURCE
LOAD
LOAD
B
3 4
A
1 2
SOURCE SIDE LOAD SIDE

DISCONNECT SWITCHES DISCONNECT SWITCHES
(CLOSED) (OPEN)
Figure 31.
Closing source-side switches of a bypassed “on-line” recloser provides closing solenoid power for automatic
operation during testing.
34
!
SAFETY
FOR LIFE
S280-70-1
115Vac Variable
Autotransformer
(10 Amp)
600:5
Recloser
BCT ON 600:5 Tap
2 Clamp-On
1
Ammeter
Note: This test circuit
can apply over
800 Amps to the
recloser.
Note: Use at least 2/0

cable between
bushings.
Figure 32.
Alternate method of producing variable line current
(substitute for T2 and W-X circuit in Figures 33 and
34).
VOLTAGE RATING OF SENSING C-T's (3) CLOSING

RECLOSER CLOSING SOLENOID
SOLENOID COIL CONTACTOR
Z
5 6
J
TO MAIN
240 OR CONTACTS (S)
480 VAC ROTARY
SOURCE SOLENOID
T3
Y
3 4
EF TRIP
H SOLENOID
CLOSING
SOLENOID
COIL
A B
X W
1 2
G K CONTROL
TO CABLE RECEPTACLE
240 VAC
SOURCE
TO
AMMETER AND RELAY TO
ELECTRONIC OPERATE CYCLE COUNTER
T1 CONTROL OR OTHER TIMING DEVICE
VARIABLE T2
DC POWER
AUTOTRANSFORMER
240 VAC
20 AMPS
Figure 33.
Suggested test circuit for “shop-testing” solenoid-closing reclosers.
35
Electrical Closing—Motor-Operated SENSING CTs (3)

Low Voltage Closing Solenoid/AC
NOVA Reclosers
5 6
WARNING: Hazardous voltage. Solidly ground
!all equipment. Failure to comply can result in J
death, severe personal injury, and equipment damage.
T223.2
High-voltage is not required for reclosers utilizing a 3 4

motor-operated closing mechanism, low voltage closing,
or AC NOVA recloser. For information on energizing the H
recloser, refer to the appropriate recloser installation
manual. Low voltage supply can use either 120 or 240
Vac for input power. Check the name plate on the reclos- X W
er to verify the correct closing power requirements. 1 2
Figure 34 shows a test circuit for motor-operated, low-

G K
voltage solenoid-closing, and AC-NOVA reclosers. Since
these reclosers require only a low voltage source for clos-
ing, high-voltage transformer T3 and its protective cage is
eliminated. All other equipment is the same as the test
equipment shown in Figure 33. 120/240 VAC
POWER
SUPPLY
240 VAC
TO AMMETER
T1 T2 AND RELAY
VARIABLE TO OPERATE
AUTOTRANSFORMER FORM 6 CYCLE
240 VAC-20 A RECLOSER COUNTER OR
CONTROL OTHER TIMING
DEVICE
DC POWER
Figure 34.
Suggested test circuit for motor-operated, solenoid-
closing reclosers with low-voltage closing.
36
!
SAFETY
FOR LIFE
S280-70-1
Manual Closing—Solenoid-Operated
Reclosers
WARNING: Explosion Hazard. Excessive
! Contact Arcing. Do not use the manual closing
tool to close an oil-insulated energized recloser.
Closing an energized oil-insulated recloser with a
manual closing tool can cause excessive contact arc-
ing, rapid build-up of gas within the equipment, and
possible explosion which can cause death, severe
personal injury, and equipment damage. T203.2
If high-voltage for operating the closing solenoid is not

available, manual closing can be substituted for electrical
closing. However, not all control settings can be checked
since manual closing is not synchronized with the closing
coil control circuit in the control.
Follow these steps to manually close the recloser:
82284KMA-F
1. Remove the closing tool port cover and gasket from Figure 35.
the side of the recloser head casting. Using a manual closing tool to operate the recloser.
CAUTION: Equipment damage. Do not turn the man- 4. After each trip operation, about 1/2 second elapses
ual closing tool more than one-quarter turn clockwise. while the closing solenoid plunger is moving upward
Forcing the tool beyond the mechanism stop may to reset the main toggle latch.
shear the pin on the closing shaft of the recloser. T222.0 5. After the main toggle latch resets, the recloser can be
closed again by operating the manual closing tool.
2. Insert the tee-handled tool (available as an accesso- 6. Replace the gasket and port cover on the recloser
ry) into the port, engaging the pin on the closing shaft head after testing has been completed.
(Figure 35).
3. Close the recloser by placing the yellow operating
handle (located under the sleethood) into the up or
CLOSED position and turning the closing tool one-
quarter turn clockwise.
37
Return the Control to Service 3. Use a screwdriver to re-connect all wiring on terminal
block TB2 (Voltage/Current Inputs) to the control
WARNING: This equipment is not intended to (FIgure 36).
!
protect human life. Follow all locally approved pro- 4. Connect any serial communications ports and IRIG-B
cedures and safety practices when installing or operat- timing connection into J1, J2, and J3 (Figure 36).
ing this equipment. Failure to comply can result in
death, severe personal injury and equipment damage. 5. Connect terminal block TB5 to the control by screw-
G102.1
ing the mounting screw through each side of the ter-
minal block (Input Power) and into the control (Figure
36).
After the required work or testing is completed, follow this
procedure to return the control to service: 6. Connect any control input and status output wiring to
TB1, TB3, and TB4 (Figure 36).
CAUTION: Equipment misoperation. Do not 7. Connect terminal block TB6 to the control by screw-
!connect this control to an energized recloser until ing the mounting screw through each side of the ter-
all control settings have been properly programmed minal block (Recloser Interface Connections) and into
and verified. Refer to the programming information for the control (Figure 36).
this control. Failure to comply can result in control and 8. Connect control ac sensing voltage to the control via
recloser misoperation, equipment damage, and per- disconnect switches.
Note: Refer to Customer Connections for DC Power
and AC Voltage Sensing section.
1. Verify that all control settings are correct prior to
installation. 9. Connect dc power to the control via disconnect
switches.
WARNING: Hazardous voltage. Recloser and Note: Refer to Customer Connections for DC Power
!control must be solidly grounded. Follow all local- and AC Voltage Sensing section.
ly approved procedures and safety practices when
grounding this equipment. Improper grounding can
WARNING: Hazardous voltage. If the recloser is
result in contact with high voltage, which will cause
! energized while the control cable is disconnected,
the CT secondaries can generate high voltages.
Contact with high voltage can cause severe personal
2. Connect the ground to the control. injury or death. T204.2
Note: Refer to Grounding the Control section.
10.Reconnect CT circuit by unshorting secondaries from

the CT shorting-type terminal block.
11. The recloser and control are ready for service. Once
1
CI1
3
CI2
5
CI3 SS1
7 9
CO1 CO2 CO3 CO4
11 13 15 17 19
installed, remove bypass switches on the recloser.
12. Disable GRD TRIP BLOCKED.

a. Press the CHANGE button on the Operator Panel
CI1 CI2 CI3 SS1 CO1 CO2 CO3 CO4 to enter the CHANGE mode.
TB3
1 3 5 7 9 11 13 15 17 19 21 1 3 5 7 9 11 13 b. Depress the GRD TRIP BLOCKED button within
TB4
ten seconds after entering the CHANGE mode.
2 4 6 8 10 12 14 16 18 20 2 4 6 8 10 12
Note: If the GRD TRIP BLOCK button is not
CI4 CI5 CI6 CI7 CI8 CI9 CI10 CI11 CO5 CO6 CO7 CO8 CO9 CO10 CO11CO12 depressed within ten seconds, the function is
not activated.
+ - A D F
FUSE FUSE
TB5 1 5 1 3 5 7 TB6
(10 AMP) (10 AMP) 2 4 28 VDC 2 4 6

- + B C E
• • • • • • • • • •
TB2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
I(1-2) I(3-4) I(5-6) I(SEF) V(1-2) V(3-4) V(5-6) V1
Figure 36.
Back of Form 6 Recloser Control.
38
!
SAFETY
FOR LIFE
S280-70-1
ADDITIONAL INFORMATION
CAUTION: This equipment requires routine Factory Testing and
! inspection and maintenance to ensure proper Troubleshooting Classes
operation. If it is not maintained, it can fail to operate The factory service department offers a basic testing and
properly. Improper operation can cause equipment troubleshooting course for the Form 6 Microprocessor-
damage and possible personal injury. G105.1
Based Electronic Recloser Control. This course, taught
by experienced service technicians, is held at the facto-
Replacement Kits ry’s in-house training facility. For additional information,
contact your Cooper Power Systems representative.
Replacement kits for the Kyle Form 6 Rack Mount
Recloser Control are available through the factory Type MET Recloser Control Tester
Service Department. To order these kits, refer to the
A 30-minute video cassette program KSPV7 Kyle® Type
Replacement Parts price list for catalog numbers and
MET Electronic Recloser Control Tester Operation and
pricing. Contact your Cooper Power Systems representa-
Testing Procedures is available as a supplemental train-
tive for additional information and order procedures.
ing aid for service personnel.
Factory-Authorized Service
Centers
Factory-authorized service centers are located through-
out the continental United States to provide maintenance,
repair and testing services for Kyle controls and
reclosers. For further information, contact your Cooper
Power Systems representative.
39
!
SAFETY
FOR LIFE
©2000 Cooper Industries, Inc. P.O. Box 1640

Kyle® is a registered trademark of Cooper Industries, Inc. Waukesha, WI 53187
ProViewTM and Idea WorkbenchTM are trademarks of Cooper Industries, Inc. www.cooperpower.com
KEP
KA2048-501 10/00
Printed on Recycled Paper

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Reclosers

ANSI Standards ..................................................... 3 Using Removable Inserts .......................................24

Quality Standards ................................................... 3 Accessories ...............................................................25

Acceptance and Initial Inspection .......................... 3 Control Cable .........................................................25

Handling and Storage ............................................ 3 Recloser Interface Junction Box ............................25

Control Power ......................................................... 3 Recloser Interface Junction Box Cable ..................26

Form 6 Recloser Control Description ..................... 4 Fiber Optic Accessory ............................................26

Description ............................................................. 4 Discrete Interface Board Accessory .......................26

Theory of Operation ............................................... 4 Front Panel with Expanded LEDs ..........................26

Control Front Panel ................................................ 5 RS-232 Cable .........................................................26

Control Features ....................................................10 Mounting Kits .........................................................26

Communications ....................................................13 Testing ........................................................................32

Installation Procedure ..............................................14 Testing with Type MET Tester ................................33

Control / Recloser Compatibility .............................14 Return the Control to Service ................................38

October 2000 • New Issue 1

• Is trained in the care and use of protective equipment

WARNING: Indicates a potentially hazardous

FORM 6 RECLOSER CONTROL DESCRIPTION

24, 48/125 Vdc

CONTROL POWER A PHASE FAULT ALARM A PHASE VOLTAGE

LAMP TEST CHANGE

Hot Line Tag Toggle Switch and

Programming Panel LCD Display

LAMP TEST CHANGE

Status Indicator LEDs A PHASE VOLTAGE, B PHASE VOLTAGE, C PHASE

CONTROL POWER A PHASE FAULT ALARM A PHASE VOLTAGE

Hot Line Tag is activated from either the operator panel

ALTERNATE ALTERNATE ALTERNATE IMPORTANT: Check minimum trip values prior to

OPTION #1 OPTION #2 OPTION #3 OPTION #1, OPTION #2, AND OPTION #3

Control Features Sequence Coordination

Metering The control also provides a minimum of three config-

Removable Inserts Directional

Communications The user is able to simultaneously communicate to the

Three Control Input

Eight Control Inputs

Fuses RECLOSER INTERFACE CONNECTIONS Recloser Interface

(10 AMP) (10 AMP) 2 4 28 VDC 2 4 6

I(1-2) I(3-4) I(5-6) I(SEF) V(1-2) V(3-4) V(5-6) V1

IMPORTANT: Program all protection profiles.

Control / Recloser Compatibility TABLE 1

Duty Cycle Monitor TABLE 2

*Duty Cycle Factor is Value x 105.

Mounting the Control The control is designed to be mounted in a standard 19”

CONTROL WEIGHT: 7 kg (15 lbs)

19 (.75) 22 (.87) 38 220 (8.75)

Side View Front View

CI1 CI2 CI3 SS1 CO1 CO2 CO3 CO4

2 4 6 8 10 12 14 16 18 RS232 DTE TTL IRIG-B 2-Wire RS485

INPUT POWER AUXILIARY POWER RECLOSER INTERFACE CONNECTIONS

(10 AMP) (10 AMP) 2 4 28 VDC 2 4 6

I(1-2) I(3-4) I(5-6) I(SEF) V(1-2) V(3-4) V(5-6) V1

Grounding Terminal Stud

Customer Connections for DC AC Voltage Sensing

I(1-2) I(3-4) I(5-6) I(SEF) V(1-2) V(3-4) V(5-6) V1

GROUNDING TERMINAL STUD

The following are not functional for single phase ac TABLE 3

Standard Default Supervisory Input TABLE 8

CI1 CI2 CI3 SS1 CO1 CO2 CO3 CO4

2 4 6 8 10 12 14 16 18 RS232 DTE TTL IRIG-B 2-Wire RS485