CIBANO 500 Getting Started
CIBANO 500 Getting Started
CIBANO 500 Getting Started
Getting Started
CIBANO 500 Getting Started
Table of Contents
1 Safety.......................................................................................................................................................... 4
1.1 Disclaimer ........................................................................................................................................ 4
1.2 Operator qualifications ..................................................................................................................... 4
1.3 Safety standards .............................................................................................................................. 4
1.4 Safety rules ...................................................................................................................................... 4
1.5 Orderly measures ............................................................................................................................ 5
1.6 General instructions ......................................................................................................................... 5
1.7 Grounding ........................................................................................................................................ 5
1.8 Power supply ................................................................................................................................... 6
1.9 Work environment ............................................................................................................................ 7
1.10 De-energize the switchgear ............................................................................................................. 8
1.11 Mechanical safety ............................................................................................................................ 8
1.12 Measurement setup ......................................................................................................................... 8
1.13 Personal safety ................................................................................................................................ 8
2 Introduction ............................................................................................................................................... 10
2.1 Compliance statements ................................................................................................................... 10
2.2 Recycling ......................................................................................................................................... 11
3 System requirements................................................................................................................................ 12
4 Preface ....................................................................................................................................................... 13
4.1 Designated use ................................................................................................................................ 13
4.2 Connections and operating controls ................................................................................................ 14
4.2.1 Front panel ...................................................................................................................... 14
4.2.2 Side panel ....................................................................................................................... 16
4.2.3 Status lights .................................................................................................................... 19
4.2.4 Emergency Stop button .................................................................................................. 20
4.3 Primary Test Manager ..................................................................................................................... 20
5 Cleaning ..................................................................................................................................................... 21
6 Installation ................................................................................................................................................. 22
6.1 Connect CIBANO 500 to the computer ............................................................................................ 22
6.2 Power up CIBANO 500 .................................................................................................................... 22
6.3 Install Primary Test Manager ........................................................................................................... 22
6.4 Start PTM and connect to CIBANO 500 .......................................................................................... 23
6.4.1 Upgrade the CIBANO 500 embedded software .............................................................. 23
6.4.2 Upgrade the CIBANO 500 firmware................................................................................ 24
6.4.3 Open the device web interface ....................................................................................... 24
6.5 Connect CIBANO 500 to the test object .......................................................................................... 24
Support....................................................................................................................................................... 28
1 Safety
u Before operating the device, carefully read the instructions in this document. Only install and
operate the device and any accessories after you have read this document, and fully understood
all instructions.
u Contact the OMICRON Support (→ Support on page 28) if you do not understand any of the
instructions in this document.
1.1 Disclaimer
u Only use this device and its accessories in accordance with the corresponding user
documentation.
Improper use may result in damage to persons or property and could invalidate warranty claims.
OMICRON offers a range of accessories for added safety during the operation of our test
systems. For further information and specifications, contact OMICRON Support (→ Support on
page 28).
1.7 Grounding
Operating the device without PE and ground connection is life-threatening and not permitted.
u Only operate CIBANO 500 with a mains power supply connected to protective earth (PE).
u Make sure that both the PE connection of the power supply and the ground connector of
CIBANO 500 have a solid and low-impedance connection to the grounding system on site. This
also applies to all other test devices and accessories in the test setup.
u Make sure that the grounding clamp has a good electrical contact to the grounding system on site
and avoid connecting it to corroded or painted surfaces.
u Make sure that the grounding terminal connections of all grounded devices in use remain intact
during the whole measurement procedure and are not accidentally disconnected.
u Only use ground and supply cables provided by OMICRON.
Grounding terminal
Figure 1-1: Connect the CIBANO 500 grounding terminal to the grounding system on site
Additional information
Instead of supplying CIBANO 500 from phase-neutral (L1-N, A-N), it may also be supplied from
phase-phase (for example, L1-L2; A-B).
u Make sure that the voltage does not exceed 240 V AC.
u Make sure that the power supply is fuse-protected (16 A automatic circuit breaker).
u Do not use an extension cable on a cable reel to prevent an overheating of the cord; run out the
extension cord.
EHB1
CB MC2 CB MC2
0…300 V DC,
0…240 V AC
CB MC2 outputs
CB TN3
Device under test
IOB1
CIBANO 500
Distance: min. 1.5 m (5 ft)
Figure 1-2: Example of the separation of the work area and danger zone
u Stay in the work area during all tests except for the following:
• Under-voltage Release test (→ Under-voltage Release test)
• Overcurrent Release test (→ Overcurrent Release test)
• Timing (VTM) test (→ Timing (VTM) test)
• First Trip test (→ First Trip test)
u Make sure that the test equipment is not mounted within the motion path of the circuit breaker. If
needed, perform an operation before mounting any test equipment (for example, motion sensors).
u For defining the appropriate danger zone, consider any potential falling equipment (for example,
the CB MC2 modules or clamps) as well as wrong connected motion equipment.
See also
2 Support [} 28]
u If you have a cardiac pacemaker, do not use the device. If you have another type of electronic
medical implant consult a medical professional before operating the device. Make sure there is no
person with an electronic medical implant such as a cardiac pacemaker in the immediate vicinity.
u Leave the test area before performing a test with the device. Stay in the work area during the test.
2 Introduction
2.1 Compliance statements
The device is designated in the following statements as 'product', 'equipment', or 'apparatus'.
The OMICRON contact address can be found on the last page (back page) of this document.
The use of shielded LAN cables is required when connecting this equipment to any optional
peripheral or host devices. Failure to do so may violate FCC and ICES rules, and the EMC
directive.
Grounding is required to fulfill the immunity requirements according to the EMC directive.
2.2 Recycling
This device (including all accessories) is not intended for household use. At the
end of its service life, do not dispose of the device with household waste.
For customers in EU countries (incl. European Economic Area)
OMICRON devices are subject to the EU Waste Electrical and Electronic
Equipment Directive (WEEE directive). As part of our legal obligations under this
legislation, OMICRON offers to take back the device and to ensure that it is
disposed of by authorized recycling agents.
For customers outside the European Economic Area
Contact the authorities in charge for the relevant environmental regulations in your
country and dispose of the OMICRON device only in accordance with your local
legal requirements.
3 System requirements
Table 3-1: Primary Test Manager System requirements
4 Preface
4.1 Designated use
CIBANO 500, in conjunction with its accessories or as stand-alone unit, is a test system for
commissioning and maintaining circuit breakers. The following tests can be performed using
CIBANO 500 according to IEC and ANSI standards:
• Main contact resistance measurement (µΩ meter)
• Minimum pick-up voltage measurement of trip and close coils
• Motor current and voltage
• Main and resistive contact timing measurement
• Sending trip and close commands to perform different operations:
– Open (O)
– Close (C)
– Reclose (OC)
– Trip-free (CO)
– Autoreclose (O-CO)
– CO-CO
– O-CO-CO
• Main contact dynamic resistance measurement enabling users to perform the operations listed
earlier in this section
• Along with timing and dynamic resistance measurements, the following measurements can be
included:
– Trip and close coil current and voltage
– Test of under voltage trip function
– Main contact travel
CIBANO 500 operates only when connected to an external computer through an Ethernet connection.
By using the Primary Test Manager software, you can define, parametrize, and execute various partly
automated tests.
3 2
The status lights indicate possible hazardous voltage and/or current levels at the CIBANO 500
outputs. For more information, refer to Status lights on page 19.
WARNING
Death or severe injury caused by high voltage or current possible
u Do not cover the status lights (for example, with a computer) since the status lights indicate
possible hazards.
u Always observe the status lights while working with CIBANO 500.
1 2 3
4
14
5
13
12
6
11 10 9 8
Figure 4-2: Side view of CIBANO 500 with the EtherCAT® module
1 A - OUTPUT / INPUT (CAT III / 300 V): 8 SERIAL: Do not connect. No functionality
Configurable output/input (A); Output: AC implemented.
or DC voltage or current; Input: analog or
binary
2 V IN (CAT III / 300 V): Analog voltage 9 Resetable mains overcurrent protection
input/external supply input
1 2 3
4
15
14
13
12
6
11 10 9 8
Figure 4-3: Side view of CIBANO 500 with the Auxiliary module
1 A - OUTPUT / INPUT (CAT III / 300 V): 9 Resetable mains overcurrent protection
Configurable output/input (A); Output: AC
or DC voltage or current; Input: analog or
binary
2 V IN (CAT III / 300 V): Analog voltage 10 SAFETY: For connecting the safety
input/external supply input connection dongles or the 3-Position
Remote Safety Switch
5 Cleaning
ü All connection cables and accessories are disconnected from the device.
u Clean the device and its accessories with a cloth dampened with isopropanol alcohol.
6 Installation
This section describes how to put the CIBANO 500 test system into operation. The CIBANO 500
operation is controlled by the Primary Test Manager software. Consequently, before operating
CIBANO 500, you must install Primary Test Manager and connect CIBANO 500 to a computer.
If you could not connect to your CIBANO 500 device and the green light is permanently on, wait a few
seconds, and then proceed as follows:
1. Click More next to the Connect button.
2. Click Refresh.
3. Select the test system from the list, and then click Connect.
If the CIBANO 500 device to which you want to connect is not displayed in the list of available devices,
proceed as described in Troubleshooting.
Alternatively, you can manage the connection to CIBANO 500 in the Primary Test Manager status bar
(→ Status bar).
There is embedded software and firmware in CIBANO 500 and firmware in each of the CB MC2,
CB TN3 and IOB1 modules. The embedded software upgrade requires a special procedure, all other
upgrades can be done during normal operation.
WARNING
Death or severe injury caused by high voltage or current possible
u Do not connect CIBANO 500 to a test object before isolating the test object according to the
five safety rules.
u Always obey the five safety rules (→ Safety rules on page 4) and all additional relevant laws
and internal safety standards when connecting CIBANO 500 to a test object.
You can connect CIBANO 500 to the test object without disconnecting other parts of the station or with
complete disconnection from the station as shown in the following figure.
To connect CIBANO 500 to the test object:
CIBANO 500
Trip coil Close coil
A1
A2
A3
CIBANO 500 AN
B1
B2
B4
BN
Figure 6-2: Typical measurement setup for the Timing test on medium-voltage circuit breakers with complete
disconnection from the station
CB MC2
CB MC2
CB MC2
CIBANO 500 B1
B2 AUX 1 AUX 2
B4
BN
Figure 6-3: Typical measurement setup for testing high-voltage circuit breakers
Support
When you are working with our products, we want to provide you with the greatest
possible benefits. If you need any support, we are here to assist you.
Manufacturer address:
OMICRON electronics GmbH
Oberes Ried 1
6833 Klaus
Austria
+43 59495 ENU 1007 03 06