MANUAL NO.

54

Model ETR-9040
Microprocessor Based
Limit Control

INSTRUCTION MANUAL
WARNING SYMBOL! !
This Symbol calls attention to an operating procedure or practice which, if not correctly
performed or adhered to, could result in personal injury or damage to the product or
system. Do not proceed beyond a warning symbol until the indicated conditions are
fully understood and met.
 INSTRUCTION MANUAL
FOR ETR-9040 LIMIT CONTROL
PAGE PAGE

Section 1: INTRODUCTION . . . . . . . . . . . . . . . . . . 1 Section 5: OPERATION . . . . . . . . . . . . . . . . . . . . 11

Section 2: CATALOG NUMBERING SYSTEM . . . . 2 Front Panel Adjustments . . . . . . . . . . . . . . 11

Section 3: SPECIFICATIONS . . . . . . . . . . . . . . . . . 2 Adjustment Flow Chart . . . . . . . . . . . . . . . 12

Section 4: INSTALLATION . . . . . . . . . . . . . . . . . . . 4 Menu Descriptions . . . . . . . . . . . . . . . . . . .13

Wiring Diagrams . . . . . . . . . . . . . . . . . . . 5 - 8 Parameter Definitions . . . . . . . . . . . . .14 & 15

Output 2 Wiring . . . . . . . . . . . . . . . . . . . . . .9 Limit Operation . . . . . . . . . . . . . . . . . . . . . .16

RS-485 Wiring . . . . . . . . . . . . . . . . . . . . . .10 Alarm Operation . . . . . . . . . . . . . . . . . . . . .17

Display Shift . . . . . . . . . . . . . . . . . . . . . . . .18

Section 6: CALIBRATION PROCEDURE . . . . . . .19

Section 7: TROUBLESHOOTING . . . . . . . . . . 20, 21

Section 1: INTRODUCTION

The OGDEN ETR-9040 limit control is an over tempera- Digital communication RS-485 is available as an addi-
ture protection or a high limit safety device with a tional option. This option allows the ETR-9040 to be
latching output. The limit removes power in an abnor- integrated with a supervisory control system. As a
mal condition when the process temperature is higher alternative option, alarm functions and alarm modes
than the high limit set point or lower than the low limit can also be programmed for a specific application. The
set point. DC power supply output option can be used to power
The unit is powered by an 11-26 or 90-264VDC/VAC an external sensor or transmitter. The event input
supply, incorporating a 3 amp form C relay for limit option can be programmed to reset or lock the con-
control. The universal input is fully programmable for troller from a remote switch. The limit annunciator
PT100, thermocouple types J, K, T, E, B, R, S, N, L and option can be used to control an alarm buzzer
0~60mV, without the need to modify the unit. The ETR- Three methods can be used to program the ETR-9040
9040 has an optional port available for one of the fol- 1. Use keys on front panel to program the unit manu-
lowing functions: alarm output, RS-485 communica- ally.
tions, DC power supply output, limit annunciator output 2. Use a PC and setup software to program the unit
or event input. Alternative control output options also via RS-485 port.
include SSR drive and triac. The input signal is digi- 3. Use the P11A, a hand-held programmer to pro-
tized by using an 18-bit A to D converter. Its fast sam- gram the unit via the programming port.
pling rate High accuracy, maximum flexibility, fast response and
(5 times/second) allows the ETR-9040 to control fast user friendly are the main features of the ETR-9040
processes such as pressure and flow.

1
Section 2: CATALOG NUMBERING SYSTEM

ETR-9040- □ □ □ □
1 2 3 4

Power Input Signal Input Output 1 Option

4 90-264VAC, 50/60Hz 1 Standard Input 1 Form C Relay Rated 0 None
5 11-26VAC or VDC Thermocouple J, K, 2A/240VAC 1 Form A Relay
T, E, B, R, S, N, L 2 Pulsed Voltage to 2A/240VAC
RTD: PT100 DIN, Drive SSR, 2 Pulsed voltage to
Example: drive SSR, 5V/30mA
PT100 JIS 5V/30mA
Standard Model: 6 Triac Output,
mV: 0~60MV 6 Triac Output
ETR-9040-4110 1A/240VAC, SSR
2 Voltage: 0-1V 1A/240VAC, SSR
• 90-264VAC operating 7 Isolated 20V/25mA DC
3 Voltage: 0-10V
voltage Output Power Supply
4 Current: 0-20mA
• Input: Standard Input 8 Isolated 12V/40mA DC
• Output 1: Relay Output Power Supply
• Option: None 9 Isolated 5V/80mA DC
Output Power Supply
A RS-485
B Event Input

Section 3: SPECIFICATIONS

Line Voltage: 90-264 VAC, 50-60 Hz, 11-26VDC available. Input

Input: Type: J, K, R, T, B, E, S, N,L thermocouple, PT100 Resolution: 18 bits
ohm RTD (DIN) 43760/BS1904 (or JIS) and –10 to Sampling: 5 times/second
60mV (given span). Maximum Rating: -2VDC minimum, 12VDC
Power consumption: 10VA, 5W maximum maximum (1 minute for mA
input)
Accuracy: ±.1%, ± least significant digit. Burn-out Current: 200mA

Maximum Temperature Ranges:

Sensor Input Type Max. Range F° Accuracy F° Max. Range C° Accuracy C°

J Iron/Constantan –58 to 1832°F ±3.6°F –50 to 1000°C ±2°C
K Chromel/Alumel –58 to 2500°F ±3.6°F –50 to 1370°C ±2°C
T Copper/Constantan –454 to 752°F ±3.6°F –270 to 400°C ±2°C
E Chromel/Constantan –58 to 1382°F ±3.6°F –50 to 750°C ±2°C
B Pt-30%RH/Pt-6% RH 32 to 3272°F ±5.4°F 0 to 1800°C ±3°C
R Pt-13%RH/Pt 32 to 3182°F ±3.6°F 0 to 1750°C ±2°C
S Pt-10%RH/Pt 32 to 3182°F ±3.6°F 0 to 1750°C ±2°C
N Nicrosil/Nisil –58 to 2372°F ±3.6°F –50 to 1300°C ±2°C
L Iron/Nickel-Copper –328 to 1652°F ±3.6°F –200 to 900°C ±2°C
RTD PT 100 ohms (DIN) –328 to 752°F ±0.72°F –200 to 400°C ±0.4°C
RTD PT 100 ohms (JIS) –328 to 752°F ±0.72°F –200 to 400°C ±0.4°C
Linear Voltage or Current –1999 to 9999 ±0.05% –1999 to 9999 ±0.05%

2
 Common Mode Data Communications
Rejection Ratio Interface: RS-485 (up to 247 units)
(CMRR): 120db Protocol: Modbus protocol RTU mode
Sensor Break Address: 1 - 247
Detection: Sensor open for TC, RTD and mV Baud Rate: 0.3 ~ 38.4 Kbits/sec
inputs, below 1mA for 4-10 mA input, below 0.25V Data Bits: 8 bits
for 1-5V input, unavailable for other inputs Parity Bit: None, Even or Odd
Sensor Break Stop Bit: 1 or 2 bits
Responding Time: Within 4 seconds for TC, RTD and Communication Buffer: 50 bytes
mA inputs, 0.1 second for 4-20 mA and 1-5V inputs Environmental& Physical
Event Input Operating Temperature: -10°C to 50°C
Logic Low -10V minimum, 0.8V maximum Storage Temperature: -40°C to 60°C
Logic High: 2V minimum, 0.8V maximum Humidity: 0 to 90% RH (non-condensing)
Functions: Remote reset, remote lockout Insulation Resistance: 20 Mohms min. (at 500VDC)
Output 1/ Output 2 Dielectric Strength: 2000VAC, 50/60Hz for 1minute
Relay Rating: 2A/240VAC, life cycles 200,000 for Vibration Resistance: 10 - 55Hz, 10m/s2 for 2 hours
resistive load Shock Resistance: 200m/s2 (20g)
Pulsed Voltage: Source Voltage 5V, current limiting Moldings: Flame retardant Polycarbonate
resistance 66 ohms Dimensions: 48mm(W) x 48mm(H) x 94mm(D),
Triac (SSR) Output 86mm depth behind panel
Rating: 1A/240VAC Weight: 150 grams
Inrush Current: 20A for 1 cycle Approval Standards
Min. Load Current: 50mA rms Safety: UL873 (11th edition, 1994)
Max.Off-state Leakage: 3mA rms CSA C22.2 No. 24-93
Max. On-state Voltage: 1.5V rms
EN61010-1 (IEC1010-1)
Insulation Resistance: 1000 Mohms min. at 500VDC Protective Class: IP30 front panel, indoor use
Dielectric Strength: 2500VAC for 1 minute IP20 housing and terminals (with pro-
DC Voltage Supply Characteristics tective cover)
(Installed at Output 2) EMC: EN61326
Related Products:
Type Tolerance Max. Output Ripple Isolation SNA10A—Smart Network Adapter for Third Party
Current Voltage Barrier Software. Converts 255 channels of RS-485 or
20V ± 0.5V 25mA 0.2Vp-p 500VAC RS-422 to RS-232 Network
12V ± 0.3V 40mA 0.1Vp-p 500VAC SNA10B—Smart Network Adapter for ETR-Net
5V ± 0.15V 80mA 0.05Vp-p 500VAC Software. Converts 255 channels of RS-485 or
RS-422 to RS-232 Network

NON-VOLATILE MEMORY
• Retains process parameters when power is off

STATUS INDICATORS
• OUTPUT 1
• OUTPUT 2 FM APPROVED LIMIT CONTROL
• °C • EASY OPERATION
• °F • QUICK SET-UP

CONTROL LOCK
DISPLAY MODE STATUS INDICATOR
Indicates value being displayed:
• PV PROCESS VALUE
• HSP1 OUTPUT 1 HIGH LIMIT
SET POINT
• LSP1 OUTPUT 1 LOW LIMIT
SET POINT
TOUCH KEY, Sealed mylar front panel
• SP2 OUTPUT 2
• Splash and chemical resistant
• Tactile feedback, pressure sensitive buttons

3
Section 2: INSTALLATION
Wiring Precautions:
WARNING!
• Before wiring, verify the label for correct model num-
RISK OF ELECTRIC SHOCK - Dangerous and poten- ber and options. Switch off the power when checking.
tially fatal voltages are present when working on this • Care must be taken to ensure that maximum voltage
equipment. Before installation or beginning any ratings specified in Section 3 on previous page are
troubleshooting procedures, the electric power to this not exceeded.
equipment must be disconnected and locked out as • It is recommended that power to these instruments
described by OSHA Standards. Units suspected of be protected by fuses and circuit breakers rated at
being faulty must be removed and returned to Ogden for the minimum value possible.
inspection and/or repair. They contain no user servicea-
• All units should be installed inside a suitably ground-
ble components.
ed metal enclosure to prevent live parts being acces-
WARNING! sible to human hands and metal tools.
• All wiring must conform to appropriate standards of
To help minimize the possibility of fire or shock hazards, good practice, national and local codes and regula-
do not expose this instrument to rain or excessive tions. Wiring must be suitable for the maximum volt-
moisture. This control is not to be used in hazardous age, current, and temperature ratings expected in the
locations as defined in Articles 500 and 505 of the system.
National Electric Code. • Both solderless terminals or “stripped” leads as
specified in Figure 4.2 below can be used for power
CAUTION! ! leads. Only “stripped” leads should be used for ther-
mocouple connections to prevent compensation and
Do not use this instrument in areas subject to resistance errors.
hazardous conditions such as excessive shock,
vibration, dirt, moisture, corrosive gases or oil. The • Take care not to over-tighten the terminal screws.
ambient temperature of the areas should not exceed • Unused control terminals should not be used as
the maximum rating specified in Section 3, on previous jumper points as they may be internally connected,
page. causing damage to the unit.
• Verify that the ratings of the output devices and the
Unpacking: inputs as specified in Table 4.2 on Page 8 are not
exceeded.
Upon receipt of the shipment remove the instrument
from the carton and inspect the unit for shipping dam- • Electric power in industrial environments contains a
age. If any damage due to transit is noticed, report and certain amount of noise in the form of transient volt-
file a claim with the carrier. Write down the model num- ages and spikes. This electrical noise can enter and
ber, serial number, and date code for future reference adversely affect the operation of microprocessor-
when corresponding with our service center. The serial based controls. For this reason we strongly recom-
number (S/N) and date code (D/C) are located inside mend the use of shielded thermocouple extension
the control. wire which connects from the sensor to the controller.
This wire is a twisted-pair construction with foil wrap
Mounting: and drain wire. The drain wire is to be attached to
Make panel cutout to dimensions shown below. Insert earth ground at the control end only. We carry both
the controller into the panel cutout. The maximum type J and type K in our stock.
panel thickness is 1⁄8" (3mm). NOTE: The use of motor starters in place of magnetic
contactors should be avoided. They have very large
inductive loads that can damage the controller’s relay.

9/16"

1-25/32"
(45mm)

5/16"
1-25/32"
(45mm)

SPADE TONGUE
Panel Cutout CONNECTOR FOR
Panel NO. 6 STUD 20 AWG
3/8"

3-3/8"
(86mm)
3-3/4"
(95mm)

Figure 4.1 Mounting Dimensions Figure 4.2 Lead Termination

4
Power Wiring:
Connect terminals as shown below in Fig. 4.3. The sponds with the power rating indicated on the product
ETR-9040 is equipped to operate at either 11-26VAC/VDC label before connecting power to the unit. All wiring
or 90-264VAC. Check that the installation voltage corre- must conform to national and local electric codes.

F S
+ NO
6
Event
Output
1 + Supply
Input
– Volttage
2
– 2 C 7
NC
3 8 + O/P1
RTD NO – Voltage
Sensor
+ + 4 9
Input V
– – C

T/C mA V
5 10

Figure 4.3 Rear Terminal Connections

Input Wiring: specified by the instrument. Extension wires must be

Connect appropriate sensors to terminals 3, 4, or 5 as the same alloy and polarity as the thermocouple. The
illustrated in Figure 4.3 above. Verify that the instru- total lead resistance should not exceed 100 ohms for
ment is selected for the correct sensor and the correct accurate measurements. One hundred ohms of lead
polarity is observed at both the sensor-end and instru- resistance will introduce a 1°F (0.5°C ) error.
ment-end of the cable. Do not run sensor cables in the For wiring 3 wire RTD (Resistance Temperature
same conduit or wiring trough as power lines because Detector) all leads connecting the RTD to the controller
the low level signal is noise sensitive. must be the same gauge and material. If the RTD is a
When wiring the thermocouple, check the thermocouple 3 wire device, install the two common wires of the RTD
and extension wire (compensating cable) to make sure to terminals 4 and 5. If a 2 wire RTD is to be used,
they conform to the appropriate thermocouple type install a jumper between terminals 4 and 5.

Table 4.1 Thermocouple Cable Color Codes

Thermocouple Cable American British German French

Type Material ANSI BS DIN NFE
1843 43710 18001
+ white + yellow + red + yellow
J Iron/Constantan - red - blue - blue - black
* black * black * blue * black

+ yellow + brown + red + yellow

K Chromel/Alumel - red - black - green - purple
* yellow * red * green * yellow

+ blue + white + red + yellow

Copper - brown - blue
T - red - blue
Constantan * brown * blue
* blue * blue

+ black + white + red + yellow

R - white - green
Platinum/Rhodium - red - blue
S * white * green
* green * green

+ grey + red
B Platinum/Rhodium - red - grey
* grey * grey

* Color of overall sheath Chromel® and Alumel® are registered trademarks of Hoskins Mfg. Co.
5
 CAUTION 1 6 Supply
SHOCK Voltage
HAZARD 2 7
3 8 Max. 2A
+ Resistive
4 9 120V/240V
Main Supply
Thermocouple —
RED
5 10
To Controller
Output
A 3

B 4
B 5 Figure 4.4
Example of Wiring Connections for
RTD Sensor Connections ETR-9040-4110 with Relay Output
(ETR-9040-4160 with Triac Output)

120V/240V
Main Supply
To Controller
1 6 Output

2 7 Three
Phase
3 8 Heater
Power
+
4 9 Three Phase No Fuse
—
Thermocouple
5 10 Delta Heater
Load
Contactor Breaker

Figure 4.5
Example of Wiring Connections for
ETR-9040-4110 with Relay Output
(ETR-9040-4160 with Triac Output)

6
 1 6
2 7
3 8 SSR
+
Thermocouple
4 9 – SUPPLY
VOLTAGE
+
—
RED
5 10
30mA/5V
Pulsed
Figure 4.6
Voltage To Controller
Example of Wire Connections for Output
ETR-9040-4120 with SSR Output

Temperature L N
Control

1 6
2 7
+
3 + 8
RED
—
— 9
4 —
SSR
+ 5 10
ETR-9090-132
Rear View
Reset Limit Control
Button
1 6
2 7
3 8
+
4 9
— 5 10 Heater
RED ETR-9040-411B
Rear View Mechanical
Contactor

Figure 4.7
Example of Wiring Limit Control ETR-9040 with a Manual Reset to Protect
the Process Being Controlled by an ETR-9090

7
 Table 4.2 Heating Output Wiring

Function Internal Device: Terminals: External Connection:

1. Relay (Isolated). 10 To line 240VAC max.

Relay contact is closed during
ON phase of output cycle. LOAD MAX 3A
(CTRL lamp ON) 9

2. Current (Isolated. Input impedance of control

4-20mA 10
Reverse acting current (The + device, MAX. 500 ohms.
function of CTRL lamp ON
lasts longer during decreasing
0-20mA 9
–
process value).

3. Voltage (Isolated). Input impedance of control

Reverse acting voltage (The 10 device, MIN. 500K ohms.
Flashing of CTRL lamp ON
0-10V + +
lasts longer during decreasing
V
– –
process value). 9

4. Pulsed Voltage. To drive solid state relay

10
The non-isolated logic signal + + or other isolated control
goes high during ON phase of device 24 VDC/20mA
output cycle. (CTRL lamp ON). – – MAX.
9

Output Wiring: heat output, the probe should be placed close to the
Four different types of output devices can be used from heater. In processes where the heat demand is
output one. Relay, current, voltage and pulsed voltage variable, the probe should be closer to the work area.
provide a variety of control applications, Verify that the Some experimenting with probe location is often
output device is correctly selected to meet your required to find this optimum position.
application requirements and make certain the ratings
of the output devices are not exceeded before wiring In a liquid process, addition of a stirrer will help to
the system. eliminate thermal lag. Since the thermocouple is
basically a point measuring device, placing more than
The external connections depend on what type of one thermocouple in parallel will provide an average
output is installed. Pulsed voltage output is not isolat- temperature reading and produce better results in most
ed from the internal circuits of the instrument. air heated processes.

Alarm Proper sensor type is also a very important factor in

This instrument offers 14 different alarm modes. Each obtaining precise measurements. The sensor must
one can be selected by pressing the keypads on the have the correct temperature range to meet the
front panel. The detailed descriptions are shown on process requirements. In special processes the sensor
Table 5.1, Page 13 and on Tables 5.6 and 5.7, Page might have to have different requirements such as
17. leak-proof, anti-vibration, antiseptic, etc.

Sensor Placement Standard sensor limits of error are ± 4 degrees F (±2

Proper sensor placement can eliminate many problems degrees C) or 0.75% of sensed temperature (half that
in a control system. The probe should be placed so for special) plus drift caused by improper protection or
that it can detect any temperature change with minimal over-temperature occurance. This error is far greater
thermal lag. In a process that requires fairly constant than controller error and cannot be corrected at the
sensor except by proper selection and replacement.

8
Output 2 Wiring
Max. 2A
Resistive

120V/240V
LOAD 1 6 Sensor –
1 6
Supply or
2 7 Transmitter
2 7
+
3 8 3 8
4 9 4 9
5 10 5 10

Figure 4.8 Relay or Triac Output Figure 4.9 DC Power Supply Output

SSR
_
120V/240V
LOAD 1 6
Supply
+
2 7
3 8
4 9
5 10
Figure 4.10 Pulsed Voltage to Drive SSR

Two-line
Transmitter Set
1 6 OUT2 =
+ DC Power Supply
+ 2 7
Caution:
_ 3 8 _
To avoid damage do not use the DC Power
Supply beyond its rating current .

4-20mA
4 9 Purchase the correct voltage to suit your external
devices. See ordering code in Section 2
5 10

Three-line
Bridge Type Sensor
Transmitter or Sensor

_ _
COM 1 6 1 6
+
IN
+ 2 7 2 7
OUT 3 8 3 8
+ +
4 9 4 9
V or mA _ _
5 10 5 10
Figure 4.11
DC Power Supply Application

9
 Figure 4.12
RS-485 Wiring
TX2
1 6
TX1
2 7
3 8 RS-485 to RS-232
4 9 Network Adaptor
SNA10A or
SNA10B
5 10
RS-485
TX1
Shielded Twisted-Pair Wire
TX2
RS-232
PC
1 6 DB9 Serial
Cable
2 7
3 8
4 9
5 10
Max. 247 units can be linked

TX2 1 6
TX1
2 7
Terminator
220 ohms/0.5W 3 8
4 9
5 10

10
Section 5: OPERATION

Keys and Display

TOUCHKEYS DESCRIPTION FUNCTION

Scroll Key 1. Select a point to be displayed

2. Select a parameter to be viewed or adjusted
3. Advance display from a parameter code to the next
parameter code

Press Enter Key Press the scroll key for 4 seconds, the display will
then enter the setup menu. Press the key for 8 sec-
for 4 seconds onds to enter the calibration mode.
Up Key This key is used to increase the
selected parameter value providing the lock indicator
is off.

Down Key To decrease the selected parameter providing the lock

indicator is off.
Reset Key* 1. Reset the limit condition after the process is within
the limit.
RESET 2. Revert the display to the normal display.
3. Reset the latching alarm once the alarm condition
is removed.
4. Rest the limit annunciator.
Unlock Key Press the RESET key for 4 seconds to enable
Press up/down key function, also to reset the reference data
RESET
(Section 3) and the lock indicator will be extinguished.
for 4 seconds However, this function is disabled when the remote
lock is selected for EIFN (Event Input Function). See
Section 3.

* NOTE: If the RESET key is left pressed, only ONE reset operation will occur. If the unit subsequently goes into a state where
reset is required again, the REST key (or remote reset contacts) must be released (opened) and pressed (closed) again.

PROCESS VALUE

SCROLL/ENTER KEY RESET KEY

Figure 5.1 Front Panel Display

11
Menu Overview Setup Mode

Press
for 4 sec.

Process value Process INPT Input type

or SAFE Value UNIT Process units
RESO Display resolution
IN.LO Low scale value for
linear input
High Limit IN.HI High scale value for
HSP1 Value linear input
set point 1 SHIF PV shift (offset) value
value
FILT PV filter time constant
OUT1 Output 1 function
Low limit
LSP1 Value O1.HY Output
value
1 hysteresis
set point 1
HSP.L Lower limit if HSP1
value
HSP.H Upper limit of HSP1
LSP.L Lower limit of LSP1
Set point 2
SP2 Value value LSP.H Upper limit of LSP1
OUT2 Output 2 function
ADDR Address for digital
communication
NOTE 1: The flow charts show a complete listing of BAUD Baud rate
parameters. For actual applications, the number of
available parameters is dependent on the set up condi- PARI Parity bit
tions, and should be less than that shown in the flow
charts. AL.FN Alarm function
NOTE 2: Press key for 4 seconds to enable
up/down key function and the LOCK indicator will be
AL.MD Alarm mode
extinguished. AL.HY Alarm hysteresis value
AL.FT Alarm Failure transfer
EIFN Event input function
Display Form
DISP Normal display format
PV.HI Max. historical PV
PV.LO Min. Historical PV
T.ABN Abnormal time

: These characters are displayed differently

12
Table 5.1 Index Code (Menu) Descriptions:
(Do not disconnect power for at least 12 seconds after changing any control values.
NOTE: Further parameter definitions
This allows the parameters to be entered into memory.) on pages 14 and 15

IndexDescription Default Index Description Default

Code —Adjusting Range Setting Code —Adjusting Range Setting
High Limit Set Point 1 100.0°C Upper Limit of LSP1 0°C
HSP1 LSP.H
— Low: HSP.L; High: HSP.H (212.0°F) —Low: LSP.L (32°F)
Low Limit Set Point 1 0°C Output 2 Function
LSP1 —Low: LSP.L; High: LSP.H (32°F) —0 No function
190.0°C —1 DC power supply output
SP2 Set Point 2 Value for Output 1 OUT2
(194.0°F) —2 RS-485 Communication —
Input Type Selection —3 Alarm output
—0 J Type T/C —4 Limit annunciator
—1 K Type T/C —5 Event Input
—2 T Type T/C Address Assignment of Digital COMM —
ADDR
—3 E Type T/C —Low: 1; High: 255
—4 B Type T/C Band Rate of Digital COMM
—5 R Type T/C —0 0.3 Kbits/s
—6 S Type T/C —1 0.6 Kbits/s
—7 N Type T/C —2 1.2 Kbits/s
INPT 1 BAUD
—8 L Type T/C —3 2.4 Kbits/s
(0)
—9 PT100 ohms DIN curve —4 4.8 Kbits/s
—10 PT100ohms JIS curve —5 9.6 Kbits/s 5
—11 4-20 mA linear current —6 14.4 Kbits/s
—12 0~20 mA linear current —7 19.2 Kbits/s
—13 0~60 mV linear current —8 28.8 Kbits/s
—14 0~1V linear voltage —9 38.4 Kbits/s
—15 0~5V linear voltage Parity Bit of Digital COMM
—16 1~5V linear voltage PARI —0 8 bit even parity
—17 0~10V linear voltage —1 8 bit odd parity 0
Process Unit —2 8 bit none parity
—0 Degree C unit 1 Alarm Function
UNIT
—1 Degree F unit (0) AL.FN —6 Process value high alarm 5
—2 Process Unit —7 Process value low alarm
Display Resolution Alarm Mode
RESO
—0 No decimal point AL.MD —0 Normal alarm action 0
—1 1 decimal point 1 —1 Latching alarm action
—2 2 decimal points Alarm Hysteresis Value
AL.HY 0.1
—3 3 decimal points —Low: 0.1; High: 10°C (18°F)
Low Scale Value for Linear Input Alarm Failure Transfer
IN.LO 0
—Low: -19999; High: IN.HI AL.FT —0 Alarm output goes off as unit fails 1
IN.HI High Scale Value for Linear Input —1 Alarm output goes on as unit fails
100.0
—Low: IN.LO; High: 45536 Event Input Function
PV Shift (offset) Value —0 No event function
SHIF —Low: -200.0°C (360.0°F); 0.0 EIFN —1 Remote reset for output 1 and 0
— High: 200.0°C (350.0°F) output 2, output 1 on, output 2 off
PV Filter Time Constant —2 Remote lock for unit
—0 0 second —5 5 second Normal Display Function
FILT —1 0.2 second —6 10 second 2 DISP —0 Display process value
0
—2 0.5 second —7 20 second —1 Display HSP1 or LSP1 value
—3 1 second —8 30 second —2 Display the word SAFE
—4 2 second —9 60 second PV.HI Historical Maximum Value of PV
Output 1 Function —Low: -19999; High: 45536 —
—2 High limit control Historical Minimum Value of PV —
OUT1 2 PV.LO
—3 Low limit control —Low: -19999; High: 45536
—4 High/Low limit control Accumulated Time During
Output 1 Hysteresis Value T.ABN Abnormal Condition —
O1.HY 0.1
—Low: 0.1; High: 10.0°C (18.0°F) —Low: 0; High: 6553.5 minutes
Lower Limit of HSP1
HPS.L
—Low: -19999; High: HSP.H –
Upper limit of HSP1 1000.0°C
HSP.H
—Low: HSP.L; High: 45536 (1832.0°F)

13
 Table 5.4 Parameter Chart
CONTROL NO. Limit Control
DATE OUT1: Selects the output 1 function. The available output
PARAMETER
1 functions are: High Limit Control, Low Limit Control and
High/Low Limit Control. Refer to page 16 for the limit
HIGH LIMIT SET POINT 1
control operation.
LOW LIMIT SET POINT 1
O1HY: Output 1 hysteresis value. The hysteresis value is
adjusted to a proper value to eliminate the relay
SET POINT VALUE FOR OUTPUT 1
jitter in a noisy environment.
Set Point Range
INPUT HSP.L: Lower limit of HSP1.
Hidden if LO is selected for OUT1
PROCESS UNITS
HSP.H:Upper limit of HSP1
Hidden if LO is selected for OUT1
DISPLAY RESOLUTION
LSP.L: Lower limit of LSP1
LINEAR INPUT LOW SCALE
Hidden if HI is selected for OUT1
LSP.H: Upper limit of LSP1
LINEAR INPUT HIGH SCALE Hidden if HI is selected for OUT1
HSP.L and HSP.H in set up menu are used to confine the
PV SHIFT VALUE adjustment range of HSP1. LSP.L and LSP.H are used to
confine the adjustment range of LSP1.
PV FILTER TIME CONSTANT
PV Shift
OUTPUT 1 FUNCTION
In certain applications it is desirable to shift the indicated
value from its actual value. This can be easily accom-
OUTPUT 2 HYSTERESIS
plished by using the PV shift function.
Cycle the unit to the SHIF parameter by using the scroll
LOWER LIMIT OF HSP1 key. The number you adjust here, either positive or nega-
tive, will be added to the actual value. The SHIF function
UPPER LIMIT OF HSP1 will alter PV.
SHIF: PV shift (offset) value
LOWER LIMIT OF LSP1
Digital Filter
UPPER LIMIT OF LSP1
In certain applications the process value is too unstable
to be read. To improve this, a programmable low pass fil-
OUTPUT2 FUNCTION ter incorporated in the ETR-9040 can be used. This is a
first order filter with a time constant specified by the FILT
ADDRESS FOR DIG.COM. parameter which is contained in the set up menu. The
FILT is defaulted to 0.5 seconds before shipping. Adjust
BAUD RATE FILT to change the time constant from 0 to 60 seconds. 0
second represents no filter is applied to the input signal.
PARITY BIT The filter is characterized by the following diagram.

ALARM FUNCTION

ALARM MODE

ALARM HYSTERESIS

ALARM FAILURE TRANSFER

EVENT INPUT FUNCTION

NORMAL DISPLAY FORMAT

MAX. HISTORICAL PV

Figure 5.1
MIN. HISTORICAL PV
Filter Characteristics

ABNORMAL TIME
14
Display Mode Reference Data
The DISP in the set up menu is used to select the dis- The are three different types of reference data con-
play format under normal conditions. If PV is selected, tained in the set up menu. The reference data is read-
the display will indicate the process value. If SP1 is only data. The maximum historical PV, displayed
selected, the display will indicate HSP1 value for high by , which shows the maximum process value
limit control (OUT1 = HI) and high/low limit control since the last UNLOCK operation. The minimum histori-
(OUT = HI.LO) or indicate LSP1 value for low limit con- cal PV, displayed by , which shows the minimum
trol (OUT1 - LO). If SAFE is selected, the display will process value since the last UNLOCK operation. The
indicate the word SAFE for he normal condition. abnormal time, displayed by , which shows the
However, the display will indicate the process value if total accumulated time (in minutes) that a process has
the process value goes beyond high limit or low limit. If been in an abnormal condition since the last UNLOCK
an error condition occurs, the display will indicate the operation.
error symbol. The reference data values will be initiated as soon as
Normal Display the RESET key is pressed for 4 seconds (UNLOCK
During normal operation, the unit can be configured to operation). After the UNLOCK operation, the PV.HI and
display the process value, high limit or low limit set PV.LO values will start from the current process value
point (HSP1 or LSP1 dependent on OUT1 selection) or and the T.ABN value will start from zero.
the word SAFE.
Abnormal Display
Whenever the process is outside the normal range, the
process value will be displayed.

Process Input
INPT: Selects the sensor type and signal type for Process Value
the process input.
UNIT: Selects the process unit.
RESO: Selects the location of the decimal point Figure 5.2
(Resolution) for most (not all) process related Conversion Curve for
Linear Type Process
parameters.
Value
IN.LO: Selects the low scale value for the linear type
input
Hidden If: T/C or RTD type is selected for
INPT.
IN.HI: Selects the high scale value for the linear
type input.
Hidden If: T/C or RTD type is selected.
How to use IN.LO and IN.HI: S-SL
Formula: PV = IN.LO + (IN.HI - IN.LO)
SH-SL
If 4-20mA is selected for INPT, let SL specify the
input signal low (i.e., 20mA), S specifies the current EXAMPLE: A4-20mA current loop pressure transducer
input signal value, the conversion curve of the with range 0 - 15kg/c2m is connected to input, then per-
process value is shown as follows: form the following set up:
INPT + 4-20MA IN.LO = 0.0
UNIT = PU IN.LO = 15.0
RESO - 1-DP
Of course, you may select another value for RESO to
alter the resolution.

15
Limit Control Operation
High Limit Operation
If Hi. is selected for OUT1, the unit will
perform high limit control. When power
is applied, the OUT1 relay is de-ener-
gized. After the 6.5 second self-test
period if the process is below the high
limit set point (HSP1), the output 1 relay
will be energized and the OP1 indicator
will go off. If the process goes above
the high limit set point, the relay will be
de-energized, the OP1 indicator will go
on and the display will show the
process value. After the process falls
below the high limit set point and the
RESET key is pressed or the remote Figure 5.3 High Limit Operation
reset input is applied, the relay will be
energized and the OP1 indicator will go
off.

Low Limit Operation

If Lo is selected for OUT1, the unit will
perform low limit control. When power is
applied, the OUT1 relay is de-energized.
After the 6.5 second self-test period, if
the process is above the low limit set
point (LSP1), the output 1 relay will be
energized and OP1 indicator will go off.
If the process goes below the low limit
set point, the relay will be de-energized,
the OP1 indicator will go on and the dis-
play will show the process value. After
the process rises above the low limit set
point and the RESET key is pressed or Figure 5.4 Low Limit Operation
the remote reset input is applied, the
relay will be energized and the OP1 indi-
cator will go off.

High/Low Limit Operation

If Hi.Lo is selected for OUT1, the unit
will perform high/low limit control. When
power is applied, the OUT1 relay is de-
energized. After the 6.5 second self-test
period, if the process is below the high
limit set point (HSP1), and above the low
limit set point (LSP1), the output 1 relay
will be energized and OP1 indicator will
go off. If the process goes above the
high limit set point or below the low limit
set point, the relay will be de-energized,
the OP1 indicator will go on and the dis-
play will show the process value. After
the process is within the normal opera-
tion range, and the RESET key is
pressed or the remote reset input is
applied, the relay will be energized and
the OP1 indicator will go off.
Figure 5.5 High/Low Limit Operation

16
 Process Proceeds

SP2 = 200
AL.MD = NORM
AL.HY = 10.0
AL.FN = PV.H.A
Figure 5.6
Normal Process Alarm

Process Proceeds

SP2 = 200
AL.HY = 10.0
AL.MD = LTCH
AL.FN = PV.H.A
Figure 5.7
Latching Process Alarm

Process Alarms There are two types of alarm modes that can be
The output 2 will perform process alarm functions by selected, these are: normal alarm and latching alarm.
selecting ALM for OUT2 and PV.H.A or PV.L.A for AL.FN. Normal Alarm: AL.MD = NORM
If PV.H.A is selected, the alarm will perform process high When a normal alarm is selected, the alarm output is
alarm. If PV.L.A is selected, the alarm will perform de-energized in the non-alarm condition and energized
process low alarm. The process alarm sets an absolute in an alarm condition.
trigger level. When the process exceeds that absolute Latching Alarm: AL.MD = LTCH
trigger level, an alarm occurs. The taller level is deter- If a latching alarm is selected, once the alarm output is
mined by SP2 (Set point 1 value) and AL.HY (Alarm hys- energized, it will remain unchanged even if the alarm
teresis value). The hysteresis value is introduced to avoid condition has been cleared, unless the power is shut
interference action of alarm in a noisy environment. off or the RESET key (or remote reset button) is
Normally AL.HY can be set with a minimum value (0.1). pressed.
Trigger levels for process high alarm are SP2 and SP- Failure Transfer: AL.FT - OFF or ON
AL.HY. Trigger level for process low alarm are In a case of Sensor Break or A-D Failure, the alarm
SP2+AL.HY and SP2. output will be on or off according to the selection of
AL.FT.

Signal Conditioner DC Power Supply PC serial communication port (generally RS-232).

Three types of isolated DC power supplies are available Since a standard PC does not support and RS-485
to power an external transmitter or sensor. These are 20V port, a network adapter (such as SNA10A, SNA10B)
rated at 25mA, 12V rated at 40mA and 5V rated ar 80mA. has to be used to convert RS-485 to RS-232 when
The DC voltage is delivered to the output 2 terminals by RS-485 is required for data communication. Many RS-
selecting DCPS for OUT2 in set-up menu. 485 units (up to 247 units) can be connected to one
Limit Annunciator RS-232 port. In other words, a PC with 4 comm ports
can communicate with 988 units. Ogden uses a
If L.AN (Limit Annunciator) is selected for OUT2, output 2
Universal MODBUS RTU MODE protocol to commu-
will act as a Limit Annunciator. If the limit is or has been
nicate via RS-485.
reached and he REST key (or remote reset contacts) has
not been preset, then the limit annunciator output will be Set up
energized and the OP2 indicator will be lit and remain 1. Select COMM for OUT2
unchanged until the REST key or remote reset input is 2. Select an unequal address (AR) for those units
applied. which are connected to the same port.
RS-485 Communication 3. Set the Baud Rate (BAUD) and Parity Bit (PARI) so
Using a PC for data communication is the most econom- that these values are accordant with PC set up
ic way. The signal is transmitted and received through the conditions.
17
Display Shift
In certain applications it is desirable to shift the con- components of the system, the sensor could not be
trollers indicated value from its actual value. This can be placed any closer to the work.
easily accomplished with this control by using the dis- Thermal gradients (different temperatures) are common
play shift function. Cycle the control to the param- and necessary to an extent in any thermal system for
eter by using the “Scroll” pushbutton. The number you heat to be transferred from one point to another.
adjust here, either positive or negative, will be the The difference between the two temperatures is 45
amount that the process value (PV) will be shifted from degrees F. You should input –45 as to subtract 45
the actual value. This amount will be the same across degrees from the actual process value (PV). Cycle the
the entire range of the control. Note the example stated control back to the process value after making this
below. adjustment.
The desired temperature at the part to be heated is 330 The display shift will alter the process value (PV) only.
degrees F. In order to achieve that temperature, the
controlling value or the temperature at the sensor must The set point must be manually adjusted to 330.
be 375 degrees F. Due to the design and position of the

DISPLAY BEFORE DISPLAY AFTER INPUT SHIFT. DISPLAY AFTER SHIFT AND SV
INPUT SHIFT. ADJUST SV TO 330.(PROCESS ADJUSTMENT.
(PROCESS VALUE DISPLAYED) VALUE DISPLAYED) (PROCESS VALUE DISPLAYED)

HEAT TRANSFER
HEAT SOURCE MEDIUM
Figure 5.5 Display Shift

MOLD SENSOR PART BEING HEATED

375°F OR "WORK" 330°F

18
Section 6: CALIBRATION

Do not proceed through this section unless there 2. A test chamber providing 25°C - 0°C temperature
! is a definite need to re-calibrate the controller. range
Otherwise, all previous calibration data will be Equipment needed for automatic calibration:
lost. Do not attempt re-calibration unless you have
1. A switching network (SCANER 80, optional for auto-
appropriate calibration equipment. If calibration data is
matic calibration)
lost, you will need to return the unit to your supplier
who may charge you a service fee to re-calibrate. 2. A calibration fixture equipped with programming
units (optional for automatic calibration)
3. A PC with calibration software ETR-Net and Smart
Entering calibration mode will break the control
! loop. Make sure that the system will tolerate the
Network Adapter SNA10B (optional for automatic cali-
bration)
application of calibration mode.
Since each unit needs 30 minutes to warm up before
Equipment needed for calibration:
calibration, calibrating units individually is not efficient.
1. A high accuracy calibrator (Fluke 5520A Calibrator An automatic calibration system for small quantities as
recommended) with the following functions: well as for unlimited quantities is available upon
0-100mA millivolt source with ± 0.005% accuracy request.
0-10V voltage source with ± 0.005% accuracy
The calibration procedures described in th following are
0-20mA current source with ±0.005% accuracy
0-300 ohm resistant source with ±0.005% accuracy step by step manual procedures. Apply Enter Key
(press for 8 seconds) to enter the calibration mode.
See Figure 6.1 below.

Normal Mode Figure 6.1

Flow Chart for Manual
4 seconds Calibration
RESET
Setup Mode
4 seconds
RESET
Ado STEP 1
4 seconds
RESET
ADG STEP 2
4 seconds
RESET
CJTL STEP 3
4 seconds
RESET
CJG STEP 4
4 seconds
RESET
REF STEP 5
4 seconds
RESET
SR STEP 6
4 seconds

19
Section 7: TROUBLESHOOTING

THIS PROCEDURE REQUIRES ACCESS TO THE CIRCUITRY OF A LIVE POWER UNIT.

WARNING! DANGEROUS ACCIDENTAL CONTACT WITH LINE VOLTAGE IS POSSIBLE. ONLY QUALIFIED
PERSONNEL ARE TO PERFORM THESE PROCEDURES. POTENTIALLY LETHAL VOLTAGES ARE PRESENT.

Experience has proven that many control problems are not caused by a defective instrument. See chart below and
Table 7.1 on the next page for some of the other common causes of failures:

Incorrect parameters entered in menu. Short across terminals.

Excessive electrical interference. Open or shorted heater circuit.
Line wires are improperly connected. Open coil in external contactor.
No voltage between line terminals. Burned out line fuses.
Incorrect voltage between line terminals. Burned out relay inside control.
Connections to terminals are open, missing or loose. Defective solid-state relays.
Thermocouple (or RTD) is open at tip. Defective line switches.
Thermocouple (or RTD) lead is broken. Burned out contactor.
Shorted thermocouple (or RTD) leads. Defective circuit breakers.

If the points listed above have been checked and the controller does not function, it is suggested that the instrument
be returned for inspection.
MRA numbers are required for all returns. Call our office.

20
 Table 7.17.1Troubleshooting
Table Troubleshooting

Symptom Probable Cause(s) Solution(s)

1.) LED’s will not light. —No power to instrument. —Check power line connections.
—Power supply defective. —Replace power supply board.
2.) Some segments of the display or —LED display or LED Lamp defec- —Replace LED display or LED lamp.
LED lamps not lit or lit erroneous- tive.
ly. —Related LED driver defective. —Replace the related transistor or IC
chip.
3.) Process Display shows: —Sensor break error. —Replace RTD or sensor.
—Use manual mode operation.
4.) Process Display shows: —Process value beyond the low —Re-adjust value.
range setpoint.
5.) Process Display shows: —Process value beyond the high —Re-adjust value.
range setpoint.
6.) Process Display shows: —Analog hybrid module damage. —Replace module. Check for outside
source of damage such as tran-
sient voltage spikes.
7.) Process Display shows: —Check sum error, values in memory —Check and reconfigure the control
may have changed accidentally. parameters.
8.) Display Unstable —Analog portion or A-D converter —Replace related components or
defective. board.
—Thermocouple, RTD or sensor —Check thermocouple, RTD or sen-
defective. sor.
—Intermittent connection of sensor —Check sensor wiring connections.
wiring
9.) Considerable error in temperature —Wrong sensor or thermocouple —Check sensor or thermocouple type
indication. type. Wrong input mode selected. and if proper input mode was
selected.
—Analog portion A-D converter —Replace related components or
defective. board.
10.) Display goes in reverse direction —Reversed input wiring of sensor. —Check and correct.
(counts down scale as process
warms).
11.) No heat or output —No heater power (output), incorrect —Check output wiring and output
output device used. device.
—Output device defective. —Replace output device.
—Open fuse outside of the instru- —Replace output fuse.
ment.
12.) Heat or output stays on but indi- —Output device shorted, or power —Check and replace.
cator reads normal. service shorted.
13.) Control abnormal or operation —CPU or EEPROM (non-volative —Check and replace.
incorrect. memory) defective. Key switch
defective.
—Operation of control incorrect. —Read the operation procedure care-
fully.
14.) Display blinks, entered values —Electromagnetic interference (EMI), —Suppress arcing contacts in system
change by themselves. or Radio Frequency Interface (RFI). to eliminate high voltage spike
sources. Separate sensor and con-
troller wiring from “dirty” power
lines, ground heaters.
—EEPROM defective. —Replace EEPROM.

21
 64 West Seegers Road
© Ogden Manufacturing Co. 2003
Arlington Heights, IL 60005 OGDEN, ETR, ETR-9090, ETR-9200 and
(847) 593-8050 • Fax: (847) 593-8062 SMARTER LOGIC are
Registered Trademarks of
www.ogdenmfg.com Ogden Manufacturing Co.
MARCA REGISTRADA

Printed in U.S.A 11/03 Specifications subject to change without notice.