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YPIONEER

e1rvice
ORDER NO.
CRT-517-0
COMPONENT CAR STEREO ELECTRONIC TUNER

GEX-O0 7 (MB) ws
GEX=-0077 ...::

SPECIFICATIONS
General MW tuner
Power source. ...........200005 DC 14.4V (10.8 — 15.6V allowable) FreQUeNCY TANGE: 0... ies eden ae de wae dea E ee 531 — 1,602kHz
Grounding system.......... ep iacicctie Saves’ Setecaape wptue aoe Negative type Usable sensitivity................0005 18uV (25 dB) (S/N: 20 dB)
DIMENSIONS. «6 i iie cies eee eee ees 180(W) x 25(H) x137(D) mm SOS CHVIEY 5 552s tertae ciesarenas Sys enera acd H-eeestoaeaecentuataraduce 50 dB (+9kHz)
Maximum output level... 1... 0... cece eee eee eee neue 200mV LW tuner (EW model)
OUTPUT IMPEDANCE i. & sci icdie ees vee cece awe ele we wea wedwet 1kQ Frequency range .... 1... cece cece cece e eee 153 — 281 kHz
WOIGIIES sei sera isaar lor kb seekedegsecaynvddavivd deSnssiesind tdyecerraade oresavacrarecove 0.7kg Usable sensitivity.................00. 30uV (30 dB) (S/N: 20 dB)
FM tuner SEIS CEIVIEY . cies.caring ogtone: Bandada arenes gud ee Hee dames ee 50 dB (+9kHz)
FrOQUeNCY TaNGE si. ss6cacaieensa caw en ds deaee es 87.5 — 108 MHz
Usable sensitivity.................00. 12 dBf (1.1n4V/75Q, mono) Note:
50 dB quieting sensitivity.............. 17 dBf (1.94V/752, mono) Specifications and the design are subject to possible modification
Signal-to-noise ratio... 6... .. 0... cece eee 70 dB (IEC-A network) without notice due to improvements.
DIStOMtIOM e:s:i5-56 2505860 caneaires woe bm eae 0.3% (at 65 dBf, 1kHz, stereo)
Frequency response ............0.00000ee 30 — 15,000 Hz (+3 dB)
Stereo separation.............0 0c cee ee 40 dB (at 65 dBf, 1kHz)

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153, Japan
PIONEER ELECTRONICS [USA] INC. P.O. Box 1760, Long Beach, California 90801 U.S.A.
TEL: (B00) 421-1404, (B00) 237-0424
PIONEER ELECTRONIC [EUROPE] N.V. Keetbergiaan 1, 2740 Beveren, Belgium TEL: 03/775:28-:08
PIONEER ELECTRONICS AUSTRALIA PTY. LTD. 178-184 Boundary Road, Braeside, Victoria 3195, Australia
TEL: [O03] 580-9911
ES © JUNE 1985 Printed in Japan
(<-]| =>Cisley4

CONTENTS
Iie, ‘CONNECTION. ss cece o.vind Ceti Neede eae gee 1 7. SCHEMATIC CIRCUIT DIAGRAM (/EW).......... 21
2. OPERATION. é:e-é sada. eaicw ere dre aaeaueid aedane tein eaniee 2 8. CONNECTION DIAGRAM (/EW)................ 24
3: PARTS LOCATION @ ncscasics oiece aie specectos iad: Ranlanseaos wuss 4 9. SCHEMATIC CIRCUIT DIAGRAM (/ES) .......... 27
4.. DISASSEMBLY cava cecceceeeneeew eer eeee ee 5 10. CONNECTION DIAGRAM (/ES) .............04- 30
5. CIRCUIT DESCRIPTION.....5. 2 .scc005¢ e2ewewecaes 6 V1 EXPLODED! VIEW ie ccc agenesis Hanae erdeanane iin e a's Based 33
6. ADJUSTMENT . 12, ELECTRICAL PARTS: LIST «2: cc cceveeees exec ewe 36
6.1 FM IF Adjustment ..............00 ee eee eee 13 13:. PACKING METHOD) 2.3.4400c00 5 aban eeane sx 40
6.2 FM MPX Adjustment................000005 13
6.3 FM Tracking Adjustment..............00005 14
6.4 AM Tracking Adjustment ...............065 15
6.5 AM Seek Stop Sensitivity
AGjUSIMONE: ces ccs wee egies dase ait omens 15

1. CONNECTION
e Before making final connéctions, make temporary connections then Antenna cable Fi
Be sure to use this cable when the
operate the unit to check for any connecting cord problems. antenna jack and the car antenna
e Refer to the respective Owner’s Manuals of the units to which this plug are from each other.
unit is being connected for details on correct connections. Plug the antenna jack into the car
e Be sure to correctly connect the memory power supply lead antenna plug.
(orange) and main power supply lead (red) as specified. If the con-
®>Clb Cassette deck or
nections are made incorrectly or forgotten, this unit will make a buz- Output External | CD-Player with
zing sound and will not work at all. hae control AMP.

CD-R99
(sold separately) Remote Tuning
— Controller

For memory power supply


(orange) Connect to the positive terminal of
|
° battery which supplys current
regardless of ignition key position.
—<—1 For example, the clock should be
connected to this connector.
For main powe' I .
P PSURR YY Connect the main power supply
only after every other connection
has been made. This very last
connection is made to the
accessory connector leading from
the car’s fuse unit.
Connect to lead wire of relay for
For Auto Antenna (blue) the power auto antenna.
The antenna will automatically be
raised and lowered by turning the
radio switch on and off (Max.
300mA 12V DC).
For ground (black) Connect firmly to a metal part of
the car body. Improper grounding
will cause noise to be generated.

Fig. 1
=| >Cisley 4

2. OPERATION
e Nomenclature and Function

Fig. 2
@ Preset Buttons @ Display
Tune 12 FM frequencies (6 for FM1 and 6 for FM2) and 6 MW fre- @ Power Switch
quencies with the touch of a button. Frequencies can be preset freely. Press to switch power ON and OFF. (The cassette deck takes priority
e 6 frequencies can be set for MW and LW in models equipped with over the tuner, so switch the cassette deck OFF when in use.)
LW.
© Stereo/Monaural Button
@ Band Select Button
Switches an FM broadcast between stereo and monaural. Usually this
Each press switches from FM1 to FM2 to MW to. FM1, etc. button is kept in the raised, stereo position (red MO on button not lit).
e Switching between FM and MW/LW on units equipped with LW is In this setting, stereo broadcasts will cause the stereo indicator on the
performed with the band button. Switching between MW and LW is display to light, and full stereo effect can be enjoyed. Automatic Recep-
accomplished with the tuning button. MW is 531 — 1,602kHz, while tion Control (ARC) ensures constant optimal tone quality.
LW is 153 — 281 kHz. If excessive noise is present, pressing this button (red MO on button lit)
© Seek Button allows monaural reception for less noise and better listening.
Press to set to the SEEK position (SEEK illuminates on display) and use © Memory Button
the tuning button for seek tuning. During seek tuning, the FM fre-
@ Tuning Button
quency changes in 50kHz steps, while MW changes at 9kHz steps.
e LWchanges at 9kHz steps in models equipped with LW. When the seek button is in the OFF position, each press of the (+) side
of this button increases the FM frequency in 25kHz steps or MW in
@ Local Station Button 9kHz steps. Each press of the (—) side decreases the frequencies by
Use this button to change the seek threshold level of the seek function. their respective steps. Holding down either side of the button causes
Normally, this button is kept in the OFF position. At night, when radio the frequencies to change at high speed.
signal conditions are favorable, very weak signals are often detected e LWchanges at 1kHz steps on models equipped with LW.
and sought out by the seek function. Pressing this button (Note: LOC.
will illuminate on the display) will raise the seek threshold level to eli-
minate this problem. e Tuning in Broadcasts
@ Preset-Scan Button 3)
Press to tune each stored frequency for 5 seconds in the order of the
preset button numbers. Press once again to cancel the preset-scan
function and to stay at a certain frequency.
TUNE

© Reading the Displays | oe

1. Press the power switch @ to turn power ON, and the band
together with the frequency will appear on the display @.
2. Select a band using the band select button ©.
e For models equipped with LW, use the tuning button @ to select
either MW or LW.
3. Select a frequency using seek, manual or one of the other tuning
methods.
4. Adjust the volume, balance, bass and treble to the desired levels
using the controls on the cassette deck or CD player (with control
@ Band Indicator
amplifier).
Changes in the order of F1 > F2 > M with each press of the band select
button. F1, F2 and M stand for FM1, FM2 and MW respectively.
Seek Tuning
e For models equipped with LW, switching between MW and LW is With the seek button © in the ON position, the frequency increases
accomplished with the tuning button. when the (+) side of the tuning button @ is pressed and decreases
when the (—) side is pressed. At this time, the next receivable broad-
@ FM Stereo Indicator
cast is automatically tuned in.
Lights when an FM stereo broadcast is tuned in.
Manual Tuning
© Seek Indicator
With the seek button @ in the OFF position, tuning is performed
Lights when the seek button is pressed.
pressing the (+) side and (—) side of the tuning button @.
@ Local Station Indicator © For normal seek tuning on models equipped with LW, the frequency
Lights when local station button is pressed. changes at 9kHz steps in the range of 155 — 281 kHz. Manual tuning
@ Channel Number Indicator is used to tune in the frequency of 153kHz. Once 153kHz is tuned,
switching to seek tuning allows advancement of the frequency
Corresponding channel number lights when preset button is pressed.
changes at 9kHz steps in the range of 153—279kHz. When
© Frequency Indicator 1,602 kHz is reached in MW, tuning wraps around to 155kHz in LW.

2
i=] —>Cisley4

e Presetting Frequencies

. Press the band select button @ until either FM or MW is


selected.
For models equipped with LW, use the tuning button @ to select
either MW or LW.
. Use either seek tuning or manual tuning to tune in the desired
frequency.
. Pressing the memory button @ will cause a preset number to
blink on the display for 5 seconds. Press one of the preset
buttons @ during this period. At this time, the channel number of
the button pressed will be shown on the display @.
. The preceding operation presets a single frequency to a single
button. Set the other 5 buttons by repeating steps (2) and (3).
=] —>Caley.

3. PARTS LOCATION
NOTE:
e For your Parts Stock Control, the fast moving items are indicated with the marks
* & and.
*% %&: GENERALLY MOVES FASTER THAN x.
This classification shall be adjusted by each distributor because it depends on model
number, temperature, humidity, etc.

DIN Connector Cord


CDK-112

Cord Cord
CDK-368 CDK-308

FM Front End
CWB-172

Buzzer
CPV-031

Grille Assy
CXD-882 (GEX-007 (MB))
CXD-762 (GEX-007)

Fig. 6
| >Celep 4

4. DISASSEMBLY
e Removing the case
1. Remove three screws.

Fig. 7

© Removing the grille switch assembly


1. Lift the connector up in the direction indicated by the
arrow (1), and disconnect the flexible PCB.
2. Remove two screws.

Flexible
PCB

at
Grille Switch Assy SS
re
Oo
Fig. 8

© Removing the switch unit


1. Remove the four screws labeled A.
2. Open the stopper connected to the holder, and remove the .
switch unit.
© Removing the holder
1. Remove the three screws labeled B.

Grille Assy

Fig. 9
<j] Caley,

5. CIRCUIT DESCRIPTION
e Block Diagram
TUNER P.C. BOARD
— = =z =x >

PAOOI4
CERAMIC PAOOI3 PAOOI4 NOLSE LA3376P PA2014
FM FRONT END FILTER IF/DETECTOR BUFFER FILTER SUPPRESSOR MPX DECODER DIODE SWITCH ISOLATOR

ANTENNAG) om CwB-172
aco
e eee 8 7 g LOW-PASS =
5
2 2 Se |
5 L-ch
>I ‘ , eet
| a HIGH PASS eee — - AM
10 tl BT +B
5 ! % Cri 12 13 R-ch
R-ch i
[ OFF+B
a
ai

4 (O- «) @)
LOCAL MONO
SWITCH EM TV SWLTCH Q28 Q27
a9 RF AMP MIXER IF AMP AM DETECTOR

4 -£) pa = —-
nam a >t
5:

LOCAL MUTE
SWITCH ANT CONTROL SWITCH
T6
Q28
17
Qs CERAMIC CERAMIC SQ Q26
FILTER FILTER INVERTER l
Qs _
MW/LW SWITCH AUTO ANT.
QiO~ Ql4 =|
AN6540
8.5V REGULATOR POWER SW
FM/AM +B SWITCH ; ; wick
Ics 00 |__ ID
Q27, Q29, Q30
qd]
PLL CONTROL
| FM/AM MUTE
Ema IN
sD
KEY TOUCH SOUND
8 : LOOP FLLTER CONTROL
FM-IN £01,2 ‘ |
= Q22, Q23
SWITCH UNIT (1/2) 1c? ZS
— PD4052A : E
POWER

1i~6 15 BACK UP
34-52
DIS PLAY
aK Hl I
| | e xt

| | | 21~24 —_— — sid

REMOTE CONT. DRLVER MONO IPOWER

KEY BOARD 2F2—— REMOTE CONTROL ° =-


is WV || JACK | i |
@-S-
= SWITCH UNIT (2/2) Fig.10
=] —>ieler4

@ Operation of FM Section 2. IF detector section 6. Local station seeking


A single-tuning quadrature detection is performed by IC While seeking strong signal stations, the gain of the front
IF PNS MPX
PA0013 using IF amp and T1 to obtain an audio fre- end is decreased by making the voltage at AGC terminal
quency output. in the front end 4.5V by Q1.
LEVEL ] HIGH CUT SEPARATION :
DETECTOR | MUTE CONTROL CONTROL Reh 7. Separation control, high frequency control.
3. PNS section
This is a pulse noise canceller using IC PAO014 and CR Pin 8 of IC3 (LA3376P) functions as the separation con-
ARC Mark Ill composite part CR1 which comprises filters. trol (SNC) pin, and pins 7 function as the high-cut
control (HCC) pins. SNC and HCC are controlled by
4. Multiplexer section
the control voltage from pin 17 of 1C1 (PA0013). The
PNS MPX Stereo multiplexing is performed by IC LA3376P. This IC control voltage can be varied by adjusting semi-fixed
1C 203 PAOOIS Leh
does not operate the stereo circuit in the absence of cur- volume VR1, connected to pin 20 of IC1. SNC and HCC
1C_ 20! PAOOI3

OR | LEVEL HIGH CUT |SEPARATI on}


rent flowing through the stereo indicator terminal are controlled by the input signal strength level. How-
circuit |peTeCToR |MUTE CONTROL | CONTROL Reh (Pin 10). ever, these are also controlled by the noise detector level
5. Muting of weak incoming signals from IC2 (PA0014, PNS), unless the input signal
ARC Mark V Fig. 11 strength is below 35 dBuV. The noise detector output
IC PAOO13 develops a DC voltage at pin 6 when the
input is weak or detuned. When this voltage is applied to from pin 7 of CR1 is input to pin 16 of IC1. The noise
pin 5 through the filter consisting of capacitors and detector control of the high-cut and separation will
ARC Mark V Input Level 35 dBuV Switch switch on above 35 dBuV.
resistors, the attenuator goes into operation. The on/off
The high-cut and separation, which were controlled by the The noise level ceases to control the high-cut and separation (AUTO/MONO) of this weak input signal muting is con- 8. Mono/stereo
input signal strength level in the ARC Mark III, can also be when the input level drops below 35 dBuV, and control of trolled. When the Mono switch is turned on, pin10 of IC3
controlled by the noise level in the ARC Mark V. Therefore these is carried out entirely by the input signai strength The stop signal for the seek operation uses a voltage (LA3376P) will be opened, the stereo indicator will go
noise in strong signal areas, impossible to suppress before, level. This is the same as in the Mark III. This function developed at pin 6. (During broadcast reception, the out, and the output will switch to monaural. Pin 5
can now be suppressed adequately. operates in this manner because the noise level control will voltage is at OV). (MUTE DRIVE PIN) of IC1 (PA0013) will also be
always output a signal when the signal strength is below 35
Noise Detector Circuit grounded, disengaging the level mute.
dBuV, and signal strength control is sufficient for medium-
Co-using the PNS HIGH PASS FILTER, this operates by weak input signal areas.
detecting the components above 100 kHz in the wave
® Operation of AM Section
IC HA12434 used in this unit is designed for electronic 3. Mixer section
detector output. The HPF output is amplified to a sufficient
level, rectified, phase reversed and then DC converted. tuning and provided with the output circuit of the stop The VCO output frequency from the VCO section and
signals for seeking and VCO buffer. Its feature includes a the input signal from RF amp 1 are mixed together at
wide-band AGC. the mixer section to produce the IF component (450
1. Front end section
kHz).
1. RF amplifier section
inemaaiadi i Amp Block Gain |/dB MIX Gain 10dB = IF Amp Gain |18dB This section performs a single-tuning 2-stage RF amplifi- 4. IF section
13dB Cerami 21dB cation. The first stage is a narrow-band amplifier section The intermediate frequency section consists of the IF
ATT ANT RF Amp RF |Balun —-Mixer IFT | IF Amp
| Filter . IF Amp Filter:
Filter
consisting of Q9 and its load, i.e., resonance circuit filter (450 kHz) by T6 and CF2, the IF amp 1 and the
(inductance of T2, and capacitance of varicap diode IF filter by T7. Pin 8 is not only a load connecting
D8-1, C51). The second stage is a section consisting of terminal of the IF amp but also an input terminal of
RF amplifier 1 inside the IC and its load, or resonance detector circuit 1.
circuit (inductance of 174, and capacitance of D8-2,
5. Detector section
C54). Pin 15 is not only a terminal lead to which the
load of RF amp 1 is connected, but also an input termi- Pin 8 is connected to the detector and provides an
nal pin of the mixer input. output to pin 5, audio output. This output contains
Tune Volt
both audio frequency component (AC) and DC com-
2. VCO section ponent.
Fig. 12 The VCO (voltage-controlled oscillator) oscillates at
its resonant frequency by the feedback circuit from pin
6. AGC section (AGC by the reception frequency)
12 to pin 13 and the resonant circuit connected to pin The DC component of the detector output at pin 5 is de-
The RF signal from the antenna passes through an atten- type mixer which can accommodate a wide dynamic range.
13. The resonant frequency is determined by the induc- tected by AGC amp 1 at pin 1 by passing it through the
uator constructed as a band-pass filter and is sent to the pi- One of the IF signals from the mixer passes through the IF
tance of L6 and the composite capacitance of Ca, Ca, filter consisting of R55 and C73. The AGC starts operat-
shaped matching circuit, where high-end spurious response amp and ceramic filters. Another IF signal goes to the AGC ing at an input level close to the maximum sensitivity.
is improved. The signal then goes to the next stage, the RF
and D8-2.
amp. This AGC amp can operate even in the presence of The output of AGC amp 1 is connected to AGC amp 2,
Ca is a padding capacitor connected in series with capaci-
amp. The RF amp employs a MOS FET capable of handling interference signals. The AGC amp output is fed back to and controls the gain of RF amp 1.
tance-varying varicap diode D8-3, and Ca is a capacitor
a wide dynamic range. The output from the RF amp passes the RF attenuator circuit, forming a wide loop AGC. The The AGC voltage is developed at pin 3 through AGC
connected in parallel with varicap diode depending on its
through a parallel resonance circuit, is converted to a AGC circuit operates at antenna input levels above 65 amp 3, and current flows through D5 and D6, lower-
grade. All this contributes to better tracking with the RF
balanced signal from an unbalanced by a balun circuit and +5 GB. ing the impedance. As a result, attenuation is effected.
then goes to the mixer stage. This is a J-FET single balance stage.
When Q7 turns on and the load impedance of the drain
i-]—> eisley,

of QQ is lowered, attenuation is effected. These attenua-


tions due to the decrease in impedance enable AGC
operation. The input level to develop a voltage at pin 3 is
about 55 dBuV during reception of MW 999 kHz.
Thanks to the AGC operation mentioned above, the
output variation characteristics against input variation
are broader than the conventional AM characteristics.

7. AGC section (wide-band AGC) OUTPUT Characteristics of


(dB) conventional circuits
The wide-band AGC is to control the gain of the RF 0
amplifier section when the input RF level at pin 16 is
high. This is intended to prevent interference due to the -10 Characteristics of this
unit circuit
saturations of RF amp Q9, RF amp 1 in the IC, etc.
Caused by a large input other than the reception fre- -20 : —_ =
INPUT 10 20 30 40 50 60 (dBpVv)
quency.
Operation is as follows: A DC voltage corresponding Fig. 13
to the level of the input RF is developed at pin 2 by
amplifying and detecting the RF signal from pin 16 by
RF and 2 and detector 3 respectively. This is delayed by
the time constant of C75 and the gain of this portion is
determined by R58. By applying this DC voltage to AGC
amp 2, the AGC at RF amp 1 and AGC at Q7, D5 and
D6 are effected.

8. Stop signal
The stop signal for seek operation is produced by extract-
ing the IF signal from the secondary winding of T7 and
adjusting its level by VR5. This signal is connected via
450 kHz filter CF3 from pin 7 to IF amp 2 to detector 2.
This output appears at pin 6 and become OV during
reception.

9. Local station/distant station seek


During local station seek, Q8 turns on, whereby C43 is
grounded. The impedance of C43 allows attenuation in
the antenna system.

@® Frequency Synthesizer Section (FM)


During FM reception, a combination of synthesizer control
IC7 (the frequency dividing ratio is controlled to 1/64 or
Antenna Synthesizer
1/66 by IC7) allow the slower counter method. Control IC
The FM VCO is frequency-divided to a ratio of 1/64 or
VCO FREQUENCY
1/66 by prescaler IC7.
An output of 4.5 MHz (X2) which becomes a clock pulse
for IC7 is divided into 1/360 by the reference frequency (|
eM TUNING
Q22, 23 0
divider to produce 12.5 kHz (all this is processed inside VOLTAGE Loop Filter
1C7). Since the reception frequency is 87.5 ~ 108.0 MHz
and the intermediate frequency (IF) is 10.7 MHz, the oe aids
oscillator frequency of VCO will be 98.2 ~ 118.7 MHz. Fig. 14
As the overall frequency division ratio is 7856 ~ 9496, the
output of the programmable counter inside IC7 will be
12.5 kHz. This output is compared in phase with a reference
frequency of 12.5 kHz by the phase detector in IC7, and
is output to pin 12 of IC7.
The loop filter consisting of Q22 and Q23 converts the
signal into a DC voltage signal which in turn controls the
tuning circuit in the front end section as a tuning voltage.

10
=] —>ela 4

@ Frequency Synthesizer Section (MW)


The MW section employes a direct frequency dividing ehenne rn nae Tuner Hees
method. So that the reception frequency is incremented in
9 kHz, the frequency of the phase comparator is 9 kHz.
This is produced by dividing 4.5 MHz (the output of X2),
a clock frequency of IC7, to 1/500. Since the reception
frequency range is 531 ~ 1,602 kHz and the intermediate
frequency is selected at 450 kHz, the frequency of the local
oscillator (VCO) will be 981 ~ 2,052 kHz. wT orace
This output is output from pin 12 of IC5 and enters pin Loop Filter 0
9 of IC7. x2
If the frequency dividing ratio of the.programmable counter
in IC7 is set to 109 ~ 228, the output will be 9 kHz. This
frequency is compared in phase with a reference frequency
of 9 kHz by the phase comparator and is output from pin
12 of IC7.
The signal is converted into a DC voltage signal by the loop
filter consisting of Q22 and Q23, which in turn controls
the tuning circuit as a tuning voltage.

@ The Functions of Control IC (PD4052A)


PD4052A is a 52-pin flat package C-MOS LSI which controls
25kHz incremental tuning for FM, 9kHz incremental tuning
for AM. This PLL type frequency synthesizer tuner control IC
makes possible 7-segment digital display. Since this IC
employs a static method for the display driver, the per-
formance of the receiver is improved.

KEY BOARD

MUT ING
CIRCUIT

Fig. 16

11
<-] =>Celery 4

® Frequency Synthesizer Section (LW)


The LW section employs a direct frequency dividing
method. So that the reception frequency is incremented in Antenna Synthesizer
AM_Tuner Control IC
1 kHz, the frequency of the phase comparator is 1 kHz.
This is produced by dividing 4.5 MHz (the output of X2),
which is a clock frequency of IC7, into 1/4500.
Since the reception frequency range is 153 ~ 281 kHz and
the intermediate frequency is selected at 450 kHz, the fre-
quency of the local oscillator (VCO) is 603 ~ 731 kHz. This
output is output from pin 12 of IC5 and enters pin 9 of LW TUNING
VOLTAGE
IC7. Loop Filter
IF the frequency dividing ratio of the programmable
counter jin IC7 is set to 603 ~ 731, the output frequency
is 1 kHz. This is compared in phase with a reference fre-
quency of 1 kHz by the phase comparator and is output
from pin 11 of IC7. The output signal is converted into a
DC voltage signal by the loop filter consisting of Q22 and
Q23, which in turn controls the tuning circuit as a tuning
voltage.

12
(| =>Caley 4

6. ADJUSTMENT
6.1 FM IF ADJUSTMENT

© Connection Diagram

Dummy Antenna Antenna Plug


—M—— =
a :500 (3750) 1
50
(75.0)

TUNER P.C BOARD

FM FRONT END

Center Antenna
Meter Connector

*mV Meter Frequency mV Meter Oscilloscope


EE TT
—~ Counter

INPUT | =
ia | MEG eee
Oo [e}
0/010 Leh

Rch 9
Fig. 18

*mV Meter
Input Impedance:
«os. bce cee cee mae eres more than 1 MQ
Input’ Capacitys.c:.cccaceod.
swe eee eken sei ee less than 100pF

© To Adjust
1. Apply a 98.1MHz, 400Hz 100% modulated 60 dB (uV)
signal from the FM SSG, and tune the tuner to 98.1 MHz.
2. Adjust T1 to obtain a 0 reading in the center meter.

6.2 FM MPX ADJUSTMENT


e Connection Diagram (Shown in Fig. 18)
© To Adjust
1. Adjust VR4 to make the frequency counter show 76kHz 3. Adjust VR2 to obtain the best separation by applying a
+120Hz by applying an unmodulated signal of 98.1 MHz stereo signal (1kHz, 100% modulation).
and 60 dB (uV) from the FM SSG. 4. Adjust VR1 to obtain a 5 dB separation by making the
2. Adjust VR3 to reduce the oscilloscope wave to the input signal 35 dB (uV).
minimum using only the modulation for the pilot signal
(10%) and 60 dB (nV).

13
(—] —>Claley,4

6.3 FM TRACKING ADJUSTMENT

e Connection Diagram

Dummy Antenna Antenna Plug


FM_SSG Sale aa =
fea 50.N(37.5.9)
|
>

FM FRONT END
O @
L2
TC2

Antenna
Connector

mV Meter Oscilloscope

Fig. 19

© To Adjust
Frequency of FM SSG Displayed Adjusting DC V Meter mV Meter
Frequency Point
107.9MHz L3 7.6+0.3V |
2: For confir-
88.1 MHz mation Only 2.2+0.5V

3. 90 MHz (400Hz, 100% modulation) Maximum


output level 10 dB (nV) solaie riche output
4. 106MHz (400 Hz, 100% modulation) Maximum
output level 10 dB (uV) 10OMEIz ie output
5. Repeat items (3) and (4) alternately so that the mV meter indicates maximum output.

14
(<j]—> Cialey,4

6.4 AM TRACKING ADJUSTMENT

@ Connection Diagram Dummy Antenna Antenna Plug

TUNER P.C BOARD

FM FRONT END

Antenna
Connector

Oscilloscope

NOTICE:
Select C1 so that the total capacity of 80pF is attained from Fig. 20
the direction of the receiver jack.
Z: Output impedance of the SSG.

© To Adjust (In case of MW)


Frequency of AM SSG Ssa — DC V Meter mV Meter

‘Sais [sete [tar eo


; cee |amin | Oa
eh ea cote | 12.7 ae
: aoe. | Sem | eee
© To Adjust (In case of LW)
Frequency of AM SSG 4sap ea DC V Meter mV Meter

" ie. | fey ee


ee newe | T3T ty
; zie |con, | taeaon
6.5 AM SEEK STOP SENSITIVITY ADJUSTMENT (Shown in Fig. 20)

© To Adjust
1. Apply a signal of 999kHz, 400Hz, 30% modulation and 25 2. Operate SCAN to secure VR5 within limits of 25 dB (nV)
dB (uV) from AM SSG. +8 dB (vB).

15
=] =>Caley,

e ICs and Transistors

2SA1048
2SA1150
28C2458 2SB772 2SC2570 28C2753 28D1012

Type No. gy
Type No. Lot No. Lot No. Lot No
hee
Loto Tage LESS he she a
Type No: Type No: TypeNo y
mar Nre
Lot No

E B B E
“a EG B ac a cB

2SK163 2SK241 2SK330 POO3

Lot No.
Type No. Ch 0 a (Sy No. ae (TS No. _(BS—r1v6 i
loss loss ol
| Lot No. Lot No. Lot No.

D s
eg ee *8p *

AN6540 LA3376P

Thee
at am ed
pet
‘>

CWW-183

16
| => i eler4

CWW-257 PA4009

ft oO O x = Qo.

I-NIVYC
FaLVS
-J9uNOS

PA2014

Input Mute
od
ac a &o Le =oi

NC
filter cMRR IN(—-) Lech
UP OUT OUT

HA12434

ECTOR ts]

DET 1 VOLT

a
AMP STABILIZER!
ee
i ia
a=:

17
PA0014

MD
GND MMV AGC NA G2 NAGI OUT MPF MAG2 MAG | Vcc

fie
MONOSTABLE eacmen
ee | eacmen

aR
SUBTRACT Lae a]
|aooer | Low.
Low.Pass
Pass

PC OUT HOLD LP LP BIAS BUFF BUFF HP HP


IN OUT IN OUT IN IN OUT

PA0013
ARC SIGNAL ARC NOISE MC QUAD
Adj Tel. ia i ne Vec Adj GND Vref IN

mak
Fare
itaaefs
|sranovr| |switcn | |_voutase REGULATOR
REcuAToR |
Ea
QUADRATURE DET.
OFFSET
CANCEL

IF IN IF IN BIAS GND MUTE MUTE AF BW AFC IF


IN OUT OUT Adj OUT
*PD5030

DISABLE +B Acc KEY KEY MONO


VoD IN IN IN IN XIN X OUT RESET

TIMER (7)

STACK REGISTER SK
a sl DATA 6
POINTER PROGRAM ¥ COUNTER 8

REGISTER (4) x(2) PCH (4) PCL (6) CONTROL


CIRCUIT

4 REGISTER (4)

PORT D(9)

© Pin Functions (PD5030)


[Pin | Pin Name vo | Function and Operation
1 MUTE = OUT Muting output (active high)
|2 | PEE OUT Outputs a beep sound (4.5kHz, 30msec) at each input to either pin 16 or pin 17. |
3 POWER | out | Power supply control output (active high); the state of this pin reverses at each input to pin 9.
a | Vss Ground |
5 Vss | Ground
——
4
6 NC OUT Not used
7 MONO our | FM MONO/ST switching output; ‘’H’’ when in the MONO mode, and the state reverses at each input to pin
11. |
8 NC OUT Not used
POWER IN IN Power switch input (active L)
10° | IN | Not used (pull-up high) |
11 MONO IN IN | MONO switch input (active L)
12 IN Not used (pull-up high)
[13 RESET IN Reset input (active low)
14 Xout OUT Ceramic resonator output (400 kHz)
15 F XIN [ IN Ceramic resonator input (400 kHz) |
16 KEY IN IN Key touch input; level input (active high)
17 KEY IN IN Key touch input; edge input (active high)
18 | ACC IN IN ACC ON/OFF input (active high). When this pin is ““L”’, power is off (i.e., pin 3is “L’”). 1
19 IDISABLE+B IN| IN ai Disable + B input (active high). When this pin is ‘H’”, power is off (i.e., pin 3is “L”’).

20 L Vop IN Pin Vop +5V


/C’s marked by *are MOS type.
Be careful in handling them because they are very
liable to be damaged by electrostatic induction.

19
-|—> Clieley,4

e Pin Functions (*PD4052A)


Pin Pin Name vO Function and Operation
1 LCD4 OUT Pins for outputting the segment signals to the LCD panel.
2 LCD3 OUT
3 LCD2 OUT
4 LCD1 OUT
5 COM2 OUT Pin for outputting the common signal to the LCD panel.
Three signals— GND, 1/2Vpp, and Vop—are output to this pin, alternating in 50Hz. Segment signals light
6 COM1 OUT | when potential difference +Vop occurs between these pins and any of LCD1 through LCD23.
7 Vpp Power supply pin; 5V+10%, internally connected to pin 33.
8 FM IN A local oscillation signal (VCO), 10 to 150 MHz, is input to this pin.
The signal is frequency divided by 2 through a pulse swallow circuit.
9 AM IN A local oscillation signal (VCO), 0.5 to 50 MHz, is input to this pin.
10 GND
41 | EO1 OUT Output for the charge pump of the PLL’s phase detector. When the signal obtained by frequency-dividing the
12 EO2 OUT oscillator’s signal is higher than the reference frequency, these pins become ‘’H’’; and when lower, “’L.’”

13 CE IN Input pin for device selection.


14 NC Not used
15 Xl Connected to a crystal resonator.
16 XO
17 SD IN Input for controlling the auto-tuning circuit. When the unit is auto-tuned to a station, a ‘‘H” is input to this pin,
terminating the auto-tuning operation.
|18 | FM/MW OUT The states of these pins determine which section of the tuner—i.e., FM, AM and LW-— is provided with power
as follows:
fi9 | LW OUT

20 LOC/DX OUT This pin performs LOC/DX switching. A “’H”’ is output while the unit is auto-tuning in the LOC mode.
Input pins for key return signals from an external key matrix.

25 | PB3 OUT Pins for key return signal source; active high.
26 PB2 OUT
27 PB1 OUT
28 PBO OUT
29 PC3 OUT
30 PC2 OUT |
31 SDK Not used
32 MUTE OUT This pin outputs signal to mute shock noise generated when the PLL circuit is unlocked.
|33 | Vop
34 LCD23 OUT These pins output segment signals to the LCD panel.

é Léps out

20
(=| —> Caley, |
2 3 4 o 6 i
7. SCHEMATIC CIRCUIT DIAGRAM (/EW)
FM FRONT END (CWB-172) TUNER P.C. BOARD _ = =

@ connector ‘ : : 5 BUFFER, . NOISE SUPPRESSOR MPX DECODER


HH IC1:CWW-173
; i Q1:PO03-A IC2:PA4009-A Q3:2SK241-GR
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T (CWS—245) Fig. 21

3 4 .) 6 7 8 9
_| 4 | 2 3 | 4 | 5 | O) Nl

8. CONNECTION DIAGRAM (/EW)


| [+ Te [s[4[s fo [7 [oe [9 fio[ss [ie [13[14 [is[16 Ji7[18 [19 [20]TUNER PC. BOARD
FM FRONT END(CWB-172) pics {2.1/2.4 |2.1| 0 |o7s/24| 47|5.2|52|47 [4747] 0 |11/84/36] 0 |0.5]0.4/0.4|
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CONNECTOR

red Pela l= Lol aL”


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IC5 : HAI2434 Q22 , 23: 28K330-Y 024 , 28: MTZ5R6A or MTZ5R6B
IC6 : PD5030 Q27~ 29 : 2SAI150 D29 , MTZ7R5A or MTZ7R5B
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IC4 : PA2OI4 QI6,25, 36,37: 2SA1048 023 !HZ3A3 or HZ3B1
ICS: HAI2434 Q22 , 23: 2SK330-Y 024 , 28: MTZ5R6A or MTZ5R6B
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Fig. 22

3 4 S 6 7 8 9 26
(=| clelay4
1 2 3 4 s) 6 y
9. SCHEMATIC CIRCUIT DIAGRAM (/ES)
FM FRONT END (CWB-172) TUNER P.C. BOARD

©; swe Ict:CWW-173 eieoosek


; :
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=
ee D5~ 7: 1SS133 of 1SS176
>a
7
2
emeen &cole 6k O41 JO
REGULATOR
3.6v__Ov_12.3v
si $780
we 13k 3.6v|
Ic4~2
12.0
"

Q9: 28K 163 1C5:HA12434 Q28 aT NE 1


FiRY as cert 2SA1150 if
t4 | oie cage o587 {86x [Rao 100%
Loe fH 4 o LF) 2 — |
laste oS T2 C53 .
Q33:2SB772 —,,
eal i: C31
cS: Foe-1= — ve-27 0047
x

a i
| & xy jO7 its

hwo
7 lesen
Sa cat Od
Q8: 2SC2458 +
Ty S48 OE
Qi2~ 14: 2SC2458 Q32,34:2S8C2458
Ld ‘
hi
£9590.01
AM VCO’
FM VCO» — FM VCO
~<Loc> So S$ 0.06 c94 3}
pe a — 0.001
e ——< PowER >} = }-
_——— = irr >—j—_uuwW«~
——————————{ i.um He 4
DISABLE + Cl DLSABLE+®>

Te MUTE! — ee
C6: PD5030
KEY TOUCH SOUND CONTRO 5.5v t t _—_
bi
3 T 4
C RES +

fehiseusastons z= ge, eCity, Og


100k 016 ~~ 21! 1SS133 or 1SS176

KEY IN,
~<MONO IN> Q36
~ POWER IN> = &) Q37| Cet vee, ; Q24
Abbe (hS3eL| Res (]Res fim = R135_400k @ a 28C2458

pa peas, 8h []3387 LB” |OaLU . oe


C123 C124

1C7:PD4052A is 4 2.6v R87


| vs OV. 1
So
D413~ 15 + 1SS133 or 1SS176

|
oF 2
Darr iSsissat , PLL CONTROL voo}z— 8.44
1SS176 comt
a) R139 pis
wal | Q16: 2SA1048 ome =
Mono» + <3) 038 on T-
28¢2458 iv eer ov| | Leoal a
cos at __Irizig Riz2z R123: R126: 2
S385 ae jos &) 470 470 470: 60 680 016, 4
Q22:2SK330-Y
oss}
> IC7
2SC2458 _ 34-82 |
6, 34452
[16,
———— oe
e [ 2.7v__|
s - - ae
R208
° ss 7 Sis 12 13 14 #5 16 17 18 19 20 21 2223 24 25 26 27 28 2930 _— = i}—_—_—- —_—_———————_ _—

i — Oo © @eXD eS)
Als Se ll 67 8 91011 12 13 14 15 16 17 18 19 20 24 22 23 24 TO = SEGMENT
LCD:
2ESNENT
ETD-6190H
- io © ®| =
Srote, St ws &
8, , oc
, =
REMOTE
siz,yt padi7 weg Oo 8 cep
|
ETEP ECD
hate uu
D1: Dal
LNOZ1026C56 si: : CSG-211
ia Es
‘SEEK ctLoc. § S3~ 12: CSG-211
si2~16
F1 ST
F2
SEEK
)
Loc25 acH
D2~14: LNO1Z01GCE s2e:CSG-212 xo Lo M ¢ ee.Eb Lali La]
Qu: 12 11,2: CEL-175 PROST L ( or eS pa) 78 a
SCAN

a I]

SWITCH UNIT (CWS— 245)

27 4 2 3 | 4 5 6 5
=R_P.C. BOARD
bia
—e 97 BUFFER, NOISE SUPPRESSOR MPX DECODER
F : z ‘einix
oP 0.047,
:= 1C4: PA2014 Q3, 4: 2801012
CRI: CWW-183 vr3:CCP- 252 sho Pe vr4:CCP-349 ISOLATOR
BERBER4
=f
=
A Fe 038,36 #185185 or 55176
47 1 12) 11] 44) 7 H5 4
1:28C2458 47 3.6v siaie 8 . é 27v 27v2I 27v8.4v 3 cao og, Rat
!
cri 1 IC1: PAOOI3S 3.3k 47/716 8
8.3v y
AV
IF/DETECTOR 4.7v A
aN IC2: PAOO14 4.0v 3.2v
IESG ASSTCR:
: 4.6v _=
nes 5 fuso AB
Lv 05v0.4v 0.4v v OV :
19] 20] 7 © =
3.6v_ 4)
is aA
5 at cso
sel ne 470/16
33 O.008 []3Fi emcrzal |S R: 2
THONG Ser ‘ : x mss Ibed
1750 Br
5
22k(e C16 CR2:CWW-257 cs . 3
P ¥
i cin
6.01
wrt: CCP- 247 pen OUTPUT
— cawsiono | ER Q35
6
RF AMP, MIX, IF AMP, AM DETECTOR GND.
R35
100 - - -
109, f = —< 80 > +—
%) _—~ =- = @35:28C2458 eeUs1040 ‘
Fe {750
Q6 ry
thos
HT 3.3/50 Hie
Res
15k
22458) 77, TESS 10 RSS thor 4 ome
of 0 100k 76.47/50 2
. € =: ie
18993 oF sa:
issive. 854 cma RST IC8: AN6540 pao 2 3 a+
"o.022 eek w«fP~2 vsiose =|
8.5V ab
3.6v 8 38
3 4 7 : OSio<o: : 13 22/50 aan Y
+ 3
;
1.8Vv 8-3 perector rss c76 |reos REGULATOR
Bix Ont 3.6v__Ov_12.3v 70 R22 18v "7 pee LO}
Se 3.6v Q 1B To
Se
ca
‘a LI > IC : nAless4 L3
198x_(8,5v) Q28 is 2) 1
kv1238z3
2SA1150 ‘isi —©®——_+
Tal 14 7s : . .
198) D38:1SS 1330r1SS 176 ©
Reoz gap
———“ — Q33:288772 ,,, |—
wey @
4
oes = OV
18p H 030~33:ERAIS -02 14.4
® — tntenna
4v ® Fut 1a
C73
116,33/50 — 14.4
09:488133 or 6125 SV @) a ae
4
188176 for 33K Sora +
cs R10 026 > FU2 0.5A
cr08 | nee ioe S

orn
MTZ7R5B -

zk
220/63 2.2k

Co
33076 3.3
vy — BACK UP
+1449
7.4v
tv —— R108 R107 26
—_<ty a
+ 28C2458 Q32 | G7) 31 2802458
——___—_—_—_————\ am vco>—__— 9340.01 32, 34:28c2458 oe 026 pw) 2sc2456
: | []5*° |

ee
Loc ae
»>_—— |
ont tapcios per Y ole os
*} 10/16

See.
—_———pisaece + s—
=o ILLUMI ‘cise ILLUME 1
||
—-++— ——< DISABLE:
MUTE >— = — | +—DISABLE +8. (2)
— — MUTE! +<mute Diet

T ‘4 ae) ——< swo vy} —


— ot tet 5.5v 26, 27 :1$$1330r1S$176
—< K3
. >> ay = Rai hae
— —— D28: : MTZ5SREA or MTZ5SREB
016 ~21: 188133 or 185176 Ov
—<k1>
Ov . +
Q36,37: 2841048 _s = St, R82 co2 C131 yyci30 R109
k
t 4 1k 14 0.047 0.047°7 100710 {)83t
{PB2) 0.16v ¥ SV cg
—— KEY IN> Se j26}25
025 : 1$S1330r 1SS176
——<
let
nono IN,
O36
——— POWER IN>— Q37 v2 v20e O.3v 27, 2
| 0.i6v | <e- oa
t = RIS 700K oD 0.9v if
MTZSREA oF
Seep Toor R127 R137 | PRI38 ais QY) = = MTZ5R6B
ea [88 sally a ae
= eelTt | are 1C7:PD405 2A
a7 32)ore ; Fm ner
037: 1SS1330 ul’? PLL CONTROL vee — 2.0v 2SA1048
aie BG Oer
1SS176 Lcp23 coM1
Q16: 2SA1048 Eoee oe
i}
Q22:2SK330-Y

: ddddaaanead
LCD: FTD- 6190H =
COMMON

LcD
bt: LNoziozecs6 st: CSG-211 oy Jue; S310: ¢SG-211
FTD-6190H ——~— : CHIP RESISTOR
D214: LNO13016C6 s2:CSG-212 a ofl Y Ir oe —+— : CHIP CAPACITOR
Le iut,2:CEL-175 fey : CHIP INDUCTOR

(CWS— 245)

Fig. 23
1 | 2 | 3 | 4 | 5 | 6 | 7
10. CONNECTION DIAGRAM (/ES)
| ts ets fats fe ]7 [a [9 fiofss fie [is[ia[is[is[17[ie [19 [20]TUNER PC. BOARD
FM FRONT END(CWB-172) 0[05[04/04] TUNER P.C.BOARD
fier [24[2i/2s] 0 jorslea|a7|s2|s2[a7|47|a7|o [1.1[e4]s6]
co 1 oe 102 cad ee eed cee oC ce EE
HES 4 S218 28/818 GICIEIE Inia 1c,Q Q37 Q36 Q9QI6 Q8 IC7 a7 Q6 aes 5 30 Qo? 34 a5 33
1C4 |i2.0 | 36 3.6 : ee
rexel “usterlatetetotel esj22|ailaile7|is|o| oe 7
_icé|o7{o [15] 0 |o |] o |]s5.2|5.5]5.4]55]/55]o8]28] o |o |5.6] 0|5.5| a3 16
(V)

i BCI CHEB TE
riod ne
r “nod oh 2033
ANTENNA Q

ierfaefostestra} 2feel [ss|/Tee) |e]shea


CONNECTOR

|26 |27 |28|29 | 30 |a 34~52}


IC1: CWW-173 Q1: POO3 Di~3: KV1310-6 (Vv)
IC2: PA4009-A Q2: 28C2570
Q3: 2SK241-GR

| | at|are|024|025|927Jaze Jaze |931[032 |

220 [os[aioa[rare
pe | “os | o [iz] a6 |i23]86 |||

beara
Ge ‘ 0,047 rics ot
a | ecu iprere

NeaeerbeAAA
Jot ; Op 0:75" 0.015 in
Li 1SyH

{e) N“N

REMOTE
CONTROL
JACK
R208 0%

Seo)
Fe =

B13
5 7 9 11 13 15 eg =

Q37

(V)
RISB
22k,
emwktis 7”
22k « rl Teil
ii twee get
Dié @—+—0

vI7e—-1¢—0|
vise—+¢q—2
DISe@—}q—0
oe .
R77 22k

A13 5 7 9 11 13 15 17 19 21 23 25 27 29
RI26 aa

SWITCH UNIT (CWS-245) 680 (I/2W)

cos
16 10716

St! OI SWITCH $3: PRESE


al SCAN
ICI : PAOOI3 Q1,2,5-~8, 15,24, 26,30~ 32, 34 , 35,38,39 2802458 DIN4,11, 12,39 : USIO40
IC2 : PAOOI4 D5~7,9,10, 13021, 2527
IC3 : LA3376P Q9:2SKI63 D8 : KVI235Z5 or KVI235Z3
IC4 : PA2OI4 QI6, 25, 36,37: 2SA1048 D23 !HZ3A3 or HZ3B1
IC5 : HAI2434 Q22 :2SK330-Y D24 , 28: MTZSR6A or MTZSRE
IC6 : PD5030 Q27~29 : 2SAII50 D29 , MTZ7R5A or MTZ7R5B
———— TN Ne SMITOR nN _ RI Renee 1C7 : PD4052A Q33 : 288772 D350 -~34: ERA I5—02
Ics; AN6540

D1: LNO2102GC56 D2~ Di4: LNOIZ01GCS

|
5
5 | | GEX-007

VES COME BEES NEM AEE TUNER P.C.BOARD


[5.2|52|47|47]47] 0 [11/84/36]
0[os[oa[os| TUNER P.C.BOARD
0 Pacnca 33/33 [4.1[35]35[37]20] 0[0|
fete 2727eimiGaaaco Ql
ICI Q3! A

re fesleslea[es [elon
Q24 Q29 Q26 Q39 1c2 Q38 Q32
Q37 Q36 Q9QI6 Q8 IC7 Q7 Q6 Q22 Q251c5 Q30 §=6Q27Q34 QI5 Q33 IC4 Ic8 1cé6 Ic3 Q5 Q35 Q2

8.ifaife7|1s|o| T2 T4 VRS T6 VRI VR2 TI

D>salenlesles|saleaiesl otoeats
T7 VR3
Ics 4
(V) 030 Ae ——

elle
hs
[43[14 |15[ie [i7 [18 [19|
R108 C103 OSEO) aie
KN gig eB Yi C128. { ‘ish
ANTENNA
CONNECTOR Q ve é e930 2.2750 OUTPUT
0.5 fey 404 ors 1 Se S SM 3 Rch ae
5'3-027/Ryos4'f
AY RUS
10k C107 627026. AOE f nin N
ge» 7 gs
oS MS
220763] 8 3
eh
RIT Leads
-
moma
Noone al
eh 2 GND.
ihe F i
roe
e2e. OK R9 am 0. O/ Rano !Aye
626. oe, a3 =
TR eLO Jk
“RIS 10) LS =
Ri TA vec owe 9 f)
% 6 ines Phy pf ~ GND
E's aA. BY =} y és
icéSOO® QOODOD ® SEE 2 wf
clo.
RSs)
el ely J a,
e £207
2. eee 9.047 =a = ais
5

Se | Je4 De ‘ | B

b13} pia) R73 ‘Dee.


att
ee t be 4-3-2 at ==

CONTROL
JACK A A_
"R60, 100k (Bg TF A
‘ a} o:022 eS igs Die CIOs ~ aa:
+
Wh
Bee tec
eon Hike 336 . xan
wil <MOO@O OM BOO: 9 saa50.
Gabelli
00 | Lie at u pes az kT
cles

‘a ee cs (= l v1
VRI f
< Y Vi
Rips uae 4 BSSOSCSOOOO / ——-
937 Q36, D12 OL} Ri Sap ri — al x
4 , ont a “ AF, 2.7 0H (7%)Kelis a
ae
e
Rist
~ (CS
OS RI3t
22k
‘Esk. TQ@QOR@aEK
DOQQOEoom
SS
Gen6
vio td COE (4)5)lOOCCcy
0I7e—+q—@ B»
cis j
osetee a6
a
*
Rae
p
ise
— "| DOO Oooo!
ok
0 4 Tay

e) 5RTT 22k)S, 4 iy WOOOOOOOOOOG|*


e@-—-\w9 FF* « i auto
oe
<I ANTENNA
J be
Tite é c63
Tgp
o—_____e
ACC
+14.4v

eo
R126 _ La p24
H UNIT (CWS-245) 680 (1/2W) q ‘
BACK UP
; ae 924 t¥
: or +14.4v
JOk
a.
——SSSS——=——=—=—==== = : i 23 ROS
2 4 6 8 10 12 I4 I6 18 2022 24 26 28 34) C93, . ; al Ly ——a
3.5 7 9 It 13 J5 I7 19 21
me 23 25 27 20 a, ZL cee ;
60! ko! 10
‘ < 47, + ae [it
~ ose
D Yes . NRE eRe. C97 c98 if
3 TOPE 10716" mB

Ic! : PAOOI3 Q1,2,5~8, 15, 24,26,30~32,


34 ,35,38,39 :2SC2458 DI~4,11,12,39 : USIO4O D
Ic2: PAOOI4 05~7,9,10, I3~21, 25~27, 35-38 : ISSI33 or ISSI76
1c3: LA3376P Q9:2SKI63 08 > KVI235Z5 or KVI235Z3
Ic4: PA2OI4 Q16,25, 36,37: 2SAI048 023 -HZ3A3 or HZ3B1
Ics: HAI2434 Q22 :2SK330-Y 024 , 28: MTZSR6A or MTZ5R6EB
Icé: PD5030 Q27~ 29: 2SAII50 D29 , MTZ7R5A or MTZ7R5B
1¢7: PD4052A Q33 : 2SB772 030 -~34: ERA 15 —02
Ics: AN6540

Fig. 24

S 32
=| eieley,4

11. EXPLODED VIEW


NOTE:
e For your Parts Stock Control, the fast moving items are indicated with the marks
* & ands.
% %: GENERALLY MOVES FASTER THAN x.
This classification shall be adjusted by each distributor because it depends on model
number, temperature, humidity, etc.
e Parts whose parts numbers are omitted are subject to being not supplied.

© Parts List
Mark No. Part No. Description Mark No. Part No. Description

1. PVZ14P045FZK Screw CAC-674 Button (Ol) (GEX-007)


x * 2. CSG-211 Switch * 30. CAE-251 Button (MO) (GEX-007
(MB))
* 3. LN0O1301GC6 LED CAE-103 Button (MO) (GEX-007)
4. CNW-549 Spacer 31. CXD-882 Grille Assy (GEX-007 (MB))
x * 5. CEL-175 Lamp CXD-762 Grille Assy (GEX-007)

k* 6. CSG-212 Switch (MONO) 32. CWS-245 Switch Unit


* 7. LN0O2102GC56 LED (MONO) 33. BMZ26P050FZK Screw (GEX-007 (MB))
8. P.C. Board CBA-142 Screw (GEX-007)
9. CNY-172 Lens 34. CNB-969 Case (GEX-007 (MB))
10. CNN-504 Sheet CNB-937 Case (GEX-007)

11. FTD-6190H LCD 35. CWE-697 Tuner Unit (/EW)


12. CNY-161 Holder CWE-698 Tuner Unit (/ES)
13. CNN-505 Cushion 36. BMZ20PO040FMC Screw
14. CNN-512 Cushion 37. CPV-031 Buzzer
* 15. CAE-257 Button (1) (GEX-007 (MB)) 38. Holder

CAC-773 Button (1) (GEX-007) 39. CKS-569 Plug (5P)


* 16. CAE-258 Button (2) (GEX-007 (MB)) 40. Holder
CAC-774 Button (2) (GEX-007) 41. CKS-460 Connector
* 17. CAE-259 Button (3) (GEX-007 (MB)) 42. BMZ26PO60FMC Screw
CAC-775 Button (3) (GEX-007) *x* 4. AN6540 Ic

* 18. CAE-255 Button (BAND) (GEX-007 (MB)) 44. BMZ26PO50FMC Screw


CAC-591 Button (BAND) (GEX-007) 45. CKS-567 Plug (3P)
* 19. CAE-254 Button (SEEK) (GEX-007 (MB)) 46. CKS-416 Connector (30P)
CAE-101 Button (SEEK) (GEX-007) 47. CNA-310 Chassis
* 20. CAE-253 Button (LS) (GEX-007 (MB)) 48. CWB-172 FM Front End

CAC-584 Button (LS) (GEX-007) 49. Case


* 21. CAE-252 Button (PS) (GEX-007 (MB)) 50. Case
CAE-102 Button (PS) (GEX-007) 51. CKS-601 Plug
* 22. CAE-105 Button (M) 52. CKX-006 Antenna Connector
23. VACANT 53. CKS-401 Connector (15P)

* 24. CAE-256 Button (—+) (GEX-007 (MB)) 54. Insulator


CAC-566 Button (—+) (GEX-007) 55. CDK-112 DIN Connector Cord
* 25. CAE-262 Button (6) (GEX-007 (MB)) 56. CDK-368 Cord
CAE-168 Button (6) (GEX-007) 57. CDK-308 Cord
* 26. CAE-261 Button (5) (GEX-007
(MB))

CAC-777 Button (5) (GEX-007)


* 27. CAE-260 Button (4) (GEX-007 (MB))
CAC-776 Button (4) (GEX-007)
28. CMZ26PO040FMC Screw
* 29. CAE-250 Button (O1) (GEX-007 (MB))

35
=| —>Celery,

12. ELECTRICAL PARTS LIST


NOTE:
When ordering resistors, first convert resistance values into code form as shown in the
following examples.
Ex. 1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and
47k ohm (tolerance is shown by J = 5%, and K = 10%).
560Q 56x 10! (7) Ro1/4PSE\e)Gly
47KQ 47x 108 7 Rb1/4PS4) Bly
0.52 ORS... ccc eee eee RN2H [O\RI[5)K
72 OF scree ke re Gh ae Rs7POWOlk

Ex. 2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62KQ 562K 10... cee RN1/4SR EIBZIMF

e For your Parts Stock Control, the fast moving items are indicated with the marks
*k & and x.
*% *&: GENERALLY MOVES FASTER THAN x.
This classification shall be adjusted by each distributor because it depends on model
number, temperature, humidity, etc.
© Parts whose parts numbers are omitted are subject to being not supplied.
© The part numbers shown below indicate chip components.
Chip Resistor
RS1/8S OOO Mark Symbol & Description Part No.
Chip Capacitor (except for CQS..... ) ——=
CKS CCS L1 Ferri-Inductor CTF-156
eae . —~ L2 Ferri-Inductor CTF-155
L3 Ferri-Inductor CTF-157
L4 Coil CTB-149
Tuner P.C. Board (/EW) i oa onnies
MISCELLANEOUS
— L6 Coil CTB-164
Mark Symbol & Description Part No. L7 Coil CTB-165
ak * 1C1 PA0013 T1 Coil CTC-198
*k*% IC2 PA0014 T2, 4 Coil CTB-150
k* IC3 LA3376P T3,5 Coil CTB-151
kx IC4 PA2014
kk * IC5 HA12434 T6 Coil CTE-139
T7 Coil CTE-140
xx IC6 PD5030 CF1 Ceramic Filter CTF-182
ke IC7 PD4052A CF2 Filter CTF-100
k* IC8 AN6540 CF3 Filter CTF-165
xx QO1,2,5—8, 10—15,17—21, 24,26, 2SC2458
30 — 32, 34, 35, 38, 39 CR1 CWW-183
CR2 CWW-257
x* 09 2SK163 *& VRI Semi-fixed, 22kQ(B) CCP-247
* * 016, 25, 36, 37 2SA1048 ** VR2 Semi-fixed, 10k& (B) CCP-245
x * 022, 23 2SK330 **& VR3 Semi-fixed, 150k2(B) |CCP-252
* *& 027-29 2SA1150
kk 033 2SB772 **& VR4 Semi-fixed, 10k2(B) CCP-349
*&* VRS Semi-fixed, 1k (B) CCP-239
* D1—4, 11, 12,39 US1040 x1 CSS-052
* D5—7,9, 10, 13—21, 25—27, 1$S133 or x2 X'tal CSS-046
35 — 38 1SS176 SP1 Buzzer CPV-031
* D8 KV1235Z5 or
KV1235Z3 Bead Core CTX-022

* D23 HZ3A3 or
HZ3B1 RESISTORS

* 024, 28 spllced baal Mark Symbol & Description Part No.

* D29 MTZ7R5A or R1,2, 12, 33, 41, 55, 60, 61, 63, 134 RD1/4PMOOOJ
R44, 45, 48, 64, 75, 115, 121 — 125 RD1/4PSOOOJL
MTZ7R5B R126 RD1/2PSOOOJL
* D30-—34 ERA15-02 Other Resistors RS1/8SOOOJ

36
CAPACITORS Tuner P.C. Board (/ES)
Mark Symbol & Description Part No. MISCELLANEOUS
C1 CEAOR1M50L2 Mark Symbol & Description Part No.
C2, 9, 32, 42, 85, 86, 90, 93, 96 CKSYB103K50
C3, 91 CEA4R7M25L2 ** =IC1 PA0013
C4, 12, 13, 29, 45, 46, 52, 53, 55, 57, CKSYF473Z50 ** =IC2 PA0014
66, 68, 69, 92, 95, 104, 107, 109, 125, ** 1IC3 LA3376P
127, 131 *x* IC4 PA2014
C5 — 7, 41, 44, 47, 56, 67, 74, 80 CKSYB223K50 ** =IC5 HA12434
C8, 37, 38, 84, 102 CEA2R2M50L2
** IC6 PD5030
C10, 16 CCSSL101J50 * * =IC7 PD4052A
C11, 35, 36, 70, 87 CEA010M50L2 xx IC8 AN6540
C14, 18, 40, 106 CEA100M16L2 ** Q1,2,5—8, 15, 24, 26, 30 — 32, 34, 2SC2458
C15 CEA221M6R3L2 35, 38, 39
C17 CEA4R7M16NPLL
*x* O9 2SK163
C19, 30, 58, 101, 103, 110 CEA470M16L2 ** Q16, 25, 36, 37 2SA1048
C20, 50, 100 CEA220M16L2 *&* 022 2SK330
C21, 94 CKSYB102K50 ** 027-29 2SA1150
C22, 76, 77, 81 CKSYF104Z25 *x* 033 2SB772
C23, 65 CKSYF154Z25
* D1—4,11, 12,39 US1040
C25, 75 CEA3R3M50L2 *x D5—7,9, 10,13—21,25—27, 1$$133or
C26 CSZA3R3M25 35 — 38 1SS176
C27, 99 CSZA010K25 x D8 KV1235Z5 or
C28, 122 CKSYB123K50 KV1235Z3
C31 CKSYB183K25
* D23 HZ3A3 or
C33, 34 CEA010M50NPLL HZ3B1
C39 CEA471M16L2 * D24,28 MTZ5R6A or
C43, 129 CKSYB332K50 MTZ5R6B
C48, 97, 98 CSZA100M16 * D29 MTZ7R5A or
C51, 54 CCSSH150J50
MTZ7R5B
C59 CCDRH430J50 * D30—34 ERA15-02
C60 CCSCH680J50 LA Ferri-Inductor CTF-156
C61 CQPA331G100 L2 Ferri-Inductor CTF-155
C62 CCSCH330J50 L3 Ferri-Inductor CTF-157
C63 CCDVK150J50L
L4 Coil CTB-149
C64 CCDSH430J50 L5 Coil CTB-167
C71 CEAR47M50L2 L6 Coil CTB-164
C72, 73 CEAR33M50L2 T1 Coil CTC-198
C78 CEA221M10L2 T2,4 Coil CTB-150
c79 CKSYB153K50
Té6 Coil CTE-139
C82, 83 CCSSL151J50 T7 Coil CTE-140
C88, 89 CCSCHO90D50 CF1 Ceramic Filter CTF-182
C105, 130 CEA101M10L2 CF2 Filter CTF-100
C108 CEA331M16L2 CF3 Filter CTF-165
C111 CQMA103J50L
CR1 CWW-183
C121 CQPA102J100 CR2 CWW-257
SP1 Buzzer CPV-031
C123, 124 CKSYB681K50
C126, 128 CCSSL471J50 ** VR1 Semi-fixed, 22kQ (B) CCP-247
** VR2 Semi-fixed, 10kQ (B) CCP-245

** VR3 Semi-fixed, 150k2(B) CCP-252


** VR4 Semi-fixed, 10k (B) CCP-349
*&*& =VR5 Semi-fixed, 1kQ (B) CCP-239
x1 CSS-052
X2 Xtal CSS-046

37
(=| —>Celery 4

RESISTORS FM Front End (CWB-172)


Mark Symbol & Description Part No. MISCELLANEOUS
R1, 2, 12, 33, 55, 60, 63, 77, 134 RD1/4PMOOOJ Mark Symbol & Description Part No.
R64, 75, 115, 121 — 125 RD1/4PSOOOJL
R126 RD1/2PSOOQJL ** IC! CWW-173
Other Resistors RS1/ssoogy xx 1C2 PA4009-A
xx Q1 P003
** Q2 2SC2753 or
CAPACITORS 2SC2570

Mark Symbol & Description Part No. x * 03 2SK241


CEAOR1M50L2 * *Di KV1310A-3 or
C1
CKSYB103K50 x D1I-3 KV1310-6
C2, 9, 32, 42, 85, 86, 93, 96
C3 CEA4R7M25L2 El Coil CTC-189
C4, 12, 13, 29, 45, 46, 52, 53, 57, 69, CKSYF473Z50 e co CTC-190
92, 104, 107, 109, 125, 131
L3 Coil CTC-191
CKSYB223K50 L4 Chip Inductor CTF-185
C5 —7, 41, 44, 47, 67, 74
CEA2R2MS0L2 L5 Chip Inductor CTF-186
C8, 37, 38, 84, 102
CCSSL101J50 Ti Transformer CTC-186
C10, 16
CEAO10MS50L2 T2 IF Transformer CTC-187
C11, 35, 36, 70, 87
C14, 18, 40, 106
CEmooMicke CF1,2 Ceramic Filter CTF-182
CEA221M6R3L2 TC2 Trimmer CCG-098
C15
C17 CEA4R7M16NPLL
C19, 30, 58, 101, 103, 110
oe *KV1310A-3 consists of 3 parts. Separate it into 3 parts before
C20, 50, 100
CKSYB102K50 installation. (Be sure to replace 3 parts at a time.)
C21, 94

C22, 76, 77, 81 CKSYF104225


CKSYF154Z25 RESISTORS
C23, 65
C25, 75 CEA3R3M50L2 Mark Symbol & Description Part No.
C26 CSZA3R3M25 —_———
C27 CSZA010K25 R1, 2,4—11, 14 RS1/8SOOOJ
R3, 12, 13 RD1/6PSOOOJ
C28, 122 CKSYB123K50
C31 CKSYB183K25
C33, 34 CEAO10MS50NPLL CAPACITORS
C39 ce ee Mark Symbol & Description Part No.
C43, 129 CKSYB332K50
C1 CCSSH220J50
C48, 97, 98 CSZA100M16 C2 CCSSH390J50
C51, 54 CCSSH120J50 c3 CCSCHO080D50
C59 CQPA431G100 C4, 5, 11, 15, 20 CKSYB222K50
C60 CCSCH680J50 C6 CCSCH040C50
C63 CCDVK180J50L
C7, 10 CKSYB103K50
C71 CEAR47M50L2 cs CCSCHO50C50
C72, 73 CEAR33M50L2 cg CCSSH560J50
C78 CEA221M10L2 C12, 18 CCSTH150J50
C79 CKSYB153K50 C13 CCSTH330J50
C80 CKSYB223K50
C14 CCSTH120J50
C82, 83 CCSSL151J50 C16, 19, 21 CKSYF223Z50
C88, 89 CCSCHO90D50 C17 CCSUJ080D50
C105, 130 CEA101M10L2 C22 CEA2R2M35LS
C108 CEA331M16L2 C23 CEA3R3M25LS
C111 CQMA103J50L
C24 CCDRHO50C50L
C121 CQPA102J100
C123, 124 CKSYB681K50
C126, 128 CCSSL471J50

38
(-j—> Celery,

Switch Unit (CWS-245)


Mark Symbol & Description Part No.

* D1 LED (MONO) LN02102GC56


* D2-—14 LED LN01301GC6
** $1,3—10,12—16 Switch CSG-211
wk * S2 Switch (MONO) CSG-212
LCD FTD-6190H

*x* IL1,2 Lamp CEL-175

39
=] —>Caley,

13. PACKING METHOD

eer’

oe
)

Fig. 26

e Parts List
Mark No. Part No. Description Mark No. Part No. Description

1. CRD1012 Owner's Manual 5-2-3. CBA-102 Screw (M5x 16)


(English, French, German, Spanish) 5-2-4. CNN-058 Spacer
CRD1013 Owner’s Manual (/EW) 5-2-5. HMF40PO80FZK Screw
(Swedish, Norwegian, Dutch) 6. CHF-330 Carton (GEX-007 (MB)/EW)
CRB1016 Owner’s Manual (/ES) CHF-326 Carton (GEX-007/EW)

(Arabic) CHF-332 Carton (GEX-007 (MB)/ES)


Card (/EW) CHF-328 Carton (GEX-007/ES)
2. CHC-885 Styrofoam 7. CNB-720 Mounting Bracket
3. CDH-048 Sub Feeder
4. CDK-308 Cord

5. CEA-720 Accessory Kit


5-1. CDE-437 Cord
5-2. Screw Kit
5-2-1. B70-056-A Nut (M5)
5-2-2. CBA-101 Screw (M4 x 6)

40
QUESTIONNAIRE MODEL
One Model per questionnaire
Dear Servicer, 4

Thank you for your cooperation in the post-sale service of Pioneer products.

This questionnaire is used as a-tool to improve the serviceability of our products and service manuals.
Please evaluate this model and service manual by answering the following questions. Your ideas may be
realized in our future products. Your answers will be appreciated. Thank you.

PIONEER ELECTRONIC CORP.

T. Nakagawa, Manager, Service Section, International Division

1. SERVICING EVALUATION Circle applicable number:

Disassembly/Re-assembly:

Circuit Checks:

Replacement of Parts:

Adjustment (s):

a
* If (4) or (5) was circled, please be specific.
e. Your advice, opinion or ideas related to servicing this product.

2. SERVICE MANUAL EVALUATION

a. Circuit & Mechanism Description

b. Circuit Diagram

3. OTHER

Please describe other areas of servicing which you may find difficult.

aa ccc

Completed by : Date :

Company Name :

Address :

City/State/Zip :

Please send this form filled to the distributor in your country.

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