Hankison HBP Blower Purge Desiccant Dryers 1

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TM

Blower Purge
Desiccant
Compressed Air
Dryer
HBP Series
500 - 4,300 SCFM
hankisonair.com (850 - 7306 nm3/h)
TM

HBP Series Blower Purge Desiccant


Compressed Air Dryers
HBP Series Dryers Produce
100% Efficient Air Systems
HBP Series Dryers produce 100% efficient air systems.
Since 1948, compressed air users have relied on
Hankison to provide compressed air treatment solutions
for applications around the world. HBP Series dryers
improve air system efficiency by the use of a dedicated
axial blower, instead of a percentage of dehydrated
purge air, to regenerate the off-line desiccant tower.
ISO 8573.1 Class 2 (-40°F/-40°C) dew point performance
is guaranteed.

ISO 8 573 .1 - 2 010 Q ual i t y C l asse s


Solid Particles Humidity & Liquid Water Oil
Total Concentration:
PARTICLE SIZE, d (micron) Pressure Dew Point
CLASS Aerosol, Liquid & Vapor
0.10 M d O 0.5 0.5 M d O 1.0 1.0 M d O 5.0
°C °F mg / m3 ppm w/w
Maximum Number of Particles per m3
0 As Specified As Specified As Specified

1 100 1 0 O -70 O -94 O 0.01 O 0.008

2 100,000 1,000 10 O -40 O -40 O 0.1 O 0.08

3 Not Specified 10,000 500 O -20 O -4 O1 O 0.8

4 Not Specified Not Specified 1,000 O +3 O +38 O5 O4

5 Not Specified Not Specified 20,000 O +7 O +45 - -

6 - - - O +10 O +50 - -

- - - - Liquid Water Content, Cw g/m 3


- -

7 - - - Cw O 0.5 - -

8 - - - 0.5 < Cw O 5 - -

9 - - - 5 < Cw O 10 - -

Per ISO8573-1: 2001(E)

02 | HBP Series Blower Purge Desiccant Compressed Air Dryer


Reduce Energy Consumption 100%
100%
As the air compressor is the most costly system
component to purchase and, it uses more electrical energy

Inlet-to-Outlet Performance
95%
than the rest of the system combined, it is wise to ensure
that the smallest air compressor is installed. HBP Series 93%
dryers are 100% efficient at delivering full supply-side
90%
compressor capacity. Therefore, users benefit from the
ability to purchase a less expensive air compressor and, a
20% reduction in compressor operating costs. 85%
85%

Eliminate Costly Compressed Air Loss


Global competition, spiraling energy costs and, the 80%
challenge to “do more, with less” require manufacturers to
closely examine operating costs. Compressed air generation
tends to be the most costly utility within a facility. Eliminate 75%
Heatless Externally HBP Series
air loss to align supply-side equipment with demand-side Heated Purge Blower Purge

requirements to optimize your air system. Supply-Side Efficiencies

Demand-Side Impact on Supply-Side Dryer Types


Air Volume Air Compressor Compressed
Plant Air Preferred
Dryer Types Required to Needed to Purge Air
Demand Supply-Side
Meet Demand Meet Air Volume Penalty*
Solution
scfm Efficiency scfm hp scfm dollars
1,000 HBP Series Blower Purge (100%) 1,000 200 1,000 $0 Yes

1,000 Heated Purge (93%) 1,075 250 1250 $11,436 No

1,000 Heatless (85%) 1,176 250 1250 $24,506 No

* Assumes 5 scfm/HP, 8760 hours of operation per year, 10 cents per kW/h

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a Quote
TM

How it Works
E

Filtered compressed air enters on-line desiccant-filled, drying Tower 1 through


F
valve (A). Up-flow drying enables the desiccant to strip moisture from the air
stream. Clean, dry compressed air exits through (E) to feed the air system.
Tower 2 (shown in regeneration mode) with valve (B) closed, depressurizes to TOWER TOWER
atmosphere through muffler (C). Valves (D & F) open and the heater turns on. 1 2

The high-efficiency blower draws ambient air and feeds it through the heater.
The ambient air stream passes through valve (F) and flows downward through
the moist desiccant in Tower 2, collecting water vapor before exiting valve (D).
Once the desiccant is fully desorbed, the heater turns off. Valves (F & D) close A B D

and Tower 2 is repressurized. At a fixed time interval, valve (B) will open and
C
Tower 2 will be placed on-line to dry the airstream and valve (A) will close.
Operations will switch and Tower 1 will be regenerated.

Engineered Efficiency And Performance


Soft-seated check valves for tight shutoff and durability
Towers filled with extra, industrial-grade activated
alumina to deliver superior performance
Low-watt density heater saves energy and prevents
premature desiccant aging
High quality pressure gauges display left tower,
right tower, and purge pressure

Standard Controls
n Tower Status n Desiccant
n Service Reminder Bed Temperature
n Heater On n Failure to Switch
n Heater Temperature n RS 232

Function indicator LEDs for easy monitoring


Easy-view vacuum fluorescent text display
is visible under any condition
NEMA 4 Construction
Quiet, energy efficient, high-capacity blowers
Premium quality inlet switching/purge exhaust
butterfly valves for long life on 3" and larger.
(High-performance pneumatic angle-seated
valves for smaller sizes)

04 | HBP Series Blower Purge Desiccant Compressed Air Dryer


HBP Series Controller Feature List
Controller Configuration
Standard Option A Option B
Pressure Dew Point
ISO Class 2 -40°F (-40°C) 3 3 3

EMS Control
Automatic Energy Savings — 3 3

Vacuum Fluorescent Text


Digital Dew Point Monitoring — — 3
High Humidity Alarm — 3 3
2 Line, 16 Characters (high-visibility in darkness or sunlight) 3 3 3

Languages
English, Spanish, French 3 3 3

Power Recovery
Automatic Restart after Power Loss 3 3 3

Dry Contacts
Remote Indication of Alarm 3 3 3

Overlay w/Circuit Graphics & LED Indicators Alarm LEDs with Text Display
Tower Status - (drying switchover heat, cool, etc.) 3 3 3
Tower - Switchover, Failure (low heater temp/high heater temp) 3 3 3
Sensor Over-range & Under-range 3 3 3
Service Reminder 3 3 3

Options
Vessel Insulation O O O
Mounted Pre- and Afterfilters O O O

3- Standard O - Option

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TM

Engineering Data
Inlet Flow @100 Heater Rated Full Load Dimensions Inlet/Outlet Approx HF Series
Blower HTA Series
Model psig, 100°F 1 Output (Average) Inches Connections Weight Prefilter
Afterfilter
SCFM KW KW KW H W D IN LB (Recommended)
HBP500 500 1.6 10 10 105 53 70 2" NPT 1,866 HF5-44-20-DG HTA600

HBP600 600 2.5 12 12 108 55 71 2" NPT 2,111 HF5-44-20-DG HTA600

HBP750 750 2.2 14 14 114 60 83 3" FLG 2,456 HF5-48-20-DG HTA1200

HBP900 900 2.0 16 16 114 60 83 3" FLG 2,472 HF5-54-24-G HTA1200


y Cl a sses
HBP1050 1050 2.8 19 19 113 64 84 3" FLG 2,981 HF5-56-24-G HTA1200

HBP1300 1300 5.3 23 25 118 66 85 3" FLG 3,576 HF5-60-24-G HTA1800

HBP1500 1500 7.5 28 32 116 80 93 3" FLG 5,359 HF5-60-24-G HTS1800

HBP1800 1800 7.0 32 35 116 80 93 3" FLG 5,359 HF5-60-24-G HTA1800

HBP2200 2200 5.6 39 41 124 85 104 4" FLG 8,018 HF5-64-4F-G HTA2400

HBP2600 2600 10.3 45 50 124 85 104 4" FLG 8,123 HF5-68-4F-G HTA3000

HBP3200 3200 2.8 53 52 121 97 117 6" FLG 9,333 HF5-72-6F-G HTA4800

HBP3600 3600 4.0 58 59 128 97 117 6" FLG 9,833 HF5-72-6F-G HTA4800

HBP4300 4300 4.4 70 70 124 105 130 6" FLG 12,350 HF5-72-6F-G HTA4800

1
Performance data per CAGI Standard ADF 200 for Desiccant Compressed Air
Dryer. Rating conditions are 100°F (37.8°C) inlet 100 psig (6.9 bar) inlet pressure,
100% relative humidity, 100°F (37.8°C) ambient temperature, and 5 psi (0.35 bar)
pressure drop.
* Consult factory for larger models.

06 | HBP Series Blower Purge Desiccant Compressed Air Dryer


‘‘
HBP Series Dryers
produce 100% efficient
air systems.

Table 1: Pressure
PRESSURE INLET TEMPERATURE °F (°C)

p s i g ( kg f/c m 2 ) 60 (15.6) 70 ( 2 1 .1 ) 8 0 ( 2 6 .7 ) 90 (32.2) 1 0 0 ( 37. 8 ) 110 (43.3) 120 (48.9)


60 (4.2) 1.03 1.01 0.99 0.8 0.58 0.43 0.32
70 (4.9) 1.1 1.08 1.07 0.94 0.68 0.5 0.37
80 (5.6) 1.17 1.15 1.14 1.08 0.79 0.58 0.43
90 (6.3) 1.24 1.22 1.2 1.18 0.89 0.66 0.49
100 (7.0) 1.3 1.28 1.26 1.24 1 0.74 0.55
110 (7.7) 1.36 1.34 1.32 1.3 1.11 0.82 0.61
120 (8.4) 1.42 1.4 1.38 1.36 1.22 0.9 0.67
130 (9.1) 1.48 1.46 1.44 1.42 1.33 0.99 0.74
140 (9.8) 1.53 1.51 1.49 1.47 1.44 1.07 0.8
150 (10.6) 1.58 1.56 1.54 1.52 1.5 1.16 0.87

Inlet Flow
Inlet Flow (scfm) capacities shown in the Engineering Data table have been established at an inlet pressure of
100 psig (7kgf/cm2) and a saturated inlet temperature of 100°F (38°C). To determine maximum inlet flow at other
conditions, multiply the inlet flow from the Engineering Data table by the multiplier from Table 1 that corresponds to
your operating conditions.

Dew Point
Outlet pressure dew point at rated inlet conditions of 100 psig (7kgf/cm2) and 100°F (38°C) saturated. Dew
point varies slightly at other conditions. Consult the factory to determine exact outlet pressure dew point at your
operating conditions.

Operating Conditions
HBP MAX. WORKING MIN. OPERATING MAX. INLET AIR MIN. INLET AIR MAX. AMBIENT Min. Ambient
MODELS PRESS. PRESS. TEMP. TEMP. AIR TEMP. Air Temp.

500-4300 150 psig 60 psig 120°F 40°F 120°F 40°F

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Blower Purge
Desiccant
Compressed Air
Dryer
HBP Series
500 - 4,300 SCFM (850 - 7306 nm3/h)

Design features, materials of construction and


dimensional data, as described in this bulletin,
are provided for your information only and should
not be relied upon unless confirmed in writing.
Please contact your local sales representative for
product availability in your region.

TM

Hankison Headquarters
4647 SW 40th Avenue
Ocala, Florida 34474-5788 U.S.A.
Tel.: (724) 745-1555
Fax: (724) 745-6040

Hankison Rental
Washington, PA 15301
Tel.: (724) 225-1470
Fax: (724) 222-1317

Pasadena, TX 77507
Tel.: (800) 379-3711

hankisonair.com

© Copyright Hankison 2023


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HK_HBP_US/09-2023/CI a Quote

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