Review of Energy Efficiency Technologies in The Fo
Review of Energy Efficiency Technologies in The Fo
Review of Energy Efficiency Technologies in The Fo
fully edited. Content may change prior to final publication. Citation information: DOI
10.1109/ACCESS.2020.2979077, IEEE Access
Date of publication xxxx 00, 0000, date of current version xxxx 00, 0000.
Digital Object Identifier 10.1109/ACCESS.2017.DOI
ABSTRACT The industry sector has a significant responsibility for the depletion of fossil fuels and
emission of carbon dioxide. Thus, several initiatives have been implemented by the industry sector to
mitigate those issues. One initiative corresponds to the implementation of energy efficiency strategies.
In particular, the food industry is heavily dependent on fossil fuels, and the food demand is expected to
grow significantly in the coming years. Therefore, developing energy efficiency strategies for this particular
industrial sector is crucial. This paper investigates the different opportunities for energy efficiency in
the food industry. It first provides a brief overview of the various food industries and related energy
consumption. Then, the different options for energy efficiency in the thermal and electric sector are
discussed. New trends and opportunities, arising from industry 4.0 and demand response, are also presented.
INDEX TERMS Energy Efficiency, Food Industry, Industry 4.0, Renewable Energy, Waste-to-Energy
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J.-M. Clairand et al.: Review of Energy Efficiency Technologies in the Food Industry: Trends, Barriers, and Opportunities
rect emissions. Direct use of energy is for on-farm operations II. BACKGROUND: CLASSIFICATION OF FOOD
at the processing of raw materials and during various stages PROCESSING TECHNOLOGIES AND RELATED ENERGY
of manufacturing processes, while indirect use of energy is CONSUMPTION PATTERNS
during storage, transport and use of electricity to run the food In the food industry, to convert edible raw materials into more
industry [16]. Moreover, industrial sector customers usually high-value food products, food processes use considerable
participate less in energy efficiency activities, mainly because amounts of labor, technology, and energy. The amount of en-
of their smaller individual contributions to grid management ergy used is different in each country, although in developing
as well as the technical barriers of integrating these customers countries, the energy consumed by the food industry is gen-
due to the rigidity of their activities [17]. Significant efforts erally very high. For example, in certain African countries,
are needed towards more sustainable agriculture to face the share of the national energy consumed by the agri-food
the growing population, especially for developing countries, chain may contribute to as high as 55%, while in USA is
where the population growth rates are higher. In particular, around 15.7% [18]. Note that of the energy consumed for
a gap will likely occur between energy and food production agri-food in African countries, around 65-75 % corresponds
growth, with the FAO (Food and Agriculture Organization) for cooking and preparation, which is typically inefficient.
estimating that food production will need to increase by 70% Moreover, the energy consumption and energy type used
by 2050 but forecasting that energy production will only in- for the processing of a certain quantity of goods depends
crease by one third [11]. The main energy types are electrical, heavily on their nature. For example, in fruit and vegetable
thermal, and mechanical. All these types can be supplied by processing in the UK, 13.68 MJ/kg product of fuel and only
REs, such as solar, wind, and geothermal energy. Moreover, 1.48 MJ/kg product of electricity are required for French
in developing countries, many farms and food industries fries; 9 MJ/kg product of electricity and 8.3 MJ/kg product of
are located in isolated places, which increases the expenses fuel are required for crisps production; while only 0.43 MJ/kg
required for a distribution system; thus, distribution in RES- product of electricity and 1.50 MJ/kg product of fuel are
based microgrids becomes more economically beneficial. required for jam production [21]. The energy consumption
Opportunities are available to reduce energy consumption by the end users mostly includes process heat, refrigeration,
in the food industry in all stages; however, the success of motor drives, heat, ventilation and air conditioning (HVAC)
energy efficiency measures depends mostly on behavioral systems [22].
change [18].
In the food industry, the energy consumption is spread all A. SIZE OF THE FOOD INDUSTRY
over the various food treatment processes, although energy Food processing systems can be categorized based on their
consumption is observed in the global agri-food chain, such size and range from small family consumption to large
as in the input agriculture products (e.g., water pumping, live- commercial consumption, which could supply huge amounts
stock housing, greenhouse climate control, storage, etc.) and of food across the world [18]. Although energy efficiency
the delivery process, such as transportation and refrigeration. can be improved across all food processing systems, the
The aim of energy efficiency in the food industry is to dependence on fossil fuels varies significantly based on the
produce more or similar amounts of food using a lower size of the food processing system; thus, greater attention
amount of energy [18]. must be devoted to high energy-consuming systems to reduce
With new advances in Information and Communication their consumption [23].
Technology (ICT), new techniques are available to improve • Subsistence: Subsistence producers are families en-
the use of energy in various industries, such as the food gaged in the most basic forms of small-scale farming
industry, especially through the application of the Internet of and fishing, and they produce food for their own use
things (IoT) [19], [20]. solely. Subsistence producers use very low inputs of
The aim of this paper is to identify the main technologies energy, usually from human and animal power. These
of energy efficiency in food industry. It explains the typical inputs of energy are generally not included in world
strategies, highlighting the new trends, barriers, and opportu- energy statistics.
nities. • Small farms: Small family farming units can engage in
different activities depending on modernization, includ-
The rest of this paper is organized as follows: Section II
ing the development of small gardens or rice fields, or-
presents an overview of the classification of food process-
ganic vegetables, orchards, cattle rearing, private fishing
ing technologies, and related energy consumption patterns.
boats and dairy herds (from a few to dozens of cattle).
Section III discusses the thermal energy efficiency options.
Depending on the type of modernization, these farms
Section IV studies the Waste to Energy technology in food
can engage in different activities.
processing. Section V presents the new trends in Smart food
• Small business: These farms can be managed by a fam-
processing. Finally, Section VI highlights the main conclu-
ily but are often private. They work slightly more and
sions and future challenges.
hire more people than small farms. These companies can
reduce their fossil fuel dependence by improving energy
2 VOLUME 4, 2016
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI
10.1109/ACCESS.2020.2979077, IEEE Access
J.-M. Clairand et al.: Review of Energy Efficiency Technologies in the Food Industry: Trends, Barriers, and Opportunities
efficiency and generating RE on-farm, which may offer storage moisture content [23]. This step could be one
the local community additional benefits. of the more energy-intensive operations, especially for
• Large farms: Corporate food systems depend on high developing countries.
direct external supply chain energy inputs, and they • Storage: This process consists of maintaining food at the
include fish trawler fleets, feed farms, sugar companies proper temperature conditions to avoid degrading the
and palm oil farms. A processing mill company may quality of the product and provide both safe and high-
own and manage large farm estates. Some benefits are quality foods. The typical machines used for storage in
more likely to flow to local communities that belong the food industry are energy consuming and include re-
to a growing cooperative. In general, large corporate frigerators and freezers. Storage involves approximately
companies have access to investment financing for clean 1-3 MJ/kg product of retail food product.
energy and energy efficient equipment. For additional • Food and beverage processing: this process represents
sales, energy can be used on-farm or off-farm. the transformation of agricultural products into food
Table 1 summarizes the energy consumption based on and requires energy for heating, cooling, and electricity.
the food industry scale. It should be noted that the capital The amount of energy needed is approximately 50-100
availability depends considerably on the willingness to invest MJ/kg.
in energy efficiency strategies. • Food cooking: this process involves applying heat to
food. It consumes approximately 5-7 MJ/kg of food.
B. TYPE OF FOOD INDUSTRY • Evaporation: this process involves partially removing
There are various food industries, although we can identify water from liquid food via boiling. It consumes approx-
some of the main industries that are the focus of this work: imately 2.5-2.7 MJ/kg.
• Dehydration: this process involves reducing moisture in
• Dairy farms
food to low levels for improved shelf life by adding one
• Meat farms
or more forms of energy to the food.
• Grain and oilseed milling
• Filtration: this process involves separating solids from
• Sugar and confectionary processing
a suspension in a liquid via a porous medium, screen or
• Fruit and vegetable processing
filter cloth, which retains the solids and allows the liquid
• Bakery industry
to pass through.
The techniques to save energy on these processes are pre-
C. ENERGY-CONSUMING TECHNOLOGIES
sented in the next sections.
The main energy-consuming technologies are present in vari-
ous steps, and they are detailed as follows, as depicted in Fig. III. THERMAL ENERGY EFFICIENCY OPTIONS IN FOOD
1. PROCESSING
A. WASTE HEAT RECOVERY
Food industry processes have a high demand for energy, and
the main one is heating. Due to some inherent constraints in
processes, a portion of heat is wasted. Heat recovery consists
of using this waste heat by power generation technologies
[24].
Chowdhury et al. [25] analyzes techniques to recover a
portion of heat in the same processes. One strategy is re-
covering heat in processes with heat exchangers, and it was
also validated in [26], where a milk process was analyzed
and demonstrated an increase of 10% in energy efficiency by
rescheduling the process and using heat exchangers. Another
technique used in this industry is recovering heat for other
processes or storing heat. This strategy was implemented in
[27], where photovoltaic energy is used to run the refrig-
eration cycle of a cold chamber when the grid electricity
FIGURE 1: Processes or End-uses Technologies in food cost is high and cold temperatures are stored in a phase
industry. change material for use when conditions are suitable. Finally,
a strategy of using heat from a low-temperature process in
• Drying: This process consists of artificially drying ce- a high-temperature process is discussed. All of these pro-
reals after harvesting and before storage and trans- cesses show a clear benefit for energy efficiency. However,
port. The energy used is approximately 0.5-0.75 MJ/kg, the barriers to implementing these strategies depend on the
which could be electricity, natural gas, or liquefied policies, social-technical framework, or even fuels used. This
petroleum gas (LPG), to dry wet grain to an appropriate work stated that the key factor to overcoming the barriers
VOLUME 4, 2016 3
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J.-M. Clairand et al.: Review of Energy Efficiency Technologies in the Food Industry: Trends, Barriers, and Opportunities
Food industry scale Fossil fuel Capital availability Major food markets Energy intensity
dependence
Subsistence level Zero Micro-finance Own use Low
Small family unit Low/medium Limited Local own use Low to high
Small business High Medium Local/regional/export Low to high
Large corporate High Good Regional Low to high
process/export
TABLE 1: Energy dependency based on the scale of the food industry [23]
are business models. [28] simulated different thermodynamic an evaporator, expansion valves and a pump. This pro-
fluids to improve the performance of the Organic Rankine cess uses an absorption solution and a refrigerant so-
Cycle, which is one of the most used thermodynamic cy- lution, and low-grade waste heat is used in the heat
cles in heat recovery. They analyzed three fluids and three exchanger in an absorption-desorption process. This
different heat source temperatures to analyze different-sized cooling cycle has a low COP because the cycle uses low-
processes. Finally, the results of the fluids performance were grade heat. Yildirim et al. [33] analyzed the absorption-
compared in terms of the lowest specific-investment cost and desorption cycle in the pasteurization process of the
power output. milk industry and showed that is possible to use low
heat from geothermal for cooling. However, the source
B. NOVEL THERMODYNAMICS CYCLES of the heat could be any low-grade waste heat coming
Some novel thermodynamic cycles are presented that use low from other processes.
grade heat or RE for heating or cooling processes in the food • Adsorption system: it is another mechanical refriger-
industry. ation machine that consists of a condenser, an evap-
orator, a valve and an adsorber, which replaces the
1) Heat Pumps compressor. During adsorption, refrigerant vapor from
A heat pump is a thermodynamic equipment that consists the evaporator produces a cooling effect, and in the
of two heat exchangers, a condenser and an evaporator, a desorption period, heat is transported to the absorber
compressor and a valve. This device uses a heat source that to discharge the refrigerant, which is transferred to the
could come from waste heat or a RE that is transferred in the condenser. Finally, the liquid refrigerant is transferred
evaporator, and with the help of the compressor, it improves to the evaporator in a closed loop [34]. Ndyabawe et
heat conditions, which are transferred with the condenser al. [35] analyzed zeolite as an adsorber and biogas
[29]. Heat pumps are classified by the temperature of the and found that it performed well for a small-size-batch
heat source in three main categories as described in Table cooler for milk.
2 adapted from [30]. • Ejector refrigeration system: it consists of an ejector, a
Depending of the food industry, heat pumps could be condenser, an evaporator, a boiler and a valve. The cycle
used directly in certain processes, such as the pasteurization starts when the fluid refrigerant is boiled to form vapor
process. However, other systems require high temperatures, that is transferred to the ejector to join with the vapor
and in these cases, they are used to upgrade low-quality waste coming from the evaporator. Then, the vapor is pressur-
heat up to 150◦ C, which is required in many food indus- ized with the ejector and transferred to the condenser,
tries. However, adequate working fluids must be selected to where the fluid loses heat to the environment. Then,
overcome various problems, such as flammability, toxicity, the fluid is pumped back to the boiler to start over the
and required compressor technology [31]. [32] analyzed heat cycle. The remaining fluid is transferred to a throttling
recovery from a spray-drying process in a milk powder plant valve to reduce the pressure, and in the evaporator, the
by a combined system with a heat pump and a conventional fluid is evaporated, and then the cooling cycle takes
air-to-air heat exchanger. The results show that heat pumps place. Finally, the refrigerant vapor joins with the vapor
can recover up to 40% of waste heat and lead to 20% coming from the boiler and the cycle starts again [34].
lower energy costs in the operation. Furthermore, heat pumps Zhang et al. [36] analyzed a new freeze drying system,
represent other benefits as stated in [26], where heat pump and ejectors are used in the equipment. The results show
technology was analyzed in the dairy and meat industries in that heat consumption can be reduced by up to 46.1%
Germany and showed reduced global gas heating emissions compared with conventional freeze dryers.
at up to 52%.
3) Heat Pipes
2) Novel Refrigeration Cycles This method consists of using a pipe with two ends as heat
Novel refrigeration cycles were analyzed in small plants like exchangers and a working fluid. One side of the pipe that
smallholder dairy farms or simulated with software. has fins works as a condenser, and the other side works as
• Absorption-desorption cycle: it consists of an absorber, an evaporator. This method has some advantages, such as al-
a heat exchanger, a generator or desorber, a condenser, most no maintenance and less operational costs compared to
4 VOLUME 4, 2016
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J.-M. Clairand et al.: Review of Energy Efficiency Technologies in the Food Industry: Trends, Barriers, and Opportunities
conventional heat transfer methods. However, this method re- indicated that they were good sterilization processes that did
quires analyzing the fluid used, wick type and pipe material. not affect the sensory characteristics.
The heat pipe method works with latent heat, which makes
it efficient for heat transfer with no changes in temperature. 2) Pulsed Electric fields
This method could improve cooking and cooling processes The process consists of applying an electric field to biological
by reducing processing time [34] [29]. Brahim et al. [37] cells to damage the cell membrane, thereby causing cell
simulated the performance of a heat pipe, and the results death. This technology presents some benefits; for example,
showed a better performance compared with a conventional the temperature of the treated food or beverage is not in-
tubular heat exchanger. creased. Nevertheless, the amount of energy required is 100
kJ/kg at 30◦ C, which is higher than that of thermal processes
4) Hybrid Heating Systems with recovery [34]. Pulsed electric fields could be used to
In general, food processes are too rigid, which increases pasteurize beverages to minimize physical and nutritional
the difficulty of implementing the demand respond strategy. changes [40]. When operating at high temperatures and as-
However, when a process relies on different sources of en- suming a 95% of heat recovery, the pulsed electric fields
ergy, this issue can be overcome. For example, [6] studied energy input might be reduced to the amount of 20 kJ/kg like
an option of implementing a low-temperature hybrid heating conventional thermal pasteurization [41].
system in the dairy industry. The study analyzes additional
3) High-Pressure processing
sources of energy, such as RE, heat pumps and grid electric-
ity, to generate heat as a supplement to the high-temperature This technique applies high pressure to liquids, which causes
source of energy. The study demonstrates that it is possible the alternation of proteins or lipids, thereby damaging the
to implement hybrid-heating systems without affecting the membranes of biological cells. However, this process de-
process. However, this technique requires an analysis of mands 52 kJ/kg to reach a pressure of 600 MPa, which also
the constraints, such as RE availability, inherent processes increases the temperature of beverages by 3◦ C for every 100
constraints, and grid prices, which are also analyzed for the MPa of pressure applied. This process was analyzed in [34]
DR method. and [38], and the results showed a reduction in microbial
activity. [42] described several health benefits of this tech-
nique compared to conventional pasteurization; however, the
C. APPLICATION OF NON-THERMAL FOOD
investment cost is still a constraint compared to conventional
PROCESSES
pasteurization.
Some processes in the food industry were developed with
heat, such as pasteurization; however, these processes could 4) Membrane processing
be developed with other technologies to accomplish the same The separation process is quite common in the food industry,
goal. For instance, pasteurization processes are generally de- and it changes the concentration or clarity of liquid food,
veloped with heat to destroy harmful microorganisms. How- which is generally performed by evaporation of water. Nev-
ever, other techniques will be presented that can accomplish ertheless, this activity generally has a high demand of energy,
the same goal. although separation could be perform by membrane filtration,
which saves up to 50% energy compared with conventional
1) Food Irradiation processes [34]. This process is the most widely applied
This process consists of applying very high energy electrons nonthermal process in juice processing since it is performed
to food for a short time period. These rays are in a wavelength at low temperatures, thereby conserving the nutrients and
range from λ = 10−7 − 10−12 m, which correspond to quality of the fruit, and it also leads to increased production
ultraviolet rays, X-rays, beam rays and gamma rays. The yields [38]. Nazir et al. [43] analyzed the ability of this
emitted irradiation damages the DNA of living cells, thereby technique to recover nutrients from waste food or byproducts
inactivating bacterial and viral microorganisms. Some advan- and found that it has wide applicability in the food industry.
tages of this process are that it is a cold process and has lower
costs compared to the conventional pasteurization process D. NOVEL HEATING METHODS
[34]. Bhattacharjee et al. [38] and Bouzarjomehri et al. [39] 1) Infrared, microwave and radio frequency heating
analyzed this technology by applying ultraviolet rays to juice These techniques use electromagnetic waves to sterilize food.
and an electron beam in sausages, respectively, and the results Infrared radiation exhibits low penetration in food, which is
VOLUME 4, 2016 5
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J.-M. Clairand et al.: Review of Energy Efficiency Technologies in the Food Industry: Trends, Barriers, and Opportunities
This work is licensed under a Creative Commons Attribution 4.0 License. For more information, see https://creativecommons.org/licenses/by/4.0/.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI
10.1109/ACCESS.2020.2979077, IEEE Access
J.-M. Clairand et al.: Review of Energy Efficiency Technologies in the Food Industry: Trends, Barriers, and Opportunities
been previously performed. For example, the authors of [57] have also been presented by [62], [64], [65].
performed a multidisciplinary technical and cost analysis for
the production of olive mill solid waste pellets for the case of D. PYROLYSIS
Cyprus. The results indicated that the solid waste of a three- Pyrolysis is a thermochemical process that consists of ap-
phase process has less moisture content than that of a two- plying heat in the absence of oxygen to organic substrates
phase process. The mean calorific value was 21,645 MJ/kg, to generate energy fuels, such as liquid pyrolytic oil, solid
which was between the values observed in other studies. charcoal and light gases (e.g., hydrogen, carbon monoxide,
Cyprus generates 13000 tons of olive solid waste generated carbon dioxide, and methane) [66]. [60] subjected sugarcane
via two processes technologies. The annual estimated energy bagasse to a pyrolysis process at temperature between 200
potential is 38 GWh in Cyprus. Pellets from olive waste have and 300◦ C at different residence times. The results showed
been estimated to provide 0.9% of the total energy consumed an improvement in the substrate, such as a higher carbon
in households for heating at 2784 toe, and this sector has content and a higher heating value of 24.01 MJ/kg. [61] found
a higher energy demand than industry and agriculture in an improvement of the thermochemical process using CO2 ,
Cyprus. Key factors for project viability are the working days which shows an increase of CO formation and suppression
and capacity of the plant. The plant could generate pellets of H2 . However, the process requires temperatures above
with a cost of 142 Euro/ton, which is competitive with wood 520◦ . Amer et al. [59] analyzed a microwave pretreatment
pellets. Chen et al. [58] analyzed the digestate produced via to reduce the moisture content in substrate in four agriculture
anaerobic digestion. This waste went through a granulation wastes: rice straw, rice husk, sugarcane bagasse and cotton
process to obtain a type of pellet. The results showed that stalk. The study shows that this pretreatment helps to reach
this material has a similar energy potential as wood fuels, higher heating values similar to bituminous coal. Dai et al.
although this material could have higher nitrogen monoxide [67] estimated that biochar could reduce up to 1.41x106 t
emissions. Some examples of waste-to-energy approaches CO2e coming for residue crops in China.
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J.-M. Clairand et al.: Review of Energy Efficiency Technologies in the Food Industry: Trends, Barriers, and Opportunities
V. SMART FOOD PROCESSING: POTENTIAL FOR Other technology has been considered to optimize the
ELECTRICITY REDUCTION, ACTIVE DEMAND food defrosting system. In [80], the benefits of two energy
RESPONSE, AND INDUSTRY 4.0 optimization strategies to improve the overall process effi-
Several industries are currently trying to reduce their en- ciency of a food defrosting system are studied. Simulation
ergy consumption to save costs. In the food industry, sev- results show the benefits of the on-line energy optimization
eral processes are used to obtain the end product and the strategies, which significantly increase the overall process
processes differ depending on the end product. Therefore, efficiency.
several energy efficiency techniques focus on one or various Climate control is another significant source of electricity.
processes to reduce energy consumption. In many cases, The authors of [81] focus on the optimal operation of energy
energy efficiency could even improve the quality of the end- systems in greenhouses within the context of smart grids. The
products when considering the monitoring of external con- developed models incorporated weather forecasts, electricity
ditions. For example, in cold rooms, the temperature could price information, and end-user preferences to minimize the
be constant and too low, which limits the quality of the total energy costs and peak demand charges while consider-
product. Therefore, reducing the refrigeration consumption ing important parameters of greenhouse climate control.
will reduce energy consumption and improve the quality of Ventilation could also be optimized with new techniques,
the product [68]. such as sequential ventilation. For cheese processing, using
this energy efficiency technique is more convenient not only
for electricity savings but also because the end-product could
A. ENERGY SAVINGS TECHNIQUES
have better quality [82], [83].
The potential for electricity savings by the type of food In food production, machining processes consume a large
industry is detailed below. amount of energy. Therefore, various techniques have been
Water heating is responsible for nearly 40% of the total proposed to improve this consumption. In [84], an on-line
electricity consumption of dairy farms. Thus, efficient sys- approach for monitoring machine tools was presented, and
tems should be implemented to avoid electricity losses [69]– various power reduction experiments were performed to
[71]. Through data envelopment analysis, it is possible to obtain the management measure that consumed the lowest
reduce 12 % the energy consumption and around 12% the power.
CO2 emissions of dairy farms [70]. According to Xu et al.
[71], it is possible to reduce 50-80 % of specific energy B. DEMAND RESPONSE
consumption and 9-14 million metric tons of carbon in dairy Demand response (DR) is a technique that motivates changes
industries, with USA having the biggest potential. Other in electricity usage of end-use customers depending on the
areas with the potential for reduction include refrigeration, electricity price, grid reliability or incentivized revenue when
pumping, air compressors, and other electric machines [18], system reliability is jeopardized via the reduction in energy
[72]. Moreover, the process of milking requires significant consumption, transferal of energy consumption to other peri-
power over short times, which can lead to power peaks in the ods, or use of distributed energy resources instead of the main
distribution systems. Thus, the authors of [73] propose that grid [85]. Additionally, DR may facilitate the integration
the milking starting time should be varied by participating of Renewable Energy Sources (RESs) and energy storage,
in different electricity tariffs. The results indicate that cost which are unpredictable and inflexible generators, thereby
savings in electricity could achieve between 33% to 39% increasing the flexibility of the overall power system, as
depending on the size of the dairy farm; however, whether the shown in Fig 3. This technique was first considered a solution
milking process time could change is difficult to determine for the residential and commercial sector; however, due to
because of the cows and other processes. the significant load in the industrial sector, the application
For meat production, specific efficiency techniques have of DR in the industry sector has attracted attention [4], [86].
not be found. However, various energy audits demonstrate However, implementing DR in industries is more difficult
that several inefficiencies exist, and fuels are overused; there- because the traditional processes have been considered rigid
fore, the energy inputs could be limited with the proper [87]; however, previous studies have demonstrated that there
control of energy meters [74]–[77]. For example, electricity are processes with certain flexibility that may be explored.
savings could reach up to 24% [78]. Moreover, DR has been evaluated in the food industry.
Several approaches have been developed to reduce elec- For example, [88] presented an evaluation and assessment
tricity consumption in the different steps of food processing. of DR in the meat industry. The most energy-consuming pro-
In the case of wines, the technique of cold prefermentation cess in this industry is the cooling production and distribution
is a process that gained popularity in recent years, and it process, which account for between 45% and 55% of the total
consists of reducing the temperature of the product to an es- final electricity consumption in the analyzed industry. DR
tablished temperature for the process. Then, the temperature actions cannot be applied in sensitive production areas and in
has to be maintained within the considered limits by compen- sensitive processes directly related to the quality of the final
sating for fluctuations of temperature that could occur during product. The main production processes in the meat industry
the maceration process [79]. are working rooms, preserving chambers, freezing chambers
8 VOLUME 4, 2016
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J.-M. Clairand et al.: Review of Energy Efficiency Technologies in the Food Industry: Trends, Barriers, and Opportunities
This work is licensed under a Creative Commons Attribution 4.0 License. For more information, see https://creativecommons.org/licenses/by/4.0/.
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J.-M. Clairand et al.: Review of Energy Efficiency Technologies in the Food Industry: Trends, Barriers, and Opportunities
vanced robotics and artificial intelligence will be imple- variations of solar radiation. The PTSC system works in a
mented to allow for the precise control of all production lines low/medium temperature range.
[98]. Therefore, possible energy losses could be monitored To increase the performance of solar PV in food industries,
to implement solutions immediately and avoid such losses it is possible to integrate it in a trigeneration system. These
[99]. For example, the logistics management of Industry 4.0 systems are designated as PV and combined cooling, heating,
allows for the safe, secure, and reliable transportation of raw and power (PV-CCHP) systems or PV-trigeneartion (PV-
foods, and the energy of transportation in the factory could T) systems [109], [110]. Since most of the food industries
be minimized. The temperature of the equipment, especially require heating and cooling, these systems could improve
refrigeration equipment, could be controlled and adjusted to the energy efficiency, but they could require up to 25 years
a specific range to avoid temperature losses, thereby reducing to generate Net profit [111]. Furthermore, the PV-T systems
energy bills. Finally, during food processing, some machines could include electric storage such as batteries, and pumped
could be working improperly, and Industry 4.0 could enable hydro [112]; and thermal storage such as molten salts, phase
fault diagnostics and management to allow for the immediate change materials, concrete storage tanks [64], [113], [114].
repair of machines and avoid long-term losses [100].
VII. CHALLENGES AND BARRIERS TO ENERGY
VI. RENEWABLE ENERGY IN FOOD PROCESSING EFFICIENCY IN FOOD INDUSTRY
In the new grid, RE is expected to have a larger share The issues of energy efficiency, environmental protection,
in the total electricity production. Therefore, RE was also food processing waste management, improvement of pro-
proposed for the supply of energy loads to the food industry. duction quality and safety have attracted increasing atten-
Photovoltaic (PV) and wind generators are considered suit- tion in the food industry. Effective energy utilization and
able alternatives to conventional diesel generators or electric energy sources management in food processing facilities
distribution lines. For example, in [101], the RE planning (PV are desirable for reducing processing costs, saving fossil
and wind) of a dairy farm was studied, and it demonstrated energy resources and minimizing environmental impact. The
that the introduction of RE could provide a sizeable backup food processing industry, however, faces several challenges
of 136 GWh/year to the Algerian grid while mitigating 80 to develop advanced energy conservation and conversion
million tons of CO2 . This work was complemented by [102], technologies. The barriers can be classified as technical
[103], who validated the technical and economic feasibility and not technical ones. The technical barriers are mostly
of introducing PVs in dairy farms in Algeria. Solar energy related to the complexities of some food processing sectors,
integrated with energy storage could avoid peaks for milking where cascade, intermittent and inter-connected processes
[104]. are implemented, and some energy saving measures should
Solar energy could also be useful for thermal processes, be integrated with particular attention to the implications in
such a drying. In rural areas, drying of agricultural products terms of quality of final product, safety issues, effectiveness
is performed directly via solar energy. However, it presents of processes. This is valid, as examples, when it comes to
some disadvantages, such as longer drying times, difficulty the optimal setting of processing temperature levels or waste
controlling the drying process, or contamination. Solar dryers heat recovery options to mimimize energy consumption and
have emerged as a solution to tackle these issues. These at the same time to secure the end products quality standards.
dryers present proper energy and exergy results, such as the Other barriers regard the difficulties and/or profitability to
one analyzed by [105], who successfully dried ghost chili recover low temperature and/or intermittent/seasonal dis-
pepper and sliced ginger. Solar energy could also be useful charged heat, which is often available in such processes.
for heating water for processes that need it. These solar sys- In addition, environmental/amenity issues are often major
tems are already implemented and could be very appropriate drawbacks, and these aspects can be related for instance to
for developing countries and isolated food industries [106]. the use of waste by products for on site energy production,
In particular, the performance of the solar dryers depends on to space/logistic constraints arising from the location and op-
the solar radiation, and most of the developing countries are eration of renewable energy and energy saving technologies
located close to or within the equatorial belt, where the solar (i.e. solar panels, biomass storage and biomass logistics of
radiation is high, and they can take advantage of this property supply). The non technical barriers mostly regard the limited
[107]. specific know how, knowledge and skills of food sector
In [108], an existing conventional system in an ice cream operators in energy saving technologies, which are out of the
factory in Isparta, Turkey was changed to a RE system. The core business of the industrial operators. In the following, a
processes analyzed in the factory were those that require description of the typical challenges to energy efficiency in
heating and cooling, and the study proposed changing the food industry is provided, with comments on the most viable
energy source from grid electricity to heat from a parabolic to options to overcome these issues. The challenges and barriers
solar collector (PTSC) system. The PTSC system shows up to energy efficiency in food industry could be divided into the
to 98.56% energy savings compared with the current system. following aspects: economic, technological, environmental,
However, the proposed system has some limitations, such and regulatory.
as the high cost of investment, 8.5-year payback time, and
10 VOLUME 4, 2016
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J.-M. Clairand et al.: Review of Energy Efficiency Technologies in the Food Industry: Trends, Barriers, and Opportunities
This work is licensed under a Creative Commons Attribution 4.0 License. For more information, see https://creativecommons.org/licenses/by/4.0/.
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10.1109/ACCESS.2020.2979077, IEEE Access
J.-M. Clairand et al.: Review of Energy Efficiency Technologies in the Food Industry: Trends, Barriers, and Opportunities
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14 VOLUME 4, 2016
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI
10.1109/ACCESS.2020.2979077, IEEE Access
J.-M. Clairand et al.: Review of Energy Efficiency Technologies in the Food Industry: Trends, Barriers, and Opportunities
food waste management in the UK: Current situation and future ANTONIO MARCO PANTALEO was born in
scenarios,” Sci. Total Environ., vol. 710, p. 135580, 2019. Roma, Italy in 1974. He received his Ph.D. in
Energy Engineering in 2013 from Imperial Col-
lege London, UK, where he has been research
fellow in the Department of Chemical Engineer-
ing since 2014. He also joined the Department
of Agro-environmental sciences of the Università
JEAN-MICHEL CLAIRAND (S’16,M’18) was degli Studi di Bari Aldo Moro, Italy, in 2006
born in Quito, Ecuador, in 1990. He received the as researcher and he is assistant professor since
M.Sc. degree from the Ecole Nationale Supérieure 2012. Between 2000 and 2003, he worked for a
de l’Electronique et Ses Applications (ENSEA), major energy company, developing renewable energy based projects, and
Cergy-Pontoise, France, in 2014, and the Ph.D. for the Italian transmission system operator, as strategy engineer. During
degree in Industrial Production Engineering from his time as a university professor, he has collaborated in various national
Universitat Politècnica de València, Spain in 2018. and European projects in the fields of biomass energy, waste heat recovery,
He worked in Empresa Eléctrica Quito in 2014. energy efficiency investments, hybrid renewable energy systems. He was
He was an international visiting graduate student Delegate of the Rector of University of Bari in 2017-19, in charge of energy
at the Department of Electrical and Computer En- efficiency investments for Campus University, and co-PI of several research
gineering at the University of Waterloo, Canada, from 2017 to 2018. He has projects related to the integration of energy systems, energy efficiency in
been lecturer in Universidad de las Américas, Quito, Ecuador, from 2014 food processing and biomass energy conversion technologies, for a total
to 2017, and assistant professor since 2018. He is also Visiting Researcher budget over 20 MEur in the period 2014-20.
at the Department of Agro-environmental sciences of the Università degli
Studi di Bari Aldo Moro, Italy in 2019. His research interests include electric
vehicles, smart grid optimization, energy efficieny, and microgrids.
VOLUME 4, 2016 15
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