OEMax CSDJ CA001 CS

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CSDJ Plus

Digital Servo Drive Controllers

Powerful,Flexible Full Digital


Servo Control Solutions
OE MAX ▶▶
Maximizing Operating Earnings for OEMs
OE MAX is a value-driven global brand offering
competitive control products and performance-
designed automation components developed
specifically to help small independent machine
builders maximize their operating earnings. OE MAX
offers the most complete and competitive one-stop
service for top quality, reliable components such as
PLCs, distributed I/O, servo drives, operator interface
panels and other industrial control products to meet
the needs of original equipment manufacturers.

With our professional team, we search the world for


products that offer the best quality for your
application. We understand the importance of
instilling confidence and trust in establishing long-
term relationships with all our customers, regardless
of size. We seek to build relationships that lead to
mutual success for the benefit of our people, their
families, and their communities.

OE MAX provides performance-designed automation


OE MAX is a unique components at a price less than you expect to pay to
brand that delivers the best help independent OEMs maximize operating earnings.
products from all over Moreover, OE MAX optimizes the cost of equipment
and is committed to delivering the most cost-effective
the world to you by a
control components that meet the specifications for
network of distributors who
your machine.
understand your control Through our catalogs and full featured web site, you
and automation needs. will find the most suitable automation products that
meet your specific needs. OE MAX will grow to meet
your needs through the continued introduction of new
products and strives to be one of the best suppliers of
industrial automation products.

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CSDJ Plus

CSDJ Plus
Servo Drive Controllers
OE MAX offers a comprehensive set of servo drive products that range from simple analog
command control to state of art, single axis intelligent position control. OE MAX Servo drive
controllers provide universal compatibility, minimizing training and maintenance cost, reducing
life cycle cost and improving productivity. The CSDJ Plus is a high performance, digital servo
drive in full digital mode using 32 bit high speed DSP that provides powerful and flexible control
system with compact built-in power unit design and optimized system configuration. All in one
control mode system is embedded. With the OEMAX Servo Drive, you can use the product that is
the right fit for your application. The OEMAX Servo Drive is designed to provide OEM machine
builders the flexibility of distributed, standalone component integration or broader integration
into any machine architecture.

Key Benefits of the CSDJ Plus include:

�The CSDJ Plus provides a global solution to meet all customer needs.
�The CSDJ Plus supports high resolution feedback encoders for improved system performance.
�The CSDJ Plus incorporates application proven designs, tested individually and within overall
architectures, to provide world class reliability and increase your machine productivity.

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CSDJ Plus Features
User-Friendly Evironment
Servo Drive Controller
�PC communication software (Win98, XP, 2000)
-Digital operator function implemented on PC
-Parameters stored in HDD
-Simple oscilloscope function
(Position, speed, and torque commands handled in graphic)
-I/O Status Display Function(Wrong-wiring Check)
�Simple digital operating methods
-Easy mode and data change
-Self test run function
(Gain tuning available when changing mode)
�Automatic measurement of load inertia ratio
-Easy to decide the acceleration/deceleration time and
calculate the regenerative resistor
�D/A output scale adjustment function
(Speed: 1[V]/SET-8[rpm],torque: 1[V]/SET-9[%])
�Data initialization (shipment setting)

Speed/Torque Control Position, Speed, and Torque Mode Available in One Unit
V �Position control mode
t �Speed control mode
Position Control
�Torque control mode
�Zero clamp speed control mode (auto, manual)
�Multi-step speed control mode (contact Input)
�Speed+torque, position+torque control mode
�Position+speed, speed+multi-step speed control mode

PI/P Swichover
PI Control
Control Fast Positioning Decision Time
�Positioning decision completed within 3ms
�Auto-switch function of PI/P control
Time in which position decision is completed Time in which position decision is completed

Compliance with safety standards

KSA-QA
ISO9001 Certificated

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CSDJ Plus Specification
■ General Specifications
Power ※ 1) Single Phase 220V + 10, -15% 50/60Hz

Specification
Control Method PWM Control using IPM

Basic
Encoder 2048 P/R incremental
Operation Ambient Temperature/Humidity 0 ℃ ~ +55 ℃/90% RH or less (Non-Condensing)
Storage Ambient Temperature/Humidity -20 ℃ ~ +80 ℃/90% RH or less (Non-Condensing)
Vibration/Shock Immunity Vibration 0.5G /Shock 2G or less (1G: 9.8 m/s2 Acceleration of gravity)
Output Encoder A, B, Z phase Output (MC3487 Line Driver)
Position
Specification

Encoder Output Ratio ※ 2) N/M (N, M ≤ 8192)


Servo On/off, P Control, Forward/Reverse run prohibition, Forward/Reverse Current
I/O

External Input
Limitation, Alarm Reset
In-Rotation, Brake Control, Servo Alarm/Code(3 bits), In-Speed (Speed Control Mode),
External Output
In-Position (Position Control Mode), Z-Pulse(Open Collector)
Over-current, Overload, Over-voltage, Over-speed, Inverter Overheating, Low-voltage,
Protective Function
CPU Fault, Encoder Fault, Communication Error, Regeneration Error, etc.
Protective
Function

Dynamic Brake Servo/Controller Off, Operating at Alarm Occurrence (built-in type)


For motor of which output is 400W or less, it is possible to attach an external

Regeneration ※ 3) auxiliary condenser and a regeneration unit.


For motors of which output is 600W or more, it is possible to attach an external
regeneration resistor.
Speed Setting of ± 1V/Set-08 [rpm] (Max. ± 10V)
D/A Out
Monitoring

Torque Setting of ± 1V/Set-09 [%] (Max. ± 10V)


External Display LED Power On, Servo Run, Servo Alarm (applied to models)
Command values, error values, feed back values, offset values and load inertia ratio
External Operator
of speed/ torque/ Position/ electric angle/ mechanical angle.
Communication
PC-Software All functions of operator

■ Note!!
※ 1) As our company's servo drives have the built-in AMP part DC power (300V), a separate DC power supplier is not neccessary.
(But, 24VDC power for external I/O should be supplied separately.)
※ 2) In one revolution of Motor, the pulse under encoder pulse value can only be input.
※ 3) In case that motor decelerates, regenrated energe is produced. The regenerated energy can be absorbed only by drive and motor
and is differnt by its load inertia.

■ Control Specifications
Speed Control Range ※1 1 : 3,000
Load Variation 0 ~ 100%: 0,01% or less (at the rated speed)
Variation
Speed

Speed Voltage Variation 220V + 10, -15% 50/60Hz: 0.01%


Input ※2 Temperature Variation 25 ± 25 ℃: ± 0.01% or less (at the rated speed)
Frequency Variation 250Hz(JL=JM)
Control
Speed

Accel/Decel Time-constant Setting 0~60 sec


Rated Speed Command DC ± 10V (Set as 6V at the rated speed at the time of delivery from factory)
Speed

Input Impedance About 50 ㏀


Speed/
Torque Circuit Time Constant About 35 ㎲
Input Rated Torque Command DC ± 3V (Set as 3V at the rated speed at the time of delivery from factory)
Torque

Input Impedance About 50 ㏀


Circut Time Constant About 35 ㎲
Feed Forward Compensation 0 ~ 100% (Setting Resolution: 1%)
Protective Function

Type Sign+Pulse, 90 �
Phase Difference 2-phase Pulse (A-phase+B-phase),CCW Pulse+CW Pulse
Command

Pulse Type
Pulse

Input Line Drive (+5V), Open Collector (+5V, +12v, +24v)


Monitoring

Signal Pulse Frequency 0~ 450Kpps : Line Drive, 0~ 200Kpps: Open Collector (Pulse/Sec)
Control Signal Clear (Pulse Type)
Attachment Method Base Mounted
Torque Control, Position + Speed Cortrol, Position + torque Control, Zero-calm Drive, Soft-
Others
start/stop, Speed Decision, Brake Control, Jog Operation, Auto Tuning, Reverse Operation, etc.

■ Note!!
※ 1) For speed control, it is possible to rotate in one direction at the lowest speed.
※ 2) The speed variation ratio is defined as follows:

Speed Variation ratio = No Load Speed - Load Speed X 100(%)


Rated Speed
▶Motor speed may changed because of the voltage change in the power Amp part due to the change in control power or temperature change.

※ 3) Drive with speed/torque/position control in one.

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CSDJ-Series I/O Specification and Wiring Method

Input power
CSDJ : single phase 220V

Auxiliary
Condenser Grounding of AC input and
Motor FG to be needed
Regeneration
resistor

Speed Command Shield to be required


-10V~+10V
Channel 1 Torque Monitor [%]
Setting value of 1V/Set-09 ※Output setup in User-08
Torque Command Initial setup - Channel 1:
-10V~+10V Channel 2 Torque Monitor [rpm] Torque command
Setting value of 1V/Set-08 Channel 2:
Speed feedback
※Pin-27 for Monitoring GND

Alarm code Output

Max. Operating Voltage: DC 30V


Max. Operating Current: 20mA
Connect the line drive output or
※Normally
photo-coupler output of the employed as
master controller Pin40-Pin37
Pin40-Pin38
Pin40-Pin39

Encoder Output

(Line receiver SM75175 or MC3486)


※ Twist pair line to be required

SV-NO Servo ON In-Position signal output or


In-Speed signal output
P-OT Forward run inhibited
N-OT Reverse run inhibited
P-CON Proportional Control Signal Output during Motor run or Torque
ALM_RST Alarm Reset Limitation Detection Signal output
N-CL Reverse run Torque Limitation
Alarm Signal ※In case of
P-CL Forward run Torque Limitation alarm, pin-45
Output and pin-46 will
ESTOP Emergent stop
be open.
ABS-RST Encoder reset by Absolute value (note2)
Brake Control Signal
(Ready Signal Output)

indicates the twist pair wire.

(Remark)
1. The Photo Coupler capacity on output side is DC 30V 50mA or less
2. Alarm reset is effective only with contact On. (It is for edge detection but not level)

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Operator Using Method
MODE MODE
SET SET

Status Display Mode User Parameter Setting Mode

MODE
SET MODE MODE
SET SET

Jog Mode System Parameter and Monitor Mode


error monitor Mode

■ Status Display Mode

Speed agree TG-ON


Control Mode
Code State
E.00~E.82 Alarm indication
b-b Base Block (Servo Off)
run Servo On
Pot SERVO ON Forward Run Prohibition
not Reverse Run Prohibition
Power On Code

■ User Parameter Setting Mode


The number to be
changed is blinking

ENTER

Move to the desired


number using the key
ENTER
ENTER

Move to the desired


number using the key

MODE The changed value is set when


SET the key is pressed.

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■ Monitor Mode ※For further information, Please refer to Manual
The number to be Monitor Code Description Unit
Changed is blinking Con-01 Freeback Speed RPM
ENTER Con-02 Speed Command RPM
Con-03 Torque Command %
Con-04 Electronic Angle DEGREE
Con-05 Speed Error RPM
Con-06 Position Error PULSE
Move to the desired Con-07 Mechanical Error DEGREE
number using the key Con-08 Position Freeback PULSE
Con-09 Position Command PULSE
ENTER
Con-10 Speed Offset mV
Con-11 Torque Offset mV
Con-12 I/O Status Indication
Con-13 Inertia Ratio
(=Load Inertia/Motor Inertia) -

■ System Parameter and Error Monitor Mode


The number to be
Changed is blinking
ENTER Parameter Code Description
PAr-01 Last Error
PAr-02 2nd Last Error
PAr-03 3rd Last Error
PAr-04 4th Last Error
Move to the desired PAr-05 5th Last Error
number using the key PAr-06 6th Last Error
PAr-07 7th Last Error
ENTER PAr-08 8th Last Error
PAr-09 9th Last Error
PAr-10 10th Last Error
PAr-11 Verification of Software Version
PAr-12 Verification of Controller Type

■ JOG Mode
Parameter Code Description
USr-01 JOG On (Servo On by Operator)
☞ See the test run by the operator.
ENTER USr-02 Auto Tuning
USr-03 Automatic Adjustment of Speed Command Offset
USr-04 Automatic Adjustment of Torque Command Offset
USr-05 Speed Command Offset
USr-06 Torque Command Offset
USr-07 Error Data Reset
Move to the desired
number using the key
USr-08 Selection of D/A Converter Channel
USr-09 All constants except SEt-23, SEt-24, SEt-36, SEt-37,
and SEt-50 ~ SEt-53 are initialized as factory setting
USr-09 --> Enter Key --> “P__init” blinks.
--> Mode/Set Key --> Initialize
USr-90 Test Run

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Parameter Description
Parameter Range of Default Parameter LED. Default
Description Description
Code Setting Setting Code NO Setting
SEt-01 External Speed Command Adjustment Gain 10~2000 500 SEt-43 1 Servo On 0
SEt-02 Speed Loop Proportional Gain 0~2000 40 2 Function selection of P-OT signal 1
SEt-03 Speed Loop Integral Gain 0~10000 130 3 Function selection of /N-OT signal 1
SEt-04 Position loop Proportional Gain 0~500 50 4 Function selection of TG-ON signal 0
SEt-05 External torque command adjustment gain 0~100 100 5 Handling after resetting in momentary power failure 1
SEt-06 Torque filter cutoff frequency 0~7000 1000 SEt-44 1 Selection of stop method 0
SEt-07 Position FF filter cutoff frequency 0~1900 200 2 selection of operation mode after DB stop 1
SEt-08 D/A Monitor output scaling of speed value 1~5000 500 3 selection of operation mode in excessive run 0
SEt-09 D/A Monitor output scaling of torque value 1~300 50 4 setting of encoder output pulse direction 0
SEt-10 Forward-rotating torque limitaion 0~300 300 SEt-45 1 Selection of speed observation plane 0
SEt-11 Reverse-rotating torque limitaion 0~300 300 2 selection of trapezoid-typed operation 0
SEt-12 Forward-rotating external current limitaion 0~300 100 3 Reversed 0
SEt-13 Reverse-rotating external current limitaion 0~300 100 4 Selection of forward or reverse run 0
SEt-14 Forward-rotating Emergency stop torque 0~300 300 SEt-46 1 Selection of command pulse type 0
SEt-15 Reverse-rotating Emergency stop torque 0~300 300
SEt-16 TG-On speed level 1~1000 20
Parameter Range of Default
SEt-17 Zero-clamp level 1~5000 10 Description
Code Setting Setting
SEt-18 Speed (position) agree signal output width 0~1000 10 SEt-47 Notch filter cutoff frequency 10~10000 10000
SEt-19 Acceleration time setting 0~60000 0 SEt-48 Reserved
SEt-20 Deceleration time setting 0~60000 0 SEt-49 2nd filter cutoff frequency 10~10000 10000
SEt-21 S-type run switchover time 0~5000 10 SEt-50 Reserved
SEt-22 Reserved _ _ SEt-51 Encoder type X X
SEt-23 Encoder output pulse count per revolution 1~65535 2048 SEt-52 Motor Type X X
SEt-24 Encoder pulse count of motor 1~65535 2048 SEt-53 Setup of motor capacity X X
SEt-25 Jog Run Speed 0~5000 500 SEt-54 Selection of auto-adjustment of speed integral value 0~3 2
SEt-26 Multi-step Speed 1 0~5000 100 SEt-55 Auto-adjustment of torque basic integral value 0~300 100
SEt-27 Multi-step Speed 2 0~5000 200 SEt-56 Auto-adjustment of speed basic integral value 0~3000 100
SEt-28 Multi-step Speed 3 0~5000 300 SEt-57 Auto-adjustment of position devation basic integral value 0~2000 100
SEt-29 Servo Off delay time 0~1000 0 SEt-58 Auto-tuning speed 0~100 100
SEt-30 Setting of Brake output starting time after SV Off 0~1000 100 SEt-64 Forward torque offset 0~100 0
SEt-31 Setting of waiting time for brake output after SV Off 0~1000 50 SEt-65 Reverse torque offset 0~100 0
SEt-32 Reserved _ _ SEt-66 Inertia ratio of user setup 0~3000 30
SEt-33 Overflow level 0~65535 8000 SEt-71 Offset adjustment of DA Channel 1 0~200 100
SEt-34 Position feed Forward gain 0~100 0 SEt-72 Gain adjustment of DA Channel 1 1~200 100
SEt-35 Position command filter cutoff frequency 0~1900 0 SEt-73 Offset adjustment of DA Channel 2 0~200 100
SEt-36 Electronic Gear ratio (Numerator) 1~65535 2048 SEt-74 Gain adjustment of DA Channel 2 1~200 100
SEt-37 Electronic Gear ratio (Penomirator) 1~65535 2048
SEt-38 Unique Vibration count 0~1000 100
SEt-39 Damping factor 50~200 70
SEt-40 Speed command filter cutoff frequncy 0~5000 200
SEt-41 Control mode selection 0~14 0
SEt-42 System gain 0~100 0

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CSMT/CSMR Series
AC Servo Motor

AC Servo Motor Types


Model CSMT CSMR

AC Servo Motor Series

Rated Output 30W~1KW 100W~400W


Rated/Maximun Speed 3000/5000 RPM 3000/5000 RPM
Motor Type Cylinder Pan Cake
Class of Protection IP 65 IP 65
Motor Rotator
Low 0.01~1.44 Low 0.01~1.44
Inertia(x10 kg-m )
4 2

Encoder 9 wired incremental encoder

Compact and light design


Main Features
Products of various capacities provided

Small Robot
XY Table, Mounting Machine
Main Application
Semi-conductor Manufacturing Machine
Textile, Various Automatic Machine

Marking Form
■ Servo Drive
C S D J 0 1 B X 2 O M

CSDJ Rated Output Voltage Design Number


01 100 B 220
02 200
04 400
06 600
10 1000

■ Servo Motor
C S M T 0 1 B B 1 A N T 3 O M

Rated Output Voltage Design


Number
Motor Type Encoder Type
CSMT B 2408(P/R) 9-Iine Inc.
CSMR Axis Terminal Specification Option Motor Shaft Type
A Key N No Option 1 Round (Coupling Contacts)
B No Key B Brake 3 Key Type

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CSMT / MR Series Servo Motor Specifications
■ Basic Specification
Specification CSMT Series CSMR Series
Rated Output(watt) 30 50 100 200 400 600 800 950 100 200 400
Rated, Max, Speed (RPM) 3000 / 5000

Current Continous 0.3 0.5 1.0 1.7 3.3 4.4 5.0 5.4 0.8 1.5 2.7
A(rms) Max 0.9 1.5 3.0 4.9 9.6 12.8 14.1 15.3 2.4 4.2 7.8
kgf � cm 0.97 1.62 3.25 6.5 13.0 19.5 24.4 30.9 3.25 6.5 13.0
Rated
n�m 0.095 0.159 0.318 0.64 1.27 1.91 2.39 3.0 0.318 0.64 1.27
Torque
kgf � cm 2.9 4.9 9.7 19.5 39.0 58.5 73.0 92.6 9.7 19.5 39.0
Rated
n�m 0.29 0.48 0.95 1.91 3.82 5.73 7.16 9.10 0.95 1.91 3.82
Rotator {(GD2/4)kg.m2} 0.01 0.02 0.03 0.18 0.34 0.98 1.08 1.44 0.09 0.30 0.56
Inerita gf � cm � s2 0.01 0.02 0.03 0.18 0.34 1.00 1.10 1.54 0.09 0.30 0.57
Weight(kg) 0.3 0.4 0.5 0.9 1.3 2.2 2.5 3.7 0.7 1.1 1.6
Applicable Encoder 2048 p/r incremental

�When using the motor at rated torque, attach the aluminum heat sink of 200X200X6 (mm) size to the motor.
At this time, the temperature is 40 ℃.
� All values are measured at 20 ℃.
� Each value is the one adjusted in combination with the driver.

■ Torque Characteristics Graphs

� CSMT Series

� CSMR Series

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CSMT/MR Series Motor External diagram and cross-sectional specification

■ External Diagram

■ Cross-sectional External Diagram

for below than 100w

■ Basic Specifications
Motor CSMT Series CSMR Series
Rated output(Watt) 30 50 100 200 400 600 800 950 100 200 400
Brake 53.5 59.5 73.5 76.1 98.1 99.7 108.7 144.2 62.5 64.3 76.3
LL
Brake 89.1 95.1 109.1 110.7 132.7 136.3 145.3 167.2 86.5 95.3 107.3
LR 25 30 35 35 30 30
S 8 12 16 16 12 12
LA 46 70 90 100 70 90
LB 2 4 4 4 4 4
LC 40 60 80 86 60 80
LD 20 27 34 34 27 27
LE 2.5 3 3 3 3 3
LF 5 6 8 8 6 8
LZ 4.5 5.5 6.5 6.6 5.5 6.6
LH 4.5 7 7 7 7 7
LP 9 14 20 20 14 14
LQ 30 50 70 80 50 70
LT 55 80 105 112 80 105
LI 17 18 23 23 18 18
H 6.2 9.5 13.0 13.0 9.5 9.5
I 3 4 5 5 4 4

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Cable Specifications

For small capacity (CSMT/ MZ / MQ / MR MOTOR)

NUMBERING TUBE
Protection tube
Tie Cable

Tie cable Cable


Protection tube
Power Cable O-type plug

POW — SL — — PO10FA—OM
Cable length
03, 05, 10, 15, 20m

Protection tube NUMBERING TUBE

Tie cable Cable


Brake Cable O-type plug

BRK — SL — — BRAKFA—OM
Cable length
03, 05, 10, 15, 20m

Protection tube

Tie cable Cable

Encoder Cable

ENC — SL — — ECNSFA—OM
Cable length
03, 05, 10, 15, 20m

Protection tube 50-pin Connector


IOC — SH — — U 50 CNA—OM
I/O Cable
Cable length
03, 05, 10, 15, 20m
Tie cable Cable

13
CSDJ PLUS Series External Dimension
5 45 5 129.5 55 7 85 7 129.5 99

5
3-�6.0
3-�6.0

145
155

155
146
5

92 7

4
50 5

CSDJ Plus-01 � 04 CSDJ Plus-06 � 10

Servo Drive Digital Operator


■ Model Name
External Dimension(mm)
- CST-SDC: Digital Operator
60 17.8

■ Specifications
Item Specification
Key Pad 8 Key

105
Display 7-segment LED×6
Serial Interface RS-232C
Power DC 5V (Using the built-in power of the servo drive)
2-�4.0
External Dimension(mm) 60×105×17.8(w×H×D)
16.1
Weight 75g(Except the Cable)
Cable Length 3m
∙ Run, Parameter Operation, Verification, Auto Tuning 300± 30
0

Regenerative Braking Resistor


1. 50Ϊ 150WRES-S500R151SN

10 120
3 4 3 100 L=180±10
Silicon Resistance Wire Plastic insulation
(2mm、)
M4 Screw O-LUG
80
70

4-M5 TAP R7.0 C、


S2.0

2. 25Ϊ 250W RES-S250R251SN

10 180
3 4 3 160 L=180±10
Silicon Heat Resistance Wire Plastic insulation
(2mm、)
M4 Screw O-LUG
80
70

4-M5 TAP 28

14
15
CSDJ Plus Servo Drive Controllers

Trademarks not belonging to OE MAX Controls


are property of their respective companies.
OE MAX Controls
www.oemax.com Copyright © 2005 OE MAX Controls
Publication CSDJ-CA001A-EN-P

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