Section

5001

REMOVAL ANO INSTALLATION OF STEERING

COMPONENTS

l.

© 2006 CNH Ameica LLC.

CNH Ameñca LLC. Al! rights reserved.
700 State Street Printed in U.S.A.
Racine, WI 53404 U.S.A. Sur 5-2780 lssued August, 2006
 5001-3

STEERING CONTROL VALVE

Removal STEP7

STEP 1
Remove the cab skirts from the cab or canopy.

STEP2
Remove all dirt and grease from steering control
valve.

STEP3
Remove hydraulic reservoir fill cap, attach a vacuum
pump to the reservoir, start the pump.

STEP4 Remove the mounting nut and washers from the

Tag hoses connected to steering control valve. steering shaft.

STEP5 STEP8

, .

Disconnect hoses from steering control valve, cap or Remove the steering wheel from the shaft.
plug the fittings and hoses, turn off the vacuum
pump.
STEP9
STEP6

Remove the six mounting screws from the instrument

cover.
Remove the center cap from the steering wheel.

Bur 5-2780 Issued 8-06 Printed in U.S.A.

 5001-5
STEP16 Installation
STEP 18

8006G261

Remove the three vents from the front trim, remove

the three mounting bolts inside of the vent holes, 8006G264
remove the vent. Put the rubber bushing on the spacer with the
tapered end towards the steering valve.
STEP17
STEP 19
Have an assistant push the valve ¡nto place while
turning the steering shaft, this will engage the
splines.

STEP 20

Remove the tour mounting bolts tor the steering

control valve.
IMPORTANT: Have an assistant support and
remove the va/ve while removing the mounting bolts.

Install and tighten the tour mounting bolts tor the

steering control valve.

Sur 5-2780 Issued 8-06 Printed in U.SA

 5001-7
STEP 27 STEP 30

BD06G247 8D06G262

InstalJ and tighten the six mounting screws for the Start the vacuum pump, remove the caps and plugs
instrument cover. the fittings and hoses. Connect hoses to steering
control valve according to the tags installed during
STEP 28 removal, remove and discard the tags.

STEP 31
Remove the vacuum pump from the reservoir, install
and tighten the reservoir fill cap.

STEP 32
Start and run the machine at low idle, turn the wheel
to full left and then to fuI! right, stop the machine and
check for leaks.

l. STEP 33
BD06G245
Install the skirts onto the cab or canopy.
InstalJ the steering wheel, instalJ and tighten the
mounting nut and washers. STEP 34
Check fluid level in hydraulic reservoir. Add oil as
STEP 29 required. See Section 1002 for specifications.

Install the center cap on the steering wheel.

Sur 5-2780 Issued 8-06 Printed in U.SA

 5001-9

1. STEERING LOAD SENSING HOSE TO PRIORITY VALVE 6. CAP SCREWS AND NUTS
2. STEERING LOAD SENSING HOSE TO STEERING VALVE 7. PRESSURE HOSE
3. PRESSURE SVl/ITCH 8. STEERING SOLENOID
4. SUCTION PORT 9. STEERING PRESSURE HOSE
5. PUMP OUT PRESSURE TUBE FITTING 10. TANK RETURN TUSE
AUXILlARY STEERING PRIORITY VALVE ILLUSTRATlON

Sur 5-2780 Issued 8-06 Printed in U.S.A.

 5001-11

SCosM087

1. LOW PRESSURE PUMP (LOADER PUMP) 5. STEERING PUMP OUTPUT L1NE

2. HIGH PRESSURE PUMP (STEERING PUMP) 6.0-RINGS
3. SPLlT FLANGE 7. STEERING PRIORITY VALVE
4. BOLT 8. BOLT
STEERING PRIORITY VALVE ILLUSTRATION

Bur 5-2780 Issued 8-06 Printed in U.S.A.

 5001-13

/. .
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-~j BC05M085

1. GROUND CABLE 4. SUCTION HOSE 7. AUXILlARY STEERING PUMP AND MOTOR

2. POSITIVE CABLE 5. PRESSURE TUBE 8. WIRING HARNESS
3. NUT (4) 6. AUXILlARY STEERING PRIORITY VALVE
AUXILIARY STEERING PUMP AND MOTOR ILLUSTRATION

Bur 5-2780 Issued 8-06 Printed in U.SA

 5001-15

,
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11
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8S0
1. GREASE HOSE 5, PIVOT PIN 9. HOSE ASSEMBLy 13. CAP SCREW
2. HOSE ASSEMBL y 6. SPACER 10. HOSE ASSEMBLY 14. WASHER
3. HOSE ASSEMSL y 7. WASHER 11. STEERING CYLlNDER 15. LOCKNUT
4. WASHER 8. CAP SCREW 12. PIN 16. GREASE HOSE
STEERING CYLlNDER ILLUSTRATION

Sur 5-2780 Issued 8-06 Printed in U.SA

 5001-17

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:
eS06G529

1. STEERING CONTROL VALVE 5. RELI EF VALVE

2. RETURN HOSE 6, RETURN HOSE TO FILTERS
3. PRESSURE HOSE 7. RETURN MANIFOLD
4. CONNECTOR M27 ORS

STEERING BACK PRESSURE VALVE ILLUSTRATION

Sur 5-2780 Issued 8-06 Printed in U.SA

 Section
5002

STEERING SPECIFICATIONS, PRESSURE CHECKS,

ANO TROUBLESHOOTING

l.

Copyright © 2006 CNH Ameica LLC.

CNH America LLC. AII rights reserved.
100 State Street Printed in U.SA
Racine, WI 53404 U.S.A. Bur 5-2790 Issued August, 2006
J.

5002-3

SPECIAL TOOLS

8785789

OEM-1239 (GAS-l0280) FLOWMETER GAS-1804 PRESSURE TEST FITTING KIT

8797157

GAS-1808 FLOWMETER FITTING KIT

TROUBLESHOOTING THE STEERING SYSTEM

NOTE: The steering hydraulic schematíc is included 4. Do the main hydraulic pump test. See Section
in the hydraulic schematic. Refer to the rear pocket of 8002. If the main pump is bad, repair or replace
this manual. the main hydraulic pump.
1. Make sure the oil level in the hydraulic reservoir 5. Test the steering cylinders for leakage, reter to
is correct Visually inspect the steering system instructions on page 8. If a steering cylinder is
for leakage and damage. leaking, repair or replace the steering cylinder.
2. The loaderlsteering pump differential pressure 6. If the steering system is noisy test the back
must be properly adjusted. Refer to Section 8002 pressure relief valve, refer to instructions on
Testing and Adjusting the Loader/Steering Pump page 9.
differential Pressure.
3. Do the steering limit valve pressure test. Refer to
page 6. If the pressure is above or below
specifications, adjust the steering ¡¡mit valve.

Sur 5-2790 Issued 8-06 Printed in U.S.A.

 5002-5

AUXILlARY STEERING SYSTEM MOTOR TEST

Test Equipment 5. Push the button on the remote starter switch (1)
and look at the voltmeter in the testero
1. A 24 volt battery thal is fully charged.
6. Turn the load control (8) until the voltmeter
NOTE: A 24 volt bat!erysystem (two 12 volt indicates 24 volts. Look at the ammeter (6) in the
batteries in a series) is used for this test. A 12 volt testero Make a record of the ammeter indication.
battery system will cause damage to the auxiliary
steering motor.
2. A remote starter switch.
3. A tachometer to check the armature speed.
4. A Sun Electric VAT-33 Starting and Charging
System Tester.

Test Procedure
1. Remove the connector that is between the
terminals on the magnetic switch and the
auxiliary steering metor.
2. Remove the auxiliary steering motor from the
auxiliary steering pump. 6. AMMETER
7. VOLTMETER
3. Remove the drive :::ouplíng from the auxiliary 8. LOAD CONTROL
steering motor (3). 7. Hold the tachometer against the armature shaft.
4. Connect the auxiliar}" steering motor (3), remote Look at the tachometer. Make a record of the
starter switch (1) and tester (2) to the 24 volt indication.
;' battery system (5) as illustrated. 8. Release the button on the remote starter
switch (1).

Understanding The Results Of The

Test
1. If the ammeter indication in step 6 was 30
amperes or less and the tachometer indication in
step 7 was 6950 r/min (rpm) or more, the
auxiliary steering motor is good.
2. If the armature speed was less than 6950 r/min

~""I~ (rpm) and the ammeter indication was higher

than 30 amperes, replace the motor.
8790852

1. REMOTE STARTER SWITCH

2. TESTER
3. AUXILlARY STEERING MOTOR
4. AMMETER CLAMP
5. 24 VOLT BP.TTERY SYSTEM

Bur 5-2790 Issued 8-06 Printed in U.S.A.

 5002-7

Pressure Setting Adjustment

1. Turn the adjusting screw clackwise ta increase
the pressure setting. Turn the adjusting screw
caunterclackwise ta decrease the pressu re
setting.
2. Repeat pressure test pracedure.
3. If necessary, adjust the limit valve again until
within the specified range.
4. Stop the engine befare remaving the pressure
gauge.

1 STEERING PRIORITY VALVE

2. LlMIT VALVE

Sur 5-2790 Issued 8-06 Printed in U.SA

 5002-9

STEERING BACK PRESSURE VALVE

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BS06G529

1. STEERING CONTROL VALVE 5. AELlEF VALVE

2. AETURN HOSE 6. AETUAN HOSE TO FILTEAS
3. PRESSURE HOSE 7. AETURN MANIFOLD
4. CONNECTOA M270AS

Sur 5-2790 Issued 8-06 Printed in U.sA

 Section
5005

STEERING CYLINDERS

Copyright © 2006 CNH Ameica LLC.

CNH Ameriea LLC. Al! rights reserved.
700 State Street Printed in U.SA
Racine, WI 53404 U.S.A. Bur 5-2800 Issued August, 2006
 5005-3

SPECIFICATIONS
Tarque far pistan cap screw ................ . ...810 ta 925 Nm (597.5 ta 682 paund feet)
Torque far gland ........................... . 339 ta 475 Nm (250 ta 350 paund feet)

STEERING CYLINDER

Disassembly Inspection
1. Fasten tube (1) in a vise. Be careful nat ta 1. Clean al! parts in cleaning solvent.
damage the tube. See illustratian an page 4.
2. Check to be sure that piston rod (19) is straight. If
2. Remave gland (6) from tube (1). piston rod is bent, install a new piston rod.
3. Pul! pistan rod (19) and pistan (17) straight out af 3. Inspect inside of tube (1) for deep graaves and
tube (1). ather damage. If there is any damage to tu be, a
new tube must be used.
4. Fasten pistan rod (19) yake in vise and put a
suppart belaw pistan rod near pistan (17). Put a 4. Remove small scratches on pistan rod (19) ar
shap clath between suppart and pistan rod ta inside tube (1) with emery clath of medium grit.
prevent damage ta pistan rad. Use emery clath with a rotary mation.
5. Loasen and remave balt and washer (18) that 5. lnspect bushing (3). If bushing requires
maunts the pistan (17) ta the pistan rad (19). replacement, remove grease fitting (4) and
retaining rings (2) then press bushing from tube
6. Remave pistan (17) fram piston rad (19).
end.
7. Remave and discard seal (13), loader ring (15),
wear ring (14), and cast iron ring (16) from piston
(17).
8. Remove gland (6) from rod (19).
9. Remove and discard O-ring (8), backup ring (9),
O-ring (7), rod wiper (5), rod seal (10), buffer seal
(11), and bearing (12) from gland (6).

Sur 5-2800 Issued 8-06 Printed in U.S.A.

 5005-5

Assembly 14. Install a new loader (15) on piston (17).

1. Install bearing (12) in gland (6). See illustration 15. Install a new seal (13) over loader ring (15).
on page 4. 16. Clean the threads on the end of piston rod (19)
2. Install buffer seal (11) in gland (6) so that lips of and threads ot bolt (18) using Loctite cleaning
seal are toward small end of gland. solvent. Allow to dry. Apply Loctite 243 to piston
rod threads 6.4 mm (1/4 inch) from open end of
3. Install rod seal (10) in gland (6). Rod seal must piston rod so that there is 12.7 mm (1/2 inch) of
be installed so that Iips of seal are toward small Loctite 243 on piston rod threads. DO NOT apply
end of gland. Seal can be ditticult to instal!. Use Loctite to first 6.4 mm (1/4/inch) of piston rod
tools that will not damage sea!. threads.
4. Install rod wiper (5) in gland (6) with wiper lips 17. Install bolt and hardened washer (18) in piston
toward large end of gland. (17).
5. Install O-ring (7) in groove at large end of gland 18. Install pisto n (17) on pisto n rod (19) and start bolt
(6). (18) into piston rod.
6. Install O-ring (8) on gland (6). The O-ring 19. Tighten bolt (18) to a torque of 810 to 925 Nm
must be toward small end of gland. (597.5 to 682 pound feet).
7. Install backup ring (9) on gland (6). The backup 20. Fasten tube (1) in vise. Be careful not to damage
ring must be toward large end of gland. If backup tube.
ring is not tlat on both sides, the side that is not
tlat must be toward O-ring (8). 21. Apply petroleum jelly to O-rings (7 and 8) and
backup ring (9) on gland (6) and to sealing
8. Fasten pisto n rod (19) yoke in vise. surface in tube (1).
9. Lubricate piston rod (19) and bore in gland (6) 22. Lubricate piston (17) and inside of tube (1) with
with clean hydraulic oi!. clean hydraulic oi!.
NOTE: If a new g/and (6) is being installed, stamp 23. Push the piston (17) straight into tube (1). Be
part number of cylinder on g/ando careful not to damage cast iron ring (16), wear
10. Push gland (6) onto piston rod (19) large end ring (14), and seal (13) on piston (17).
first. If necessary, use a soft hammer to drive the 24. When piston (17) is in smooth part of tu be (1),
gland onto piston rod. start gland (6) into tube (1).
11. Put a support below and near the end of piston 25. Tighten gland (6) to 339 to 475 Nm (250 to 350
rod (19). Put a c10th between support and piston pound feet).
rod to prevent damaging piston rod.
12. Install new cast iron ring (16) on piston (1
13. Install new wear rino (14) on piston (17).

Sur 5-2800 Issued 8-06 Printed in U.S.A.

 Section
5006

CENTER PIVOT

~rm\lrinht © 2006 CNH Ameica LLC.

CNH America LLC. Al! rights reserved.
700 State Street Printed in U.S.A.
Racine, WI 53404 U.S.A. Sur 5-2810 Issued August, 2006
 5006-3

SPECIFICATIONS
SPECIAL TORQUES
M16 bolt for upper pivot pin ....................................................................... 220 to 250 Nm (162 to 184 pound-feet)
M12 bolts for bearing retainers and lower pivot pin ........................................................... 124 Nm (91 pound-feet)
M12 bolts for lower pin plate ....................................................................... 128 to 136 Nm (94 to 100 pound-feet)
Ferry head screws for the drive shaft ................................................................ 61 to 81 Nm (45 to 60 pound-feet)

LUBRICANT
Pivot bearings and seals ............................................................................... Case AKCELA molydisulfide grease
Steering cylinder rod eyes ............................................................................. Case AKCELA molydisulfide grease

FLUIDS
Hydraulic system reservoir ......................... . Case AKCELA Hy-Tran® Ultra

SPECIAL TOOLS
CAS10219 Hand pump (hydraulic ram)
CAS10512 ....... 10 ton ram (long)
CAS10592. .. .... Puller set, includes 24827 leg ends
CAS10600 Bearing cup and seal puller, includes 24850 adapter
CAS10193 Vacuum pump (12 volt)
CAS 1960 and CAS2029 *Top bearing driver, bottom bearing driver and plate
* (Requires screw, two nuts, and two washers from CAS10592)

.n .0'

6C06A173 BC06A174

CAS1960 DRIVER SET CAS2029 DRIVER SET

NOTE: The upper bearíng can be installed usíng CAS1960 Driver Set and the lower bearing can be installed using
CAS2029 Dríver Set.

Sur 5-2810 Issued 8-06 Printed in U.S.A.

 5006-5

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BS03B152

1. BOLT 5. REAR CHASSIS 9. UPPER PIVOT BEARING 13. BEARING RETA!NER

2. WASHER 6. SEAL 10. LOWER PIVOT PIN 14. BOTTOM SPACER
3. SPACER 7. BEARING RETAINER 11. LOWER BEARING SPACER 15. LOWER PIN PLATE
4. UPPER PIVOT PIN 8. SHIM 12. LOWER P!VOT BEARING 16. FRONT CHASS!S
CENTER PIVOT ASSEMBLy

Bur 5-2810 Issued 8-06 Printed in U.S.A.

 5006-7
9. Put the bearing retainer (7) in place on the upper 18. Use an acceptable driver to install the seal (6) in
pivot bearing assembly (9). the bottom of the top pivot.
10. Install the bearing driver (17) and plate (21). 19. The bottom of the seal (6) must be even with the
bottom of the top pivot.
11. Tighten a nut (18) on the screw (19) until the
bearing retainer (7) is tight against the upper UP
pivot bearing assembly

~
BC06A125

20. Apply grease to the upper pívot

BC06A120 21. Install the upper pivot pin (4) in the top pívot.
12. Measure the gap (27) between the bearíng
22. Lubricate the top pivot until grease is forced out
retainer (7) and the top pivot (22). Make a record
of the seal (6).
of the measurement. Subtract 0.0762 to 0.1016
mm (0.003 to 0.004 inch) from the measurement. 23. Rotate the upper pivot pin (4) to check the
Select shims (8) equal to that value. bearíng assembly. The upper pivot pin (4) must
rotate smoothly, but not easily. Leave the upper
13. Remove the bearing driver (17), plate (21), and
pivot pin (4) in place to keep dirt out of the upper
bearing retaíner (7) from the top pivot.
pivot bearing (9).
1
14. Install the shims (8) and the bearing retainer (7).
24. Lubricate the bore for the bottom pivot with
15. Install the washers (2) and bolts (1). Tighten the grease. Install a bearing cup in the bottom pivot.
bolts (1) to 124 Nm (91 pound-feet).
25. Install the bearing driver (17) and plate (21 ).
16. Install the seal (6) in the bearing retainer (7). The
top of the sea! (6) must be even wíth the top of
the bearíng retainer (7).

0.1

26. Tighten a nut (18) on the screw (19) until the

bearing cup (28) is seated in the bore in the
BC06A121 bottom pívot (29).
17. Fill the other seal (6) for the top pivot with grease.
27. Remove the bearing driver (17) and plate (21)
from the bottom pivot (29).

Sur 5-2810 Issued 8-06 Printed in U.SA

 5006-9
CONNECTING THE FRONT FRAME TO THE REAR FRAME
1. Release the parking brake. 25. Put the steering cylinder rod eye in positíon in the
J
2. Move the rear frame into alignment with the front trame. Insta!! the washer between the steering
trame. cylinder rod eye and the rear trame.
26. Align the hole in the pivot pin with the holes in the
3. Move the steering cylinders as required to move
steering cylinder rod eye, and install the pivot pino
the rear frame ¡nto alignment with the front
trame. 27. Install the bolt and self-Iocking nut that hold the
pivot pino
4. Apply the parking brake.
28. Repeat steps 25, 26 and 27 tor the other steeríng
5. Apply grease to the upper pívot pin (4).
cylinder.
6. Install the upper pivot pín (4), spacer (3), washer
29. Start the vacuum pump.
(2) and bolt (1). Be caretul not to damage the
seal (6). 30. Connect the return hose.
7. Tighten the bolt (1) to 220 to 250 Nm (162 to 184 31. Connect the supply hose.
pound-feet).
32. Put the bracket far the hoses in position on the
8. Apply grease to the lower pivot pin (10). rear trame. Install the bolts, tlat washers, and
self-Iocking nuts that fasten the bracket to the
9. Insta!! the lower pivot pin (10) in the trames. Be
rear trame.
caretul not to damage the seal (6).
33. Put the bracket for the hoses in position on the
10. Use the ram and hand pump to install the bottom
front frame.
spacer (14). See Special Tools in this section.
34. Install the bolts, tlat washers, and self-Iocking
11. Insta!! the lower pin plate (15), three inner bolts
nuts that fasten the bracket to the front frame.
(1), and washers (2) that fasten the lower pin
plate (15) to the lower pívot pin (1 35. Connect the hoses for the steering cylinders.
12. Tighten the bolts (1) to 69 Nm (51 pound-feet). 36. Connect the brake hose for the front brakes at
the front bracket.
13. Measure the gap between the lower pin plate
(15) and the bottom pivot. Make a record of the 37. Stop the vacuum pump.
measurement. Subtract 0.0762 to 0.1016 mm
38. Connect the front wiring harness to the rear
(0.003 to 0.004 inch) from the measurement.
wiring harness.
Select shims equal to that value.
39. Put the clamp on the wiring harness in position
14. Loosen the bolts (1) that fasten the lower pin
on the bracket. Install the bolt, lock washer, and
plate (15) to the lower pivot pin (10).
nut that fasten the clamp on the wiring harness to
15. Start the síx outer bolts (1) into the lower pin the bracket.
plate (15) and the bottom plvot.
40. Put the ground wire in posítion on the stud. Install
16. Install the shims (8). the washer and nut that fasten the ground wíre to
the stud.
17. Tighten the six outer bolts (1) to 128 to 136 Nm
(94 to 100 pound-feet). 41. Install a tie strap to fasten the wiring harness to
the tube.
18. Tighten the three inner bolts (1) to 124 Nm (91
pound-feet). 42. Disconnect the vacuum pump from the hydraulic
reservoir.
19. Remove the jacks from the rear frame.
43. Check the fluid level in the hydraulic reservoir.
20. Remove the blocks from the rear axle.
Add oíl as requíred.
21. Remove the stands from the tront frame.
44. Install the fill cap in the hydraulic reservoir.
22. Put the drive shaft in positlon on the tront yoke.
45. Bleed air from the front axle bleed screws. Refer
23. Install new Ferry head screws that fasten the to Section 7002 for complete brake bleeding
drive shaft to the front yoke. instructions.
24. Tighten the Ferry head screws to 61 to 81 Nm
(45 to 60 pound-teet).
Bur 5-2810 Issued B-06 Printed in U.S.A.
 Section
5008

AUXILIARY STEERING MOTOR AND PUMP

Copyright © 2003 CNH Ameica LLC.

CNH America LLC. AII rights reserved.
700 State Street Printed in U.S.A.
Racine, WI53404 U.S.A. Bur6-42430 Issued April, 2003
 5008-3

SPECIFICATIONS
Auxilíary steering motor
Maximum amperes ......................................................................................... . 30 amperes
Minimum armature speed ....... . 6950 r/min (rpm)
Motor ........ 24 volts
Auxiliary steering pump
Minimum flow ......................................... 24.6 Umin at 104 bar at 315 amperes
(6.5 U.S. gpm at 1500 psi at 315 amperes)

Bur 6-42430 Issued 4-03 Printed in U.SA

 5008-5

~ ,
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@
BS01C121

1. MOTOR 7.0-RING 13. GASKET 19. ORIVEN GEAR

2. BOLT 8. SWITCH 14. LOCK WASHER 20. ORIVE GEAR
3. RETAINING RING 9. CABLE 15. SCREW 21. ENO PLATE
4. SEAL 10. SCREW 16. WIRE 22. PINS
5. BACKUP RING 11. LOCK WASHER 17. PLATE 23. WEAR PLATE
6. SEAL 12. WASHER 18. BOOY
AUXILlARY STEERING PUMP ANO MOTOR ILLUSTRATION

Bur 6-42430 Issued 4-03 Printed in U.S.A.

 Section
5009

JOYSTICK STEERING SYSTEM

(JSS)
(optional)

Copyright © 2009 CNH America. LLC. Al! rights reserved.

CNH Ameríca, LLC. Case is a registe red trademark of CNH Ameríca, LLC.
700 Slate Street Printed in U.S.A.
Racíne, WI53404 U.S.A. 5-17020 Issued December 2009
 5009-3

SAFETV RULES

A WARNING A
This safety alert symbol indica tes important safety messages in this manual. When you see this symbol, carefully
read the message that follows and be alert fo the possibility of machine damage, seríous iniurv. or death.
M171C

A WARNING A
Be cautious when turning with joystick steering. Abrupt movements of the joystick to the left or right could cause
the machine to turn more sharply than acceptable. Take necessary precautions. Do not use the joystick for primary
steering. It is intended for short repetítive operations. Failure to comply could result in machine damage, death or
serious injury.
M1336

A WARNING A
If hydraulic pilots are disengaged, the joystick steering still remains active. Always disengage joystick steering
when not in use. Failure to comply could result in machine damage, death or serious injury.
Ml348

A WARNING A
Do not use joystick steering when loading or unloading the machine from a truck or trailer. Always use the primary
steering wheel when loading or unloading the machine from transporto Failure to comply could result in machine
damage, death or serious injury.
Ml345

A WARNING A
Use caution when moving about in the operator's compartment when joystick steeríng is active. An inadvertent
movement against the joystick steering control could cause the machine to turn or move abruptly. Failure to
comply could result in machine damage, death or serious
Ml347

A WARNING A
Do not use joystick steering when traveling on a publíc road or highway. The left arm rest must be raised and in a
locked position. Use the primary steering wheel if travel on a publíc road or highway is required. Failure to comply
could result in machine damage, death or serious injury.
Ml346

A WARNING A
Do not use joystick steering if operating at speeds over 20 km/h (12.4 mph). Always use the primary steeríng
wheel at higher speeds for optimum control of the machine. Failure to comply could result in machine damage,
death or serious injury.
M1349

l.
 5009-5

ALARM • In order to activate the JSS F-N-R switch, it is

An audible alarm and a message on the instrument necessary to check the position of the switch
cluster display wiU indicate the JSS is not functioning. A. the JSS F-N-R switch must be in neutral
To reactivate the JSS, turn the switch OFF and back B. if the JSS F-N-R switch ís not in neutral, move
to the ON position. the JSS F-N-R switch to the neutral position
Errors tor the JSS system are only displayed when and the system will be activated without
the JSS switch is in the ON position. They can be pressing the JSS activation switch again
reset by cycling the JSS switch to OFF and then back • The JSS F-N-R switch is deactivated when the
to the ON position. JSS is turned OFF

F-N-R Switch Turning the JSS ON

The joystick steering system requires the integration • Press the JSS switch to the ON position
of third F-N-R switch. The software of the A. the armrest on left-hand side must be lowered
transmíssion control unít (TCU) ís able to turn the B. loader locking switch disabled
F-N-R switch on the armrest ON/OFF when the JSS
is activated. C. JSS pilot pressure must be low
D. JSS joystick in neutral
Locations of F·N·R switches E. no error in the JSS system
1. Main F-N-R located on steering column F. steering column F-N-R lever in neutral
2. AUX F-N-R on the equipment control joystick (or G. vehicle stationary
on right-hand console)
3. AUX JSS F-N-R on the armrest on the left-hand The JSS is turned OFF by one of the following:
side A. Using the steering wheel
B. F-N-R lever on the steering column is moved
Procedures for Turning the JSS On out of the neutral position
f and Off C. armrest on left-hand side is raised
Of the three F-N-R controls, the one on the steering D. JSS switch is turned OFF
column has priority over the two auxiliary F-N-R
switches. The auxiliary F-N-R switches have a E. an error occurs in the JSS system
specific signal when activated. If activated, the J SS F. ignition switch is turned OFF
F-N-R switch on the left-hand armrest has priority
over the F-N-R switch on the equipment control Kick-down Button
joystick (or on ríght-hand console).
The joystick steering system in the left arm rest
features a kick down button that can be activated
Steering Column F·N-R Lever
when the JSS system is activated.
• The steering column F-N-R lever is always active
• The steering column F-N-R lever has priority over
aU the auxiliary F-N-R switches
• One of the auxiliary F-N-R switches can be
activated only if the steering column F-N-R lever is
in neutral

Activation Procedure For Auxiliary JSS F-N-R

The JSS F-N-R switch is in the left-hand side
armrest:
• The JSS F-N-R switch will be enabled with the
activation of the JSS
• When the JSS is activated, a message is sent via
CAN to the transmission control unit (TCU)
• This will actívate the JSS F-N-R switch
 5009-7
ERROR CODES
Errors for the JSS will only be displayed if the switch is in the ON position.
The errors can be reset by turning the JSS system OFF and On. The following two errors will not reset:
e 1821r Power Supply Failure e 1830y Activation Switch failure.

The errors will always be shown on the display once they are present. To reset these errors the engine must be
turned off.

ERROR CODES TABLE

r--~~~-~- ~ ~-~

Error
Item Error ~-~
Message
1 ~-~
1812 JSS Failure Armrest Switch
2 1816 JSS Activation Button Failure
3 1820 JSS Power Supply Failure
4 1821 JSS Power Supply Failure
JSS Active
~-~ ~-~

5 1823 JSS Relais Grd Failure

6 1824 JSS Activation Switch Short to Battery
7 1830 JSS Activation Switch failure
1
8 18:31 JSS Error JSC
r~ ~-~
9 1832 JSS Signal Input Error JSC
10 1833 JSS Signal Output Error JSC
c---~

11 1835 JSS Valve Failure Power Supply

12 1841 JSS Valve Alarm
~-~ ~-~

13 1842 JSS Valve Alarm Open Circuit

14 1843 JSS Pilot Pressure is High
15 1844 JSS Pílot Pressure Switch Short to Ground
r~~-~

16 1845 JSS Pilot Pressure is Low

17 1846 JSS Failure on LS Pressure Switch
18 1850 JSS Joystick Failure
Neutral Switch I Power Supply
r----­
19 1852 JSS Error in Ground Connection
~-~

20 9134 JSS CAN communication failed

21 ~-~
9135 Jss CAN communication failed
~-~
 5009-9

~~
~--~

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W190-4R092
ILLUSTRATION OF THE VALVE PVG32

Connections
Ports A lB to the steering cylinder on the stem Port PP pilot pressure switch 8 bar
side and bottom side 350 bar, 65 I/min Port T outlet 25/40 bar
LS port to port 3 of the valve PVFC Port T2 not used
Port P to the steering priority valve 350 bar, 65 Port TO LX not used
I/min
 5009-11

ELECTRICAL SYSTEM REMOVAL

J. STEP 1 STEP3
Park loader on level ground and lower bucket to
ground. Put transmission in NEUTRAL, apply parking
brake, and shut down engine. Put the master
disconnect switch in the OFF position.
Remove all dirt and grease from the steering system
valves and adjacent area.
IMPORTANT: Tag all connections prior to
disassembly.

STEP2

Wl90-4R072

Remove nut (11) from the stud (9) to release the

chassis grounding cable (1).

W190-4A071

Disconnect the chassis harness (1) from the valve

PVG32 (2). Disconnect connector (3) from the pilot
pressure switch, connector (4) from the proportional
valve, connector (5) from the solenoid valve. From
the PVFC valve (6) disconnect connector (7) and
remove strap (8).
 5009-13

STEP6 STEP8
,.

2 ~~~
W190-4R075
o
Disconnect the connector (1) from the joystick W190-4RD77

harness (2). Disconnect the armrest harness (3) from Remove the steering control module (5) from the
the six-position connector (4). supporting plate (9) by removing the nuts (10, qty. 3),
capscrews (11) and washers (12).
STEP7

W190-4R076

Disconnect the joystick cable (2) from the steering

control module (5) by detaching the sixteen-position
connector (6). Disconnect connector (7) from the
transmission switch and the cab harness connector
(8).
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 5009-17
Installation STEP13
STEP11

W190-4R083

Open the access panel on the right-hand side of the

cab to access the fu se and relay compartment. Install
W190-4R071
the steering control module (12) on the supporting
plate (13) by installing the three nuts (14), capscrews
Connect the chassis harness (1) to PVG32 valve (2),
(15) and washers (16). Tighten the capscrews.
connect connector (3) to the pilot pressure switch
connector (4). Connect connector (5) to the solenoid
valve. Connect connector (7) to the pressure switch
on valve PVFC (6) and secure the harness with strap
(8) on the valve.

STEP12

W190·4R088

Connect the chassis harness (1) to the grounding

stud (9), install and tighten the nut (i 1).
 5009-19
STEP18 STEP 20

.~ ( ---............. ~"",,,

W190-4R087

Connect connector (1) to the joystick harness (2). Connect interface connector (4) of the joystick
harness (2), connect the armrest harness (3) to
connector (5).
STEP19

~
W190·4ROB2

To install the armrest cable (3), see JOYSTICK

STEERING ARMREST in this section.

1
 5009-21
STEPS STEP8

Tag and disconnect the outlet hose.

STEP6 t
Q~
~¡~
L'~ =
W190-4R008

Remove the steering valve PVG32 (2) from the

support bracket (1) by removing the four capscrews
(3) and washers (4).
W190·4R006
Tag and disconnect the supply hose to the steering
cylinder line.

STEP7

frC:J,
W190-4R007
Tag and disconnect the supply hose to the steering
cylinder line.

,
 5009-23
STEP14 STEP17

Remove the pilot pressure switch (1) with seal Remove the two fittings (5) from ports "A" and "B".
from the steeríng valve PVG32.
STEP18
STEP15

Remove the (6) from the "PH.

Remove the reduction fitting (3).
STEP19
STEP16

Unscrew the uníon (4) from the "LS" of the

steering valve PVG32. W190-4R019

Remove (7) from port 'T'.

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 5009-31

Installation STEP 21
NOTE: Before assemb/ing the steering va/ves, olean
the parts using so/vent and dry them.
1. Inspect each part for defects.
2. Replace all damaged or deformed parts with new
ones.

STEP20

W1904R021

Install fitting (2) into port "P". Tíghten the fitting to 170
N m (125 pound feet).

STEP 22

W190-4R020
Install the joint (1) into port 'Ir' of the steering valve
PVG32. Tighten the joint to 310 N m 1230 pound
feet).

Instalf the two fittings (3) into ports "A" and "B".
Tighten the fittings to 100 N m (75 pound feet).
 5009-33
STEP 28 STEP 30

W190-4R028 W190-4R029

Mount the steering valve PVFC (2) onto the mounting Install the three screws (7) and the washers (8)
bracket (1) using two capscrews (3), washers (4), for assembling the support (1) complete with
nuts (5) and washers valve PVFC (9) and lock them with the nuts (10)
and the washers (11). Tighten the nuts to a torque
STEP 29 of 110 Nm.

STEP 31

W190-4R010

Position the mounting bracket (1) for the steering

valves into the LH side rear chassis.

~ 'f---®
L-@
W190-4R030

Install the steering valve PVG32 (12) onto the

mounting bracket (1) using the four capscrews (1
and washers (14). Tighten the screws to a torque of
30 N m (22 pound feet).
 5009-35

STEP 36 STEP 37

w\/
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W190-4R031 Connect the line for the "LS" (5) on the valve PVG32
Connect the hose (2) and hose (3) to valve PVFC (1). (4) and on the valve PVFC (1). Tighten the line
Tighten to 14 N m (10 pound feet). 14 N m (10 pound feet).
 5009-37
STEP5 STEP7

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W1904Rl02
CiD ,
From the inside and bottom of the armrest cover (1)
unscrew the threaded washer (2) and remove the W1904R038

"Kick-Down" button (3). Remove the nuts (8, qty. 2), washers (9), screws (10)
and washers (11) from the PVRES joystick (7).
STEP6 Disconnect the connector (12) from the valve (7).

STEP8
~
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~
(1)~

W1904R040

Disconnect the connector (2) from the CAN module

(1). Release the armrest cable (3) from the mounting
bracket by removing the nut (4) and the washer (5),
capscrew (6) and the washer

W190·4Rl03
Disconnect the connector (4) from the "F-N-R" switch
(5) from the armrest cable (6). Remove the switch (5)
from the armrest (1).

7
 5009-39
STEP13 STEP14

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W190·4R104
W190-4R044
Remove the locking bracket (7) with pin (8) from the Unscrew the knob (2) from the support (1) and
armrest height/angle adjustment (2). Unscrew nuts extract the armrest height/angle adjustment pin (3).
(9, qty. 2), capscrews (10) and the washers (11). Remove the plate (4) from the support (1) by
J. Remove the pin (8) from inside the seat of the removing capscrews (5, qty. 4) with washers.
bracket (7). Remove the armrest position switch (6) from the
inside of the support (1) by removing the screws (7,
qty. 2) and washers.

STEP15

W190-4R045
Disconnect the wiring harness from the operator's
seat (if equipped with air seat). Remove the four
capscrews (8), washers (9) from the base of the seat.
Remove the seat.
 5009-41
STEP22 STEP 23

Remove the plate (1 )Jt the seat by removing the

retaining bolts (2, qty. 4) and washers (3). Slide the
plate (1) torwards to gaio access to the two tront nuts W190-4R053

(4) and washers (5) inside theguides (6, qty. 2) under Remove the armrest support plate (8).
the plate (1) ot the seat. Repeat the procedure tor the
two rear screws (7) by S"lidlng the plate (1) back.
 5009-43
STEP 27 STEP 30
"

W190·4R057 W1904R059
Install the seat plate (9). Turn the locking support (1 Install the seat cushion onto plate (1) and secure
clockwise and at the same time push the plate (9) it with the four screws and washers.
toward the rear of the seat to locking it.
STEP 31
STEP 28

W190-4R060
Install the seat belt, install capscrew (5) and washer
W190·4R058
(6), nut (7) and washer (8). Tíghten the nut to a
Insert the two lugs for the seat cushion plate (11)
torque of between 47 and 68 Nm. Check that the
inside the two openings on the seat plate (9). Hook
seat belt mounting hardware is tight and the seat belt
the rod (13) to the catch (12). Slowly lower the seat
is not cut or frayed.
cushion support plate (11).
STEP 32

W190-4R061
W190·4R048
Lock the seat cushion support plate (1) by bending Put the seat in the cabo Connect the wiring harness
the aluminium tongue (2) into position. Use cautíon to the operator's seat (if equipped with air seat).
when bending the aluminium tongue (2) to avoid Install the seat on the base and secure ít with the tour
breaking ít. capscrews (9) and washers (10). Tighten the screws
to a torque of between 73 and 87 Nm.
 5009-45
STEP 36 STEP 38

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Connect the positioníng switch connector (11).
W190-4R063

Install the armrest heíght/angle adjustment (2) on the STEP 39

support assembly (1), insert nylon bushings (3,
2), capscrew (4), washers (5) and nut (6).

STEP 37

~
W190-4R066
Install the CAN module (1) in the seat (2) on the
armrest.

. ~ ~ ...
STEP40

~ ~

W190-4R064

Insert the armrest (7) inside the support (8), Install

the knob (9) for armrest height adjustment with
spacer (10).
W190-4R067

Connect the connector (3) to the CAN module (1).

Secure the cable (4) to the mounitng bracket using
capscrew (5), washer (6), nut (7) and washer (8).
 5009-47
STEP 45 STEP 46

W190-4R069

Pu1 the armrest (4) on the support (8), secure it with

capscrews (9, qty. 4).

W190-4R070

Position armrest (1) with support (2) onto the armrest

adjustment (3) and inatll knob (4) with washer
 5009-49

W1904R096
3. PRESSURE POINT LS HYDRAULlC PUMP 1 6. HYDRAULlC PUMP 2
4. PRESSURE POINT LS HYDRAULlC PUMP 2 7. PRESSURE REGULATOR OF HYDRAULlC PUMP 1]
5. HYDRAULlC PUMP 1 8. PRESSURE REGULATOR OF HYDRAULlC PUMP 2
"
NOTlCE: /f the setting ís not correct, verífy that the hydrau/ic connection (rom the hydraulíc steering va/ve PVFC
that manages the LS signa/s connected or is not kinked.
 5009-51

STEERING SPEED CALlBRATION PROCEDURE

STEP 1 STEP4
Before running the unít calibratíon procedure, the

1I(¡llcalibration~\\
following procedures must be completed.
- Start the engine;
limeout
- Set the unit in a straight position;
Cancallee! \
- Activate the Joystick Steering System;
1 1
- Slightly lift the bucket off the ground;
Release the parking brake.
I~ ~
I
,
17:36
\
I

JJ
STEP2
/t::
o
I
CASE )
521E-4ROQ5

Press the en1er button (2) within two seconds to

confirm access to the calibratíon procedure. If you do
not press any buttons after two seconds, the screen
will show "Calibration", "Timeout", "Cancelled".
Repeat Step 2 to reenter the calibration procedure.

STEP5

At the same time press the Joystick Steering

activatíon switch (1) and the confirm/send button (2).
,.
OPT Options
STEP3
CASE

~-_ ..,""----­
O¿ "ó-4R006

If it is kept pressed longer than expected, the main

menu screen will appear.

521E-4R004

Keep pressed until the screen shows "Calibration?".

 5009-53
STEP10
Calíbration
Succesful
Ok

CASE
F-~---'

521E-4R011

521E-4ROO9 The display will read "Calibration Successful"

After this operation, the display will read "O. K.". The indicating the calibration is complete.
display will automatically show the screen with the
wording "Joyst Full Right" "Release when WL
starts moving",Move the Joystick lever completely
ta the right. As soon as machine movement ís
noticed, release the lever.
NOTICE: Steps are repeated twice befare calibratíon
is complete.