CBD15/18J-Li2 Walkie Electric Pallet truck

Part list

20200316 V01
 CONTENT

1.Body System

1.1BODY SYSTEM ....................................................................................................................... 1

1.2CONNECTING ROD ROCKER ASSEMBLY ........................................................................... 3

2.Driving System

2.1DRIVING ASSEMBLY .............................................................................................................. 5

2.2DRIVING .................................................................................................................................. 7

2.3BALANCE WHEEL ASSEMBLY ............................................................................................. 9

3.Operating system

3.1OPERATING HANDLE .......................................................................................................... 11

3.2OPERATING HANDLE(REMA) ....................................................................................... 13

4.Hydraulic system

4.1HYDRAULIC STATION ASSEMBLY .................................................................................... 15

1
1.1Body System

1
 1.1Body System

No. Code Description Specification Qty. Remark

1 02.XDC.3406 Lithium battery 24V28AH 1
Hexagon socket screw with flat
2 03.0534 M5×10 4 GB/T 70.2-2000
round head
Emergency Switch Mounting
3 30.46.0029 1
Plate
4 02.01.2298 Emergency Switch ED80／24V 1
Standard
33.048.0003 Main Frame Welded（550)
configuration
Optional
33.048.0006 Main Frame Welded（685)
configuration
5 1
Main Frame Welded（550)Low Optional
33.048.0013
drop 75 configuration
Main Frame Welded （685) low Optional
33.048.0014
drop 75 configuration
6 03.0024 Circlip for hole Φ25 2 GB 893.1-86
7 02.01.9167 Nylon hole plug cover HP-25 2
8 30.46.0030 Micro Switch Mounting plate 1
9 03.0049 Flat Washer Φ6 4 GB/T 95-2002
10 02.01.2178 Micro Switch RV-166S-1C25 1
11 03.0011 Spring Washer Φ6 4 GB/T 93-1987
12 03.00091 Spring Washer Φ3 4 GB/T 93-1987
13 03.0147 Hexagon socket head cap screws M6×16 4 GB/T 70.1-2000
14 03.05360 Cross recess pan head screw M3×16 2 GB/T 818-2000
15 19.03620 Buzzer（SL13） 3-24V 1
16 03.02151 Cross recess pan head screw M3×8 2 GB/T 818-2000
17 02.01.3057 Fuse Base SYY 1
18 03.0055 Flat Washer Φ5 2 GB/T 95-2002
19 03.0007 Spring Washer Φ5 2 GB/T 93-1987
20 03.0133 Hexagon socket head cap screws M5×16 2 GB/T 70.1-2000
21 19.03450 Fuse （SL15GD） CNP-100A 1
Hexagon head bolt with full Optional
22 03.03820 M10×60 2
thread configuration
Optional
23 30.28.0137 Roller 2
configuration
Optional
24 03.0243 Hexagon lock nut M10 2
configuration
25 30.46.0031 Plug-in Mounting plate 1
26 16.0470 Connector CFDS07500S 1
27 03.0130 Hexagon socket head cap screws M3×20 2 GB/T 70.1-2000

2
28 03.0227 Cross recess pan head screw M6×12 4 GB/T 818-2000
29 30.46.0001 Front cover 1
30 03.0587 Spring snap nut M6 4
31 03.0233 Cross recess pan head screw M6×20 4 GB/T 818-2000
32 30.46.0004 Upper cover 1

1.2Connecting rod rocker assembly

3
 1.2Connecting rod rocker assembly
No. Code Description Specification Qty. Remark
Standard
33.048.0005 Round bar welding (550 type)
configuration
Optional
33.048.0007 Round bar welding (685 type)
configuration
1 1
Round bar welding (550 type) Optional
33.048.0018
low drop 75 configuration
Round bar welding (685 type) Optional
33.048.0019
low drop 75 configuration
Hexagon socket set screw with
2 03.0270 M6×8 4 GB/T 77-2000
flat end
3 30.01.6569 Small Axis 2
4 03.0305 Elastic cylindrical pin Φ5×30 4 GB/T879.2-2000
5 03.0691 Composite set Φ16×Φ19×15 2
Standard
30.46.0009 Support shaft(550 Type)
configuration
6 1
Optional
30.46.0036 Support shaft(685 Type)
configuration
Φ35×Φ28×Φ25×2
7 03.04422 Composite set with shoulder 2
7
8 30.01.6601 Push-rod bracket 2
9 03.0943 Hexagon thin nut with fin teeth M22×1.5 2 GB/T 6173-2000
Standard
33.048.0004 Push -rod welding （1.5T）
configuration
Standard
10 33.048.0010 Push -rod welding （1.8T） 2
configuration
Push -rod welding （low drop Optional
33.048.0015
75） configuration
11 03.0451 Composite set Φ16×Φ19×12 4
12 30.28.0093 Push-Rod mounting Shaft 2
13 03.03030 Elastic cylindrical pin Φ5×35 10 GB/T879.2-2000
14 30.01.2845 Drop Out Roller 2
Standard
30.28.0082 Wheel bracket
configuration
15 2
Optional
30.28.0200 Wheel bracket（ low drop 75）
configuration
16 30.28.0164 Wheel bracket mounting axis 2
Φ31×Φ23×Φ20×1
17 03.0453 Composite set with shoulder 4
6.5
18 30.01.1290 Connecting plate 4

4
19 03.90.057 Deep groove ball bearing 6204 8 GB/T 276-94
20 30.28.0094 Bearing wheel pin shaft 4
Small roller (polyurethane
21 03.LZ.0128 Φ80×60 4
wheels)

2.1Driving assembly

5
 2.1Driving assembly
No. Code Description Specification Qty. Remark
Hexagon socket screw with
1 03.0117 M8×16 6 GB/T 70.2-2000
flat round head
2 30.46.0013 Drive clamping plate 1
3 03.90.018 Deep groove ball bearing 6010-2Z 1 GB/T 276-94
4 33.048.0001 Balance frame welding L 1
Hexagon socket head cap
5 03.0145 M6×12 2 GB/T 70.1-2000
screws
6 03.0011 Spring Washer Φ6 2 GB/T 93-1987
7 03.0049 Flat Washer Φ6 2 GB/T 95-2002
8 30.01.6570 Bearing bridge 1
9 30.46.0002 Mounting cover 1
Hexagon socket head cap
10 03.01410 M5×25 2 GB/T 70.1-2000
screws
11 03.0007 Spring Washer Φ5 2 GB/T 93-1987
Standard
02.KZQ.2151 1212P-2501
configuration
12 Controller 1
Optional
02.KZQ.2152 1212C-2501
configuration
13 02.01.9262 Aluminum plate 1
14 30.46.0014 Controller mounting plate 1
Standard
81.024.0004 Operating handle
configuration
15 1
Optional
81.024.0005 Operating handle(REMA)
configuration
16 03.0013 Spring Washer Φ8 5 GB/T 93-1987
Hexagon socket head cap
17 30.01570 M8×30 5 GB/T 70.1-2000
screws
Driving cover
30.46.0003
18 Driving cover （With 1
30.46.0046
balance wheel ）
19 03.0043 Flat Washer Φ10 6 GB/T 95-2002
Hexagon socket screw with
20 03.01191 M10×20 6 GB/T 70.2-2000
flat round head
21 02.QD.0085 CLJDriving assembly 24V/0.75KW 1
22 03.90.023 Tapered Roller Bearings 30212 1 GB/T 297-94
23 33.048.0002 Balance frame welding R 1
24 30.01.6595 Short pin 2
R-shaped hoop (with
25 21.03.04617 Φ16 1
rubber protection)
26 03.0054 Flat Washer Φ4 1 GB/T 95-2002
27 03.0008 Spring Washer Φ4 2 GB/T 93-1987

6
 Hexagon socket head cap
28 03.0127 M4×6 2 GB/T 70.1-2000
screws
Wire harness Mounting
29 30.46.0015 1
plate

2.2Driving

7
 2.2Driving
No. Code Description Specification Qty. Remark
1 GB/T13871-92 Framework oil seal VC 130*145-10 8
Hexagon socket head cap
2 03.01049 M6×20 8 GB/T 70.1-2000
screws
3 03.0011 Spring Washer Φ6 8 GB/T79-1987
4 1115-220000-0B Driving wheel 1
Z130D750-24A1-26.5
5 Driving motor 1
S
6 JX6-2 Connecting box 1
Key 5*5*14 double round
7 GB/T1096-2003 A type Key 1
head
8 1115-200005-0B Small helical 1
Anti-friction
9 GB/T276-94 Φ120*Φ150*16 1
bearing61824-2RS
10 ZD-NL-571-001 Adjust Washer 40CR 1
11 GB/T 893.1-86 Circlip for hole Φ150 1
Anti-friction
12 GB/T276-94 Φ120*Φ150*16 1
bearing61824-2RS
13 1115-200002-0B-X Straight ring 20CrMnTi 1
TCΦ155*Φ172*
14 GB/T13871-92 Framework oil seal 1
10
15 ZD-SJ-504-001 BOX QT450 1
16 03.0013 Spring Washer Φ8 5 GB/T79-1987
Hexagon socket head cap
17 03.0158 M8×35 5 GB/T 70.1-2000
screws
18 1115-200003-0B Small straight tooth 1
Ke;y 5*5*20double round
19 GB/T1096-2003 A type Key 1
head
20 1115-200004-0B Large tooth 1
21 GB/T276-94 Anti-friction bearing 61905-ZZ 1
22 ZD-RY-505-001 Box cover ADC12 1
23 GB/T13871-92 Framework oil seal TCΦ16*Φ28*7 1
24 03.0011 Spring Washer Φ6 8 GB/T79-1987
Hexagon socket head cap
25 03.01049 M6×20 8 GB/T 70.1-2000
screws
Straight-through injection oil
26 JB/T7940.1-1995 1
cup
27 GB/T119.1-2000 Locating pin 5*15 1
Key 5*5*8double round
28 GB/T1096-2003 A type Key 1
head
29 ZD-NL-571-002 Brake hex 1
30 GB/T894.1-86 Circle for shaft Φ15 1

8
31 ZD-HZDC-362-001 6N.M Brake 1
32 ZD-ZJNL-076-001 Brake plug 1

2.3Balance wheel assembly

9
 2.3Balance wheel assembly
Specificati
No. Code Description Qty. Remark
on
1 03.28.0190 Flange 1
2 03.0063 Circle for shaft Φ17 1 GB 894.1-86
Double-row angular
3 03.90.0011 3203A 1 GB/T296-94
contact ball bearings
4 03.0027 Circle for hole Φ40 1 GB893.1-86
5 03.0372 Hexagon bolt M12×70 1 GB/T 5782-2000
6 30.28.0189 Bracket 1
7 03.0245 Hexagon lock nut M12 2 GB/T 889.1-2000
8 03.04790 Small Spring 2×12×40 2
9 33.0146 Spring limit plate welding 1
10 30.28.0079 Steel sleeve 1
11 30.28.0072 Side plate 2
12 03.90.0241 Deep groove ball bearing 61902-2Z 2 GB/T 276-94
13 30.28.0080 Sleeve 1
14 30.01.6615 Balance wheel 1
15 03.0782 Hexagon bolt M12×55 1 GB/T 5782-2000

10
3.1Operating handle

11
 3.1Operating handle
No. Code Description Specification Qty. Remark
1 16.0038 Emergency reverse switch 1
2 02.01.2155 Accelerator（SL15GL） 24V 1
3 16.0246 Metal button GQ19SH-10 3
4 02.DLB.317703 Electricity meter （SL15GL） 24V 1
5 02.FGJ.3415 Handle upper cover 1
6 03.0147 Hexagon socket head cap screws M6×16 2 GB/T 70.1-2000
7 03.0011 Spring Washer Φ6 2 GB/T 93-1987
8 81.020.0010 Handle welding 1
9 02.FGJ.3416 Handle Lower cover 1
10 03.03644 Hexagon socket head cap screws M5×50 2 GB/T 70.1-2000
11 03.01410 Hexagon socket head cap screws M5×25 2 GB/T 70.1-2000
12 02.01.2193 Key switch 2801 1
13 02.FGJ.0219 Handle key box 1
14 03.01340 Hexagon socket head cap screws M5×35 2 GB/T 70.1-2000
15 03.0139 Hexagon socket head cap screws M5×10 2 GB/T 70.1-2000
16 02.01.2133 Shock absorbers 1
17 03.0158 Hexagon socket head cap screws M8×35 1 GB/T 70.1-2000
18 03.0012 Spring Washer Φ8 2 GB/T 93-1987
19 02.QTH.3634 Gas spring assembly 1
20 30.46.0054 Spacer 1
21 03.0425 Hexagon flange nut M8 1 GB/T 6177.1-2000
22 19.03464 Proximity Switch TL-Q5MB1-Z 1
23 03.00091 Spring Washer Φ3 2 GB/T 93-1987
24 03.01301 Hexagon socket head cap screws M3×25 2 GB/T 70.1-2000
Φ24×Φ18×Φ16×
25 03.0452 Composite set with shoulder 2
10
26 30.01.6594 Joint axis 1
27 03.0230 Cross recess pan head screw M4×10 2 GB/T 818-2000
28 30.28.0109 Tension disc 1
Hexagon socket set screw with
29 03.0270 M6×8 2 GB/T 77-2000
flat end
30 30.46.0011 Joint bracket 1
31 03.0014 Spring Washer Φ10 1 GB/T 93-1987
32 03.0162 Hexagon socket head cap screws M10×16 1 GB/T 70.1-2000

12
3.2Operating handle(REMA)

13
 3.2Operating handle(REMA)
No. Code Description Specification Qty. Remark
SL15H Handle（with Electricity REMA P/N CAN
1 02.SB.3186 1
meter And password lock) BUS
Hexagon socket head cap
2 03.0145 M6×12 2 GB/T 70.1-2000
screws
3 03.0011 Spring Washer Φ6 2 GB/T 93-1987
4 03.0003 Big washer Φ6 2 GB/T 96.1-2002
5 33.048.0009 Handle welding 1
6 02.01.2133 Shock absorbers 1
Hexagon socket head cap
7 03.0158 M8×35 1 GB/T 70.1-2000
screws
8 03.0012 Spring Washer Φ8 2 GB/T 93-1987
9 02.QTH.3634 Gas spring assembly 1
10 19.03464 Proximity Switch TL-Q5MB1-Z 1
11 03.00091 Spring Washer Φ3 2 GB/T 93-1987
Hexagon socket head cap
12 03.01301 M3×25 2 GB/T 70.1-2000
screws
13 30.46.0054 Spacer 1
14 03.0425 Hexagon flange nut M8 1 GB/T 6177.1-200
Φ24×Φ18×Φ16×1
15 03.0452 Composite set with shoulder 2
0
16 30.01.6594 Joint axis 1
Hexagon socket head cap
17 03.0162 M10×16 1 GB/T 70.1-2000
screws
18 03.0014 Spring Washer Φ10 1 GB/T 93-1987
19 30.46.0011 Joint bracket 1
Hexagon socket set screw with
20 03.0270 M6×8 2 GB/T 77-2000
flat end
21 30.28.0109 Tension disc 1
22 03.0230 Cross recess pan head screw M4×10 2 GB/T 818-2000

14
4.1Hydraulic station assembly

15
 4.1Hydraulic station assembly
No. Code Description Specification Qty. Remark
1 02.01.30810 Hollow bolt 2
2 03.0482 Combination seal Φ14 4 GB892-77
3 02.YYL.2422 Lifting tubing 1
4 02.YG.3664 Cylinder assembly 1
Hexagon socket head cap
5 03.0157 M8×30 4 GB/T 70.1-2000
screws
6 03.0012 Spring Washer Φ8 4 GB/T 93-1987
Standard
02.DJ.33617 SL15H Power unit（JD） 24V/0.8KW
configuration
7 1
SL15H Power unit （ low Optional
02.DJ.33623 24V/0.8KW
drop type） configuration
Hexagon socket
8 03.0116 M8×16 2 GB/T 70.3-2000
countersunk head screw
9 03.0257 Hexagon nut M6 1 GB/T 6170-2000
Hexagon socket head cap
10 03.0149 M6×20 1 GB/T 70.1-2000
screws

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preserved by the manufacturer eventually.

16