Final Drawing
Final Drawing
Final Drawing
CLASS DNV
S E U N
ELECTRIC CO., LTD.
#797-5, GAMCHUN-DONG, SAHA-KU, BUSAN, KOREA
Http://www.seunelectric.co.kr E-mail : [email protected]
TEL. +82-51-208-4641, FAX. +82-51-208-4643
DRAWN BY Heesun Oh
ORDER NO.
INDEX
1. GENERAL SPECIFICATION………………………………………………………………………….2
2. ELECTRICAL SPECIFICATION……………………………………………………………………3
3. PART LIST………...……………………………………………………………………………………5
5. SAFETY LABEL……………………………………………………………………………………….7
7. CIRCUIT DIAGRAM…………………………………………………………………………………..9
8. FEEDER CIRCUIT…………………………………………………………………………………10
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SEUN ELECTRIC CO., LTD. A4
BATTERY CHARGER
1. GENERAL SPECIFICATION
A. NAME : BATTERY CHARGER AND DISTRIBUTION BOARD
B. MODEL : SU-BC-2008BS
C. Q'TY : 1set
D. DEVICE METHOD : THYRISTOR CONTROL
E. RATING : CONTINUOUS
F. THE CHARGER AND DISTRIBUTION BOARD TO BE COMBINED.
G. TEMPERATURE RISE
REACTOR AND TRANS : 50℃
SILICON RECTIFIER : 75℃
POWER RESISTOR : 125℃
H. PANEL CONSTRUCTION
FRONT : DOOR HINGED.
SIDE : FIXED PLATE.
TOP : FIXED PLATE.
REAR : FIXED PLATE.
BOTTOM : FIXED ANGLE. (COAMING HOLE)
ENCLOSURE : IP23
SEAT : SUPPLIED BY YARD
I. PANEL TYPE
TYPE : SELF-STANDING
MATERIAL & THICKNESS : SS400 2.3t
PAINTING : RAL7032
K. NAME PLATE
MATERIAL : PHENOL AND SUS
LANGUAGE : ENGLISH
METHOD : BLACK LETTER AND WHITE GROUND
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BATTERY CHARGER
2. ELECTRICAL SPECIFICATION
A. ELECTRICAL SPECIFICATION
RATING INPUT POWER : AC 440V 3 60Hz
RATING SYSTEM VOLTAGE : DC 24V
EQUALIZING VOLTAGE : DC 28V
FLOATING VOLTAGE : DC 26.7~27.2V
RATED CURRENT : DC 60A
MAX. CHARGING CURRENT : DC 70A
CHARGING RATE : CONTINUOUS
EQUALIZING ALLOWANCE TIME : 1 HOUR
EARTH LEAKAGE SETTING : 0.5M
RIPPLE : 2% WITHIN
B. BATTERY
TYPE : LEAD-ACID SEALED TYPE
CAPACITY : DC 24V, 300AH
RATING : 10 HOURS DISCHARGING
FLOATING CHARGING
P/F
[V] O/C
H/V
L/V
[A] E/L
B/Z
E.Q/ DISPLAY
SET UP DOWN STOP/
FLOAT RESET MANU
SYMBOL DESCRIPTION
ALARM BUZZER
P/F INPUT POWER FAIL ALARM
O/C OUTPUT OVER CURRENT ALARM
H/V OUTPUT HIGH VOLTAGE ALARM
L/V OUTPUT LOW VOLTAGE ALARM
E/L EARTH LEAKAGE ALARM
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BATTERY CHARGER
3. PART LIST
SPECIFICATION
NO. SYMBOL Q’TY REMARK
NAME SPEC. & MODEL TYPE
1 TR1 TRANSFORMER 3 4KVA AC440V/28/28/24 1
2 L1 CHOCK COIL 4mH 100A 1
3 EM EARTH METER 0~0.3~1~5~∞ M 1
INSULATION RESISTANCE
4 IRM SU-IR-2002 1
MONITOR UNIT
ALARM DISPLAY MONITOR
5 CM BH081130-1
& P.C.B
THYRISTOR CONTROL
6 SCR 081130 1
UNIT
7 SH1~4 SHUNT 100A 50mV 4
8 TH1~3 THYRISTOR MODULE TD90-16 3
9 DM1,2 DIODE MODULE DD100-16 2
10 C1 CAPACITOR 47000F/50WV 2
11 C2 CAPACITOR 47000F/50WV 1
12 R1 RESISTOR 50 50W 1
13 RY1,2 POWER RELAY YSPR25-2PC220A 2
14 VDR RELAY MY4 DC24 1
15 VD MAGNETIC CONTACTOR VF7-41H11 DC24V 70A 1
16 PL1,2 PILOT LAMP 25 DC24V 2
17 PB1,2 PUSH BUTTON 25 (1a1b) 250V/6A 2
18 MCCB1,2 BREAKER HiBS53/15A 2
19 MCCB3,4,5 BREAKER ABE 102b/100A 3
20 FEED FUSE & HOLDER TO FEEDER DWG. D.S TYPE
21 FAN FAN DC24V(92x92) 2
22 TS TEMPERATURE SWITCH R-45 1
23 MC1,2 MAGNETIC CONTACTOR HiMC20 AC220V 2
24 MC3,4 MAGNETIC RELAY HMX31 AC220V 2
25 F1,2 FUSE 5A 2
26 PL3,4 PILOT LAMP 25 DC24V, LED TYPE 2
27
28
29
30
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BATTERY CHARGER
BATTERY CHARGER
OPERATION MANUAL
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BATTERY CHARGER
2. DIODE CIRCUIT
FOR PROTECTING OVER VOLTAGE ON FEED LINE, THE DIODE 2SETS ARE
SERIAL STRUCTURE WITH DROP SYSTEM OF 2 LEVEL. AND SYSTEM
CONTROL DEVICE IS CONTROLLED BY PANEL DOOR`S OPERATION & ALARM
IND. PANEL AND SETTING MODE OF PANEL.
* THE DROP VOLTAGE PER DIODE IS 0.6V∼0.8V, THE SETTING POINT OF
DROP VOLTAGE IS THE FIRST LEVEL DC28V, THE SECOND LEVEL DC30V.
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BATTERY CHARGER
TG SG RG K0
J03
U5
U6
U7
R-GAN S-GAN T-GAN CH-ADJ VH-ADJ
U3
U4
U1 U2
C-ADJ
0-5V C-MAX
VR5
VR11 VR2 AUTO-ADJ EQ-ADJ
J01 J04 J02
VR1
- NOTICE -
ABOVE SCR CONTROL & OVER CURRENT RELAY PCB`S VR IS PRECISELY ADJUSTED
WHEN IT IS MADE, SO DONT ADJUST EXCEPT EQ ADJ, AUTO ADJ.
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BATTERY CHARGER
1) FUNCTION KEYPAD
FLOATING CHARGING
P/F
[V] O/C
H/V
L/V
[A] E/L
B/Z
E.Q/ DISPLAY
SET UP DOWN STOP/
FLOAT RESET MENU
SYMBOL DESCRIPTION
ALARM BUZZER
P/F INPUT POWER FAIL ALARM
O/C OUTPUT OVER CURRENT ALARM
H/V OUTPUT HIGH VOLTAGE ALARM
L/V OUTPUT LOW VOLTAGE ALARM
E/L EARTH LEAKAGE ALARM
FLOATING CHARGING
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BATTERY CHARGER
3) ALARM SYMBOL
4) ALARM MEMORY
THE LCD DISPLAY MONITOR INCORPORATES A FIRST IN, FIRST OUT HISTORY
LOG. OF ALARM EVENTS THAT IS MAINTAINED WITH IN NON-VOLATILE MEMORY
THE MEMORY IS CAPABLE OF STORING AT LEST THE 100 EVENT WITH DATA
BEING STORED IN THE FOLLOWING FORMAT.
① ALARM NUMBER
② ALARM CONDITION(SYMBOL)
③ ALARM STARTED, DATE & TIME
④ ALARM ENDED, DATE & TIME
LCD DISPLAY
FLOATING CHARGING
P/F
[V] O/C
H/V
L/V
[A] E/A
SET UP DOWN
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BATTERY CHARGER
3. HI VOLT ALARM
SET
4. LO VOLT ALARM
SET
5. OV CURRENT
SET
6. POWER FAIL DL
SET
7. HIGH VOLT DL
SET
8. LOW VOLT DL
TIME DELAY SETTING FOR LOW VOLTAGE
[ SEC ] ALARM (SETTING POINT IS Abt. 5SEC)
SET
9. OV CURRENT DL
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BATTERY CHARGER
6) EQUALIZING CHARGING
OPERATION OF TIMER
7) DISPLAY MODE
LCD DISPLAY LCD DISPLAY
P/F P/F
P/F P/F
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BATTERY CHARGER
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BATTERY CHARGER
REPAIR METHOD
VOLTAGE OUTPUT
SCR
IS OVER DC34V DEFFECTIVE MAIN
CHECK V-GAN VR CONTROL
AND CAN`T BE VR(V-GAN)
PCB
ADJUSTABLE
AUTO-ADJ VR
VOLTAGE CAN`T DEFFECTIVE SCR
CHECK THE
BE ADJUSTABLE AUTO VR(AUTO-ADJ) CONTROL
VOLTAGE
BELOW DC34V FEED BACK LINE SHORT PCB
FEED BACK LINE
EXCEPT ALARM
PCB`S SOURCE ALARM PCB OPERATING
ALARM PCB FUSE
LAMP AND INSIDE FUSE & ALARM
SHORT
INDICATOR CHECK IND. PANEL
DO NOT WORK
SETTING MODE OF
OPERATING
OPERATING &
MEMORY IC DEFECTIVE CHANGE 93C46 IC. & ALARM
ALARM IND. PANEL
IND. PANEL
CAN`T BE SAVED
WHEN EQUALIZING
EQUALIZING TIMER
CHARGING CHANGE TIMER
BROKEN
DOESN`T WORK
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BATTERY CHARGER
YES
DC LINE GROUND
NO
YES
RESET
NO
YES
M-OHM METER
ABNORMAL
NO
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BATTERY CHARGER
DC LINE YES
OVER CURRENT
NO
YES
RESET
NO
NO
YES
RESET
NO
ADJUST CHECK
NORMAL INFORM NORMAL
SETTING SETTING
TO SEUN
VOLUME VOLUME
INFORM INFORM
TO SEUN TO SEUN
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SEUN ELECTRIC CO., LTD. A4
BATTERY CHARGER
AC FAIL OF FUSE
YES
BLOWN RECTIFIER FAIL
AND BATTERY
VOLTAGE DROP
NO
YES
RESET
NO
YES
MCCB TRIP
OR FUSE
NO
NO
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SEUN ELECTRIC CO., LTD. A4
BATTERY CHARGER
AC FAIL DISPLAYED
YES
AC LINE VOLTAGE
ABNORMAL
NO
YES
RESET
NO
YES AC CONTROL
POWER ABNORMAL
NO
YES
DAMAGED
NO
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