Scribd Logo
Upload

Welcome to Scribd!

  • 14 views

    21 Ic 81 0000 - PFD

    Uploaded by

    Prabhakaran CHNQuality
    The document outlines the process flow for assembling an IC assembly. It details each step of the assembly process including operations like welding, inspection, testing and packaging. Key steps include assembly welding and inspection, leak testing, drying, painting and final inspection.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    21 Ic 81 0000 - PFD

    Uploaded by

    Prabhakaran CHNQuality
    14 views2 pages
    The document outlines the process flow for assembling an IC assembly. It details each step of the assembly process including operations like welding, inspection, testing and packaging. Key steps include assembly welding and inspection, leak testing, drying, painting and final inspection.

    Original Title

    21 IC 81 0000 - PFD

    Copyright

    © © All Rights Reserved

    Available Formats

    XLS, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document outlines the process flow for assembling an IC assembly. It details each step of the assembly process including operations like welding, inspection, testing and packaging. Key steps include assembly welding and inspection, leak testing, drying, painting and final inspection.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    14 views2 pages

    21 Ic 81 0000 - PFD

    Uploaded by

    Prabhakaran CHNQuality
    The document outlines the process flow for assembling an IC assembly. It details each step of the assembly process including operations like welding, inspection, testing and packaging. Key steps include assembly welding and inspection, leak testing, drying, painting and final inspection.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 2

    Process Flow Diagram

    Part Name : IC ASSY PFD No : PFD / 21 IC 81 0000


    Part No. : 21 IC 81 0000 Issue No : 0
    Date : 07.08.2023
    Rev No :
    Rev Date :

    spl. Char.
    Operation No. Operation / Activity Equipment Operation Product Characteristics Process Characteristics
    class

    a)CAC Core Visual


    Assembly of core with tanks, pipes in b)Tank and Pipe Visual
    21 IC 000810000044 TIG welding Machine
    welding fixture c)Fitment of all parts in welding fixture
    should be perfect.

    Linear Welding Current -


    Assy. Welding & Inspection CAC Pipe CTC - 692.5±3.0
    220 to 270 amps
    Core ( 21 IC 75 1000 ) Top Mtg bkt inner to inner - 651+1.0 Argon Gas flow - 12 ± 1 Lpm

    Tank LH(21 IC 63 1500) Bottom Mtg Bkt CTC - 625±1.5 Filler Rod - 3.2 mm
    CAC cl to Top Bracket slot cl
    Tank RH (21 IC 63 1600)
    (Horizontal) - 160±2.0
    CAC cl to LH & RH Pipe cl
    Pipe LH(21 IC 63 1510 Tig Welding Machine
    (Horizontal) - 409.5±3.0
    21 IC 000810000046, 48 Welding fixture &
    Inspection fixture CAC cl to Top Bracket slot cl
    Pipe RH ( 21 IC 63 1610 )
    (Vertical) - 55.5±1.5
    Penetration - 7.5% of base metal thickness

    No visual defects at any part of the assembly

    No foreign particles / Dust Allowed

    No welding undercut, porosity, High points


    allowed.

    4±0.5
    21 IC 000810000050 End sheet cutting at V- notch Hacksaw blade
    No burr, scratches observed at outside

    Coupler Testing Block


    21 IC 000810000052 Coupler Testing for DLT 0.000~0.005 Pa/s
    (ATPL/CTB/03)

    Format : F / APQP / 03
    Page 1 of 2
    Rev 00
    Process Flow Diagram
    Part Name : IC ASSY PFD No : PFD / 21 IC 81 0000
    Part No. : 21 IC 81 0000 Issue No : 0
    Date : 07.08.2023
    Rev No :
    Rev Date :

    spl. Char.
    Operation No. Operation / Activity Equipment Operation Product Characteristics Process Characteristics
    class

    Dry Leak testing Machine


    21 IC 000810000053 Leak testing Leak allowed upto 5ccm @ 3.0 +0.05/-0.0 Bar
    (ATPL-P158)
    Pressure to be set @ C
    Wet Leak testing rig 3 .05 bar
    21 IC 000810000054 No leak @ 3.0 +0.05/-0.0 Bar
    Leak Testing (ATPL-P27)

    21 IC 000810000056 Drying Compressed air 1) Free from water, moisture & Dust

    21 IC 000810000058 Painting Painting kit Radiators free from black marks

    21 IC 000810000090 Final inspection Measuring Instruments As per FPQP

    Parts to be packed as per approved packing


    21 IC 000810000094 Packing PP box
    standard

    21 IC 000810000095 Stroage No visual defects at any part of the assembly

    Prepared by :Prabhakaran Checked by : Mohan Raj Approved by : Thanigainathan

    - Operation - Inspection - Storage - Operation with Inspection D - Dispatch - Transport

    All Dimensions are in mm unless otherwise specified

    Revision History
    Sl.No Rev No Rev Date Details of Changes Remarks
    1 0 New release

    Format : F / APQP / 03
    Page 2 of 2
    Rev 00

    You might also like