Hydraulic Pumps, Motors, Electro-Hydraulic Systems & Filters

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DOC 16 R A Edition: 16/02.

2024 Relpaces: DOC 15 R A

HYDRAULIC
PUMPS, MOTORS,
ELECTRO-HYDRAULIC
Headquarters:
CASAPPA S.p.A. SYSTEMS & FILTERS
Via Balestrieri, 1
43044 Lemignano di Collecchio
Parma (Italy)
Tel. (+39) 0521 30 41 11
E-mail: [email protected]
www.casappa.com
Our passion for high performance in hydraulic drives us.

Constant evolution and a passion for hydraulics; this has been Casappa’s strategy, a privately owned company
that has been working for more than sixty years in the field of fluid power transmission.

We design and build the main components for the hydraulic system.
We listen to and work with our customers, from developing a new idea to after-sales service, anywhere around
the globe.
As a tight-knit group of highly motivated and professionally qualified people, we are always ready to meet new
challenges head on.
Thanks to the use of the most modern design engineering, simulation and lab testing technologies, we are
always flexible and ready to quickly modify our offer to meet market demands.
We are convinced that integrating electronics with hydraulics is instrumental to improve hydraulic control cir-
cuit performance. For this reason we continuously invest in research & development, increasing the number of
electronic control and regulation parts in our system.
Quality is our total commitment: that’s why all of our products are thoroughly tested with constant monitoring
including data analysis and traceability. Further, specific tests are performed on machines in the field to verify
their effectiveness in their actual environment.

Casappa is worldwide recognized as a highly specialised manufacturer of hydraulic components.

We offer:

Fixed and variable displacement hydraulic pumps and motors


Hydraulic valves to control pressure and flow rate
Electro-hydraulic systems
Hydraulic filters, hand pumps, accessories and filtration devices
Some of the major companies that rely on our specialised expertise and choose us as an important supplier of hy-
draulic components for a wide range of applications include:

AGCO CNH HYVA GROUP LINDE SANDVIK XCMG


AMMAN APOLLO DAIMLER JCB LIUGONG SANY YANMAR
ARGO TRACTORS (LANDINI) DOOSAN JLG MAN TRUCK & BUS SCANIA ZAPAGROMASCH
ASTRA Veicoli Industriali FARID JOHN DEERE MANITOU GROUP SOOSAN ZOOMLION
ATLAS COPCO FOTON LOVOL JUNGHEINRICH MANITOWOC STILL
BAI HAMM KION GROUP MAZ TEREX
BOBCAT HUNAN SUNWARD KOMATSU MERLO TEXTRON
BROKK HUSQVARNA LEEBOY PALFINGER TORO
CATERPILLAR HYUNDAI LIEBHERR SAME DEUTZ FAHR VOLVO CE
4 DOC 16 R A
Product range

Aluminium body gear pumps and motors

Cast iron body gear pumps and motors

Cast iron and aluminium body gear pumps


helical gear design

Aluminium body gear flow dividers

Cast iron body gear flow dividers

Variable displacement axial piston pumps

DOC 16 R A 5
A complete range of high quality pumps Headquarters:
CASAPPA S.p.A.
and motors, the end result of listening Via Balestrieri,1
43044 Lemignano Di Collecchio
carefully to what customers need and of Parma (Italy)
working closely with suppliers. Tel. (+39) 0521 30 41 11
E-mail: [email protected]
www.casappa.com

6 DOC 16 R A
Casappa offers nothing but the best value to its
customers thanks to the skills and expertise of
its workforce, investments in research and new
technologies, cooperation with leading universities
and electronics-hydraulics integration. Casappa offers a wide choice of gear or piston
pumps and motors for open-circuit applications.
Many functions, such as valves and controls, are
built directly into the products to optimise system
space and costs.

DOC 16 R A 7
Aluminium body gear pumps and motors

POLARIS series
Gear pumps and motors built in three pieces with an extruded body in high resistance aluminium alloy. The wide
choice of shafts, flanges and ports, in compliance with all international standards (SAE, DIN and EUROPEAN) allow
for their use in an infinite variety of applications.
Displacements from 1,07 cm3/rev (0.07 in3/rev) to 91,10 cm3/rev (5.56 in3/rev) available in groups 10, 20 and 30.
Max. peak pressure up to 300 bar (4350 psi).
Max. speed up to 4000 min‑1.

Main characteristics

Displacement Max. continuous Max. speed


pressure (u)
POLARIS 10 cm3/rev (in3/rev) bar (psi) min‑1
PL. 10•1 1,07 (0.07) 260 (3750) 4000
PL. 10•1,5 1,60 (0.10) 260 (3750) 4000
PL. 10•2 2,13 (0.13) 260 (3750) 4000
PL. 10•2,5 2,67 (0.16) 260 (3750) 4000
PL. 10•3,15 3,34 (0.20) 260 (3750) 4000
PL. 10•4 4,27 (0.26) 250 (3600) 4000
PL. 10•5 5,34 (0.33) 250 (3600) 4000
PL. 10•5,8 6,20 (0.38) 230 (3350) 3500
PL. 10•6,3 6,67 (0.41) 230 (3350) 3500
PL. 10•8 8,51 (0.52) 180 (2600) 3500
PL. 10•10 10,67 (0.65) 140 (2050) 3500

POLARIS 20 cm3/rev (in3/rev) bar (psi) min‑1


PL. 20•4 4,95 (0.30) 250 (3600) 4000
PL. 20•6,3 6,61 (0.40) 250 (3600) 4000
PL. 20•7,2 7,29 (0.44) 250 (3600) 4000
PL. 20•8 8,26 (0.50) 250 (3600) 3500
Features PL. 20•9 9,17 (0.56) 250 (3600) 3500
PL. 20•10,5 10,90 (0.66) 250 (3600) 3500
z High efficiencies PL. 20•11,2 11,23 (0.69) 250 (3600) 3500
z Integrated outboard bearings for heavy duty PL. 20•14 14,53 (0.89) 250 (3600) 3500
applications PL. 20•16 16,85 (1.03) 250 (3600) 3000
z Multiple units available in standard version, PL. 20•19 19,09 (1.16) 200 (2900) 3000
common inlet and separated stages PL. 20•20 21,14 (1.29) 200 (2900) 3000
z Electro‑hydraulic fan drive system PL. 20•24,5 24,84 (1.52) 170 (2450) 2500
z Custom design PL. 20•25 26,42 (1.61) 170 (2450) 2500
PL. 20•27,8 28,21 (1.72) 130 (1900) 2000
Optional built‑in valves PL. 20•31,5 33,03 (2.01) 130 (1900) 2000
z Anticavitation valves
POLARIS 30 cm3/rev (in3/rev) bar (psi) min‑1
z Maximum pressure relief valves
PL. 30•22 21,99 (1.34) 250 (3600) 3000
z Priority valves
PL. 30•27 26,70 (1.63) 250 (3600) 3000
z Load‑Sensing priority valves
PL. 30•34 34,55 (2.11) 240 (3500) 3000
z Unloading valves
PL. 30•38 39,27 (2.40) 240 (3500) 3000
z By‑pass electric valves PL. 30•43 43,98 (2.68) 230 (3350) 3000
z Proportional relief valves PL. 30•51 51,83 (3.16) 210 (3050) 2500
z Reverse valves PL. 30•61 61,26 (3.74) 190 (2750) 2500
PL. 30•73 73,82 (4.50) 170 (2450) 2500
PL. 30•82 81,68 (4.98) 160 (2300) 2200
PL. 30•90 91,10 (5.56) 150 (2200) 2200
(u) Values refer to unidirectional pumps and
motors. For reversible rotation please see NOTES
the respective technical catalogue. PL. : PLP = pump / PLM = motor

8 DOC 16 R A
Cast iron body gear pumps and motors

POLARIS “PH” series


Gear pumps and motors built in three pieces with cast iron body. The new gear pumps and motors “PH” series is
an evolution of the “POLARIS” series. “POLARIS PH” has a new body made of cast iron to have higher operating
parameters and keep the full POLARIS versatility regarding shafts, flanges, ports and built-in valves.
This project is targeted for forklifts, skid steer loaders and all those applications where traditional aluminum pumps
are being pushed close to their limits. The possibility to mate the body with the cast iron covers further reduces
noise levels, in addition to increasing strength.
Displacements from 8,26 cm3/rev (0.50 in3/rev) to 33,03 cm3/rev (2.01 in3/rev).
Max. peak pressure up to 300 bar (4350 psi).
Max. speed up to 3500 min‑1.

Main characteristics

Displacement Max. continuous Max. speed


pressure (u)
POLARIS PH 20 cm3/rev (in3/rev) bar (psi) min‑1
PH. 20•8 8,26 (0.50) 250 (3600) 3500
PH. 20•10,5 10,9 (0.66) 250 (3600) 3500
PH. 20•11,2 11,23 (0.68) 250 (3600) 3500
PH. 20•14 14,53 (0.88) 250 (3600) 3500
PH. 20•16 16,85 (1.02) 250 (3600) 3500
PH. 20•18 18,29 (1.11) 250 (3600) 3500
PH. 20•19 19,09 (1.16) 250 (3600) 3500
PH. 20•20 21,14 (1.29) 250 (3600) 3500
PH. 20•23 23,32 (1.42) 250 (3600) 3000
PH. 20•24,5 24,84 (1.52) 230 (3350) 3000
Features
PH. 20•25 26,42 (1.61) 230 (3350) 3000
z High working pressure also for high PH. 20•27,8 28,21 (1.72) 200 (2900) 2500
displacements
PH. 20•31,5 33,03 (2.01) 200 (2900) 2500
z Long service life
z Low noise level NOTES
z High volumetric efficiency also at high PH. : PHP = pump / PHM = motor
temperature
z Inlet & Outlet optimization – High speed
z Combination in multiple pumps
z Built-in Valves simplify circuit design

Optional built‑in valves


z Anticavitation valves
z Maximum pressure relief valves
z Priority valves
z Load Sensing priority valves
z Unloading valves
z By pass electric valves
z Proportional relief valves
z Reverse valves

(u) Values refer to unidirectional pumps and


motors. For reversible rotation please see
the respective technical catalogue.

DOC 16 R A 9
Cast iron and aluminium body gear pumps
Helical gear design

XHP20 series: cast iron body gear pumps


XLP20 series: aluminium body gear pumps
Three pieces pump - Interchangeable with all Casappa’s group 2 pumps.
Displacements from 8,06 cm3/rev (0.49 in3/rev) to 28,01 cm3/rev (1.71 in3/rev) available in group 20.
Max. peak pressure up to 300 bar (4350 psi).
Max. speed up to 3500 min‑1.

Features The X technology is a step forward in involute external


z High temperature gear pumps thanks to innovative patented solutions.
z High pressure
z High reliability Significant increase of pump efficiency.
z Multiple units available in standard version, Both volumetric and hydro-mechanical efficiency are
common inlet and separated stages improved over the operating range, thanks to:

z Optimized pump design for higher stiffness


z Improved lubrification by the tip grooves
z Better meshing of helical gears
z Optimized gear machining process

Remarkable reduction of pump noise.


Thanks to the combination of the dual flank meshing and
the high helix angle, the pump noise is further reduced
compared to the standard dual flank technology.
In addition, the lower number of teeth of the new
X technology reduces pump frequencies by 25%.
This results in a more pleasant sound quality.

10 DOC 16 R A
Cast iron body gear pumps and motors

KAPPA series
Gear pumps and motors made of cast iron in two pieces. KAPPA is available with mounting flanges and side or
rear ports according to SAE and European standard. The rigidity of assembly ensure reliability and high volumetric
efficiency also at high operating pressures.
Displacements from 4,95 cm3/rev (0.30 in3/rev) to 33,03 cm3/rev (2.01 in3/rev) available in group 20.
Max. peak pressure up to 330 bar (4800 psi).
Max. speed up to 4000 min‑1.

Main characteristics

Displacement Max. continuous Max. speed


pressure (u)
KAPPA 20 cm3/rev (in3/rev) bar (psi) min‑1
K. 20•4 4,95 (0.30) 285 (4150) 4000
K. 20•6,3 6,61 (0.40) 285 (4150) 4000
K. 20•8 8,26 (0.50) 285 (4150) 3500
K. 20•11,2 11,23 (0.69) 275 (4000) 3500
K. 20•14 14,53 (0.89) 265 (3850) 3500
K. 20•16 16,85 (1.03) 260 (3750) 3000
K. 20•20 21,14 (1.29) 210 (3050) 3000
K. 20•25 26,42 (1.61) 180 (2600) 2500
K. 20•31,5 33,03 (2.01) 140 (2050) 2000

NOTES
K. : KP = pump / KM = motor
Features
z High operating pressures
z High efficiency at high temperature
z Low noise emission
Optional built‑in valves
z Priority valves
z Load‑Sensing priority valves

(u) Values refer to unidirectional pumps and


motors. For reversible rotation please see
the respective technical catalogue.

DOC 16 R A 11
Cast iron body gear pumps and motors

KAPPA COMPACT series


Gear pumps and motors made of cast iron in two pieces. A rigid and compact structure that makes it possible to
incorporate a number of functions in a limited space. The reduced dimensions as well as a large variety of drive
shafts, mounting flanges and ports ensure great flexibility in the “Compact” line.
Wide range of displacements: from 19,00 cm3/rev (1.16 in3/rev) to 150,79 cm3/rev (9.20 in3/rev) available in groups
25, 30, 35 and 40.
Max. peak pressure up to 325 bar (4700 psi).
Max. speed up to 3500 min‑1.

Main characteristics

Displacement Max. continuous Max. speed


pressure (u)
KAPPA compact 25 cm3/rev (in3/rev) bar (psi) min‑1
K. 25•19 19,00 (1.16) 280 (4050) 3500
K. 25•21 21,07 (1.29) 280 (4050) 3500
K. 25•23 23,06 (1.41) 280 (4050) 3500
K. 25•25 25,04 (1.53) 280 (4050) 3500
K. 25•27 27,03 (1.65) 280 (4050) 3500
K. 25•31 31,09 (1.90) 275 (4000) 3000
K. 25•34 34,03 (2.08) 275 (4000) 3000
K. 25•38 38,00 (2.32) 230 (3350) 3000
K. 25•43 43,01 (2.62) 210 (3050) 3000

KAPPA compact 30 cm3/rev (in3/rev) bar (psi) min‑1


K. 30•22 (CSC-CSL) 21,99 (1.34) 270 (3900) 3000
K. 30•27 (CSC-CSL) 26,70 (1.63) 270 (3900) 3000
K. 30•31 (CSC-CSL) 30,63 (1.87) 250 (3600) 3000
K. 30•34 (CSC-CSL) 34,56 (2.11) 250 (3600) 3000
K. 30•38 (CSC-CSL) 39,27 (2.40) 250 (3600) 3000
Features K. 30•41 (CSC-CSL) 41,62 (2.54) 250 (3600) 3000
K. 30•43 (CSC-CSL) 43,98 (2.68) 230 (3350) 3000
z High operating pressures
K. 30•46 (CSC-CSL) 46,34 (2.83) 210 (3050) 3000
z Low noise emission
K. 30•51 (CSC-CSL) 51,83 (3.16) 210 (3050) 2500
z Exceptional working life expectancy
K. 30•56 (CSC-CSL) 56,54 (3.45) 190 (2750) 2500
z Solid and compact design K. 30•61 (CSC-CSL) 61,26 (3.74) 180 (2600) 2500
z Custom design K. 30•73 (CSC-CSL) 73,82 (4.50) 170 (2450) 2500

Optional built‑in valves


KAPPA compact 35 cm3/rev (in3/rev) bar (psi) min‑1
z Antishock and anticavitation valves KP 35•63 63,88 (3.90) 260 (3750) 3000
z Priority valves KP 35•71 72,40 (4.42) 260 (3750) 3000
z Load Sensing priority valves KP 35•80 80,91 (4.94) 260 (3750) 3000
z By pass electric valves KP 35•90 91,56 (5.59) 245 (3550) 2500
KP 35•100 100,08 (6.10) 230 (3350) 2500

KAPPA compact 40 cm3/rev (in3/rev) bar (psi) min‑1


K. 40•63 61,43 (3.75) 240 (3480) 2800
K. 40•73 72,60 (4.43) 240 (3480) 2800
K. 40•87 86,56 (5.28) 240 (3480) 2800
K. 40•109 108,90 (6.64) 230 (3350) 2800
K. 40•121 121,80 (7.43) 210 (3050) 2500
K. 40•133 134,03 (8.18) 200 (2900) 2500
K. 40•151 150,79 (9.20) 190 (2755) 2500
(u) Values refer to unidirectional pumps and
motors. For reversible rotation please see NOTES
the respective technical catalogue. K. : KP = pump / KM = motor

12 DOC 16 R A
Cast iron body gear pumps

KAPPA 40 Plus series


Large cast iron hydraulic gear pumps for heavy duty applications.
Displacements from 61,43 cm3/rev (3.75 in3/rev) to 180,73 cm3/rev (11.02 in3/rev) available in group 40.
Max. peak pressure up to 300 bar (4350 psi).
Max. speed up to 2800 min‑1.

Main characteristics

Displacement Max. continuous Max. speed


pressure
KAPPA 40 Plus cm3/rev (in3/rev) bar (psi) min‑1
KP 40•63 61,43 (3.75) 260 (3770) 2800
KP 40•73 72,60 (4.43) 260 (3770) 2800
KP 40•87 86,56 (5.58) 260 (3770) 2800
KP 40•100 99,79 (6.09) 260 (3770) 2700
KP 40•109 108,90 (6.64) 260 (3770) 2700
KP 40•121 121,80 (7.43) 260 (3770) 2700
KP 40•133 134,03 (8.18) 250 (3625) 2700
KP 40•151 150,79 (9.20) 240 (3480) 2700
KP 40•160 160,77 (9.81) 230 (3350) 2500
KP 40•180 180,73 (11.02) 230 (3350) 2200

Features
z New design
z Nodular cast iron
z High performance
z High strength

DOC 16 R A 13
Cast iron body gear pumps

FORMULA and FORMULA SFP series


Gear pumps made of cast iron in two pieces, ideal for truck application.
Displacements from 8,26 cm3/rev (0.50 in3/rev) to 150,79 cm3/rev (9.20 in3/rev) available in groups 20, 30,
35 and 40.
Max. peak pressure up to 325 bar (4700 psi).
Max. speed up to 3000 min‑1.

Main characteristics

Displacement Max. continuous Max. speed


pressure (u)
FORMULA 20 cm3/rev (in3/rev) bar (psi) min‑1
FP 20•8 8,26 (0.50) 280 (4050) 2000
FP 20•11,2 11,23 (0.69) 280 (4050) 2000
FP 20•16 16,85 (1.03) 280 (4050) 2000
FP 20•20 21,14 (1.29) 260 (3750) 2000
FP 20•25 26,42 (1.61) 220 (3200) 2000
FP 20•31,5 33,03 (2.01) 190 (2750) 1800
FP 20•36 35,94 (2.19) 170 (2450) 1800
FP 20•40 39,64 (2.42) 160 (2300) 1800

FORMULA 30 cm3/rev (in3/rev) bar (psi) min‑1


FP 30•17 17,28 (1.05) 290 (4200) 3000
FP 30•27 26,70 (1.63) 290 (4200) 3000
FP 30•34 34,56 (2.11) 280 (4050) 2800
FP 30•38 39,27 (2.40) 280 (4050) 2800
FP 30•43 43,98 (2.68) 270 (3900) 2500
FP 30•51 51,83 (3.16) 240 (3500) 2500
FP 30•61 61,26 (3.74) 220 (3200) 2000
FP 30•73 73,82 (4.50) 200 (2900) 1800
Features FP 30•82 81,68 (4.98) 190 (2750) 1800
FP 30•100 100,52 (6.16) 180 (2600) 1800
z High performance also at very low speed
FP 30•125 125,66 (7.67) 160 (2300) 1800
z Different ports position availability
z Low noise emission
FORMULA 40 cm3/rev (in3/rev) bar (psi) min‑1
z Shaft seal system no leakage guarantee FP 40•63 61,43 (3.75) 290 (4200) 2700
z Modular design FP 40•73 72,60 (4.43) 280 (4050) 2700
z Direct mounting on the PTOs FP 40•87 86,56 (5.28) 260 (3750) 2700
FP 40•109 108,90 (6.64) 240 (3500) 2700
FP 40•133 134,03 (8.18) 220 (3200) 2500
FP 40•151 150,79 (9.20) 180 (2600) 2500

FORMULA SFP 30 cm3/rev (in3/rev) bar (psi) (rpm)


SFP 30•34 35,43 (2.16) 280 (4050) 2800
SFP 30•43 45,09 (2.75) 270 (3900) 2500
SFP 30•51 53,14 (3.24) 250 (3600) 2500
SFP 30•61 62,80 (3.83) 230 (3350) 2500
SFP 30•73 75,68 (4.62) 205 (2950) 2250
SFP 30•82 83,74 (5.11) 195 (2800) 2250

FORMULA SFP 35 cm3/rev (in3/rev) bar (psi) (rpm)


SFP 35•90 95,99 (5.86) 230 (3350) 2250
SFP 35•100 104,92 (6.40) 220 (3200) 2250
(u) Values refer to unidirectional pumps.
SFP 35•112 118,31 (7.22) 205 (2950) 2250
For reversible rotation please see
the respective technical catalogue.

14 DOC 16 R A
Cast iron body gear pumps and motors

MAGNUM series
Gear pumps and motors made of cast iron in three pieces. An extremely versatile and reliable design, also in the
most extreme operating conditions.
Displacements from 17,28 cm3/rev (1.05 in3/rev) to 125,63 cm3/rev (7.66 in3/rev) available in groups 30 and 35.
Max. peak pressure up to 320 bar (4650 psi).
Max. speed up to 3000 min‑1.

Main characteristics

Displacement Max. continuous Max.


pressure (u) speed
MAGNUM 30 cm3/rev (in3/rev) bar (psi) min‑1
HD. 30•17 17,28 (1.05) 280 (4050) 3000
HD. 30•22 21,99 (1.34) 280 (4050) 3000
HD. 30•24 24,03 (1.47) 280 (4050) 3000
HD. 30•27 26,70 (1.63) 280 (4050) 3000
HD. 30•34 34,56 (2.11) 270 (3900) 3000
HD. 30•38 39,27 (2.40) 270 (3900) 3000
HD. 30•43 43,98 (2.68) 260 (3750) 3000
HD. 30•51 51,83 (3.16) 230 (3350) 2500
HD. 30•56 56,55 (3.45) 215 (3100) 2500
HD. 30•61 61,26 (3.74) 200 (2900) 2000
HD. 30•73 73,82 (4.50) 190 (2750) 1700
HD. 30•82 81,68 (4.98) 170 (2450) 1500

MAGNUM 35 cm3/rev (in3/rev) bar (psi) min‑1


HD. 35•40 40,46 (2.47) 270 (3900) 3000
Features
HD. 35•50 51,10 (3.12) 270 (3900) 3000
z Wide range of drive shafts and flanges in HD. 35•63 63,88 (3.90) 270 (3900) 3000
SAE version
HD. 35•71 72,40 (4.42) 250 (3600) 3000
z More choices of port locations
HD. 35•80 80,91 (4.94) 250 (3600) 3000
z Integrated outboard bearings for heavy
duty applications HD. 35•90 91,56 (5.59) 230 (3350) 2700
z Multiple units available in standard version, HD. 35•100 100,08 (6.10) 210 (3050) 2700
common inlet and separated stages HD. 35•112 112,85 (6.88) 190 (2750) 2700
z Exceptional working life expectancy HD. 35•125 125,63 (7.66) 170 (2450) 2500

NOTES
HD. : HDP = pump / HDM = motor

(u) Values refer to unidirectional pumps and


motors. For reversible rotation please see
the respective technical catalogue.

DOC 16 R A 15
Aluminium body gear flow dividers

POLARIS series
Gear flow dividers made of high resistance aluminium alloy. These components can be used as flow equalizers, flow
dividers and pressure intensifiers.
Displacements from 2,14 cm3/rev (0.13 in3/rev) to 33,03 cm3/rev (2.01 in3/rev) available in groups 10 and 20.
Max. peak pressure up to 280 bar (4050 psi).

Main characteristics

Displacement Max. continuous Max.


pressure speed
POLARIS 10 cm3/rev (in3/rev) bar (psi) min‑1
PLD 10•2 2,14 (0.13) 250 (3600) 4200
PLD 10•3,15 3,34 (0.20) 250 (3600) 3990
PLD 10•4 4,27 (0.26) 250 (3600) 3940
PLD 10•5 5,34 (0.33) 250 (3600) 3680
PLD 10•6,3 6,67 (0.41) 250 (3600) 3500

POLARIS 20 cm3/rev (in3/rev) bar (psi) min‑1


PLD 20•4 4,95 (0.30) 250 (3600) 4100
PLD 20•6,3 6,61 (0.40) 250 (3600) 3970
PLD 20•8 8,26 (0.50) 250 (3600) 3850
PLD 20•11,2 11,23 (0.69) 250 (3600) 3660
PLD 20•14 14,53 (0.89) 250 (3600) 3460
PLD 20•16 16,85 (1.03) 200 (2900) 3335
PLD 20•20 21,14 (1.29) 200 (2900) 3125
Features
PLD 20•25 26,42 (1.61) 200 (2900) 2900
z Modular design
PLD 20•31,5 33,03 (2.01) 200 (2900) 2660
z Accurate division of flow
z Built in relief valves
z Combinations between different groups

16 DOC 16 R A
Cast iron body gear flow dividers

MAGNUM series
Gear flow dividers made of cast iron. These components can be used as flow equalizers, flow dividers and pressure
intensifiers.
Displacements from 17,28 cm3/rev (1.05 in3/rev) to 125,63 cm3/rev (7.66 in3/rev) available in groups 30 and 35.
Max. peak pressure up to 320 bar (4650 psi).

Main characteristics

Displacement Max. continuous Max.


pressure speed
MAGNUM 30 cm3/rev (in3/rev) bar (psi) min‑1
HDD 30•17 17,28 (1.05) 280 (4050) 3000
HDD 30•22 21,99 (1.34) 280 (4050) 3000
HDD 30•27 26,70 (1.63) 280 (4050) 3000
HDD 30•34 34,56 (2.11) 270 (3900) 3000
HDD 30•43 43,98 (2.68) 260 (3750) 3000
HDD 30•51 51,83 (3.16) 230 (3350) 2500
HDD 30•61 61,26 (3.74) 200 (2900) 2000
HDD 30•73 73,82 (4.50) 190 (2750) 1700
HDD 30•82 81,68 (4.98) 170 (2450) 1500

MAGNUM 35 cm3/rev (in3/rev) bar (psi) min‑1


HDD 35•50 51,10 (3.12) 270 (3900) 3000
HDD 35•63 63,88 (3.90) 270 (3900) 3000
HDD 35•71 72,40 (4.42) 250 (3600) 3000
Features
HDD 35•80 80,91 (4.94) 250 (3600) 3000
z Modular design
HDD 35•90 91,56 (5.59) 230 (3350) 2700
z Accurate division of flow
HDD 35•100 100,08 (6.10) 210 (3050) 2700
z High flow
HDD 35•112 112,85 (6.88) 190 (2750) 2700
z Combinations between different groups
HDD 35•125 125,63 (7.66) 170 (2450) 2500

DOC 16 R A 17
Variable displacement axial piston pumps

PLATA LVP series


Variable displacement axial piston pumps swash plate design. PLATA pumps are ideally suited for medium and high
pressure open circuit applications.
Displacements from 28,70 cm3/rev (1.75 in3/rev) to 160 cm3/rev (9.76 in3/rev).
Max. peak pressure up to 350 bar (5075 psi).
Max. speed up to 3000 min‑1.

Main characteristics

Displacement Max. continuous Max.


pressure speed
PLATA LVP cm3/rev (in3/rev) bar (psi) min‑1
LVP 30 28,70 (1.75) 280 (4050) 3000
LVP 48 45,40 (2.77) 280 (4050) 2600
LVP 75 73,60 (4.49) 280 (4050) 2600
LVP 90 87,90 (5.37) 250 (3625) 2200
LVP 140 140,00 (8.54) 280 (4050) 2000
LVP 160 160,00 (9.76) 280 (4050) 1800

Features
z Energy savings
z Low noise emission
z Short response time
z Drive shaft bearing suitable for radial and axial loads
z Multiple combinations

Controls
z Pressure compensator
z Flow and pressure compensator (Load Sensing)
z Torque limiter
z Electrohydraulic servocontrols

18 DOC 16 R A
Variable displacement axial piston pumps

MVP - MVPD and MVPR series


Variable displacement axial piston pumps swash plate design ideally suited for open circuit in mobile hydraulic ap-
plications. “MVP” series: the compact design allows to be mounted directly on engine motors.
The new “MVPD” series allow higher flow rates than traditional pumps with same dimensions, higher machine
speeds without affecting the design of the hydraulic system and a high power-to-dimensions ratio.
“MVPR” series piston pump is an evolution of MVP series with higher pressure designed for hoist applications such
as truck crane and telehandler for building & construction.A careful analysis of the application working cycle will
ensure a long service life of the pump.
Displacements from 14 cm3/rev (0.85 in3/rev) to 84,7 cm3/rev (5.17 in3/rev).
Max. peak pressure up to 400 bar (5800 psi).
Max. speed up to 3500 min‑1.

Main characteristics

Displacement Max. continuous Max.


pressure speed
MVP cm3/rev (in3/rev) bar (psi) min‑1
MVP 30.28 28,00 (1.71) 280 (4050) 3500
MVP 30.34 34,80 (2.12) 250 (3600) 2900
MVP 48.45 45,00 (2.75) 280 (4050) 3000
MVP 48.53 53,70 (3.28) 250 (3600) 2500
MVP 60.60 60,00 (3.66) 280 (4050) 3000
MVP 60.72 72,00 (4.39) 280 (4050) 2700
MVP 60.84 84,70 (5.17) 250 (3600) 2500

MVPD cm3/rev (in3/rev) bar (psi) min‑1


Features MVPD 30.34 34,00 (2.07) 230 (3350) 3200
z Exceptional working life expectancy MVPD 30.45 45,00 (2.75) 230 (3350) 2900
z Low noise emission MVPD 30.50 50,00 (3.05) 205 (2973) 2600
z Drive shaft bearing suitable for radial and axial MVPD 48.53 53,00 (3.23) 230 (3350) 2800
loads
MVPD 48.65 65,00 (3.97) 230 (3350) 2600
z Multiple combinations
z Short response time
MVPR cm3/rev (in3/rev) bar (psi) min‑1
MVPD additional features MVPR 60.60 60,00 (3.66) 350 (5075) 3000
z Higher speed MVPR 60.72 72,00 (4.39) 350 (5075) 2700
z Higher power-to-weight ratio MVPR 60.84 84,70 (5.17) 315 (4568) 2300
z Cost-optimized design
Controls
z Min. and max. displacement limiter
z Pressure compensator
z Flow and pressure compensator (Load Sensing)
z Torque limiter
z Electronic controls

DOC 16 R A 19
Variable displacement axial piston pumps

MVPe series
Variable displacement axial piston pumps swash plate design ideally suited for open circuit in mobile hydraulic ap-
plications. MVPe series piston pump is an evolution of the MVP series and represents the integration in one object
of:

- MVP series piston pump


- Angular sensor
- Pressure Electronic Compensator
- Electronic control unit

Displacements from 34,9 cm3/rev (2.13 in3/rev) to 84,7 cm3/rev (5.17 in3/rev).
Displacements from 14 cm3/rev (0.85 in3/rev) to 34,8 cm3/rev (2.12 in3/rev) - available soon.
Max. peak pressure up to 350 bar (5075 psi).
Max. speed up to 3000 min-1.

Main characteristics

Displacement Max. continuous Max.


pressure speed
MVPE cm3/rev (in3/rev) bar (psi) min‑1
MVPE 48.45 45,00 (2.75) 280 (4050) 3000
MVPE 48.53 53,70 (3.28) 250 (3600) 2500
MVPE 60.60 60,00 (3.66) 280 (4050) 3000
MVPE 60.72 72,00 (4.39) 280 (4050) 2700
MVPE 60.84 84,70 (5.17) 250 (3600) 2500

Features
z Machine layout simplification
z 2 Different software: smartEASY & smartFULL
Controls
z Min. and max. displacement limiter
z Pressure Electronic Compensator
z Flow compensator (Load-Sensing)

20 DOC 16 R A
Variable displacement axial piston pumps

TVP series
Variable displacement axial piston pumps swash plate design ideally suited for open circuit truck applications.
The compact design allows to be mounted directly on the PTOs.
Displacements from 60,0 cm3/rev (3.66 in3/rev) to 84,7 cm3/rev (5.17 in3/rev).
Max. peak pressure up to 400 bar (5800 psi).
Max. speed up to 3000 min‑1.

Main characteristics

Displacement Max. continuous Max.


pressure speed
TVP cm3/rev (in3/rev) bar (psi) min‑1
TVP 60.60 60,00 (3.66) 350 (5100) 3000
TVP 60.72 72,00 (4.39) 350 (5100) 2700
TVP 60.84 84,70 (5.17) 350 (5100) 2500

Features
z Pump internal drain line
z Compensators external drain line
z Direct mounting on the PTOs
z Body width 124,2 mm (4.8898 in)
z Compact design
z Low noise emission

Controls
z Min. and max. displacement limiter
z Flow and pressure compensator (Load Sensing)
z Electro-proportional pressure compensator

DOC 16 R A 21
Electro-hydraulic systems

CASAPPA SERVICE TOOL SOFTWARE FOR FAN DRIVE & CSP SYSTEM

Real time monitoring &


application setup
z Parametrization of electronic control units
z Monitor and diagnostic functions
z Auto detection of the different type of
control unit

ELECTRO-HYDRAULIC FAN DRIVE SYSTEM

Advantages of the hydraulic


system vs other technologies
z More powerful and more effective
z Reverse function available
z Energy savings and low noise level
z Flexibility in cooling system design
z Integrated controls
z Reduced overall dimensions

CSP SYSTEM Software evolution


Casappa Smart Power System evolution smartEASY & smartFULL logics
Availability of two different software logics

Hardware evolution
MVPe
Represents the integration in one object of:
- MVP series piston pump
- Angular sensor
- Pressure Electronic Compensator
- Electronic control unit

22 DOC 16 R A
A CASAPPA
COMPANY

Product range

Suction filters

In line filters spin-on

Tank mounted return line filters

In line medium and high pressure filters

Accessories

Hand pumps

Filtration devices

DOC 16 R A 23
Founded in 1997, Ikron is the natural evolution IKRON S.r.l.
Via Prampolini, 2
of Casappa, a company that has always been 43044 Lemignano Di Collecchio
Parma (Italy)
careful to quality and to new products development. Tel. (+39) 0521 30 49 11
Filters in fact represent a strategic component for E-mail: [email protected]
www.ikron.it
safeguarding the hydraulic circuit.

IKRON has been inspired since its birth by the


procedures dictated by the ISO 9001 Standard, a
guarantee of the care and professionalism that
distinguishes its production, from the project to
the delivery of the products. An aspect of
primary importance for the customers that,
every day, contact Ikron.

24 DOC 16 R A
Products design occurs by using virtual simultion Mechanical works and dimensional controls are entrusted
instruments and by employing new generation to highly trained personnel. After passing all the process
softwares that enable to study and foresee the inspections, the components move to the assembly lines.
products behavior once they are mounted in the
hydraulic circuit. At the end of the process each product is:
Laboratory tests contribute to the confirmation of • labeled
the products quality and reliability level. • packed
Ikron offers a wide range of filters and • equipped with service instructions
accessories.
Suction filters, return filters, in line spin-on filters, A highly specialized company that offers the best
medium and high pressure filters, hand pumps. components to safeguard the hydraulic circuit.
Clogging indicators, level and temperature Quality improvement, aimed at maximizing our custmers’ sa-
gauges, filler breathers, complete plastic tisfaction, is a continuous process that involves all company
reservoirs, flux oil. functions and the entire production process.

DOC 16 R A 25
Filters

Suction filters
The tank submerged suction filters are designed to be fitted directly on pump intake and provide versatility to
safeguard the hydraulic components from contaminating particles.

HF 410 series
Flow up to 300 lpm (79.3 US gpm)
By-pass valve
Oversized filtering surface

HF 431-434-437 series
External tank connection
Aluminium head
Special version on request
Washable filtering media

Main characteristics

Nominal flow up to Degree of filtration*


Type l/min (US gpm) MS (µm) MI (μm)
HF 410 300 (79.3) 90 25-60-125‑250
HF 431 220 (58.1) 60-125‑250
HF 434 160 (42.3) 60-125‑250
HF 437 160 (42.3) 60-125‑250

NOTE
(*): MS = zinc plated steel wire mesh / MI = stainless steel wire mesh

26 DOC 16 R A
Filters

In line filters spin‑on


These filters are specifically designed to be connected on the suction or in the return line of the hydraulic circuit and
provide versatility to safeguard the circuit components from contaminating particles.

HF 620‑625 series
Easy filtering elements replacement
Differential visual indicator
Interchangeable with major manufacturers

HF 650 series
Easy filtering elements replacement
High filtration performances
Operating pressure 35 bar (510 psi)
Interchangeable with major manufacturers

Main characteristics

Nominal flow up to Operating pressure Degree of filtration*


Type l/min (US gpm) bar (psi) FG (μm) MS (μm) SP (μm) RP (μm)
Suction 190 (50) 12 (174) 10‑25 60‑90 10‑25
HF 620
Return 350 (92.5) 12 (174) 10‑25 60‑90 10‑25
HF 625 225 (59.4) 25 (360) 10‑25 60‑90 10‑25
HF 650 200 (52.8) 35 (510) 3‑6‑10‑16‑25 10‑25

NOTE
(*): FG = micro‑fibre glass / MS = zinc plated steel wire mesh / SP = cellulose / RP = reinforced cellulose

DOC 16 R A 27
Filters

Tank mounted return line filters


These filters are specifically designed to be directly connected on the hydraulic circuits return line and provide
versatility to safeguard the circuit components from contaminating particles.

HF 502 - HF 508 series


Operating pressure 8 bar (115 psi)
Flow up to 1000 lpm (264 US gpm)
Double inlet port
Extension on the oil way out of the pipe union
Fluid-decelerating diffuser

HF 532 series
Plastic body and bowl
360° Adjustable connection

HF 547 series
Air breather (available also with pressurized version)
Antisplash system
Anodized housing
Flange with four holes (only HF 547-20)

Main characteristics

Nominal flow up to Operating pressure Degree of filtration*


Type l/min (US gpm) bar (psi) FG (μm) AF (μm) MS (μm) MI (μm) SP (μm) RP (μm)
HF 502 630 (166.5) 8 (115) 3‑6‑10‑25 90 25‑60‑125 10‑25 10‑25
HF 508 1000 (264) 8 (115) 3‑6‑10‑25 90 25‑60‑125 10‑25 10‑25
HF 532 50 (13.2) 8 (115) 10‑25 10‑25
HF 547 200 (52.8) 8 (115) 3‑6‑10‑25 90 25‑60‑125 10‑25 10‑25

NOTE
(*): FG = micro‑fibre glass / AF = antistatic micro‑fibre glass / MS = zinc plated steel wire mesh / MI = stainless steel wire mesh / SP = cellulose
RP = reinforced cellulose

28 DOC 16 R A
Filters

Tank mounted return line filters

HF 554 series
Air breather (available also with pressurized ver-
sion) Antisplash system
Anodized housing

HF 570-575-578 series
Inside‑to‑outside flow direction
Magnetic pre‑filtration
Filler cap
Interchangeable with major manufacturers

Main characteristics

Nominal flow up to Operating pressure Degree of filtration*


Type l/min (US gpm) bar (psi) FG (μm) MS (μm) MI (μm) SP (μm) RP (μm)
HF 554 630 (166.5) 8 (115) 3‑6‑10‑25 90 25‑60‑125 10‑25 10‑25
HF 570 600 (158) 8 (115) 10‑25 10‑25
HF 575 1200 (317) 8 (115) 10‑25 10‑25
HF 578 1200 (317) 8 (115) 10‑25 60‑125 10‑25

NOTE
(*): FG = micro‑fibre glass / MS = zinc plated steel wire mesh / MI = stainless steel wire mesh / SP = cellulose / RP = reinforced cellulose

DOC 16 R A 29
Filters

In line medium and high pressure filters


The in‑line medium and high pressure filters are specifically designed to be connected on the pressure line of the
hydraulic circuit and provide versatility to safeguard the circuit components from contaminating particles.

HF 690 series
Operating pressure 150 bar (2175 psi)
Aluminium head and bowl

HF 705 series
Sintered bronze filter element
Bidirectional flow
Aluminium housing

HF 710 series
Aluminium housing
Operating pressure 250 bar G 3600 psi
Compact design and lightness
By-pass valve
Filtration ratio ßx ≥ 200

Main characteristics

Nominal flow up to Operating pressure Degree of filtration*


Type l/min (US gpm) bar (psi) FG (μm) RP (μm) SB (µm)
HF 690 90 (23.8) 150 (2175) 3‑6‑10‑16-25 10-25
HF 705 115 (30.4) 350 (5100) 10-25-40-60
HF 710 47 (12.4) 250 (3600) 3‑6‑10‑16-25

NOTE
(*): FG = micro‑fibre glass / RP = reinforced cellulose / SB = sintered bronze

30 DOC 16 R A
Filters

In line medium and high pressure filters

HF 725 series
CETOP 3 connections with reference to ISO4401
Operating pressure 350 bar (5100 psi)
Modular assembly
Compact design
Filtration ratio ßx ≥ 200

HF 735 series
Multilayer system
Flanged directly on valve blocks and hydraulic Power‑Pack
Filtration ratio ßx ≥ 200

Main characteristics

Nominal flow up to Operating pressure Degree of filtration*


Type l/min (US gpm) bar (psi) FG (μm) MI (μm)
HF 725 20 (5.3) 350 (5100) 3‑6‑10‑16-25 10‑25
HF 735 150 (39.7) 320 (4650) 3‑6‑10‑16-25

NOTE
(*): FG = micro‑fibre glass / MI = stainless steel wire mesh

DOC 16 R A 31
Filters

In line medium and high pressure filters

HF 745 - HF 749 series


Interchangeable with major manufacturers
Multilayer system
Filtration ratio ßx ≥ 200

HF 760 series
Multilayer system
Wide range 20 ‑ 30 ‑ 40
Interchangeable with major manufacturers
Filtration ratio ßx ≥ 200

Main characteristics

Nominal flow up to Operating pressure Degree of filtration*


Type l/min (US gpm) bar (psi) FG (μm)
HF 745 170 (45) 320 (4650) 3‑6‑10‑16-25
HF 749 105 (27.7) 420 (6100) 3‑6‑10‑16-25
HF 760 450 (120) 420 (6100) 3‑6‑10‑16-25

NOTE
(*): FG = micro‑fibre glass

32 DOC 16 R A
Filters

Filters and accessories


Filler breathers - Air filters - Level and temperature gauges - Pressure gauges - Pressure/Vacuum gauges - Clogging
indicators: visual, electrical, visual differential and electrical visual differential.

Filler breathers main characteristics

Air flow up to Degree of filtration*


Type l/min (US gpm) MS (µm)
HB 50 285 (75.3) 10-40
HB 70 480 (126.8) 10-40
HB 110 1400 (369.8) 3-5-10
HB 120 1800 (475.5) 3-5-10

NOTE (*): MS = zinc plated steel wire mesh

Air filters main characteristics

Air flow up to Degree of filtration*


Type l/min (US gpm) MS (µm)
AF 105 1000 (264.2) 5-10-40
AF 106 3000 (792.6) 3-6-10

NOTE (*): MS = zinc plated steel wire mesh

Level gauges main characteristics

Distance between the mounting screws


Type mm (in)
76 (3.00)
HL 91 127 (5.00)
254 (10.00)
127 (5.00)
HL 98
254 (10.00)

DOC 16 R A 33
Hand pumps

Up Easy series
Double acting hand pumps providing flow in both directions of lever movement.
Displacement from 12 cm3/cycle (0.73 in3/cycle) to 45 cm3/cycle (2.75 in3/cycle).
Max. pressure 315 bar (4600 psi).

Features
z New interchange modular design for maximum flexibility
z Same pumping group with or without reservoir
z Suitable for auxiliary or emergency applications
z Available TXA aluminium body simplified version

Main characteristics

Displacement Max. pressure


Type cm3/cycle (in3/cycle) bar (psi)
EP 12 (u) 12 (0.73) 315 (4600)
EP 25 25 (1.53) 250 (3600)
EP 45 45 (2.75) 220 (3200)

(u) Not available in TXA version

34 DOC 16 R A
Filtration devices

Complete plastic reservoirs


The complete plastic reservoirs combine a solid rotational molded plastic shell with an HF 547-10 filter and an HL
91-10 level indicator. On request, an HF 431-10 / HF 434-10 / HF 437-10 suction filter and an EP hand pump can
be added to the reservoir. This module is ready to be installed into the hydraulic circuit without any additional oper-
ations, reducing manteinance costs.

R 15-25-50 series
Easy installing
Excellent resistance to corrosion

Main characteristics

Max. Volume Max. Temperature


Type l (US gallon) °C (°F)
R 15 15 (4.0)) -20 ÷ 80 (-4 ÷ 176)
R 25 25 (6.5) -20 ÷ 80 (-4 ÷ 176)
R 50 50 (13.2) -20 ÷ 80 (-4 ÷ 176)

Flux oil
Flux oil units provide a practical off-line portable filtration modality, they are designed for use in mobile installations
and equipment to achieve and maintain adequate ISO cleanliness levels.

IK 15 - IK 50 series
Compact frame in welded steel and epoxy painted
with carrying handle
Compatible with mineral and synthetic hydraulic oils

Main characteristics

Nominal flow up to Degree of filtration*


Type l/min (US gpm) FG (μm) multilayer
IK 15 15 (4.0) 3
IK 50 50 (13.2) 3

NOTE (*): FG = micro‑fibre glass

DOC 16 R A 35
DOC 16 R A Edition: 16/02.2024 Relpaces: DOC 15 R A

HYDRAULIC
PUMPS, MOTORS,
ELECTRO-HYDRAULIC
Headquarters:
CASAPPA S.p.A. SYSTEMS & FILTERS
Via Balestrieri, 1
43044 Lemignano di Collecchio
Parma (Italy)
Tel. (+39) 0521 30 41 11
E-mail: [email protected]
www.casappa.com

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