Ali 2019 IOP Conf. Ser. Mater. Sci. Eng. 610 012034

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18th International Conference on Aerospace Sciences & Aviation Technology IOP Publishing
IOP Conf. Series: Materials Science and Engineering 610 (2019) 012034 doi:10.1088/1757-899X/610/1/012034

Implementation and validation of autopilot design for


vertical missile systems
K M Ali1, M Abozied, I Arafa and Y Elhalwagy
Department of Guidance, Military Technical College, Cairo, Egypt
1
E-mail: kimo.004990 @gmail.com

Abstract. high nonlinearity and deficiency in control at boost-phase due to high angle of
attack during maneuver and low velocity in the vertical launched missile. The necessity of
high maneuverability and vertical launching require thrust vector control additional to
aerodynamic control. effectively increasing the alertness of the missile against air defense
threats by using That mixture usage of aerodynamic and thrust vector controls. Critical design
of guidance and control is difficult and critical due to requirement and the rapidly changing
dynamics of this type of missiles. The aim of this paper is to design autopilot with
aerodynamics surfaces(fin)and thrust vector control by system characteristics reflection. by
using Missile Lebadev Program (MLP) the model is developed based on the configuration of
operating missile. Two control systems are aimed, which usages the command trajectory result
optimization and the pitch rate controller which tracks real-time guidance command. The
guidance and control strategy are developed through an actuation systems and autopilot design
in the two channels pitch and roll based on the poles assignment technique. The investigation
of the performance of pitch autopilot and its ability to reject disturbances due to cross-coupling
between pitch and roll channels showed that, the pitch channel can reject disturbances within
average time 3.5 sec.

Nomenclature

 Angle of attack. cx 0 ru Drag coefficient of actuation system.


 Sideslip angle. 
c xru
2
Induce drag coefficient of actuation system.

 Trajectory inclination angle. M Missile mass.


 Pitch angle. DM Missile diameter.
 Damping ration. vM Missile velocity
 Time constant. M Mach number.
 Missile roll angle. Iz Moment of inertia on z-axis.

p Deflection Pitch actuator. T Efficiency for corrosion actuator.

xa Drag aerodynamic force. SM Cross-sectional area of the missile.

q ru Dynamic pressure of actuation  Air density.


S ru Cross-sectional area of actuation x cg Missile center of gravity.

c yru Lift coefficient x cp Missile center of pressure.

x cpru Center of pressure of actuation xB Higher order derivative.


system.

Content from this work may be used under the terms of the Creative Commons Attribution 3.0 licence. Any further distribution
of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.
Published under licence by IOP Publishing Ltd 1
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18th International Conference on Aerospace Sciences & Aviation Technology IOP Publishing
IOP Conf. Series: Materials Science and Engineering 610 (2019) 012034 doi:10.1088/1757-899X/610/1/012034

g Gravity acceleration M z Pitching moment coefficient.

xB Higher order derivative. Ya Aerodynamic lift force due to actuation.

Introduction

Missile categories is classes into two section: tactical and strategic missiles, tactical one track short
range maneuvering and stationary target where it’s guidance and control more critical [1,2]. where
for long range and knowing target strategic one is used. strategic and tactical missiles are operate
in exo,endo-atmospheric conditions respectively. Due to fast developing in warfare, higher turn
rates and larger maneuverability envelopes while reduced storage values required for tactical
missiles. Unusual missile control technology produced from high angle of attack maneuver regime
and lateral acceleration capability increasing. Thrust vector control (TVC)and\or side jet
technology is some advanced missiles combine classical control technology [3,18]. starting of the
jet vane thrust control starting with V-2 missile and still up till now in thrust vector control
technology.in the initial stage of launching, highely speed, the control stability requirement is seen
by (TVC) system [4,26]. TVC system is make fast change in orientation of thrust vector and add
necessary lateral force to make fast change in flight path. jet vane system is conventional to many
TVC systems like jet taps, secondary injection of liquid\gas into the nozzle gas flow and the flex
nozzle [5,6]. tactical missiles due to small value torque, small space requirements, and the ability
to control pitch, roll, and yaw simultaneously. Detecting of missile deviation from reference
trajectory is one of guidance system tasks. And send signals to control system to error
minimization. Maneuvering the missile quickly and efficiently as a result of these signals is the
control systems task.by Cartesian system or polar system the missiles control system is carried out.
Two signals are produced from angular error detector in the Cartesian system. Up-down and left-
right which are applied to separate servos like rudder and elevators servo[7,8,21]. However, in
polar coordinate system the usual method is to regard signal as a command to roll control through

an angle ( ). The guided missile is controlled in Cartesian either aerodynamically by control
surfaces or altering the thrust direction and/ or magnitude. The later method of control (TVC) is of
interest in this thesis.
This control method does not depend on dynamically pressure of the atmosphere but defective
motor burn out. It is the intentional change of the thrust vector in accordance with the control
demand. Hence, changing the motion behavior of the missile due to moment and thrust force [4].
One of the most desirable reasons for using TVC is the vertical launch phase of all ballistic missiles
whose total weight is well over 90% fuel to avoid dynamic loading[9,19,20].
As a conclusion guidance and control strategy works for minimizing the errors between actual
trajectory and required trajectory (guidance constraints) in the powered flight with high penalty at
impact point or shut-off/burn out velocity. Hence, there are two approaches for dealing with the
sources of errors through guidance and control strategies design:
• To consider all sources of error except the inertial navigation errors. i.e., the actual
trajectory as same as the measured trajectory and this can be achieved by using a very
high sophisticated precise inertial navigation system[10,25].

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18th International Conference on Aerospace Sciences & Aviation Technology IOP Publishing
IOP Conf. Series: Materials Science and Engineering 610 (2019) 012034 doi:10.1088/1757-899X/610/1/012034

• To consider all sources of error modeled as disturbances for the system and
measurements errors. This deal to a problem of state estimation for obtaining actual
trajectory states.

1. Thrust Vector Control & Speed Characteristics (TVC)

Thrust change with time is one of the most related characteristics of thrust vector control and Flight
condition independently. But aerodynamics control depends on flight conditions like dynamics
pressure velocity and altitude. The main design parameter knowing the capability of TVC and
aerodynamically control during flight.TVC systems limited when the thrust deflection angle is
maximum. Angle between missile center line and thrust line is thrust deflection angle. Related
parameter to vane deflection angle is temperature, geometry, nozzle exhaust velocity, material and
thickness. Design parameter like jet vane shape ,vane in nozzle placement exhaust Mach number is
total deflect thrust angle etc[].maximum deflection of total thrust with TVC Technologies.90 degree
launch angle ,4.5 Mach maximum velocity,not sustain motor after boost motor velocity decreases
,25000,28000 range and altitude,this all parameter to analyze trajectory and ballistic
velocity[11,12,24].

2. Missile Flight Control

The automatic flight control systems for ballistic missiles encounter generally constraints:

• Effect of missile elasticity.


• Dynamic actuators properties and instrumentation.
• aerodynamic of airframe instability.
• Splashing of propellants(liquid) for missiles with engine.
• Contact with guidance.

The ballistic missile quality performance in powered phase flight is studied in two distinct, through
related phases. Dynamics of motion around center of gravity (Autopilot \short period dynamics) and
the center of gravity(cg) dynamics (Flight path control \long period dynamics) as mentioned before in
chapter one. Fig.1.

Fig.1 Ballistic Missile Flight Guidance and Control.

Aim of any autopilot system achieving stability and fast, well-damped response to input control
command with insensitivity to external disturbances[13,14].

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18th International Conference on Aerospace Sciences & Aviation Technology IOP Publishing
IOP Conf. Series: Materials Science and Engineering 610 (2019) 012034 doi:10.1088/1757-899X/610/1/012034

The major design problems arise because a missile is unstable aerodynamically; the inertia
instrumentation effect and actuator introduce more complications.
design of the autopilot, primarily, based on a linear dynamic model; making use of:
• Linear perturbation model from the nominal conditions.
Hence, the powerful techniques of linear analysis [7,8] are exploited most fully to synthesize the
autopilot configuration that meets design requirements of the control problem.

3. Equation of Motions of Missile Dynamics

3.1. Missile Pitch Dynamic

• The axial force along x-axis in velocity coordinate system is given by:
x
Fx = Tx cos cos  + X aero − mg sin  = mV (1)
The perturbation of axial force equation is given by [11]:
Vx 
= (Tx + X aero )Vx + (X aero − Tx . ) − (mg cos ) + X aero + x B
v V
m x x p
(2)
t
• The lift force equation is given by:

Fy = T y (cos  sin  + cos  sin  sin  ) +Y aero cos  − Z aero sin 


(3)
− X aeroru sin  +Y aeroru cos  − mg cos  = mV y 
Where  is the roll angle and it has approximately zero value. Therefore, considering also,
small values for the side slip angle &the angle of attack we can simplify the above equation
as follows:
Fy = mVy = Ty + Yaero − X aero  + Yaero − mg cos
ru ru
(4)
• The torque equation along missile z-axis
The torque equation is function of aerodynamic coefficients, missile diameter, and cross-
sectional area, also function of inertial moment about z-axis and static margin which
defined as the difference between center of gravity and center of pressure of the
missile[15,23].

After applying the perturbation to torque equation, the final torque equation can be written
as:

 +  + a 30 Vz + a 31 + a 32  + a 33 = a 34  p (5)


Then, the pitch plane transfer function of the missile dynamics obtained as:

k  (1 + T1s) k  (1 + T1s)
w (s) = 2 2

 = (6)
(T2 s + 2T2 s + 1)(s + 1) A 1s 3 + A 2 s 2 + A 3 s + A 4

3.2. Missile Roll Dynamic

• The missile roll dynamics transfer function can be calculated as follows [11]:

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18th International Conference on Aerospace Sciences & Aviation Technology IOP Publishing
IOP Conf. Series: Materials Science and Engineering 610 (2019) 012034 doi:10.1088/1757-899X/610/1/012034

I x  = M x ; x =  ; M x = mx .x + mx . x


(7)

m x m x
x

 =  + . = c1 + c 2 . (8)


Ix Ix
 − c1 = c 2 . (9)

• The transfer function of missile roll channel dynamics can be written as:
k  k 99
w = 
 = (10)
s(T + 1) s(T9 s + 1)
An open-loop simulation is performed, which means no autopilot is considered. The flight condition
selected is 167.974m / sec , 2.218km , 0.2 Mach, and − 0.02 angle of attack at t = 30 sec , and
0

462.278m / sec , 10.749km , 3.0 Mach, and − 0.00530 angle of attack at t = 60 sec .The
simulation of missile dynamics in pitch and roll planes at different times during the powered phase
results in different parameters as shown in figs.2,3.

Bode Diagram Bode Diagram


Gm = 128 dB (at 2.6e+003 rad/sec) , Pm = 77.5 deg (at 3.53 rad/sec) Gm = -48 dB (at 0 rad/sec) , Pm = 35 deg (at 1.4 rad/sec)
50 50

0
Magnitude (dB)

Magnitude (dB)

-50

-50
-100

-150 -100
0 -90

-45
Phase (deg)

Phase (deg)

-120

-90

-150
-135

-180 -180
-1 0 1 2 3 -3 -2 -1 0 1 2
10 10 10 10 10 10 10 10 10 10 10
Frequency (rad/sec) Frequency (rad/sec)

Bode Diagram Bode Diagram


Gm = Inf dB (at Inf rad/sec) , Pm = 4.61 deg (at 4.78 rad/sec) Gm = Inf dB (at Inf rad/sec) , Pm = 0.676 deg (at 6.28 rad/sec)
80 120

100
60
Magnitude (dB)
Magnitude (dB)

80
40
60
20
40

0 20

-20 0
-90 -90
Phase (deg)
Phase (deg)

-135 -135

-180 -180
-2 -1 0 1 -3 -2 -1 0 1
10 10 10 10 10 10 10 10 10
Frequency (rad/sec) Frequency (rad/sec)

Fig.2 Frequency response of pitch dynamic Fig.3 Frequency response of roll dynamic

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18th International Conference on Aerospace Sciences & Aviation Technology IOP Publishing
IOP Conf. Series: Materials Science and Engineering 610 (2019) 012034 doi:10.1088/1757-899X/610/1/012034

4. Actuation System Design

The design of most actuation systems is depend on the system requirements is that the actuation
must deliver a specific moment to overcome the hinge/load moment For example, we must know
what is the max deflection angles needed for the control demand?, max hinge moment for system
design, maximum frequency or bandwidth of the system operations[11]. Depend on the
requirements of the system as maximum deflection angle required about , max hinge moment
about and the frequency about . Fig.4 shows the closed loop of actuation system design[16].

Fig.4 Closed loop of Actuation System

The actuation system closed loop transfer function can be written as:
k0
w Ac (s) = (11)
As + Bs 2 + Cs + 1
3

Table .1 shows the actuation system Parameters:

Natural frequency 29.58 [r/s]


Settling time 0.16022 [sec]
Time constant 0.058 [sec]
Delay time 0.02 [sec]
Overshot 0.706%

Damping ration [  ] .844

Damping frequency [  d ] 15.86[o/s]

5. Pitch Controller Design

The main problem for designing a controller involves careful choice of zero(s) and the pole(s) to
modify the root locus or frequency response of the uncompensated system so that the performance
required specifications are satisfied. the gain is Setting in the first step for adjusting the system to be

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18th International Conference on Aerospace Sciences & Aviation Technology IOP Publishing
IOP Conf. Series: Materials Science and Engineering 610 (2019) 012034 doi:10.1088/1757-899X/610/1/012034

in satisfied performance. In many real cases, however, gain adjusting alone may not supply enough
change of the system response to meet the required specifications. As in case, steady-state
performance is improved by gain increasing but poor in stability will find or instability then cause
necessary redesign for the system. In more real cases, compensation is basically a concession between
relative stability & steady-state error[17,22]. Using the compromise design technique the controller
transfer function can be written as:
k 33 (1 + T33s)
w pc (s) = (12)
(T11s 2 + T22s + 1)
k ,T ,T ,T
Where 33 33 11 22 represents the proportional sensitivity gain of gyro and controller, and
time constants of the pitch controller respectively.
The derivative time is the time interval at which the rate actions development the effect of proportional
control (PI) action. Fig.5 shows the general shape of the pitch channel autopilot.

Fig .5 Pitch Channel Autopilot.

The pitch autopilot design open loop transfer function can be written as:
k  (T33s + 1)
w (s) =

 (13)
(T11s 2 + T22s + 1)(As 3 + Bs 2 + Cs + 1)
Then the calculation of the optimum gain of pitch channel autopilot can be calculated by:
o / p
k  opt = k  = (14)
 fb o / p

6. Stability Analysis of Pitch Channel

Stability of linear closed loop is achieved by closed loop poles location in frequency domain. Location
of pole in right half of frequency domain mean that the system is unstable with time increasing gives
us rise to dominant mode, increasing in transient response monotonically or oscillate with increasing
amplitude elastic an unstable system.to overcome the unstable in the system we must redesign the
open loop transfer function yields to satisfactory relative stability and a high velocity error coefficient.
Law frequency required large gain near the cross over frequency .in high frequency the gain should
be decreased rapidly as soon as possible to minimize the effect of noise [3]. The autopilot especially
the controller is designed to stabilize the channel and satisfy the performance requirements. This

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18th International Conference on Aerospace Sciences & Aviation Technology IOP Publishing
IOP Conf. Series: Materials Science and Engineering 610 (2019) 012034 doi:10.1088/1757-899X/610/1/012034

autopilot is investigated all over the envelope of missile operation or guidance. Fig.6 shows the Missile
pitch channel stability.

Disturbance

Pitch Missile
Autopilot Pitch
Dynamics

Fig.6. Missile pitch channel stability

For this analysis, the frequency response of the compensated pitch channel represented in gain
margin, phase margin, and bandwidth in addition to time response characteristics are summarized in
Table.2 and fig.7.

Table.2 Pitch Channel Characteristics

Gain Phase Corner Settling


Time Overshot Rise Time
margin margin frequency time
[sec] [%] [sec]
[dB] [deg] [r/sec] [sec]
10 13.756 49.489 4.9906 2.1 28 0.22

30 13.198 59.114 6.5491 1.9 30 0.23

48 12.490 49.814 5.5024 1.8 25 0.25

60 13.850 56.902 4.8534 1.5 20 0.32

Fig.7 Step Response of Missile Pitch Channel

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18th International Conference on Aerospace Sciences & Aviation Technology IOP Publishing
IOP Conf. Series: Materials Science and Engineering 610 (2019) 012034 doi:10.1088/1757-899X/610/1/012034

Using the tradeoff design procedure the roll controller transfer function, which is in the form of
PID, can be written as follows:
 (s) k 22 (T4 s + 1) k4
= w  (s) = + (15)
 (s) (T5 s + T6 s + 1) (T7 s + 1)
2

Then, the general form of the roll controller can be written as:

k 55 (T44s + 1)(T55s + 1)
w  (s) = (16)
(T5 s 2 + T6 s + 1)(T7 s + 1)

k ,T ,T ,T
Where 55 44 55 5, 6, 7 represents the proportional sensitivity gain, and time constants of the
roll controller respectively.

These times are function of control and aerodynamic derivatives which is a function of flight
trajectory. Fig.8 shows the general dynamical diagram of the roll autopilot with missile roll dynamics.

Fig .8 Dynamical diagram of Roll Autopilot with Missile Roll Dynamics

7. Cross coupling effect between roll and pitch channels

One of the lateral autopilot objectives is it reduce the cross coupling between pitch and yaw motions
[13]. If the missile has two axes of symmetry and there is no roll rate then, there will be no cross
coupling between pitch and yaw motion. Many missiles are allowed to roll freely and this rolling
produces acceleration in and axes causing coupling in pitch, yaw and coupling moment in pitch, yaw,
and angular motion in the other plane as the moment of inertia about the roll axis.

These cross coupling effects can be regarded as disturbances to which the closed loop system
should be considerably less sensitive than the open loop [16,17]. Thus, a rate gyro is utilized to reduce
this cross coupling. That is, the rolling can be considered as a disturbance effect on the pitch channel
control and has to be rejected through the autopilot design.

Fig.9 shows the effect of roll channel upon the pitch channel through cross coupling between them.

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18th International Conference on Aerospace Sciences & Aviation Technology IOP Publishing
IOP Conf. Series: Materials Science and Engineering 610 (2019) 012034 doi:10.1088/1757-899X/610/1/012034

Pitch autopilot and actuation Missile pitch dynamics

-
Roll autopilot and actuation Missile roll dynamics

Fig.9 Effect of Roll Motion upon Pitch Channel

To obtain the response of pitch channel to roll disturbance, the above figure is modified to fig.10.

Pitch Channel

+ -

Disturbance model

Fig.10. Response of Pitch to Roll Motion Disturbance

The contribution of the open loop transfer function due to roll disturbance to the output of pitch
channel is represented by:
m G 2G 5
G6 = = (17)
 0 1 + G 1G 2
To investigate the performance of pitch autopilot and its ability to reject the disturbance due to
cross coupling, a step input is applied to the roll channel to examine its contribution at the output of
the pitch channel as shown in fig.11.

Fig.11 Step Response due to Roll Disturbances upon Pitch Channel

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18th International Conference on Aerospace Sciences & Aviation Technology IOP Publishing
IOP Conf. Series: Materials Science and Engineering 610 (2019) 012034 doi:10.1088/1757-899X/610/1/012034

Conclusion

The analysis carried out in this paper, indicates that the missile maneuver is mainly restricted in the
pitch plane and consequently the analysis is performed for the pitch and roll dynamics. The results
show that, the missile dynamic motion in pitch and roll are unstable. Generally stability of missile is
achieved by designing autopilot system to control dynamic motion around center of gravity also
reasonable fast and well damped response for control request.

The problems of design arise due to the aerodynamic instability and the delay effects of
instrumentation and actuators. The autopilot consists of four channels: pitch, roll, yaw, and lateral.
The main problem for designing a controller involves careful choice of pole(s) and zeros(s) in order
to alter the root locus or frequency response of the uncompensated system. From the analysis of
pitch and roll channel we found that, with autopilot the performance of the missile is improved all
over the time of flight with gain margin and phase margin in the limits and settling time not
increased about . The investigation of the performance of pitch autopilot and its ability to reject
disturbances due to cross-coupling between pitch and roll channels showed that, the pitch channel
can reject disturbances in average .

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IOP Conf. Series: Materials Science and Engineering 610 (2019) 012034 doi:10.1088/1757-899X/610/1/012034
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