Ata Vol-02
Ata Vol-02
Ata Vol-02
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API 653- STORAGE TANK INSPECTOR
PREPARATORY COURSE
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VOLUME-2
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QUESTION BANK
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Practice Questions for API 653 Preparatory Course
( Covering all Codes and Standards)
1) __________ is a change from previous operating conditions involving different properties of the
stored product such as specific gravity or corrosivity and / or different service conditions of
temperature and / or pressure"
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(a) Re-rating; (b) Change in service;
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(c) Repair; (d) Reconstruction
ANS : (b)
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(a) A step wedge comparison film; (b) A densitometer;
(c) A penetramter (d) All of the above.
3) A corroded roof plate is found to have an average thickness of 0.1" measured over an area of
100 sq. inches. This area shall be :-
ANS : (b)
(a) A joint between two members that intersect at an angle between 0 degrees (a butt joint)
and 90 degrees (a corner joint).
(b) A joint between two abutting parts lying in approximately the same plane that is welded
from both sides.
(c) A joint whose size is equal to the thickness of the thinner jointed member.
(d) A joint between two overlapping members in which the overlapped edge is welded.
ANS : (b)
5) An external floating roof shall be provided with at least one manhole having a minimum
inside diameter of __________ inches.
ANS : (c)
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(a) Every 5 years of ¼ CR life whichever is less
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(b) Every 5 years of ½ CR life whichever is less
(c) Every 2 years
(d) Every 1- years or ¼ CR life whichever is greater
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ANS : (a)
7) A full hydrostatic test (when required) shall be held for __________ hours :-
ANS : (b)
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9) A hot tap in a 1.25" thick tank with a minimum metal temperature of 65oF at time of hot tap,
without having material toughness data is :-
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ANS : (a)
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10) A hydrostatic test for a relocated tank :-
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ANS : (b)
11) A liquid penetrant examiner must have vision to enable him to read Jagger Type 2 standard
chart at a distance of not less than 12 inches and is capable of distinguishing and
differentiating contrast between colours used. Examiners shall be checked __________ to
ensure that they meet these requirements :-
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(a) Quarterly; (b) Semi-Annually;
(c) Annually; (d) Bi-Annually.
ANS : (c)
ANS : (d)
13) A radiograph is made using an X-ray source and two films in each film holder. For composite
viewing, each film of the composite shall have a minimum density of :-
ANS : (d)
14) A reconstructed tank with a total height of 25' has been determined to have an out-of-
plumbness of 2-3/4". This is :-
ANS : (a)
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15) A riveted tank shell with a butt joint has 3 rows. What is the joint efficiency ?
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(a) 0.75"; (b) 0.85"; (c) 0.90; (d) 0.91.
ANS : (b)
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16) A SAW welding operator is attempting to quality by radiography on a 6 inch thick test
coupon. Elongated slag inclusions are measured to be 0.2 inch long.
(a) Must weld 2 additional coupons; (b) meets the requirements (passes)
(c) slag must not exceed 0.5" (d) slag is not acceptable.
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REF : ASME Section IX, QW-191.2.2
ANS : (b)
ANS : (b)
(a) made with atleast 2 passed; (b) may be made with 1 pass
(c) shall be atleast 3 / 16" (d) both (a) and (c) above
ANS : (a)
19) A single film technique was used to make a radiograph using a Cobalt-60 source. The
minimum permitted density in the area of interest is :
ANS : (b)
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(a) is formed approximately to the surface of a right cone;
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(b) both (a) and (c);
(c) has columns and / or rafters on trusses;
(d) is supported at the periphery
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ANS : (b)
21) A tank bottom depression is 9.125" deep, radius of depression is 22.5 feet. What is the
maximum depth of depression ?
ANS : (d)
22) A tank bottom lining with a measured thickness of 15 mils should be tested with :-
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ANS : (b)
23) A weld shall be unacceptable by Visal Inspection if the inspection shows which of the
following ?
(a) 25; (b) 30; (c) 35; (d) Both (a) and (b) are responsible;
ANS : (a)
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25) A welder may deviate from the parameters specified in WPS if they are nonessential
variables :-
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(a) Provided authorisation from inspection is documented;
(b) Provided the welding supervisor approves;
(c) No;
(d) Nonessential variables only apply to PQRs
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REF : ASME Section IX, QW-200.1
ANS : (c)
26) A welder qualifies in the 3G position on a plate coupon, he is then qualified to weld in the
position(s) on NPS 6 pipe :-
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(a) F, V; (b) F only; (c) F, V, O; (d) ALL
ANS : (b)
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ANS : (b)
28) A welder's ID must be placed at intervals not exceeding along completed welds :-
ANS : (d)
29) A welding procedure qualified on ¼ inch thick plate can be used to weld groove welds in
materials from to :-
ANS : (d)
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30) A welding procedure qualified on 3/8" thick plate can be used to weld groove welds in
materials :-
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(a) 3/16 to 3/4; (b) 1/16 to 3/4;
(c) 3/8 to 3/4; (d) 1/16 to 3/8.
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ANS : (b)
31) A welding procedure qualified under the 1965 ASME Code Section IX :
(a) Is obsolete;
(b) Is still applicable;
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(c) Must be re-qualified every 3 years when code is re-issued;
(d) is not addressed by the code
ANS : (b)
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32) Above-ground storage tank is defined as a stationary container with a barrel capacity greater
than :-
ANS : (c)
ANS : (c)
34) All tanks shall be given a formal visual external inspection by an inspector at least :-
REF : API-653-6.3.2.1
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ANS : (b)
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35) inspection only when :-
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REF : API 653 6.5
ANS : (b)
36) Anticipated minimum thickness of tank bottom where bottom / foundation design provides
for leak detection and containment is :-
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(a) 0.10"; (b) 0.05"; (c) 0.09";
(d) same as without leak detection and containment.
ANS : (b)
ANS : (d)
38) At what design metal temperature must impact tests be made for all weld metal and
procedures to be used ?
(a) Below 32oF; (b) Below 20oF; (c) Below 15oF; (d) Below 10oF.
ANS : (b)
39) At what level is the atmosphere considered oxygen-deficient ?
ANS : (a)
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40) Base metals are grouped into groupings according to their welding characteristics :-
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(a) F-number; (b) AWS;
(c) A-number; (d) P-number.
ANS : (d)
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41) Based on a measured corrosion of 0.006" annually and using a corrosion allowance of 0.120",
how long before the next UT thickness measurements are required ?
ANS : (d)
42) Based on variable-design point method, calculate the first course thickness, exclusive of CA,
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for a 200 foot diameter tank, purchaser specified specific gravity of 1, 56 feet in height, using
96 inch courses with material stress of 23,000 psi. Design is based on test conditions :-
ANS : (c)
43) Before elevating the operating temperature of a shell tank to a temperature above 200 degrees
F, what document must be considered ?
ANS : (b)
44) Bimetallic corrosion can occur when :-
ANS : (d)
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45) Bottom leak detection :-
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(a) can be detected by installation of cathodic protection;
(b) can be detected by observation at a tell-tale hole;
(c) is a hazard that can not be detected;
(d) never happens when lining are properly installed.
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REF : API 651 2.2.2
ANS : (b)
46) Bottoms exceeding 100' diameter in tanks operating above 200oF shall have :-
ANS : (a)
ANS : (b)
ANS : (b)
49) Concrete rings shall be inspected for :-
ANS : (d).
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(a) Manufacturer; (b) Inspector;
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(c) Owner / Operator; (d) Jurisdiction.
ANS : (c)
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51) Describe how a liquid penetrant examination should be performed in order to detect
discontinuities, which are open to the surface :-
(a) clean the part, apply the developer, apply the penetrant, remove excess penetrant, inspect
the part, clean the part;
(b) clean the part, apply the penetrant, remove excess penetrant, apply the developer, inspect
the part, clean the part;
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(c) clean the part, apply the developer, apply the penetrant, inspect the part, remove excess
penetrant, clean the part;
(d) clean the part, apply the developer, apply the penetrant, inspect the part, clean the part.
ANS : (b)
52) Tank with 17 mils of the original 25 mils corrosion allowance still remaining after 15 years ?
(a) 5 years; (b) 15 years; (c) 23.875 years; (d) 31.875 years.
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ANS : (b)
53) Determine the maximum allowable height for a 90 foot diameter tank based on a maximum
shell plate thickness of 0.5 inch and maximum allowable stress of 21,000 psi, with a joint
efficiency of 0.85, and no corrosion allowance :-
ANS : (c)
54) Differential settlement leads to :-
(a) potential floating roof hang up; (b) lack of circularity at the top;
(c) oval shape at the top; (d) all of the above.
ANS : (d)
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55) Distorted anchor bolts may indicate :-
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(a) overpressure uplift condition; (b) foundation settlement;
(c) both (a) and (b) above; (d) anchor bolts do not distort.
ANS : (c)
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56) During an inspection, you are required to calculate the retirement thickness for the bottom
course of a tank. The information available is as follows :-
Diameter = 150 feet
Height = 40 feet
Specific gravity of contents = 0.77
Joint efficiency = 0.7
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Material tensile strength is unknown
Material tensile strength is unknown;
Material maximum allowable stress is unknown.
ANS : (c)
57) During hydrostatic test, no less than ______ settlement measurement points shall be surveyed :-
ANS : (a)
ANS : (c)
59) Essential variable on a welding procedure specification :-
(a) those in which a change, as described in the specific variables, is considered to affect the
mechanical properties of the weldment;
(b) variable are listed in section IX of the ASME CODE;
(c) both (a) and (b) above.
(d) are the same for all procedures.
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ANS : (c)
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60) Examiners who perform ultrasonic examinations under API-650 shall be qualified and certified
by the manufacturers as meeting the requirements of certification as outlined in ?
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ANS : (b)
61) Except as modified in Section 6 of API-650, the radiographic method employed shall be in
accordance with which Section and article of the ASME code ?
ANS : (c)
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62) Exclusive of corrosion allowance, what is the minimum nominal thickness for all new
construction bottom plates?
(a) 1/2 inch; (b) 1/4 inch; (c) 3/16 inch; (d) 5/8 inch.
ANS : (b)
ANS : (b)
64) External tank bottom inspection is permitted :-
(a) when required by the inspector;
(b) only when reassembly is being done.
(c) where construction, size or other aspects allow;
(d) is not permitted.
ANS : (c)
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65) Find the capacity of a small tank, with a joint efficiency of 0.85, specific gravity = 1.0, no
corrosion allowance, diameter is 40 feet, height is 30 feet with 5 completed 72" courses.
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(a) 5,370; (b) 5,140; (c) 6,710; (d) 7,350.
ANS : (c)
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66) Flaws such as cracks in the weld in shell-to-bottom of a tank are :-
(a) not critical;
(b) acceptable if length is less than twice the width;
(c) to be removed and repaired;
(d) welded over without needing to be removed.
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REF : API-653, 4.3.6
ANS : (c)
(c) ultrasonically for flaws; (d) only (a) and (b) above.
ANS : (d)
68) For a 30 inch shell manhole, 0.5 inches thick shell and reinforcing plate, what minimum neck
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thickness is required ?
ANS : (d)
69) For an existing 150 foot diameter storage tank, which has been in service for 28 years, known
joint efficiency is 1.0, contents have been the same, with a specific gravity of 1.0, material
yield of plate is 30,000 and tensile strength is 55,000, liquid fill level is 50 feet, calculate the
minimum allowable thickness for the second course :-
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70) For butt-welded joints in which the thinner shell plate is 3/8 inch or less, how many spot
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radiographs shall be taken in the first 10 feet of completed vertical joint of each type and
thickness welded by each welder or welding operator ?
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ANS : (a)
71) For dome roofs that are flanged, the radius of curvature is limited by the depth of the roof,
including the crown and knuckle depth. What is t he maximum roof depth for a shop
assembled cone roof 10 feet in diameter?
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(a) 2.0"; (b) 3.5"; (c) 5.5"; (d) 8.0
ANS : (c)
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72) For impact testing materials, what is the minimum transverse value of Group IV materials,
1.5" thick ?
ANS : (c)
73) For impact testing materials, what is the minimum longitudinal value for a 1.8" thick A-516-70
as rolled material for a WPS ?
ANS : (c)
74) For new or repaired shell horizontal joints, how many radiographs shall be taken for each 50
feet of horizontal joint, not including those required at intersections of vertical and horizontal
joints ?
ANS : (a)
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75) For welds that attach nozzles, manholes, cleanout openings and permanent attachments,
undercut shall not exceed ______ inch.
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(a) 3/32; (b) 1/8; (c) 3/16; (d) 1/64.
ANS : (d)
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76) Foundations of relocated tanks specified as true to horizontal plane without ring walls shall be
true :-
ANS : (c)
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77) From what type of material should shims be fabricated when they are to be used to radiograph
welds ?
(a) Malleable materials capable of being drilled;
(b) From the same heat number as the material being inspected;
(c) Fabricated of radiographically similar material to the object to be inspected;
(d) All of the above.
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ANS : (c)
78) Generally, tank bottom linings cover the entire tank bottom and extend ____ inches up the shell
of the tank :-
ANS : (c)
79) Hot taps are not permitted :-
(a) on the roof of a tank or within the gas / vapour space of a tank;
(b) where heat of welding may cause environmental cracking;
(c) hot (a) and (b);
(d) (a) only.
ANS : (c)
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80) Safe entry administrative controls include :-
(a) an emergency plan;
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(b) atmospheric testing;
(c) ventilation procedures;
(d) all of the above.
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ANS : (d)
81) How does the calculation of minimum thickness for a riveted tank shell differ from that of a
welded tank shell :-
(a) The formula for the calculation of minimum thickness of a riveted tank shell is the same
as for a welded tank shell except that the maximum allowable stress (S) is 21,000 lbs /
sq. inch and the efficiency equals 1 for the shell plate 6 inches away from rivets;
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(b) The formula for the calculation of minimum thickness of a riveted tank shell is exactly the
same for a welded tank;
(c) The formula for the calculation of minimum thickness of a riveted tank shell is the same
as for a welded tank shell except the minimum allowable stress (S) is 21,000 lbs /s q.
inch and the efficiency equals 0.85 for the shell plate 6 inches away from the rivets.
(d) API does not set minimum thickness.
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ANS : (a)
82) How many equally spaced measurement are required for the thickness averaging technique ?
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ANS : (b)
83) How many impact specimens must be broken for an average value for P1, Group 1, 2, 3 material?
ANS : (b)
84) How many inches must project beyond the outside edge of the weld attaching t he bottom sketch
plate to the shell plate ?
ANS : (d)
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85) How many settlement measurement points are required for a tank that measures 200 ft. in
diameter ?
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(a) 30; (b) 8; (c) 21; (d) 10.
ANS : (c)
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86) How many specimens and impact tests must be performed from a single test coupon or test
location ?
87)How many specimens must be broken for an average value for P1, Group 1, 2, 3 material ?
ANS : (b)
ANS : (b)
ANS : (c)
90) If penetrameters are not placed adjacent to the welds, what rules apply ?
(a) The penetrameter should be placed on the source side of the material being radiographed.
(b) The penetrameter may be placed on the film side of the material being radiographed.
(c) Lead letter "F" at least as high as the identification number is placed adjacent to the film
side penetrameter;
(d) All of the above.
ANS : (d)
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91) In a radiographic film of a weld, how is film sensitivity or quality measured?
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(a) by use of a penetrameter;
(b) by film density;
(c) comparing to known defects;
(d) all of the above.
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ANS : (a)
92) In a riveted tank shell, a butt joint has 3 rows. What is the joint efficiency ?
ANS : (b)
ANS : (b)
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94) In general, if shell thickness does not exceed ____ inch, it does not require further assessment for
brittle fracture :-
ANS : (d)
95) In tank floors, the maximum depth of bulge or edge settlement is dependent upon :-
(a) Floor thickness; (b) The radius of an inscribed circle in the area;
(c) tank diameter; (d) Tank height.
ANS : (b)
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(a) Original thickness or last inspection thickness;
(b) Current thickness;
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(c) Length of time in service;
(d) All of the above.
ANS : (d)
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97) Inspection history as required in the tank records is :-
(a) all measurements taken, condition of all parts inspected and a record of all tests and
examinations;
(b) personnel certification;
(c) training records;
(d) the as built record from the erector.
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REF : API 653, 6.8.3
ANS : (a)
98) _____ inspection may be substituted for a program of external UR thickness measurements:-
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(a) Hydrostatic;
(b) External;
(c) Acoustic;
(d) Internal.
ANS : (d)
(a) Servicing;
(b) (b) Removing oil from seals;
(c) Action to prevent chattering;
(d) (d) Only (a) and (c) above.
ANS : (d)
100) Inspection of insulation :-
(a) is not required;
(b) is done in routine in-service inspections;
(c) requires material traceability records;
(d) only (b) and (c) above.
ANS : (b)
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101) Insulated tanks shall have their insulation removed :-
(a) completely prior to inspection;
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(b) yearly;
(c) from welded joints only;
(d) to extent necessary to determine the external condition.
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ANS : (d)
ANS : (d)
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103) Internal inspection intervals are determined by corrosion rates. Normally, the corrosion rates
govern :-
(a) roof;
(b) upper shell;
(c) bottom;
(d) lower shell.
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ANS : (c)
ANS : (d)
105) Internal inspection is primarily to :-
(a) all of the below;
(b) Ensure that the bottom is not corroded and leaking;
(c) Gather data for assessment;
(d) Identify and evaluate bottom settlement.
ANS : (a)
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106) Intervals between internal inspections shall be determined by the corrosion rate. Normally,
bottom corrosion rates control the inspection interval. However, in no case shall the interval
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inspection interval exceed ____ years :-
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ANS : (c)
107) Letters and numerals on nameplates shall not be less than inch high.
ANS : (b)
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109) Magnetic particle examination shall be performed in accordance with a written procedure that
is in compliance with the requirements of :-
ANS : (a)
110) Measurement of film thickness of tank bottom linings are taken :-
(a) only when the film has completely dried;
(b) both before and after the film has dried;
(c) in accordance with ASNT;
(d) only if there is reason to believe it is thin.
ANS : (b).
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111) Minimum spacing between toes of welds for a radius (R) on a penetration and other welds of
1.25" plate must be :-
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(a) 6"; (b) 7.5"; (c) 3"; (d) 1.25"
ANS : (b)
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112) Minimum thickness calculation for shells of tanks 200 ft. or less in diameter shall be done
using ____ :-
ANS : (d)
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113) Acceptance criteria for NDT of reconstructed tanks are to be in accordance with :-
(a) ASME Section VIII; (b) ASME Section V;
(c) API 653; (d) API 650.
ANS : (d)
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114) Of the following welding processes, which one is not permitted for welding on above ground
storage tanks :-
ANS : (c)
115) On plates more than 3/16 inch thick, the fillet weld thickness shall not be less than 1/3 the
thickness of the thinner plat at the joint and shall be atleast :-
(a) 1/2 inch; (b) 1/4 inch; (c) 3/16 inch; (d) 9/32 inch.
ANS : (c)
116) On the drawing that the manufacturer shall furnish the purchase, you would expect to see which
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of the following information :-
(a) The required shell thickness for both the design condition (including corrosino
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allowance) and the hydrostatic test condition;
(b) The nominal thickness used;
(c) The material specification and allowable stresses;
(d) All the above.
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ANS : (d)
117) Opening in tank shells larger than required to accommodate a _____ inch standard-weight
coupling shall be reinforced :-
(a) 1.0 inch; (b) 1.5 inch; (c) 2.0 inch; (d) 2.5 inch.
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REF : API 650 – 3.7.2.1
ANS : (c)
ANS : (c)
119) Per API 650, calculation of shell thickness by the 1-foot method cannot be used for tanks :-
(a) under 200 ft. in diameter; (b) over 200 ft. in diameter;
(c) under 150 ft. in diameter. (d) of any size.
ANS : (b)
120) Pinhole leaks or porosity in tank bottom joints may be repaired by :-
(a) grinding and out area; (b) penning over affected area;
(c) applying additional weld bead over area; (d) mechanical caulking.
ANS : (c)
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(a) structural adequacy; (b) thickness of component;
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(c) reinforcement; (d) all of the above.
ANS : (d)
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122) Plate material thicker than ____ inches shall be normalised or quench tempered, killed, made to
fine grain practice and impact tested :-
123) Plates found to be thinner than those in the course above it are :-
(a) not allowed;
(b) permitted;
(c) permitted provided they were so designed;
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ANS : (a)
124) Procedure qualification for welding on a tank of unknown or obsolete material shall be done
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ANS : (d)
125) Procedure requirements for ultrasonic examination of welds :-
(a) shall be performed to a written procedure; (b) approved by ASNT;
(c) proven to the satisfaction of the inspector; (d) both (a) and (c) above.
ANS : (d)
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(b) require special corrosion control;
(b) both (a) and (b);
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(c) (d) are usually not corrosive.
ANS : (d)
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127) Radiographic acceptance standards are found in :-
(a) ASME Section VIII, div. 1, para UW-51;
(b) ASME Section V, Article 2;
(c) API 650, Section 3;
(d) API 653, Appendix D.
128) Reinforcement pads shall be tested by applying pressure between the tank shell and
reinforcement plate using the telltale hole. How much pressure is used to perform this
inspection:-
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ANS : (b)
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ANS : (b)
130) Resistivity of surrounding soil may be used to determine the probability of corrosion on tank
bottoms. Which of the following resistivity ranges is considered to be very corosive :-
(a) < 500; (b) 500 – 1000; (c) 1000 – 2000; (d) < 10,000
ANS : (a)
131) Rewelding vertical joints requires cutting horizontal welds back from the joint a minimum of
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____ inches :-
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(a) 1/2; (b) 1; (c) 2; (d) 12.
ANS : (d)
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132) Flame arresters are to be inspected :-
(a) semi-annually;
(b) annually;
(c) at intervals determined by experience locally;
(d) every 5 years.
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REF : API Chapter XIII 13.4.2.11
ANS : (c)
133) Routine visual inspection by Owner / Operator personnel shall be done at least :-
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ANS : (c)
134) With a vertical sweep board 36 inches long, banding on reconstructed tanks shall not exceed
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____ inch(s) :-
(a) 1/2";
(b) 3/4";
(c) 1";
(d) 1 ½".
ANS : (c)
135) Scheduled external inspections shall be performed at least :-
(a) the lesser of every 5 years of 1/2 corrosion rate of the shell life;
(b) the lesser of every 5 years or 1/4 corrosion rate of the shell life;
(c) the lesser of every 10 years or 1/2 corrosion rate of the shell life;
(d) the lesser of every 10 years or 1/4 corrosion rate of the shell life.
ANS : (c)
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136) Seal material shall be placed :-
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(a) between the outer periphery of the roof and the tank shell;
(b) around columns, ladders and gauge pipes that penetrate the deck;
(c) the seal shall be flexible;
(d) all of the above.
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REF : API 650 Appendix H.3.5
ANS : (d)
ANS : (d)
ANS : (d)
139) Tack welds shall be made using a procedure qualified in accordance with ASME Section IX :-
ANS : (b)
140) Tank grounding shunts shall be inspected :-
ANS : (a)
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metal nameplate with letters not less than ____" high :-
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(a) 5/32; (b) 7/32; (c) 9/32; (d) 3/32.
ANS : (a)
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142) Tests for leaks in reinforcing plate welds require ____ psig :-
(a) upto 2.5; (b) upto 15; (c) upto 21; (d) upto 30.
ANS : (b)
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143) The "critical zone" for tank bottom repairs is the area within the annular plate ring, within
inches of the shell or within inches of the inside edge of the annular plate ring:-
ANS : (c)
144) The "L" in actual thickness determination for each shell course :
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ANS : (c)
145) The 6 G position for welding is a :-
ANS : (a)
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146) The API 653 standard covers the maintenance inspection, repairs, alteration, relocation and
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reconstruction of tanks constructed to which one of the following standards :-
(a) ASME; (b) API 651; (c) API 65; (d) API 650.
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ANS : (d)
ANS : (c)
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148) The complete or partial removal and replacement of more than 12 inches of a vertical weld
joining shell plates is considered a :-
ANS : (d)
ANS : (d)
150) The determining factor for intervals between internal and external inspections :-
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ANS : (b)
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151) The difference between peaking and banding is :-
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seams;
(d) peaking pertains to horizontal weld seams, banding pertains to vertical weld
seams.
ANS : (c)
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152) The first checks for tanks out-of-service are :-
ANS : (a)
ANS : (b)
154) The formula for maximum bulge or depression of a tank bottom is :-
ANS : (d)
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155) The general shape of gas cavities on a radiograph :
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(a) appear darker in contrast with areas of defect-free material;
(b) are generally round in shape;
(c) are acceptable;
(d) both a and b.
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REF : General Knowledge
ANS : (d)
(a) that portion of the base metal which has not been melted;
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(b) whose mechanical properties or micro structures have been altered by the heat of
welding;
(c) is least likely to contain discontinuities;
(d) both (a) and (b) above.
ANS : (d)
(a) size; (b) service history; (b) the manufacturer; (d) type of tank.
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ANS : (b)
158) The lower flammable limit (LFL) is the concentration of a glammable vapour in air that will
ignite :-
ANS : (d)
159) The maximum acceptable undercutting for base metal in repaired or altered horizontal welds
is :-
ANS : (b)
160) The maximum acceptable undercutting for base metal in vertical welds is :-
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(a) 1/64"; (b) 1/32"; (c) 1/16"; (d) 1/8,
35
REF : API-653, 10.4.2.5
ANS : (a)
161) The maximum interval between internal inspections shall not exceed ____ years :-
25
(a) 10; (b) 20; (c) 5; (d) 15.
ANS : (b)
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162) The maximum spacing between settlement measurement points shall be :-
ANS : (a)
163) The minimum dimension for replacement shell plate is 12 times t or ____ inches :-
ANS : (d)
164) The minimum interval for external inspection by a qualified inspector is ____ years or at the
quarter corrosion-rate life of the shell, whichever is less :-
ANS : (b)
165) The minimum size of a fillet weld is which of the following :-
(a) On plate 3/16 inch tick, the weld shall be a full-fillet weld, and on plates more than 3/16 inch
thick, the weld thickness shall not be less than 1/3 the thickness of the thinner plate at the
joint and shall be atleast 3/16 inch.
(b) On plate 5/16 inch thick, the weld shall be a full-fillet weld, and on plates more than 5/16
inch thick, the weld thickness shall not be less than 1/3 the thickness of the thinner plate at
hte joint and shall be atleast 3/16 inch.
(c) On plate 3/16 inch thick, the weld shall be a full-fillet weld, and on plates more than 5/16 inch
thick, the weld thickness shall not be less than 1/3 the thickness of the thinner plate at the
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joint and shall be atleast 5/16 inch.
(d) On plate 1/4 inch thick, the weld thickness shall not be less than 1/3 the thickness of the
35
thinner plate at the joint and shall be atleast 1/4 inch.
ANS : (a)
25
166) The minimum thickness of an annular plate ring is usually greater than :-
ANS : (a)
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167) The permissible exposure limit (PEL) is the maximum ____ time-weighed average of any
airborne contaminant to which an employee may be exposed :-
ANS : (a)
168) The proper method for dismantling tank bottoms that are to be reused shall be cut by:-
(b) cutting alongside remaining welds at a minimum of 2 inches from existing welds;
(c) cutting alongside remaining welds at a minimum of 3 inches from existing welds;
(d) Both (a) and (b) are acceptable.
ANS : (d)
169) The purchaser has not specified the use of 1-foot method for calculating thickness and L/H ≤
2, therefore, what is the shell plate thickness for the first course for the following tank
design?
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REF : 650 3.6.4.3 Table K-2
35
ANS : (c)
(a) protect against lightening; (b) corrosion control for tank bottoms;
25
(c) personal safety; (d) corrosion control for tank shells;
ANS : (c)
83
171) The root opening for square grooves for butt-welded bottom plate shall not be less than :-
(a) 1/2 inch; (b) 1/4 inch; (c) 3/16 inch; (d) 9/32 inch.
ANS : (b)
ANS : (d)
ANS : (c)
174) The tank shall be cleaned and ____ prior to commencement of dismantling :-
ANS : (a)
175) The thickness to be used for each shell course when checking the tank design after
reconstruction shall be based on measurements taken within ____ days prior to relocation :-
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(a) 45; (b) 90; (c) 180; (d) 360.
35
REF : API-653, 8.4.1
ANS : (c)
25
(a) non-refrigerated;
(b) vertical, cylindrical, above ground closed and open top;
(c) built to API 650 and 12 C;
(d) All of the above.
177) The upper flammable limit (UFL) is the concentration of a flammable vapour in air that will
ignite :-
ANS : (b)
178) The variable design point method shall be used for tanks greater than ____ in diameter :-
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ANS : (a)
180) Thickness readings taken on a tank shell after 5 years of service show a minimum thickness
of 0.420 inches. The data sheet shows the original thickness as 0.5 inches. What is the
corrosion rate for the tank :-
ANS : (c)
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181) Three different methods of conducting "Visual Examinations" (VT) :-
35
(a) Direct, indirect and previously recorded;
(b) Translucent, direct and previously recorded;
(c) Translucent, direct and indirect or (remote visual examination)
(d) all of the above.
25
ANS : (c)
ANS : (b)
10
(a) 12" or greater NPS nozzles; (b) greater than 12" NPS nozzles;
(c) greater than 2" NPS nozzles; (d) greater than 10" NPS nozzles.
ANS : (b)
184) To be certified under the program which of the following educational and experience
requirements must be met :-
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inspection of tanks, pressure vessels or piping;
(d) Four years of experience in the inspection of above ground storage tanks in
35
petroleum / chemical industries.
ANS : (c)
25
185) To evaluate tank settlement, elevation measurements are performed and compared with
measurements marked just after construction. Where are these measurements made ?
(a) Tank circumference, tank height; (b) Tank diameter, tank height;
(c) Tank height, tank base; (d) Tank circumference, tank diameter.
ANS : (b)
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187) Top decks of external floating roofs (double deck or pontoon type) which are designed with
are designed with a permanent slope for drainage shall have a minimum slope of ____ inch in
12 inches :-
ANS : (a)
188) Under-run on plate not more than inch from the computed design thickness or minimum
permitted thickness is acceptable :-
ANS : (a)
189) Unless otherwise agreed to by the purchaser, what is the minimum nominal width of a shell
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plate ?
35
(a) 36 inches; (b) 48 inches; (c) 72 inches; (d) 96 inches.
ANS : (c)
25
190) UT examination methods shall be in acordance with :-
ANS : (a)
191) Vertical welds must be fully radiographed if the shell thickness exceeds inches :-
10
ANS : (b)
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ANS : (b)
193) Welded joints that have experienced metal loss due to corrosion :-
ANS : (b)
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194) Welder identification is not required for :-
35
(a) lap welds; (b) corner joints;
(c) fillet welds around opening; (d) roof plate welds.
ANS : (d)
25
195) Welder or welding operator's identification marks shall be located adjacent to completed
welds at intervals not exceeding :-
(a) 9 feet;
(b) 6 feet;
(c) 3 feet;
83
(d) As identified on the approved welding procedure specification.
ANS : (c)
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ANS : (a)
197) Welding filler metals are grouped into groupings based on their AWS classification:-
ANS : (b)
198) Welding Procedure Specifications (WPS), and welders and welding operators must be
qualified in accordance with ____ :-
ANS : (d)
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199) Welding procedures are qualified in accordance with ____
35
(a) ASME Section IX, Art. 3; (b) ASME Section V, Art. 2;
(c) ASME Section IX, Art. 2; (d) AWS D-1.1
ANS : (c)
25
200) Why are penetrameters used for? :-
ANS : (a)
10
201) What are the two general approaches for determining minimum thicknesses of tank bottom
plate and briefly describe their differences :-
ANS : (a)
202) What are the two methods of guided-bend tests permitted by ASME Section IX ?
(a) Bottom ejection method and Wrap around method;
(b) Top ejection method and Bottom ejection method;
(c) Side ejection method and Wrap around method;
(d) All to the above.
ANS : (a)
203) What diameter bolt circle is required and how many bolts for a 24 inch roof manhole?
ANS : (d)
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204) What F number is E70T1 electrodes classified as :-
35
(a) 1; (b) 2; (c) 4; (d) 6.
ANS : (d)
25
205) What is calcination :-
ANS : (c)
(a) An examination of a welded joint that will disclose surface and sub-surface
discontinuities without physical harm to the welded joint;
(b) An examination of a bolted joint;
(c) An examination of a welded joint that will disclose surface and sub-surface
discontinuities that may cause physical harm to the welded joint.
(d) An examination of a welded joint that will disclose only surface discontinuities
without physical harm to the welded joint.
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ANS : (a)
ANS : (d)
209) What is the allowable stress at root of anchor bolt threads for a tank with a design pressure up
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to 2.5 psig ? Uplift is based on tank design pressure and wind.
35
(a) 15,000; (b) 20,000; (c) 25,000; (d) 30,000.
ANS : (b)
25
210) What is the capacity of a tank 110 feet in diameter, 24 feet high, joint efficiency is 0.85,
specific gravity is 1.0, corrosion allowance = 0 ?
211) What is the distance from the centre pipe to shell for a 3 inch nominal pipe size, 36 diameter
drawoff sump, which is 18 inched deep ?
(a) 2.1875'; (b) 3.2343'; (c) 5.0000'; (d) 5.3780'
10
ANS : (c)
212) What is the distance in inches, that both a roof plate or a shell bottom must be cut from the
weld when dismantling a shell tank :-
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ANS : (b)
213) What is the expected service life for a properly applied tank bottom lining ?
ANS : (c)
214) What is the flammable range for Methane ?
ANS : (d)
215) What is the maximum acceptable undercutting of new constructed base metal for vertical butt
joints?
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(a) 1/4 inch; (b) 1/8 inch; (c) 9/32 inch; (d) 1/64 inch.
35
REF : API 650 - 5.2.1.4
ANS : (d)
216) What is the maximum acceptable undercutting of new construction base metal for horizontal
25
joints ?
(a) 1/4 inch; (b) 1/8 inch; (c) 1/32 inch; (d) 1/64 inch.
ANS : (c)
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217) What is the maximum depth of a depreciation, oval in shape, which measures 18 feet long by
11 feet wide?
ANS : (d)
218) What is the maximum depth of edge settlement if the distance from the inside of the shell to
the bend point of the depression is 7 feet ?
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ANS : (a)
219) What is the maximum interval between external UT thickness measurements for a tank,
given the following information ? Remaining CA = 0.064", Corrosion rate is 0.008" per year.
ANS : (b)
220) What is the maximum out-of-plumbness of a new tank from the top of shell relative to the
bottom of the shell ?
(a) 1/100 of the total tank height; (b) 1/50 of the total tank height;
(c) 1/60 of the total tank height; (d) 1/200 of the total tank height.
ANS : (d)
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221) What is the maximum reinforcement allowed on a 1/2" thick vertical butt weld made on a
reconstructed tank ?
35
(a) 3/16; (b) 3/32; (c) 1/8; (d) 1/4.
ANS : (b)
25
222) What is the maximum spacing between settlement measurement points?
223) What is the maximum thickness of weld reinforcement for a 0.5625 inch plate ?
ANS : (b)
224) What is the minimum acceptable shell plate thickness for a tank shell made of A 283 grade C
material, 70 feet in diameter and 50 feet high ? Specific gravity of contents is 0.8. Original
joint efficiency was 100 %.
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ANS : (d)
225) What is the minimum allowable density through the image of the penetrameter for
radiographs made with a 2000 kv tube ?
(a) 1.8 – 4.0; (b) 1.3 – 2.8; (c) 2.0 – 4.0; (d) 1.3 – 1.8;
ANS : (d)
227) What is the minimum nominal shell thickness required when the normal tank diameter is less
than 50 feet?
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(a) 3/16; (b) 1/4; (c) 5/16; (d) 3/8.
35
REF : API-650 3.6.1.1
ANS : (a)
228) What is the minimum nominal thickness for bottom plates, exclusive of any corrosion
25
allowance?
(a) 3/16 inch; (b) 1/4 inch; (c) 5/16 inch; (d) 7/16 inch.
ANS : (b)
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229) What is the minimum number of settlement measurement points ?
ANS : (c)
230) What is the minimum permissible design metal temperature for a 280 foot diameter tank, 75
feet high, tank radius is 1,680 inches, plate material ordered is 1.125" (including corrosion
allowance) A 516 – 555 as rolled, killed fine-grain practice without impact testing :-
80
(a) + 8; (b) 0;
(c) – 4; (d) All Material must be impact tested.
ANS : (c)
231) What it the minimum permitted density of radiographic film using an Iridium source ?
ANS : (a)
232) What is the minimum required number of settlement measurement points for a 200' diameter
tank ?
ANS : (c)
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233) What is the minimum thickness of bolting flange and cover plate for a 24 × 24 size flush-type
cleanout to be installed in a tank having maximum h eight of 53 feet :-
35
(a) 1/16; (b) 1/8; (c) 3/16; (d) 9/16.
ANS : (d)
25
234) What is the calculated minimum thickness of shell plates from the stress on vertical joints for
a field-erected small capacity tank, which has a diameter of 30 feet, height of 36 feet, joint
efficiency is 0.85, specific gravity is 1.0, with a corrosion allowance of 0.125 ?
ANS : (c)
each radiograph ?
ANS : (b)
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236) What is the most common protective cushion for aboveground storage tanks ?
ANS : (a)
237) What is the nominal shell thickness required when the nominal tank diameter is less than 50
feet ?
(a) 3/16 inch; (b) 1/4 inch; (c) 5/16 inch; (d) 3/8 inch.
ANS : (a)
238) What is the radii tolerance measured at 1 foot above the shell to bottom for a reconstructed
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125 foot diameter tank ?
35
(a) +/- 1/2; (b) +/- 3/4; (c) +/- 1; (d) +/- 1 1/4.
ANS : (b)
25
239) What is the title of API Publication 2015A ?
(a) "Guide for Controlling the Lead Hazard Associated with Tank Entry and
Cleaning."
(b) "Cleaning Open-Top and Covered Floating-Roof Tanks"
(c) "Guidelines for Confined Space Work in the Petroleum Industry"
(d) "Welded Steel Tanks for Oil Storage"
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REF : API-653, 3.6
ANS : (a)
240) What must be done to the tank prior to dismantling to insure proper alignment after the tank
10
is reconstructed ?
(a) Atleast four sets of matching centre punch marks should be placed at the top and
bottom edges of each shell plate.
(b) Atleast two sets of matching centre punch marks shall be placed at the top and
bottom edges of each shell plate.
(c) Atleast three alignment tabs shall be tack welded to the top and bottom edges of
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ANS : (b)
241) What are NDE methods and to what extent shall they be used for the examination of repairs
to butt welds ?
ANS : (d)
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242) What of the following are not principal causes of shell distortion :-
35
(a) Thinning caused by corrosion; (b) Foundation settlement;
(c) Over-or under-pressuring; (d) High wind.
ANS : (a)
25
243) What percentage of selected spot radiography shall be at junctions of vertical and horizontal
joints ?
244) What size diameter cover plate is required for a 20 inch roof manhole ?
ANS : (c)
245) What size penetrameter is required for RT of a tank 0.75 inches thick ?
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ANS : (a)
246) What spacing must be used for a settlement survey of a 100’ diameter tank ?
ANS : (c)
247) When a new nameplate is attached, the existing nameplate :-
(a) is removed;
(b) is covered by the new name plated;
(c) is located next to the new name plate;
(d) is left for the owner / user to keep on file
ANS : (c)
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248) When alternative inspection intervals are selected, the owner / user :-
35
(a) shall document the procedure and make it part of the permanent record;
(b) alternatives are not allowed;
(c) alternative method shall include method for determining bottom plate thickness;
(d) both (a) and (c) above.
25
REF : API 653, 6.4.3
ANS : (d)
249) When calculating the maximum liquid level for reconstructed tanks, the required corrosion
allowance shall be :-
83
(a) deducted from the actual thickness before calculating maximum liquid level;
(b) added to actual thickness before calculating maximum liquid level;
(c) not be considered when calculating maximum liquid level;
(d) deducted from the original design thickness.
ANS : (a)
250) When changing a non-essential variable on a welding procedure, the procedure must be :-
ANS : (a)
251) When concrete ring walls are provided under the shell, the top of the ring wall shall be level
with ______ inch in the total circumference measured from the average elevation :-
ANS : (a)
252) When determining average thickness in a corroded area of a shell, a minimum of equally
paced measurements shall be taken over a length of L.
ANS : (b)
253) When evaluating roof support systems, special attention should be paid to:
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(a) Rafters; (b) Prior repairs;
(c) Distortions; (d) The possibility of severe internal corrosion of pipe
35
columns.
REF : API – 653, 4.2.2
ANS : (d)
25
(a) When pits are 1/4" in diameter;
(b) When the pits are 1/8” in diameter.
(c) When the pits are present in a severe form in close proximity.
(d) Pitting always represents a significant threat.
255) When liquid penetrant is specified, the method of examination shall be in accordance with
one of the following :-
10
ANS : (a)
80
256) When preparing the surface for lining, the abrasive blasting should not be performed if the
temperature of the steel surface is less than ____ above the dew point or if the relative
humidity is greater than ____ %.
ANS : (b)
257) When replacing rim-mounted shoe seals on a floating roof, no more than ____ of the seal
should be out of service at any one time.
ANS : (a)
258) When required, a set of Charpay V-notch impact specimens shall be taken :-
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(a) Before heat treatment; (b) After heat treatment;
35
(c) Either before or after; (d) Both before and after heat treatment.
ANS : (b)
25
259) When required, how long shall a full hydrostatic be held ?
ANS : (b)
83
260) When reusing the entire bottom in the intact condition, the shell cut shall be a minimum of
____ inch(es) above the top of the bottom plate :-
ANS : (c)
261) When reviewing a radiograph, a dark image of the letter B can be seen on the film
80
ANS : (b)
262) When the corrosion rate is not known or determinable from similar service experience, actual
bottom plate thickness shall be determined by inspection within the next ____ years of
operation :-
ANS : (a)
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263) When the tank is out of service, additional bottom plate examination includes :-
35
(a) All of the below; (b) ultrasonic;
(c) hammer testing; (d) turning of coupons.
ANS : (a)
25
264) When two (2) welders weld opposite sides of the same butt joint :-
ANS : (d)
265) When two or more tanks are installed concurrently in the same location for the same
10
purchase :-
(a) spot radiographs to be taken is based on each tanks footage of the welds;
(b) spot radiographs may be omitted in tank # 2 if no defects were found in tank # 1;
(c) spot radiographs may be taken based on the aggregate footage of the welds of the
same type and thickness;
(d) spot radiographs to be taken be based on the aggregate footage of the welds
80
ANS : (c)
266) When ultrasonic thickness measurements are used to take in-service thickness measurements,
what is the maximum interval for reinspection on a tank corroding at a rate of 1.13 mils per
year and has a remaining corrosion allowance of 22 mils ?
(a) 5 years; (b) 9 years; (c) 15 years; (d) 20 years.
ANS : (b)
267) When used, in-service UT thickness measurements shall be taken :-
ANS : (c)
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268) When vacuum testing is performed, a partial vacuum of at least psig should be used :-
35
(a) 2; (b) 3; (c) 4; (d) 5.
ANS : (a)
25
269) Which below best describes how surfaces shall be prepared for Ultrasonic examination :-
(a) The finished contact surfaces shall be free from weld splatter and any roughness
that would interfere with free movement of the search unit or impair the
transmission of ultrasonic vibrations;
(b) The weld surfaces shall be finished so they cannot mask or be confused with
83
reflections from defects, and should merge smoothly into the surfaces of the
adjacent base materials;
(c) The volume of base material through which the sound will travel in angle beam
examination shall be completely scanned with a straight beam search unit to
detect reflectors which might affect interpretation of angle beam results;
(d) all of the above.
10
ANS : (d)
270) Which below option Thin-Film lining system shall be used for the following service
conditions; Temperature 200 degrees F, product contents are distillates,
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ANS : (b)
271) Which is not a factor in determining intervals between internal inspections for storage tanks:-
ANS : (d)
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272) Which item is not found on a gauge well?
35
(a) hold-off distance; (b) marker vapour control float;
(c) blow-down valve; (d) pipe seal system.
25
ANS : (c)
ANS : (d)
10
ANS : (d)
ANS : (d)
276) Which of the following is a principle cause of concrete foundation deterioration :-
(a) Attack by frost; (b) Rusting; (c) Wind load; (d) Floods.
ANS : (a)
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(a) peaking pertains to the roof;
(b) banding is external to the tank;
35
(c) peaking pertains to vertical weld seams, banding pertains to horizontal weld
seams
(d) peaking pertains to horizontal weld seams, banding pertains to vertical weld
seams.
25
ANS : (c)
(a) Stresses placed on the bottom plates by roof support loads and shell settlement;
(b) Inadequate drainage;
83
(c) Rock or gravel foundation pads with inadequately filled-in surface voids;
(d) Operating conditions.
ANS : (d)
10
279) Which of the following is not a factor in determining suitability for service of shell tanks :-
ANS : (b)
ANS : (a)
281) Which of the following is not required information on a nameplate :-
(a) Edition and revision number;
(b) Shell material for shell course;
(c) Nominal diameter;
(d) Test Pressure.
ANS : (d)
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282) Which of the following is not true regarding dismantling of the shell :-
35
(a) Temporary attachments welds must be ground flush;
(b) Shell stiffener rings, including wind girders and top angles, may be removed;
(c) Shell stiffener rings, including wind girders and top angles, may be left
attached;
(d) Temporary attachments welds need not be ground flush.
25
REF : API-653, 10.3.3.2
ANS : (d)
283) Which of the following is not true regarding small punctures in a floating roof plate :-
ANS : (a)
284) Which of the following types of welds do not need welder identification ?
ANS : (d)
285) Which thin-film lining system shall be used for the following service conditions :
Temperature 200 degrees F, product contents are distillates :-
ANS : (b)
286) Which tool would least likely be used in an in-service inspection ?
ANS : (b)
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(a) Purchasing; (b) Erector / Manufacturer / Repairer;
35
(c) Weld Testing Laboratory; (d) A qualified welder
ANS : (b)
25
288) Who is responsible for qualifying the welders used to repair an above ground storage tank ?
289) Who is responsible for stating the design metal temperature (based on ambient temperatures),
the design specific gravity, the corrosion allowance (if any), and the design wind velocity ?
ANS : (a)
290) Widely scattered pits may be ignored provided that the sum of their dimensions along any
80
vertical line does not exceed 2 inch in an 8 inch length and no pit depth results in a shell
thickness of less than of the minimum thickness exclusive of corrosion allowance :-
ANS : (c)
__________oooooOOooooo_____________
API 650 PRACTICE QUESTIONS
Section 1 – Scope
1. API 650 covers the design, materials, fabrication, erection, and testing of aboveground
steel storage tanks. What is the maximum internal pressure for tanks not covered by
appendix F of this standard?
a) Maximum pressure shall not exceed 15 psig
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b) Maximum pressure shall not exceed 15 psia
c) Maximum pressure shall not exceed the weight of the roof plates
35
d) Maximum pressure shall not exceed the weight of the floor plates
2. API-650 applies only to tanks whose entire bottom is uniformly supported and tanks in
___ that have a maximum operating temperature of _____°F.
25
a) Any petrochemical service and temperature not exceeding 120°F
b) Non-refrigerated service and temperature not exceeding 200°F
c) Non-refrigerated service and temperature not exceeding 120°F
d) Any petrochemical service and temperature not exceeding 200°F
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4 D
5 C
35
.
25
83
10
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Section 2 – Materials
1. API-650 lists materials to be used in the construction of tanks covered by the standard. Is
it permissible to use materials other than those listed in the standard?
a) No only materials listed in API-650 may be used in tank fabrication
b) Yes as long as the manufacturer accepts full liability for tank failure
c) Yes providing it is certified as meeting all requirements of a material listed in
API-650 and is approved by the API-653 Inspector
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d) Yes providing it is certified as meeting all the requirements of a material listed in
API-650 and is approved by the purchaser
35
Reference: API-650, Paragraph 2.1.1
2. If a new or unused plate cannot be completely identified, may it still be used in the
construction of tanks within the scope of API-650?
a) Yes only if the material passes the tests prescribed in Appendix S
25
b) Yes only if the material passes the tests prescribed in Appendix N
c) Yes only if the material passes the tests prescribed in ASME Section V
d) Yes only if the material passes the tests prescribed in ASME Section VIII, Div. 2
5. Which of the following is not a requirement for shell plates that are thicker than 1.5
inches?
a) Plates thicker than 1.5 inches shall be free of mill scale and painted
b) Plates thicker than 1.5 inches shall be made to fine-grain practice
c) Plates thicker than 1.5 inches shall be impact tested
d) Plates thicker than 1.5 inches shall be normalized or quench tempered
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7. What is the maximum shell plate thickness permitted for a tank fabricated of ASTM A
35
285, Grade C material?
a) This plate material is limited to 1.000 inches
b) This plate material is limited to 1.250 inches
c) This plate material is limited to 1.500 inches
d) This plate material is limited to 1.750 inches
25
Reference: API-650, Paragraph 2.2.2 d
9. When conducting impact tests, how many specimens are required from a single test
coupon?
10
a) Impact tests shall be performed on a single specimen taken from a single test
coupon
b) Impact tests shall be performed on two specimens taken from a single test coupon
c) Impact tests shall be performed on three specimens taken from a single test
coupon
d) Impact tests shall be performed on four specimens taken from a single test coupon
80
10. In situations where it is not possible to obtain full size specimens, what is the required
width along the notch for subsize specimens?
a) 60% of the material thickness
b) 80% of the material thickness
c) 90% of the material thickness
d) 75% of the material thickness
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12. Unless data is available to justify a different temperature, what must the design metal
temperature be for an aboveground storage tank to be installed in Indianapolis, Indiana?
35
a) The design temperature shall be assumed to be 5°F
b) The design temperature shall be assumed to be -5°F
c) The design temperature shall be assumed to be 0°F
d) The design temperature shall be assumed to be 10°F
25
Reference: API-650, Paragraph 2.2.9.3 and Figure 2-2
13. What is the required average longitudinal impact value of three specimens taken from a
1.375 inch thick A 516M-60(415) normalized Group IIIA test coupon?
a) 30 foot-pounds
b) 20 foot-pounds
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c) 15 foot-pounds
d) 13 foot-pounds
14. What is the required average longitudinal impact value of three specimens taken from a
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15. Longitudinal impact tests are performed on three specimens, taken from a 1.5 inch thick
A 516M-70(485) as rolled test coupon with the following results: Specimen #1 – 42 foot-
pounds, Specimen #2 – 18 foot-pounds, Specimen # 3 – 31 foot-pounds. Is the impact test
acceptable?
a) Yes the average impact value exceeds 30 foot-pounds
b) Yes only one specimen is less than 2/3 the specified minimum value
c) No the average impact value of Specimen # 1 exceeds 2/3 the required average
impact value and one specimen is less than 2/3 the specified minimum value
d) No Specimen #2 is less than 2/3 the specified minimum
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5 A
6 D
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7 A
8 C
9 C
10 B
11 C
12 A
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13 C
14 D
83 15 D
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Section 3 – Design
1. According to API-650, tack welds _______
a) May be installed by welders who need practice
b) Can be considered as adding to the strength of a welded joint
c) Are not considered as having any strength value in the finished structure
d) Have strength value in the finished structure provided they are performed by a
qualified welder to a qualified welding procedure
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Reference: API-650, Paragraph 3.1.3.2
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2. What is the minimum size fillet weld permitted when joining a 1” thick plate to a ¾”
thick plate?
a) 3/16”
b) 1/4”
c) 3/8”
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d) 1/2”
3. For lap-welded joints that are tack welded, what is the minimum amount of lap
permitted?
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a) The lap need not exceed 2”
b) The lap need not exceed 1”
c) The joint shall be lapped at least 5 times the minimum required thickness of the
thinner plate
d) The joint shall be lapped at least 5 times the nominal thickness of the thinner plate
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5. Vertical shell joints may be partial penetration groove welds welded from both sides.
a) True
b) False
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7. Three-plate laps in tank bottoms shall be at least ____ from each other, from the tank
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shell, from butt-welded annular-plate joints, and from joints between annular plates and
the bottom.
a) 1.2 inches
b) 12 inches
c) 1.2 feet
d) 12 feet
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Reference: API-650, Paragraph 3.1.5.4
8. What is the maximum size of fillet weld permitted in the attachment between the lowest
course shell plate and the bottom plate?
a) 3/8 inch
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b) 5/16 inch
c) 1/2 inch
d) 1/4 inch
9. What is the minimum size fillet weld required on each side of the shell plate attaching
shell plate to the annular plate? The shell plate is 1.25” thick.
a) 3/8 inch
b) 3/16 inch
c) 1/4 inch
d) 5/16 inch
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10. A 110 ft diameter tank shall have a top angle not less than ____ inches.
a) 2 X 2 X 3/8
b) 2 X 3 X 3/8
c) 3 X 3 X 3/8
d) 3 X 2 X 3/8
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12. According to API-650, tanks meeting the minimum requirements of the standard may be
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subjected to a partial vacuum of _____.
a) One inch of mercury
b) One inch of water pressure
c) One pound per square inch absolute
d) One centimeter of water pressure
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Reference: API-650, Paragraph 3.2.4
14. The purchaser orders an aboveground storage tank and insists on a corrosion allowance in
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the bottom plates of .125 inches. What is the minimum thickness permitted for bottom
plates in this tank?
a) Minimum thickness of bottom plate is 1/4 inch
b) Minimum thickness of bottom plate is 1/2 inch
c) Minimum thickness of bottom plate is 3/8 inch
d) Minimum thickness of bottom plate is 5/16 inch
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15. What is the minimum projection, of trimmed bottom plates, beyond the outside edge of
the weld attaching bottom to the shell?
a) Minimum projection is 0.01 inch
b) Minimum projection is 0.10 inch
c) Minimum projection is 1.00 inch
d) Minimum projection is 10.0 inch
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17. How far must annular bottom plates project outside the shell?
a) Annular bottom plates shall project at least 1 inch when trimmed
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b) Annular bottom plates shall project at least 1/2 inch beyond the edge of the weld
c) Annular bottom plates shall project at least 2 inches outside the shell
d) Annular bottom plates shall project at least 5t (t = thickness of the shell course)
outside the shell
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18. The thickness of the first shell course of an aboveground storage tank is 1&5/8th inches.
The hydrostatic test stress in the first shell course is 33,000 psi. What is the minimum
permissible thickness of the annular bottom plates?
a) Minimum permitted thickness is 5/8th inch
b) Minimum permitted thickness is 9/16th inch
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c) Minimum permitted thickness is 3/4 inch
d) Minimum permitted thickness is 11/16th inch
19. According to API-650, what is the minimum allowable nominal shell thickness of an
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20. Unless otherwise agreed to by the purchaser, what is the minimum nominal width of shell
plates?
a) Minimum width of shell plates is 84 inches
b) Minimum width of shell plates is 96 inches
c) Minimum width of shell plates is 72 inches
d) Minimum width of shell plates is 120 inches
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22. In calculating the net plate thickness for an AST fabricated of A 516M Grade 450(60)
material, what would be the product design stress value used in the calculation?
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a) 24,000
b) 21,300
c) 32,000
d) 23,300
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23. The fabricator of an AST obtains the approval of the purchaser to use the alternative shell
design permitted in Appendix A in the design of a 60 foot diameter tank using 3/8th inch
A 516M Grade 450(60) plate. What allowable stress would be used in the design
calculations?
a) 21,300
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b) 24,000
c) 21,000
d) 32,000
24. What is the maximum diameter of tank that permits the 1-foot method of calculation for
required thickness?
a) Tanks 50 feet in diameter and less
b) Tanks 120 feet in diameter and less
c) Tanks 180 feet in diameter and less
d) Tanks 200 feet in diameter and less
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25. Openings in tank shells, larger than that required to accommodate a ____ flanged or
threaded nozzle shall be reinforced.
a) 2 inch
b) 2.5 inch
c) 3 inch
d) 3.5 inch
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27. When installing openings adjacent to each other, how much space must there be between
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the welds around the periphery of the reinforcing plate?
a) Eight times the larger weld or ten inches from each other
b) Eight inches or six times the larger weld from each other
c) Eight times the larger weld or six inches from each other
d) Eight times the larger weld or eight inches from each other
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Reference: API-650, Paragraph 3.7.3.1 b
28. A minimum distance of ____ shall be maintained between the toe of a weld around a
non-reinforced penetration and the toe of the shell-to-bottom weld.
29. Subject to the acceptance of the purchaser, the manufacture may locate a circular shell
opening in a horizontal butt-welded shell joint provided ______.
a) Minimum spacing dimensions are met and a liquid penetrant examination of the
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30. All flush-type clean-out fittings and flush-type shell connections shall be thermally stress
relieved after assembly and prior to installation in the tank. What are the temperature
range and time requirements for this stress relief activity?
a) 1100°F to 1200°F for 1 hour per inch of reinforcing plate thickness
b) 1100°F to 1200°F for 1/2 hour per inch of shell thickness
c) 1100°F to 1200°F for 1 hour per inch of shell thickness
d) 1100°F to 1200°F for 1 & 1/2 hour per inch of shell thickness
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32. What is the minimum required thickness for a manhole cover plate to be used with a 24
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inch manhole? The maximum design liquid level of the tank is 45 feet.
a) Minimum thickness of cover plate is 9/16th inch
b) Minimum thickness of cover plate is 5/8th inch
c) Minimum thickness of cover plate is 1/2 inch
d) Minimum thickness of cover plate is 11/16th inch
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Reference: API-650, Paragraph 3.7.5.1 and Table 3-3
33. What is the bolt circle diameter for a cover plate used with a 30 inch diameter manhole?
a) 32 ¾ inch
b) 36 ¼ inch
c) 38 ¾ inch
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d) 42 ¼ inch
34. The purchaser has ordered a 36 inch manhole to be installed in the first course of an AST.
The thickness of the shell plate and the reinforcing plate is 1.375 inches. What is the
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required hole diameter that must be cut in the tank to accommodate this manhole?
a) 36 & 1/4 inch
b) 36 & 1/2 inch
c) 36 & 3/4 inch
d) 36 & 5/8 inch
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35. API 650 requires telltale holes in reinforcing plates. What is the required dimension of
this hole and what should be done with it after the initial re-pad pressure test?
a) The hole shall be 3/8 inch diameter and shall be left open to the atmosphere
b) The hole shall be 1/4 inch diameter and shall be left open to the atmosphere
c) The hole shall be 3/8 inch diameter and shall be closed after testing
d) The hole shall be 1/4 inch diameter and shall be closed after testing
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height or diameter of the opening closer to the center of the cover plate
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Reference: API-650, Paragraph 3.8.3.1
37. What is the maximum size opening that may be placed in a cover plate?
a) 12 inches pipe size
b) 8 inches pipe size
c) 6 inches pipe size
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d) 3 inches pipe size
38. An aboveground storage tank has a design liquid height of 40 feet. The purchaser intends
to install product mixing equipment in the cover plate of a 30 inch manhole. What is the
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required minimum thickness of the cover plate?
a) The minimum thickness shall be at least .625 inches
b) The minimum thickness shall be at least .75 inches
c) The minimum thickness shall be at least .9375 inches
d) The minimum thickness shall be at least .875 inches
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39. A 24 inch manhole is to be installed in a roof plate and it is anticipated that work may be
carried on through the manhole while the tank is in use. What is the diameter of the
opening to be cut in the roof plate and what is the outside diameter of the reinforcing
plate?
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a) The diameter of the opening is 24.625” and the OD of the reinforcing plate is 42”
b) The diameter of the opening is 24.625” and the OD of the reinforcing plate is 46”
c) The diameter of the opening is 24.750” and the OD of the reinforcing plate is 42”
d) The diameter of the opening is 24.750” and the OD of the reinforcing plate is 46”
40. What is the minimum thickness permitted for rectangular roof opening cover plates?
a) Minimum thickness shall not be less than .875 inches
b) Minimum thickness shall not be less than .750 inches
c) Minimum thickness shall not be less than .625 inches
d) Minimum thickness shall not be less than .500 inches
42. When stiffening rings are to be used as walkways, what is the required width of the
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stiffening ring?
a) The width shall be not less than 36 inches clear of the projecting curb angle on the
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top of the tank shell
b) The width shall be not less than 3 feet 6 inches clear of the projecting curb angle
on the top of the tank shell
c) The width shall be not less than 24 inches clear of the projecting curb angle on the
top of the tank shell
d) The width shall be not less than 2 feet 4 inches clear of the projecting curb angle
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on the top of the tank shell
43. How far below the top of the curb angle should a stiffening ring, that is to be used as a
walkway, be located?
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a) 3 feet 6 inches
b) 36 inches
c) 6 feet 3 inches
d) 63 inches
44. All roofs and supporting structures shall be designed to support dead loads plus a uniform
live load of not less than _____ of projected area
a) 25 pounds per square inch
b) 25 pounds per square foot
c) 25 pounds per square yard
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45. What is the minimum nominal thickness permitted for roof plates?
a) 3/16 inch or 5.76 pounds per square foot
b) 3/16 inch or 6.75 pounds per square foot
c) 3/16 inch or 7.65 pounds per square foot
d) 3/16 inch or 12-gauge sheet
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Reference API-650, Paragraph 3.10.2.5.1
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47. Rafters shall be spaced so that in the outer ring, their centers are not more than _____
apart measured along the circumference of the tank.
a) 3π feet or 9.42 feet
b) 2π feet or 6.28 feet
c) 4π feet or 12.56 feet
d) 2.5π feet or 7.85 feet
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Reference: API-650, Paragraph 3.10.4.4
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10
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Answers to API-Standard 650 Section 3, Design
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4 A 27 C
5 B 28 D
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6 D 29 B
7 B 30 C
8 C 31 C
9 D 32 A
10 C 33 B
11 A 34 C
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12 B 35 B
13 D 36 C
14 C 37 A
15 C 38 D
16 B 39 B
17 C 40 D
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18 A 41 D
19 B 42 C
20 C 43 A
21 D 44 B
22 B 45 C
23 C 46 D
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47 B
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Section 4 – Fabrication
1. What method(s) is/are permitted for straightening material?
a) Pressing or other non-injurious method prior to layout or shaping
b) Heating and hammering after layout or shaping
c) Jacking into shape after final assembly
d) Jacking into shape and holding with tack welds
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Reference: API-650, Paragraph 4.1.1.2
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2. When plates are to be butt-welded, shearing is limited to what maximum thickness?
a) 5/8th inch
b) 3/8th inch
c) 3/16th inch
d) Shearing is not permitted
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Reference: API-650, Paragraph 4.1.2
3. When plates are to be used in lap-welded joints, shearing is limited to what maximum
thickness
a) 3/16th inch
b) 3/8th inch
c) 1/2 inch
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d) 5/8th inch
4. What are the requirements regarding mill test reports according to API-650?
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AST
5. Mill and shop inspection releases the manufacturer from responsibility for replacing
defective material.
a) True
b) False
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4 C
5 B
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25
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Section 5 – Erection
1. What welding process is not permitted when impact testing of the material is required?
a) Shielded metal-arc
b) Gas metal-arc
c) Oxyfuel
d) Submerged arc
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Reference: API-650, Paragraph 5.2.1.1
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2. Welding may be performed manually, automatically, or semi-automatically according to
the procedures described in ____ of the ASME Code.
a) Section VIII, Division 1
b) B31.3
c) Section VIII, Division 2
d) Section IX
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Reference: API-650, Paragraph 5.2.1.1
3. No welding of any kind shall be performed when the temperature of the base metal is less
than ____°F
a) Sixty
b) Thirty-two
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c) Zero
d) Negative fifteen
4. When base metal thickness is greater than 1.25 inches or the base metal temperature is
0°F -32°F, what requirement must be met?
a) The base metal within 3 inches of the starting point of the welding shall be heated
to a temperature warm to the hand
b) The base metal within 3 inches of the starting point of the welding shall be heated
to a temperature of not less than 200°F
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c) The base metal within 3 inches of the starting point of the welding shall be heated
to a temperature of not less than 60°F
d) The base metal within 3 inches of the starting point of the welding shall be heated
to a temperature of not less than 45°F
7. What is the maximum permissible weld reinforcement for a vertical joint in plate
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thickness 1.25”?
a) 3/16th inch
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b) 1/8th inch
c) 1/4th inch
d) 3/32nd inch
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8. When tack welds are used during the assembly of vertical joints, what requirement is
stipulated by API-650?
a) Tack welds that are to be removed do not require a qualified procedure or welder
b) Tack welds that are to be left in place shall be made using a qualified procedure
only
c) Tack welds that are to be removed may be made using a welder in training
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d) Tack welds that are to be left in place shall be made using a qualified procedure
and welder
9. What is the requirement when protective coatings are used on surfaces to be welded?
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10. The welding of the ____ shall be practically complete prior to welding-out the bottom
joints.
a) Nozzle reinforcement periphery welds
b) Shell-to-bottom weld
c) All vertical and horizontal shell welds
d) All external attachment welds
12. In a horizontal joint of an AST, what is the maximum projection of an upper plate beyond
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the face of the plate below it? The plate thickness is .25 inch.
a) Maximum projection is .0625 inch
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b) Maximum projection is .0500 inch
c) Maximum projection is .1250 inch
d) Maximum projection is .09375 inch
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13. Multi-pass weld procedures are required for circumferential and vertical joints in tank
shell courses constructed of material that is more than 1.5 inches thick. What is the
maximum weld pass size permitted and what is the minimum pre-heat temperature?
a) No weld pass over ¾ inch with a minimum pre-heat of 300°F
b) No weld pass over ½ inch with a minimum pre-heat of 200°F
c) No weld pass over ¾ inch with a minimum pre-heat of 200°F
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d) No weld pass over ½ inch with a minimum pre-heat of 300°F
14. The initial weld pass inside the shell of the shell-to-bottom weld shall be cleaned and
examined for its entire circumference. This examination shall be visually and by which of
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the following?
a) Magnetic particle or ultrasonic or suitable liquid penetrant process
b) Magnetic particle or suitable liquid penetrant process or a vacuum box and bubble
method
c) Magnetic particle or radiography or vacuum box and bubble method
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15. The required examination of the initial weld pass as described in API-650 may be waived
subject to agreement between the purchaser and the AST manufacturer provided all but
which of the following examinations are performed on the entire circumference of the
weld(s)
a) Examine either side of the finished weld by MT, PT, or right angle vacuum box
b) Visually examine the initial weld (inside and outside)
c) Visually examine the finished joint welded surfaces (inside and outside the shell)
d) Examine either side of the finished weld by MT, PT, UT, or RT
17. In an examination of a tank’s bottom weld seams by vacuum box testing, what is the
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required partial vacuum pressure?
a) At least 1 lbf/in2 gauge (psig)
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b) At least 2 lbf/in2 gauge (psig)
c) At least 3 lbf/in2 gauge (psig)
d) At least 4 lbf/in2 gauge (psig)
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18. If an alternative to vacuum box testing is used, whose approval is required?
a) The Manufacturer
b) The API-653 Inspector
c) The local jurisdiction
d) The purchaser
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Reference: API-650, Paragraph 5.3.3.5
19. After fabrication is completed but prior to filling an aboveground storage tank with test
water, reinforcing plates shall be tested. What method of test and pressure shall be used?
a) A hydrostatic pressure test at up to 15 lbf/in2 (psig)
b) A pneumatic pressure test at up to 15 lbf/in2 (psig)
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20. A new aboveground storage tank must be tested. If water is available for testing the shell,
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Solution: 3/16” thick plate = 7.65 lb/ft ∴1/16” = 2.55 lb/ft
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22. During the filling of an aboveground storage tank for testing, leakage was observed in a
horizontal seam. Repairs are to be completed with the test water in the tank. The tank is
61 feet high and the leak is discovered 29 feet below the top of the tank. Where must the
water level be during the repair?
a) The water level shall be not less than 30 feet from the top of the tank
b) The water level shall be not more than 32 feet from the bottom of the tank
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c) The water level shall be at the maximum design liquid level
d) The water shall be removed from the tank
23. A 60 foot high aboveground storage tank is designed with an internal floating roof. What
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is the maximum out-of-plumbness permitted on the 54.5 foot fixed roof columns?
a) 2.94 inches
b) 3.27 inches
c) 1.31 inches
d) 1.18 inches
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24. What is the maximum roundness tolerance (radius tolerance) permitted on an AST that is
110 feet in diameter and where is this tolerance applied?
a) ¾” measured 10 feet above the bottom corner weld
b) ¾” measured 1 foot below the top shell angle joint
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25. Peaking at vertical welds and banding at horizontal welds shall not exceed ____.
a) 1 inch
b) ¾ inch
c) ½ inch
d) ¼ inch
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27. The top of the concrete ringwall (where installed) of an AST must be level within ± 1/8”
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in any 30 feet of circumference. What is the total circumferential tolerance measured
from the average elevation?
a) ±1/8”
b) ±3/16”
c) ±1/2”
d) 1/4”
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Reference API-650, Paragraph 5.5.5.2 (a)
28. Where a concrete ringwall is not provided, the foundation under the shell shall be level to
within what tolerances?
a) ±1/8” in any 30’ of the circumference and ±1/2” in the total circumference
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measured from the average elevation
b) ±1/8” in any 10’ of the circumference and ±1/2” in the total circumference
measured from the average elevation
c) ±1/8” in any 10’ of the circumference and ±1/4” in the total circumference
measured from the average elevation
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d) ±1/8” in any 30’ of the circumference and ±1/4” in the total circumference
measured from the average elevation
29. For foundations specified to be sloped from a horizontal plane, the actual elevation shall
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not deviate from the calculated differences by more than which of the following where
concrete ringwalls are provided?
a) ±1/8” in any 30’ of the circumference and ±1/4” in the total circumference
measured from the average elevation
b) ±1/8” in any 10’ of the circumference and ±1/2” in the total circumference
c) ±1/8” in any 10’ of the circumference and ±1/2” in the total circumference
measured from the average elevation
d) ±1/8” in any 30’ of the circumference and ±1/4” in the total circumference
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Reference API-650, Paragraph 5.5.5.3 (b)
35
25
83
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Answers to API-Standard 650 Section 5, Erection
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4 A 19 B
5 B 20 C
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6 D 21 B
7 A 22 A
8 D 23 B
9 C 24 C
10 B 25 C
11 D 26 D
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12 A 27 D
13 C 28 B
14 B 29 D
15 D 30 B
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10
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Section 6 – Methods of inspecting Joints
1. With regards to radiographic examination of welded joints, API-650 considers plates to
be the same thickness when the difference in their specified or design thickness is not
greater than ____.
a) 1/32nd inch
b) 1/16th inch
c) 3/32nd inch
d) 1/8th inch
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Reference: API-650, Paragraph 6.1
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d) Annular-plate butt welds
3. Vertical butt welds in plates not greater than 3/8th inch thick, require one spot radiograph
to be taken in the first _____ of completed vertical joint of each type and thickness by
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each welder or welding operator.
a) 100 feet
b) 50 feet
c) 25 feet
d) 10 feet
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4. One additional spot radiograph shall be taken in each additional ____ of vertical joint of
the same type and thickness.
a) 10 feet
b) 200 feet
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c) 100 feet
d) 25 feet
5. What percentage of the selected spot radiographs must be at junctions of vertical and
horizontal welded joints?
a) 25 percent
b) 50 percent
c) 75 percent
d) 15 percent
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7. The radiographic film for all junctions of vertical and horizontal joints shall show at least
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____ of weld length on each side of the vertical intersection.
a) 3 inches
b) 2 inches
c) 1 inch
d) 4 inches
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Reference: API-650, Paragraph 6.1.2.2(b) and (c)
8. The butt weld around the periphery of an insert manhole or nozzle shall be ____.
a) Completely examined by liquid penetrant methods
b) Completely examined by ultrasonic methods
c) Completely examined by magnetic particle methods
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d) Completely examined by radiographic methods
9. After the initial spot radiograph in the first 10 feet of horizontal butt joint, additional spot
radiographs shall be taken at what increment?
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10. What is the minimum weld length that must be clearly shown on each radiograph?
a) 2 inches
b) 3 inches
c) 6 inches
d) 8 inches
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12. The acceptance standards for radiographic examinations shall be in accordance with
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which of the following?
a) Paragraph UW-51(b) in Section VIII of the ASME Code
b) Paragraph PW-51(b) in Section I of the ASME Code
c) Paragraph 341.3.2 in B31.3 Process Piping of the ASME Code
d) Paragraph RB-3233 in the National Board Inspection Code (NBIC)
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Reference: API-650, Paragraph 6.1.5
14. After an aboveground storage tank is completed, what shall be done with the
radiographs?
a) They shall become the property of the insurance company
b) They shall become the property of the manufacturer
c) They shall become the property of the purchaser
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17. Liquid penetrant examination shall be performed in accordance with a written procedure.
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The examiner shall have his/her vision checked and be able to read which of the
following?
a) The liquid penetrant written procedure at a distance not less than 12 inches
b) A Jaeger Type 2 standard chart at a distance not less than 12 inches
c) A Jaeger Type 1 standard chart at a distance not less than 12 inches
d) A Jaeger Type 3 standard chart at a distance not less than 12 inches
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Reference API-650, Paragraph 6.4.2 and 6.4.3 (a)
18. Undercutting of welds attaching nozzles, manholes, cleanout openings, and permanent
attachments shall not exceed which of the following?
a) Undercutting shall not exceed 1/64th inch
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b) Undercutting shall not exceed 3/32nd inch
c) Undercutting shall not exceed 1/32nd inch
d) Undercutting shall not exceed 3/64th inch
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4 C
5 A
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6 C
7 B
8 D
9 A
10 C
11 D
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12 A
13 B
14 C
15 D
16 D
17 B
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18 A
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Section 7 – Welding Procedure and Welder Qualifications
1. Who is responsible for preparing the welding procedure specification, performing the
qualification tests, and preparing the procedure qualification record?
a) The welding operator or welder
b) The purchaser’s inspector
c) The purchaser’s welding engineer
d) The erection manufacturer or the fabrication manufacturer if other than the
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erection manufacturer
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Reference API-650, Paragraph 7.2.1.1
2. The manufacturer has the approval of the purchaser to use a material listed in API-650
but not included in the applicable table of ASME Section IX. What Group number would
this material be included in if the minimum tensile strength is specified at 73,000 psi?
a) This material would be included in Group number 2
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b) This material would be included in Group number 1
c) This material would be included in Group number 3
d) This material can not be used in AST construction
d) Heat treated condition of the base metal does not need to be addressed on the
welding procedure specification
4. If a protective coating has been applied to weld edge preparations, how is this condition
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6. Welder qualification tests conducted by one manufacturer shall not qualify a welder or
welding operator to do work for another manufacturer.
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a) True
b) False
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“weld map”, is required on all but which of the following?
a) Shell horizontal weld joints
b) Shell vertical weld joints
c) Annular plate butt welds (when annular plates are required)
d) Roof plate welds and flange-to-nozzle neck welds
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Reference API-650, Paragraph 7.4
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Answers to API-Standard 650 Section 7, Welding Procedure and Welder
Qualifications
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4 B
5 A
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6 A
7 D
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Section 8 - Marking
1. A nameplate shall identify aboveground storage tanks made in accordance with API-650.
Where must this nameplate be located on the completed tank?
a) This nameplate shall be attached to the tank shell adjacent to a manhole or to a
manhole reinforcing plate immediately to the right of the manhole
b) This nameplate shall be attached to the tank shell adjacent to a vertical weld joint
at least 48” above the shell-to-bottom weld joint
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c) This nameplate shall be attached to the tank shell adjacent to a manhole or to a
manhole reinforcing plate immediately above the manhole
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d) This nameplate shall be attached to the tank shell adjacent to a manhole or to a
manhole reinforcing plate immediately below the manhole
2. The manufacturer of an AST is required to certify to the purchaser that the tank has been
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constructed in accordance with API-650. How is this certification accomplished?
a) The manufacturer shall provide the purchaser with a U-1 Data Report form
b) The manufacturer shall provide the purchaser with letter
c) The manufacturer shall provide the purchaser with an ASME acceptable
“Certificate of Compliance”
d) The manufacturer shall provide the purchaser with a notarized certificate of
compliance
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Reference API-650, Paragraph 8.3
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Answers to API-Standard 650 Section 8, Marking
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35
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Appendix A – Optional Design Basis for Small Tanks
1. What is the maximum shell thickness including corrosion allowance permitted for tanks
that comply Appendix A of API-650?
a) 7/8th inch
b) 3/4th inch
c) 5/8th inch
d) 1/2 inch
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Reference API-650, Paragraph A.2.1
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2. What is the maximum tensile strength, before the joint efficiency is applied, permitted in
the design of small tanks in accordance with Appendix A of API-650?
a) 21000 psi
b) 21500 psi
c) 21000 ksi
d) 21500 ksi
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Reference API-650, Paragraph A.3.1
3. When computing the tension in each ring (course) of a small tank designed in accordance
with Appendix A of API-650, where is this tension computed?
a) The tension shall be computed 12 inches above the centerline of the course in
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question
b) The tension shall be computed 12 inches above the centerline of the lower
horizontal joint of the course in question
c) The tension shall be computed 12 inches above the centerline of the tank in
question
d) The tension shall be computed 12 inches below the centerline of the upper
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4. What joint efficiency factor shall be used in the design of small tanks designed in
accordance with Appendix A of API-650 when spot radiographic examination is applied?
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5. What joint efficiency factor shall be used in the design of small tanks designed in
accordance with Appendix A of API-650 when spot radiographic examination is omitted?
a) 1.00
b) 0.90
c) 0.85
d) 0.70
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4 C
5 D
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API 651- CATHODIC PROTECTION QUESTIONS
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c) A metallic path connecting the anode and cathode
d) An electrolyte
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Reference: API-651 Paragraph 4.1.1
2. The base metal goes into solution (corrodes) by releasing electrons and forming positive
metal ions. This statement describes what takes place at what component of a corrosion
cell?
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a) The cathode
b) The electrolyte
c) The metallic connection between the cathode and the anode
d) The anode
4. The electrolyte contains ions and conducts positive current from the anode to the cathode.
The most common electrolyte for external tank bottom surfaces is _______, while the
most common for internal surfaces is _________.
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5. The two most common types of corrosion to tank bottoms are ______ and ______.
a) Stress corrosion and galvanic
b) Erosion and erosion/corrosion
c) General and pitting
d) Stray current and bimetallic
Reference: API-651 Paragraph 4.1.2
6. Which type of corrosion results in relatively uniform metal loss?
a) Erosion and erosion/corrosion
b) Stray current
c) General
d) Pitting
7. Which type of corrosion may only affect relatively small areas, while substantial areas of
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the surface are unaffected by corrosion?
a) Galvanic
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b) General
c) Brittle
d) Pitting
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8. Composition of the metal is a factor in determining which areas become anodes and
which become cathodes. What else can cause corrosion?
a) Differences between weld metal, heat affected zone, and parent metal
b) Differences in thickness between adjacent plates
c) Improper fit-up of the welded joint
d) Slag inclusion in the weld metal
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Reference: API-651 Paragraph 4.1.3
12. The most common and potentially the most damaging stray currents are:
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a) Direct currents
b) Alternating currents
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c) Intermittent currents
d) Close proximity alternating currents
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a) Static electricity
b) Welding machines
c) Impressed current cathodic protection systems
d) Railroads
d) Galvanic corrosion
15. All but one of the following is listed as major factors which influence the severity of
internal corrosion. Which is not a factor?
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16. Three major types of internal corrosion to be considered are general corrosion, pitting
corrosion, and to a lesser extent in tanks, environmental cracking.
a) True
b) False
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5 C
6 C
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7 D
8 A
9 B
10 C
11 D
12 A
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13 A
14 D
15 B
16 A
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Section 5 - Determination of Need for Cathodic Protection
1. API Recommended Practice 651 states that the need for cathodic protection must be
determined for all storage facilities. Decisions governing the need for cathodic protection
should be based on all but which of the following?
a) Data from corrosion surveys and operating records
b) National Board and ASME recommendations
c) Prior test results with similar systems in similar environments
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d) National, state, and local code requirements and the recommendations in API-651
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Reference: API RP 651, Paragraph 5.1
2. When should corrosion control by cathodic protection for new ASTs be provided?
a) After final welding and before hydrostatic testing
b) After all stress relief has been carried out
c) In the initial design
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d) After the tank is in service for 6 months
3. Generally tanks in petroleum service use ______ on the internal surfaces to control
internal corrosion.
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a) AC Current instead of DC current cathodic protection systems
b) Coatings
c) Cathodic protection in conjunction with coatings
d) Since pure hydrocarbon fluids are usually not corrosive experience shows that
internal corrosion will never occur therefore, corrosion control is not necessary
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7. Of the following items which is not an item that should be investigated and determined in
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the evaluation of types of service?
a) Type of product stored
b) Product temperature
c) Ambient temperature
d) Presence and depth f water bottoms
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Reference: API RP 651, Paragraph 5.2.1.2
8. Such items as tank inspections per API Standard 653, corrosion rate records, stray current
problems, design and performance of previous protection systems, and structure-to-soil
potential surveys should be investigated and determined when conducting the ______.
a) Evaluation of tank repair/alteration/construction history
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b) Evaluation of tank design/construction history
c) Evaluation of types of service
d) Evaluation of inspection/corrosion history
9. The cushion material under the tank has a significant effect on external corrosion of the
tank bottom. The material can also influence:
a) The effectiveness and applicability of external cathodic protection
b) The effectiveness and applicability of internal cathodic protection
c) The decision to use or not use a rectifier or DC generator set to supply current
d) The type of product that may be stored in the tank
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10. What is an advantage of using fine particles for the cushion material?
a) The fine particles should be uniform which makes it easier to transport
b) Fine particles provide a more dense cushion to help reduce the influx and outflow
of oxygen
c) Fine particles will not permit the passage of product should a leak occur in the
tank bottom
d) Fine particles will hold moisture longer permitting it to stabilize and prevent acid
from forming in the electrolyte
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12. A soil resistivity of about 1250 OHM-CM would indicate the soil is probably ____.
a) Mildly corrosive
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b) Very corrosive
c) Corrosive
d) Moderately corrosive
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13. The results of soil resistivity surveys can be used to determine ________.
a) When it is time to replace the cushion material under the tank bottom
b) The need for cathodic protection
c) The amount of compression of the cushion material under the tank
d) The best place to install a corrosion test bed
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Reference: API RP 651, Paragraph 5.3.1.2
14. A properly designed concrete tank cushion constructed on stable, properly prepared
subsoil may be effective in all but which of the following?
a) Cracks in the tank bottom weld seams
b) Intrusion of groundwater
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c) Soil-side corrosion
d) The need for cathodic protection
15. Cracks through the concrete cushion may permit water and contaminants to permeate to
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the steel tank bottom and provide a path for proper electrical current flow.
a) True
b) False
16. Corrosion of the steel tank bottom installed on a concrete cushion may result from
moisture accumulation caused by all but which of the following?
a) Condensation
b) Blowing snow or rain
c) Humidity in the air surrounding the tank
d) Flooding
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Reference: API RP 651, Paragraph 5.3.3.1
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18. How can the condition of the external surface of tank bottom and the asphalt cushion be
determined?
a) Raise the entire tank and inspect the tank bottom and the asphalt
b) Take a core sample from the asphalt for testing. This test will reveal the amount
of steel that has gone into solution and been trapped in the asphalt
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c) Conduct a soil resistivity survey around the periphery of the tank containment
d) By cutting coupons from the tank bottom
19. A soil analysis reveals the pH of a native soil cushion to be 6.25. This soil is considered
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to be:
a) Moderately corrosive
b) Mildly corrosive
c) Corrosive
d) Very corrosive
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20. A soil analysis reveals the sulfates level of a native soil cushion to be 5525ppm. This soil
is considered to be
a) Moderately corrosive
b) Mildly corrosive
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c) Corrosive
d) Very corrosive
21. What is the most common material used as a cushion beneath storage tank bottoms?
a) Clean concrete
b) Clean sand
c) Clean Asphalt
d) Clean modified aggregate
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23. There are several ways the tank cushion can become contaminated. Three of the
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following are methods of cushion contamination, which one is not?
a) In coastal areas salt spay may be washed down the side of the tank
b) Fertilizer from spraying operations in rural areas
c) Airborne chemicals from industrial operations
d) Residual build-up of electrons in the sand cushion
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Reference: API RP 651, Paragraph 5.3.6.1
24. Leakage of product from the tank bottom can cause accelerated corrosion by creating
____.
a) Stray current corrosion
b) Corrosion cells where none existed before
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c) More positively charged electrons
d) A film that would block electrical current flow
25. When a layer of crushed-limestone or clam-shell is used for the tank cushion, why is it
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d) Large particle will eventually fracture and create voids in the tank cushion
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Reference: API RP 651, Paragraph 5.4.1
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28. There are a variety of methods for secondary containment, which of the following is not
an accepted method of secondary containment.
a) Dual bottom tank design
b) Sand bags
c) Use of impervious clay pad in tank dike
d) Impervious nonmetallic membrane
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Reference: API RP 651, Paragraph 5.4.3.1
29. During the installation of a new steel bottom over an existing steel bottom, which has
been repaired, if water or other electrolyte intrudes into the annulus, what can happen?
a) A galvanic cell may form which will cause the new steel tank bottom to corrode
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at an accelerated rate
b) An electrochemical reaction may take place creating hazardous gasses
c) A galvanic cell may form which will cause the old tank bottom to corrode at an
accelerated rate
d) A galvanic cell may form which will turn the old tank bottom into an anode
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30. With the installation of _____ in a diked area prior to new tank construction, most
cathodic protection systems are rendered ineffective.
a) A secondary containment system utilizing a perforated impervious membrane
b) A secondary containment system utilizing an impervious membrane
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4 A
5 D
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6 C
7 C
8 D
9 A
10 B
11 C
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12 D
13 B
14 A
15 B
16 C
17 B
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18 D
19 C
20 D
21 B
22 A
23 D
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24 B
25 B
26 C
27 D
28 B
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29 A
30 B
Section 6- Methods of Cathodic Protection for Corrosion Control
1. What is the basic principle that makes cathodic protection effective.
a) Cathodic protection is a technique for preventing corrosion by making the entire
surface of the metal to be protected act as the rectifier
b) Cathodic protection is a technique for preventing corrosion by making the entire
surface of the metal to be protected act as the corrosion cell
c) Cathodic protection is a technique for preventing corrosion by making the entire
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surface of the metal to be protected act as the cathode
d) Cathodic protection is a technique for preventing corrosion by making the entire
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surface of the metal to be protected act as the anode
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b) Galvanic and impressed current
c) Galvanic and reversed current
d) Galvanic and induced current
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a) Alternating current
b) Direct current usually provided by a rectifier
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c) Direct current usually provided by a dry cell battery
d) Either direct current or alternating current depending upon which is available
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systems?
a) High current output
b) High maintenance costs
c) High operating costs
d) High capital cost for small installations
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Reference: API-651, Paragraph 6.3.3
9. A cathodic protection rectifier has two major components; what are they?
a) A step-down transformer to reduce the AC supply voltage and rectifying elements
to convert DC to AC output
b) A step-down transformer to reduce the AC supply voltage and rectifying elements
to convert AC to DC output
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10. Impressed current anodes used in soil are not made of:
a) Graphite
b) High silicon cast iron
c) Zinc
d) Mixed metal oxides on titanium
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4 D
5 C
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6 C
7 B
8 A
9 B
10 C
11 A
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Section 8 – Criteria for Cathodic Protection
1. API-651 provides criteria for determining the adequacy of cathodic protection of
aboveground storage tanks. What document is referenced for a more detailed description?
a) ASME Section V, Nondestructive Examination
b) API-Standard 650, Welded Steel Tanks for Oil Storage
c) API-Standard 653, Tank Inspection, Repair, Alteration, and Reconstruction
d) NACE RP-01-69
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Reference: API-651, Paragraph 8.2.1
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2. In determining if adequate cathodic protection is being achieved, which of the following
would be correct?
a) A negative (cathodic) potential of at least 850 mV with cathodic current applied
b) A positive (cathodic) potential of at least 850 mV with cathodic current applied
c) A negative (cathodic) potential of at least 85.0 mV with cathodic current applied
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d) A positive (cathodic) potential of at least 85.0 mV with cathodic current applied
reference electrode (CSE) contacting the positive terminal of the power source
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bottom metallic surface and a standard reference electrode contacting the
electrolyte
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d) A minimum of -0.85 mV of cathodic polarization measured between the tank
bottom metallic surface and a standard reference electrode contacting the
electrolyte
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7. The standard method of determining the effectiveness of cathodic protection on a tank
bottom is the __________ measurement
a) Resistivity
b) DC current
c) Tank-to-soil
d) Interference current
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Reference: API-651, Paragraph 8.3.1
9. Tank-to-soil potential measurements are typically taken with current applied; however,
corrections for ______ in the soil must be made.
a) IW drop(s)
b) IR drop(s)
c) ER drop(s)
d) IE drop(s)
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11. Monitoring the actual structure-to-soil potential under the tank should be considered.
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How can this be accomplished?
a) Permanently installed reference electrode or by burying reference electrode every
20 feet around the perimeter of the tank
b) Inserting a reference electrode under the tank through a perforated tube or
attaching a reference electrode to the tank shell
c) Permanently installed reference electrode or by inserting a reference electrode
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under the tank through a perforated tube
d) Permanently installed bare copper wire connected to the tank bottom or by
inserting a reference electrode under the tank through a perforated tube
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5 D
6 C
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7 C
8 C
9 B
10 A
11 C
12 D
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Section 11 –
Operation and Maintenance of Cathodic Protection Systems
1. Why is it important to conduct potential surveys when there is an adequate liquid level in
a tank?
a) Bottom-to-electrolyte potential readings may indicate adequate protection for the
portion of the tank in contact with the soil but when the tank is full and all of the
bottom is in contact, protection may not be sufficient
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b) Bottom-to-anode potential readings may indicate adequate protection for the
portion of the tank in contact with the soil but when the tank is full and all of the
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bottom is in contact, protection may not be sufficient
c) Bottom-to-cathode potential readings may indicate adequate protection for the
portion of the tank in contact with the soil but when the tank is full and all of the
bottom is in contact, protection may not be sufficient
d) Bottom-to-electrolyte potential readings may indicate adequate protection for the
portion of the tank in contact with the soil but when the tank is full and all of the
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bottom is in contact, protection may be far more than necessary
3. After a system has been energized, it may take _____ for polarization to a steady state to
take place.
a) Two and a half years
b) One year
c) Several months
d) Fifteen minutes
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4. To ensure the effectiveness of cathodic protection, how often should cathodic protection
surveys be taken?
a) Every two years
b) Annually
c) Bi-annually
d) Quarterly
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6. Tank bottoms shall be examined for evidence of corrosion at least once each year by
conducting an internal inspection and taking coupon cutouts.
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a) True
b) False
7. Records to demonstrate the need for corrosion control measures should be retained for
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a) 5 years
b) 10 years
c) 15 years
d) As long as the facility remains in service
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4 B
5 C
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6 B
7 D
8 A
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