Fosroc® Polyurea WPE constructive solutions

Fast setting, pure polyurea elastomeric

 Significantly enhances the durability of reinforced concrete
 Low permeability values
Discription
 Colour stable when coated with Nitoproof UVR Topcoat**
Fosroc Polyurea WPE is a spray-applied, 100% solids, flexible,
 Fire rated when coated with Nitoproof UVR Topcoat**
two-component, rapid curing pure Polyurea system, designed
as a waterproofing and protective coating. It combines the  Can be applied at ambient temperatures between -30o C to
advantages of seamless coating with very long life cycles and +70oC***
high durability. Designed for service temperature from -30oC to +135°C****
* see Chemical Resistance and Colour sections
Fosroc Polyurea WPE consists of the two components Fosroc
Polyurea WPE Part A ISO and Fosroc Polyurea WPE Part B ** see Nitoproof UVR Topcoat Data Sheet
AMINE. The system offers excellent surface properties and *** for applications below +5oC, consult Fosroc for specific
overall physical properties. advice.

See Fosroc Polyurea Method Statement for application protocol **** for high temperature applications, consult Fosroc for
and further details. specific advice.

Uses Properties

Anti-corrosion, waterproof and protective coating for concrete Typical Physical properties @ 23°C
and steel in a wide range of environmental conditions. Solids by Volume : 100%
Typical applications include : Viscosity : A ISO =1000MPas
 Below and above ground waterproofing : B AMINE <1200 MPas
 Pipe coatings Density at 25oC, sprayed film : 1.01 g/ml
 Bridge piers/ deck waterproofing
Tensile Strength ASTM D-412 : >19 MPa
 Water tanks
Marine Modulus100%/200%/300% : >9/13/16 MPa
ASTM D412
Theme parks / Waterparks
Aquarium lining Tear Resistance ASTM D624C: 90  4(N/mm)

Stadia Elongation ASTM D412 : >300%

Line striping Shore -D ASTM D2240 : 46
Secondary containment
Abrasion (1kg, CS10 wheels) : 0.4 mg/1000 cycles
Green roofs
ASTM D4060
Tunnel lining
Abrasion (1kg, CS17 wheels) : 10mg /1000 cycles
Swimming pools
DIN EN ISO 5470
Specification
Abrasion (1kg, H22 wheels) : 36mg /1 000 cycles
Where mentioned in the contract drawings, the protective and ASTM D4060
waterproofing coating shall be Fosroc Polyurea WPE, a 100%
Service temperature range : -30oC to oC *
solids, flexible, two component, rapid curing, pure Polyurea
coating system providing high corrosion resistance, abrasion *excursions to 140oC acceptable. e.g steam cleaning opera-
and thermal shock resistance. tions, bridge deck asphalting operations.

Advantages Clarification of property values

Environment friendly - 100% solids The typical physical properties given above are derived from
Fosroc Polyurea WPE

 Excellent chemical resistance, thermal stability and UV independent verified testing of Fosroc Polyurea WPE spray-
resistance* applied in accordance with the Fosroc Polyurea Method
 Very fast turn-around time. The coated substrate can be Statement with Probler P2 gun in controlled laboratory
put into service within an hour. envornment and tested after a minimum of 14 days cure.

 Excellent impact, abrasion and puncture resistance Results derived from testing field-applied samples may vary
 Seamless and monolithic, including field joints dependent on circumstances beyond our control such as the
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Fosroc® Polyurea WPE

type and condition of equipment utilised, static and dynamic Bare Steel
working pressure, application temperatures and weather
All welding seams must have a surface finish which ensures
conditions, film thickness test and curing conditions and age
that the quality of the paint system will be maintained in all
of samples tested. A water sinking test must be carried out and
respects. Holes in welding seams, undercuts, cracks, etc.
a ‘pass’ achieved (sample sinks in water) prior to spraying.
must be avoided. If found, they must be remedied by welding
Certification and/or grinding. All weld spatters must be removed. All sharp
edges must be removed or rounded off in such a way that the
Root Resistant to CEN TS 14416.
specified film thickness can be built-up on all surfaces. The
Fire Rated as roof waterproofing to BS476-3: EXT F.AA radius of the rounding must be minimum 2 mm.
when coated with Fosroc Nitoproof UVR Topcoat.
The steel must be of first class quality and must not have been
Processing parameters allowed to rust more than corresponding to grade B of ISO
8501-1:2007. Any laminations must be removed.
Block Temperature : + 70oC to +80oC
Blast cleaning to Sa 2½. (ISO 8501-1:2007). Roughness: using
Hose Temperature : + 70oC to +80oC
abrasives suitable to achieve a coarse surface of Grade Medium
Volume ratio : 1:1 G (50-85μm, Ry5) (ISO 8503-2).
Pressure : 120 - 150 bar Priming
Gel Time : 5 - 10 sec Following correct preparation, the substrate must be primed.
For sound, dry concrete and at ambient/substrate temperatures
Walkable : 2 minutes o
of ≥10 C, prime using Fosroc Nitoprime 31. If this condition or
Trafficable (light duty) : 15 - 20 minutes concrete substrate condition is not met (see Limitations), then
Fosroc Primer 195 must be used. For steel surfaces use Primer
Fully Serviceable : 24 hours
195, for other surfaces consult Fosroc for advice.
Refer to Application section below and Fosroc Polyurea Method 2
For concrete, suggested application rate is 0.25kg per m ;
statement for further detail. 2
For steel substrates, a suggested rate of 0.15kg per m . A
Project Log broadcast of fire-dried sand is recommended for optimum
adhesion properties.
A Project Log should be maintained for each polyurea site ap-
plication. For details of Project Log requirements refer to the The primer shall be allowed to become touch-dry prior to
Fosroc Polyurea Method Statement. application of Fosroc Polyurea WPE.

Instructions for Use Refer to Fosroc Polyurea Method Statement for full details.

Surface preparation Spray Eqipment:

All surfaces must be clean, dry and free from contamination. A high pressure spray proportioning machine/ spray gun for
Metal surface must be assessed and treated in accordance plural heated polyurea components such as those manufactured
with ISO 8504. by GlasCraft or Graco should be used for this product.

Concrete. A list of appropriate equipment is provided in the Fosroc Polyurea

Method Statement.
Dry abrasive blasting, wet abrasive blasting, vacuum-assisted
abrasive blasting, and centrifugal shot blasting, as described in
ASTM D4259, may be used to remove contaminants, laitance,
and weak concrete, to expose blow holes, and to produce a
sound concrete surface with adequate profile and surface
porosity. All blow holes and minor surface imperfections shall
be filled with recommended filler prior to application of Primer.

constructive solutions page 2 of 6

Fosroc® Polyurea WPE

Chemical Resistance Chart

ASTM D 3912 - primed concrete and primed steel
Chemical 72 hours Immersion 6 months immeresion
Result Max Service Results Max Service
Anti-freeze (Texaco) R 50 C
o
R- DIS 50oC
Brake fluid R-C 50oC R- C 50oC
Hydraulic Oil R 50oC R- DIS 50oC
Motor Oil R-DIS 50 C
o
R- DIS 50oC
Kerosene R 25oC R- C 25oC
Diesel Fuel R 25oC R- DIS 25oC
Petrol R-DIS 25oC R- C 25oC
Skydrol NR NR
Sodium hydroxide (10%) R 50 C
o
R 50oC
Sodium hydroxide (25%) R 50oC R 50oC
Sodium hydroxide (50%) R 50oC R-DIS 50oC
Potassium hydroxide (50%) R 50oC R 50oC
Ammoniae (0.880) 33% R 25 C
o
R- DIS 25oC
Sea water R 50oC R-DIS 50oC
Urea (10%) R 50oC R 50oC
Urea Solution conc. R 50oC R-DIS 50oC
Sugar Solution conc. R 50oC R-DIS 50oC
Bleach (5%) R-C 25oC NR
Industrial Methylated spirits NR NR
Acetic Acid (10%) R 50oC Concrete R-DIS 50oC
Steel NR
Lactic Acid (10%) R 50oC R-DIS 50oC
Lactic Acid (20%) R 50oC R- C 50oC
Cetric Acid (10%) R 50oC R-DIS 50oC
Cetric Acid (50%) R 50 C
o
R- C 50oC
Tartaric Acid (50%) R 50oC Concrete R-DIS 50oC
Steel R-C
Oleic Acid (100%) R-DIS 50oC NR
PhosphoricAcid (10%) R 50 C
o
R- C 50oC
Hydrochloric Acid (20%) R-C 50oC R- C 50oC
Hydrochloric Acid (20%) NR NR
Nitric Acid (30%) R-C 25 C
o
NR
Sulphuric Acid (10%) R 50 C
o
R-DIS 50oC
Sulphuric Acid (70%) R-C 25oC NR
R : Resistant
R-DIS : Resistant - Discolouration only
R-C : Resistant - Conditional; discolouration and / or slight softening or swelling
NR : Not Resistant
Note : The chemical resistance detail given above is a guideline based on laboratory testing in controlled conditions; results from
the field may vary due to actual conditions on site; contact Fosroc for further advice.

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Fosroc® Polyurea WPE

Colour Stable Topcoat Storage

If colour stability is required, a minimum 0.2mm film of Fosroc Fosroc Polyurea WPE has a shelf life of 12 months if kept in a
Nitoproof UVR Topcoat of the appropriate colour should be ap- dry, air conditioned store between +5oC and +30oC in the original
plied. See product data sheet. Nitoproof UVR Topcoat should unopened containers. Any changes in colour have no negative
be applied to clean, dry Polyurea WPE surface within 48 hours effect on reactivity and physical properties of the coating.
of polyurea application. If >48 hours has elapsed since polyurea
Safety handling
application, polyurea surface should be reactivated using a Fos-
roc Nitoprime 150 wipe and allowed to dry prior to application of Avoid contact with eyes and skin. Wear suitable protective
Nitoproof UVR Topcoat. clothing, gloves and eye/face protection at all times. Ensure
adequate ventilation and avoid inhalation of vapour and aerosol.
Refer to Fosroc Nitoproof UVR Topcoat product data sheet and
Use supplied air hood.
Fosroc Polyurea Method Statement for further detail
Fosroc Polyurea WPE, Fosroc Nitoprime 31, Fosroc Primer 195
Estimating
and Fosroc Nitoproof UVR Topcoat may cause sensitisation.
Supply:
In case of eye contact, first aid must be administered immediately.
Fosroc Polyurea WPE Part A ISO component The eyes should be held open while flushing with a continuous
Drums : 200 litres low pressure stream of water for at least 15 minutes. Seek
medical advice immediately. If swallowed, seek medical attention
Fosroc Polyurea WPE Part B AMINE component
immediately - do not induce vomiting.
Drums : 200 litres
or The use of barrier creams provides additional skin protection.

Drums : 195 Llitres + colour pack Refer to product safety data sheets for detailed information.

Fosroc Nitoprime 31 Application

Metal containers : check with Fosroc office
The client/ main contractor must be satisfied that the applicator
Fosroc Primer 195 has suitable equipment and expertise, and will follow the
Metal containers : 20 kg packs procedures detailed in this datasheet and in the Fosroc Polyurea
Method Statement.
Fosroc Nitoprime 150
Plastic containers : 1 litre packs Do not dilute Fosroc Polyurea WPE, Fosroc Nitoprime 31 or
Fosroc Primer 195 under any circumstances.
Fosroc Nitoproof UVR Topcoat
Normal recommended minimum applied thickness of Fosroc
Plastic containers : 5 kg, 10 kg packs
Polyurea WPE is 1.5mm, using cross-hatch spray pattern.
Coverage:
Applied product can be walked on carefully after approximately
Fosroc Nitoprimer 31/ : 0.25kg per m2 (concrete) 2 mins; is light duty trafficable (e.g. light foot traffic) after
Fosroc Primer 195 0.15kg per m2 (steel) approximately 15-20 minutes, and fully serviceable after 24
hours.
Fosroc Polyurea WPE : 1.5-3.0 litres per m2
(1.5-3.0mm thickness) For temperatures below +5oC, longer cure times must be
depending on specification)
anticipated – contact Fosroc for further advice.
Fosroc Nitoproof UVR : 16m2 per 5kg pack for
Topcoat 0.2mm film** For field/day joints for applications >12 hours after the previous
32m2per 10kg pack for polyurea coating application, a Nitoprime 150 wipe is required,
0.2mm film **
and allowed to dry prior to fresh polyurea application.
* Nitoproof UVR Topcoat should be applied as a minimum 0.2mm
Use appropriate non-solvent chemical for the flushing of
film to achieve 100% opacity.
equipment.

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Fosroc® Polyurea WPE

In the case of prolonged product storage prior to use, Refer to safety data sheets for all relevant information
thoroughly mix the amine component with a drum mixer until on Fosroc Polyurea WPE, Fosroc Nitoprime 31, Fosroc
a homogenous mixture and colour is obtained. Primer 195, Fosroc Nitoprime 150 and Fosroc Nitoproof
UVR Topcoat.
Refer to Fosroc Polyurea Method Statement for further detail.
Information
Limitations
Fosroc manufactures a wide range of complementary
Do not proceed with application if atmospheric relative
products which includes :
humidity is >90% or if the surface temperature is <3ºC above
the dew point.  Waterproofing membranes & waterstops

For a bonded polyurea coating application, concrete substrate  Joint sealants and filler boards.
must have achieved at least 75% of its design strength.
 cementitious & epoxy grouts
Concrete relative humidity must be ≤75%. Do not proceed
with application if the substrate temperature or the ambient  Specialised flooring products
temperature is, or is anticipated to be, <+5ºC during the
Fosroc additionally offers a comprehensive package
application.
of products specifically designed for the repair and
For work in exposed areas, do not proceed with application refurbishment of damaged concrete. Fosroc’s ‘Systematic
if precipitation is imminent. Approach’ to concrete repair features the following :

If in doubt, contact Fosroc for advice.  hand-placed repair mortars

It should be noted that Fosroc Polyurea WPE is an aromatic  spray-grade repair mortars
polyurea; therefore, as with all aromatics, over a period of
 fluid micro-concretes
time significant colour change will occur if exposed to UV
rays. This will not cause any negative effect on the physical  chemicaliy resistant epoxy mortars
properties of the product. Fosroc Polyurea WPE is not
 anti-carbonation/anti-chloride protective coatings
suitable for application where negative water pressure or
raising dampness occures. chemical and abrasion resistant coatings

Technical support For further information on any of the above, please consult
your local Fosroc office - as below.
Fosroc offers a comprehensive technical support service to
specifiers, end users and contractors. Fosroc is also able to Fosroc is a registered trademark of Fosroc International
offer on-site technical assistance, an AutoCAD facility and Limited.
dedicated specification assistance in locations all over the
world.

Disposal Considerations

Cured Fosroc Polyurea WPE, cured Fosroc Nitoprime 31,

cured Fosroc Primer 195 and cured Nitoproof UVR Topcoat
can be disposed of without restriction. The uncured Part A
and Part B components should be disposed of according to
local environmental laws and ordinances.

“Drip free” containers should be disposed of according to

local environmental laws and ordinances.

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Fosroc® Polyurea WPE

Important note :
Fosroc products are guaranteed against defective materials and manufacture and are sold
subject to its standard terms and conditions of sale, copies of which may be obtained on
request. Whilst Fosroc endeavours to ensure that any advice, recommendation specification
or information it may give is accurate and correct, it cannot, because it has no direct or
continuous control over where or how its products are applied, accept any liability either
Fosroc Chemicals directly or indirectly arising from the use of its products whether or not in accordance with
any advice, specification, recommendation or information given by it.
(India) Pvt. Ltd.
Head Office telephone fax e-mail
Embassy Point, No. 150,
2nd Floor, Infantry Road, +91 80-42521900 +91 80-22281510 [email protected]
Bangalore 560 001,
Karnataka

Regional Offices

Chennai Mumbai Noida Kolkata

Hills Centre,Old No 5, MBC Park, 12th floor, Office No.12B, Unit No. 601, Highway Tower-II 304, Jodhpur Park
New No 9, 3rd Cross Street, ‘D’ Block, Near G Corp/Hyper City A-13/2, 6th Floor, Sector– 62 Kolkata 700 068
Jeth Nagar, Raja Annamalaipuram, Kasarwadawali, Ghodbunder Road, Gautam Buddha Nagar, Ph:+91 33-65343188
Chennai 600 028. Thane (West) 400 615 Noida 201 309, Uttar Pradesh Fax: 033-2499-0280
Ph: +91 44 61304500 Ph: +91 22 6229 6800 Ph: +91 120 6121900
Fax: 022 62296809 Fax: 0120-4270622

www.fosroc.com
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