Troubleshooting by failure code

Failure code [CA778] Eng Bkup Speed Sensor Error

Failure code [CA778] Eng Bkup Speed Sensor Error 40-2 3

Action code Failure code Engine Bkup speed (CAM) sensor error
Failure
(Engine controller system)
E03 CA778
Detail of failure q Abnormality was detected in signal from engine Bkup speed (CAM) sensor.
Action of con-
q Continues engine control with signal from engine Ne speed sensor.
troller
Problem on q Engine does not start.
machine q Engine output lowers.
q Method of reproducing failure code: Start engine.
q Since inside of speed sensor is not composed of coil but Hall sensor and electronic circuit, speed
Related infor-
sensor cannot be determined to be normal by measuring its resistance with tester.
mation
q Since output of normal speed sensor is 5 V pulse voltage, it cannot be measured with tester.
q Speed sensor senses rotation with two ribs on camshaft gear.

Cause Procedure, measuring location, criteria and remarks

See the items related to wiring harness and connectors in "c: Electric and
Defective wiring harness connec-
1 electrical equipment" in "Checks before troubleshooting" in "General informa-
tor
tion on troubleshooting" section, and check them.
Defective sensor power supply If failure code [CA187] or [CA227] is also displayed, perform troubleshooting
2
line 2 for it first.
Breakage or improper installation
Engine Bkup speed (CAM) sensor may be broken or may have improper
3 (looseness) of engine Bkup speed
installation (looseness). Check it.
(CAM) sensor
1. Turn starting switch to OFF position.
2. Disconnect connector CAM SENSOR and connect T-adapter to female
Defective power supply input of side.
4
engine Bkup speed sensor 3. Turn starting switch to ON position.
Between CAM SENSOR (female) (1) and (2) Voltage 4.75 to 5.25 V
1. Turn starting switch to OFF position.
2. Disconnect connectors ECM and CAM SENSOR, and connect T-adapters
to each female side.
Disconnection in wiring harness Between ECM (female) (37) and CAM SENSOR Resis-
Max. 10 z
5 (Disconnection or defective con- (female) (1) tance
tact in connector) Between ECM (female) (47) and CAM SENSOR Resis-
Max. 10 z
(female) (2) tance
Between ECM (female) (26) and CAM SENSOR Resis-
Max. 10 z
(female) (3) tance
1. Turn starting switch to OFF position.
2. Disconnect connectors ECM and CAM SENSOR, and connect T-adapter to
female side of either one of them.
6 Short circuit in wiring harness Between ECM (female) (26) and (37) or between Resis-
Min. 1 Mz
CAM SENSOR (female) (1) and (3) tance
Between ECM (female) (26) and (47) or between Resis-
Min. 1 Mz
CAM SENSOR (female) (2) and (3) tance
1. Turn starting switch to OFF position.
2. Disconnect connectors ECM and CAM SENSOR, and connect T-adapter to
Ground fault of wiring harness female side of either one of them.
7
(Contact with ground circuit)
Between ECM (female) (26) or CAM SENSOR Resis-
Min. 1 Mz
(female) (3) and ground tance
1. Turn starting switch to OFF position.
2. Disconnect connector CAM SENSOR and connect T-adapter to female
Hot short in wiring harness side.
8
(Contact with 24 V circuit) 3. Turn starting switch to ON position.
Between CAM SENSOR (female) (3) and ground Voltage Max. 1 V

40-232 GD705-5
(01)
 Troubleshooting by failure code
Failure code [CA778] Eng Bkup Speed Sensor Error

Cause Procedure, measuring location, criteria and remarks

Remove engine Bkup speed (CAM) sensor and check from sensor mounting
9 Loosened camshaft gear hole.
a If camshaft gear (CAMG) is loosened, see “Reference.”
If no abnormality is found by the above checks, the engine Bkup speed (CAM)
Defective engine Bkup speed
10 sensor is defective. (Since trouble is in system, troubleshooting cannot be per-
(CAM) sensor
formed.)
If no abnormality is found by the above checks, the engine controller is defec-
11 Defective engine controller tive.
(Since trouble is in system, troubleshooting cannot be performed.)

Circuit diagram related to engine Bkup speed sensor 40-2 4

q (B): Speed sensor senses rotation with two ribs on

camshaft gear.

GD705-5 40-233
(01)
Troubleshooting by failure code
Failure code [CA778] Eng Bkup Speed Sensor Error

Reference 4. Check mounting bolt (10) of gear (9) on

Checking camshaft gear for loose installation camshaft (11) for looseness.
(114 engine) 3 Mounting bolt (10):
Remove the pulley, damper, front seal, front cover 24 ± 4 Nm {2.4 ± 0.4 kgm}
and housing, and check the camshaft gear for
looseness.
a Prepare the front seal, gasket, liquid gasket
LG-7 and front seal installation tool (795-799-
8120) on hand.
Removal 40-2 5
1. Remove followings, see Disassembly and
assembly, “Removal and installation of engine
front seal”.
1) Remove the fan and fan belt.
2) Remove pulley (1).
3) Remove damper assembly (2).
(DP): Dowel pin

Installation 40-2 5
a For figures, see “Removal”.
1. Install gasket (8) to housing (7) and install front
cover (6) to housing (7).
2 Housing: Liquid gasket LG-7
2. See Disassembly and assembly, “Removal and
installation of engine front seal” and,
1) Install front seal (5) and dust seal (4) to
carrier (3).
2) Install carrier assembly to front cover (6).
3) Install dowel pin (DP) and damper (2).
4) Install pulley (1).
5) Install the fan belt and fan.
4) Remove carrier assembly (3). 6) Install the cooling assembly
5) Remove dust seal (4) and front seal (5) from
carrier assembly (3).

2. Remove front cover (6).

3. Remove housing (7).

(8): gasket

40-234 GD705-5
(01)