Service Manual FROZEN ENG v01
Service Manual FROZEN ENG v01
Service Manual FROZEN ENG v01
FROZEN
SERIE
DC Inverter R32
2. Features .................................................................................. 4
3. Dimensions ............................................................................. 5
Outdoor
unit
D B
Unità:mm
Model
W D H W1 A B
EXV A CAPILLARY A
LIQUID VALVE A
CHECK VALVE
EXV B CAPILLARY B
LIQUID VALVE B T3
Condenser
temp. sensor
CAPILLARY TUBE
HEAT
EXCHANGE HEAT
T1 Room T4 Ambient
(EVAPORATOR) EXCHANGE
temp. sensor temp. sensor
(CONDENSER)
T2B-A Evaporator
T2 Evaporator GAS VALVE A temp. sensor outlet
temp. sensor
middle
4-WAY VALVE
T2B-B
GAS VALVE B
Accumulator
T5 Discharge
temp. sensor
Compressor COOLING
HEATING
4.2 Refrigeration
INDOOR
circuit drawing of inverter 1 drive 3 type
OUTDOOR
EXV A CAPILLARY A
LIQUID VALVE A
EXV C CAPILLARY C T3
LIQUID VALVE C Condenser
CAPILLARY TUBE temp. sensor
HEAT
EXCHANGE HEAT
T1 Room T4 Ambient
(EVAPORATOR) EXCHANGE
temp. sensor temp. sensor
(CONDENSER)
T2B-A Evaporator
GAS VALVE A temp. sensor outlet
T2 Evaporator
temp. sensor
middle T2B-B
GAS VALVE B
4-WAY VALVE
T2B-C
GAS VALVE C
Accumulator T5 Discharge
temp. sensor COOLING
Compressor HEATING
4.3 Refrigeration circuit drawing of inverter 1 drive 4 type
INDOOR OUTDOOR
EXV A CAPILLARY A
LIQUID VALVE A
EXV B CAPILLARY B
LIQUID VALVE B
CHECK VALVE
EXV C CAPILLARY C
LIQUID VALVE C
T3
Condenser
EXV D CAPILLARY D CAPILLARY TUBE temp. sensor
LIQUID VALVE D
HEAT
EXCHANGE HEAT
T1 Room T4 Ambient
(EVAPORATOR) EXCHANGE
temp. sensor temp. sensor
(CONDENSER)
T2B-A Evaporator
GAS VALVE A temp. sensor outlet
T2 Evaporator
temp. sensor T2B-B
GAS VALVE B
middle
4-WAY VALVE
T2B-C Accumulator
GAS VALVE C
High pressure
switch COOLING
GAS VALVE D T2B-D T5 Discharge HEATING
Low pressure temp. sensor
switch
Compressor
5. Wiring diagram
FROZEN200
Note: S(1)&S(2) are used in other type of models. They don't need to be connected in
multi models.
FROZEN300
FROZEN400
6. Indoor units combination
6.1 Indoor unit combination for FROZEN200
One unit Two unit
7 7+7 9+9
9 7+9 9+12
12 7+12 9+18
18 7+18 12+12
7 7+7 9+18 7+7+7 7+9+18 9+9+12 12+12+12 7+7+7+7 7+7+9+24 7+9+12+12 9+9+12+12
9 7+9 9+24 7+7+9 7+9+24 9+9+18 12+12+18 7+7+7+9 7+7+12+12 7+9+12+18 9+9+12+18
12 7+12 12+12 7+7+12 7+12+12 9+9+24 12+12+24 7+7+7+12 7+7+12+18 7+9+18+18 9+12+12+12
18 7+18 12+18 7+7+18 7+12+18 9+12+12 12+18+18 7+7+7+18 7+7+18+18 7+12+12+12 9+12+12+18
Microphone
1.0m
FROZEN200 56 53
FROZEN300 65 59
FROZEN400 68 63
8. Installation Details
8.1 Wrench torque sheet for installation
The power cord of connect should be selected according to the following specifications sheet.
40 60 80 80
Max. length for all rooms (m)
25 30 35 35
Max. length for one IU (m)
15 15 15 15
Max. height difference between IU and OU (m)
10 10 10 10
Max. height difference between IUs (m)
Additional refrigerant charge
Chargeless
pipe length 15 22.5 30 37.5
(m)
Indoor unit
Extension pipe diameter (mm/inch)
Model Pipe diameter (mm/inch)
Liquid 6.35(1/4) *2
1 drive 2 Gas 9.52(3/8) *2
Liquid 6.35(1/4) *3
1 drive 3 Gas 9.52(3/8) *3
Liquid 6.35(1/4) *4
9.52(3/8) *3
1 drive 4 Gas
12.7(1/2) *1
8.4 Installation for the first time
Air and moisture in the refrigerant system have undesirable effects as below:
Apply soap water or a liquid neutral detergent on the indoor unit connections or outdoor
unit connections by a soft brush to check for leakage of the connecting points of the piping. If
bubbles come out, the pipes have leakage.
Two-way valve
Close
(Gas side)
Three-way valve
Handle Lo Handle Hi
Charge hose Charge hose
Vacuum
pump
Vacuum
pump
1) Completely tighten the flare nuts of the indoor and outdoor units, confirm that both the 2-
way and 3-way valves are set to the closed position.
2) Connect the charge hose with the push pin of handle lo to the 3-way valves gas service port..
3) Connect the charge hose of handle hi connection to the vacuum pump.
4) Fully open the handle Lo of the manifold valve.
5) Operate the vacuum pump to evacuate.
6) Make evacuation for 30 minutes and check whether the compound meter indicates -0.1Mpa.
If
the meter does not indicate -0.1Mpa after pumping 30 minutes, it should be pumped 20 minutes
more. If the pressure can’t achieve -0.1Mpa after pumping 50 minutes, please check if there
are some leakage points.
Fully close the handle Lo valve of the manifold valve and stop the operation of the vacuum pump.
Confirm that the gauge needle does not move (approximately 5 minutes after turning off the
vacuum pump).
7) Turn the flare nut of the 3-way valves about 45° counterclockwise for 6 or 7seconds after the
gas
coming out, then tighten the flare nut again. Make sure the pressure display in the pressure
indicator is a little higher than the atmosphere pressure. Then remove the charge hose from
the 3 way valve.
8) Fully open the 2 way valve and 3 way valve and securely tighten the cap of the 3 way valve.
2. Adding the refrigerant if the pipe length >5m
Electronic scale
Procedure:
1). Connect the charge hose to the charging cylinder, open the 2-way valve and the 3-way valve.
Connect the charge hose which you disconnected from the vacuum pump to the valve at the
bottom of the cylinder. If the refrigerant is R410A, make the cylinder bottom up to ensure the
liquid charge.
3) Put the charging cylinder onto the electronic scale and record the weight.
5) Open the valves (Low side) on the charge set and charge the system with liquid refrigerant.
6).When the electronic scale displays the proper weight (refer to the table), disconnect the charge
hose from the 3-way valve’s service port immediately and turn off the air conditioner before
disconnecting the hose.
7). Mount the valve stem caps and the service port
Use torque wrench to tighten the service port cap to a torque of 18N.m.
Electronic scale
Procedure:
1). Connect the charge hose to the 3-way service port, open the 2-way valve and the 3-way valve.
Connect the charge hose to the valve at the bottom of the cylinder. If the refrigerant is R410A,
make the cylinder bottom up to ensure liquid charge.
3) Put the charging cylinder onto the electronic scale and record the weight.
5) Open the valves (Low side) on the charge set and charge the system with liquid refrigerant.
6).When the electronic scale displays the proper weight (refer to the gauge and the pressure of the
low side), disconnect the charge hose from the 3-way valve’s service port immediately and turn off
the air conditioner before disconnecting the hose.
7). Mount the valve stem caps and the service port
Use torque wrench to tighten the service port cap to a torque of 18N.m.
Procedure
1). Confirm that both the 2-way and 3-way valves are set to the opened position
Remove the valve stem caps and confirm that the valve stems are in the opened position.
Be sure to use a hexagonal wrench to operate the valve stems.
2). Connect the charge hose with the push pin of handle lo to the 3-way valves gas service port.
3). Air purging of the charge hose.
Open the handle Lo valve of the manifold valve slightly to purge air from the charge hose for 5
seconds and then close it quickly.
4). Set the 2-way valve to the close position.
5). Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 0.1MPa.
6). Set the 3-way valve to the closed position immediately
Do this quickly so that the gauge ends up indicating 0.3 to 0.5Mpa.
Disconnect the charge set, and tighten the 2-way and 3-way valve’s stem nuts.
Use a torque wrench to tighten the 3-way valves service port cap to a torque of 1.8 kgf.m.
Be sure to check for gas leakage.
2. Air purging with vacuum pump
Two-way valve
Close
(Gas side)
Three-way valve
Handle Lo Handle Hi
Charge hose Charge hose
Vacuum
pump
Vacuum
pump
Procedure:
1) Completely tighten the flare nuts of the indoor and outdoor units, confirm that both the 2-way
and 3-way valves are set to the closed position.
2) Connect the charge hose with the push pin of handle lo to the 3-way valves gas service port..
3) Connect the charge hose of handle hi connection to the vacuum pump.
4) Fully open the handle Lo of the manifold valve.
5) Operate the vacuum pump to evacuate.
6) Make evacuation for 30 minutes and check whether the compound meter indicates -0.1Mpa. If
the meter does not indicate -0.1Mpa after pumping 30 minutes, it should be pumped 20 minutes more.
If the pressure can’t achieve -0.1Mpa after pumping 50 minutes, please check if there are some leakage
points.
Fully close the handle Lo valve of the manifold valve and stop the operation of the vacuum
pump. Confirm that the gauge needle does not move (approximately 5 minutes after turning off
the vacuum pump).
7) Turn the flare nut of the 3-way valves about 45° counterclockwise for 6 or 7seconds after the gas
coming out, then tighten the flare nut again. Make sure the pressure display in the pressure
indicator is a little higher than the atmosphere pressure. Then remove the charge hose from the
3 way valve.
8) Fully open the 2 way valve and 3 way valve and securely tighten the cap of the 3 way valve.
8.7 Re-installation while the outdoor unit need to be repaired
Procedure:
1). Confirm that both the 2-way and 3-way valves are set to the opened position.
Procedure:
1). Connect the charge hose to the charging cylinder, open the 2-way valve and the 3-way valve
Connect the charge hose which you disconnected from the vacuum pump to the valve at the
bottom of the cylinder. Make the cylinder bottom up to ensure liquid charge.
2). Purge the air from the charge hose
Open the valve at the bottom of the cylinder and press the check valve on the charge set to
purge the air (be careful of the liquid refrigerant).
3) Put the charging cylinder onto the electronic scale and record the weight.
4). Open the valves (Low side) on the charge set and charge the system with liquid refrigerant
If the system cannot be charge with the specified amount of refrigerant, or can be charged with a
little at a time (approximately 150g each time) , operating the air conditioner in the cooling cycle;
however, one time is not sufficient, wait approximately 1 minute and then repeat the procedure.
5).When the electronic scale displays the proper weight, disconnect the charge hose from the 3-way
valve’s service port immediately
If the system has been charged with liquid refrigerant while operating the air conditioner, turn
off the air conditioner before disconnecting the hose.
6). Mounted the valve stem caps and the service port
Use torque wrench to tighten the service port cap to a torque of 18N.m.
Be sure to check for gas leakage
9. Electronic control function
9.1 Abbreviation
T1: Indoor ambient temperature
T2B: Coil temperature of indoor heat exchanger outlet(This sensor is located in outdoor unit)
Push SW1 to check the unit's status while running. The digital display shows the following codes
each time the SW1 is pushed.
Display Remark
Number
of
Presses
0 Normal display Displays running frequency, running state, or malfunction code
1 Quantity of indoor units with working connection Actual data
Display Number of indoor unit
1 1
2 2
3 3
4 4
2 Outdoor unit running mode code Off: 0,Fan only: 1, Cooling: 2, Heating: 3, Forced cooling: 4. Forced defrosting :A
3 Indoor unit A capacity
4 Indoor unit B capacity
The capacity unit is horse power. If the indoor unit is not connected, the digital
5 Indoor unit C capacity display shows the following: “――”
6 Indoor unit D capacity (9K:1HP,12K:1.2HP,18K:1.5HP)
T5
Compressor off
Frequency limit
Frequency holding
Normal
VOLTAGE
No limit
VOLT_LTM_FREQ1_ADD
VOLT_LTM_FREQ2_ADD
Note: if the low voltage protection occurs and not resumes within 3 minutes, it will keep the
protection always after restart the machine.
9.5.4 Compressor current limit protection
Cooling mode:
T4
CoolZone5
CoolZone4
CoolZone3
CoolZone2
CoolZone1
Heating mode:
T4
HeatZone4
HeatZone3
HeatZone2
HeatZone1
If the indoor units cannot receive the feedback signal from the outdoor units for
2 minutes, the AC will stop and display the failure.
T3
Off
Decrease
Hold
Resume
When T2<4℃ for 250 seconds or T2<0℃, the indoor unit capacity demand will
be zero and resume to normal when T2>8℃ and the time of protection is no less
than 3 minutes.
Running rules:
1. If the compressor frequency keeps lower than setting frequency for setting
time, the AC will rise the frequency to setting frequency for setting time and
then resume to former frequency.
2. The EXV will keep 300p while the indoor units will keep the current running
mode.
If the outdoor ambient is higher than setting frequency during the oil return, the
AC quit oil return.
9.5.9 Low outdoor ambient temperature protection
When compressor is off, T4 is be lower than -35℃.for 10s, the AC will stop and display “LP”.
When compressor is on, T4 is be lower than -40℃.for 10s, the AC will stop and display “LP”.
When T4 is no lower than -32℃.for 10s, the unit will exit protection.
10. Troubleshooting
10.1 Indoor unit error code explanation:
Operation
Malfunction Timer Lamp Lamp
Error Code
(flashes)
Indoor EEPROM malfunction E0 X 1
Communication malfunction between indoor and outdoor units E1 X 2
Indoor fan speed has been out of control E3 X 4
Open or short circuit of T1 temperature sensor E4 X 5
Open or short circuit of T2 temperature sensor E5 X 6
Water level alarm EE X 8
Overcurrent protection (For some units) F0 O 1
Open or short circuit of T4 temperature sensor F1 O 2
Open or short circuit of T3 temperature sensor F2 O 3
Open or short circuit of T5 temperature sensor F3 O 4
Outdoor EEPROM malfunction (For some units) F4 O 5
Mode conflict -- ☆ 6
E5 Voltage protection
Note: Once these error codes display, they will disappear in at least 30 seconds if the unit come
back to normal.(Except E2&E3)
10.3 Trouble shooting
Yes
Operating
Self-Check
Pic 2: IPM or outdoor main PCB
Power,
Self-Check
Operating
Power
Power off,
off, then
then restart
restart the the
unit minutes later.
unit 22 minutes later. IsIs itit still
still No The
The unit
unit operates
operates normally.
normally.
displaying
displaying the
the error
error code?
code?
Yes
Find
Find out
out thethe cause
cause and
and
Shut
Shut offoff the
the power
power supply,
supply, have
have itit solved.
solved. For
For
rotate
rotate the
the fan
fan by
by hand.
hand. Does
Does No example,
example, whether
whether the
the fan
fan
itit rotate isis blocked
blocked oror the
the screws
screws
rotate properly?
properly?
which
which fix
fix the
the fan
fan are
are
tighten.
tighten.
Yes
Check
Check the
the wiring
wiring ofof fan
fan
motor.
motor. Are
Are all
all the
the No Correct
Correct the
the connections.
connections.
connections
connections good?
good?
Yes
Check
Check whether
whether the
the main
main PCB
PCB No Replace
Replace the
the main
main PCB
PCB
isis normal
normal through index 1?
through index 1?
Yes
Replace
Replace the
the fan
fan motor
motor No
Index 1:
Power on and set the unit running in fan mode at high fan speed. After running
for 15 seconds, measure the voltage of pin1 and pin2. If the value of the voltage is
less than 100V(208~240V power supply)or 50V(115V power supply), the PCB must
have problems and need to be replaced.
2. Indoor DC fan motor(control chip is inside fan motor)
Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan
motor connector. If the value of the voltage is not in the range showing in below table, the PCB
must have problems and need to be replaced.
3 Black GND 0V
6 Blue FG 14-17.5V
3 Black GND 0V
6 Blue FG 13.5-16.5V
10.3.1.4 Open or short circuit of temperature sensor.
Check
Check the
the connections
connections
between
between temperature
temperature No Correct
Correct the
the connections.
connections.
sensor
sensor and
and PCB.
PCB. Are
Are the
the
connections
connections good?
good?
Yes
Measure
Measure the
the resistance
resistance value
value
of
of the sensor via
the sensor via Appendix
Appendix 11
Is
Is itit normal?
normal? No Replace
Replace the
the sensor.
sensor.
Yes
Replace
Replace the
the indoor
indoor PCB
PCB
Power
Power off,off, then
then restart
restart the
the unit
unit 22 minutes
minutes
later.
later. Is
Is itit still
still displaying
displaying the
the error
error code?
code?
Yes
IfIf the
the water-level
water-level switch
switch No Insert
Insert the
the water-level
water-level switch
switch well
well
is
is inserted
inserted well?
well?
Yes
IfIf the
the water-level
water-level switch
switch Yes Replace
Replace the
the water-level
water-level switch
switch
is
is broken?
broken?
No
Replace
Replace the
the water
water pump,
pump, IfIf
malfunction
malfunction isis still
still not
not
solved
solved
Yes
Replace
Replace the
the indoor
indoor main
main PCB
PCB
10.3.1.6 E6(PFC module protection)
Yes
No
No
Yes
Yes
Yes
Yes
Power
Power off,
off, then
then restart
restart the
the
unit
unit 2 minutes later
2 minutes later
Yes
Replace
Replace the
the outdoor
outdoor main
main PCB
PCB
E3 display
No
No
Yes
Reconnect and retry. Is
error still display?
No
No
Replace IPM board, and
then check whether the Yes
system can run normally
No
No
Voltage protection
Yes
No
No
No
Power
Power off,
off, then
then restart
restart the the
unit
unit 22 minutes
minutes later.
later. IsIs itit still
still No The
The unit
unit operates
operates normally.
normally.
displaying
displaying the
the error
error code?
code?
Yes
Find
Find out
out thethe cause
cause and
and
Shut
Shut offoff the
the power
power supply,
supply, have
have itit solved.
solved. For
For
rotate
rotate the
the fan
fan by
by hand.
hand. Does
Does No example,
example, whether
whether the
the fan
fan
itit rotate isis blocked
blocked oror the
the screws
screws
rotate properly?
properly?
which
which fix
fix the
the fan
fan are
are
tighten.
tighten.
Yes
Check
Check the
the wiring
wiring ofof fan
fan
motor.
motor. Are
Are all
all the
the No Correct
Correct the
the connections.
connections.
connections
connections good?
good?
Yes
Check
Check whether
whether the
the main
main PCB
PCB No Replace
Replace the
the main
main PCB
PCB
isis normal
normal through index 1?
through index 1?
Yes
Replace
Replace the
the fan
fan motor
motor No
Index 1:
Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan motor connector. If
the value of the voltage is not in the range showing in below table, the PCB must have problems and need to be
replaced.
DC motor voltage input and output
NO. Color Signal Voltage
3 Black GND 0V
6 Blue FG 15V
10.3.3.5 High pressure protection (ODU P1)(For M4OB-36HFN8-Q, M5OD-42HFN8-Q)
High
High pressure
pressure protection
protection
Whether
Whether the the wiring
wiring
between
between thethe high
high pressure
pressure
switch
switch and
and main
main control
control No Connect
Connect itit well
well
board
board is
is connected
connected well
well or
or
correctly
correctly
Yes
Whether
Whether the
the high
high
pressure
pressure protector
protector
is
is broken
broken
Method:
Method: Disconnect
Disconnect the
the plug.
plug.
Measure
Measure the
the resistance of the
resistance of the
high
high pressure
pressure protector,
protector, ifif No Replace
Replace high
high pressure
pressure protector
protector
the
the protector
protector is
is normal
normal thethe
value
value is
is o,
o,
Yes
Check
Check whether
whether the
the outdoor
outdoor
ambient
ambient temperature
temperature isis Yes Stop
Stop the
the unit
unit
higher
higher than
than 50℃
50℃
No
Check
Check ifif the
the outdoor
outdoor unit
unit
ventilation
NO Make
Make the
the outdoor
outdoor unit
unit ventilate
ventilate well
well
ventilation isis good
good
Yes
please
please refer
refer to
to the
the solution
solution of
of fan
fan
Check
Check ifif the
the outdoor
outdoor fan
fan runs
runs speed
speed has
has been
been outout of
of control
control
No malfunction
malfunction .. Find
Find out
out the
the cause
cause and
and
properly
properly
have
have itit solved.
solved.
Yes
Check
Check whether
whether the
the heat
heat
exchanger
Yes Clean
Clean the
the heat
heat exchanger
exchanger
exchanger is
is dirty
dirty
No
Replace
Replace outdoor
outdoor main
main
board
board
No
Check
Check whether
whether the
the refrigerant
refrigerant
system
system isis ok
ok
10.3.3.6 Low pressure protection (ODU P2) (For M4OB-36HFN8-Q, M5OD-42HFN8-Q)
Low
Low pressure
pressure protection
protection
Whether
Whether the the wiring
wiring
between
between thethe low
low pressure
pressure
protector
protector and
and main
main control
control No Connect
Connect itit well
well
board
board is
is connected
connected well
well or
or
correctly
correctly
Yes
Whether
Whether thethe low
low
pressure
pressure protector
protector
is
is broken
broken
Method:
Method: Disconnect
Disconnect the
the plug.
plug.
Measure
Measure the
the resistance
resistance of
of the
the
low
low pressure
pressure protector.
protector. If
If the
the No Replace
Replace low
low pressure
pressure protector
protector
protector
protector is
is normal
normal the
the value
value isis
oo
Yes
Check
Check whether
whether the
the outdoor
outdoor
ambient
ambient temperature
temperature is
is too
too Yes Stop
Stop the
the unit
unit
low
low
No
Check
Check whether
whether valve
valve core
core
Open
Open fully
fully valve
valve core
core of
of
of
of high pressure valve
high pressure valve isis No
high pressure valve
high pressure valve
opened
opened
Yes
please
please refer
refer to
to the
the solution
solution of
of fan
fan
Check
Check ifif the
the indoor
indoor fan
fan runs
runs speed
speed has
has been
been out
out of
of control
control
No malfunction.
malfunction. Find
Find out
out the
the cause
cause and
and
properly
properly in in cooling
cooling mode
mode
have
have itit solved.
solved.
Yes
Replace
Replace outdoor
outdoor main
main board
board
No
Refrigerant
Refrigerant isis not
not enough
enough add
add the
the
refrigerant
refrigerant
No
Check
Check whether
whether the
the refrigerant
refrigerant
system
system isis ok
ok
10.3.3.7 Current protection of compressor (ODU P3)
Yes
Check whether
the refrigerant
system is ok
No
No
No
No
No
Temperature
Temperature protection
protection of
of
compressor
compressor discharge
discharge
Check
Check whether
whether the
the
compressor Check
Check whether
whether the the
compressor discharge
discharge temp.
temp. isis Yes Yes Stop
Stop leaking
leaking and
and add
add refrigerant
refrigerant
refrigerant
refrigerant isis leak
leak
more
more than
than 115°C
115°C ??
No
No
Check
Check whether
whether the
the
connection
connection isis right
right between
between
compressor
compressor discharge
discharge temp.
temp. No Correct
Correct the
the wiring
wiring connection
connection
sensor
sensor and
and PCB
PCB according
according
to
to wiring
wiring diagrams?
diagrams?
Yes
Measure
Measure thethe resistance
resistance value
value
of compressor
of compressor discharge
discharge
temp.
temp. sensor.
sensor. IfIf the
the value
value is
is No Replace
Replace the
the compressor
compressor discharge
discharge temp.
temp. sensor
sensor
not normal is
not normal is normal
normal refer
refer to
to
the
the Appendix
Appendix 2?
2?
Yes
Replace
Replace outdoor
outdoor main
main PCB
PCB
No
Replace
Replace high
high pressure
pressure valve
valve assy
assy
10.3.3.9 High temperature protection of condenser (ODU P5)
When outdoor pipe temperature is more than 65°C, the unit will stop, and unit runs again when
outdoor pipe temperature less than 52°C.
Check
Check the
the connection
connection
between
between temperature
temperature No Correct
Correct the
the connection
connection
High
High temperature
temperature protection
protection of
of No sensor
sensor and
and PCB.
PCB.
condenser
condenser
Yes
Check
Check whether
whether the
the
condenser
condenser temperature
temperature is
is Check
Check whether
whether the
the
Higher
Higher than
than 65°C
65°C resistance
resistance of of condenser
condenser
temp.
temp. sensor
sensor is
is normal
normal
No Replace
Replace the
the temperature
temperature sensor
sensor
refer
refer to
to the
the Appendix
Appendix 11
Yes
Check
Check whether
whether the
the outdoor
outdoor
ambient
ambient temperature
temperature isis Yes Stop
Stop the
the unit
unit
higher
higher than
than 50℃
50℃
No
Check
Check ifif the
the outdoor
outdoor unit
unit
ventilation
No Make
Make the
the outdoor
outdoor unit
unit ventilate
ventilate well
well
ventilation isis good
good
Yes
please
please refer
refer to
to the
the solution
solution of
of fan
fan
Check
Check ifif the
the outdoor
outdoor fan
fan runs
runs speed
speed has
has been
been outout of
of control
control
No malfunction
malfunction .. Find
Find out
out the
the cause
cause and
and
properly
properly
have
have itit solved.
solved.
Yes
Check
Check whether
whether the
the heat
heat
exchanger
Yes Clean
Clean the
the heat
heat exchanger
exchanger Yes
exchanger is
is dirty
dirty
No
Replace
Replace outdoor
outdoor main
main
board
board
No
Refrigerant
Refrigerant isis not
not enough
enough add
add the
the
refrigerant
refrigerant
No
Check
Check whether
whether the
the refrigerant
refrigerant
system
system isis ok
ok
10.3.3.10 IPM module protection (ODU P6)
Yes
Yes No
Yes
No
Yes No
Yes
No
Yes No
Replace the IPM module,
check whether the system can
work normally? Check whether the bridge rectifiers are
normal? Use the multimeter to measure
the resistance between each two
terminals, check whether there is the
No condition that value of resistance is 0
No
Check whether the resistance of
the fan motor is normal. If not, Yes
Check if the outdoor fan replace the fan motor. For other Yes
runs properly or the outdoor Yes models, refer to the solution of Replace the bridge rectifiers
unit ventilation is good. fan speed has been out of
control malfunction . F i n d o u t
Check whether the connecting line of
the cause and have it solved. every reactor is normal? If the line is
broken, the resistance of the two ports is
No ∞(models except for M4OA-36HFN1-
Q,M4OD-28HFN1-Q, M5OC-36HFN1-
Q);Check whether the PFC module
broken (for M4OA-36HFN1-Q,M4OD-
No
Replace the main board; check 28HFN1-Q, M5OC-36HFN1-Q,M50D-
whether the system can work Yes 42HFN1-Q)
normally?
Replace the connecting line or
reactor or replace the PFC
module(for M4OC-36HRFN1-
No M,M50D-42HFN1-Q)
Trouble is solved
10.4 Main parts check
1. Temperature sensor checking
Disconnect the temperature sensor from PCB, measure the resistance value with a tester.
Temperature Sensors.
KSM135D23UF
KTF235D22UMT KTF310D43UMT
Z
Blue - Red 1.72Ω(20℃) 0.75Ω(20℃) 0.65Ω(20℃)
3. IPM continuity check
Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount the IPM.
Use a digital tester to measure the resistance between P and UVWN; UVW and N.
Normal resistance value Normal
Digital tester Digital tester
resistance value
(+)Red (-)Black (+)Red (-)Black
N U
∞ ∞
U V
P (Several MΩ) N (Several MΩ)
V W
W (+)Red
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