Service Manual FROZEN ENG v01

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SERVICE MANUAL

FROZEN
SERIE
DC Inverter R32

Sistemi per la climatizzazione


CONTENTS

1. General information of Outdoor Units .................................. 3

2. Features .................................................................................. 4

3. Dimensions ............................................................................. 5

4. Refrigeration Cycle Diagram ................................................. 6

5. Wiring diagram ....................................................................... 8

6. Indoor units combination .................................................... 12

7. Sound Levels ........................................................................ 13

8. Installation Details ............................................................... 14

8.1 Wrench torque sheet for installation ........................................................................... 14


8.2 Connecting the cables ................................................................................................ 14
8.3 Pipe length and the elevation ..................................................................................... 14
8.4 Installation for the first time ......................................................................................... 17
8.5 Adding the refrigerant after running the system for many years ................................ 20
8.6 Re-installation while the indoor unit need to be repaired ........................................... 21
8.7 Re-installation while the outdoor unit need to be repaired ......................................... 23
9. Electronic control function.................................................. 25

10. Troubleshooting ................................................................. 32

Caution: Risk of fire/flammable materials


1. General information of Outdoor Units
Model name Dimension (mm) Compressor

FROZEN200 800x333x554 KSM135D23UFZ

FROZEN300 845x363x702 KTF235D22UMT

FROZEN400 946x410x810 KTF310D43UMT


2. Features

Outdoor
unit

Power relay control

Low noise air flow


system

Hydrophilic aluminum fin

◼ The hydrophilic fin can improve the heating efficiency at


operation mode.

4 way valve control

◼ It is only operated in the heating operation mode except


defrosting operation.
Anti-rust cabinet

Valve protection cover

◼ It protects the valves and prevents


water from dripping.
Discharge pipe temperature
protection
3. Dimensions

D B

Unità:mm
Model
W D H W1 A B

M2OC-18HFN8-Q 800 333 554 860 514 340

M3OE-27HFN8-Q 845 363 702 923 540 350

M4OB-36HFN8-Q 946 410 810 1034 673 403


4. Refrigeration Cycle Diagram
4.1 Refrigeration circuit drawing of inverter 1 drive 2 type
INDOOR OUTDOOR

EXV A CAPILLARY A
LIQUID VALVE A
CHECK VALVE

EXV B CAPILLARY B
LIQUID VALVE B T3
Condenser
temp. sensor
CAPILLARY TUBE

HEAT
EXCHANGE HEAT
T1 Room T4 Ambient
(EVAPORATOR) EXCHANGE
temp. sensor temp. sensor
(CONDENSER)

T2B-A Evaporator
T2 Evaporator GAS VALVE A temp. sensor outlet
temp. sensor
middle
4-WAY VALVE
T2B-B
GAS VALVE B
Accumulator
T5 Discharge
temp. sensor
Compressor COOLING
HEATING

4.2 Refrigeration
INDOOR
circuit drawing of inverter 1 drive 3 type
OUTDOOR
EXV A CAPILLARY A
LIQUID VALVE A

EXV B CAPILLARY B CHECK VALVE


LIQUID VALVE B

EXV C CAPILLARY C T3
LIQUID VALVE C Condenser
CAPILLARY TUBE temp. sensor

HEAT
EXCHANGE HEAT
T1 Room T4 Ambient
(EVAPORATOR) EXCHANGE
temp. sensor temp. sensor
(CONDENSER)

T2B-A Evaporator
GAS VALVE A temp. sensor outlet
T2 Evaporator
temp. sensor
middle T2B-B
GAS VALVE B
4-WAY VALVE

T2B-C
GAS VALVE C
Accumulator T5 Discharge
temp. sensor COOLING
Compressor HEATING
4.3 Refrigeration circuit drawing of inverter 1 drive 4 type
INDOOR OUTDOOR
EXV A CAPILLARY A
LIQUID VALVE A

EXV B CAPILLARY B
LIQUID VALVE B
CHECK VALVE

EXV C CAPILLARY C
LIQUID VALVE C
T3
Condenser
EXV D CAPILLARY D CAPILLARY TUBE temp. sensor
LIQUID VALVE D

HEAT
EXCHANGE HEAT
T1 Room T4 Ambient
(EVAPORATOR) EXCHANGE
temp. sensor temp. sensor
(CONDENSER)

T2B-A Evaporator
GAS VALVE A temp. sensor outlet

T2 Evaporator
temp. sensor T2B-B
GAS VALVE B
middle
4-WAY VALVE
T2B-C Accumulator
GAS VALVE C
High pressure
switch COOLING
GAS VALVE D T2B-D T5 Discharge HEATING
Low pressure temp. sensor
switch
Compressor
5. Wiring diagram
FROZEN200
Note: S(1)&S(2) are used in other type of models. They don't need to be connected in
multi models.
FROZEN300
FROZEN400
6. Indoor units combination
6.1 Indoor unit combination for FROZEN200
One unit Two unit

7 7+7 9+9

9 7+9 9+12

12 7+12 9+18

18 7+18 12+12

6.2 Indoor unit combination for FROZEN300


One unit Two unit Three unit

7 7+7 9+9 12+18 7+7+7 7+9+9 7+12+18 9+12+12

9 7+9 9+12 18+18 7+7+9 7+9+12 9+9+9 9+12+18


12 7+12 9+18 7+7+12 7+9+18 9+9+12 12+12+12

18 7+18 12+12 7+7+18 7+12+12 9+9+18

6.3 Indoor unit combination for FROZEN400

One unit Two unit Three unit Four unit

7 7+7 9+18 7+7+7 7+9+18 9+9+12 12+12+12 7+7+7+7 7+7+9+24 7+9+12+12 9+9+12+12

9 7+9 9+24 7+7+9 7+9+24 9+9+18 12+12+18 7+7+7+9 7+7+12+12 7+9+12+18 9+9+12+18

12 7+12 12+12 7+7+12 7+12+12 9+9+24 12+12+24 7+7+7+12 7+7+12+18 7+9+18+18 9+12+12+12

18 7+18 12+18 7+7+18 7+12+18 9+12+12 12+18+18 7+7+7+18 7+7+18+18 7+12+12+12 9+12+12+18

24 7+24 12+24 7+7+24 7+12+24 9+12+18 7+7+7+24 7+9+9+9 7+12+12+18 12+12+12+12

9+9 18+18 7+9+9 7+18+18 9+12+24 7+7+9+9 7+9+9+12 9+9+9+9 12+12+12+18

9+12 7+9+12 9+9+9 9+18+18 7+7+9+12 7+9+9+18 9+9+9+12

7+7+9+18 7+9+9+24 9+9+9+18


7. Sound Levels
Outdoor Unit

Microphone

1.0m

Note: H= 0.5 × height of outdoor unit

Model Noise Power dB(A) Noise level dB(A)

FROZEN200 56 53

FROZEN300 65 59

FROZEN400 68 63
8. Installation Details
8.1 Wrench torque sheet for installation

Outside diameter Torque Additional tightening torque


mm N.cm N.cm
Ф6.35 1500(153kgf.cm) 1600(163kgf.cm)
Ф9.52 2500(255kgf.cm) 2600(265kgf.cm)
Ф12.7 3500(357kgf.cm) 3600(367kgf.cm)

8.2 Connecting the cables

The power cord of connect should be selected according to the following specifications sheet.

Rated current of appliance Nominal cross-sectional area (mm²)


>3 and ≤6 0.75
>6 and ≤10 1
>10 and ≤16 1.5
>16 and ≤25 2.5
The cable size and the current of the fuse or switch are determined by the maximum current
indicated on the nameplate which located on the side panel of the unit. Please refer to the
nameplate before selecting the cable, fuse and switch.

8.3 Pipe length and the elevation

Maximum piping length and height difference

1 drive 2 1 drive 3 1 drive 4 1 drive 5

40 60 80 80
Max. length for all rooms (m)
25 30 35 35
Max. length for one IU (m)
15 15 15 15
Max. height difference between IU and OU (m)
10 10 10 10
Max. height difference between IUs (m)
Additional refrigerant charge

1 drive 2 1 drive 3 1 drive 4 1 drive 5

Chargeless
pipe length 15 22.5 30 37.5
(m)

Additional 12 x (length 12 x (length 12 x (length 12 x (length


refrigerant for all rooms - for all rooms – for all rooms for all rooms
charge (g) 15) 22.5) - 30) – 37.5)
Caution:

● Refrigerant pipe diameter is different according to indoor unit to be


connected. When using the extension pipe, refer to the tables
below.

● When refrigerant pipe diameter is different from that of outdoor


unit union (for 18K&24K indoor unit), additional transfer connector
needs to be used on outdoor unit union.

Indoor unit
Extension pipe diameter (mm/inch)
Model Pipe diameter (mm/inch)

Liquid 6.35(1/4) Liquid 6.35(1/4)


7K9K12K
Gas 9.52(3/8) Gas 9.52(3/8)

Liquid 6.35(1/4) Liquid 6.35(1/4)


18K
Gas 12.7(1/2) Gas 12.7(1/2)

24K Liquid 9.52(3/8) Liquid 9.52(3/8)

Gas 15.9(5/8) Gas 15.9(5/8)

Outdoor unit union diameter (mm/inch)

Liquid 6.35(1/4) *2
1 drive 2 Gas 9.52(3/8) *2

Liquid 6.35(1/4) *3
1 drive 3 Gas 9.52(3/8) *3

Liquid 6.35(1/4) *4
9.52(3/8) *3
1 drive 4 Gas
12.7(1/2) *1
8.4 Installation for the first time

Air and moisture in the refrigerant system have undesirable effects as below:

● Pressure in the system rises.


● Operating current rises.
● Cooling or heating efficiency drops.
● Moisture in the refrigerant circuit may freeze and block capillary tubing.
● Water may lead to corrosion of parts in the refrigerant system.
Therefore, the indoor units and the pipes between indoor and outdoor units must be leak
tested and evacuated to remove gas and moisture from the system.

Gas leak check (Soap water method):

Apply soap water or a liquid neutral detergent on the indoor unit connections or outdoor
unit connections by a soft brush to check for leakage of the connecting points of the piping. If
bubbles come out, the pipes have leakage.

1. Air purging with vacuum pump

(Indoor unit) (Liquid side) (Outdoor unit)

Two-way valve

Close

(Gas side)

Three-way valve

Manifold valve Close


Compound meter
Pressure
gauge
-0.1MPa
Lo Hi

Handle Lo Handle Hi
Charge hose Charge hose

Vacuum
pump

Vacuum
pump

1) Completely tighten the flare nuts of the indoor and outdoor units, confirm that both the 2-
way and 3-way valves are set to the closed position.
2) Connect the charge hose with the push pin of handle lo to the 3-way valves gas service port..
3) Connect the charge hose of handle hi connection to the vacuum pump.
4) Fully open the handle Lo of the manifold valve.
5) Operate the vacuum pump to evacuate.
6) Make evacuation for 30 minutes and check whether the compound meter indicates -0.1Mpa.
If
the meter does not indicate -0.1Mpa after pumping 30 minutes, it should be pumped 20 minutes
more. If the pressure can’t achieve -0.1Mpa after pumping 50 minutes, please check if there
are some leakage points.
Fully close the handle Lo valve of the manifold valve and stop the operation of the vacuum pump.
Confirm that the gauge needle does not move (approximately 5 minutes after turning off the
vacuum pump).

7) Turn the flare nut of the 3-way valves about 45° counterclockwise for 6 or 7seconds after the
gas
coming out, then tighten the flare nut again. Make sure the pressure display in the pressure
indicator is a little higher than the atmosphere pressure. Then remove the charge hose from
the 3 way valve.

8) Fully open the 2 way valve and 3 way valve and securely tighten the cap of the 3 way valve.
2. Adding the refrigerant if the pipe length >5m

Electronic scale

Procedure:

1). Connect the charge hose to the charging cylinder, open the 2-way valve and the 3-way valve.
Connect the charge hose which you disconnected from the vacuum pump to the valve at the
bottom of the cylinder. If the refrigerant is R410A, make the cylinder bottom up to ensure the
liquid charge.

2). Purge the air from the charge hose.


Open the valve at the bottom of the cylinder and press the check valve on the charge set to
purge the air (be careful of the liquid refrigerant).

3) Put the charging cylinder onto the electronic scale and record the weight.

4) Operate the air conditioner at the cooling mode.

5) Open the valves (Low side) on the charge set and charge the system with liquid refrigerant.
6).When the electronic scale displays the proper weight (refer to the table), disconnect the charge
hose from the 3-way valve’s service port immediately and turn off the air conditioner before
disconnecting the hose.
7). Mount the valve stem caps and the service port
Use torque wrench to tighten the service port cap to a torque of 18N.m.

Be sure to check for gas leakage.


8.5 Adding the refrigerant after running the system for many years

Electronic scale

Procedure:

1). Connect the charge hose to the 3-way service port, open the 2-way valve and the 3-way valve.
Connect the charge hose to the valve at the bottom of the cylinder. If the refrigerant is R410A,
make the cylinder bottom up to ensure liquid charge.

2). Purge the air from the charge hose.


Open the valve at the bottom of the cylinder and press the check valve on the charge set to
purge the air (be careful of the liquid refrigerant).

3) Put the charging cylinder onto the electronic scale and record the weight.

4) Operate the air conditioner at the cooling mode.

5) Open the valves (Low side) on the charge set and charge the system with liquid refrigerant.
6).When the electronic scale displays the proper weight (refer to the gauge and the pressure of the
low side), disconnect the charge hose from the 3-way valve’s service port immediately and turn off
the air conditioner before disconnecting the hose.
7). Mount the valve stem caps and the service port
Use torque wrench to tighten the service port cap to a torque of 18N.m.

Be sure to check for gas leakage.


8.6 Re-installation while the indoor unit need to be repaired

1. Collecting the refrigerant into the outdoor unit

Procedure

1). Confirm that both the 2-way and 3-way valves are set to the opened position
Remove the valve stem caps and confirm that the valve stems are in the opened position.
Be sure to use a hexagonal wrench to operate the valve stems.
2). Connect the charge hose with the push pin of handle lo to the 3-way valves gas service port.
3). Air purging of the charge hose.
Open the handle Lo valve of the manifold valve slightly to purge air from the charge hose for 5
seconds and then close it quickly.
4). Set the 2-way valve to the close position.
5). Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 0.1MPa.
6). Set the 3-way valve to the closed position immediately
Do this quickly so that the gauge ends up indicating 0.3 to 0.5Mpa.
Disconnect the charge set, and tighten the 2-way and 3-way valve’s stem nuts.
Use a torque wrench to tighten the 3-way valves service port cap to a torque of 1.8 kgf.m.
Be sure to check for gas leakage.
2. Air purging with vacuum pump

(Indoor unit) (Liquid side) (Outdoor unit)

Two-way valve

Close

(Gas side)

Three-way valve

Manifold valve Close


Compound meter
Pressure
gauge
-0.1MPa
Lo Hi

Handle Lo Handle Hi
Charge hose Charge hose

Vacuum
pump

Vacuum
pump

Procedure:
1) Completely tighten the flare nuts of the indoor and outdoor units, confirm that both the 2-way
and 3-way valves are set to the closed position.
2) Connect the charge hose with the push pin of handle lo to the 3-way valves gas service port..
3) Connect the charge hose of handle hi connection to the vacuum pump.
4) Fully open the handle Lo of the manifold valve.
5) Operate the vacuum pump to evacuate.
6) Make evacuation for 30 minutes and check whether the compound meter indicates -0.1Mpa. If
the meter does not indicate -0.1Mpa after pumping 30 minutes, it should be pumped 20 minutes more.
If the pressure can’t achieve -0.1Mpa after pumping 50 minutes, please check if there are some leakage
points.
Fully close the handle Lo valve of the manifold valve and stop the operation of the vacuum
pump. Confirm that the gauge needle does not move (approximately 5 minutes after turning off
the vacuum pump).
7) Turn the flare nut of the 3-way valves about 45° counterclockwise for 6 or 7seconds after the gas
coming out, then tighten the flare nut again. Make sure the pressure display in the pressure
indicator is a little higher than the atmosphere pressure. Then remove the charge hose from the
3 way valve.
8) Fully open the 2 way valve and 3 way valve and securely tighten the cap of the 3 way valve.
8.7 Re-installation while the outdoor unit need to be repaired

1. Evacuation for the whole system

Procedure:

1). Confirm that both the 2-way and 3-way valves are set to the opened position.

2). Connect the vacuum pump to 3-way valve’s service port.


3). Evacuation for approximately one hour. Confirm that the compound meter indicates -0.1Mpa.
4). Close the valve (Low side) on the charge set, turn off the vacuum pump, and confirm that the
gauge needle does not move (approximately 5 minutes after turning off the vacuum pump).
5). Disconnect the charge hose from the vacuum pump.
2. Refrigerant charging

Procedure:
1). Connect the charge hose to the charging cylinder, open the 2-way valve and the 3-way valve
Connect the charge hose which you disconnected from the vacuum pump to the valve at the
bottom of the cylinder. Make the cylinder bottom up to ensure liquid charge.
2). Purge the air from the charge hose
Open the valve at the bottom of the cylinder and press the check valve on the charge set to
purge the air (be careful of the liquid refrigerant).
3) Put the charging cylinder onto the electronic scale and record the weight.
4). Open the valves (Low side) on the charge set and charge the system with liquid refrigerant
If the system cannot be charge with the specified amount of refrigerant, or can be charged with a
little at a time (approximately 150g each time) , operating the air conditioner in the cooling cycle;
however, one time is not sufficient, wait approximately 1 minute and then repeat the procedure.
5).When the electronic scale displays the proper weight, disconnect the charge hose from the 3-way
valve’s service port immediately
If the system has been charged with liquid refrigerant while operating the air conditioner, turn
off the air conditioner before disconnecting the hose.
6). Mounted the valve stem caps and the service port
Use torque wrench to tighten the service port cap to a torque of 18N.m.
Be sure to check for gas leakage
9. Electronic control function
9.1 Abbreviation
T1: Indoor ambient temperature

T2: Coil temperature of indoor heat exchanger middle.

T2B: Coil temperature of indoor heat exchanger outlet(This sensor is located in outdoor unit)

T3: Coil temperature of outdoor heat exchanger

T4: Outdoor ambient temperature

T5: Compressor discharge temperature

Ts: Setting temperature

9.2 Electric control working environment.


9.2.1 Input voltage: 198V~264V.

9.2.2 Input power frequency:50Hz.

9.2.3 Indoor fan normal working amp. is less than 1A.

9.2.4 Outdoor fan. normal working amp. is less than 1.5A.

9.2.5 Four-way valve normal working amp. is less than 1A.

9.3 Outdoor unit’s digital display tube


There is a digital display tube in outdoor PCB.
Digital display tube display function
• In standby , the LED displays “- -”
• In compressor operation, the LED display the running frequency,
• In defrosting mode, The LED displays “dF” or alternative displays between running frequency and
“dF”(each displays 0.5s)
• In compressor pre-heating, The LED displays “PH” or alternative displays between running
frequency and “PH”(each displays 0.5s)
• During the oil return process, The LED displays “RO” or alternative displays between running
frequency and “RO”(each displays 0.5s)
• In low ambient cooling mode, the LED displays “LC” or alternative displays between running
frequency and “LC”(each displays 0.5s)
• In forced cooling mode, the LED displays “FC” or alternative displays between running frequency
and “FC”(each displays 0.5s)
• When PFC module protection occurs three times within 15 minutes, the LED displays “E6” or
alternative displays between running frequency and “E6”(each displays 0.5s)
• In protection or malfunction, the LED displays error code or protection code.
9.4 Outdoor unit point check function
A check switch is included on the outdoor PCB.

Push SW1 to check the unit's status while running. The digital display shows the following codes
each time the SW1 is pushed.
Display Remark
Number
of
Presses
0 Normal display Displays running frequency, running state, or malfunction code
1 Quantity of indoor units with working connection Actual data
Display Number of indoor unit
1 1

2 2

3 3

4 4

2 Outdoor unit running mode code Off: 0,Fan only: 1, Cooling: 2, Heating: 3, Forced cooling: 4. Forced defrosting :A
3 Indoor unit A capacity
4 Indoor unit B capacity
The capacity unit is horse power. If the indoor unit is not connected, the digital
5 Indoor unit C capacity display shows the following: “――”
6 Indoor unit D capacity (9K:1HP,12K:1.2HP,18K:1.5HP)

7 Indoor unit E capacity


8 Indoor unit A capacity demand code
9 Indoor unit B capacity demand code
10 Indoor unit C capacity demand code Norm code*HP
(9K: 1HP,12K: 1.2HP,18K: 1.5HP)
11 Indoor unit D capacity demand code
12 Indoor unit E capacity demand code
13 Outdoor unit amendatory capacity demand code
14 The frequency corresponding to the total indoor
units' amendatory capacity demand
15 The frequency after the frequency limit
16 The frequency sending to compressor control chip
17 Indoor unit A evaporator outlet temperature (T2BA)
18 Indoor unit B evaporator outlet temperature (T2BB)
If the temperature is lower than -9 ℃, the digital display shows “-9.” If the
19 Indoor unit C evaporator outlet temperature (T2BC)
temperature is higher than 70 ℃, the digital display shows “70.” If the indoor
20 Indoor unit D evaporator outlet temperature (T2BD) unit is not connected, the digital display shows: “――”
21 Indoor unit E evaporator outlet temperature (T2BE)
22 Indoor unit A room temperature (T1A) If the temperature is lower than 0 ℃, the digital display shows “0.” If the
temperature is higher than 50 ℃, the digital display shows “50.” If the indoor
23 Indoor unit B room temperature (T1B) unit is not connected, the digital display shows: “――”
24 Indoor unit C room temperature (T1C)
25 Indoor unit D room temperature (T1D)
26 Indoor unit E room temperature (T1E)
27 Indoor unit A evaporator temperature (T2A)
If the temperature is lower than -9 ℃, the digital display shows “-9.” If the
28 Indoor unit B evaporator temperature (T2B) temperature is higher than 70 ℃, the digital display shows “70.” If the indoor
29 Indoor unit C evaporator temperature (T2C) unit is not connected, the digital display shows: “――”
30 Indoor unit D evaporator temperature (T2D)
31 Indoor unit E evaporator temperature (T2E)
32 Condenser pipe temperature (T3)
33 Outdoor ambient temperature (T4)
34 Compressor discharge temperature (TP) The display value is between 30–129 ℃. If the temperature is lower than 30 ℃,
the digital display shows “30.” If the temperature is higher than 99 ℃, the
digital display shows single and double digits. For example, if the digital display
shows “0.5", the compressor discharge temperature is 105 ℃.
35 AD value of current
The display value is a hex number.
36 AD value of voltage For example, the digital display tube shows “Cd”, it means AD value is 205.

37 EXV open angle for A indoor unit


38 EXV open angle for B indoor unit Actual data/4.
39 EXV open angle for C indoor unit If the value is higher than 99, the digital display shows single and double digits.
For example, if the digital display shows “2.0", the EXV open angle is
40 EXV open angle for D indoor unit 120×4=480p.
41 EXV open angle for E indoor unit

Bit7 Frequency limit caused by IGBT radiator The display value


is a hexidecimal
Bit6 Frequency limit caused by PFC number. For
Bit5 example, the
Frequency limit caused by T4.
digital display
Bit4 Frequency limit caused by T2. show 2A, then
42 Frequency limit symbol Bit5=1, Bit3=1,
Bit3 Frequency limit caused by T3. and Bit1=1.
Bit2 Frequency limit caused by T5. This means that a
frequency limit
Bit1 Frequency limit caused by current may be caused by
Bit0 T4, T3, or the
Frequency limit caused by voltage current.
43 Average value of T2 (Sum T2 value of all indoor units)/(number of indoor units in good connection)
44 Outdoor unit fan motor state Off: 0, High speed:1, Med speed: 2, Low speed: 3, Breeze:4, Super breeze: 5
45 The last error or protection code 00 means no malfunction and protection
46 F indoor unit capacity
47 F indoor unit capacity demand code
48 F indoor unit evaporator outlet temperature (T2BF) If the temperature is lower than -9 ℃, the digital display shows “-9.” If the
temperature is higher than 70 ℃, the digital display shows “70.” If the indoor
49 F indoor unit room temperature (T1F) unit is not connected, the digital display shows: “――”
50 F indoor unit evaporator temperature (T2F)
51 EXV open angle for F indoor unit
9.5 Protection
9.5.1 Three minutes delay at restart for compressor.

9.5.2 Temperature protection of compressor discharge.

When the compressor discharge temperature is getting higher, the running


frequency will be limited as below rules:

T5

Compressor off

Frequency limit

Frequency holding

Normal

9.5.3 Low voltage protection

VOLTAGE

No limit

VOLT_LTM_FREQ1_ADD

VOLT_LTM_FREQ2_ADD

Note: if the low voltage protection occurs and not resumes within 3 minutes, it will keep the
protection always after restart the machine.
9.5.4 Compressor current limit protection

Temperature interval of current limit is same as range of T4 limited frequency.

Cooling mode:

T4

CoolZone5

CoolZone4

CoolZone3

CoolZone2
CoolZone1
Heating mode:

T4

HeatZone4

HeatZone3

HeatZone2

HeatZone1

9.5.5 Indoor / outdoor units communication protection

If the indoor units cannot receive the feedback signal from the outdoor units for
2 minutes, the AC will stop and display the failure.

9.5.6 High condenser coil temperature protection.

T3

Off

Decrease

Hold

Resume

9.5.7 Outdoor unit anti-freezing protection

When T2<4℃ for 250 seconds or T2<0℃, the indoor unit capacity demand will
be zero and resume to normal when T2>8℃ and the time of protection is no less
than 3 minutes.

9.5.8 Oil return

Running rules:

1. If the compressor frequency keeps lower than setting frequency for setting
time, the AC will rise the frequency to setting frequency for setting time and
then resume to former frequency.

2. The EXV will keep 300p while the indoor units will keep the current running
mode.

If the outdoor ambient is higher than setting frequency during the oil return, the
AC quit oil return.
9.5.9 Low outdoor ambient temperature protection

When compressor is off, T4 is be lower than -35℃.for 10s, the AC will stop and display “LP”.

When compressor is on, T4 is be lower than -40℃.for 10s, the AC will stop and display “LP”.

When T4 is no lower than -32℃.for 10s, the unit will exit protection.
10. Troubleshooting
10.1 Indoor unit error code explanation:
Operation
Malfunction Timer Lamp Lamp
Error Code
(flashes)
Indoor EEPROM malfunction E0 X 1
Communication malfunction between indoor and outdoor units E1 X 2
Indoor fan speed has been out of control E3 X 4
Open or short circuit of T1 temperature sensor E4 X 5
Open or short circuit of T2 temperature sensor E5 X 6
Water level alarm EE X 8
Overcurrent protection (For some units) F0 O 1
Open or short circuit of T4 temperature sensor F1 O 2
Open or short circuit of T3 temperature sensor F2 O 3
Open or short circuit of T5 temperature sensor F3 O 4
Outdoor EEPROM malfunction (For some units) F4 O 5

Outdoor fan speed is out of control F5 O 6

Open or short circuit of T2B temperature sensor F6 O 7

IPM module malfunction P0 ☆ 1

Over voltage or over low voltage protection P1 ☆ 2

Too low ambient temperature protection P3 ☆ 4

Inverter compressor drive protection P4 ☆ 5

Mode conflict -- ☆ 6

Low pressure protection of compressor P6 ☆ 7


O (on) X(off) ☆(flash at 2Hz)
10.2 Outdoor unit error code explanation:

Display LED STATUS

E0 Outdoor EEPROM malfunction

E2 Indoor / outdoor units communication error

E3 Communication malfunction between IPM board and outdoor main board

E4 Open or short circuit of outdoor unit temperature sensor(T3,T4.T5)

E5 Voltage protection

E6 PFC module protection

E8 Outdoor fan speed has been out of control

F1 No A Indoor unit coil outlet temperature sensor or connector of sensor is defective

F2 No B Indoor unit coil outlet temperature sensor or connector of sensor is defective

F3 No C Indoor unit coil outlet temperature sensor or connector of sensor is defective

F4 No D Indoor unit coil outlet temperature sensor or connector of sensor is defective

F5 No E Indoor unit coil outlet temperature sensor or connector of sensor is defective

P1 High pressure protection (For M4OB-36HFN8-Q, M5OD-42HFN8-Q)

P2 Low pressure protection (For M4OB-36HFN8-Q, M5OD-42HFN8-Q)

P3 Current protection of compressor

P4 Temperature protection of compressor discharge

P5 High temperature protection of condenser

P6 IPM module protection

LP Low ambient temperature protection

Note: Once these error codes display, they will disappear in at least 30 seconds if the unit come
back to normal.(Except E2&E3)
10.3 Trouble shooting

10.3.1 For the indoor unit

10.3.1.1 Indoor EEPROM malfunction

Power off, then restart the


unit 2 minutes later

Yes

Replace the indoor main PCB

EEPROM: An electrically erasable programmable read-only memory whose


contents can be erased and reprogrammed using a pulsed voltage.
10.3.1.2 Indoor / outdoor units communication error
Pic 1: check the voltage of N to S (Vs), is
it moving alternately between positive
value and negative value?

Pic 2:IPM or outdoor main PCB

Operating

Self-Check
Pic 2: IPM or outdoor main PCB

Power,

Self-Check

Operating

PIC3 :Main board LED when


power on and unit standby.

. PIC 4: check point button,

Press 1 time for check


how many indoor units
are connected
10.3.1.3 Indoor fan speed has been out of control

Power
Power off,
off, then
then restart
restart the the
unit minutes later.
unit 22 minutes later. IsIs itit still
still No The
The unit
unit operates
operates normally.
normally.
displaying
displaying the
the error
error code?
code?

Yes
Find
Find out
out thethe cause
cause and
and
Shut
Shut offoff the
the power
power supply,
supply, have
have itit solved.
solved. For
For
rotate
rotate the
the fan
fan by
by hand.
hand. Does
Does No example,
example, whether
whether the
the fan
fan
itit rotate isis blocked
blocked oror the
the screws
screws
rotate properly?
properly?
which
which fix
fix the
the fan
fan are
are
tighten.
tighten.
Yes

Check
Check the
the wiring
wiring ofof fan
fan
motor.
motor. Are
Are all
all the
the No Correct
Correct the
the connections.
connections.
connections
connections good?
good?

Yes

Check
Check whether
whether the
the main
main PCB
PCB No Replace
Replace the
the main
main PCB
PCB
isis normal
normal through index 1?
through index 1?

Yes

Replace
Replace the
the fan
fan motor
motor No

Index 1:

1: Indoor AC fan motor

Power on and set the unit running in fan mode at high fan speed. After running
for 15 seconds, measure the voltage of pin1 and pin2. If the value of the voltage is
less than 100V(208~240V power supply)or 50V(115V power supply), the PCB must
have problems and need to be replaced.
2. Indoor DC fan motor(control chip is inside fan motor)

Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan
motor connector. If the value of the voltage is not in the range showing in below table, the PCB
must have problems and need to be replaced.

DC motor voltage input and output

For split type:


NO. Color Signal Voltage

1 Red Vs/Vm 280V~380V

2 --- --- ---

3 Black GND 0V

4 White Vcc 14-17.5V

5 Yellow Vsp 0~5.6V

6 Blue FG 14-17.5V

For other types:


NO. Color Signal Voltage

1 Red Vs/Vm 192V~380V

2 --- --- ---

3 Black GND 0V

4 White Vcc 13.5-16.5V

5 Yellow Vsp 0~6.5V

6 Blue FG 13.5-16.5V
10.3.1.4 Open or short circuit of temperature sensor.

Check
Check the
the connections
connections
between
between temperature
temperature No Correct
Correct the
the connections.
connections.
sensor
sensor and
and PCB.
PCB. Are
Are the
the
connections
connections good?
good?

Yes

Measure
Measure the
the resistance
resistance value
value
of
of the sensor via
the sensor via Appendix
Appendix 11

Is
Is itit normal?
normal? No Replace
Replace the
the sensor.
sensor.

Yes

Replace
Replace the
the indoor
indoor PCB
PCB

10.3.1.5 Water-level alarm malfunction

Power
Power off,off, then
then restart
restart the
the unit
unit 22 minutes
minutes
later.
later. Is
Is itit still
still displaying
displaying the
the error
error code?
code?

Yes

IfIf the
the water-level
water-level switch
switch No Insert
Insert the
the water-level
water-level switch
switch well
well
is
is inserted
inserted well?
well?

Yes

IfIf the
the water-level
water-level switch
switch Yes Replace
Replace the
the water-level
water-level switch
switch
is
is broken?
broken?

No

Replace
Replace the
the water
water pump,
pump, IfIf
malfunction
malfunction isis still
still not
not
solved
solved

Yes

Replace
Replace the
the indoor
indoor main
main PCB
PCB
10.3.1.6 E6(PFC module protection)

PFC module protection

Check whether the


connecting line between
Connect it tightly, check
main board and the PFC No
normal or not
module(IPM module) is
connected tightly

Yes
No

Check whether the voltage


range of P-N on IPM module
is normal? DC277-356V for Yes Replace the outdoor main board Yes
18-27KBtu/h; DC277-410V
for 36-42KBtu/h

No

Check whether the


inductance of PFC module
is good? If the inductance is No Replace the inductance
good, the resistance of the
two ports is 0

Yes

Replace the PFC module(IPM


Trouble is solved
module)
10.3.1.7 Communication error between the indoor PCB and display board

Power off, then restart the unit


2 minutes later

Yes

Check the wirings Correct the connection


No
and connection or replace the wirings

Yes

Replace the indoor main PCB

Yes

Replace the Display board

10.3.1.8 Inverter compressor drive malfunction(P4)


The trouble shooting is same with IPM module protection.

10.3.3 For the outdoor unit

10.3.3.1 Outdoor EEPROM malfunction(ODU E0)

Power
Power off,
off, then
then restart
restart the
the
unit
unit 2 minutes later
2 minutes later

Yes

Replace
Replace the
the outdoor
outdoor main
main PCB
PCB

EEPROM: An electrically erasable programmable read-only memory whose contents can be


erased and reprogrammed using a pulsed voltage.
10.3.3.2 Communication malfunction between IPM board and outdoor main board(ODU E3)

E3 display

Communication malfunction between


IPM board and outdoor main board

Is there at least one LED in


the IPM board light?

No

Check the signal wire between


the IPM board and the main Yes
board, is it connected good?

No

Yes
Reconnect and retry. Is
error still display?

No

No
Replace IPM board, and
then check whether the Yes
system can run normally

No

Replace outdoor main


board, and then check
Yes
whether the system can run
normally

No

Replace the electric control


Trouble is solved
box
10.3.3.3 Voltage protection(ODU E5)

Voltage protection

Check the voltage of


outdoor unit power supply,
whether the voltage No Check the power supply
between L(L1) and N (L2) is
about 220~240VAC

Yes

Check whether the voltage


of IPM board P and N is
normal? DC277-356V for
18-27KBtu/h; DC277-410V
for 36-42KBtu/h

No

Replace bridge rectifiers,


and then check whether the
system can run normally Yes
Yes

No

Replace IPM board, and


then check whether the Yes
system can run normally

No

Replace outdoor main board Trouble is solved


10.3.3.4 Outdoor fan speed has been out of control (E8)

Power
Power off,
off, then
then restart
restart the the
unit
unit 22 minutes
minutes later.
later. IsIs itit still
still No The
The unit
unit operates
operates normally.
normally.
displaying
displaying the
the error
error code?
code?

Yes
Find
Find out
out thethe cause
cause and
and
Shut
Shut offoff the
the power
power supply,
supply, have
have itit solved.
solved. For
For
rotate
rotate the
the fan
fan by
by hand.
hand. Does
Does No example,
example, whether
whether the
the fan
fan
itit rotate isis blocked
blocked oror the
the screws
screws
rotate properly?
properly?
which
which fix
fix the
the fan
fan are
are
tighten.
tighten.
Yes

Check
Check the
the wiring
wiring ofof fan
fan
motor.
motor. Are
Are all
all the
the No Correct
Correct the
the connections.
connections.
connections
connections good?
good?

Yes

Check
Check whether
whether the
the main
main PCB
PCB No Replace
Replace the
the main
main PCB
PCB
isis normal
normal through index 1?
through index 1?

Yes

Replace
Replace the
the fan
fan motor
motor No

Index 1:

1. Outdoor DC fan motor(control chip is inside fan motor)

Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan motor connector. If
the value of the voltage is not in the range showing in below table, the PCB must have problems and need to be
replaced.
DC motor voltage input and output
NO. Color Signal Voltage

1 Red Vs/Vm 140V~380V

2 --- --- ---

3 Black GND 0V

4 White Vcc 13.5-16.5V

5 Yellow Vsp 0~6.5V

6 Blue FG 15V
10.3.3.5 High pressure protection (ODU P1)(For M4OB-36HFN8-Q, M5OD-42HFN8-Q)

High
High pressure
pressure protection
protection

Whether
Whether the the wiring
wiring
between
between thethe high
high pressure
pressure
switch
switch and
and main
main control
control No Connect
Connect itit well
well
board
board is
is connected
connected well
well or
or
correctly
correctly

Yes

Whether
Whether the
the high
high
pressure
pressure protector
protector
is
is broken
broken

Method:
Method: Disconnect
Disconnect the
the plug.
plug.
Measure
Measure the
the resistance of the
resistance of the
high
high pressure
pressure protector,
protector, ifif No Replace
Replace high
high pressure
pressure protector
protector
the
the protector
protector is
is normal
normal thethe
value
value is
is o,
o,

Yes

Check
Check whether
whether the
the outdoor
outdoor
ambient
ambient temperature
temperature isis Yes Stop
Stop the
the unit
unit
higher
higher than
than 50℃
50℃

No

Check
Check ifif the
the outdoor
outdoor unit
unit
ventilation
NO Make
Make the
the outdoor
outdoor unit
unit ventilate
ventilate well
well
ventilation isis good
good

Yes
please
please refer
refer to
to the
the solution
solution of
of fan
fan
Check
Check ifif the
the outdoor
outdoor fan
fan runs
runs speed
speed has
has been
been outout of
of control
control
No malfunction
malfunction .. Find
Find out
out the
the cause
cause and
and
properly
properly
have
have itit solved.
solved.

Yes

Check
Check whether
whether the
the heat
heat
exchanger
Yes Clean
Clean the
the heat
heat exchanger
exchanger
exchanger is
is dirty
dirty

No
Replace
Replace outdoor
outdoor main
main
board
board

No

Check
Check whether
whether the
the refrigerant
refrigerant
system
system isis ok
ok
10.3.3.6 Low pressure protection (ODU P2) (For M4OB-36HFN8-Q, M5OD-42HFN8-Q)

Low
Low pressure
pressure protection
protection

Whether
Whether the the wiring
wiring
between
between thethe low
low pressure
pressure
protector
protector and
and main
main control
control No Connect
Connect itit well
well
board
board is
is connected
connected well
well or
or
correctly
correctly

Yes

Whether
Whether thethe low
low
pressure
pressure protector
protector
is
is broken
broken

Method:
Method: Disconnect
Disconnect the
the plug.
plug.
Measure
Measure the
the resistance
resistance of
of the
the
low
low pressure
pressure protector.
protector. If
If the
the No Replace
Replace low
low pressure
pressure protector
protector
protector
protector is
is normal
normal the
the value
value isis
oo

Yes

Check
Check whether
whether the
the outdoor
outdoor
ambient
ambient temperature
temperature is
is too
too Yes Stop
Stop the
the unit
unit
low
low

No

Check
Check whether
whether valve
valve core
core
Open
Open fully
fully valve
valve core
core of
of
of
of high pressure valve
high pressure valve isis No
high pressure valve
high pressure valve
opened
opened

Yes
please
please refer
refer to
to the
the solution
solution of
of fan
fan
Check
Check ifif the
the indoor
indoor fan
fan runs
runs speed
speed has
has been
been out
out of
of control
control
No malfunction.
malfunction. Find
Find out
out the
the cause
cause and
and
properly
properly in in cooling
cooling mode
mode
have
have itit solved.
solved.

Yes

Replace
Replace outdoor
outdoor main
main board
board

No
Refrigerant
Refrigerant isis not
not enough
enough add
add the
the
refrigerant
refrigerant

No

Check
Check whether
whether the
the refrigerant
refrigerant
system
system isis ok
ok
10.3.3.7 Current protection of compressor (ODU P3)

Current protection of compressor

Judge 1: Check whether the


input current of the power
supply wire is higher than max
protection current value

Yes

Check whether
the refrigerant
system is ok

Judge 2: Check whether the


outdoor ambient
Yes Stop the unit
temperature is higher than
50℃

No

Judge 3: Check whether the


Yes Make the outdoor unit ventilate well
outdoor unit is bad ventilation

No

Judge 4: Check whether the


Yes Clean the heat exchanger
heat exchanger is dirty

No

Let the refrigerant out, then use the high


Judge 5: The refrigerant
Yes pressure nitrogen or refrigerant to blow pipe,
pipe is blocked
vacuumize and charge the refrigerant again

No

Replace outdoor main


board,and check whether Yes
the system can run normally

No

Replace the electric control box Yes Trouble is solved


10.3.3.8 Temperature protection of compressor discharge (ODU P4)

Temperature
Temperature protection
protection of
of
compressor
compressor discharge
discharge

Check
Check whether
whether the
the
compressor Check
Check whether
whether the the
compressor discharge
discharge temp.
temp. isis Yes Yes Stop
Stop leaking
leaking and
and add
add refrigerant
refrigerant
refrigerant
refrigerant isis leak
leak
more
more than
than 115°C
115°C ??

No
No

Check
Check whether
whether the
the
connection
connection isis right
right between
between
compressor
compressor discharge
discharge temp.
temp. No Correct
Correct the
the wiring
wiring connection
connection
sensor
sensor and
and PCB
PCB according
according
to
to wiring
wiring diagrams?
diagrams?

Yes

Measure
Measure thethe resistance
resistance value
value
of compressor
of compressor discharge
discharge
temp.
temp. sensor.
sensor. IfIf the
the value
value is
is No Replace
Replace the
the compressor
compressor discharge
discharge temp.
temp. sensor
sensor
not normal is
not normal is normal
normal refer
refer to
to
the
the Appendix
Appendix 2?
2?

Yes

Replace
Replace outdoor
outdoor main
main PCB
PCB

No

Replace
Replace high
high pressure
pressure valve
valve assy
assy
10.3.3.9 High temperature protection of condenser (ODU P5)

When outdoor pipe temperature is more than 65°C, the unit will stop, and unit runs again when
outdoor pipe temperature less than 52°C.

Check
Check the
the connection
connection
between
between temperature
temperature No Correct
Correct the
the connection
connection
High
High temperature
temperature protection
protection of
of No sensor
sensor and
and PCB.
PCB.
condenser
condenser

Yes

Check
Check whether
whether the
the
condenser
condenser temperature
temperature is
is Check
Check whether
whether the
the
Higher
Higher than
than 65°C
65°C resistance
resistance of of condenser
condenser
temp.
temp. sensor
sensor is
is normal
normal
No Replace
Replace the
the temperature
temperature sensor
sensor
refer
refer to
to the
the Appendix
Appendix 11
Yes

Check
Check whether
whether the
the outdoor
outdoor
ambient
ambient temperature
temperature isis Yes Stop
Stop the
the unit
unit
higher
higher than
than 50℃
50℃

No

Check
Check ifif the
the outdoor
outdoor unit
unit
ventilation
No Make
Make the
the outdoor
outdoor unit
unit ventilate
ventilate well
well
ventilation isis good
good

Yes
please
please refer
refer to
to the
the solution
solution of
of fan
fan
Check
Check ifif the
the outdoor
outdoor fan
fan runs
runs speed
speed has
has been
been outout of
of control
control
No malfunction
malfunction .. Find
Find out
out the
the cause
cause and
and
properly
properly
have
have itit solved.
solved.

Yes

Check
Check whether
whether the
the heat
heat
exchanger
Yes Clean
Clean the
the heat
heat exchanger
exchanger Yes
exchanger is
is dirty
dirty

No
Replace
Replace outdoor
outdoor main
main
board
board

No
Refrigerant
Refrigerant isis not
not enough
enough add
add the
the
refrigerant
refrigerant

No

Check
Check whether
whether the
the refrigerant
refrigerant
system
system isis ok
ok
10.3.3.10 IPM module protection (ODU P6)

IPM module protection

Check whether the voltage range


Check whether the input Regulate it to correct, then
of P-N on IPM module is normal?
No power supply is correct? No check whether the system
DC277-356V for 18-28KBtu/h;
208-230V, 1N, 60Hz can work normally?
DC277-410V for 36-42KBtu/h

Yes

Yes No

Check whether the connecting


line between main board and Connect it tightly,
No
the IPM module is connected check ok or not? Check whether the
Connect it correctly
tightly power supply line is
No and tightly, check ok
connected correctly and
or not?
tightly

Yes
No
Yes No

Check whether the connecting


Connect it well, check
line of the compressor is No
ok or not?
connected correctly or tightly Check whether the lines
Connect it tightly,
in E-part box are No
check ok or not?
connected tightly

Yes
No

Yes No
Replace the IPM module,
check whether the system can
work normally? Check whether the bridge rectifiers are
normal? Use the multimeter to measure
the resistance between each two
terminals, check whether there is the
No condition that value of resistance is 0
No
Check whether the resistance of
the fan motor is normal. If not, Yes
Check if the outdoor fan replace the fan motor. For other Yes
runs properly or the outdoor Yes models, refer to the solution of Replace the bridge rectifiers
unit ventilation is good. fan speed has been out of
control malfunction . F i n d o u t
Check whether the connecting line of
the cause and have it solved. every reactor is normal? If the line is
broken, the resistance of the two ports is
No ∞(models except for M4OA-36HFN1-
Q,M4OD-28HFN1-Q, M5OC-36HFN1-
Q);Check whether the PFC module
broken (for M4OA-36HFN1-Q,M4OD-
No
Replace the main board; check 28HFN1-Q, M5OC-36HFN1-Q,M50D-
whether the system can work Yes 42HFN1-Q)
normally?
Replace the connecting line or
reactor or replace the PFC
module(for M4OC-36HRFN1-
No M,M50D-42HFN1-Q)

Replace the compressor, check


Yes whether the system can work Yes
normally?

Trouble is solved
10.4 Main parts check
1. Temperature sensor checking
Disconnect the temperature sensor from PCB, measure the resistance value with a tester.

Temperature Sensors.

Room temperature(T1) sensor,

Indoor coil temperature(T2) sensor,

Outdoor coil temperature(T3) sensor,

Outdoor ambient temperature(T4) sensor,

Compressor discharge temperature(T5) sensor.

Measure the resistance value of each winding by using the multi-meter.


Appendix 1 Temperature Sensor Resistance Value Table for T1,T2,T3,T4,T2B (℃--K)

℃ K Ohm ℃ K Ohm ℃ K Ohm ℃ K Ohm


-20 115.266 20 12.6431 60 2.35774 100 0.62973
-19 108.146 21 12.0561 61 2.27249 101 0.61148
-18 101.517 22 11.5000 62 2.19073 102 0.59386
-17 96.3423 23 10.9731 63 2.11241 103 0.57683
-16 89.5865 24 10.4736 64 2.03732 104 0.56038
-15 84.2190 25 10.000 65 1.96532 105 0.54448
-14 79.3110 26 9.55074 66 1.89627 106 0.52912
-13 74.5360 27 9.12445 67 1.83003 107 0.51426
-12 70.1698 28 8.71983 68 1.76647 108 0.49989
-11 66.0898 29 8.33566 69 1.70547 109 0.48600
-10 62.2756 30 7.97078 70 1.64691 110 0.47256
-9 58.7079 31 7.62411 71 1.59068 111 0.45957
-8 56.3694 32 7.29464 72 1.53668 112 0.44699
-7 52.2438 33 6.98142 73 1.48481 113 0.43482
-6 49.3161 34 6.68355 74 1.43498 114 0.42304
-5 46.5725 35 6.40021 75 1.38703 115 0.41164
-4 44.0000 36 6.13059 76 1.34105 116 0.40060
-3 41.5878 37 5.87359 77 1.29078 117 0.38991
-2 39.8239 38 5.62961 78 1.25423 118 0.37956
-1 37.1988 39 5.39689 79 1.21330 119 0.36954
0 35.2024 40 5.17519 80 1.17393 120 0.35982
1 33.3269 41 4.96392 81 1.13604 121 0.35042
2 31.5635 42 4.76253 82 1.09958 122 0.3413
3 29.9058 43 4.57050 83 1.06448 123 0.33246
4 28.3459 44 4.38736 84 1.03069 124 0.32390
5 26.8778 45 4.21263 85 0.99815 125 0.31559
6 25.4954 46 4.04589 86 0.96681 126 0.30754
7 24.1932 47 3.88673 87 0.93662 127 0.29974
8 22.5662 48 3.73476 88 0.90753 128 0.29216
9 21.8094 49 3.58962 89 0.87950 129 0.28482
10 20.7184 50 3.45097 90 0.85248 130 0.27770
11 19.6891 51 3.31847 91 0.82643 131 0.27078
12 18.7177 52 3.19183 92 0.80132 132 0.26408
13 17.8005 53 3.07075 93 0.77709 133 0.25757
14 16.9341 54 2.95896 94 0.75373 134 0.25125
15 16.1156 55 2.84421 95 0.73119 135 0.24512
16 15.3418 56 2.73823 96 0.70944 136 0.23916
17 14.6181 57 2.63682 97 0.68844 137 0.23338
18 13.9180 58 2.53973 98 0.66818 138 0.22776
19 13.2631 59 2.44677 99 0.64862 139 0.22231
Appendix 2 Temperature Sensor Resistance Value Table for T5 (℃--K)
℃ ℃ ℃ ℃
K Ohm K Ohm K Ohm K Ohm
-20 542.7 20 68.66 60 13.59 100 3.702

-19 511.9 21 65.62 61 13.11 101 3.595

-18 483 22 62.73 62 12.65 102 3.492

-17 455.9 23 59.98 63 12.21 103 3.392

-16 430.5 24 57.37 64 11.79 104 3.296

-15 406.7 25 54.89 65 11.38 105 3.203

-14 384.3 26 52.53 66 10.99 106 3.113

-13 363.3 27 50.28 67 10.61 107 3.025

-12 343.6 28 48.14 68 10.25 108 2.941

-11 325.1 29 46.11 69 9.902 109 2.86

-10 307.7 30 44.17 70 9.569 110 2.781

-9 291.3 31 42.33 71 9.248 111 2.704

-8 275.9 32 40.57 72 8.94 112 2.63

-7 261.4 33 38.89 73 8.643 113 2.559

-6 247.8 34 37.3 74 8.358 114 2.489

-5 234.9 35 35.78 75 8.084 115 2.422

-4 222.8 36 34.32 76 7.82 116 2.357

-3 211.4 37 32.94 77 7.566 117 2.294

-2 200.7 38 31.62 78 7.321 118 2.233

-1 190.5 39 30.36 79 7.086 119 2.174

0 180.9 40 29.15 80 6.859 120 2.117

1 171.9 41 28 81 6.641 121 2.061

2 163.3 42 26.9 82 6.43 122 2.007

3 155.2 43 25.86 83 6.228 123 1.955

4 147.6 44 24.85 84 6.033 124 1.905

5 140.4 45 23.89 85 5.844 125 1.856

6 133.5 46 22.89 86 5.663 126 1.808

7 127.1 47 22.1 87 5.488 127 1.762

8 121 48 21.26 88 5.32 128 1.717

9 115.2 49 20.46 89 5.157 129 1.674

10 109.8 50 19.69 90 5 130 1.632

11 104.6 51 18.96 91 4.849


12 99.69 52 18.26 92 4.703

13 95.05 53 17.58 93 4.562

14 90.66 54 16.94 94 4.426

15 86.49 55 16.32 95 4.294 B(25/50)=3950K

16 82.54 56 15.73 96 4.167

17 78.79 57 15.16 97 4.045 R(90℃)=5KΩ±3%

18 75.24 58 14.62 98 3.927

19 71.86 59 14.09 99 3.812


2.Compressor checking
Measure the resistance value of each winding by using the tester.

Position Resistance Value

KSM135D23UF
KTF235D22UMT KTF310D43UMT
Z
Blue - Red 1.72Ω(20℃) 0.75Ω(20℃) 0.65Ω(20℃)
3. IPM continuity check
Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount the IPM.
Use a digital tester to measure the resistance between P and UVWN; UVW and N.
Normal resistance value Normal
Digital tester Digital tester
resistance value
(+)Red (-)Black (+)Red (-)Black
N U
∞ ∞
U V
P (Several MΩ) N (Several MΩ)
V W
W (+)Red
Naicon SRL - Via il Caravaggio, 25 - Trecella
I-20060 Pozzuolo Martesana - Milano (Italy)
Tel. +39 02.95.003.1 Fax +39 02.95.003.313
www.naicon.com - e-mail: [email protected]

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