Manual Top Drive

Custom Parts Lists
HMIS Top Drive System
250TON HMIS 475HP

Unit 435
DOCUMENT NAME: 880030 REV E (UNIT 435)

PARTS LISTS COPYRIGHT AND DISCLAIMER
Tesco Corporation ("Tesco") has made every effort to ensure that this document contains accurate and
current information for the Tesco top drive, however, the document is intended to be used in
conjunction with a complete training program and on-site supervision and Tesco does not warrant
or guarantee that the information contained herein is either complete or accurate in every respect, and
the reader hereby protects, indemnifies and holds harmless Tesco Corporation together with its
directors, officers, employees and agents from and against all liability for personal injury, death or
property damage to any person arising directly or indirectly from the use by the reader of the
information contained in the document.
Tesco Corporation © 2006
Contact Information
Corporate Head Office
6204 - 6A St. S.E.
Calgary, AB T2H 2B7
Canada
www.tescocorp.com
Telephone: (403) 692-5700
Fax: (403) 692-5710
880030 REV E (UNIT 435) 250TON HMIS 475HP ©TESCO CORPORATION, 2006
III
REVISION INFORMATION PARTS LISTS
Revision Information
Version Date Description of Changes

Rev A July 2004 HMI Parts List reviewed and updated
Rev B Nov 2004 HMI changes and additions: Added the Driller’s Panel (in a separate chapter) and
moved the Service Loop to a separate chapter; updated item 13340 Hose Reel Kit,
13354 Suction Charge Kit, 13356 Heat Exchanger and Mail Panel
Rev C April 2005 Updates and changes to the HMI Standard Parts List; Added 34630000, 39407100,
190000345, 720164, 720132, 14580, 720146,720147, 720358, 720148, 720151,
720133, 720152, 720155, 720160, 720355, 720433, 720455, 91000914, 730747;
Removed (superceded) 13361, 13339, 13341, 13354, 6092, 16713, 16714, 730151
Rev D September 2005 2005 version of the Parts Lists document for the 250TON HMIS 475HP top drive
Rev E July 2006 General updates and revisions to the HMIS Parts Lists document. Removed
components now included with the Detroit Diesel engine skid package
©TESCO CORPORATION, 2006 250TON HMIS 475HP 880030 REV E (UNIT 435)
IV
PARTS LISTS TABLE OF CONTENTS
TABLE OF CONTENTS
Chapter 1: About This Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Chapter 2: Top Drive Parts Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Top Drive, c/w Swivel, 250T HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Swivel Assy, 250T HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Washpipe Assy, 200T HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Clamp Assy, Conn Lock, 5-3/8"MSV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Quill Load Nut Assy, 200T HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Kit, Motor Manifold Installation, 250T HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Motor Manifold Assy, Code 62, HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Kit, Swivel Link and Counter-Balance, 250T HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Gearbox, Spline Drive, 2.19:1 Ratio, 250T HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Motor, Hyd, Rineer, 196, C62, 4 Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Grabber with Legs Assembly, Final, HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Grabber Assy, 6-7/8”, HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Kit, Swivel Installation, 250T HMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grabber Cylinder Assy, 6-7/8”, HMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
11/9 Station Manifold Final Assy, HMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
11/9 Station Manifold, Mechanical Assy, HMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Kit, Electrical, 11/9S, MFLD, HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Kit, Transducer, 11/9 Station Manifold, HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Kit, Gearbox, Final, 250T HMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Expansion Chamber Assembly, F/HMIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Kit, Plumbing, 250T HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Kit, 11/9 Station Manifold Installation, 250T HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
11/9 Station Manifold, c/w Door, Mounting, HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Kit, Spoon Assy, HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Kit, Travel Stand Installation, 250T HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Chapter 3: Power Unit Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Power Unit, CAT 3406, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Kit, Engine Skid, CAT 3406, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Kit, Engine Heater, CAT 3406, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Kit, Air System, CAT 3406, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Kit, Oil Cooler, Pump Drive, CAT 3406, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Throttle Control Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
V
TABLE OF CONTENTS PARTS LISTS
Kit, Wiring System, CAT 3406, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

Kit, Engine Installation, CAT 3406, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
Kit, Pump, Cont/Press Pilot Valve, DD60S/CAT 3406/D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
Kit, Hoses and Fittings, Engine Skid, CAT 3406, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
Kit, Pump Lubrication, Pump Drive, CAT 3406, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
Kit, Fuel Filter Installation, CAT, D2P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
Kit, Coupling Installation, Gearbox to Engine, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
Kit, Air Start, CAT 3406, D2P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
Kit, Radiator Pressure, CAT 3406, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
Kit, Oil Spinner, CAT 3406, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
Kit, Exhaust System, CAT 3406, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
Power Unit w/o Engine Skid, D2P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
Kit, closed Loop Plumbing, 60S, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
Kit, Closed Loop Plumbing, 60S, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
Manifold Assy, Filter, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
Kit, Tank Installation and Auxiliary Hydraulics, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
Circulation/Auxiliary Pump Assy, 460V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
Oil Tank Assy, D2P, HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
Kit, Heat Exchanger and Main Cntrl Panel Instl, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
Panel Assy, Main Control, HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
Kit, General Assy, Main Panel, D2P, HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
Kit, Cords, Power Unit Skid, HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
Cooler, Modine, c/w Return Plumbing, HMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
Kit, Transformer Installation, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
Kit, Pump and Pump Drive Installation, DD, 60S, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
Pump Drive, 1:1.18 Ratio, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
Kit, Electrical, DD60S, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
Kit, Hoses, Hydraulic, Tank, DD, D2P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
Kit, Fuel Tank, D2P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168
Fuel Tank Assy, D2P/D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
Kit, Reservoir/Filter/Flowmeter, Pump Drive Lub, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
Inspection Assy, Oil Condition, Pump Drive, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176
Reservoir/Filter Assy, Painted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178
Kit, Suction/Charge Filter, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
Kit, Hoses, Pump Drive, D2P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184
Chapter 4: Torque Bushing Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

Torque Bushing, 72", c/w Hydraulic, 250T HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190
Torque Bushing, 72", No Hyd., Assy, 250T HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192
VI
PARTS LISTS TABLE OF CONTENTS
Chapter 5: Service Loop Parts Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

Hose Reel/Service Loop, Complete, 225 ft, D2P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Service Loop, 225 ft, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Hose Reel, c/w Controls, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Skid, Hose Reel, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Reel Motor Control Assy, HMI, ECI/EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Chapter 6: Driller’s Panel Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

Driller’s Panel Devices Layout, HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Kit, Misc. Driller’s Panel, HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
VII
TABLE OF CONTENTS PARTS LISTS
This page has been left blank intentionally.
VIII
PARTS LISTS
CHAPTER 1: ABOUT THIS DOCUMENT

This chapter contains all the parts lists and the accompanying illustrations for the 250TON
HMIS 475HP top drive sytem.
The illustrations are drawn from the off driller’s side point of view.
Table 1-1: Where to Find More Information
For information on Refer to

system components overview System Description
• installation Installation Guide
• rig up
• commissioning
• pre-operational checklists
• rig out procedures
• setting torque and speed Operations Guide
• driller's panel functions and operating descriptions
• making connections
• drilling ahead
• tripping
• freeing stuck pipe
• load path inspections Maintenance Guide
• maintenance/service schedules
• component disassembly and reassembly
troubleshooting Troubleshooting Guide (where available)
• electrical schematics System schematics
• hydraulic schematics
• cooling schematics
• gearbox lubrication schematics
available options and spares Tesco Representative
1
ABOUT THIS DOCUMENT PARTS LISTS
2
PARTS LISTS
CHAPTER 2: TOP DRIVE PARTS LISTS

This chapter contains the parts lists and accompanying illustrations for the 250TON HMIS
475HP top drive components.
3
TOP DRIVE, C/W SWIVEL, 250T HMI PARTS LISTS
TOP DRIVE, C/W SWIVEL, 250T HMI
4
PARTS LISTS TOP DRIVE, C/W SWIVEL, 250T HMI
Parts List
Part # 9067-1
Drawing # I-9067-1 Rev. 1 Page 2 of 2
File # I-9067-1.xls Refer: 1 Illustration
Drawing Title: Top Drive, c/w Tesco Swivel, 250T HMI
Item # Tesco # Qty Description
1 3624 1 ASSY, FINAL, GRABBER, W/LEGS, HMI
2 6398 1 ASSY, TRAVEL STAND, HMI
3 7218 1 FINAL ASSY, 11/9 STN, MANIFOLD, HMI
4 8633-1 1 Kit,Gearbox,Final,250T,HMI
5 8634 1 KIT, TOPDRIVE PLUMBING, 250 HMI
6 8635 1 KIT, 11 STN INSTALLATION, 250 HMI
7 8636 1 KIT, SPOON ASSY, 200 HMI
8 8638 1 KIT, TRAVEL STAND INSTALLATION, 200 HMI
9 10030 2 OIL, GEAR, 80W90, 20 LITRE
10 14376-1 1 Kit,Swivel Installation,Tesco,250T HMI
11 14377 1 KIT, MOTOR MANIFOLD INSTALLATION, 250 HMI
12 16425 1 KIT,SWIVEL LINK&COUNTER BALANCE,250HMI
13 16628 1 ASSY, GEARBOX, SPLINE DRIVE, 2.19:1 RATIO, 250T HMI
100 730447 1 Kit,Label,Stick-On,Top Drive,HMI/HCI
101 730442 2 Decal,Shell Spirax HD 80W90,5"x2",Red
5
TOP DRIVE, C/W SWIVEL, 250T HMI PARTS LISTS
6
PARTS LISTS SWIVEL ASSY, 250T HMI
SWIVEL ASSY, 250T HMI
7
SWIVEL ASSY, 250T HMI PARTS LISTS
8
PARTS LISTS
9
WASHPIPE ASSY, 200T HMI PARTS LISTS
WASHPIPE ASSY, 200T HMI
10
PARTS LISTS WASHPIPE ASSY, 200T HMI
Parts List
Part # 8021
Drawing # I-8021 Rev. 2 Page 2 of 2
File # I-8021.xls Refer: 1 Illustration
Drawing Title: Assembly, Washpipe, Rostel, 200T, HMI
1 7808 1 FTG,GREASE,STR,1/8MNPTX1-1/4
2 5889 1 WASHPIPE,ROSTEL,200T SWIVEL,HMI
3 5890 1 BOLT, SEAL RING, WASHPIPE, HMI / EMI
4 6003 1 PACKING, WASHPIPE, 5000PSI, ROSTEL, 200T SWIVEL, HMI
5 6930 1 RING, SNAP, WASHPIPE, ROSTEL, 200T SWIVEL, HMI
6 7178 1 NUT, PACKING, WASPIPE, ROSTEL, 200T SWIVEL, HMI
7 7179 1 NUT,UPPER,WASHPIPE,ROSTEL,200T SWIVEL,HMI
8 7211 1 SPACER,UPPER,PACKING,WASHPIPE,ROSTEL,200T SWVL,HMI
9 7212 1 SPACER,PACKING,UPPER,WASHPIPE,ROSTEL,200T SWVL,HMI
10 8022 2 SPACER,MID,PACKING,WASHPIPE,ROSTEL,200T SWVL,HMI
11 8721 1 PACKING,WASHPIPE,7500PSI,ROSTEL,200T SWIVEL,HMI
12 9300 1 SPACER,LOWER,PACKING,WASHPIPE,ROSTEL,200T SWVL,HMI
11
CLAMP ASSY, CONN LOCK, 5-3/8"MSV PARTS LISTS
CLAMP ASSY, CONN LOCK, 5-3/8"MSV
12
PARTS LISTS QUILL LOAD NUT ASSY, 200T HMI
QUILL LOAD NUT ASSY, 200T HMI
13
QUILL LOAD NUT ASSY, 200T HMI PARTS LISTS
14
PARTS LISTS
15
KIT, MOTOR MANIFOLD INSTALLATION, 250T HMI PARTS LISTS
KIT, MOTOR MANIFOLD INSTALLATION, 250T HMI
16
PARTS LISTS KIT, MOTOR MANIFOLD INSTALLATION, 250T HMI
Parts List
Part # 14377
Drawing # I-14377 Rev. 3 Refer: 1 Illustration
File # I-14377.xls Page 2 of 2
Drawing Title: Kit, Motor Manifold Installation, 250T, HMI

1 0594 7 O RING, DURO, 90, NITRIL, N90-225
2 0731 1 CLAMP, EXHAUST, MUFFLER, 1-3/4"
3 0961 2 NUT, HEX, 3/8", UNC, PLTD, GR8
4 1015 20 CAPSCREW, 5/8" X 2-1/2", UNC, GR8, PLT
5 10632 2 FLAT WASHER, 3/8", ALLOY PLTD, GR8
6 1064 4 LOCKWASHER, 5/8", HI COLLAR
7 3116 2 CAPSCREW, 1/2" X 1-1/2", UNC, GR8 DR HEAD
8 15240 2 CAPSCREW, 3/8" X 3-1/2", UNC, HEX HD, GR8, PLTD, DR THREAD
9 4713 2 UNION, HAMMER, THREAD, 602-1-1/2"
10 5105 2 VALVE, BALL, 5000PSI, 1-1/2"
11 5218 2 PLUG, HEX, FS, 1-1/2"
12 8730 4 CAPSCREW, 5/8" X 6-1/2", UNC, SKT HD, GR8, PLT
13 5641 2 NIPPLE, THR, SC160, 1-1/2" X 2-1/2"
14 3687 20 LOCKWASHER, 5/8", ALLOY, PLTD
15 6196 12 FLANGE, SPLIT, C62
16 6322 1 BRACKET, GEARBOX HYD LINE, HMI
17 8252 1 ASSY, MANIFOLD, MOTOR, CODE 62, HMI
18 8293 1 ASSY, PIPE SET, SCH160, MTR-MAFLD
19 14590 2 SHIM, MOTOR MANIFOLD SUPPORT, HMI
21 15608 2 PIN, COTTER, 3/32" X 3/4", PLTD
17
KIT, MOTOR MANIFOLD INSTALLATION, 250T HMI PARTS LISTS
18
PARTS LISTS MOTOR MANIFOLD ASSY, CODE 62, HMI
MOTOR MANIFOLD ASSY, CODE 62, HMI
19
MOTOR MANIFOLD ASSY, CODE 62, HMI PARTS LISTS
20
PARTS LISTS
21
KIT, SWIVEL LINK AND COUNTER-BALANCE, 250T HMI PARTS LISTS
KIT, SWIVEL LINK AND COUNTER-BALANCE, 250T HMI
22
PARTS LISTS KIT, SWIVEL LINK AND COUNTER-BALANCE, 250T HMI
23
KIT, SWIVEL LINK AND COUNTER-BALANCE, 250T HMI PARTS LISTS
Parts List
Part # 16425
Drawing # I-16425 Rev. 7 Pages 3 - 4 of 4
File # I-16425.xls Refer: 2 Illustrations
Drawing Title: Kit,Swivel Link & Counter Balance,HMI
1 0031 1 Valve,Direct Acting,Relief,10 gpm,600-3600 psi
2 0061 1 Gauge,Liq Filled,0-3000psi,2-1/2"OD,LM,1/4"MNPT
3 0204 1 Fitting,Hyd,90°Elb,#8MJICx#8MORB
4 0227 1 Fitting,Hyd,Str,#8MORBx#6MNPT
5 0233 1 Fitting,Hyd,Str,#8MORBx#8FNPT
6 0238 1 Fitting,Hyd,Str,#6MNPTx#6MNPT
7 0254 1 Fitting,Hyd,90°Elb,#4MNPTx#4FNPT
8 0283 1 Fitting,Hyd,Str,#8MJICx#8MNPT
10 0318 5 Fitting,Hyd,90°Elb,#8MJICx#8MNPT
11 0354 2 Fitting,Hyd,90°Elb,#8MJICx#8FJIC
12 0380 1 Fitting,Hyd,Tee,#8FNPTx#8FNPTx#8MNPT-Br
13 0418 1 Disconnect,Quick,Nipple,74Series,3/8"x3/8"FNPT
14 0503 1 Mount,Accumulator,Counter Balance,DS,EMI/HMI
15 0504 1 Mount,Accumulator,Counter Balance,ODS,EMI/HMI
16 0993 4 Screw,Cap,Hex Hd,1/4"-20UNCx3",Gr8,Pld
17 10373 8 Washer,Belleville,9900-lbs,1/2"IDx1.260"OD,Stl
18 10634 4 Washer,Lock,Helical Spring,1/4",Alloy,Pld
19 1097 14 Pin,Cotter,1/8"ODx1-1/2"Lg,Pld
20 1112 6 Fitting,Grease,Str,Long,1/8"MNPT
22 12951 2 Lug,Counter Balance,250T HMI
23 1494 2 Fitting,Hyd,Str,#8MJICx#12MORB
24 16423 1 Bracket,Relief Manifold,Counter Balance,EMI/HMI
25 16424 2 Screw,Cap,Hex Hd,1/2"-13UNCx5-1/2",Gr8,Pld,Dr Thd
26 Not used
27 2021 1 BODY, CARTRIDGE, 2 WAY, #8 SAE
28 2603 1 FITTING, AIR BREATHER, 1/2 MNPT
29 2802 1 Fitting,Hyd,Plug,Hex Hd,#4MORB
31 3116 4 Screw,Cap,Hex Hd,1/2"-13UNCx1-1/2",Gr8,Pld,Dr Hd
32 3460 1 Cap,Quick Disconnect,Nipple,74-Ser,3/8",Black
33 3536 8 Screw,Cap,Hex Hd,1/2"-13UNCx2",Gr8,Pld,Dr Hd
34 4104 2 Accumulator,1/2 Gallon,3000-psi,#16FORB
35 4581 2 Link,Swivel,32"C/C,HMI
24
PARTS LISTS KIT, SWIVEL LINK AND COUNTER-BALANCE, 250T HMI

Drawing Title: Kit,Swivel Link & Counter Balance,HMI

36 4770 2 SHACKLE, SPA, G2130, 3/4"
37 5332 2 Screw,Cap,Hex Hd,1"-8UNCx4-1/2",Gr8,Pld,Dr Thd
38 5333 2 Screw,Cap,Hex Hd,1"-8UNCx4",Gr8,Pld,Dr Thd
39 5759 1 Fitting,Hyd,Tee,#8MJICx#8MJICx#8MNPT-Br
41 5972 6 Screw,Cap,Hex Hd,1/2"-13UNCx5",Gr8,Pld,Dr Thd
42 6115 1 VALVE, NEEDLE, 3/8 FE/FE, 6000PSI, F/HMI
43 6200 2 Retainer,Pin,Swivel Link
44 6256 2 Lug,Counter Balance,Swivel Link,EMI/HMI
45 7177-1 2 Cylinder,Hyd,Single Stage,3"Bore,1.5"Rod,8"Stroke
46 8027 1 Manifold,Counter Balance
47 8375 1 Yoke,Swivel,Machined,250T
48 8377 2 Pin,Yoke,Swivel Link,250 HMI
49 9784 8 Nut,Hex,Lock,Nylon,1/2"-13UNC,Gr8,Pld
51 9790 4 Nut,Hex,Lock,Nylon,1"-8UNC,Gr8,Pld
100 16711 1 Kit,Hoses,Hyd,Swivel,EMI/HMI
101 3358 3 Hose,Hyd,100R2-AT,#8x23",FJICxFJIC
104 3490 1 Hose,Hyd,100R2-AT,#8x32",FJICXFJIC
25
GEARBOX, SPLINE DRIVE, 2.19:1 RATIO, 250T HMI PARTS LISTS
GEARBOX, SPLINE DRIVE, 2.19:1 RATIO, 250T HMI
26
PARTS LISTS GEARBOX, SPLINE DRIVE, 2.19:1 RATIO, 250T HMI
Parts List
Part # 16628
Drawing Title: Gearbox,Spline Drive,2.19:1 Ratio,250T HMI
2 7962 1 Bushing,Quill Gear,Radial Location,Gearbox,HMI
3 8641 1 Motor,Hyd,Rineer,196,C62,4 Port
4 7300 1 Shim,Rineer Motor,1/8"Thick,HMI
5 0592 1 O-Ring,N90-265,7.734"IDx0.139"Dia
6 0686 2 Bearing,Radial,Rlr,Sph,CB,200mm-ODx130mm-IDx52mm-W
7 3769 1 Gear,Pinion,21T,2.19:1 Ratio,Gearbox,HMI
8 5797 1 O-Ring,N70-171,7.987"IDx0.103"Dia
9 3768 1 Housing,Gearbox,HMI
10 3155 6 Screw,Cap,Skt Hd,3/8"-16UNCx1-1/4"
11 3690 6 Washer,Lock,Helical Spring,Hi-Collar,3/8",Black
12 4924 1 Retainer,Gear,Pinion,Gearbox,HMI
13 8143 1 Ring,Rtng,Int,Spiral,6.125"ID Shaft,0.086"Thk
15 9058 1 Gear,Idler,30 Tooth,Gearbox,250 HMI
16 5691 1 Shaft,Gear,Idler,Gearbox,HMI
17 6265 2 Retainer,Shaft,Gear,Idler,Gearbox,HMI
20 16629 2 BEARING, ROLLER, SPHERICAL, 2.3622 ID X 5.1181 OD
21 6178 2 O-Ring,N70-144,2.487"IDx0.103"Dia
22 3137 48 Screw,Cap,Skt Hd,1/2"-13UNCx2-1/2",Aly,Unbrako
24 5650 1 Retainer,Lower,Bearing,Quill,Gearbox,HMI
25 4680 3 Seal,7.500"Shaftx8.750"ODx0.500"W,HDW1
26 1115 4 Fitting,Grease,Str,Short,1/4"MNPT
27 4045 2 O-Ring,N70-453,11.975"IDx0.275"Dia
28 3227 2 Bearing,Radial,Rlr,Tpr,320mmx240mmx51mm Thk
29 7955 1 Gear,46T,Spline Drive,Gearbox,HMI
30 5649 1 Retainer,Upper,Bearing,Quill,Gearbox,HMI
31 6167 5 SHIM, HMI, 14.75" X 12.72" X 0.010"
32 4167 3 Seal,240.000mm-Shaftx280.000mm-ODx16.000mm-W,HDS2
33 4040 1 O-Ring,N70-123,1.174"IDx0.103"Dia
34 16630 1 STANDOFF, GEAR, IDLER, GEARBOX, 250T HMI
35 5113 1 PLUG, FROST, 1-3/8" (DOC511-080)
36 5692 1 PLUG, BORE, GR IDLER, HMI, 1/UNIT
37 6168 2 SHIM, HMI, 14.75" X 12.72" X 0.005"
38 0125 1 Fitting,Pipe,90°Elb,2000-psi,2",FNPT
39 1338 1 Fitting,Pipe,Nipple,Sch80,2"MNPTxClose
40 0452 2 Plug,Magnetic,Skt Drive,1"MNPT
41 2799 1 Fitting,Hyd,Plug,Skt Hd,#4MORB
43 0402 1 Fitting,Hyd,Cap,#16FJIC,Stl
44 0013 1 VALVE ,BALL, APOLLO, 2000WP, 1"
27
MOTOR, HYD, RINEER, 196, C62, 4 PORT PARTS LISTS
MOTOR, HYD, RINEER, 196, C62, 4 PORT
28
PARTS LISTS MOTOR, HYD, RINEER, 196, C62, 4 PORT
Parts List
Part # 8641
Drawing Title: Motor,Hyd,Rineer,196,C62,4 Port
1 9252 8 Screw,Cap,Skt Hd,xxx-xxx x xxx
2 17801 1 Seal,EGC,Shaft,Rineer
3 11472 12 Stud,5/8"-11UNCx18"Lg,Rineer,125 Series
4 11476 12 Nut,Hex,Acorn,5/8"-11UNC
5 11477 12 WASHER,STATO SEAL,F/C62,MTR
6 15590 2 Rotor,PC,Rineer,125 Series
7 15665 1 Plate,EGC Seal,Rineer
8 19183 2 Shim,Bearing,Rineer
9 AOR 2 Bearing,Ball
10 AOR 1 Housing,Center,PC,C62,Rineer
11 AOR 1 Housing,Front,C62,Rineer
12 AOR 1 Housing,Rear,PC,C62
13 AOR 8 Pin,Dowel
14 AOR 4 Plate,PC,Rineer,125 Series
15 AOR 1 Plate,Seal,Rear Housing,C62,Rineer,125 Series
16 AOR 12 Screw,Cap,Skt Hd,xxx-xxx x xxx
17 AOR 1 Shaft,Splined,C62,Rineer,125 Series
18 15621 2 Stator,98 CID,Rineer
19 720419 8 Bushing,5/8"ODx1/2"IDx0.585"Lg,Rineer
200 19220 1 Kit,O-ring,Rineer,196,C62,4-Port
201 0592 1 O-Ring,N90-265,7.734"IDx0.139"Dia
202 9246 2 O-Ring,N70-164,6.237"IDx0.103"Dia
203 11473 8 O-Ring,V90-272,9.484"IDx0.139"Dia
204 16311 4 O RING,DISOGRIM,LG THERMAL,9550MG,2-162
205 16312 4 O RING,DISOGRIM,SM THERMAL,9250MG,2-156
206 16314 4 O RING,DISOGRIM.MED THERMAL,9250MG,2-158
300 19221 2 Kit,Spring,Rotor,196,C62,4-Port,(One Rotating Grp)
301 19198 32 Spring,Rotor Vane,Outer,Rineer
302 19199 32 Spring,Rotor Vane,Inner,Rineer
350 AOR 2 Kit,Spring,Stator,196,C62,4-Port,(One Rotating Grp)
351 720837 12 Spring,Wave,196,C62,4-Port,Rineer
352 11474 12 Spring,Stator Vane,Rineer
400 N/A 2 Vane Kit,Rotor,One Rotating Group
401 19200 16 Vane,Rotor,#95,PC
450 N/A 2 Vane Kit,Stator,One Rotating Group
451 19182 6 Vane,Stator,98 CID,Double Wave Spring,Rineer
29
GRABBER WITH LEGS ASSEMBLY, FINAL, HMI PARTS LISTS
GRABBER WITH LEGS ASSEMBLY, FINAL, HMI
30
PARTS LISTS GRABBER WITH LEGS ASSEMBLY, FINAL, HMI
Parts List
Part # 3624
Drawing Title: Assembly, Final, Grabber with Legs, HMI
1 14732 2 SCREW, CAP, HEX HD, 5/8-11UNC X 2, GR8, PLD, DR THD
2 1064 12 WASHER, LOCK, HELICAL SPRING, HI COLLAR, 5/8, BLACK
3 Not used
4 12966 4 SCREW, CAP, HEX HD, 5/8-11UNC X 1-1/4, GR8, PLD, DR HD
5 14567 10 CAPSCREW, 5/8" X 5-1/2", UNC, HEX HD, GR8, PLTD, DR HD
6 2593 4 FT CHAIN, GR80, 3/8"
7 3018 1 SHACKLE,BOLT-TYPE,1/2",2 TON,G-2130
8 3116 2 SCREW, CAP, HEX HD, 1/2-13UNC X 1-1/2, GR8, PLD, DR HD
9 3687 14 WASHER, LOCK, HELICAL SPRING, 5/8, ALLOY, PLD
10 3690 6 WASHER, LOCK, HELICAL SPRING, HI COLLAR, 3/8, BLACK
11 3776 1 PLATE, LOWER ACCESS, GRABBER LEG, 150HMI
12 3779 1 PIN, GRB LEG LOWER SHACKLE, HMI
13 5423 1 SPRING, 150T, HMI GRABBER LEG
14 5804 1 GUIDE, DRL PIPE, 6-3/4", SPLIT, HMI
15 5810 1 SHIM, 1/8", TORQUE BOX, HMI
17 6242-1 1 Stop,Stab Valve ,Grabber Leg,250T HMI
18 16494 1 GRABBER ASSY,6-7/8",HMI
19 6464 12 SCREW, CAP, SKT HD, 5/8-11UNC X 2-1/2, DR HD (3 HOLE)
20 6773 1 PIN, UPPER GRABBER LEG, HMI, NEW
21 6774 1 LEG, LOWER GRABBER, HMI, NEW
22 6775 1 ASSY, GRABBER LEG, UPPER, C/W DOOR, HMI
23 6921 1 SHACKLE, LOWER GRB LEG HMI, NEW
24 6922 1 SHACKLE, UPPER GRB LEG HMI, NEW
25 Not used
26 8763 6 SCREW, CAP, SKT HD, 3/8-16UNC X 1, DR HD
27 8984 1 SHOCK ABSORBER, F/GRABBER, HMI
28 9789 2 LOCKNUT, NYLON, 5/8", UNC, PLTD, GR8
29 16764 4 SHACKLE,BOLT-TYPE,3/8",1 TON,G-2130
30 1097 2 PIN, COTTER, PLATED, 1/8" X 1-1/2"
31
GRABBER ASSY, 6-7/8”, HMI PARTS LISTS
GRABBER ASSY, 6-7/8”, HMI
32
PARTS LISTS GRABBER ASSY, 6-7/8”, HMI
Parts List
Part # 16494
Drawing Title: Assembly, Grabber, HMI

1 0612 2 O RING, GRABBER, N90-904
2 1009 6 CAP,GR8,NC,PLT,3/8 X 3/4
3 1677 4 TONG DIES, 1/2" X 1-1/4" X 5"
4 3046 2 PIN, RETRACT, 6-7/8, 7-3/8, 8-1/2
5 3725 8 CAPSCREW, 3/8" X 1", UNC, GR8, DR HEAD
6 3839 1 TORQUING BOX, GRABBER, BARE
7 16493 1 BOX,CLAMPING,6-7/8"GRABBER,HMI
8 3845 4 RETAINER PLATE, DIE HOLDER
9 3846 2 HOLDER, DIE, HMI
10 3852 2 TABS, BREAKAWAY, DIE HOLDER
11 16552 2 EXTENTION,PORT,CLAMP BOX PISTON,3-15/16 LG
12 16499 1 CYLINDER ASSY,6-7/8"GRABBER,HMI
13 6244 2 RETAINER, TOP, DIE HOLDER, GRABBER HMI
15 0404 2 FTG, HYD, CAP, 1/4 JIC, STEEL
16 3156 4 CAPSCREW, 3/8" X 1", UNC, SKT HD
18 16495 1 PLATE,RETRACTING,6-7/8"GRABBER,HMI
19 16618 2 SCREW, CAP, SKT HD, 1/2"-24UNC X 1", DR HD
33
KIT, SWIVEL INSTALLATION, 250T HMI PARTS LISTS
KIT, SWIVEL INSTALLATION, 250T HMI
34
PARTS LISTS KIT, SWIVEL INSTALLATION, 250T HMI
Parts List
Part # 14376-1
Drawing Title: Kit, Swivel Installation, Tesco, 250T HMI
2 1115 1 FTG, GREASE, STRAIGHT, 1/4 NPT
4 4042 1 O RING, DURO, 70, NITRIL, N70-254
5 4166 1 ACTUATOR, F/ LMSV 3-1/2 IF (3086-TDA-SER)
6 4480 4 CAPSCREW, 3/8" X 1-1/2", UNC, SKT HD
7 6188 2 SCREW, SET, 1/2" X 3/4", UNC, ALLEN HD
8 720534 1 Valve,Mudsaver,Dual Ball,Die Lock,4"FH,BxB
9 7960 1 BUSHING, QUILL GEAR DRIVE, HMI
10 7961 1 SPACER, QUILL GEAR DRV.BUSH, HMI
11 7973 1 ASSY, CLAMP, CONNECTION LOCK, 5-3/8" MSV
12 8229 1 NUT, LOAD, 200 HMI
13 8829 1 ASSY, S-PIPE, KELLYHOSE, 200HMI
14 9227 10 MAGNET, 1/2 X .125T, NEON
15 14365 1 Swivel Assy,Tesco,250T,HMI
16 15593 12 CAPSCREW, SKT HD, 1/2"-13UNC X 2-3/4", DR HEAD, UNBRAKO
35
GRABBER CYLINDER ASSY, 6-7/8”, HMI PARTS LISTS
GRABBER CYLINDER ASSY, 6-7/8”, HMI
36
PARTS LISTS GRABBER CYLINDER ASSY, 6-7/8”, HMI
Parts List
Part # 16499
Drawing Title: CYLINDER ASSY, GRABBER, HMI

1 0610 1 O RING, DURO, 70, NITRIL,
2 0640 1 SEAL, GRABBER, UNI-RING
3 0642 2 POLYPAK, SEAL, F/GRABBER
4 2799 2 FTG, HYD. PLUG, SKT, 1/4 MALE, ORB
5 3057 1 GLAND, NUT, GRAB CYL
6 3848 1 CYLINDER, CLAMP BOX, HMI
7 16496 1 PISTON,CLAMPING BOX,6-7/8"GRABBER,HMI
37
11/9 STATION MANIFOLD FINAL ASSY, HMI PARTS LISTS
11/9 STATION MANIFOLD FINAL ASSY, HMI
38
PARTS LISTS 11/9 STATION MANIFOLD FINAL ASSY, HMI
Parts List
Part # 7218
Drawingt # I-7218 REV 0
Drawing Title 11/9 Station Manifold Final Assembly, HMI

1 12946 1 KIT, ELECTRICAL, 11/9ST MANIFOLD, HMI
2 14491 1 ASSEMBLY, MECHANICAL, 11/9 STN MANIFOLD, HMI
39
11/9 STATION MANIFOLD, MECHANICAL ASSY, HMI PARTS LISTS
11/9 STATION MANIFOLD, MECHANICAL ASSY, HMI
40
PARTS LISTS 11/9 STATION MANIFOLD, MECHANICAL ASSY, HMI
41
42
PARTS LISTS 11/9 STATION MANIFOLD, MECHANICAL ASSY, HMI
43
Parts List
Part # 14491 Sales kit? Yes No

Drawing Title: Assembly, Mechanical, 11/9 Station Manifold, HMI
1 0031 6 VALVE, RELIEF, HI PRES, "BUNA"
2 16267 1 VALVE, DIR.4W/3P, P-T, A&B BK, 3L
3 16268 3 VALVE, DIR.3F, P BLKED, A&B -TANK
4 16269 1 VALVE, DIR.4W/2P, P-T-A-B BLK, 1A
5 16270 4 VALVE, DIR.4W/3P, P-T-A-B BLK, 3A
9 1037 8 CAPSCREW, 10/24" X 1", UNC, SKT HD
10 10875 1 BLOCK, MANIFOLD, 11STN, STEPPED
11 11104 1 NAMEPLATE, F/MANIFOLD, 1-1/2" X 3"
12 11290 1 ENCLOSURE BX, 9STN, M/FLD, SS, HMI
13 1038 36 CAPSCREW, SKT HD, NC, 10/24" X 1-1/4"
14 14948 4 SCREW, DRIVE, 2GA X 3/16", TYPE U, 18-8S
15 14588 1 KIT, TRANSDUCER, 11 STN, HMI
16 1499 8 FTG, HYD, STR, 1/2 MORB X 1/4 MJIC
19 2150 2 PLATE, BLANKING, DAMAN 1194
20 220081 12 SET SREW, HEX SOCKET, 3/8" DIA, 16 UNC, 1/2" LONG
21 2459 2 VALVE, MOTION CONTROL, CP458
22 2799 3 FTG, HYD, PLUG, SKT, 1/4" MALE, ORB
23 13696 24 CAPSCREW, SKT, 1/4" X 1/2", UNC, BUTTON HEAD
26 6188 12 SCREW, SET, 1/2" X 3/4", UNC, ALLEN HD
27 11291 6 FTG, HYD, PLUG, SKT, 5/8"MALE ORB
44
PARTS LISTS KIT, ELECTRICAL, 11/9S, MFLD, HMI
KIT, ELECTRICAL, 11/9S, MFLD, HMI
45
KIT, ELECTRICAL, 11/9S, MFLD, HMI PARTS LISTS
46
PARTS LISTS
47
KIT, TRANSDUCER, 11/9 STATION MANIFOLD, HMI PARTS LISTS
KIT, TRANSDUCER, 11/9 STATION MANIFOLD, HMI
48
PARTS LISTS KIT, TRANSDUCER, 11/9 STATION MANIFOLD, HMI
Parts List
Part # 14588
Drawing Title Kit, Transducer, 11/9 Station Manifold, HMI

1 0405 3 FTG, HYD, CAP, 3/8JIC, STEEL (60C-6)
2 14134 1 FTG, TBG, STR, 1/4" TUBE X 1/4" MNPT (SS400-1-4)
3 0664 4 SEAL, STAT-O, BONDED, 9/16"
4 0665 1 SEAL, STAT-O, BONDED, 7/16"
5 1985 1 FTG, BH, STR, SS, 1/4 TUBE X 1/4MJIC (SS-400-61-4AN)
6 3876 2 TUBING, S/S, 1/4 X .065 WALL
7 3879 1 TRANSDUCER, DFP, 4-20mA, 0-5000#
8 4047 3 FTG, HYD, BULKHEAD, 1/4 MPT X 3/8 MJIC (1035-6-4)
9 4279 1 FTG, HYD, BULKHD, 90D, 3/8 MJIC X MJIC (3235-6-6)
NOTE: For Hydraulic Schematic, see Dwg # 19000028
49
KIT, GEARBOX, FINAL, 250T HMI PARTS LISTS
KIT, GEARBOX, FINAL, 250T HMI
50
PARTS LISTS KIT, GEARBOX, FINAL, 250T HMI
51
KIT, GEARBOX, FINAL, 250T HMI PARTS LISTS
Parts List
Part # 8633-1
File # I-8633-1.xls Refer: 2 Illustrations
Drawing Title: Kit, Gearbox, Final, 250 HMI
1 1013 6 Screw,Cap,Hex Hd,3/8"-16UNCx1-1/4",Gr8,Pld
3 2361 4 PIN, SAFETY, SMALL, 1/8"
6 3725 2 Screw,Cap,Hex Hd,3/8"-16UNCx1",Gr8,Pld,Dr Hd
7 3814 1 COLLAR, LOAD, HMI (39401000)
8 3815 2 RETAINER, ELEVATOR LINKS
9 3816 2 HANGER, ELEVATOR LINK RETAINER
10 3817 2 CAP, SPRING, HMI
11 3818 2 Cap,Spring,Compression Mechanism
12 3819 1 BUMPER, LOAD COLLAR
13 4022 2 Screw,Modified,Rod End,1"-8UNCx3"
14 4023 2 Spacer,Rod End,1.160"ODx0.985"ID
15 4024 4 Nut,Hex,Slotted,1"-8UNC,Gr2,Modified
18 4918 1 ASSY, EXP CHAMBER, HMI (39118000)
19 5421 2 SPRING, 150T, LINK CARRIER, INNER
20 5422 2 SPRING, 150T, LINK CARRIER, OUTER
21 5598 2 PAD, WEAR, ELEVATOR LINK, 150HMI
22 5605 2 NUT, RETAINER, CAP SPRING,150HMI
23 5614 2 PIN,HITCH,5/8"X4-1/2",USABLE LENGTH,C/W HAIRPIN
26 5973 2 Screw,Cap,Hex Hd,3/4"-10UNCx6",Gr8,Pld,Dr Thd
27 6027 2 CYLINDER, MODIFIED, HMI LINK TILT
28 6222 2 BEARING, THRUST, SPRING CAP, HMI
30 8714 2 Washer,Flat,Link Carrier,Hanger,HMI
31 8757-1 1 Support,Tesco Swivel Stop,250T,HMI
32 8788 1 Mount,Machined,Extend Frame,200HMI
33 10108 1 BRKT,QUILL SPLINE DR.PROX,HMI
34 10632 6 Washer,Flat,Type A,Narrow,3/8",Hardened,Pld
36 13721 6 Washer,Flat,Type A,Wide,3/8",Hardened,Pld
37 14734 16 Screw,Cap,Skt Hd,3/4"-10UNCx1-3/4",Dr Hd,(3 hole)
38 1112 2 Fitting,Grease,Str,Long,1/8"MNPT
39 4945 2 Fitting,Grease,Str,Relief,1/8"MNPT,1-5psi
40 800031 2 Sleeve,Load Collar,Links,250T HMI
52
PARTS LISTS KIT, GEARBOX, FINAL, 250T HMI
53
EXPANSION CHAMBER ASSEMBLY, F/HMIT PARTS LISTS
EXPANSION CHAMBER ASSEMBLY, F/HMIT
54
PARTS LISTS EXPANSION CHAMBER ASSEMBLY, F/HMIT
55
KIT, PLUMBING, 250T HMI PARTS LISTS
KIT, PLUMBING, 250T HMI
56
PARTS LISTS KIT, PLUMBING, 250T HMI
57
58
59
60
61
Parts List
Part # 8634
Drawing Title: Kit, Plumbing, 250T, HMI
1 0022 4 VALVE,PARKER FLOW CONTROL
2 0029 1 Valve,Check,1/2"FNPT,Inline,5 Psi Cracking Press
3 0031 1 Valve,Relief,Dir Act,Cart,10 gpm,600-3600 psi
6 0214 2 Fitting,Hyd,Str,#4MNPTx#6FJIC
9 0242 1 Fitting,Hyd,90°Elb,#8MNPTx#8MNPT
10 0247 1 Fitting,Hyd,Str,#8MNPTx#4FNPT
13 0269 1 Fitting,Hyd,Str,#8FNPTx#8FJIC
20 0337 1 Fitting,Hyd,Str,#6FJICx#4MJIC
25 0361 1 Fitting,Hyd,Tee,#8FNPTx#8FNPTx#8FNPT
26 0369 1 Fitting,Hyd,Tee,#8MJICx#8MJICx#8MJIC
27 0378 4 Fitting,Hyd,Tee,#8MJICx#8FJIC-Runx#8MJIC
28 0387 1 Plug,Quick Disconnect,Coupler,78-Ser,1"
29 0389 1 Cap,Quick Disconnect,Nipple,78-Ser,1"
30 0411 2 Disconnect,Quick,Coupler,74Series,3/8"x3/8"FNPT
34 1065 2 Washer,Flat,Type A,Wide,1/4",Low Carbon,Pld
62
Drawing # 8634 Rev. 6 Pages 7 - 8 of 8

File # 8634.xls Refer: 6 Illustrations
Drawing Title: Kit, Plumbing, 250T, HMI
36 1296 2 Fitting,Pipe,Nipple,Sch80,1"MNPTx5"Lg
40 1507 2 Fitting,Hyd,Str,#8MORBx#8FJIC
41 16245 1 VALVE,RELIEF,100-250 PSI,VENT/ ATMOSPHERE
42 2799 1 Fitting,Hyd,Plug,Skt Hd,#4MORB
43 2008 1 Disconnect,Quick,Nipple,78Series,1"x1"FNPT
44 2021 2 Body,Cartridge,Relief,2 Way,#8 SAE
45 2895 1 Disconnect,Quick,Coupler,78Series,1"x1"FNPT
47 3461 2 Cap,Quick Disconnect,Coupler,74-Ser,3/8",Black
48 6291 1 MANIFOLD,TILT HOSE,GRABBER,HMI
49 7353 1 Gauge,Liq Filled,0-3000psi/kPa,2.5"ODx1/4"MNPT,CBM
100 16710 1 KIT,HOSES,HYD,HMI
116 7793 2 Hose,Hyd,100R2-AT,#4x110",FJICx90°FJIC
Note: For hydraulic schematic, see DWG#1900028
63
KIT, 11/9 STATION MANIFOLD INSTALLATION, 250T HMI PARTS LISTS
KIT, 11/9 STATION MANIFOLD INSTALLATION, 250T HMI
64
PARTS LISTS KIT, 11/9 STATION MANIFOLD INSTALLATION, 250T HMI
Parts List
Part # 8635
Drawing Title: KIT,11STN INSTALLATION,250 HMI
1 0963 1 Nut,Hex,1"-8UNC,Gr8,Pld
3 10373 2 Spring,Disc,9900-lbs,1/2"IDx1.260"OD,Stl
6 15608 3 Pin,Cotter,3/32"ODx3/4"Lg,Pld
7 14553 1 MOUNTING,11 STN,C/W DOOR,HM
8 14558 1 MOUNT,RELIEF,COLD CLIMATE,HMI
10 15660 4 Screw,Cap,Skt Flat Hd,1/4"-20UNCx3/4",18-8 SS
13 7746 2 Screw,Cap,Hex Hd,1/2"-13UNCx2-1/4",Gr8,Plt,Dr Thd
14 0961 3 Nut,Hex,3/8"-16UNC,Gr8,Pld
15 19094 2 Screw,Cap,Skt Hd,3/4"-10UNCx6-1/2",Dr Thd
16 7804 1 SUPPORT,11STN MAN.SWIVEL STOP
17 8151 1 NAMEPLATE,TOP DRIVE,SIX LINES
20 0968 2 Nut,Hex,1/2"-13UNC,Gr8,Pld
65
11/9 STATION MANIFOLD, C/W DOOR, MOUNTING, HMI PARTS LISTS
11/9 STATION MANIFOLD, C/W DOOR, MOUNTING, HMI
66
PARTS LISTS 11/9 STATION MANIFOLD, C/W DOOR, MOUNTING, HMI
Parts List
Part # 14553
Drawing Title Mounting C/W Door, 11/9 Station Manifold, HMI

1 1097 2 PIN, COTTER, PLATED, 1/8" X 1-1/2"
3 6399 1 ASSY, MOUNT, ELECTRIC BOX, 11STN, HMI (39505950)
4 6400 1 DOOR, 11 STN. MANIFOLD, HMI (39505951)
5 15239 2 CAPSCREW, 3/8" X 6", UNC, SKT HD, DR THREAD
67
KIT, SPOON ASSY, HMI PARTS LISTS
KIT, SPOON ASSY, HMI
68
PARTS LISTS KIT, SPOON ASSY, HMI
Parts List
Part # 8636
Drawing Title: Spoon Assembly Kit, HMI
3 1091 8 Pin,Cotter,1/8"ODx1"Lg,Pld
4 2982 10 Screw,Cap,Skt Hd,3/4"-10UNCx4"
6 4920 1 URETHANE, PIPE BUMPER, HMI
8 7746 8 Screw,Cap,Hex Hd,1/2"-13UNCx2-1/4",Gr8,Plt,Dr Thd
9 6985 1 ASSY, FRAME PIPE BUMPER, HMI
10 Not used
11 17364 1 MOUNT,UPPER,LINK TILT CYLINDER,HMI
12 8833 2 GUARD, SIDE TOP DRIVE, 200 HMI
14 18109 2 Stem,Breakaway Mount,Cylinder
15 810003 2 Pin,Spring,Coiled,3/16"ODx1"Lg
69
KIT, TRAVEL STAND INSTALLATION, 250T HMI PARTS LISTS
KIT, TRAVEL STAND INSTALLATION, 250T HMI
70
PARTS LISTS KIT, TRAVEL STAND INSTALLATION, 250T HMI
Parts List
Part # 8638
Drawing Title Travel Stand Installation Kit, 250 HMI

1 0963 1 NUT, HEX, 1", UNC, GR8, PLTD
2 1010 4 CAPSCREW, 3/8" X 2", UNC, GR8, PLT
3 Not used
4 2361 5 PIN, SAFETY, SMALL, 1/8"
5 2590 4 SHACKLE, G-2130, 8-1/2 TON, 1"
6 3383 2 PIN, EXTEND, 8-1/4" W/RETAINER (43210160)
7 3384 2 PIN, EXTEND, 6", C/W RETAINER (43210208)
8 3742 1 CAPSCREW, 1" X 3-1/2", UNC, GR8, DR THREAD
71
KIT, TRAVEL STAND INSTALLATION, 250T HMI PARTS LISTS
72
PARTS LISTS
CHAPTER 3: POWER UNIT PARTS LISTS

This chapter contains the parts lists and accompanying illustrations for the power unit compo-
nents of the 250TON HMIS 475HP top drive system.
73
POWER UNIT, CAT 3406, D2P PARTS LISTS
POWER UNIT, CAT 3406, D2P
74
PARTS LISTS POWER UNIT, CAT 3406, D2P
Parts List
Part # 720166
Drawing Title: Power Unit,CAT 3406,D2P
1 720132 1 Power Unit,w/o Engine Skid,D2P
2 720134 1 Kit,Engine Skid,CAT 3406,D2P
75
KIT, ENGINE SKID, CAT 3406, D2P PARTS LISTS
KIT, ENGINE SKID, CAT 3406, D2P
76
PARTS LISTS KIT, ENGINE SKID, CAT 3406, D2P
Parts List
Part # 720134
Drawing Title: Kit,Engine Skid,CAT 3406,D2P
1 16141 1 Kit,Heater,Engine,CAT3406,MD2002,D2P
2 16147 1 Kit,Air System,CAT3406,MD2002,D2P
3 16148 1 Kit,Oil Cooler,Pump Drive,CAT3406,MD2002,D2P
4 16149 1 KIT,WIRING SYSTEM,CAT3406,D2P,MD2002
5 16781 1 Kit,Engine Modification,CAT3406
6 720149 1 Kit,Engine Installation,CAT 3406,D2P
7 720155 1 Kit,Pump Cont/Press Pilot Valve,DD60S/CAT 3406,D2P
8 720157 1 Kit,Hoses & Fittings,Engine Skid,CAT 3406,D2P
9 720159 1 Kit,Pump,Lubrication,Pump Drive,CAT 3406,D2P
10 8606 1 kit,Air Start,CAT3406,D2P
11 8608 1 Kit,Radiator Pressure,CAT3406,D2P
12 8610 1 Kit,Oil Spinner,CAT3406,D2P
13 8614 1 Kit,Exhaust System,CAT3406,D2P
14 720334 1 Kit,Fuel Filter Installation,CAT,D2P
15 720355 1 Kit,Coupling Installation,Gearbox to Engine,D2P
100 720087 1 Kit,Labels,Stick-On,Engine Skid,D2P
101 720082 2 Decal,Danger,Equip Auto Start/Stop
102 730438 2 Decal,Shell Rotella TXLA 15W40,5"x2",Red
103 730445 2 Decal,GDX Diesel Antifreeze,5"x2",Red
77
KIT, ENGINE HEATER, CAT 3406, D2P PARTS LISTS
KIT, ENGINE HEATER, CAT 3406, D2P
78
PARTS LISTS KIT, ENGINE HEATER, CAT 3406, D2P
Parts List
Part # 16141
Drawing Title: Kit, Engine Heater, CAT 3406, D2P
1 0013 2 Valve,Ball,2-Way,2000-psi,WOG,1"FNPTx1"FNPT
4 0170 1 Fitting,Pipe,Tee,2000-psi,1",FNPT
5 12520 1 Fitting,Hyd,90°Elb,#16MNPTx#16FNPT-Swvl
6 0276 1 Fitting,Hyd,45°Elb,#16MNPTx#16FNPT-Swvl
9 1317 1 Fitting,Pipe,Nipple,Sch80,1/2"MNPTxClose
10 16532 1 BRACKET,MOD,BLOCK HEATER,CAT3406,D2P
11 2546 1 HEATER, CIRC BLOCK, 3KW, 120/240
12 6349 1 Fitting,Hyd,Plug,Skt Hd,1"MNPT
13 0712 2 Clamp,Hose,Constant Torque,4-1/2"
79
KIT, AIR SYSTEM, CAT 3406, D2P PARTS LISTS
KIT, AIR SYSTEM, CAT 3406, D2P
80
PARTS LISTS KIT, AIR SYSTEM, CAT 3406, D2P
Parts List

Drawing Title: Kit, Air System, CAT4306, D2P
1 0217 1 FTG,HYD,STR,1/4MPTX1/4FJICSW
2 0240 2 FTG,HYD,NIPPLE,1/4MPTX1/4MPT
3 0244 1 FTG,HYD,BUSHNG,1/4MPTX1/8FPT
4 0286 1 FTG,HYD,STR,1/8MPTX1/4MJIC
5 Not used
6 0314 2 FTG,HYD,ELB,90D,1/4MPTX3/8MJIC
8 0382 1 FTG,HYD,TEE,STREET,1/4MXFPT
9 0546 1 COUPLING,AIR,FEM,1/4"
10 0961 4 NUT,HEX,PLTD,NC,GR8,3/8"
11 2583 1 VALVE,ASCO,AIR-ELEC,F/RIG SAVER
12 3184 1 ASSY,THROTTLE CONTROL
13 3293 1 FILTER,MUFFLER, 1/4" NPT
14 3461 1 CAP,DUST,HYD,BLACK,F/FF FEM QUICK CPLG,3/8
15 3628 2 CAP,GR8,NC,PLT,3/8 X 4-1/2
16 5126 1 FTG,HYD,NIPPLE,1/8MPTX1/8MPT
17 5151 1 FTG,HYD,CROSS,1/4FPT
18 5743 1 BRKT,SUPPORT,AIR REG,HMI
19 6162 2 STUD,VIBRATION ISOLATOR,3/8
20 7135 4 WASHER,LOCK,ALLOY,PLTD,3/8"
21 13721 2 WASHER,FLAT,ALLOY,USS,3/8"
81
KIT, OIL COOLER, PUMP DRIVE, CAT 3406, D2P PARTS LISTS
KIT, OIL COOLER, PUMP DRIVE, CAT 3406, D2P
82
PARTS LISTS KIT, OIL COOLER, PUMP DRIVE, CAT 3406, D2P
Parts List

Drawing Title: Kit, Oil Cooler, Pump Drive, CAT3406, D2P
1 0283 2 FTG,HYD,STR,1/2MPTX1/2MJIC
4 0961 4 NUT,HEX,PLTD,NC,GR8,3/8"
5 1007 4 CAP,GR8,NC,PLT,3/8 X 3
6 1011 4 CAP,GR8,NC,PLT,3/8 X 1-1/2
7 1269 2 COUPLING,THR,FS,3000#,1/2"
8 4074 1 BRKT,OIL COOLER SUPPORT,RH
9 4075 1 BRKT,OIL COOLER SUPPORT,LH
11 8050 1 COOLER,DIESEL FUEL/OIL
83
THROTTLE CONTROL ASSY PARTS LISTS
THROTTLE CONTROL ASSY
84
PARTS LISTS THROTTLE CONTROL ASSY
Parts List

Drawing Title: Assembly, Throttle Control
1 0214 1 FTG, HYD, STR, 1/4 MNPT X 3/8 FJICSW
2 0240 2 FTG, HYD, NIPPLE, 1/4 MPT X 1/4 MPT
3 0254 4 FTG, HYD, ELB, 90D, 1/4 MNPT X 1/4 FNPT
4 0289 3 FTG, HYD, STR, 1/4 MNPT X 3/8 MJIC
5 0314 2 FTG, HYD, ELB, 90D, 1/4 MNPT X 3/8 MJIC
6 0337 1 FTG, HYD, STR, 3/8 FJIC X 1/4 MJIC
7 0349 2 FTG, HYD, 45D, 3/8 MJIC X FJICSW
8 0352 1 FTG, HYD, ELB, 90D, 3/8 MJIC X FJICSW
9 0373 1 FTG, HYD. TEE, 3/8 MJIC, RUN X FJICSW
10 0376 1 FTG, HYD, TEE, 3/8 MJIC X 3/8 FJICSW RUN X 3/8 MJIC
11 1041 1 SCREW, CAP, SKT HD, #10-24UNC X 1-3/4
12 1063 2 WASHER, FLAT, #10, TYPE A, NARROW (SAE), LOW CARBON, PLD
13 1857 1 VALVE, AIR, CD7, 24VDC, 4WAY/2P
14 1862 1 REGULATOR, AIR, 5-35PSI
15 1863 1 REGULATOR, AIR, 30-60PSI
16 2048 1 VALVE, INLINE SHUTTLE, 1/4"
17 3293 2 FILTER, MUFFLER, 1/4" NPT
18 3381 1 HOSE, HYD, 2W, #6 X 12" W/FJIC
19 3981 1 NUT, LOCK, HEX, NYLON, #10-24UNC, PLD
20 7613 1 BRACKET, SPEED REGULATOR SUPPORT
85
KIT, WIRING SYSTEM, CAT 3406, D2P PARTS LISTS
KIT, WIRING SYSTEM, CAT 3406, D2P

This illustration is under development. Contact a Tesco Representative for information about part number 16149.
86
PARTS LISTS KIT, WIRING SYSTEM, CAT 3406, D2P
87
KIT, ENGINE INSTALLATION, CAT 3406, D2P PARTS LISTS
KIT, ENGINE INSTALLATION, CAT 3406, D2P
88
PARTS LISTS KIT, ENGINE INSTALLATION, CAT 3406, D2P
Parts List
Part # 720149
Drawing Title: Kit,Engine Installation,CAT 3406,D2P
1 0013 1 VALVE,BALL,APOLLO,2000#WP,1"
2 0015 1 VALVE,BALL,APOLLO,2000#WP,1/2FNPT
6 0962 12 Nut,Hex,7/8"-9UNC,Gr8,Pld
8 1062 12 Washer,Lock,Helical Spring,7/8",Stl,Pld
10 1372 1 Fitting,Pipe,Plug,Hex Hd,1"MNPT
11 5750 1 Engine,3406TA,CAT,460 BHP
89
KIT, PUMP, CONT/PRESS PILOT VALVE, DD60S/CAT 3406/D2P PARTS LISTS
KIT, PUMP, CONT/PRESS PILOT VALVE, DD60S/CAT 3406/D2P
90
PARTS LISTS KIT, PUMP, CONT/PRESS PILOT VALVE, DD60S/CAT 3406/D2P
91
KIT, PUMP, CONT/PRESS PILOT VALVE, DD60S/CAT 3406/D2P PARTS LISTS
Parts List
Part # 720155
Drawing Title: Kit,Pump Cont/Press Pilot Valve,DD60S/CAT 3406,D2P
1 0049 1 GAUGE,BTM MNT,1000PSI,2-1/2X1/4,(W/DAMPING SCREW)
2 0056 2 GAUGE,BTM MNT,600PSI,2-1/2X1/4
10 14488 1 BRACKET,GAUGE,PUMP CONTROL,D2P,60S,MD2001
11 14785 1 LABEL,SET,LAMACOID,PUMP CONTROL BRACKET,D2P
12 Not used
15 6092 1 ASSY,VALVE,PRESSURE PILOT,D2P
92
PARTS LISTS KIT, PUMP, CONT/PRESS PILOT VALVE, DD60S/CAT 3406/D2P
93
KIT, HOSES AND FITTINGS, ENGINE SKID, CAT 3406, D2P PARTS LISTS
KIT, HOSES AND FITTINGS, ENGINE SKID, CAT 3406, D2P
94
PARTS LISTS KIT, HOSES AND FITTINGS, ENGINE SKID, CAT 3406, D2P
95
96
97
Parts List
Part # 720157
Drawing Title: Kit, Hoses & Fittings, Engine Skid, CAT 3406, D2P
9 3269 1 Cap,Quick Disconnect,Nipple,72-Ser,1/2",Yellow
10 4694 1 Plug,Quick Disconnect,Coupler,72-Ser,3/4",Yellow
100 720161 1 Kit,Hoses,Hydraulics,Engine Skid,CAT 3406,D2P
101 3378 1 Hose,Hyd,100R2-AT,#4x17.5",FJICxFJIC
116 700049 1 Hose,Hyd,100R2-AT,#16x24.5",MNPTXMNPT
117 700050 1 Hose,Hyd,100R2-AT,#16x22",MNPTXMNPT
98
99
KIT, PUMP LUBRICATION, PUMP DRIVE, CAT 3406, D2P PARTS LISTS
KIT, PUMP LUBRICATION, PUMP DRIVE, CAT 3406, D2P
100
PARTS LISTS KIT, PUMP LUBRICATION, PUMP DRIVE, CAT 3406, D2P
Parts List
Part # 720159
Drawing Title: Kit,Pump,Lubrication,Pump Drive,CAT 3406,D2P
2 2640 1 FLG,KIT,HPI,1/2" NPT OUT PORT,C/W BOLT
4 2936 1 PUMP,HPI,SPLINE,CCW,SIDEPRT
5 2964 1 O-Ring,N90-210,0.734"IDx0.139"Dia
7 4472 4 Screw,Cap,Skt Hd,5/16"-18UNCx1",Unbrako
8 5360 1 CLAMP,WIRE/TUBING,1/2ID,P-8
9 5829 1 Fitting,Hyd,90°Elb,#8MJICx#8-C61
10 5830 2 FLANGE,SPLIT,C61,1/2"
11 5922 2 SPACER,WASHER,3/8ID X 3/4OD X 1/4THK
12 5923 1 GASKET,RUBBER,SAE,A,2 BOLT
13 5931 4 Screw,Cap,Skt Hd,M6-1x25mm,Class12.9
14 6142 1 ADAPTER,DRIVE,9TOOTH,F/CAT3406
15 6217 4 Washer,Flat,Regular,M6,Hardened,Pld
16 7023 2 Nut,Hex,M10-1.5,Class8.8,Pld
17 11607 1 Screw,Set,Skt Drive,Cup Pt,3/8"-16UNCx1-1/2"
18 14713 2 Screw,Set,Skt Drive,Cup Pt,M10-1.0x35mm,Class12.9
101
KIT, FUEL FILTER INSTALLATION, CAT, D2P PARTS LISTS
KIT, FUEL FILTER INSTALLATION, CAT, D2P
102
PARTS LISTS KIT, FUEL FILTER INSTALLATION, CAT, D2P
Parts List
Part # 720334
Drawing Title: Kit,Fuel Filter Installation,CAT,D2P
2 0948 1 FILTER,ASSY,FUEL,RAYCOR1000,FG10
6 17719 1 Plate,Mount,Fuel Filter,Cat3406,D2P
7 720193 4 Nut,Hex,Lock,Spiralock,Flg,3/8"-16SPL,Gr8,Pld
103
KIT, COUPLING INSTALLATION, GEARBOX TO ENGINE, D2P PARTS LISTS
KIT, COUPLING INSTALLATION, GEARBOX TO ENGINE, D2P
104
PARTS LISTS KIT, COUPLING INSTALLATION, GEARBOX TO ENGINE, D2P
Parts List
Part # 720355
Drawing Title: Kit,Coupling Installation,Gearbox to Engine,D2P
1 0966 12 Nut,Hex,7/16"-14UNC,Gr8,Pld
4 1125 12 STUD, MANIFOLD, 7/16" X 2-1/2"
6 5625 1 COUPLING, MMO500, SPLINED, CAT/DD
7 3232 1 Washer,Hub,Elastomer Cplg,D2P/D4P STD Pump Drive
105
KIT, AIR START, CAT 3406, D2P PARTS LISTS
KIT, AIR START, CAT 3406, D2P
106
PARTS LISTS KIT, AIR START, CAT 3406, D2P
Parts List
Part # 8606
Drawing Title: kit,Air Start,CAT3406,D2P
1 0009 1 Valve,Ball,2-Way,2000-psi,WOG,3/4"FNPTx3/4"FNPT
2 0093 1 Fitting,Pipe,Bushing,Hex,3/4"FNPTx1"MNPT
8 0530 1 Union,Hammer,2000-psi CWP,1"xThd,FIG200
12 1347 1 Fitting,Pipe,Nipple,Sch80,3/4"MNPTxClose
13 2606 1 AIR FILTER, WATTS
14 3556 1 Cap,Quick Disconnect,Nipple,72-Ser,1",Yellow
16 5742 1 BRKT,SUPPORT,AIR STRTR,CAT,HMI
19 6352 1 Fitting,Pipe,Nipple,Sch80,1"MNPTx2-1/2"Lg
107
KIT, RADIATOR PRESSURE, CAT 3406, D2P PARTS LISTS
KIT, RADIATOR PRESSURE, CAT 3406, D2P
108
PARTS LISTS KIT, RADIATOR PRESSURE, CAT 3406, D2P
Parts List

Drawing Title: Kit, Radiator Pressure, CAT 3406, D2P
1 0048 1 GAUGE, CBM, 0-15PSI, 2-1/2, W/FF
2 0265 1 FTG, HYD, UNION, 1/4 FPT X 1/4 FPT
3 0323 2 FTG, HYD, ELB, 90D, 1/4 MPT X 1/4 MJIC
4 0961 2 NUT, HEX, PLTD, NC, GR8, 3/8"
5 1009 2 SCREW, CAP, HEX HD, 3/8-16UNC X 3/4, GR8, PLD
6 1066 2 WASHER, LOCK, HELICAL SPRING, 3/8, PLD
7 13721 2 WASHER, FLAT, 3/8, TYPE A, WIDE (USS), HARDENED, PLD
8 14583 3 SCREW, MACH, RND HD, ROBERTSON, #6-32UNC X 1/2, SS
9 15807 1 FLANGE, FRONT, FOR 2-1/2" PANEL MOUNT PRESS GAUGE
10 3265 1 BRACKET,GAUGE,2-1/2" ID
11 7253 3 NUT, HEX, NC, 18.8 SS, 6/32"
109
KIT, OIL SPINNER, CAT 3406, D2P PARTS LISTS
KIT, OIL SPINNER, CAT 3406, D2P
110
PARTS LISTS KIT, OIL SPINNER, CAT 3406, D2P
Parts List

Drawing Title: Kit, Oil Spinner, CAT 3406, D2P
1 0207 1 FTG, HYD, ELB, 90D, 5/8 MORB X 1/2 MJIC
2 0226 1 FTG, HYD, STR, 3/8 MORB X 3/8 MPT
3 0285 1 FTG, HYD, STR, 1/4 MPT X 1/4 MJIC
6 0360 1 FTG, HYD, TEE, 3/8 FPT X FPT X FPT
7 0961 4 NUT, HEX, 3/8-16UNC, GR8, PLD
8 1008 4 SCREW, CAP, HEX HD, 3/8-16UNC X 2-1/2, GR8, PLD
9 1019 4 SCREW, CAP, HEX HD, 5/8-11UNC X 2, GR8, PLD
11 4765 1 SPINNER, 60SE, II
12 5216 1 PLUG, HEX, FS, 3/8"
13 6290 1 MOUNT, OIL SPINNER, SHUTDOWN HMI
111
KIT, EXHAUST SYSTEM, CAT 3406, D2P PARTS LISTS
KIT, EXHAUST SYSTEM, CAT 3406, D2P
112
PARTS LISTS KIT, EXHAUST SYSTEM, CAT 3406, D2P
Parts List
Part # 8614
Drawing Title: Kit, Exhaust System, CAT 3406, D2P
2 0969 4 Nut,Hex,9/16"-12UNC,Gr8,Pld
8 1805 10 TAPE, MUFFLER, 2"
11 4750 1 CAP, RAIN, 6"
12 4755 2 CLAMP, JOINT, LAP 6", S.S
13 5735 1 BRKT,SPARK ARRESTER,CAT,HMI
14 5741 1 BRKT,MUFFLER SUPPORT,HMI
15 6155 1 TUBE,FLEX,6",PLATED,HEAVY WALL
16 6249 1 GASKET,F/3406 4-BOLT FLANGE
17 6513 1 ELBOW,EXHAUST,90DEG,ID-OD,6"
18 6792 4 CLAMP,BUTT,3",SS
19 6980 1 ASSY,MUFFLER MODIFIED,HMI,CAT
20 7126 1 ASSY, FLANGE EXH, W/6" PIPE, HMI
21 7129 1 ASSY, SPARK ARRESTOR, 6", MOD, CAT
113
POWER UNIT W/O ENGINE SKID, D2P PARTS LISTS
POWER UNIT W/O ENGINE SKID, D2P
114
PARTS LISTS POWER UNIT W/O ENGINE SKID, D2P
Parts List
Part # 720132
Drawing Title: Power Unit,w/o Engine Skid,D2P
1 13344 1 Kit,Plumbing,Closed Loop,DD,60S,MD2001,D2P
2 13355 1 Kit,Tank & Auxiliary Hydraulic Installation,D2P
3 13356 1 Kit,Heat Exchanger & Main Control Panel Instl,D2P
4 13357 1 Kit,Transformer Installation,D2P
5 13360 1 Kit,Pump Drive & Pump Instl,DD,60S,D2P
6 16715 1 Kit,Hoses,Hyd,Tank & Heat Exchanger,DD,60S,D2P
7 3503 1 Grip,Cable,1610lb,(1.00"-1.24"),1 Eye,CM
8 4109 1 Cord,Pgtl,Female,Robotics,D2P/D6P,#14,37C,49M
9 6932 1 Skid,Power Unit,D2P
10 720146 1 Kit,Fuel Tank/Fuel Filter,D2P
11 720147 1 Kit,Reservoir/Filter/Flowmeter,Pump Drive Lub,D2P
12 720148 1 Kit,Suction/Charge Filter,D2P
13 720151 1 Kit,Hoses,Pump Drive,D2P
14 7222 1 Cord,Main Power,4/4CX250FT,W/M&F
15 13362 1 Kit,Electrical,DD,60S,MD2001,D2P
100 730446 1 Kit,Label,Stick-On,D2P w/o Engine Skid
101 730439 2 Decal,Shell Rotella SHD-40,5"x2",Red
102 730440 2 Decal,Mohawk HVI-68,5"x2",Red
115
POWER UNIT W/O ENGINE SKID, D2P PARTS LISTS
116
PARTS LISTS KIT, CLOSED LOOP PLUMBING, 60S, D2P
KIT, CLOSED LOOP PLUMBING, 60S, D2P
117
KIT, CLOSED LOOP PLUMBING, 60S, D2P PARTS LISTS
118
PARTS LISTS KIT, CLOSED LOOP PLUMBING, 60S, D2P
KIT, CLOSED LOOP PLUMBING, 60S, D2P
Parts List
Part # 13344
Drawing Title: Kit, Closed Loop Plumbing, D2P, 60S, MD2001
1 Not used
2 0327 2 Fitting,Hyd,Str,#4FNPTx#6FJIC
4 0569 28 FLANGE, SPLIT, C62
5 0594 2 O-Ring,N90-225,1.859"IDx0.139"Dia
6 0621 4 O-Ring,N90-920,1.475"IDx0.118"Dia
7 0626 14 O-Ring,N90-222,1.484"IDx0.139"Dia
8 730458 1 Switch,Temp,WP,80°F-205°F,SPDT
9 17419 2 Nut,Hex,Lock,Nylon,#10-24UNC,18-8 SS
10 0968 12 Nut,Hex,1/2"-13UNC,Gr8,Pld
17 6915 4 Washer,Flat,Type A,Narrow,#10,18-8 SS
18 11527 1 FLANGE, ADAPTOR, 1-1/4", C62
19 730575 1 Bracket,Temperature Switch,D2P
21 Not used
23 3275 4 Adapter,Flow Meter,D6P
24 3575 3 Adapter,Split Flange,C62
26 4279 2 Fitting,Hyd,90°Elb,#6MJICx#6MJIC-Blkhd
27 4489 8 Screw,Cap,Skt Hd,5/8"-11UNCx2"
28 4713 2 Union,Hammer,6000-psi CWP,1-1/2"xThd,FIG602
29 4788 2 Fitting,Pipe,Coupling,Full,6000-psi,1-1/2",FNPT
30 4620 2 Screw,Cap,Skt Hd,#10-24UNCx2-1/2",18-8 SS
31 5105 2 VALVE, HIGH PRESSURE BALL, 5000PSI, 1-1/2"
32 Not used
33 5218 2 Fitting,Pipe,Plug,Hex Hd,1-1/2"MNPT
34 5641 2 Fitting,Pipe,Nipple,Sch160,1-1/2"MNPTx2-1/2"Lg
35 5729 1 Mount,Pressure Gauge,Filter Manifold,D2P
36 5763 2 Gauge,Liq Filled,0-6000psi,2-1/2"OD,LM,1/4"MNPT
38 6045 1 THERMO, 3/4 X 1/2 X 2" LAG, 0.385 BORE
39 6208 2 METER, REV FLOW, OIL, BI-DIR, SS, 5000PSI, 100GPM, ROUND
40 6687 1 Manifold Assy,Filter,D2P
42 6903 1 Elbow,90°,Rev,Filter Manifold,D2P
43 6904 1 Elbow,90°,Forward,Filter Manifold,D2P
119
MANIFOLD ASSY, FILTER, D2P PARTS LISTS
MANIFOLD ASSY, FILTER, D2P
120
PARTS LISTS MANIFOLD ASSY, FILTER, D2P
Parts List
Part # 6687
Drawing Title: Manifold Assembly, Filter, D2P
Item # Tesco # Qty Description Doc#
2 0567 4 COUPLING, TESTPOINT, #4SAE, 1215
4 0989 8 Screw,Cap,Hex Hd,1/2"-13UNCx3/4",Gr8,Pld
7 10683 6 VALVE, SUN CHECK, F/HMI FILTER MANIFOLD
8 10693 1 PLATE, TAPPING, MANIFOLD BLOCK 19000074
9 10706 1 BLOCK, MANIFOLD, HMI, CODE62 19000043
10 10707 1 PLATE, COVER, HOTOIL SHUTTLE, HMI 19000045
11 10739 2 VALVE, NG25 POPPET RELIEF
Spares
11a 10273 2 SEAL KIT,F/CEE25B6AV POPPET
12 10782 1 PLUG, SCHROEDER FILTER
13 10842 4 Screw,Drive,Rnd Hd,#4x3/16",Type U,Pld
14 10852 1 O-Ring,Nitril,90,N90-112
15 10853 2 O-Ring,Nitril,90,N90-110
16 10854 3 Fitting,Hyd,Plug,Skt,#20MORB
18 4613 4 Screw,Cap,Skt Hd,#10-24UNCx4"
19 10870 8 Screw,Cap,Skt Hd,#10-24UNCx3-3/4"
20 590116 1 Manifold,Subplate D03,A to B,T Ext,#4ORB SAE 590116
21 10879 1 PLATE, COVER, REVERSE RELIEF, HMI 19000044
22 10883 1 Fitting,Hyd,Plug,Skt Hd,3/4"MNPT
23 11104 1 NAMEPLATE, F/MANIFOLD, 1-1/2" X 3" 19000024
24 14505 2 COVER PLATE, PAINTING, F/SAE 1-1/2 CODE 62 PORT 19000023
25 14604 4 COVER PLATE, PAINTING, F/SAE 1-1/4 CODE 62 PORT 19000022
26 1488 3 Fitting,Hyd,Straight,#4MJICx#4MORB
27 15344 4 GASKET, PAINT COVER, F/SAE 1-1/4 CODE 62 PORT 19000025
28 15345 2 GASKET, PAINT COVER, F/SAE 1-1/2" CODE 62 PORT 19000026
30 2047 2 KNOB, UNKEYED, BOSCH VALVE
31 2062 1 VALVE, BOSCH PRESSURE REDUCING RELIEF
33 2956 4 O-Ring,Nitril,,90,N90-012
34 13229 4 Screw,Cap,Skt Hd,#10-24UNCx5-1/2",18-8 SS
38 8616 1 VALVE, SHUTTLE, HYD
39 8983 1 VALVE, SEQUENCE, BOSCH, D03, MT
40 8986 1 VALVE, PILOT RELIEF, BOSCH, D03
41 19093 1 Valve,Dir Cont,Reverse
42 9180 3 FILTER, CAN ASSY. W/MOUNT 2KSX7
Spares
42a 0953 A/R Element,Filter,Non-Bypass,Schroeder KZX10
43 0374 1 Fitting,Hyd,Tee,#4MJICx#4FJIC-Runx#4MJIC
48 0392 1 Plug,Quick Disconnect,3/8",Black
121
KIT, TANK INSTALLATION AND AUXILIARY HYDRAULICS, D2P PARTS LISTS
KIT, TANK INSTALLATION AND AUXILIARY HYDRAULICS, D2P
122
PARTS LISTS KIT, TANK INSTALLATION AND AUXILIARY HYDRAULICS, D2P
123
KIT, TANK INSTALLATION AND AUXILIARY HYDRAULICS, D2P PARTS LISTS
Parts List
Part # 13355
Drawing # I-13355 Rev. 1 Refer: 2 Illustrations
File # I-13355.xls Pages 3 - 4 of 4
Drawing Title: Kit, Tank Installation and Auxiliary Hydraulics, D2P

1 0016 1 VALVE, GATE, BRASS, TOYO, 2"
2 0026 1 VALVE, INLINE CHECK, 1" FNPT, 5PSI
3 0070 1 THERMOMETER, BIMETAL, 0-250, 1/2
4 0086 1 BUSHING, HEX, FS, 2" X 1"
5 0087 1 BUSHING, HEX, FS, 1" X 3/8"
6 0093 1 BUSHING, HEX, FS, 1" X 3/4"
7 0125 1 ELBOW, PIPE, 90 DEG, 2000#, 2"
8 0175 1 TEE,THR,3000#,NPT,1"
12 0322 1 FTG, HYD, ELB, 90D, 3/4 MPT X 1 MJIC
13 0382 2 FTG, HYD, TEE, STREET, 1/4 M X FPT
14 0394 1 CAP, DUST, RUBBER, 1"
15 0420 1 COUPLING, HYD, FEM, 1", STD
16 0759 1 SWITCH, ASCO, PRES, XPPR, 200-3500
21 1009 4 CAPSCREW, 3/8" X 3/4", UNC, GR8, PLT
24 10634 2 LOCKWASHER, 1/4", GR8, PLTD, ALLOY
25 1073 8 FLAT WASHER, 1/2", ALLOY, Z/DC
26 11467 2 FLAT WASHER, 1/4", ALLOY, PLTD, GR8
27 12012 1 FTG, HYD, BULKHEAD, 1 MPT X 1 MJIC
28 12112 1 FTG, HYD, TEE, 1 MPT X 1 MJIC, RUN
29 12317 1 FTG, HYD, 45D, 1 MJIC X FJICSW, STL
30 1298 1 NIPPLE, THR, SCH80, 1" X 4"
31 1300 1 NIPPLE, THR, SCH80, 1" X CL
33 1340 1 NIPPLE, THR, SCH80, 2" X 2-1/2"
34 1347 1 NIPPLE, THR, SCH80, 3/4" X CL
35 14559 1 SUPPORT, SUPPLY LINE, AUX HYD, D2P, 60S, MD2001
124
PARTS LISTS KIT, TANK INSTALLATION AND AUXILIARY HYDRAULICS, D2P
Parts List
Part # 13355
Drawing # I-13355 Rev. 1 Refer: 2 Illustrations
File # I-13355.xls Pages 3 - 4 of 4
Drawing Title: Kit, Tank Installation and Auxiliary Hydraulics, D2P

36 1989 1 CPLG, MALE, PARKER, F/F NIPPLE, 1"
37 3304 1 ASSY, CIRC/AUX PUMP, 460V
38 4695 1 CAP, DUST, RUBBER, F/STD, YELLOW
39 4935 2 CAPSCREW, GR8, UNC, PLT, 1/4" X 1-1/4"
40 5019 1 FTG, HYD, ELB, 90D, 1 MJIC X FJICSW
42 6336 1 ASSY, TANK, OIL, HMI, D2P
43 6470 1 ASSY, GUARD GAUGE, OIL TANK, D2P
44 6514 2 BRACKET, ELEC.CABLE, SUPPORT, HMI
46 7353 1 GAUGE, CBM, 3000PSI, 2-1/2, 1/4 MNPT, LF
125
CIRCULATION/AUXILIARY PUMP ASSY, 460V PARTS LISTS
CIRCULATION/AUXILIARY PUMP ASSY, 460V
126
PARTS LISTS CIRCULATION/AUXILIARY PUMP ASSY, 460V
Parts
Parts List
List
Part # 3304
Part # 3304
Drawing # I-3304 REV. 0
Drawing # I-3304 REV. 0
Drawing Title: Assy., Circ/Aux Pump, 460V
Drawing Title: Assy., Circ/Aux Pump, 460V
1 0983 2 CAP,GR8,NC,PLT,1/2 X 1-1/2
1 0983 2 CAP,GR8,NC,PLT,1/2 X 1-1/2
2 0988 4 CAP,GR8,NC,PLT,1/2 X 1-1/4
2 0988 4 CAP,GR8,NC,PLT,1/2 X 1-1/4
3 1768 1 BELL HOUSING,SEALUM,5-3/4"
3 1768 1 BELL HOUSING,SEALUM,5-3/4"
4 1825 1 COUPLER,HALF,7S,1-3/8
4 1825 1 COUPLER,HALF,7S,1-3/8
5 1826 1 COUPLER,HALF,7S,1
5 1826 1 COUPLER,HALF,7S,1
6 1830 1 COUPLER,HALF,ELEMENT,7JE
6 1830 1 COUPLER,HALF,ELEMENT,7JE
7 2159 1 MOTR,WEG,10HP,230/480V,1800,XP
7 2159 1 MOTR,WEG,10HP,230/480V,1800,XP
8 2746 1 PUMP,GEAR,1/2,P300C586LDZA0532
8 2746 1 PUMP,GEAR,1/2,P300C586LDZA0532
127
OIL TANK ASSY, D2P, HMI PARTS LISTS
OIL TANK ASSY, D2P, HMI
128
PARTS LISTS OIL TANK ASSY, D2P, HMI
Parts List
Part # 6336
Drawing Title: Assembly, Tank, Oil, HMI, D2P

1 0015 1 VALVE, BALL, APOLLO, 2000WP, 1/2
2 0072 3 THERMO, 304, S/S, 1/2" X 3/4" X 6.0 LAG
3 0147 2 NIPPLE, KING COMB. PLTD. THR. 1/2"
4 0465 2 ELBOW, STREET, PIPE, 150 PSI, 1/2"
5 0713 2 CLAMP, HOSE, WORM, 5/16" - 3/4"
6 1317 1 NIPPLE, THR, SCH80, 1/2" X CL
8 1370 6 PLUG, HEX, FS, 2"
9 1372 2 PLUG, HEX, FS, 1"
10 1375 5 PLUG, HEX, FS, 1/2"
11 14453 1 ASSY, TANK OIL, C/W GUARDS & LID, D2P.HMI, WELDMENT
12 1580 16 FT WEATHER STRIP, 1/8" X 3/4", FAB

13 1749 8 FT PIPE, BLK, SCH40, 1-1/4" X .140
14 2700 1 BREATHER, 3/4" NPT, ABF 3/10
15 2707 3 STRAINER, MAGNETIC, HYD., 2" NPT
16 3004 2 PLUG, HEX, THR, FS, 1-1/4"
17 4915 3 FT HOSE, BRAIDED, PVC, 1/2"ID X 3/4"OD
18 5218 1 PLUG, HEX, FS, 1-1/2"
19 6840 8 FT PIPE, BLK, A106, SCH40, 2"
20 6841 4 FT PIPE, BLK, SCH40, 1/2"
22 10632 28 FLAT WASHER, 3/8", ALLOY, PLTD, GR8
129
KIT, HEAT EXCHANGER AND MAIN CNTRL PANEL INSTL, D2P PARTS LISTS
KIT, HEAT EXCHANGER AND MAIN CNTRL PANEL INSTL, D2P
130
PARTS LISTS KIT, HEAT EXCHANGER AND MAIN CNTRL PANEL INSTL, D2P
131
KIT, HEAT EXCHANGER AND MAIN CNTRL PANEL INSTL, D2P PARTS LISTS
Parts List
Part # 13356
Drawing Title: Kit,Heat Exchanger & Main Control Panel Instl,D2P
1 0067 2 METER,FLOW,UNI-DIR,3500PSI,50GPM,1.25
2 0070 3 THERMOMETER,BIMETAL,0-250,1/2
3 0088 2 Fitting,Pipe,Reducer,3000-psi,1"FNPTx1-1/4"MNPT
11 0442 1 Cap,Quick Disconnect,Coupler,FF-Ser,1",Black
12 0536 1 Union,Hammer,2000-psi CWP,2"xThd,FIG206
13 Not used
14 730458 2 Switch,Temp,WP,80°F-205°F,SPDT
15 0961 8 Nut,Hex,3/8"-16UNC,Gr8,Pld
16 0965 12 Nut,Hex,5/8"-11UNC,Gr8,Pld
23 12012 1 Fitting,Hyd,Str,#16MNPTx#16MJIC-Blkhd
24 1307 2 Fitting,Pipe,Nipple,Sch80,1-1/4"MNPTxClose
26 1340 1 Fitting,Pipe,Nipple,Sch80,2"MNPTx2-1/2"Lg
28 1772 1 SWITCH,LEVEL,MURPHY,1-1/2MNPT
29 1902 1 Fitting,Hyd,90°Elb,#24MORBx#24MNPT
30 1918 2 Fitting,Pipe,Tee,2000-psi,1-1/4",FNPT
31 1998 1 Disconnect,Quick,Coupler,FF-Series,1"x1"FNPT
32 2422 1 Filter,Return Line,Cartridge,300psi,100gpm
132
PARTS LISTS KIT, HEAT EXCHANGER AND MAIN CNTRL PANEL INSTL, D2P
Parts List
Part # 13356
Drawing Title: Kit,Heat Exchanger & Main Control Panel Instl,D2P
Spares
32a 0952 1 Element,Filter,Cartridge,K10,Schroeder
33 2435 1 Heater,XP,Tank,1.5kW,480V,1Ø,2"NPT,W/Thermostat
34 3311 1 GUARD,TEMP GAUGE,4"X2-3/4"
35 3314 1 COVER,PRESSURE GAUGE
38 3881 2 Fitting,Pipe,Bushing,Hex,1/2"FNPTx1-1/4"MNPT
39 5175 1 Gauge,Liq Fill,0-200psi/kPa,2-1/2"OD,CBM,1/4"MNPT
41 5744 1 BRKT,CASE DRAIN RETURN,HMI
42 5745 1 BRKT,SUPPORT RETURN FILLER,HMI
44 5939 1 ASSY,PANEL,MAIN CNTRL,D2P
45 6076 2 Fitting,Pipe,Reducer,3000-psi,2"FNPTx1-1/2"FNPT
46 6245 1 ASSY,MOUNT,MAIN CONTROL PANEL,D2P
47 6268 1 COOLER,MODINE,C/W RETURN PLUMBING,HMI
48 6281 1 SUPPORT,COLUMN,ELECTRIC,HMI
49 Not used
51 Not used
133
PANEL ASSY, MAIN CONTROL, HMI PARTS LISTS
PANEL ASSY, MAIN CONTROL, HMI
134
PARTS LISTS PANEL ASSY, MAIN CONTROL, HMI
Parts List
Part # 5939
Drawing Title: ASSY,PANEL,MAIN CNTRL,HMI
1 0818 31 LUG,UNIVERSAL,14-2,T&B
2 0870 1 DUST CAP,100A,ALUM
3 0895 1 CORD END,MALE,100A,3W,4P
4 0909 2 KELLEM GRIP,1.25-1.49 CL.MESH,S.EYE
5 14569 1 GUARD,BREAKER,LEXAN,MAIN PANEL,HMI/HCI
6 16355 1 COVER,BACKPAN,LEXAN,MAIN ELECTRICAL PANEL,D2P/D6P
7 2472 3 TRANSORBE,F/SPIKE SUPPRESSI
8 770170 1 Kit,General Assembly,Main Panel,D2P
135
PANEL ASSY, MAIN CONTROL, HMI PARTS LISTS
136
PARTS LISTS KIT, GENERAL ASSY, MAIN PANEL, D2P, HMI
KIT, GENERAL ASSY, MAIN PANEL, D2P, HMI
137
KIT, GENERAL ASSY, MAIN PANEL, D2P, HMI PARTS LISTS
138
139
140
141
142
PARTS LISTS
143
KIT, CORDS, POWER UNIT SKID, HMI PARTS LISTS
KIT, CORDS, POWER UNIT SKID, HMI
144
PARTS LISTS KIT, CORDS, POWER UNIT SKID, HMI
145
KIT, CORDS, POWER UNIT SKID, HMI PARTS LISTS
146
PARTS LISTS KIT, CORDS, POWER UNIT SKID, HMI
Parts List
Part # 14580
Drawing Title: KIT,CORDS,POWER UNIT SKID,HMI
1 6869 1 CORD,BUILDING HTR(PANEL) HS/HC
2 6883 1 CORD,CHART RECORDER(120V)HS/HC
3 6884 1 CORD,PIGTAIL,CHART RECORDER, FEMALE,6FT
4 6886 1 CORD,PIGTAIL,PUMP CONTROL,MAIN PANEL,FEM,20FT
5 10072 1 CORD,PIGTAIL,THROTTLE SPEED SENSOR,FEM,43FT
6 14001 1 CORD,PIGTAIL,ENGINE SHUTDOWN,FEMALE,43FT
7 13624 23 M CABLE,BOSTRIG,18AWG/2C
8 13625 16 M CABLE,BOSTRIG,12AWG/4C
9 0818 1 LUG,UNIVERSAL,14-2,T&B
10 3785 7 LOCKNUT,1/2" HUB
11 2123 7 RING,SEALING,1/2"
12 0845 7 BUSHING,PLASTIC,INSULATED,1/2
13 3955 1 LOCKNUT,3/4" W HUB
14 2124 1 RING,SEALING,3/4"
15 3960 1 BUSHING,PLASTIC,INSULATED,3/4
16 15965 2 FTG,CABLE,90D,LTSR,3/4",(0.310"-0.560")
17 14234 2 FTG,CABLE,STR,LTSR,STEEL,3/4",(0.310"-0.560")
18 4513 3 BUSHING,REDUCING,3/4X1/2
19 2476 6 CONNECTOR,90D,1/2,.250-.375
20 0847 2 FTG,CABLE,STR,LTSR,STEEL,1/2",(0.310"-0.560")
147
COOLER, MODINE, C/W RETURN PLUMBING, HMI PARTS LISTS
COOLER, MODINE, C/W RETURN PLUMBING, HMI
148
PARTS LISTS COOLER, MODINE, C/W RETURN PLUMBING, HMI
Parts List
Part # 6268
Drawing Title: COOLER,MODINE,C/W RETURN PLUMBING,HMI
1 0033 1 VALVE,PILOT OPERATED RELIEF,F/AUX PUMP,CP2102
2 0085 3 Fitting,Pipe,Reducer,6000-psi,1-1/4"FNPTx2"MNPT
4 0092 2 BUSHING,HEX,FS,2"X1/2"
5 0096 1 Fitting,Pipe,Bushing,Hex,1-1/2"FNPTx2"MNPT,FS
7 0466 1 Fitting,Pipe,90°Elb,150-psi,2"FNPTx2"MNPT
12 0960 14 Nut,Hex,1/4"-20UNC,Gr8,Pld
13 0961 14 Nut,Hex,3/8"-16UNC,Gr8,Pld
18 1142 2 Hose,Hyd,100R1-AT,#32x11.5",MNPTxFJIC
20 12100 2 Fitting,Hyd,Plug,Hex Hd,1-1/4"MNPT
21 1303 1 Fitting,Pipe,Nipple,Sch80,1-1/2"MNPTxClose
23 1370 1 Fitting,Pipe,Plug,Hex Hd,2"MNPT,FS
25 15147 1 Cooler,Modified,Modine,LAB-170,D2P
27 3595 2 ASSY,BRACKET,FLOW METER
29 16792 1 Valve,Check,Inline,1-1/2"FNPT,3000psi-WP,65psi-CP
30 5722 1 Guard,Cooler,Modine,LAB-170
32 9159 1 PLUG,PLASTIC, 1/2" MNPT
33 9160 1 PLUG,PLASTIC, 1/4" MNPT
149
KIT, TRANSFORMER INSTALLATION, D2P PARTS LISTS
KIT, TRANSFORMER INSTALLATION, D2P
150
PARTS LISTS KIT, TRANSFORMER INSTALLATION, D2P
Parts List
Part # 13357
Drawing Title: Kit, Transformer Installation, D2P

4 6555 1 ASSY, 20KVA, TRANSFORMER, HMI
151
KIT, PUMP AND PUMP DRIVE INSTALLATION, DD, 60S, D2P PARTS LISTS
KIT, PUMP AND PUMP DRIVE INSTALLATION, DD, 60S, D2P
152
PARTS LISTS KIT, PUMP AND PUMP DRIVE INSTALLATION, DD, 60S, D2P
Parts List
Part # 13360
Drawing Title: Kit,Pump Drive & Pump Instl,DD,60S,D2P
2 0593 4 O-Ring,N70-365,6.975"IDx0.210"Dia
4 Not used
5 Not used
6 Not used
7 Not used
8 15790 8 Stud,Threaded,3/4"-10UNCx3-1/2",A-193 B7
10 Not used
11 Not used
12 Not used
13 7474 2 PLATE, ADAPTER, SUNDSTRAND PUMP
14 Not used
16 720690 2 Pump,Hyd,CCW,7.93cu-in/rev & 3.56cu-in/rev Vane Pump
17 6198 1 Pumpdrive,1:1.18 Ratio,D2P
153
PUMP DRIVE, 1:1.18 RATIO, D2P PARTS LISTS
PUMP DRIVE, 1:1.18 RATIO, D2P
154
PARTS LISTS PUMP DRIVE, 1:1.18 RATIO, D2P
Parts List
Part # 6198
Drawing Title: Pumpdrive,1:1.18 Ratio,D2P
2 9158 1 Plug,3/4"MNPT,Plastic
4 0403 1 Fitting,Hyd,Cap,#12FJIC,Steel
5 0404 2 Fitting,Hyd,Cap,#4FJIC,Steel
6 0451 1 Plug,Sq Hd,3/4"MNPT,Magnetic
7 0495 2 Fitting,Hyd,90°Elb,#10Barbx#8MNPT,Brass
8 0593 4 O-Ring,Nitril,70, N70-365
9 0605 1 O-Ring,Nitril,70, N70-365
10 0622 1 O-Ring,Nitril,70, N70-351
11 0635 1 Seal,1.938"Shaftx3.005"ODx0.313W
12 0644 2 Seal,2.750"Shaftx3.756"ODx0.250"W
13 0648 1 SEAL,NATIONAL,F/4PUMP,415004V
14 0682 3 Bearing,Radial,Roller,Cyl,110mmx50mmx27mm W
15 0690 3 Ring,Retaining,External,2.750"OD Shaft,0.093"Thk
16 0693 3 Ring,Retaining,External,1.969"OD Shaft,0.062"Thk
17 0694 3 Ring,Retaining,Internal,4.331"ID Shaft,0.109"Thk
18 0716 2 CLAMP,HOSE,WORM,3/8"-3/4"
22 1035 4 Screw,Cap,Skt Hd,#10-24UNCx1/2"
26 1067 4 Washer,Lock,Helical Spring,#10,18-8 SS
28 11863 1 Bearing,Radial,Roller,Ball,AC,125mmx70mmx39.7mm W
29 1370 1 PLUG,HEX,FS,2",(CANVIL ONLY)
30 14687 2 GEAR,D2P/D4P OUTPUT,C/W SHAFT
31 14688 1 GEAR,D2P/D4P INPUT,C/W SHAFT
32 2108 2 Bearing,Radial,Roller,Sph,125mmx70mmx31mm W
33 2326 4 Pin,Dowel,1/2"ODx1-1/2"Lg,Plain
34 2622 2 Adapter,Spline,Pump Drive,D2P/D6P
35 2938 2 Ring,Retaining,Int,Spiral,2.125"ID Shaft,0.049"Thk
155
PUMP DRIVE, 1:1.18 RATIO, D2P PARTS LISTS

Drawing Title: Pumpdrive,1:1.18 Ratio,D2P

37 3200 1 Hose,Braided,5/8"ID,PVC,Clear
38 3204 1 HOUSING, P/DRIVE GEARBOX,D4P
39 3205 1 RETAINER,BEARING,D4P
40 3206 1 RETAINER, BEARING,D4P/E4P
41 3207 2 RETAINER, BEARING,D4P/E4P
44 3212 1 HOUSING,FLYWHEEL,SAE#1,HUB CITY
45 Not Used
47 5761 2 PLATE,BLANKING,D4P BOX
48 5825 1 PLATE,BLANKNG,PUMP DRV D4P/E4P
50 6145 1 NAMEPLATE,4-PUMP DRIVE,2X6-1/4
51 6188 4 Screw,Set,Skt Drive,Cup Pt,1/2"-13UNCx3/4"
156
PARTS LISTS PUMP DRIVE, 1:1.18 RATIO, D2P
157
KIT, ELECTRICAL, DD60S, D2P PARTS LISTS
KIT, ELECTRICAL, DD60S, D2P
158
PARTS LISTS KIT, ELECTRICAL, DD60S, D2P
Parts List
Part # 13362
Drawing Title: Kit,Electrical, DD, 60S, MD2001, D2P
1 0146 2 Fitting,Elec,Nipple,1/2"xClose
2 0831 4 Cover,Box,Elec,Conduit,FS/FD,W/Gasket
3 0837 3 Connector,Cable,90°Elb,3/4",SR,(0.625"-0.750")
4 0845 6 Bushing,Elec,1/2",Plastic
5 0847 2 Connector,Cable,Str,1/2",SR,(0.310"-0.560")
6 13624 8m Cable,Bostrig,600V,110°C,#18,2C
7 2123 8 Ring,Sealing,Elec,1/2"
8 2476 6 Connector,Cable,90°Elb,1/2",SR,(0.250"-0.375")
9 3785 7 Nut,Lock,Elec,1/2",Stl
10 3955 4 Nut,Lock,Elec,3/4",Stl
11 3960 4 Bushing,Elec,3/4",Plastic
12 4390 2 SHACKLE,G209,GALV,1/2TON,1/4"
13 6802 1 BOX,ELEC,SHUTDOWN,LOW OIL,HMI
14 6803 1 BOX,ELEC,SHUTDOWN,HI-TEMP,B/C
15 6804 1 BOX,ELEC,SHUTDOWN,C LOOP,24VDC
16 6805 1 BOX,ELEC,SHUTDOWN,COOLING FAN
17 8113 1 ASSY,TIMER D-DEC,(AGASTAT)
18 10824 2 Fitting,Elec,Coupling,1/2",Stl
19 2124 3 Ring,Sealing,Elec,3/4"
159
KIT, HOSES, HYDRAULIC, TANK, DD, D2P PARTS LISTS
KIT, HOSES, HYDRAULIC, TANK, DD, D2P
160
PARTS LISTS KIT, HOSES, HYDRAULIC, TANK, DD, D2P
161
162
163
164
165
Parts List
Part # 16715
Drawing Title: Kit,Hoses,Hyd,Tank & Heat Exchanger,DD,60S,D2P
14 731224 1 Hose,Hyd,100R2-AT,#20x58",FJICX90°FJIC
17 700080 1 Hose,Hyd,100R2-AT,#16X30",FJICxFJIC
166
167
KIT, FUEL TANK, D2P PARTS LISTS
KIT, FUEL TANK, D2P
168
PARTS LISTS KIT, FUEL TANK, D2P
Parts List
Part # 720146
Drawing Title: Kit,Fuel Tank,D2P
4 2700 1 Breather,Air Filter,3/4"MNPT,Nylon
5 3507 1 Tank Assy,Fuel,D2P/D6P
6 3247 2 Saddle,Fuel Tank,D2P/D6P
169
FUEL TANK ASSY, D2P/D6P PARTS LISTS
FUEL TANK ASSY, D2P/D6P
170
PARTS LISTS FUEL TANK ASSY, D2P/D6P
Parts List
Part # 3507
Drawing Title: Tank Assy,Fuel,D2P/D6P
1 0009 1 VALVE,BALL,APOLLO,2000#WP,3/4"
2 0015 1 VALVE,BALL,APOLLO,2000#WP,1/2FNPT
3 0170 2 Fitting,Pipe,Tee,2000#,1"FNPTx1"FNPTx1"FNPT,FS
4 Not used
5 0248 1 Fitting,Hyd,Straight,#16MNPTx#8FNPT
6 0249 1 Fitting,Hyd,Straight,#16MNPTx#12FNPT
12 0495 2 Fitting,Hyd,90°Elb,#10Barbx#8MNPT,Brass
13 0716 2 CLAMP,HOSE,WORM,3/8"-3/4"
15 1300 4 Fitting,Pipe,Nipple,Sch80,1"MNPTxCL
16 1348 1 Fitting,Pipe,Nipple,Sch80,3/4"MNPTx5"Lg
17 1375 1 Fitting,Pipe,Plug,Hex Hd,1/2"MNPT
19 1899 1 Plug,Quick Disconnect,Coupler,72Series,1/2",Yellow
20 3255 1 Tank,Fuel,D2P/D4P/D6P
21 3556 1 Cap,Quick Disconnect,Nipple,72Series,1",Yellow
22 4692 1 Cap,Quick Disconnect,Nipple,72Series,3/4",Yellow
23 4695 1 Plug,Quick Disconnect,Coupler,72Series,1",Yello
24 8263 1 FT Hose,5/8"IDx7/8"OD,PVC,Clear
171
KIT, RESERVOIR/FILTER/FLOWMETER, PUMP DRIVE LUB, D2P PARTS LISTS
KIT, RESERVOIR/FILTER/FLOWMETER, PUMP DRIVE LUB, D2P
172
PARTS LISTS KIT, RESERVOIR/FILTER/FLOWMETER, PUMP DRIVE LUB, D2P
Parts List
Part # 720147
Drawing Title: Kit,Reservoir/Filter/Flowmeter,Pump Drive Lub,D2P
1 0128 1 Fitting,Pipe,90°Elb,2000-psi,1/2",FNPT
3 0213 1 Fitting,Hyd,Str,#8MNPTx#8FJIC
9 0266 1 Fitting,Hyd,Str,#8FNPTx#8FNPT
17 0263 1 Fitting,Hyd,Str,#12FNPTx#12FNPT
19 0381 1 Fitting,Hyd,Tee,#8MNPT-Runx#8FNPTx#8FNPT
20 720358 1 Inspection Assy,Oil Condition,Pump Drive,D2P
22 0961 2 Nut,Hex,3/8"-16UNC,Gr8,Pld
23 0968 4 Nut,Hex,1/2"-13UNC,Gr8,Pld
31 14489 1 BRACKET,FLOW METER,PUMP DRIVE LUBE,D2P,60S,MD2001
32 2700 1 Breather,Air Filter,3/4"MNPT,Nylon
33 3330 1 MANIFOLD, LUBE, PUMP BOX, D4P
34 3430 1 Valve,Check,Inline,1/2"FNPT,3000psi-WP,65psi-CP
173
KIT, RESERVOIR/FILTER/FLOWMETER, PUMP DRIVE LUB, D2P PARTS LISTS
Parts List
Part # 720147
Drawing Title: Kit,Reservoir/Filter/Flowmeter,Pump Drive Lub,D2P
39 5175 1 Gauge,Liq Fill,0-200psi/kPa,2.5ODx1/4MNPT,CBM,U-Cl
40 5187 1 Fitting,Pipe,Plug,Skt Drive,1/2"MNPT,Blk
41 5677 1 MOUNT,LUBE MANIFOLD HMI G/BOX
44 7265 1 METER,FLOW,OIL,1/2"NPT,0-5GAL
45 7650 1 Manifold,Return,Lubrication,D2P/D4P
46 7651 1 CAP,FILLER,THRD,3/4NPT,D2P/D4P
47 8408 1 Reservoir/Filter,Lubrication System,D2P/D6P
48 8539 1 Mount,Reservoir/Filter,Lubrication System,D2P/D6P
49 1375 1 Fitting,Pipe,Plug,Hex Hd,1/2"MNPT
174
PARTS LISTS
175
INSPECTION ASSY, OIL CONDITION, PUMP DRIVE, D2P PARTS LISTS
INSPECTION ASSY, OIL CONDITION, PUMP DRIVE, D2P
176
PARTS LISTS INSPECTION ASSY, OIL CONDITION, PUMP DRIVE, D2P
Parts List
Part # 720358
Drawing Title: Inspection Assy,Oil Condition,Pump Drive,D2P
1 0029 1 Valve,Check,Inline,1/2"FNPT,3000-psi WP,5-psi CP
4 0381 1 Fitting,Hyd,Tee,#8MNPT-Runx#8FNPTx#8FNPT
6 720459 1 Valve,Ball,3-Way,5075psi,1/2"FNPT,Stl,(w/Lock Kit)
8 720359 1 Strainer,Y-Type,Mag,150-psi,1"FNPTx1"FNPT,Brass
9 720661 2 Clamp,Pipe,28mm-OD,Std Series
177
RESERVOIR/FILTER ASSY, PAINTED PARTS LISTS
RESERVOIR/FILTER ASSY, PAINTED
178
PARTS LISTS RESERVOIR/FILTER ASSY, PAINTED
Parts List
Part
Part ## 8408
8408
Drawing ## I-8408
Drawing I-8408 Rev. 00
Rev. Refer: 11 Illustration
Refer: Illustration
File ## I-8408.xls
File I-8408.xls Page
Page 22 of
of 22
Drawing Title: ASSEMBLY,
Drawing Title: ASSEMBLY, RESERVOIR/FILTER,
RESERVOIR/FILTER, PAINTED
PAINTED
Item
Item ## Tesco
Tesco ## Qty
Qty Description
Description
11 7489
7489 11 RESEVOIR,
RESEVOIR, COOLER
COOLER SYSTEM
SYSTEM W/FILT
W/FILT
22 8297
8297 22 BUSHING,
BUSHING, HEX
HEX 2-1/2
2-1/2 X
X 3/4,
3/4, 150#,
150#, M.I.
M.I.
33 9227
9227 44 MAGNET,
MAGNET, 1/2
1/2 X
X .125T,
.125T, NEON
NEON
44 11295
11295 22 FTG,
FTG, HYD,
HYD, PLUG,
PLUG, HEX,
HEX, 3/4"
3/4" MPT
MPT
179
KIT, SUCTION/CHARGE FILTER, D2P PARTS LISTS
KIT, SUCTION/CHARGE FILTER, D2P
180
PARTS LISTS KIT, SUCTION/CHARGE FILTER, D2P
181
KIT, SUCTION/CHARGE FILTER, D2P PARTS LISTS
182
PARTS LISTS KIT, SUCTION/CHARGE FILTER, D2P
Parts List
Part # 720148
Drawing Title: Kit,Suction/Charge Filter,D2P
1 0016 2 VALVE,BRASS GATE,TOYO,2"
2 0049 1 GAUGE,BTM MNT,1000PSI,2-1/2X1/4,(W/DAMPING SCREW)
3 11115 3 KIT,FLANGE,SPLIT,C61,1-1/2"
6 0151 2 Fitting,Pipe,2"Hose Endx2"MNPT,Pld
8 11119 2 Flange Kit,Split,#16-C61
9 960027 2 Fitting,Hyd,90°Elb,#32Barbx#24-C61
11 7986 2 Fitting,Hyd,Str,#20MJICx#16-C61
12 Not used
13 16830 1 Fitting,Hyd,90°Elb,#4MORBx#4FNPT
14 0268 1 Fitting,Hyd,90°Elb,#4FNPTx#4FNPT
16 0466 1 Fitting,Pipe,90°Elb,150-psi,2"FNPTx2"MNPT
17 0668 1 MANIFOLD,CHARGE FILTER,TYPE A
19 Not used
20 Not used
22 12128 2 Fitting,Hyd,Tee,#6MJICx#6MJICx#6MORB-Br
25 Not used
26 Not used
28 960028 1 Fitting,Hyd,90°Elb,#24MORBx#24FNPT
31 510464 1 Fitting,Hyd,Str,#20MJICx#24-C61
33 8726 5 ft HOSE,LONGHORN, 2"
183
KIT, HOSES, PUMP DRIVE, D2P PARTS LISTS
KIT, HOSES, PUMP DRIVE, D2P
184
PARTS LISTS KIT, HOSES, PUMP DRIVE, D2P
185
186
PARTS LISTS KIT, HOSES, PUMP DRIVE, D2P
Parts List
Part # 720151
Drawing Title: Kit,Hoses,Pump Drive,D2P
2 3378 2 Hose,Hyd,100R2-AT,#4x17.5",FJICxFJIC
5 4931 2 Hose,Fwd/Rev,5000-lb,#24x15',Service Loop,D2P
8 16700 1 Hose,Hyd,100R13,#20x75",FLGx90°FLG,C62
11 16703 1 Hose,Hyd,100R13,#20x51",FLGxFLG,C62
187
188
PARTS LISTS
CHAPTER 4: TORQUE BUSHING PARTS LISTS

This chapter contains the parts lists and accompanying illustrations for the torque bushing
components of the 250TON HMIS 475HP top drive system.
189
TORQUE BUSHING, 72", C/W HYDRAULIC, 250T HMI PARTS LISTS
TORQUE BUSHING, 72", C/W HYDRAULIC, 250T HMI
190
PARTS LISTS TORQUE BUSHING, 72", C/W HYDRAULIC, 250T HMI
Parts List
Part # 14721
Drawing Title: Torque Bushing,72",C/W Hydraulics,250 HMI
Item # Tesco # Qty Description Doc#
1 0292 2 Fitting,Hyd,Straight,#6MJICx#6MNPT
3 0368 2 Fitting,Hyd,Tee,#6MJICx#6MJICx#6MJIC
6 0926 2 CYLINDER,HYD,EXTEND
9 14722 1 Torque Bushing,72",No Hydraulics,250 HMI I-14722
10 18109 2 Stem,breakaway Cylinder mount,25mm x 1-1/8"-7UNC 35030152
11 2361 4 PIN,SAFETY,SMALL,1/8"
12 3384 4 Pin,Extend Arm,1.5"ODx6-1/4"lg 43210208
13 3460 1 Cap,Quick Disconnect,Nipple,74Series,3/8",Black
14 3461 1 Cap,Quick Disconnect,Coupler,74Series,3/8",Black
15 4024 4 Nut,Hex,Slotted,1"-8UNC,Gr2,Modified 34600760
16 7932 1 Frame,Extend,Torque Bushing,200 HMI 43393032
17 720023 1 Arm,Extend,DS,HMI/EMI 720023
18 720024 1 Arm,Extend,ODS,HMI/EMI 720024
200 17109 1 Kit,Hoses,Hyd,Torque Bushing,HMI/EMI SEE I-14721 (HMI),I-14980 (EMI)
191
TORQUE BUSHING, 72", NO HYD., ASSY, 250T HMI PARTS LISTS
TORQUE BUSHING, 72", NO HYD., ASSY, 250T HMI
192
PARTS LISTS TORQUE BUSHING, 72", NO HYD., ASSY, 250T HMI
Parts List
Part # 14722
Drawing Title: Assembly, 72" Torque Bushing, No Hyd., 250 HMI
4 15385 2 LINER,SIDE,UHMW,3/4X3-3/8X72,HMI TORQUE BUSHING
5 14890 1 PLATE SET,TORQUE BUSHING,WELDMENT,HMI
6 18109 2 Stem,Breakaway Mount,Cylinder
9 3831 2 BRACKET,TORQUE BUSHING,SHIM RETAINER
10 3832 8 SHIM, TORQUE BUSHING,1/8" X 72
11 3833 6 SHIM, TORQUE BUSHING,1/16" X72
13 3836 1 LINER,FRONT PLATE,UHMW,3/4X12X72,STD TORQUE BUSH
14 3834 2 LINER,BACK,UHMW,3/4X2-3/4X72, STD TORQUE BUSHING
16 8951 48 CAP,PLTD,3/8X1-1/2",W-7/8HD,F/UHMW
193
TORQUE BUSHING, 72", NO HYD., ASSY, 250T HMI PARTS LISTS
194
PARTS LISTS
CHAPTER 5: SERVICE LOOP PARTS LISTS

This chapter contains the parts lists and accompanying illustrations for the service loop com-
ponents of the 250TON HMIS 475HP top drive system.
195
HOSE REEL/SERVICE LOOP, COMPLETE, 225 FT, D2P PARTS LISTS
HOSE REEL/SERVICE LOOP, COMPLETE, 225 FT, D2P
196
PARTS LISTS HOSE REEL/SERVICE LOOP, COMPLETE, 225 FT, D2P
197
HOSE REEL/SERVICE LOOP, COMPLETE, 225 FT, D2P PARTS LISTS
Parts List
Part # 13340
Drawing Title: Hose Reel/Service Loop,Complete,225-ft lg,D2P
1 720455 1 Hose Reel,c/w Controls,D2P
2 720433 1 Service Loop,225-ft lg,D2P
198
PARTS LISTS HOSE REEL/SERVICE LOOP, COMPLETE, 225 FT, D2P
199
SERVICE LOOP, 225 FT, D2P PARTS LISTS
SERVICE LOOP, 225 FT, D2P
200
PARTS LISTS SERVICE LOOP, 225 FT, D2P
Parts List
Part # 720433
Drawing Title: Service Loop,225-ft lg,D2P
5 0294 1 Fitting,Hyd,Str,#20MJICx#16MNP
7 0331 2 Fitting,Hyd,Str,#20MJICx#20MJIC
8 0335 2 Fitting,Hyd,Str,#12MJICx#12MJIC
9 0387 1 Plug,Quick Disconnect,Coupler,78Series,1"
10 0389 1 Cap,Quick Disconnect,Nipple,78Series,1"
11 0394 1 Cap,Quick Disconnect,Nipple,FF-Series,1",Black
14 0442 1 Cap,Quick Disconnect,Coupler,FF-Series,1",Black
15 0908 1 KELLUM, 1.75-1.99 CL. MESH, S. EYE
16 0909 1 KELLUM, 1.25-1.49 CL. MESH, S. EYE
17 1932 1 Fitting,Pipe,Str,Full,3000-psi,1-1/4",FNPT
18 1989 1 Disconnect,Quick,Nipple,FF-Series,1"x1"FNPT
22 4108 1 ASSY, CORD, 14/37, 225', MA/FE END
23 4713 4 UNION, HAMMER, THREAD, 602-1-1/2"
24 4788 4 Fitting,Pipe,Str,Full,6000-psi,1-1/2",FNPT
25 4889 2 KELLUM, 2.0-2.50, CL MESH, S EYE
26 5105 4 VALVE, HIGH PRESSURE BALL, 5000 PSI, 1-1/2"
27 5218 2 Fitting,Pipe,Plug,Hex Hd,1-1/2"MNPT
28 5312 1 Fitting,Pipe,Str,Full,6000-psi,3/4",FNPT
29 5641 2 Fitting,Pipe,Nipple,Sch160,1-1/2"MNPTx2-1/2"Lg
100 16712 1 Kit,Hoses,Hydraulic,Service Loop,HMI
101 1133 3 Hose,Hyd,100R2-AT,#20x75',FJICxFJIC
102 4932 2 HOSE,FWD/REV,5000LB,#24X33",SERVICE LOOP,D2P
104 6030 6 HOSE,FWD/REV,5000LB,#24X75FT,SERVICE LOOP,D2P
201
HOSE REEL, C/W CONTROLS, D2P PARTS LISTS
HOSE REEL, C/W CONTROLS, D2P
202
PARTS LISTS HOSE REEL, C/W CONTROLS, D2P
Parts List
Part # 720455
Drawing Title: Hose Reel,c/w Controls,D2P
3 0394 2 Cap,Quick Disconnect,Nipple,FF-Series,1",Black
6 0442 2 Cap,Quick Disconnect,Coupler,FF-Series,1",Black
7 0963 8 Nut,Hex,1"-8UNC,Gr8,Pld
9 0977 8 Screw,Cap,Hex Hd,1"-8UNCx3-1/2",Gr8,Pld
12 10637 8 Washer,Lock,Helical Spring,1",Alloy,Pld
14 720035 1 Skid,Hose Reel,D2P
16 15474 1 CHAIN, ROLLER, 60-1R X 15FT
17 1791 1 Motor,Hyd,Charlynn,104-1004
18 1835 1 LINKS, CHAIN, ROLLER, 60-1, OFF SET LINK
19 1836 1 LINKS, CHAIN, ROLLER, 60-1, CONNECTING LINK
22 2618 1 Sprocket,Motor Drive,Reel,20T
23 3323 1 Mount,Motor,Charlynn,HMI/ECI
24 3328 1 Tensioner,Chain,Service Loop
25 3335 1 Control,Motor,Service Loop,HMI/ECI/EMI
26 3460 1 Cap,Quick Disconnect,Nipple,74Series,3/8",Black
27 3461 1 Cap,Quick Disconnect,Coupler,74Series,3/8",Black
28 3808 1 BUSHING, DODGE, 1, SDS X 1
100 720434 1 Kit,Hoses,Hyd,Controls,Hose Reel,D2P
203
SKID, HOSE REEL, D2P PARTS LISTS
SKID, HOSE REEL, D2P
204
PARTS LISTS SKID, HOSE REEL, D2P
Parts List
Part # 720035
Drawing Title: Skid,Hose Reel,D2P
1 6 1009 Screw,Cap,Hex Hd,3/8"-16UNCx3/4",Gr8,Pld
4 1 5815 Reel,Electrical Cable,Hose Reel,D2P/EMI
5 1 5883 HOSE REEL,D2P,HMI
6 1 5884 Skid,Hose Reel,D2P/EMI
7 1 6515 Guard,Chain,Hose Reel,D2P/EMI
205
REEL MOTOR CONTROL ASSY, HMI, ECI/EMI PARTS LISTS
REEL MOTOR CONTROL ASSY, HMI, ECI/EMI
206
PARTS LISTS REEL MOTOR CONTROL ASSY, HMI, ECI/EMI
Parts List
Part # 3335
Drawing Title: Assembly, Reel Motor Control, HMI, ECI/EMI
tem # Tesco # Qty Description

1 16245 1 VALVE,RELIEF,100-250 PSI,VENT/ ATMOSPHERE
2 0128 1 Fitting,Pipe,90°Elb,2000-psi,1/2",FNPT
10 0394 1 Cap,Quick Disconnect,Nipple,FF-Ser,1",Black
13 Not used
17 1315 1 NIPPLE,THR,SCH80,1/2"X5"
21 2194 1 VALVE,DIR. CONTROL,MANUAL
23 2902 1 Valve,Relief,Bi-Dir,Cart,10 gpm,600-3600 psi
26 3501 2 Fitting,Hyd,Str,#8MORBx#8FNPT-Swvl
28 5087 1 INSERT,CONTROL MOUNT
207
PARTS LISTS
208
PARTS LISTS DRILLER’S PANEL PARTS LISTS
CHAPTER 6: DRILLER ’S PANEL PARTS LISTS

This chapter contains the parts lists and accompanying illustrations for the driller’s panel com-
ponents of the 250TON HMIS 475HP top drive system.
209
DRILLER’S PANEL PARTS LISTS PARTS LISTS
210
PARTS LISTS DRILLER’S PANEL DEVICES LAYOUT, HMI
DRILLER ’S PANEL DEVICES LAYOUT, HMI
211
DRILLER’S PANEL DEVICES LAYOUT, HMI PARTS LISTS
212
PARTS LISTS
213
KIT, MISC. DRILLER’S PANEL, HMI PARTS LISTS
KIT, MISC. DRILLER’S PANEL, HMI
214
PARTS LISTS KIT, MISC. DRILLER’S PANEL, HMI
215
KIT, MISC. DRILLER’S PANEL, HMI PARTS LISTS
Parts List
Part # 730747
Drawing Title: Kit,Miscellaneous,Drillers Panel,HMI
1 12948 1 ASSY,CORD,37/14,10',11/9ST,MA
2 12949 1 ASSY,CORD,37/14,10',11/9ST,FEM
3 14574 1 CORD,DRILLERS CONSOLE,"C"DRWRKS INTERLOCKS
4 14575 1 CORD,DRILLERS CONSOLE,"D",MUD PUMP INTERLOCKS
5 14576 1 CORD,DRILLERS CONSOLE,"E"
6 14577 1 CORD,DRILLERS CONSOLE,"F",BRAKE HANDLE
7 14578 1 CORD,DRILLERS CONSOLE,"G",MUD LOGGER
8 14579 1 CORD,DRILLERS CONSOLE,"H"
9 16260 1 GUARD,HEATER,EXPANDED METAL,DRILLER PANEL
10 3802 3 JUMPER,WIELAND,12 PT COMBINED
11 4364 1 MOUNT WELDMENT,DRILLERS CONTROL PANEL
12 9375 1 HEATER,STRIP,50W,24V,F/DRL.PNL
13 0961 A/R NUT,HEX,PLTD,NC,GR8,3/8"
14 16298 A/R WIRE,RED,14AWG/41 STRAND,125DEG C,GTF
15 16299 A/R WIRE,BLACK,14AWG/41 STRAND,125 DEG C,GTF
16 11467 A/R WASHER,FLAT,1/4,TYPE A,NARROW (SAE),HARDENED,PLD
17 0960 A/R NUT,HEX,1/4-20UNC,GR8,PLD
18 16295 A/R LUG,RING,BLUE,#14,FOR #8 STUD
19 16294 A/R NUT,WING,14-20UNC,PLTD
20 16293 A/R STUD,WELD,1/4-20UNC X 2 LG,SS
21 16296 A/R LANYARD,CLEAR,INSULATED,1/16,STEEL WIRE
22 14872 A/R CRIMPS,F/3/32 LANYARD CABLE,INSULATED
23 16152 A/R FERRULE,WIRE,18AWG,WHITE (500/BOX)
24 14868 A/R MARKERS,WIRE,4-SPLIT,BRADY
25 14565 A/R FERRULE,WIRE,16AWG,RED(100/BOX)
26 16297 A/R STUD,WELD,1/4-20UNC X 3/4 LG,SS
27 15792 A/R CAP,GR8,HEX,NF,PLT,3/8 X 1-1/2
28 10632 A/R WASHER,FLAT,3/8,TYPE A,NARROW (SAE),HARDENED,PLD
29 7135 A/R WASHER,LOCK,HELICAL SPRING,3/8,ALLOY,PLD
30 6550 A/R Marker,6mm,Blank,10/Strip,Enlarged,F/Terminal
31 0816 A/R Jumper,Screw,70P,F/Terminal,WK 4/U,Plated
216
PARTS LISTS INDEX
INDEX
3304 Circulation/Auxiliary Pump Assy, 460V, 126

3335 Reel Motor Control Assy, HMI, ECI/EMI, 206
3507 Fuel Tank Assy, D2P/D6P, 170
3624 Grabber with Legs Assembly, Final, HMI, 30
5939 Panel Assy, Main Control, HMI, 134
6198 Pump Drive, 1:1.18 Ratio, D2P, 154
6268 Cooler, Modine, c/w Return Plumbing, HMI, 148
6336 Oil Tank Assy, D2P, HMI, 128
6687 Manifold Assy, Filter, D2P, 120
7218 11/9 Station Manifold Final Assy, HMI, 38
7973 Clamp Assy, Conn Lock, 5-3/8"MSV, 12
8021 Washpipe Assy, 200T HMI, 10
8408 Reservoir/Filter Assy, Painted, 178
8633 Kit, Gearbox, Final, 250T HMI, 50
8634 Kit, Plumbing, 250T HMI, 56
8635 Kit, 11/9 Station Manifold Installation, 250T HMI, 64
8636 Kit, Spoon Assy, HMI, 68, 119
8638 Kit, Travel Stand Installation, 250T HMI, 70
8641 Motor, Hyd, Rineer, 196, C62, 4 Port, 28
13340 Hose Reel/Service Loop, Complete, 225 ft, D2P, 196
13344 Kit, closed Loop Plumbing, 60S, D2P, 117
13355 Kit, Tank Installation and Auxiliary Hydraulics, D2P, 122
13356 Kit, Heat Exchanger and Main Cntrl Panel Instl, D2P, 130
13357 Kit, Transformer Installation, D2P, 150
13360 Kit, Pump and Pump Drive Installation, DD, 60S, D2P, 152
13362 Kit, Electrical, DD60S, D2P, 158
14377 Kit, Motor Manifold Installation, 250T HMI, 16
14491 11/9 Station Manifold, Mechanical Assy, HMI, 40
14553 11/9 Station Manifold, c/w Door, Mounting, HMI, 66
14588 Kit, Transducer, 11/9 Station Manifold, HMI, 48
14721 Torque Bushing, 72", c/w Hydraulic, 250T HMI, 190
14722 Torque Bushing, 72", No Hyd., Assy, 250T HMI, 192
16425 Kit, Swivel Link and Counter-Balance, 250T HMI, 22
16494 Grabber Assy, 6-7/8”, HMI, 32
16499 Grabber Cylinder Assy, 6-7/8”, HMI, 36
16628 Gearbox, Spline Drive, 2.19:1 Ratio, 250T HMI, 26
16715 Kit, Hoses, Hydraulic, Tank, DD, D2P, 160
720035 Skid, Hose Reel, D2P, 204
720132 Power Unit w/o Engine Skid, D2P, 114
720146 Kit, Fuel Tank, D2P, 168
720147 Kit, Reservoir/Filter/Flowmeter, Pump Drive Lub, D2P, 172
720148 Kit, Suction/Charge Filter, D2P, 180
720151 Kit, Hoses, Pump Drive, D2P, 184
720155 Kit, Pump, Cont/Press Pilot Valve, DD60S/CAT 3406/D2P, 90
720355 Kit, Coupling Installation, Gearbox to Engine, D2P, 104
720358 Inspection Assy, Oil Condition, Pump Drive, D2P, 176
720433 Service Loop, 225 ft, D2P, 200
720455 Hose Reel, c/w Controls, D2P, 202
730747 Kit, Misc. Driller’s Panel, HMI, 214
880030 REV E 250TON HMIS 475HP ©TESCO CORPORATION, 2006

217
INDEX PARTS LISTS
9067-1 Top Drive, c/w Swivel, 250T HMI, 4

14376-1 Kit, Swivel Installation, 250T HMI, 34
19000034 Motor Manifold Assy, Code 62, HMI, 19
34630000 Swivel Assy, 250T HMI, 7
39118000 Expansion Chamber Assembly, F/HMI, 54
39407100 Quill Load Nut Assy, 200T HMI, 13
91000914 Driller’s Panel Devices Layout, HMI, 211
93000317 Kit, General Assy, Main Panel, D2P, HMI, 137
93000901 Kit, Electrical, 11/9S, MFLD, HMI, 45
©TESCO CORPORATION, 2006 250TON HMIS 475HP 880030 REV E

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Custom Parts Lists

HMIS Top Drive System

250TON HMIS 475HP

DOCUMENT NAME: 880030 REV E (UNIT 435)

Tesco Corporation © 2006

Version Date Description of Changes

Chapter 2: Top Drive Parts Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Chapter 3: Power Unit Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Kit, Wiring System, CAT 3406, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

Chapter 4: Torque Bushing Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

Chapter 5: Service Loop Parts Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

Chapter 6: Driller’s Panel Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

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CHAPTER 1: ABOUT THIS DOCUMENT

Table 1-1: Where to Find More Information

For information on Refer to

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CHAPTER 2: TOP DRIVE PARTS LISTS

TOP DRIVE, C/W SWIVEL, 250T HMI

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SWIVEL ASSY, 250T HMI

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WASHPIPE ASSY, 200T HMI

CLAMP ASSY, CONN LOCK, 5-3/8"MSV

QUILL LOAD NUT ASSY, 200T HMI

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KIT, MOTOR MANIFOLD INSTALLATION, 250T HMI

Item # Tesco # Qty Description

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MOTOR MANIFOLD ASSY, CODE 62, HMI

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KIT, SWIVEL LINK AND COUNTER-BALANCE, 250T HMI

Drawing # I-16425 Rev. 7 Pages 3 - 4 of 4

Item # Tesco # Qty Description

GEARBOX, SPLINE DRIVE, 2.19:1 RATIO, 250T HMI

MOTOR, HYD, RINEER, 196, C62, 4 PORT

GRABBER WITH LEGS ASSEMBLY, FINAL, HMI

GRABBER ASSY, 6-7/8”, HMI

Item # Tesco # Qty Description

KIT, SWIVEL INSTALLATION, 250T HMI

GRABBER CYLINDER ASSY, 6-7/8”, HMI

Item # Tesco # Qty Description

11/9 STATION MANIFOLD FINAL ASSY, HMI

Item # Tesco # Qty Description

11/9 STATION MANIFOLD, MECHANICAL ASSY, HMI

Drawing # I-14491 Rev. 6 Page 5 of 5

KIT, ELECTRICAL, 11/9S, MFLD, HMI

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KIT, TRANSDUCER, 11/9 STATION MANIFOLD, HMI

Item # Tesco # Qty Description

NOTE: For Hydraulic Schematic, see Dwg # 19000028

KIT, GEARBOX, FINAL, 250T HMI

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EXPANSION CHAMBER ASSEMBLY, F/HMIT

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KIT, PLUMBING, 250T HMI