Tanques Criogenicos - English
Tanques Criogenicos - English
Tanques Criogenicos - English
cryogenic containers
User manual
www.cryopal.com
Copyright 2016 by Cryopal
English version.
All rights reserved. This document may not be reproduced in any form whatsoever, in
whole or in part, without written permission from Cryopal.
This manual complies with Directive 93/42/EC concerning medical devices.
Cryopal
Parc Gustave Eiffel
8 Avenue Gutenberg
CS 10172 Bussy Saint Georges
F - 77607 Marne la Vallée Cedex 3
Phone: +33 (0)1 64 76 15 00
Fax: +33 (0)1 64 76 16 99
Email: [email protected] or [email protected]
Website: http://www.cryopal.com
Cryopal
Parc Gustave Eiffel
8 Avenue Gutenberg
CS 10172 Bussy Saint Georges
F - 77607 Marne la Vallée Cedex 3
Phone: +33 (0)1 64 76 15 00
Fax: +33 (0)1 64 76 16 99
Email: [email protected] or [email protected]
Website: http://www.cryopal.com
Before using the ESPACE device, read this manual and the following safety instructions
carefully.
You are only authorised to operate and use the equipment mentioned in this document if you
have read through this entire manual and all safety instructions and have been trained in the
risks associated with handling cryogenic fluids.
It is recommended that a back-up liquid nitrogen tank is available at all times so that samples
may be transferred in the event of a malfunction.
The device described in this manual is designed exclusively for use by qualified personnel.
Maintenance operations should only be carried out by qualified personnel authorised by the
manufacturer. To ensure the safe and correct use of the device during service and
maintenance, it is essential that all personnel observe standard safety procedures.
In the event the cryogenic equipment does not seem to function correctly under normal
usage conditions, only someone who has been fully trained by the manufacturer is allowed to
work on the cryogenic device and its peripheral components. Users must not take action
themselves due to the health and/or safety risks. In order to avoid the loss of too much cold,
the time until the maintenance technician performs servicing must be as short as possible.
The installation of remote monitoring options or devices will improve the safety of the
cryogenic system. Regular inspections must also take place.
For ESPACE devices not equipped with the Cryomemo regulation system, Cryopal
recommends the liquid nitrogen level in the device be checked continuously. The test
described in section 8.2 is used to confirm that the equipment’s thermal performance is still
within the manufacturer’s recommended parameters.
Protective cryogenic gloves are compulsory. You must never touch objects tha
that have
been in contact with liquid nitrogen with your bare hands.
/ Oxygen meter
Protection
The general precautions for use are the same for all cryogenic tanks:
To avoid burns, it is recommended to never touch the cold parts of the equipment
(neck, cap, tube, etc.) and to always wear the personal protective equipment lilisted
in the safety instructions.
Trapping
By the cap when closing the device.
Crushed feet
Regular checks of the evaporation rate provide assurances that the product has
retained its original characteristics (see section 8.3)
Check there is no frost on the neck or outer casing of the device on a daily basis. If
there is, stop using the cryogenic device and immediately contact your distributor
responsible for maintenance.
Check the condition of the cap (deterioration of the polystyrene, uncoupling of the
cover). If there is substantial wear and tear, replace the cap to help maintain the
device’s performance.
If liquid nitrogen drips onto the pump check valve, it may no longer be leaktight. If this
occurs, check that all traces of frost have disappeared from the neck after 24 hours.
Contact your maintenance team in the event of spillage on the valve.
The liquid nitrogen used in the storage containers evaporates in the air: 1 litre of
liquid nitrogen releases around 700 litres of gaseous nitrogen. Nitrogen is an inert,
non-toxic gas, but displaces oxygen when released into the atmosphere. Once the
atmospheric oxygen content falls below 19% the human body is at risk.
All rooms and areas that house storage tanks containing liquid nitrogen should be
well ventilated at all times and equipped with at least one oxygen gauge. All
personnel should be informed of the risks associated with the use of nitrogen.
Refer to current guidelines and contact your distributor.
The device must be filled with cryogenic liquid nitrogen in a well-ventilated area
(outside) or in a room equipped with a constant ventilation system adapted to the size
of the room. The room must also be equipped with an oxygen monitoring system with
a display located outside the room, and the user must be equipped with a portable
oxygen monitoring system.
If you suspect that the container is no longer safe (for example as a result of damage
sustained during transit or during use), it should be withdrawn from service.
Make sure that the withdrawn equipment cannot be accidentally used by others. The
apparatus should be handed over to authorised technicians for inspection.
Important: Low
Manufacturer
temperature
10 | E S P A C E – U s e r m a n u a l
3. ESPACE device
The devices in the ESPACE product range are unpressurised cryogenic tanks used to store
and preserve biological specimens that have been previously frozen in liquid or gaseous
nitrogen at -196°C (liquid/gaseous nitrogen is a cryogenic fluid).
All devices in the ESPACE range are designed for gaseous or liquid phase storage.
11 | E S P A C E – U s e r m a n u a l
Cryomemo equipment is recommended for use with the device in gaseous phase.
ESPACE devices are available with user accessories as described in section 11.
The devices are equipped with a support interface for mounting the Cryomemo regulation
and automatic filling system.
A special step (optional) is required to ensure correct usage of the ESPACE 661.
The devices are equipped with revolving baskets at the neck to make it easier to access
samples.
Phase
ESPACE 151
ESPACE 331
ESPACE 661
Availability of a collar to quickly change the storage type (switch to gaseous or liquid
phase if the model accepts it).
Light alloy construction, for reduced weight and longer holding time.
Availability of varied storage systems adapted to vials, tubes, straws, bags, etc.
12 | E S P A C E – U s e r m a n u a l
The devices must only be used for storing products in liquid or gaseous nitrogen,
depending on the type of device, and not for freezing. Any other gas is prohibited.
Cryogenic device in
For safety reasons, gaseous phase storage may require an automatic filling system. The
container needs to be connected to a liquid nitrogen source.
13 | E S P A C E – U s e r m a n u a l
3.2. Technical specifications
Description:
1 5
Figure 3-3: Blowing the level gauge wells (F) and filling
safety wells (E).
The items available to the user are identical for all models and are detailed below.
1. Filling safety Location of the sensor that prevents nitrogen overflow. (Designed for
sensor well the Cryomemo configuration)
3. Assisted cap lid Closes off the top opening in the tank using an integrated
mechanical device at the rear that bears some of the cap’s weight
and makes it easier to open and close.
4. Lifting handle Available only on the ESPACE 331 and ESPACE 661, makes it
easier to handle the lid (3).
5. Level gauge Location of the capacitive sensor for measuring liquid nitrogen
well levels. (Designed for the Cryomemo configuration)
14 | E S P A C E – U s e r m a n u a l
Tanks Cryopal
Name ESPACE 151 ESPACE 331 ESPACE 661
Unpressurised containers intended for the storage and preservation, at a very low
Purpose
temperature in a liquid or steam state, of previously frozen biological samples.
Contraindic Do not use outside of the temperature/humidity ranges stated in the notice. Do not fill
ations the tank with anything other than liquid nitrogen.
Performanc
Maintain a cryogenic temperature to preserve biological samples
e
Operational
10 years
lifetime
Revolving Without revolving Without revolving With revolving
With revolving basket
basket basket basket basket
Gaseo
Material Liquid Gaseous Liquid us Liquid Gaseous Liquid Gaseous
held nitrogen nitrogen nitrogen nitroge nitrogen nitrogen nitrogen nitrogen
n
Tank
Stainless steel, aluminium alloy (basket)
material
Total
200 33 386 68 390 68 786 222
capacity (L)
Diameter of
538 538 777 777 740 740 1003 1003
neck (mm)
Diameter
NK NK NK NK NK NK NK NK
(mm)
230 231
230 232
stream stream
streamli streamli
Weight lined/1 lined/1
ned/190 ned/190
when empty 165 165 90 90 275 275
non- non-
(kg) non- non-
streamli streamli
stream stream
ned ned
lined lined
Full weight 545 285 546 286
326 192 890 435
(kg) streamli stream stream streamli
15 | E S P A C E – U s e r m a n u a l
ned/505 lined/2 lined/5 ned/245
non- 45 05 non-
streamli non- non- streamli
ned stream stream ned
lined lined
Access
1205 1205 1172 1172 1172 1172 1355 1355
height (mm)
Total height
1350 1350 1310 1310 1310 1310 1505 1505
(mm)
Length
NK NK NK NK NK NK NK NK
(mm)
Width (mm) NK NK NK NK NK NK NK NK
Evaporation
(in L/day of 6 6 9 9 9 9 11.5 11.5
liquid)
Holding
33 5.5 43 7 43 7 66 17
time (days)
Materials in
direct or
indirect
Stainless steel, aluminium alloy, brass, copper, polycarbonate
contact
with the
user
The table and figure below show the space needed depending on the type of cryogenic tank.
16 | E S P A C E – U s e r m a n u a l
A
A
B
F B
F
C E
D D E
Figure 3-4: Peripheral volumes required - streamlined
Figure 3-5: Peripheral volumes required - non-streamlined
version.
version.
17 | E S P A C E – U s e r m a n u a l
4. Usage instructions
Tanks in the ESPACE range are designed for use in laboratories or hospital settings for the
preservation and storage of biological samples.
The expected performance of this device is that it maintains a cryogenic temperature for
preserving biological samples.
The -150°C temperature is guaranteed if the lid is closed, with normal filling conditions.
The vacuum of the ESPACE devices is guaranteed for 6 years. The service life of the
ESPACE device is 10 years under normal usage conditions.
The device’s service life can only be maintained if all of the recommendations made in this
manual are followed.
4.4. Contraindications
ESPACE tanks must only be used within the temperature and humidity ranges specified in
the user manual, and only with liquid phase nitrogen (see section 6).
4.5.1. User
There are two major adverse effects linked to the use of liquid nitrogen:
18 | E S P A C E – U s e r m a n u a l
In order to avoid these adverse effects, follow the safety instructions provided in this manual.
4.5.2. Device
There are two major adverse effects linked to the use of liquid nitrogen:
1. Deterioration of the cap: Damage to the cap foam over time and risk of the cap’s
plastic shell cracking.
2. Leakage from the pump check valve: If liquid nitrogen drips onto the pump check
valve, it may no longer be leaktight.
If liquid nitrogen spills over onto the valve, check that all traces of frost have
disappeared from the neck within 24 hours, and conduct a thermal performance
inspection of the device by following the nitrogen level inspection protocol (see section
8.2).
19 | E S P A C E – U s e r m a n u a l
5. Materials used
Materials in direct or
indirect contact with the Stainless steel, aluminium alloy, brass, copper, polycarbonate
user
20 | E S P A C E – U s e r m a n u a l
6. Storage and handling conditions
There are several conditions and safeguards to follow so that ESPACE devices can be used
in complete safety.
6.1. Storage
The premises in which the equipment is stored must be equipped with personal protective
equipment (PPE).
Temperature and humidity ranges during storage (in the device’s original packaging):
-
Ambient temperature: -30°C to 60°C
-
Relative humidity: 0% to 85% without condensation
-
Atmospheric pressure: 500 hPa to 1150 hPa
Ensure that there is sufficient ventilation in areas where liquid nitrogen is stored or used,
because liquid nitrogen evaporates and produces large quantities of nitrogen gas, which
can reduce the amount of oxygen in the surrounding air in confined spaces and lead to a
risk of anoxia. A reduction in atmospheric oxygen levels is unnoticeable when breathing
in, so anoxia results in a loss of consciousness then death without any warning signs.
An oxygen meter, linked to a powerful audio and visual indicator, must be installed near
any storage or extraction site.
The device must not be stored in a small, enclosed space (such as a cabinet or closet).
21 | E S P A C E – U s e r m a n u a l
6.2. Handling
Once the cryogenic tank has been brought on site, it must be placed in the desired
location and the castors immobilised using the in-built brake.
Brake
Figure 6-1: The brake on a castor.
Samples (tubes, bags, cases, etc.) must be protected before being placed in the device.
22 | E S P A C E – U s e r m a n u a l
7. Moving the device
The device may be handled by forklift, in accordance with trade practices, only when it is
within its packaging.
Never use a forklift truck to handle the device when it is not in its packaging; always move it
by rolling on its castors instead.
This movement is only possible and safe over very short distances (tens of centimetres) in
order to access the rear of the device during maintenance.
If the cryogenic container has already been used and must be moved to another location, it
must be transported empty and in its original packing, complying with the requirements set
by current national and international regulations.
Special care must be given to the valve when moving the device to avoid any
mechanical shocks.
23 | E S P A C E – U s e r m a n u a l
8. Using the ESPACE device
When filling the device for the first time, refer to the Maintenance Manual NH78456. The first
filling must be carried out by a trained and approved member of staff.
The tank must be filled while empty and the samples will only be inserted after the device is
loaded with liquid nitrogen.
The medical device is filled by directly pouring liquid nitrogen through the neck using the
flexible transfer hose (suitable for cryogenic applications and compliant with the EN 12484
standard) connected to either a storage tank or a transfer line.
For storage in gaseous nitrogen, the maximum liquid level must be 145 mm for the ESPACE
151 and 331, and 117 mm for the ESPACE 661 (to be checked using a level gauge).
If the device to be filled is hot, it must not be all filled up at once to avoid the risk of splashes.
It must be first be filled ¾ of the way, and then left to cool for several minutes before filling it
up to the top.
If the device being filled already contains some liquid nitrogen, it can be filled entirely in a
single operation.
If the medical device is hot at first, the insulation will not be fully efficient until after
48 hours.
Liquid nitrogen losses will be high in the first hours and will generally be above the
specifications for the first two days. If you are looking for maximum holding time, it is a
good idea to top up the liquid nitrogen two or three days after filling.
During filling and transfer operations, make sure to use appropriate equipment and follow
procedures which guarantee safety (hoses, vacuum valve).
We recommend that at least one person should be present at all times to monitor filling
until completion.
Special care must be given to the valve when filling the device to preserve the cold.
24 | E S P A C E – U s e r m a n u a l
8.2. Nitrogen level check
To check the level of liquid nitrogen remaining, follow the procedure below:
Push the plastic level gauge down to the bottom for 3 or 4 seconds.
The level of condensation of moisture in the air will indicate the level of liquid remaining in
your device.
There may be a difference between the measurements taken using the level indicator
and readings taken with a ruler, depending on the reference points used for the
measurements.
The results of these measurements can be recorded in a control chart to track the
device’s parameters (number of fills, daily consumption, evaporation rate, etc.)
If the evaporation rate is abnormally high in normal usage conditions, this means
there is a problem with the vacuum. This also manifests as transpiration and the
formation of frost on the outer casing. All necessary measures must be taken to
protect the contents of the refrigerator. If these problems persist, contact the
manufacturer.
25 | E S P A C E – U s e r m a n u a l
8.3. Filling levels
Acronym Meaning
NI-NS NI-NS is the adjustable minimum difference (10%) between high and low
levels
Table 1: The alarm thresholds listed are the default values (factory settings).
26 | E S P A C E – U s e r m a n u a l
8.3.1. ESPACE 151
Stationary tank 5 5
0% 5 5
20% 43 9
40% 80 14
80% 155 23
100% 193 27
27 | E S P A C E – U s e r m a n u a l
Figure 8-1: ESPACE 151 - liquid phase - measurement scale.
28 | E S P A C E – U s e r m a n u a l
Figure 8-2: ESPACE 151 - gaseous phase - measurement scale.
29 | E S P A C E – U s e r m a n u a l
8.3.2. ESPACE 331
Stationary tank 23 23
0% 23 23
20% 94 32
40% 166 42
80% 309 61
100% 380 70
30 | E S P A C E – U s e r m a n u a l
Figure 8-3: ESPACE 331 - liquid phase without revolving basket - measurement scale.
31 | E S P A C E – U s e r m a n u a l
Figure 8-4: ESPACE 331 - gaseous phase with revolving basket - measurement scale.
32 | E S P A C E – U s e r m a n u a l
Figure 8-5: ESPACE 331 - liquid phase with revolving basket - measurement scale.
33 | E S P A C E – U s e r m a n u a l
Figure 8-6: ESPACE 331 - gaseous phase without revolving basket - measurement scale.
34 | E S P A C E – U s e r m a n u a l
8.3.3. ESPACE 661
Stationary tank 90 90
0% 90 90
35 | E S P A C E – U s e r m a n u a l
Figure 8-7: ESPACE 661 - liquid phase with revolving basket - measurement scale.
36 | E S P A C E – U s e r m a n u a l
Figure 8-8: ESPACE 661 - gaseous phase with revolving basket - measurement scale.
37 | E S P A C E – U s e r m a n u a l
8.4. Using the device
Action OK NOK
Regularly check the liquid nitrogen level using the level gauge
provided (see section 8.2).
Due to the cryogenic temperatures, ice or water may form. These accumulations will be
collected in a controlled way.
The installation of remote monitoring options or devices will improve the safety of the
cryogenic system.
Check there is no frost on the device’s neck on a daily basis. If there is, immediately
contact your distributor responsible for maintenance.
The operator must implement daily monitoring procedures for their installations (alarms,
etc.)
At the end of the usage period, the device must be left to warm up naturally. Thoroughly
dry the inside of the cryogenic tank by blowing with dry, de-oiled air.
The person accessing the cryogenic device contents must be trained and authorised
to use it.
For optimal functionality, the cap must only be opened when handling equipment.
The cap is fitted with an insulation cover. Always handle the cap using personal
protective equipment.
38 | E S P A C E – U s e r m a n u a l
The cap will remain closed as long as possible to avoid loss of cold and ice
formation.
It is essential to always operate the assisted cap using the handle and follow the
movement until a complete stop.
The assisted cap is equipped with a key lock. It is recommended you leave the
cryogenic tank locked and never leave the key in the lock. Even though the
cryogenic tank is provided with several keys, you should keep a copy in case of
loss.
Opening the cap must be a voluntary action. The protection key, which is not an
anti-intrusion lock, allows limited access to authorised personnel; access to the
39 | E S P A C E – U s e r m a n u a l
samples must be subject to other means of protection.
Beware of the temperature of frozen products as well as the cold parts of the
devices.
Be careful not to damage the neck when inserting or removing the device’s racks.
When handling racks, liquid nitrogen could spill out from the container. Personal
protective equipment, such as cryogenic gloves and visors, must be worn.
Gradually lift the accessories so the liquid nitrogen can flow without splashing up and to
not damage the accessories.
It is indispensable to place all of the storage units inside the container, even if they are
empty. A storage unit that has not been conditioned to the temperature of the container
before insertion will cause a significant temperature increase and a safety risk for the
user.
40 | E S P A C E – U s e r m a n u a l
8.6. Handling the revolving basket
Beware of the temperature of frozen products as well as the cold parts of the
tank.
ESPACE
331
ESPACE
661
41 | E S P A C E – U s e r m a n u a l
9. Cleaning and maintenance
Emptying the device is a maintenance operation that must be carried out by trained and
authorised personnel.
Remove the frozen samples first and transfer them to another cryogenic device.
Servicing is required to ensure the equipment remains in good working order. This is the
operator’s responsibility.
Cleaning is required to ensure the equipment remains in good working order. This is the
operator’s responsibility.
The tools used for maintenance operations must be non-abrasive and should have no sharp
edges or points that could damage the surfaces.
All ice and/or water must be recovered so that it does not fall into the device.
• Cleaning the outside of the device (once a month): Clean the outside of the device
only. The use of acetone, solvents or any other highly flammable or liquid chlorine-
based product is prohibited.
Wipe plastic parts with a dry cloth and if necessary with a slightly damp non-abrasive
sponge (do not use abrasive powder), or with impregnated wipes.
Ordinary domestic cleaning products (slightly abrasive creams containing ammonia)
applied with a sponge will be acceptable for the container and the stainless steel
parts. Afterwards, rinse with a damp cloth, then wipe and leave to dry.
42 | E S P A C E – U s e r m a n u a l
Keep the container clean and in good working order.
Disinfecting and cleaning the inside of the medical device is possible if deemed
necessary. The must be carried out by someone who is trained and authorised in
technical maintenance.
The regularity of these checks is for guidance only, and can be adapted based on how
frequently the device is used.
Only spare parts made by Cryopal may be used for maintenance. The use of non-
Cryopal spare parts may affect the safety of this medical device, and releases
Cryopal from all liability in the event of an incident. The device will no longer be
covered by warranty if non-Cryopal spare parts are used.
43 | E S P A C E – U s e r m a n u a l
10. Help
When handling nitrogen to fill the device, there is a possibility it may splash into your eyes
and/or on your skin:
In the eyes
See a doctor.
On the skin
Do not rub;
Defrost the affected areas by gently and gradually warming them up;
See a doctor.
Act quickly: the first aider must be equipped with personal protective equipment (stand-
alone respiratory protection equipment);
44 | E S P A C E – U s e r m a n u a l
10.3. Stuck cap
Cause Solution
Cap frozen onto the neck of the If thoroughly stuck, attempt to defrost the cap using a hot air
device device no warmer than 60°C. The cover can be removed for
easier access to the frozen areas. Then continue to defrost
the container completely.
Be careful with the plastic parts (cap, outer panels, etc.).
All ice and/or water must be recovered so that it does not fall into the device.
45 | E S P A C E – U s e r m a n u a l
11. Accessories
Only Cryopal accessories are approved for use with our devices. The use of
different accessories may affect the safety of this medical device, and releases
Cryopal from all liability in the event of an incident. The device will no longer be
covered by warranty if different accessories are used.
ACC-ESP-3 Full set of CECOS 4-sector partitions for ESPACE 151 (full set of 4)
ESPACE devices are sold “bare” with no internal fittings, with the option to add the following
accessories:
Availability of varied storage systems adapted to vials, tubes, straws, bags, etc.
46 | E S P A C E – U s e r m a n u a l
Product ref. Description Function
47 | E S P A C E – U s e r m a n u a l
Product ref. Description Function
48 | E S P A C E – U s e r m a n u a l
Product ref. Description Function
49 | E S P A C E – U s e r m a n u a l
12. Disposal
12.1. Device
If you wish to dispose of your device, contact the relevant maintenance team who are
responsible for its disposal.
12.1. Accessories
All waste caused by using the device (tubes, etc.) must be disposed of through the
appropriate waste treatment channels.
If you have any questions, contact the maintenance team for your device.
50 | E S P A C E – U s e r m a n u a l
Note
51 | E S P A C E – U s e r m a n u a l
www.cryopal.com
52 | E S P A C E – U s e r m a n u a l