Hanson 1972
Hanson 1972
Hanson 1972
Summary
The fermentation kinetics of the homofermentative organism Lactobacillus
delbrueckii in a glucose-yeast extract medium is studied in both batch and con-
tinuous culture under conditions of controlled pH. From a graphical analysis of
the batch data, a mathematical model of the process is derived which relates
bacterial growth, glucose utilization, and lactic acid formation. The parameters
in the model represent the activity of the organism and are a function of pH,
having a maximum value a t about 5.90. In a continuous stirred tank fermentor
(CSTF), the effect of pH, feed concentration, and residence time is observed.
The feed medium is a constant ratio of two parts glucose t o one part yeast extract
plus added mineral salts. An approximate prediction of the steady-state be-
havior of the CSTF can be made using a method based on the kinetic model
derived for the batch case. In making step changes from one steady state t o
another, the transient response is observed. Using the kinetic model t o simulate
the transient period, the calculated behavior qualitatively predicts the observed
response.
INTRODUCTION
The application of kinetic models to ordinary chemical reactions
has long been regarded as being very important in the design and
process controI of chemical reactors.' However, the development and
application of fermentation kinetics has been somewhat slower as a
result of the complexity of the process. Nevertheless, a study of the
fermentation rates can be very useful for design of both continuous
and batch systems2 and during the last decade a number of models
have been proposed for bacterial g r o ~ t h . ~
* Presented a t 162nd National American Chemical Society meeting, Division
of Microbial Chemistry and Technology, Washington, D. C., September 14, 1971.
233
@ 1972 by John Wiley & Sons, Inc.
234 HANSON AND TSAO
MODEL DEVELOPMENT
The fermentation was analyzed in terms of a general, irreversible
biological reaction,
V+S-+2V+P (1)
where the bacteria, V , consumes some substrate, S, to produce more
bacteria and a product, P . I n this study glucose was the primary
carbohydrate source for the fermentation and was considered to be
the limiting growth component, since the bacterial growth stopped
when the glucose concentration reached zero. Yeast extract pro-
vided the necessary amino acids and other nutrient requirements.
Trace minerals were supplied by adding inorganic salts. Previous
studies'-6 have shown that yeast extract has a stimulatory effect on
the L. delbrueckii fermentation and enhances the bacterial yield.
By using a fixed ratio of glucose to yeast extract in the culture
medium, changes in the growth kinetics due to yeast extract were
minimized. Lactic acid formation represented the fermentation
products. While some studies have indicated lactate inhibition of
this fermentati~n,'-~the concentration of the lactate produced in
this study was below the reported limiting concentration^.^
Six rate equations commonly used to represent the consumption or
formation of components in fermentations were fitted against batch
fermentation data.
dCi/dt = ai(dC,/dt) + pic, (2)
dCi/dt = ai(dC,/dt) (3)
dCi/dt = pic, (4)
dCi/dt = piC,C, (5)
BIOTECHNOLOGY AND BIOENGINEERING, VOL. XIV, ISSUE 2
LACTIC ACID FERMENTATION KINETICS 235
dCi/dt = + PiCsC,
ai(dC,/dt) (6)
dCi/dt = ki[c’S/(K’ai + c’s)]cv (7)
C irefers t o the concentration of biomass, C,, glucose, C,, or lactate,
C,. ( Y ~and f i i are appropriate rate constants. I n eq. (7) K’,i and
C‘, are dimensionless quantities defined as, K‘,i = K,i/C,o and
C‘, = C8/Cso,where Ca0is the initial glucose concentration and K,i
is a constant..
Since eqs. (2), (3), and (6) contain a term of dC,/dt on the right-
hand side, they are not applicable to the case of bacterial growth.
Equations (2) to (7) could be compared to the batch data in their
differential form. However, due to the large error that can occur in
graphically differentiating experimental data, a n integral method
of analysis was used.’
Analyses
The bacterial density of the culture was determined from turbidity
measurements. Since it was impractical to dilute each sample to the
range where the Beer-Lambert Law applies, a correction factor was
established that would compensate for such deviations. This factor
was determined by measuring the optical density at successive dilu-
238 HANSON AND TSAO
Interpolated
The overall bacterial yield, Pv/sl as defined in eq. (11) and listed
in Table I, also had a maximum at pH 5.8.
bacteria produced (UOD/ml)
PVIS = (11)
glucose consumed (mg/ml)
In deriving a mathematical model of the batch fermentation, the
rate expressions given by eqs. ( 2 ) to (7) were integrated and the
terms rearranged so that a linear relationship existed between the
left- and right-hand sides:
, - C V O \Cn -
240 HANSON AND TSAO
ci - cio = @ J o t (C,C,)dt
-t
"
D
D
Y
I
Fig. 2. Comparison of integrated form of the rate eqs. (18)-(20) with batch
fermentation data.
BIOTECHNOLOGY AND BIOENGINEERING, VOL. XIV, ISSUE 2
LACTIC ACID FERMENTATION KINETICS 24 1
It was convenient to alter eq. (7) for bacterial growth so that k , and
K,, are positive by changing the denominator from (KLw C,) +
t o (KL, - CL):
d_ - k,Cs C V
c, -
dt K,, - C ,
where
K,, = K6JAo.
The value of K,, was found to always be greater than the initial
glucose concentration, Cg0,so that the denominator of eq. (18) is
never zero or negative. The rate of glucose utilization and lactic
acid production were best fitted by forms of eq. (5):
dC,/dt = -pC,C, (19)
dC,/dt = p,C,C, (20)
A comparison of eqs. (18) to (20) in the integrated form with the batch
data is given in Figure 2 for a fermentation a t p H 5.33. From the
least squares analysis of the data at each p H level, the values of the
parameters k,, KL,, p8, and p, were found t o be strongly dependent
on p H as shown in Figures 3 and 4. The maximum values for the
rate constants occurred a t about pH 5.9 which confirmed the findings
of other^^.^.'^ who noted a maximum in the acid production and
bacterial growth activity of L. delbrueckii between pH 5.7 to 6.0.
Using the derived model, the actual batch fermentations were simu-
lated on a TR-48 analog computer. Figure 5 shows a comparison
of this simulation with the actual data a t p H 5.33.
For use in the graphical integration and differentiation of bacterial
growth curves, a modified form of the growth rate curve proposed by
Edwards and WilkelGwas applied.
(21)
Rearranging gave,
By arbitrarily choosing a value for $1, the left-hand side of eq. (22)
was calculated as a function of time from the experimental data.
242 HANSON AND TSAO
0.12
0.11
t a
0.10
m
0.09
0.08
0.07
5.0
PH - 6.0
0.14 1
0.13
0.12
m
0.11
0.10
0.09
I . I
5.0
Fig. 3. Variation of
PH
@S
- 1
6.0
0
I
5.0
DH - I
6.0
I
tion always was in the ratio of two parts glucose to one part yeast
extract, but the overall concentration was varied. The rate of acid
production, concentration of glucose and bacterial density were
measured at each steady state and during the transient periods.
The continuous fermentations were started in the same manner as
a batch fermentation. When the bacterial density reached the antici-
pated steady-state level for the continuous fermentation, the flow of
nutrients to the fermentor was commenced. The continuous fer-
mentor volume was 5.57 liters. The steady state was determined
244 HANSON AND TSAO
t
7
50 2
s
Y
>
U
2'
.d 1
I A d -
2 4 6 8
Time ( h r ) -o
when the bacterial density, acid production rate, and glucose concen-
tration leveled out, which required from three to six residence times.
Samples were taken automatically a t 374 min intervals so that the
transient period between steady states could be observed. It was
assumed that the change from one set of operating conditions to the
next was instantaneous; however, it actually took about 5 min to
establish new conditions of feed rate, pH, and feed concentration.
The operating conditions for each run are listed in Table I1 with
the observed steady-state values of glucose concentration, bacterial
density, and lactate concentration. The lactate concentration was
determined analytically and also calculated from the rate of hydroxide
addition.
To systematically evaluate the effect of the three operating vari-
ables on the steady-state operation of the fermentor, the operating
conditions were chosen to follow a three-dimensional statistical de-
BIOTECHNOLOGY A N D BIOENGINEERING, VOL. XIV, ISSUE 2
LACTIC ACID FERMENTATION KINETICS 245
I A - 0 -
M = 6.00
.a = 2.447
al = -9.731 x 10-1
a2 = -2.757 x '.01
/ a ? = 3.958 x lo-*-
I 0 / a; = -5.379 x '.01
a5 = 2.457 x
/
I I I I I
I I I
0 1 2 3 4 5 6 7
Time ( h r ) - - r
sign. The conditions for the center point of the design were a t p H
5.40, a dilution rate of 0.20 hr-l, and a glucose feed concentration
of 20.0 mg/ml. Because of experimental difficulties it was not
possible t o set the operating variables a t exactly the design criteria,
but they were reasonably close.
The reproducibility of the center point of the design was not good
as shown in Table I1 by steady states 2, 6, 10, 14, and 18. After
steady states were achieved at several different operating levels as
shown in Table 11, the pH, feed rate, and feed concentration were
returned to the center point conditions where the new steady-state
activity was observed to be significantly different than previous ones.
The reason for this change in bacterial activity could not be deter-
mined, although there was observed to be a relationship between the
pH of the culture a t previous operating levels and this change in
activity. When the culture was growing a t higher levels of pH, the
activity was lower than was previously observed when the base case
conditions were repeated, as illustrated by the sequence of runs 2 to 6
and 14 to 18. On the other hand, when the pH was lower during the
intervening runs, the activity increased as shown in the sequences
6 to 10 and 14 t o 18. This adaptation was not, completely reversible
246 HANSON AND TSAO
TABLE I1
Steady-State Operating Conditions
Steady
state pH
D,
hr-'
C~I, Cu, &, Rpa,
mg/rnl UOD/ml mg/ml mg/rnin mg/rnl
ePb, mg/rnl
Cp c,
TABLE 111
Lactic Acid and Bacterial Yields from Continuous Fermentations
- -
Steady state YPIS y VIS
1 0.71 0.30
2 0.71 0.30
3 0.87 0.20
4 0.70 0.16
5 0.70 0.20
6 0.69 0.28
7 0.43 0.19
8 0.66 0.26
9 1.41 0.63
10 0.70 0.32
11 2.19 0.97
12 0.77 0.26
13 0.73 0.25
14 0.72 0.25
15 0.69 0.24
16 0.71 0.18
17 0.75 0.28
18 0.77 0.23
19 0.52 0.24
TABLE IV
Prediction of Steady-State Behavior from Batch Fermentation Data
k, = (DL/cJ - (29)
P S = [(CS, - cs)/c,c,lD (30)
Pp = Dcp/csc, (31)
where c,, c,, and c, were the steady-state values at the end of the
transient run.
D = 0.208 0 = 0.197 h r - ’
600 - pH = 5.45 pH = 4.60
C S f = 21.7 CSf = 19.6 mglml
0
I
10 - I
I I 1 I
0 0 4 8 12 16 20 24
Time ( h r ) +
I I I I I I 1
D = 0.197 hr-'
24 - pH = 5.45 pH = 4.60
CSf = 21.7 I Csf = 19.6 mglml
I -
u I -
8 - I
I
0 ;
I
-
t 16-
a. -
0 ;
I
I
4 -
1 1 -
2 - I -
I I I I I I I
The correspondence between the model and the data was fairly
reasonable. The model predicted a much faster response in the
glucose concentration than was observed experimentally. The re-
sponse times for the other variables was approximately the same as
observed experimentally.
CONCLUSIONS
The batch and continuous fermentation of L. delbrueckii was
studied at controlled pH levels in a glucose-yeast extract medium.
The bacterial, glucose, and lactic acid concentrations were measured
as a function of time. Using a graphical analysis of the batch data,
a kinetic model was developed that closely fitted the observed batch
data. The parameters in the model, which reflected the activity of
the culture, were found t o be a function of pH and have maximum
values a t about pH 5.90.
Using a modified form of the growth curve equation proposed by
Edwards and WilkelGan adequate mathematical representation of the
experimental growth data was obtained. The modification allowed
the model t o be fitted by a simple linear multiple regression analysis.
BIOTECHNOLOGY A N D BIOENGINEERING. VOL. XIV, ISSUE 2
LACTIC ACID FERMENTATION KINETICS 251
Both the overall bacterial and lactic acid yields based on sugar
consumption showed a maximum a t pH 5.9 for the batch fermenta-
tion. I n the continuous fermentation, no dependence of the yield on
p H was observed.
The effect of pH, feed concentration, and dilution rate on the
steady-state behavior of the CSTF was determined by carrying out
a n experimental program based on a three-dimensional statistical
design. I n most instances the observed values were approximately
predicted by the batch kinetic model.
I n moving from one steady state t o another, step changes were
made in the operating conditions, and the transient behavior of the
CSTF was observed in terms of acid production rate, glucose concen-
tration, and bacterial density. Using the batch kinetic model, this
transient behavior was simulated on the analog computer. The re-
sponse time for changes in the glucose concentration was much faster
for the simulated runs than was observed, but the response time of
the bacterial density was about the same in both cases.
Nomenclature
Ci concentration of component i, mg/ml or UOD/ml
CiO initial concentration of component i, mg/ml or UOD/ml
c* lactate concentration, mg/ml
CF. continucus fermentation steady-state lactate concentration, mg/ml
C, glucose concentration, mg/ml
c*0 initial glucose concentration in batch fermentation, mg/ml
C: dimensionless glucose concentration ( = C,/C,o)
C*/ glucose concentration in feed t o continuous fermentor, mg/ml
c. continuous fermentation steady-state glucose concentration, mg/ml
C" bacterial density, UOD/ml
C"0 initial bacterial density in batch fermentation, UOD/ml
C" continuous fermentation steady-state bacterial density, UOD/ml
D dilution rate, hr-1
K,i parameter in rate equation representing component i, mg/ml
K:i dimensionless parameter ( = K,i/C.o)
K." parameter in rate equation, mg/ml
K:" dimensionless parameter ( = K,,/C,o)
M parameter in growth curve equation, UOIl/ml
OD measured optical density, UOD/nil
ODB optical density of unfermented medium, UOl>/ml
ODc corrected optical density, UOD/ml
P fermentation product
S fermentation substrate
UOD units of optical density
V bacteria
2Fjz HANSON ANI) TSAO
The research funds and equipment for this investigation were provided by the
Iowa State University Engineering Research Institute and the Iowa State Water
Resources Research Institute, whose support is greatly appreciated.
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