Process Instrumentation

Field Instruments for Process Automation

July 2012 Supplement
Introduction
The Process Instrumentation & Analytics Business Segment of Siemens Industry, Inc. is a leader in providing
innovative solutions to process instrumentation and control challenges. It is the operational center for Siemens’
process instrumentation and control business in North America. The Process Instrumentation business
provides a complete line of reliable measurement and control products, including: transmitters for level,
pressure, temperature, and flow; loop controllers; valve instrumentation products, regulators and relays;
process protection instruments; weigh feeders and belt scales. Siemens Process Instrumentation solutions help
increase productivity and plant safety, reduce time-to-market and improve product quality across the process
industries, such as chemical, pharmaceutical, bio-pharmaceutical, oil & gas, water and wastewater treatment,
mining, pulp & paper and refining.
1
This catalog supplement includes only those items manufactured in Spring House, sold here in the US, and
not covered in the Siemens Field Instruments FI 01 catalog. If you do not find the product you are looking for
in this supplement, please contact our factory for more information. We will be happy to connect you with a
sales representative in your area that covers the products and services that you need.

Siemens Industry, Inc.

Process Instrumentation
1201 Sumneytown Pike
PO Box 900
Spring House, PA 19477
215-646-7400

Siemens Industry, Inc. assures no liability for errors or omissions in this and any attached documents or for the application and use of information
included in this and any attached documents. The information herein is subject to change without notice.

1.1
 Table of Contents
Introduction........................................................................................... 1.0
Introduction........................................................................................................... 1.1
Table of Contents ................................................................................................. 1.2

Control Solutions................................................................................. 2.0

Controllers............................................................................................................ 2.1
Model 353 Process Automation Controller............................................................... 2.1
i|config™ Controller Configuration Utility.................................................................. 2.6
Model 353 Ethernet Remote I/O............................................................................... 2.7
i|ware OPC Server.................................................................................................... 2.9
i|ware for 353 Series Controllers............................................................................... 2.10
i|station for 353 Series Controllers............................................................................ 2.12

Valve Control Products........................................................................ 3.0

1
Valve Positioners ................................................................................................. 3.1
Series 760 P/E Valve Positioner............................................................................... 3.1
Series 73 Built-In Valve Positioner............................................................................ 3.7
Series 74 Valve Positioner........................................................................................ 3.9
Transducers ......................................................................................... 3.12
Models 77 and 771 Current-to-Pneumatic Transducers.......................................... 3.12

Regulators and Relays......................................................................... 4.0

Regulators.............................................................................................................. 4.1
Models 40, 41, and 42 Precision Pressure Regulators.............................................. 4.1
Model 91-HF Filter-Regulator....................................................................................4.7
Model 2306 Instrument Air Filter...............................................................................4.9

Relays..................................................................................................................... 4.10
Series 61 Booster Relays.......................................................................................... 4.10
Series 62 Constant-Differential Relays......................................................................4.14
Series 63 Constant Differential Flow Controllers.......................................................4.16
Model 66 Amplifying and Reducing Relays...............................................................4.18
Model 661 Amplifying Relays with Bias.....................................................................4.20

1.3
 Controllers
Model 353 Process Automation Controller
with Ethernet Communication (Design Level B)
Introduction

Features & Benefits

Affords easy integration with and migration to existing systems
Multiple loop capabilities for indication, control, logic,
or sequencing accommodate comprehensive process
control needs

Scalable hardware provides lower entry costs, without

limiting future needs

Full configuration capability via front faceplate push-buttons allows

quick field changes without requiring additional tools

Ethernet communication is standard, providing peer-to-peer

communications.
2
RS485 MODBUS® network connection allows multi-drop
wiring for operation, monitoring, troubleshooting, or
configuration from a system workstation

Front panel PC connection accommodates local configuration,

monitoring, or troubleshooting using the graphical
configuration software

Real Time Clock provides status ouput based on time of day.

Removeable configuration media stores a complete backup
copy of the control strategy configuration
using the L (Loop) & S (Station) indicator lights along with the
Factory Configured Options (FCOs) facilitate fast priority assignments and flashing options of each alarm.
configuration for common applications
User defined pushbuttons in each loop can be used for traditional
Password protection provides individual security for various functions, such as Console/Local, External/Internal Switching or
plant personnel individual user requirements, such as Start, Stop or Jog. Multiple
variables are displayed on the operator faceplate and viewed
Graphical configuration program provides a choice of using the D button. User defined units assigned to each variable
function block or ladder logic configuration are displayed via the UNITS button. Complete configuration of
Short case design allows mounting in 12" deep cabinets the Model 353 is available using buttons located behind the
flipdown ID door.
Coated circuit boards ensure reliable operation and
A built-in library of preconfigured control strategies (FCOs)
environmental integrity
enable selection of common basic controller types for quick
field set-up. A large selection of reusable function blocks
Description enable simple changes to FCOs or the design of a custom
control strategy to meet the needs of specific process control
The Model 353 Process Automation Controller is a stand-alone, application. The Model 353 Configuration Utility accommodates
microprocessor-based industrial controller designed for a broad design, downloading, uploading, and on-line monitoring
range of process applications. It can serve as a simple single-loop capabilities for improved management of controller
controller or as a multi-loop controller with complete control and configurations. In addition, sequencer/logic loops can be
logic functions for a small unit batch or continuous process. The configured and monitored on-line in ladder diagram format
Model 353’s standard Ethernet communication enables it to for those more familiar with this language.
function as an integral element in a plant system.

Loops are configured for control, sequence, or logic as needed

within the Model 353. Each configured loop can have a virtual
operator display that is viewed locally using the LOOP button
on the faceplate and is mapped to network communication
for a plant operator station. Alarm management is handled

2.1
 Controllers
Model 353 Process Automation Controller
with Ethernet Communication (Design Level B)
Technical data

Specifications Analog Input, Universal (isolated)

Electrical & Environmental Thermocouple: J, K, T, E, S, R, B & N
RTD: DIN 43760, US (NBS126), JIS C-1604
Power Supply
Slidewire: 500-5000
Standard: 120/240 Vac (85 to 264 Vac); 47 to 63 Hz Ohms: 0-5000
Optional: 24 Vdc, +20%, -15% Millivolt: Narrow: -19.0 to 19.0 mV; Wide:-30.0 to 77.0 mV
Power Requirements I/O Expander Board: Qty 2
25 Watts, 40 VA (max.) Digital/Frequency Input, Universal (isolated)
2-Wire Transmitter Power Frequency Range: 0 to 25,000 Hz
Voltage: 25 Vdc ±3V Minimum Operating Frequency: 0.05 Hz

2 Current: 120 mA, short circuit protected

Hazardous Area Approvals Pending
ON Voltage: 4-30 Vdc
OFF Voltage: 0-1 Vdc
Input Current: <5 mA @ 30 Vdc
FM/CSA: Class I, Division 2, Groups A, B, C & D I/O Expander Board: Qty 2
ABS
Outputs
CE
(Consult Siemens for current approvals) Analog Outputs (non-isolated)
Ambient Temperature Range 4-20 mA into 800 ohms (max.)
MPU Controller Board: Qty 2
Operating: 32 to 122°F (0 to 50°C)
I/O Expander Board: Qty 1
Storage: -40 to 185°F (-40 to 85°C)
Digital Outputs (non-isolated)
Climate Conditions - IEC654-1
Open Collector Transistor (emitter @ station common)
Class B3 - Standard Mounting
Load Voltage: 30Vdc (maximum)
Class D1 - Installed per instructions in Class D1 enclosure
Load Current: 100 mA (maximum)
Electrostatic Discharge Off State Leakage Current: <200 A @ 30 Vdc
IEC 801-2 MPU Controller Board: Qty 2
RFI Protection Relay Outputs (SPDT)
IEC 801-3 Contact Rating: 5A @ 120 Vac, 2.5 A @ 230 Vac, Resistive Load
Electrical Transients Minimum Current: 100 mA @ 10 mVdc; 150 mA @ 50 mVac
I/O Expander Board: Qty 2
IEC 801-4
Optional Boards
Net Weight
Local I/O Expander
6 lbs.
Communication
Heat Dissipation
Front configuration port: RS232 MODBUS
80 BTU/Hr. Rear port: RS485 MODBUS
Scan Time Ethernet: MODBUS/TCP
Varies with configuration: 20 msec (minimum)
Inputs Standard Configuration
Nine of the most common control strategies have been stored
Analog Inputs (non-isolated)
in a built-in library and can be selected with a single pushbutton
1-5 Vdc, 4-20 mA with included 250 resistor entry. These control strategies, which can be customized to
MPU Controller Board: Qty 3 accommodate individual needs, are:
I/O Expander Board: Qty 1
Single-Loop Controller with Tracking Setpoint
Digital Inputs (isolated)
0-1 Vdc OFF, 15-30 Vdc ON Single-Loop Controller with Fixed Setpoint
MPU Controller Board: Qty 3 Ratio Set Controller with Operator Setpoint Limits
I/O Expander Board: Qty 1
Single-Loop Controller with Operator Setpoint Limits
Cascade Loop Controller
Cascade Loop Controller with Operator Setpoint Limits
External Set Controller with Tracking Setpoint
External Setpoint with Fixed Setpoint
Dual Loop controller
2.2
 Controllers
Model 353 Process Automation Controller
with Ethernet Communication (Design Level B)
Technical data

Function Blocks
EXT01-99 - Exponentiation
Control strategies within the Model 353 are configured using the
FTG01-99 - Falling Edge Trigger
following function blocks, which are stored in memory. The total
number and type of I/O function blocks available in the Model
GB01-99 - Gain & Bias
353 depend on the installed hardware, and when available, can
HLD01-99 - Hold
be used as needed within a configured loop. Loop function
ID* - ID Controller
blocks can be used in the quantities indicated within each loop.
LL01-99 - Lead/Lag
Each configured loop can contain one
LMT01-99 - Limit
operator display block & one controller block*.
LN01-99 - Natural Logarithm
Station Hardware I/O LOG01-99 - Logarithm Base 10
AIN1-4 - Analog Input MTH01-99 - Math
AINU1-2 - Analog Input Universal
AOUT1-3 - Analog Output
MUL01-99
NND01-99
-
-
Multiplication
NAND Logic
2
DIN1-4 - Digital Input NOR01-99 - NOR Logic
DINU1-2 - Digital Input, Universal NOT01-99 - NOT Logic
DOUT1-2 - Digital Output ODC* - Operator Display for Controllers
ROUT1-2 - Relay Output ODS* - Operator Display for Sequencers
Ethernet Peer-To-Peer I/O ODA* - Operator Display for Analog
AIE01-32 - Analog Input Ethernet ODD* - Operator Display for Discrete
AOE01-32 - Analog Output Ethernet ODP* - Operator Display for Pushbutton
AWE01-32 - Analog Write Ethernet ONOFF* - ON OFF Controller
CIE01-32 - Coil Input Ethernet OR01-99 - OR Logic
CWE01-32 - Coil Write Ethernet ORSL - Override Selector
DIE01-32 - Digital Input Ethernet OST01-99 - One Shot Timer
DOE01-32 - Digital Output Ethernet PB1SW - PB1 Switch
DWE01-32 - Digital Write Ethernet PB2SW - PB2 Switch
PB3SW - PB3 Switch
Loop Function Blocks PCOM - Phase Communication
A/M - Auto/Manual PD* - PD Controller
ACS01-99 - ARC Cosine PID* - PID Controller
ADD01-99 - Addition PIDAG* - PIDAG Controller
AGA3 - Orifice Metering of Natural Gas PRSEQ - Program Sequencer
AGA7 - Measurement of Gas by Turbine Meters QHD01-99 - Quickset Hold
AGA8 - Compressibility Factors of Natural Gas RATIO - Ratio
ALARM - Alarm RCT01-99 - Repeat Cycle Timer
AND01-99 - AND Logic RLM01-99 - Rate Limiter
ASN01-99 - ARC Sine ROT01-99 - Retentive On Timer
ATD01-05 - Analog Trend Display RSF01-99 - RS Flip-Flop
ATN01-09 - Arc Tangent RTG01-99 - Rising Edge Trigger
BATOT - Batch Totalizer RTT01-99 - Real Time Clock Trip
BATSW - Batch Switch SCL01-99 - Scaler
BIAS - Bias SEL01-99 - Signal Selector
CHR01-99 - Characterizer SETPT - Setpoint
CMP01-99 - Comparator SIN01-99 - Sine
COS01-99 - Cosine SPLIM - Setpoint Limit
DAM01-99 - Deviation Amplifier SRF01-99 - SR Flip-Flop
DIV01-99 - Division SRT01-99 - Square Root
DNC01-99 - Divide by N Counter SUB01-99 - Subtraction
DTM01-99 - Dead Time Table TAN01-99 - Tangent
DYT01-99 - Delay Timer TH01-99 - Track & Hold
E/I - External/Internal Transfer TOT01-99 - Totalizer
ESL - Event Sequence Logger TSW01-99 - Transfer Switch
EXP01-99 - Natural Exponentiation XOR01-99 - Exclusive OR Logic

NOTE:
Each configured loop can have one operator display block and one controller block.

2.3
 Controllers
Model 353 Process Automation Controller
with Ethernet Communication (Design Level B)
Ordering data

Model Number Order No.

Process Automation Controller

w/Ethernet Communication TGX: 353 ■■■■ - ■■■■
▲▲▲▲ ▲▲▲▲

Controller Board
• 120/240 Vac (85-264 Vac); A
47-63 Hz
• 24 Vdc, +20%, -15% D
Mounting Case
• Standard Case with Ethernet Connector 4
5
• High Shock & Vibration Case w/ Ethernet Connector
Operator's Display Panel
F
2
• Fixed Analog & Digital Displays
Expander Board N
• Not Required 1
• Local I/O Expander (T/C, RTD, Frequency, Relay, ..)
Multi Media Card
• MMC C
ModificationOption
• Not required N
• Controller modified as detailed in order Bill of Material) X
Design Level
B
• Design Level B
Electrical Approval
N
• Not required
• FM/CSA Class I, Div. 2, Groups A, B, C, D suitable 4
for non-incendive (CE Compliant)
• FM/CSA Class I, Div. 2, Groups A, B, C, D suitable W
for non-incendive (CE Compliant & ABS Approved)

Sample Model Number TGX:353 A4 FN CNB 4

2.5
 Controllers
Model 353 Process Automation Controller Ethernet Remote I/O
Introduction

Features & Benefits

Web Browser Configuration enables simple setup and cali-
bration without the need for special configuration or cali-
bration software.
Ethernet Protocol allows the use of standard Ethernet
network hardware and cables.
Direct Network Interface. Each module has its own built-in
micro controller for Ethernet communication thus eliminating
the need for bus couplers or common bus interfaces.
Complete Isolation of the I/O, power, & network circuits
provide easier installation including greater improved
safetyand noise immunity. 2
Network Security is provided by password protection for
configuration & calibration.
Wide Ambient Temperature Range provides reliable
operation from -20 to 70°C.
Simple System Integration provided by standard 353
function blocks enable configuration of update rates, range
units, engineering units, etc in less time.
Wide Range of Module Types including Current & Voltage
inputs; Discrete inputs and outputs; Thermocouple, RTD,
ACCurrent, & Resistance inputs solve complete I/O needs.

Description
These modules will extend the I/O of the 353 controller in
applications requiring larger data collection. Modules trans-
fer data using standard Ethernet networking
techniques.Modules can be mounted local to the controller
or in remoteareas. A wide range of analog and discrete mod-
ules are available to meet most process applications.

2.7
 Controllers
Model 353 process Automation Controller Ethernet Remote I/O
Ordering data

Model Number Order No.

Remote I/O A6X:

■■■■■■■■
Ethernet I/O Modules ▲▲▲▲▲▲▲▲

• DC Current Input - 6 Differential Channels [961EN-4006] 30001750

• DC Voltage Input - 6 Differential Channels [962EN-4006] 30001751
• DC Current Input - 12 Single Ended Channels [963EN-4012] 30001752
• DC Voltage Input - 12 Single Ended Channels [964EN-4012] 30001753
• Thermocouple/MV Input - 4 Channels [965EN-4004] 30001754
• Thermocouple/MV Input - 6 Channels [965EN-4006] 30001755
• RTD/Resistance Input - 4 Channels [966EN-4004]
2 • RTD/Resistance Input - 6 Channels [966EN-4006]
• DC Current Output - 4 Channels [972EN-4004]
30001822
30001823
30001824
• DC Current Output - 6 Channels [972EN-4006] 30001827
• DC Voltage Output - 4 Channels [973EN-4004] 30001829
• DC Voltage Output - 6 Channels [973EN-4006] 30001831
• Discrete Input - 12 Channels [981EN-4012] 30001832
• Discrete Output - 12 Channels [982EN-4012] 30001833
• Discrete Input/Output - 12 Channels [983EN-4012] 30001835
Ethernet I/O Module Accessories
• Ethernet Switch - 5 Port [900EN-5005] 30001964
• AC Current Sensor [5020-350] 30001965
• Ethernet Cat5 Cable - 3 ft. [5035-355] 30001966
• Ethernet Cat5 Cross-Over Cable - 5 ft. [[5035-360] 30001967
• Universal Power Supply - 24Vdc/600mA [PS5R-B24] 30001969
• Universal Power Supply - 24Vdc/2.1A [PS5R-D24] 30001970
• Universal Power Supply - 24Vdc/5A [PS5R-F24] 30001955
• DIN Rail - 3.0 in. long [DIN RAIL 3.0] 30001956
• DIN Rail - 16.7 in. long [DIN RAIL 16.7] 30001957
• Rack Mount Kit - 19 in. [20RM-16-DIN] 30001958
• User Manuals on CD [5035-547] 30001959

2.8
 Controllers
i|ware OPC Server
Introduction

Features & Benefits Description

i|ware server is an OPC-compliant data server that generates
Universal location for all process information so you only
a system-wide global database with the click of a mouse. i|ware
have to enter information once, which significantly
OPC server acts as the universal location for all of your
minimizes manual errors
process information, including tags, alarms and history.
The OPC data server automatically reads the network, So, you only ever have to enter information once, which
identifies attached controllers, and generates a global significantly minimizes the possibility of manual errors and cuts
system database within a few minutes your configuration time in half.

i|ware OPC data server can be used with any OPC client The OPC data server automatically reads the network to see
to facilitate plantwide communications what controllers are attached and generates a global system
database. This database maintains itself and updates live
Ability to test communication with the controller prior to
generating an HMI interface
process variables, plus changes to the controllers, such as
tag and range values. Your system database and HMI—
complete with status screens, group displays, and control and
2
Support of other protocols, such as Moore’s Local sequencer faceplates—are automatically created from your
Instrument Link (LIL), Modbus, and Ethernet, to integrate control strategy data.
with your other control systems and field devices
Because it is an OPC-compliant server, the i|ware OPC server
Monitoring mode that allows on-line value viewing integrates with the HMI and any other OPC-compliant
and checking clients to facilitate plant-wide communication. It also provides
a standard mechanism to transfer data from one to the other.
Besides decreasing your costs and increasing your
bottom-line, this approach allows you to move to start-up
more quickly.

Alarm Trend
HMI
Logger Logger
Client
Client Client
Procidia
Procidia Procidia
i|ware
AlarmWorxTM TrendWorxTM

Alarm i|ware Trend

Database Database
OPC
Server

Reports

Controller (Configuration)
(i|pac)

2.9
 Controllers
i|ware for 353 Series Controller
Introduction

Features & Benefits

Five levels of screens are automatically created, based on
controller strategy, eliminating days of HMI development time
50 ms dynamic animation updates provide operators with
up-to-the-minute information
Powerful display creation and animation tools, coupled with
an advanced symbol library, expedite operator interface
customization
Built-in expressions and calculations, as well as display,
trending, and alarm management functions, deliver
2 comprehensive operator information
Scalable and fixed scale displays that allow information to
be displayed in the form and manner required for a
particular application
Embedding of ActiveX® controls and OLE objects to
display information from other systems and devices Specifications
Ability to log, time-stamp, and store controller alarms and
events on a PC hard drive for later review and analysis Recommended Requirements
i|station operator workstation
- or -
Plant Workstation
Description - Pentium 2.0 GHz or higher processor
- 1 GB RAM
i|ware is a comprehensive operator interface—including - 40 MB of available hard disk space for
status screens, group displays, control faceplates, and loop applications
detail and tuning screens—that is automatically created from - 1 GB hard disk space for historical database
the controller database. That makes your job easier and - CD ROM drive
significantly reduces costs by completely eliminating your - SVGA 800x600 resolution monitor (256 colors)
initial HMI development effort. But, you can still add or better
graphics and modify the screens that i|ware makes for you - Microsoft Windows 95/98 or Windows NT 4.0
to customize the overall look and feel. service release 6.0, XP Professional
i|ware enhances the interface between client and server - Microsoft DCOM
applications using a standard mechanism to transfer data - Microsoft Internet Explorer version 3.02 or higher
from one to the other. The standard, OPC, facilitates - Trend WorX32
plant-wide communication, because it integrates i|ware with
any other OPC-compliant software or system. i|ware also
includes Ethernet communications that eliminate the need
for integration with fieldbus technology and dramatically
reduce networking costs.
Enterprise Edition
The Enterprise Edition provides alarm monitoring and
historical trending. The alarm and trend servers support a
comprehensive list of features. ArchiveX viewers permit
quick and easy customization of viewer display format.
Alarm logging and trend repports are also available.
i|ware supports VBA scripting for custom applications. Login
sercurity is available.

2.10
 Controllers
i|ware for 353 Series Controller
Ordering data

Model Number Order No.

i|ware TGX:
■■■■■■■■■■■■■
iware PC Operator Interface Software Ver. 3.00 ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲▲ ▲ ▲ ▲ ▲

• BasicV3.00_500pt I WA R E B 0 5 V 3 0 0
• EnterpriseV3.00_500pt I WA R E E 0 5 V 3 0 0
• EnterpriseV3.00_1500pt I WA R E E 1 5 V 3 0 0
• EnterpriseV3.00_unlimited I WA R E E U L V 3 0 0
• EnterpriseV3.00_TimeDemo_1yr_500pt I WA R E E T D V 3 0 0
• OPCServers_Modbus_EN_LIL I WA R E OP C V 3 0 0
iWare PC Operator Interface Software Ver. 3.00 Upgrades
• BasicV3.00_500pt_Basic_500pt
• EnterpriseV3.00_500pt_Basic_500pt
I WUB 0 5V 3 0 0 B 0 5
I WUE 0 5 V 3 0 0 B 0 5
2
• EnterpriseV3.00_1500pt_Basic_500pt I WUE 1 5 V 3 0 0 B 0 5
• EnterpriseV3.00_unlim_Basic_500pt I WUE UL V 3 0 0 B 0 5
• EnterpriseV3.00_500pt_Enterprise_500pt I WUE 0 5 V 3 0 0 E 0 5
• EnterpriseV3.00_1500pt_Enterprise_500pt I WUE 1 5 V 3 0 0 E 0 5
• EnterpriseV3.00_unlim_Enterprise_500pt I WUE UL V 3 0 0 E 0 5
• EnterpriseV3.00_1500pt_Enterprise_1500pt I WUE 1 5 V 3 0 0 E 1 5
• EnterpriseV3.00_unlim_Enterprise_1500pt I WUE U L V 3 0 0 E 1 5
• EnterpriseV3.00_unlim_Enterprise_unlim I WUE U L V 3 0 0 E U L

2.11
 Controllers
i|station for 353 Series Controller
Introduction

Features & Benefits

Proven operator interface prepacked with i|config, i|ware, and
i|ware OPC server, reduces system start-up and test time
- 15" color Thin Film Transistor (TFT) 1024 x 768 LCD
- Desk-top operation for greater application versatility
Industrial-grade luminance of 200 cd/m2 and backlight
lifetime of up to 20,000 hours that afford a long, trouble-
free life

Description
2 i|station is an industrial operator workstation with pre-installed
user interface and configuration software, allowing you to
connect to a live process right away. This sleek unit, which
features an analog resistive screen with a guaranteed 30 Network (LAN): Novell NE2000 compatible,
million-touch lifetime, boasts a wide viewing angle for better 100/01Base-T interface
operator observation. I/O ports:
- 4 serial ports: 3 RS-232, 1 RS-232/422/485
Designed for reliable operation in the harshest of industrial - 1 parallel port
environments, i|station is built to NEMA 4/12 and IP65 - PCMCIA Type II x 2, Type III x 1
specifications. It also features advanced communication - 1 PS/2 mouse and keyboard interface
capabilities via four serial ports and an onboard Ethernet - Mic-in, Line-in, Line-out, and game port
controller. Plus, i|station’s modular design reduces your - 2 USB ports
maintenance and upgrade effort to little more than removal Bus expansion:
of the front panel. One expansion slot for half-size PCI/ISA card
Power Supply
Specifications Output rating: 80 W (max.) AC 85 to 264 V inlet
i|station WINDOWS XP Input voltage: 115 to 230 Vac at 47 to 63 Hz
Output voltage: +5 V at 12 A, +12 V at 1 A
General MTBF: 50,000 hrs
Display Type: TFT color LCD Safety: Meets UL, CSA, CE
Size: (diagonal) 15" (381 mm)
Max. resolution: 1024 x 768 Environmental
Max. colors or grayscales: 256 K Operating temperature: 32 to 122°F (0 to 50°C)
Dot size: 0.012" x 0.012" (0.297 x 0.297 mm) Relative humidity:
Luminance: 200 cd/m2 10 to 95% at 104°F (40°C), non-condensing
Viewing angle: 100° Shock: 10 G peak acceleration (11 msec. duration)
Temperature: 32 to 122°F (0 to 50°C) EMI: Meets FCC/CE Class A
VR controls: Brightness Touchscreen
Simultaneous mode: Yes Type: Resistive
LCD MTBF: 50,000 hours Resolution: Continuous
Backlight MTBF: 20,000 hours Light transmission: 75%
CPU: Intel® Pentium 2.4 GHz Controller: RS-232 interface
Dimensions: Power consumption: +5 V at 200 mA
16.54" x 12.72" x 4.17" (420 x 323 x 106 mm) Lifetime: 30 million touches
Weight: 14.3 lbs. (6.5 kg)
Front panel protection: IP65/NEMA4-compliant Accessories
HDD: - Table top stand
IDE HDD interface [2.5" (63.5 mm) HDD bay] - Keyboard & mouse
Memory: 1 GB - DB9F/MJ11 cable adapter
- MJ11 cable assembly

2.12
 Controllers
i|station for 353 Series Controller
Description

Mounting Dimensions

4.2
16.5 (420)
(106)

2
11.6 12.7
(294.5) (323.3)

0.44
(11.1)

15.3 (391)

15.4 (392)

Dimensions are in Cutout for mounting. 11.7

(296)
inches (millimeters).

2.13
 Controllers
i|station i|station for 353 Series Controller
Ordering data

Model Number Order No.

iStation TGX:
■■■■■■■■■■■■■
▲▲▲▲▲▲▲▲▲▲▲▲▲
iStation Flatpanel LCD Operator Interface
• iStation 15” Monitor, WinXP (includes iWARE-B05-V3.00 & iCONFIG) I S T AT I ON 1 5 0 1 D
• iStation 15” Monitor, WinXP (includes iWARE-E05-V3.00 & iCONFIG) I S T AT I ON 1 5 0 2 D
• iStation 15” Monitor, WinXP (includes iWARE-E15-V3.00 & iCONFIG) I S T AT I ON 1 5 0 3 D
• iStation 15” Monitor, WinXP (includes iWARE-EUL-V3.00 & iCONFIG) I S T AT I ON 1 5 0 4 D
iStation Accessories
• Table Top Mounting Stand (include with 15” Desk Top Applications) 16357- 264

2 • Keyboard (include with all i\stations)

• Y Cable Adapter for KB & Mouse (included with iSTATION)
• Mouse (included with all I\stations)
16357-
16357-
262
261
16357- 263

2.14
 Valve Positioners
Series 760P/E Valve Positioners

Introduction

Features & Benefits

Universal design and choice of interchangeable NAMUR IEC
534-6 rectilinear VDI/VDE 3845 rotary mountings
provide wide application flexibility
Double-acting or single-acting service and split ranging
afford application versatility in a single unit
Non-interaction of the zero and span adjustments and
CAMLOC (TM) cam locking mechanism significantly reduce
calibration and setup time
Modular design reduces inventory because it allows
interchangeable spare parts
Comes standard with 3 cams, linear, quick opening and
equal % for application versatility
3
Description
The Series 760 Valve Positioners provide a cost effective
universal approach to your valve control. Their modular
concept allows all models to be built on the base pneumatic
unit (Model 760P). The electro-pneumatic model (Model 760E)
A spool valve is used to load the actuator for positioning in
is created by adding an I/P transducer to the base
response to an input signal. A characterized cam provides
pneumatic unit, and a wide range of accessories easily in-
mechanical feedback. There are linear, equal percentage and
stalls inside the unit.
quick opening operation cam profiles, and a blank profile cam
The 760 base pneumatic unit provides cam characterization, is available for custom applications. Rectilinear action length
split ranging, direct or reverse action, and single or double can range from 1/2 inch to 6 inches.
acting without requiring additional parts. Key design features
The feedback shaft and characterized cam can be replaced
include non-interaction of the zero and span adjustments.
in the field to configure the positioner for use with either a
Series 760 Valve Positioners include provisions for internal rectilinear or rotary actuator. No additional parts are necessary
limit switch mounting and position feedback devices without to change between single or double acting actuators or direct
requiring additional housings. Thus, the need to stack or reverse action.
housings that impede access to the main enclosure
are eliminated.

3.1
 Valve Positioners
Series 760P/E Valve Positioners
Technical data

Mounting Dimensions

3.2
 Valve Positioners
Series 760P/E Valve Positioners
Technical data

Specifications Performance Specifications

Functional Specifications Linearity (Independent)
Temperature Range 760P: 0.5% of normal span (typical)
760P: –40 to 185°F (–40 to 85°C) 760E: 0.75% of normal span (typical)
–4 to 185°F (–20 to 85°C) Hysteresis
High temp. option available to 300°F (148°C)
760E: –40 to 167°F (–40 to 75°C) 760P: 0.75% of normal span (typical)
–4 to 167°F (–20 to 75°C) 760E: 1.0% of normal span (typical)
with optional Viton® dynamic elastomers Deadband
Ingress
NEMA 4X, IP 65
Less than or equal to 0.25% of span
Repeatability 2
Connections
Within 0.5% of span
Pneumatic – 1/4" NPT
Gauge – 1/8" NPT
Electrical – 3/4" NPT, 25mm
Supply Pressure Effect
Less than 0.2% of span for a 5 psi change in
3
Exhaust – 1/4" NPT supply pressure
Finish Hazardous Area Class Approval
Epoxy/Polyester Powder Coat Series 760 Approvals & Certifications
FM Approvals:
Output Configuration
Intrinsically Safe:
Single or Double Acting Class I, Division 1, Groups A, B, C, D
Action Class II, Division 1, Groups E, F and G
Class III, Division 1
Direct or Reverse When installed in accordance with Siemens drawing
Supply Pressure 15032-7602 rev.5
Non-incendive:
150 psig max. Class I, Division 2, Groups A, B, C, D
Air Consumption Suitable for:
Class II, Division 2, Groups F and G
Standard Spool: 0.5 scfm typical
Class III, Division 2
Low Gain Spool = 0.5 scfm
High Flow Capacity Spool: 1.0 scfm (typical) CSA Certification
Intrinsically Safe:
Flow Capacity (at 60 psi with 25% drop)
Class I, Division 1, Groups A, B, C, D
9.0 scfm (Cv = 0.3) Standard Class II, Division 1, Groups E, F, G
18.0 scfm (Cv = 0.6) Optional Class III, Division 1
Input Signal When installed in accordance with Siemens drawing
15032-7620
760P: 3-15 psig, 3-27 psig, 50% split range
760E: 4-20 mA, 50% split range Suitable for:
Class I, Division 2, Groups A, B, C, D
Mechanical Feedback Class II, Division 2, Groups E, F, G
90°, rotary std. Class III, Division 2
1/2" to 6" linear optional (longer lengths available on request) CE
Characterization EN50081-1 and EN50081-2 Emission
EN61000-6-1 and EN60000-6-2 Immunity
Equal %; Quick Opening; Linear
ATEX Certified:
Pressure Gain II 2G EEx ia IIC T4/T5/T6
160:1@ 60 psig standard II 3G EEx nL IIC T5
See ATEX Certificates for Service Restrictions
Span SIRA 03 ATEX 2577X
Adjustable –60% to +25% of normal span SIRA 03 ATEX 4578
Enclosure:
Zero
Type 4X, in accordance with NEMA Std. 250
Adjustable –10% to +60% of normal span Type IP65, in accordance with IEC Std. 529
®Viton is a registered trade name of DuPont Performance
Elastomers 3.3
 Valve Positioners
Series 760P/E Valve Positioners
Ordering data

Model Number Order No.

Series 760 Valve Controller/Positioner 760
Basic Model Code No. ■■■ ■ ■■■■ ■ ■
▲ ▲ ▲ ▲ (cont. on page 3.5)
• 760 Valve Controller (Positioner)

Input signal
• 4 to 20 mAdc (not available with High Temp. Option) E1
• 3 to 15 psig P1
• 3-27/6-30 psig P2
3 • 20 to 100 kPa
• 0.2 to 1.0 Bar
P4
P5
• 0.2 to 1.0 kg/cm2 P6
Action (Rising Stem/Linear or Rotary)
• 1/2 to 4 inch stroke lever with set of (3) 60° cams 1
• 2 to 6 inch stroke lever with set of (3) 60° cams 2
• 1/4 turn - 1/2 inch square shaft with set of (3) 90° cams 3
• 1/2 to 2 inch stroke lever with set of (3) 60° cams 4
• 1/4 turn NAMUR style shaft end with set of (3) 90° cams 5
• 1/4 turn - 1/2 inch square shaft with set of (3) 60° cams 7
• 1/2 to 4 inch stroke lever with (1) 90° linear cam E
• 2 to 6 inch stroke lever with (1) 90° linear cam F
• 1/4 turn NAMUR shaft with set of (3) 60° cams S

Enclosure Type 4X/IP65 (with 3/4 inch NPT Conduit Connection)

• Standard A

• With 90° Beacon Indicator (not available with High Temp. Option) B
• With 60° Flat Indicator (not available with High Temp. Option) J
• With 90° Flat Indicator (not available with High Temp. Option) K

Enclosure Type 4X/IP65 (with M25 Conduit Connection)*

• Standard E

• With 90° Beacon Indicator (not available with High Temp. Option) F

• With 60° Flat Indicator (not available with High Temp. Option) N

• With 90° Flat Indicator (not available with High Temp. Option) P

Flow Capacity
• Standard Capacity Spool Valve Assembly (Cv = 0.3) A

• High Flow Capacity Spool Valve Assembly (Cv = 0.6) B

• Low Flow Gain Spool Valve Assembly C

NOTES:
1. Fix feedback pin in lever to hold non-linearity error to 3% max. Consult factory for more details.
2. The Low Flow Gain Spool Valve Assembly option can provide more stable operation when the positioner is installed on
small volume actuators, i.e. piston diameters less than 4”” (10mm). Consult factory for more details.

*760 with M25 metric enclosure no longer avaialable. For M25 thread requirements, use adapter TGX:16300-1439

3.4
 Valve Positioners
Series 760P/E Valve Positioners
Ordering data

Model Number Order No.

Series 760 Valve Controller/Positioner (cont’d) 760
Environmental Construction Options ■■■ ■■■■■ ■ ■
▲▲▲▲ ▲ ▲
(see page 3.4)
• Standard Temperature (-40°F to +185°F) (-40°C to +85°C) A
• High Temp. (-20°F to +300°F)(-29°C to +149°C) avail. on 760P w/ no elec. options or approvals C
• Ozone Resistant with Viton® dynamic elastomers and iso-elastomeric spring E

Gauges (Not available with Hi Temp. Environmental Construction “C”

• Not Required N
• Gauges (set of three gauges) G
Limit Switches (Not avail. with Hi Temp Environmental Construction “C”
• Not Required N
3
• Mechanical Switches, (2) SPDT 1
• Proximity Switches (2) NAMUR type 2
Feedback Devices (Not avail. with Hi Temp Environmental Construction “C”)
• Not Required N
• Potentiometer - 1K 1
• 4 to 20 mAdc Feedback 2
• Potentiometer - 1K w/SS feedback gear 3
• 4 to 20 mAdc Feedback w/SS feedback gear 4

Design Level
• Revision D
Electrical Approval
• None N
• FM / CSA / ATEX / CE 6

Series 760 Approvals & Certifications

FM (Factory Mutual) Approvals:
• Intrinsically Safe:
– Class I, Division 1, Groups A, B, C, D;
– Class II, Division 1, Groups E, F, G;
– Class III, Division 1;
• Non-Incendive:
– Class I, Division 2, Groups A, B, C, D
• Suitable for:
– Class II, Division 2, Groups E, F, G
– Class III, Division 2
CSA (Canadian Standards Association) Certification
• Intrinsically Safe:
– Class I, Division 1, Groups A, B, C, D;
– Class II, Division 1, Groups E, F, G;
– Class III, Division 1;
• Suitable for:
– Class I, Division 2, Groups A, B, C, D;
– Class II, Division 2, Groups E, F, G
– Class III, Division 2

NOTES:
1. Fix feedback pin in lever to hold non-linearity error to 3% max. Consult factory for more details.
2. The Low Flow Gain Spool Valve Assembly option can provide more stable operation when the positioner is installed on small
volume actuators, i.e. piston diameters less than 4”(10mm). Consult factory for more details.

3.5
 Valve Positioners
Series 760P/E Valve Positioners
Ordering data

760 Series Valve Controller/Positioner (cont’d) Order No.

Conversions
• Add I/P Module Kit (Converts 760P to 760E) 16300-1355
• 3-15 PSI Input Spring (Std. Temp.) 16300-331
• (3) Pressure Gauge Kit 16300-442
• Add 90° Beacon Indicator Kit (for 1/4 Turn Actuators) 16300-488
• Add 60° Flat Indicator Kit (for Lever Action Actuators) 16300-486

3 • Add 90° Flat Indicator Kit (for 1/4 Turn Actuators)

• 3-15 PSI Conversion Kit (Hi Temp)
16300-487
16300-640
• 3-27/6-30 psi Conversion Kit (Std. Temp) 16300-771
• Hi-temps 3/27 PSI 16300-772
Options
• Add Mechanical Limit Switches Kit (2) SPDT 16300-500
• Add Proximity Limit Switches Kit (2) NAMUR type 16300-501
• Add 1K Feedback Potentiometer Kit 16300-503
• Add 4 to 20 mAdc Feedback Kit 16300-502
• Add Mechanical Limit Switches & 1K Feedback Potentiometer Kit 16300-505
• Add Mechanical Limit Switches & 4 to 20 mAdc Feedback Kit 16300-504
• Add Proximity Limit Switches & 1K Feedback Potentiometer Kit 16300-507
• Add Proximity Limit Switches & 4 to 20 mAdc Feedback Kit 16300-506
• Add 1K Feedback Potentiometer Kit w/SS feedback gear 16300-580
• Add 4 to 20 mAdc Feedback Kit w/SS feedback gear 16300-577
• Add Mechanical Limit Switches & 1K Feedback Potentiometer Kit w/SS feedback gear 16300-581
• Add Mechanical Limit Switches & 4 to 20 mAdc Feedback Kit w/SS feedback gear 16300-578
• Add Proximity Limit Switches & 1K Feedback Potentiometer Kit w/SS feedback gear 16300-582
• Add Proximity Limit Switches & 4 to 20 mAdc Feedback Kit w/SS feedback gear 16300-579
Note: Above listed options are limited to standard upper temperature limit of +185° F.
• Standard Flow Spool Valve Kit 16300-468
• High Flow Spool Valve Kit 16300-469
• Low Gain Spool Valve Kit 16300-470
• Sealing Plate Kit (converts 760E to 760P) 16300-641
Cams
• 760 P/E Cam Kit, rotary 90° Action (3 cams: Linear, QO, =%) 16300-783
• 760 P/E Cam Kit, linear 60° Action (3 cams: Linear, QO, =%) 16300-784
• 75° Rectilinear-Linear 16300-805
• Cam, 180° - CW, Rotary -Linear 16300-807
• Cam, 30° - Rectelinear - Linea 16300-816
• Blank Cam Kit 16300-267
• Cam, 180° - CCW, Rotary-Linear A6X30005613
Spare Parts Kits
• Spare Parts Kit includes all recommended rebuild parts as shown in SD760, Issue 7 16300-686
Accessories
• Manual SD760
• User Manual CD (included with each instrument)

3.6
 Valve Positioners
Series 73 Built-In Valve Positioner
Technical data

Spring Table
Instrument Input Pressure Span (PSI)
4 5 6 8 10 12 16 20 24
Valve - Item No. of Range Spring Series
Stroke 12395 Series ±5% Stroke Range Tolerance
Inches Example: 12395-1212
1/4 1212 1012 812 612 512 412
5/16 1612 1212 1012 712 612 512
3/8 1812 1412 1212 1012 712 612

3 7/16
1/2
2012
2412
1812
2012
1412
1612
1012
1212
812
1012
712
812
9/16 2812 2012 1812 1412 1012 1012
5/8 3212 2412 2012 1612 1212 1012
3/4 3612 2812 2412 1812 1412 1212
7/8 4412 3612 2812 2012 1812 1412
1 4812 4012 3212 2412 2012 1612
1-1/8 5612 4412 3612 2812 2012 1812
1-1/4 6412 4812 4012 3212 2412 2012
1) The maximum zero pressure for
1-1/2 6412* 4812 3612 2812 2412 Model 73N12F is 9 psig when the
12395 series range spring is used.
1-5/8 6412* 4812 4012 3212 2612
2) The maximum zero pressure for
1-3/4 6412* 5612 4412 3612 2812 Model 73N24F is 15 psig for
2 6412* 4812 4012 3212 instrument pressure spans of 16
psi or greater, and 28 psig when
2-1/4 5612 4412 3612 used for spans of 12 psi or less.

2-1/2 6412* 4812 4012 3) The maximum instrument

pressure for Model 73N-FR is
2-3/4 6412* 4812 4412 15 psig for instrument pressure
3 6412* 4812 spans of 12 psi or less, and 27 psi
for spans of 16 psi or greater.
3-1/2 5612 Consult Factory
4 6412*

Mounting Dimensions

Spring Selection
1. Find the valve stroke nearest the desired valve stroke.
2. Find the instrument input pressure span nearest the desired
instrument input pressure span.
3. Select the proper range spring at the intersection of the valve
stroke and the instrument input pressure span columns.

3.8
 Valve Positioners
Series 74 Valve Positioners
Introduction

Features & Benefits

Double-acting or single-acting service accommodates in-
stallation in a variety of environments
Field reversibility reduces downtime and simplifies maintenance
Choice of continuously adjustable standard stroke ranging
from 1/4" to 48" and continuous span and zero adjustability
within range spring limits provide application versatility
Extra high capacity pilots ensure maximum frequency
response and optimum stroking speeds for all actuator sizes
Negative feedback pilot circuit allows the positioner to
operate with a push-pull gain of more than 900:1 (using
100 psig supply) with no sacrifice in stability
3
Description
The Model Series 74 Valve Positioners are universal
positioners that provide versatility, dynamic performance,
and high positioning accuracy. They use the piston or
diaphragm in a pneumatic actuator to position a valve to
what is required by a control instrument and hold that
position, regardless of the presence of forces that change
valve position. As such, supply pressure variations have little
or no effect on the positioner output, which eliminates the Overload Protection
need for a supply pressure regulator.
150 psig at any connection
These valve positioners are two-stage, pilot-operated
instruments. The pilot circuit activates dual-output boost- Response Level
ers, which perform opposite actions (when one booster is Output is sensitive to control signal changes as small as
supplying air, the other is exhausting air.) This “push-pull” 0.1% of full range
action applies to a full differential (supply pressure to
atmosphere) across the actuator to drive the valve to the Ambient Temperature Range
position required by the control instrument signal. -40 to 180°F (-40 to 82°C)
Model 74 Valve Positioners can also be used for single- Materials of Construction
acting service on a spring-loaded actuator. In this case, one
Aluminum, brass, stainless steel, and Buna-N
of the pilot-booster connections is plugged. See below for
rotary-type actuators. Rotary Actuators Kit
The Series 74 Rotary Actuator Kits allows for compact instal-
Specifications lation of a complete assembly (positioner and mounting) to
fit inside a 5"x 5"x2-2/3" envelope. The kit’s direct connected
Input Ranges feedback spring eliminates error-prone connections and
3-15, 3-9, 3-27, 0-15, and 0-30 psig including split levers, while its spiral feedback spring provides inherent
ranges within these basic ranges reliability.
Valve-Stroke Ranges1 Response Level
1/4" minimum 0.1% F.S.
48" maximum Linearity
Supply Pressure ±1.5% F.S.
3 psig above full actuator pressure minimum Input Range
150 psig maximum
3-9, 9-152, 3-15 psig
Air Consumption
Actuator Motion
0.2 scfm (inbalanced condition with 20 psig supply)
90° Rotation
1) See next page for additional performance data, design specifications, and a range spring selection chart.
2) 9-15 psig range requires a suppression spring.

3.9
 Valve Positioners
Series 74 Valve Positioners
Ordering data

Model Number Order No. Accessories

Rectilinear Range Spring Kits - Rectilinear range spring kits
Valve Positioner 74- include a range spring, zero screw, (2) range spring seats,
Sensitivity ■■■ and instructions. All kits include the (2) range spring seats,
▲▲▲
Standard Pilot & Standard Gain P/N 12372-384 (not listed below).
• Stabilizing Pilot & Reduced Gain S
Rotary Range Spring Kits - The table below lists the kit
Gauge Option
numbers, spring assembly numbers, and their color codes.
• With 3 Gauges G
• Without Gauges N Zero Suppression Spring Kits - Zero suppression spring kits
Intermediate Sensitivity include a suppression spring and a spring seat. All kits
• Standard Pilot & Reduced Gain -1 include the P/N 12372-254 spring seat (not listed below).
(74S only)
3
Range Spring Kit Table

Acutator Kit Instrument Input Pressure Range - psig

Stroke and
- Inches - Parts 3-15 3-9 3-27 0-30 0-15
1/4 to 1-1/2 Kit No. 14995-101
Spring No. 14996-1
Color Code Black
Screw No. 12372-274
1-1/2 to 2-3/4 Kit No. 14995-102
Spring No. 14996-2 Consult Factory
Color Code White
Screw No. 12372-273
2-3/4 to 4 Kit No. 14995-103
Spring No. 14996-3
Color Code Blue
Screw No. 12372-273
4 to 6 Kit No. 14995-119
Spring No. 14996-102
N/A
Color Code Brown
Screw No. 12372-292
6 to 9 Kit No. 14995-117
Spring No. 14996-104 N/A
Color Code Green
Screw No. 12372-292
9 to 12 Kit No. 14995-120 Consult Factory
Spring No. 14996-106 N/A
Color Code Red
Screw No. 12372-3034
12 to 19 Kit No. 14995-118
Spring No. 14996-110 N/A
Color Code Orange
Screw No. 12372-303
48 Kit No. 14995-121
Spring No. 14996-111 N/A
Color Code None
Screw No. 12372-296

3.10
 Valve Positioners
Series 74 Valve Positioners

Technical data

Rotary Range Spring Kit

Rotation of
Actuator Shaft Clockwise Counterclockwise
Instrument Input
Range
-psig- 3-9 3-15 3-9 3-15
Kit Supplied Kit No. Consult 14923-154 Consult 14923-104
Without Spring No. Factory 14923-70 Factory 14923-71
Mounting Plate Color Code White Red

Kit Supplied
With
Kit No.
Spring No.
Consult
Factory
14923-154
14923-70
Consult
Factory
14923-103
14923-71 3
Mounting Plate Color Code White Red

Mounting Dimensions

Mounting Dimensions, Rotary Kit

The actuator extension shaft must be 0.3125" ±0.0010" and
capable of withstanding 100 inch-pounds of torque (pinned
assembly recommended).
Installer to drill and mount the base plate so that the
appropriate feedback hole (clockwise or counter-clockwise
rotation) is concentric with actuator extension shaft.

3.11
 Transducers
Models 77 and 771 Current-to-Pneumatic Transducers

Technical data

Surface Mounting Specifications – Series 771

Two 1/4 x 20 x 5/16" deep blind tapped holes Functional Specifications
Enclosure Supply Pressure
NEMA 3R 20 psig (35 psig for 771-8_ _ _)
NEMA 4 via conduit vent
Input/Output Data
Electrical Classification
See Model Selection
FM Approved
Model 77 Zero Offset Adjustment
Non-incendive for Class I, Div. 2, Groups A, B, C, D. +40% and –20% of span
Dust-ignition proof for Class II, Div. 1, Groups E, F, G.
Suitable for Class III, Div. 1 hazardous locations and
NEMA 4.
Output Capacity
Standard: 0.16 scfm
3
Model 77XXF Boosted: 2.0 scfm
Intrinsically safe for Class I/II/III, Div. 1, Groups A, B, C, Supply Pressure Effect
D, E, F, G and NEMA 4 when used with approved
barriers and converters listed on Siemens drawing Less than 2% of span (change of output for supply
#15032-7704/7705. change from 18 to 22 psig)
Temperature Range

Performance Specifications -40 to 180°F (-40 to 82°C)

Calibration Accuracy Electrical Connections

±0.25% of span Enclosed terminal block, 1/2" threaded

Reproducibility Enclosed

0.2% of span NEMA 3R

NEMA 4 via conduit vent
Response Level
Electrical Classification
0.025% of span
FM Approved
Series 771_ _ _ F1: Intrinsically safe for Class I/II/III, Div. I,

6 Model Number Order No.

Groups A, B, C, D, E, F, G when used with approved barriers
and converters listed on Siemens drawing #15032-7704/7705.
Current-to-Pneumatic 77- Series 771_ _ _ F2: Non-incendive for Class I, Div. 2,
Transducer ■■■■ - ■ Groups, A, B, C, D. Dust-ignition proof for Class II, Div. 1,
▲▲▲▲ ▲ Groups E, F and G. Suitable for Class III, Div. 1 hazardous
Exhaust
- locations.
• Atmospheric E
• Tapped Exhaust
Input/Output
Performance Specifications
Input Output Input
Range1 Range Impedence Calibration Accuracy
(mA dc) (psig) (Ohms) 3 ±1/2% of span standard unit
1 to 5 3 to 15 2450 3A ±1% of span boosted unit
0 to 4 3 to 15 2450 8
4 to 20 3 to 27 610 16 Reproducibility
4 to 20 3 to 15 185 40 0.2% of span
10 to 50 3 to 15 30
Intrinsically-Safe Designation
Response Level
F
• Intrinsically Safe (omit for other 0.025% of span
classifications)
Accessories
R
• Reverse Acting Output

1) Other input ranges available; 0 - 3 mA to 0-60 mA, consult factory.

3.13
 Transducers
Models 77 and 771 Current-to-Pneumatic Transducers
Ordering data

Model Number Order No. Accessories

Current-to-Pneumatic P/N 12330-100 - Wall Mount Bracket
Transducer 771-
■■■■
P/N 12334-130 - Pipe Mounting Bracket
Input/Output ▲▲▲▲
Reverse Acting (not available on the Model 771-8)
Input Output Input
Increase input; decrease output. Add “R” to model number.
Range1 Range Impedence
(mA dc) (psig) (Ohms)
1 to 5 3 to 15 2450 3
4 to 20 3 to 27 610 8
4 to 20 3 to 15 185 16
10 to 50 3 to 15 30 40

3 Output Capacity
• Boosted B
• Standard S

Terminal Strip T
Electrical Approval
• None Required N
• Intrinsically Safe F1
• Non-incendive F2

Mounting Dimensions – Model 77

3.14
 Transducers
Models 77 and 771 Current-to-Pneumatic Transducers
Dimensional drawings

Mounting Dimensions – Model 771 S/B

3.15
 Regulators
Models 40, 41, and 42 Precision Pressure Regulators
Technical data

Air Consumption Options

See Graph 3 Air Loading
Drift Effect Provision for supplementary air loading (100 psig max) in
addition to spring loading
See Graph 4 Model 42: 1/4" NPT
Exhaust-Flow Rate (at 25-psig setting) Model 41: 1/8" NPT
Model 40-2: Not available
Pressure rise of 0.25 psig will result from flow of: Add [A] into the model number.
Model 40: 1.5 scfm Example: 40A15
Model 41: 2.4 scfm
Model 42: 1.7 scfm Tapped Exhaust
Provision for piping exhaust flow away from the regulator
Maximum Flow Capacity Model 42: 1/8" NPT
See Graph on page 4.4 Model 40 & 41: Not available
Add [E] into the model number.
Standard Mounting
4 In-line pipe or flush panel up to 1/4" thick (bushing for 3/4"
Example: 42E15
Deletion of Safety release Valve (SRV)
thick panel is optional) The SRV increases exhaust flow capacity when the
Connections: (supply and outlet) regulator must exhaust large flows. Deletion of the SRV will
Model 40: 1/4" NPT improve drift characteristics (see Graph 4). The SRV is not
Model 41: 1/8" NPT available with the Seimens 41. It is standard with:
Model 42: 1/2" NPT Model 40: 2, 7, 15, 30, 50 & H50 pressure ranges
Materials of Construction (materials in contact with Model 42: 15, 30, 50, H30, & H50 pressure ranges
regulated media) To delete the SRV, add an [X] into the model number.
Example: 40X15
Brass, stainless steel, Neoprene, aluminum, and zinc

Accessories
P/N 2932-19 - Mounting Bracket for surface mounting
(Model 40 and Model 42)
P/N 10963-73 - Mounting Bracket for surface mounting
(Model 41)
P/N 3603-22 - Locknut

4.2
 Regulators
Models 40, 41, and 42 Precision Pressure Regulators
Technical data

Graph 1 Droop Effect

Test Procedure: Each 30-psig-range regulator was adjusted to 25 psig with 100 psig supply and no flow. Flow was increased to
maximum capacity. All regulated pressure readings were taken at gauge connection in the body of the regulator.

4.3
 Regulators
Models 40, 41, and 42 Precision Pressure Regulators
Technical data

Graph 2 Maximum Air Flow, SCFM Delivered

4 * Supply pressure for other models will be

determined by multiplying the pressure(s) above
by the flow values shown below:
Model Value
Model 40H 4.5
Model 42 4
Model 42H 14

Graph 3 Air Consumption Graph 4 Drift Effect

Test Procedure: Regulators were set at 20 psig output with 100 psig
air supply. Supply was turned off for one week, after which supply was
turned on at time 0.

The Nullmatic regulator bleeds only the amount of air that passes
through the pilot nozzle when there is no demand for output flow.
The exhaust port starts to close as soon as the flow of regulated air
is increased to the output, and it closes completely before the pilot-
plunger valve opens. Full pilot flow is then delivered to the output.

4.4
 Regulators
Models 40, 41, and 42 Precision Pressure Regulators
Technical data

Model Selection
Supply Pressure
psig
Model Range Standard
No. psig3 Recommended Maximum Modifications
40-21 (1-50"H2O) 5-10 25 X
40-7 (6-200"H2O) 50 100 A&X
40-15 0.5-15 75 150 A&X
40-30 1-30 120 150 A&X
40-50 1-50 120 150 H, A & X
40-100 1.5-100 150 500 H&A
40-200 3-200 250 500 A
40-300 7-300 350 500 A
40-450
41-15
15-450
0.5-15
500
75
500
150
A
A
4
41N152 0.5-15 75 150
41-30 1-30 120 150 A
41-50 1-50 120 150 A
41-100 1.5-100 150 250 A
41-2550 25-50 120 150
42-15 0.5-15 75 150 A, E & X
42-30 1-30 120 150 H, A, E & X
42-50 1-50 120 150 H, A, E & X
42-100 1.5-100 150 500 H, A & E
42-200 3-200 250 500 A&E

Standard Modifications
H - High flow capacity.
A - With pressure-tight top housing, containing 1/4" NPT connection for supplementary air loading.
E - With 1/8" NPT connection to collect exhaust
X - Without safety release.

1) Includes locknut on adjusting stem (optional for all other models).

2) For use with Model 65 Square-Root Extractor to maintain minimum 3 psig output.
3) At recommended supply pressure.

4.5
Model61Hi
sshown
Techni
caldat
a
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14
4.
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4.
16
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 Relays
Model 661 Amplifying Relays with Bias
Technical data

Model Selection Mounting Dimensions

Direct Action
Model No. Gain

661A2 2
661A3 3
661A4 4
661A6 6
Function Equation:
Pout = G (Pin ±K)

Where Pin = input pressure

4 pout = output pressure

4.21
 The information provided in this brochure contains merely
general descriptions or characteristics of performance
Siemens Industry, Inc. Order No.: PIPC-PIPC1-0712
which in case of actual use do not always apply as described
1201 Sumneytown Pike All rights reserved or which may change as a result of further development
PO Box 900 Printed in USA of the products. An obligation to provide the respective
Spring House, PA 19477 © 2012 Siemens Industry, Inc. characteristics shall only exist if expressly agreed in the
215-646-7400 terms of contract.
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