Apple Treatment Plant Rs. 102.46 Million Dec-2023
Apple Treatment Plant Rs. 102.46 Million Dec-2023
Apple Treatment Plant Rs. 102.46 Million Dec-2023
APPLE TREATMENT
PLANT
December 2023
The figures and financial projections are approximate due to fluctuations in exchange
rates, energy costs, and fuel prices etc. Users are advised to focus on understanding essential
elements such as production processes and capacities, space, machinery, human resources, and
raw material etc. requirements. Project investment, operating costs, and revenues can change
daily. For accurate financial calculations, utilize financial calculators on SMEDA’s website and
consult financial experts to stay current with market conditions
Table of Contents
1 DISCLAIMER ........................................................................................................................................ 3
2 EXECUTIVE SUMMARY .................................................................................................................. 4
3 INTRODUCTION TO SMEDA ......................................................................................................... 5
4 PURPOSE OF THE DOCUMENT .................................................................................................. 5
5 BRIEF DESCRIPTION OF PROJECT & PRODUCT............................................................... 6
6 PRODUCTION PROCESS ............................................................................................................... 7
7 INSTALLED AND OPERATIONAL CAPACITIES ................................................................... 8
8 CRITICAL FACTORS ........................................................................................................................ 8
9 GEOGRAPHICAL POTENTIAL FOR INVESTMENT.............................................................. 9
10 POTENTIAL TARGET CUSTOMERS / MARKETS ............................................................... 10
11 PROJECT COST SUMMARY ....................................................................................................... 10
11.1 PROJECT ECONOMICS........................................................................................................................ 10
11.2 PROJECT COST ..................................................................................................................................... 12
11.3 SPACE REQUIREMENT ........................................................................................................................ 12
11.4 MACHINERY & EQUIPMENT REQUIREMENT ................................................................................ 13
11.5 FURNITURE & FIXTURES REQUIREMENT ..................................................................................... 13
11.6 OFFICE EQUIPMENT REQUIREMENT ............................................................................................. 14
11.7 HUMAN RESOURCE REQUIREMENT .............................................................................................. 14
11.8 UTILITIES AND OTHER COSTS .......................................................................................................... 15
11.9 REVENUE GENERATION ..................................................................................................................... 15
11.10 RAW MATERIAL REQUIREMENT .................................................................................................. 15
12 CONTACT DETAILS ........................................................................................................................ 16
12.1 MACHINERY SUPPLIERS .................................................................................................................... 16
13 USEFUL WEB LINKS ...................................................................................................................... 17
14 ANNEXURES ..................................................................................................................................... 18
14.1 INCOME STATEMENT ........................................................................................................................... 18
14.2 BALANCE SHEET ................................................................................................................................... 19
14.3 CASH FLOW STATEMENT .................................................................................................................. 20
15 KEY ASSUMPTIONS ....................................................................................................................... 21
15.1 OPERATING COST ASSUMPTIONS.................................................................................................. 21
15.2 PRODUCTION COST ASSUMPTIONS .............................................................................................. 21
15.3 REVENUE ASSUMPTIONS .................................................................................................................. 21
December 2023
Pre-Feasibility Study (Apple Treatment Plant)
1 DISCLAIMER
This information memorandum is to introduce the subject matter and provide a
general idea and information on the said matter. Although, the material included in
this document is based on data/information gathered from various reliable
sources; however, it is based upon certain assumptions, which may differ from
case to case. The information has been provided on as is where is basis without
any warranties or assertions as to the correctness or soundness thereof. Although,
due care and diligence has been taken to compile this document, the contained
information may vary due to any change in any of the concerned factors, and the
actual results may differ substantially from the presented information. SMEDA, its
employees or agents do not assume any liability for any financial or other loss
resulting from this memorandum in consequence of undertaking this activity. The
contained information does not preclude any further professional advice. The
prospective user of this memorandum is encouraged to carry out additional
diligence and gather any information which is necessary for making an informed
decision; including taking professional advice from a qualified consultant/technical
expert before taking any decision to act upon the information.
For more information on services offered by SMEDA, please contact our website:
www.smeda.org.pk
Document Control
Revision No. 02
Prepared by SMEDA-Balochistan
December 2023
Pre-Feasibility Study (Apple Treatment Plant)
2 EXECUTIVE SUMMARY
The proposed project involves the establishment of an Apple treatment Plant
strategically located in close proximity to major urban centers or areas with high
Apple production. This endeavor is highly recommended, as it promises to yield
significant economic advantages for the country since the main focus of the
initiative is to enhance quality of locally produce apple moreover packing the
product in accordance with international standards and introduction of the product
in international markets, while creating both direct and indirect employment
opportunities domestically. Additionally, the project's appeal is enhanced by its
cost-effectiveness and relative simplicity in terms of installation.
This processing facility serves as a crucial link between international markets and
local growers. People will bring their apples to this plant for processing, adding
value to the fruit by bringing it up to international standards. The treated and
packed apples will have an extended shelf life, resulting in lower levels of spoilage
and wastage. A key feature of this initiative is the commitment to treating locally
produced apples in a hygienic manner, strictly adhering to international quality and
safety standards.
The proposed project consists of modern day state of the art machinery likewise
washing machine and upgrade platform portion, drying portion with air fan and wax
portion, heating and drying portion, automatic loader for grading machine,
conveyer belt with return conveyer, single-lane electronic conveyer, single-lane
electric fruit grading machine and a packing machine.
The Apple Treatment Plant has the capacity to treat approximately 4,800 tons of
Apples annually and will operate for 330 days a year, 8 hours a day. Initially, the
plant will operate at 75% capacity utilization, increasing by 5% annually until
reaching a maximum utilization of 95%.
The proposed business requires a total investment of Rs. 102.46 million. This
includes capital investment of Rs. 100.17 million and working capital of Rs. 2.28
million. The project will be established using 100% equity financing. The Net
Present Value (NPV) of project is Rs. 167.20 million with an Internal Rate of
Return (IRR) of 47% and Payback period of 2.78 years. The proposed project may
also be established using leveraged financing. At 50% financing at a cost of 28%,
the proposed business provides Net Present Value (NPV) of Rs. 143.46 million,
Internal Rate of Return (IRR) of 34% and Payback period of 2.94 years.
December 2023
Pre-Feasibility Study (Apple Treatment Plant)
3 INTRODUCTION TO SMEDA
The Small and Medium Enterprises Development Authority (SMEDA) was
established in October 1998 with an objective to provide fresh impetus to the
economy through development of Small and Medium Enterprises (SMEs).
With a mission "to assist in employment generation and value addition to the
national income, through development of the SME sector, by helping increase the
number, scale and competitiveness of SMEs", SMEDA has carried out ‘sectoral
research’ to identify policy, access to finance, business development services,
strategic initiatives and institutional collaboration and networking initiatives.
Preparation and dissemination of prefeasibility studies in key areas of investment
has been a successful hallmark of SME facilitation by SMEDA.
Concurrent to the prefeasibility studies, a broad spectrum of business
development services is also offered to the SMEs by SMEDA. These services
include identification of experts and consultants and delivery of need based
capacity building programs of different types in addition to business guidance
through help desk services.
December 2023
Pre-Feasibility Study (Apple Treatment Plant)
December 2023
Pre-Feasibility Study (Apple Treatment Plant)
6 PRODUCTION PROCESS
The production process is mainly subjected to machine/method used particular to
the desired output product. Following is the process flow of the Apple Treatment
Plant:
Here's a comprehensive process flow for an Apple Treatment Plant, incorporating
visual elements:
Apple Intake & Pre-Sorting:
Trucks deliver apples to the facility.
Initial visual inspection for major defects or damage.
Removal of leaves, stems, or other extraneous materials.
Transfer of apples to the washing line via conveyor belts.
Washing & Sanitation:
Apples are thoroughly washed with clean water and food-grade cleaning
solutions.
Gentle brushing to remove dirt and residue.
Rinsing with clean water to eliminate any remaining contaminants.
Defect Removal & Quality Assessment:
Manual or automated inspection for visual defects (bruises, blemishes,
etc.).
Removal of defective apples from the processing line.
Assessment of overall quality and suitability for further processing.
Waxing & Optional Coating:
Application of a thin layer of food-grade wax to enhance appearance and
extend shelf life (optional).
Potential application of alternative coatings, such as edible films or 1-MCP
for additional preservation (optional).
Drying & Conditioning:
Thorough drying of apples to remove excess moisture.
Air drying or forced-air drying systems are common.
Temperature conditioning to optimize storage and ripening (optional).
Precision Grading:
Automated or semi-automated grading systems to categorize apples based
on size, color, weight, and quality standards.
Sorting into different grades for specific markets or end uses.
Packaging & Finalization:
December 2023
Pre-Feasibility Study (Apple Treatment Plant)
8 CRITICAL FACTORS
Selection of proper location, equipment and staff would be required to run
project successfully.
Continuous efforts should be made for up-gradation of the processing
techniques.
To attract large number of customers the product must be processed in
accordance with international quality standards.
Government rule and policies may be followed
Availability of skilled human resource may produce higher profits moreover
it may also increase efficiency of the plant
High demand in local and international markets
Intensive measure may be taken to maintain hygiene during apple
treatment process to maintain freshness of the Apple.
Low market competition may also be considered as a plus point in
implementation and success of the initiative.
December 2023
Pre-Feasibility Study (Apple Treatment Plant)
The apple processing industry in Pakistan is currently operating below its optimal
capacity, primarily attributed to a range of factors. These include the absence of
cutting-edge technologies, limited awareness, a shortage of skilled labor,
challenges in delivering inputs in the required quantities and timely manner,
elevated production costs, the prevalence of adulterated materials, and a general
lack of familiarity with modern technological advancements. This confluence of
challenges has resulted in a significant disparity between the anticipated potential
and the current operational capacity of the sector.
December 2023
Pre-Feasibility Study (Apple Treatment Plant)
10
December 2023
Pre-Feasibility Study (Apple Treatment Plant)
BREAKEVEN ANALYSIS Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8 Year 9 Year 10
Break-Even Revenue 25,216,860 25,883,900 26,736,087 27,778,148 29,018,594 30,168,633 30,981,913 32,931,199 34,566,776 36,389,747
Break-Even (Units) 1,260,843 1,176,541 1,114,004 1,028,820 1,000,641 942,770 885,198 844,390 803,879 774,250
Margin of Safety 65% 69% 73% 76% 78% 79% 81% 81% 82% 83%
However, for the purposes of further explanation the Project Economics based on
Debt: Equity (i.e. 50:50) Model has also been computed. On the basis of Debt:
Equity model the Internal Rate of Return, Payback Period and Net Present Value
of the proposed project are provide in the table below:
Table 3: Project Economics Based on Debt (50%) : Equity (50%)
Description Details
Description Details
Debt 50%
Equity 50%
Interest Rate on Debt 28%
Debt Tenure 05 Years
The projected Income Statement, Cash Flow Statement and Balance Sheet
enclosed as annexures are based on 100% Equity Based Business Model.
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December 2023
Pre-Feasibility Study (Apple Treatment Plant)
Building/Infrastructure 47,430,000
Plant and Machinery 43,468,000
Furniture & Fixture 582,000
Office Equipment 210,000
Total Capital Cost 100,171,600
Working Capital
Equipment and Spare Part Inventory 900,000
Raw Material Inventory 450,000
Upfront Insurance Payment 434,680
Cash 500,000
Total Working Capital 2,284,680
Total Project Cost 102,456,280
12
December 2023
Pre-Feasibility Study (Apple Treatment Plant)
Details of the furniture and fixture required for the project are given below;
13
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Pre-Feasibility Study (Apple Treatment Plant)
14
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Pre-Feasibility Study (Apple Treatment Plant)
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December 2023
Pre-Feasibility Study (Apple Treatment Plant)
12 CONTACT DETAILS
In order to facilitate potential investors, contact details of private sector Service
Providers relevant to the proposed project be given.
Langao
Industri
al Zone,
Longkou Longko +86
fushi03@foamext
Fushi u, 152535 -
ruder.cn
Packing Shando 98316
ng
265709
China
16
December 2023
Pre-Feasibility Study (Apple Treatment Plant)
December 2023
Pre-Feasibility Study (Apple Treatment Plant)
14 ANNEXURES
Revenue 72,000,000 84,480,000 98,736,000 114,998,400 133,525,920 146,878,512 161,566,363 177,723,000 195,495,299 215,044,829
Cost of goods sold 31,944,000 36,049,355 40,567,275 45,538,234 51,006,796 54,564,314 58,399,530 62,536,223 67,000,344 71,820,218
Gross Profit 40,056,000 48,430,645 58,168,725 69,460,166 82,519,124 92,314,198 103,166,833 115,186,776 128,494,955 143,224,612
Other income 2,042,928 6,113,458 10,863,740 16,879,966 24,420,981 33,476,543 44,090,887 56,558,030 71,126,473 88,384,159
Gain / (loss) on sale of assets - - - - - - - - - -
Earnings Before Interest & Taxes 28,069,948 39,705,396 53,281,330 69,561,857 89,006,590 106,829,538 127,474,482 150,401,262 176,901,412 207,372,393
Interest expense - - - - - - - - - -
Earnings Before Tax 28,069,948 39,705,396 53,281,330 69,561,857 89,006,590 106,829,538 127,474,482 150,401,262 176,901,412 207,372,393
Tax 8,140,285 11,514,565 15,451,586 20,172,939 25,811,911 30,980,566 36,967,600 43,616,366 51,301,410 60,137,994
NET PROFIT/(LOSS) AFTER TAX 19,929,663 28,190,831 37,829,744 49,388,919 63,194,679 75,848,972 90,506,882 106,784,896 125,600,003 147,234,399
Balance brought forward 19,929,663 48,120,495 85,950,239 135,339,157 198,533,837 274,382,809 364,889,691 471,674,587 597,274,590
Total profit available for appropriation 19,929,663 48,120,495 85,950,239 135,339,157 198,533,837 274,382,809 364,889,691 471,674,587 597,274,590 744,508,989
Dividend - - - - - - - - - -
Balance carried forward 19,929,663 48,120,495 85,950,239 135,339,157 198,533,837 274,382,809 364,889,691 471,674,587 597,274,590 744,508,989
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Pre-Feasibility Study (Apple Treatment Plant)
Assets
Current assets
Cash & Bank 500,000 33,548,804 68,342,169 112,720,169 168,612,603 238,403,743 319,538,643 415,309,472 527,324,362 658,116,857 814,952,453
Accounts receivable - 197,260 214,356 250,981 292,787 340,444 384,116 422,527 464,780 511,258 562,384
Finished goods inventory - - - - - - - - - - -
Equipment spare part inventory 900,000 1,058,400 1,239,816 1,447,303 1,684,299 1,856,940 2,047,276 2,257,122 2,488,477 2,743,546 -
Raw material inventory 450,000 529,200 619,908 723,652 842,150 928,470 1,023,638 1,128,561 1,244,239 1,371,773 -
Pre-paid annual land lease - - - - - - - - - - -
Pre-paid building rent - - - - - - - - - - -
Pre-paid lease interest - - - - - - - - - - -
Pre-paid insurance 434,680 391,212 347,744 304,276 260,808 217,340 173,872 130,404 86,936 43,468 -
Total Current Assets 2,284,680 35,724,876 70,763,994 115,446,381 171,692,646 241,746,937 323,167,545 419,248,086 531,608,794 662,786,902 815,514,837
Fixed assets
Land 8,481,600 8,481,600 8,481,600 8,481,600 8,481,600 8,481,600 8,481,600 8,481,600 8,481,600 8,481,600 8,481,600
Building/Infrastructure 47,430,000 45,058,500 42,687,000 40,315,500 37,944,000 35,572,500 33,201,000 30,829,500 28,458,000 26,086,500 23,715,000
Machinery & equipment 43,468,000 39,121,200 34,774,400 30,427,600 26,080,800 21,734,000 17,387,200 13,040,400 8,693,600 4,346,800 -
Furniture & fixtures 582,000 523,800 465,600 407,400 349,200 291,000 232,800 174,600 116,400 58,200 -
Office vehicles - - - - - - - - - - -
Office equipment 210,000 189,000 168,000 147,000 126,000 105,000 84,000 63,000 42,000 21,000 -
Total Fixed Assets 100,171,600 93,374,100 86,576,600 79,779,100 72,981,600 66,184,100 59,386,600 52,589,100 45,791,600 38,994,100 32,196,600
Intangible assets
Pre-operation costs - - - - - - - - - - -
Legal, licensing, & training costs - - - - - - - - - - -
Total Intangible Assets - - - - - - - - - - -
TOTAL ASSETS 102,456,280 129,098,976 157,340,594 195,225,481 244,674,246 307,931,037 382,554,145 471,837,186 577,400,394 701,781,002 847,711,437
Other liabilities
Lease payable - - - - - - - - - - -
Deferred tax - 6,302,860 6,302,860 6,302,860 6,302,860 6,302,860 5,042,288 3,781,716 2,521,144 1,260,572 0
Long term debt - - - - - - - - - - -
Total Long Term Liabilities - 6,302,860 6,302,860 6,302,860 6,302,860 6,302,860 5,042,288 3,781,716 2,521,144 1,260,572 0
Shareholders' equity
Paid-up capital 102,456,280 102,456,280 102,456,280 102,456,280 102,456,280 102,456,280 102,456,280 102,456,280 102,456,280 102,456,280 102,456,280
Retained earnings - 19,929,663 48,120,495 85,950,239 135,339,157 198,533,837 274,382,809 364,889,691 471,674,587 597,274,590 744,508,989
Total Equity 102,456,280 122,385,943 150,576,775 188,406,519 237,795,437 300,990,117 376,839,089 467,345,971 574,130,867 699,730,870 846,965,269
TOTAL CAPITAL AND LIABILITIES102,456,280 129,098,976 157,340,594 195,225,481 244,674,246 307,931,037 382,554,145 471,837,186 577,400,394 701,781,002 847,711,437
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Pre-Feasibility Study (Apple Treatment Plant)
Operating activities
Net profit - 19,929,663 28,190,831 37,829,744 49,388,919 63,194,679 75,848,972 90,506,882 106,784,896 125,600,003 147,234,399
Add: depreciation expense - 6,797,500 6,797,500 6,797,500 6,797,500 6,797,500 6,797,500 6,797,500 6,797,500 6,797,500 6,797,500
amortization expense - - - - - - - - - - -
Deferred income tax - 6,302,860 - - - - (1,260,572) (1,260,572) (1,260,572) (1,260,572) (1,260,572)
Accounts receivable - (197,260) (17,096) (36,625) (41,806) (47,657) (43,671) (38,412) (42,253) (46,478) (51,126)
Finished good inventory - - - - - - - - - - -
Equipment inventory (900,000) (158,400) (181,416) (207,487) (236,996) (172,641) (190,336) (209,846) (231,355) (255,069) 2,743,546
Raw material inventory (450,000) (79,200) (90,708) (103,743) (118,498) (86,320) (95,168) (104,923) (115,678) (127,534) 1,371,773
Pre-paid building rent - - - - - - - - - - -
Pre-paid lease interest - - - - - - - - - - -
Advance insurance premium (434,680) 43,468 43,468 43,468 43,468 43,468 43,468 43,468 43,468 43,468 43,468
Accounts payable - 410,173 50,786 55,143 59,846 62,112 34,708 36,730 38,884 41,177 (43,392)
Other liabilities - - - - - - - - - - -
Cash provided by operations (1,784,680) 33,048,804 34,793,365 44,378,000 55,892,433 69,791,141 81,134,900 95,770,828 112,014,891 130,792,495 156,835,596
Financing activities
Change in long term debt - - - - - - - - - - -
Change in short term debt - - - - - - - - - - -
Change in export re-finance facility - - - - - - - - - - -
Add: land lease expense - - - - - - - - - - -
Land lease payment - - - - - - - - - - -
Change in lease financing - - - - - - - - - - -
Issuance of shares 102,456,280 - - - - - - - - - -
Purchase of (treasury) shares - - - - - - - - - - -
Cash provided by / (used for) financing 102,456,280
activities - - - - - - - - - -
Investing activities
Capital expenditure (100,171,600) - - - - - - - - - -
Acquisitions - - - - - - - - - - -
Cash (used for) / provided by investing(100,171,600)
activities - - - - - - - - - -
NET CASH 500,000 33,048,804 34,793,365 44,378,000 55,892,433 69,791,141 81,134,900 95,770,828 112,014,891 130,792,495 156,835,596
Cash balance brought forward 500,000 33,548,804 68,342,169 112,720,169 168,612,603 238,403,743 319,538,643 415,309,472 527,324,362 658,116,857
Cash available for appropriation 500,000 33,548,804 68,342,169 112,720,169 168,612,603 238,403,743 319,538,643 415,309,472 527,324,362 658,116,857 814,952,453
Dividend - - - - - - - - - - -
Cash carried forward 500,000 33,548,804 68,342,169 112,720,169 168,612,603 238,403,743 319,538,643 415,309,472 527,324,362 658,116,857 814,952,453
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Pre-Feasibility Study (Apple Treatment Plant)
15 KEY ASSUMPTIONS
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December 2023