Xmax V3

CZD250-A ( BU83 ) MALAYSIA
1VBU8-440E1
( )
CZD250-A
PARTS CATALOGUE
©2019 by Yamaha Motor Co., Ltd.
1st edition, November 2019
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No. 9. Applicable Starting Serial No.
Frame Serial No. Engine Serial No. Frame Serial No.
Serial No. Name Of Q’ty Column Model Code
Engine Serial No.
Serial No. Name Of Q’ty Column Model Code

8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code

LNYMD LIGHT GRAYISH YELLOW ME D 1785
MBL2 MAT BLACK 2 0582
MDNMA(*) MAT DARK GRAY METALLIC A 1760
MDPBM5(*) MAT DARK PURPLISH BLUE ME 5 1774
MS1(*) MAT SILVER 1 1160
YB YAMAHA BLACK 0033
CONTENTS
ENGINE
CYLINDER..............................................................................1 TAILLIGHT..............................................................................55
CRANKSHAFT & PISTON......................................................2 HANDLE SWITCH & LEVER..................................................56
VALVE.................................................................................... 4 ELECTRICAL 1.......................................................................57
CAMSHAFT & CHAIN............................................................ 6 ELECTRICAL 2.......................................................................59
WATER PUMP....................................................................... 7 ELECTRICAL 3.......................................................................60
RADIATOR & HOSE...............................................................8 INDEX
OIL PUMP...............................................................................10
INTAKE...................................................................................11 NUMERICAL INDEX...............................................................61
EXHAUST...............................................................................13
CRANKCASE......................................................................... 14
CRANKCASE COVER 1.........................................................16
STARTER............................................................................... 17
CLUTCH................................................................................. 18
TRANSMISSION.................................................................... 20
CHASSIS
FRAME................................................................................... 21
FENDER................................................................................. 22
SIDE COVER..........................................................................24
REAR ARM & SUSPENSION.................................................26
STEERING............................................................................. 27
FRONT FORK........................................................................ 28
FUEL TANK............................................................................ 30
SEAT...................................................................................... 31
FRONT WHEEL......................................................................33
FRONT BRAKE CALIPER......................................................34
REAR WHEEL........................................................................ 35
REAR BRAKE CALIPER........................................................ 36
STEERING HANDLE & CABLE..............................................37
FRONT MASTER CYLINDER................................................ 38
STAND & FOOTREST............................................................40
STAND & FOOTREST 2.........................................................42
LEG SHIELD...........................................................................44
WINDSHIELD......................................................................... 47
GENERATOR......................................................................... 50
STARTING MOTOR............................................................... 51
FLASHER LIGHT....................................................................52
METER................................................................................... 53
HEADLIGHT........................................................................... 54
FIG. 1 CYLINDER
REF.
BU83
PART NO. DESCRIPTION REMARKS
NO.
1 BG6–E1102–00 CYLINDER HEAD ASSY 1
2 B74–E1133–10 .GUIDE, VALVE 1 4
3 90340–18002 .PLUG, STRAIGHT SCREW 1
4 95022–06012 BOLT, FLANGE 1
5 90430–06014 GASKET 1
6 95612–08620 BOLT, STUD 2
7 B74–E1998–00 BRACKET 1 1
8 95022–06012 BOLT, FLANGE 1
9 B74–E1191–00 COVER, CYLINDER HEAD 1 1
10 B74–E1185–00 COVER, CYLINDER HEAD SIDE 3 1
11 B74–E1169–00 GASKET, BREATHER COVER 1
12 95022–06016 BOLT, FLANGE 3
13 B74–E1193–00 GASKET, HEAD COVER 1 1
14 B74–E1999–00 BRACKET 2 1
15 95022–06025 BOLT, FLANGE 6
16 90179–10818 NUT 4
17 90201–10849 WASHER, PLATE 4
18 B74–11391–00 BOLT, STUD 1 4
19 94700–00436 PLUG, SPARK (NGK LMAR8A-9) 1
20 B74–E1181–00 GASKET, CYLINDER HEAD 1 1
21 99530–14016 PIN, DOWEL 2
22 99530–14016 PIN, DOWEL 2
23 90110–06868 BOLT, HEXAGON SOCKET HEAD 2
24 BG6–E1311–01 CYLINDER 1 1
25 B74–E1351–00 GASKET, CYLINDER 1
1
FIG. 2 CRANKSHAFT & PISTON
REF.
BU83
NO.
1 BG6–E1400–10 CRANKSHAFT ASSY 1
2 BG6–11650–00 CONNECTING ROD ASSY 1
3 2C0–11654–00 .BOLT, CONNECTING ROD 2
4 90179–07001 .NUT 2
5 B74–11656–00 PLANE BEARING, CONNECTING ROD 2 UR BLUE
B74–11656–10 PLANE BEARING, CONNECTING ROD 2 UR BLACK
B74–11656–20 PLANE BEARING, CONNECTING ROD 2 UR BROWN
B74–11656–30 PLANE BEARING, CONNECTING ROD 2 UR GREEN
6 90105–10883 BOLT, FLANGE 1
7 90201–10848 WASHER, PLATE 1
8 90280–05013 KEY, WOODRUFF 1
9 B74–11416–A0 PLANE BEARING, CRANKSHAFT 1 2 UR WHITE
B74–11416–00 PLANE BEARING, CRANKSHAFT 1 2 UR BLUE
B74–11416–10 PLANE BEARING, CRANKSHAFT 1 2 UR BLACK
B74–11416–20 PLANE BEARING, CRANKSHAFT 1 2 UR BROWN
B74–11416–30 PLANE BEARING, CRANKSHAFT 1 2 UR GREEN
B74–11416–40 PLANE BEARING, CRANKSHAFT 1 2 UR YELLOW
B74–11416–50 PLANE BEARING, CRANKSHAFT 1 2 UR PINK
10 B74–11417–A0 PLANE BEARING, CRANKSHAFT 2 2 UR WHITE
B74–11417–00 PLANE BEARING, CRANKSHAFT 2 2 UR BLUE
B74–11417–10 PLANE BEARING, CRANKSHAFT 2 2 UR BLACK
B74–11417–20 PLANE BEARING, CRANKSHAFT 2 2 UR BROWN
B74–11417–30 PLANE BEARING, CRANKSHAFT 2 2 UR GREEN
B74–11417–40 PLANE BEARING, CRANKSHAFT 2 2 UR YELLOW
B74–11417–50 PLANE BEARING, CRANKSHAFT 2 2 UR PINK
11 BG6–E1500–00 BALANCER ASSY 1
12 93306–303YT BEARING 1
2
FIG. 2 CRANKSHAFT & PISTON
REF.
BU83
NO.
13 93306–204XR BEARING 1
14 BG6–E1631–00 PISTON (STD) 1
15 B74–E1603–00 PISTON RING SET (STD) 1
16 B74–E1633–00 PIN, PISTON 1
17 93450–17129 CIRCLIP 2
3
FIG. 3 VALVE
REF.
BU83
NO.
1 B74–E2111–00 VALVE, INTAKE 2
2 B74–E2121–00 VALVE, EXHAUST 2
3 54P–E2119–00 SEAL, VALVE STEM 4
4 B74–E2113–00 SPRING, VALVE INNER 4
5 5TL–E2118–00 LOCK, VALVE SPRING RETAINER 8
6 B74–E2117–00 RETAINER, VALVE SPRING 4
7 2PH–E2126–00 SEAT, VALVE SPRING 2 4
8 B74–E2151–00 ARM, VALVE ROCKER 1
9 B74–E2161–00 ARM, VALVE ROCKER 2 1
10 B74–E2146–00 SHAFT, ROCKER 2
11 B74–E2662–00 COLLAR 1 2
13 B74–12168–00 PAD, ADJUSTING (1.50) 4 UR
B74–12168–20 PAD, ADJUSTING (1.55) 4 UR
B74–12168–A0 PAD, ADJUSTING (1.75) 4 UR
B74–12168–F0 PAD, ADJUSTING (1.80) 4 UR
B74–12168–H0 PAD, ADJUSTING (1.85) 4 UR
B74–12168–K0 PAD, ADJUSTING (1.90) 4 UR
B74–12168–M0 PAD, ADJUSTING (1.95) 4 UR
B74–12168–R0 PAD, ADJUSTING (2.00) 4 UR
B74–12168–U0 PAD, ADJUSTING (2.05) 4 UR
B74–12168–W0 PAD, ADJUSTING (2.10) 4 UR
B74–12168–Y0 PAD, ADJUSTING (2.15) 4 UR
4
FIG. 3 VALVE
REF.
BU83
NO.
13 B74–12169–30 PAD, ADJUSTING (2.25) 4 UR
B74–12169–E0 PAD, ADJUSTING (2.45) 4 UR
B74–12169–G0 PAD, ADJUSTING (2.50) 4 UR
B74–12169–J0 PAD, ADJUSTING (2.55) 4 UR
B74–12169–L0 PAD, ADJUSTING (2.60) 4 UR
B74–12169–N0 PAD, ADJUSTING (2.65) 4 UR
B74–12169–T0 PAD, ADJUSTING (2.70) 4 UR
B74–12169–V0 PAD, ADJUSTING (2.75) 4 UR
B74–12169–X0 PAD, ADJUSTING (2.80) 4 UR
B74–1216A–00 PAD, ADJUSTING (2.85) 4 UR
B74–1216A–A0 PAD, ADJUSTING (3.10) 4 UR
B74–1216A–F0 PAD, ADJUSTING (3.15) 4 UR
B74–1216A–H0 PAD, ADJUSTING (3.20) 4 UR
B74–1216A–K0 PAD, ADJUSTING (3.25) 4 UR
B74–1216A–M0 PAD, ADJUSTING (3.30) 4 UR
B74–1216A–R0 PAD, ADJUSTING (3.35) 4 UR
B74–1216A–U0 PAD, ADJUSTING (3.40) 4 UR
B74–1216A–W0 PAD, ADJUSTING (3.45) 4 UR
B74–1216A–Y0 PAD, ADJUSTING (3.50) 4 UR
5
FIG. 4 CAMSHAFT & CHAIN
REF.
BU83
NO.
1 BG6–E2170–00 CAMSHAFT ASSY 1 1
2 93210–12801 .O-RING 1
3 93306–002XH BEARING 1
4 B74–E2176–00 SPROCKET, CAM CHAIN 1
6 B74–E112F–00 PLATE 2 1
8 B74–E111F–00 PLATE 1
9 95022–06012 BOLT, FLANGE 4
10 94568–H8110 CHAIN 1
11 B74–E2231–00 GUIDE, STOPPER 1 1
12 B74–E2233–00 PLATE, GUIDE STOPPER 1 1
14 B74–E2241–00 GUIDE, STOPPER 2 1
15 1DB–E2228–00 BOLT 1
16 31G–12210–01 TENSIONER ASSY, CAM CHAIN 1
17 31G–12222–00 .PLUG 1
18 31G–12214–00 .GASKET 1
19 B74–E2213–00 GASKET, TENSIONER CASE 1
6
FIG. 5 WATER PUMP
REF.
BU83
NO.
1 B74–E2422–00 COVER, HOUSING 1
2 B74–E2439–00 .O-RING 1
3 B74–E5417–00 COVER, CAP 1
4 B74–E2157–01 BOLT 1
5 90430–10148 GASKET 1
6 5BP–E5363–10 PLUG, OIL 1
7 93210–198J0 O-RING 1
8 95027–06020 BOLT, FLANGE 3
9 90430–06014 GASKET 1
10 90340–32805 PLUG, STRAIGHT SCREW 1
11 93210–32816 O-RING 1
12 B74–E2450–00 IMPELLER SHAFT ASSY 1
13 93306–000Y3 BEARING 1
14 93103–10801 OIL SEAL 1
15 99009–10400 CIRCLIP 1
16 5PW–15361–00 GAUGE, LEVEL 1
7
FIG. 6 RADIATOR & HOSE
REF.
BU83
NO.
1 B74–12410–00 THERMOSTAT ASSY 1
2 52S–12439–00 .O-RING 1
3 95022–06020 BOLT, FLANGE 2
4 B74–E2576–00 HOSE 1 1
5 90467–10038 CLIP 2
6 90464–10802 CLAMP 1
7 B74–E240A–00 RADIATOR ASSY 1
8 5ST–E2615–00 .COCK, DRAIN 1
9 5ST–E2843–00 .O-RING 1
10 B74–E2405–00 .BLOWER ASSY 1
11 1WD–E2671–00 .NUT 1 3
12 5GJ–12675–00 .BOLT, BLOWER HOLDING 3
13 B74–E2461–00 .RADIATOR COMP 1
14 90480–15483 GROMMET 1
15 90387–064W3 COLLAR 1
16 90201–06033 WASHER, PLATE 1
17 95827–06025 BOLT, FLANGE 1
18 90480–14818 GROMMET 2
19 90467–22002 CLIP 1
20 90467–24800 CLIP 1
21 B74–E2481–00 PIPE 1 1
22 B74–F1823–00 CLAMP, HOSE 1
23 95022–06012 BOLT, FLANGE 1
24 B74–F2591–00 CLAMP, HOSE 1
25 95022–06012 BOLT, FLANGE 1
26 B74–E2482–00 PIPE 2 1
27 B74–E2483–00 PIPE 3 1
8
FIG. 6 RADIATOR & HOSE
REF.
BU83
NO.
28 90467–20805 CLIP 2
29 90467–21801 CLIP 2
30 B74–E2591–00 SUPT, FILLER NECK 1
31 90269–07007 RIVET 1
32 B65–E2462–00 CAP, RADIATOR 1
33 B74–E2484–00 PIPE 4 1
34 90467–250A1 CLIP 1
35 90467–26131 CLIP 1
36 B74–E2467–00 COVER, RADIATOR 1
37 90109–06887 BOLT 2
38 90269–06816 RIVET 1
39 B74–E2446–00 JOINT 1
40 93210–22800 O-RING 2
41 95827–06020 BOLT, FLANGE 2
9
FIG. 7 OIL PUMP
REF.
BU83
NO.
1 B74–E3300–00 OIL PUMP ASSY 1
2 95022–06060 BOLT, FLANGE 2
3 94568–F9058 CHAIN 1
4 4ST–E3411–00 STRAINER, OIL 2
5 5RU–13490–00 RELIEF VALVE ASSY 1
6 93210–10096 O-RING 1
7 1S7–E3440–00 ELEMENT ASSY, OIL CLEANER 1
8 B74–E3447–00 COVER, OIL ELEMENT 1
9 95022–06020 BOLT, FLANGE 3
10 93210–48530 O-RING 1
10
FIG. 8 INTAKE
REF.
BU83
NO.
1 BG6–E3585–00 MANIFOLD 1
2 BG6–E3595–00 JOINT 1
3 93210–40659 O-RING 2
5 BG6–E3770–00 INJECTOR ASSY 1
6 BG6–E3761–00 .INJECTOR 1
7 54P–E4147–00 ..O-RING 1
8 5CA–E4147–00 ..O-RING 1
9 52S–13938–00 .PIPE 1
10 54P–E4137–00 .CLIP 1
11 95812–06025 BOLT, FLANGE 1
12 90450–56009 HOSE CLAMP ASSY 1
13 BG6–E3750–02 THROTTLE BODY ASSY 1
14 98502–06012 .SCREW, PAN HEAD 1
15 54P–E4243–00 .PLATE 1
16 54P–E416A–00 .O-RING 1
17 B74–H5801–00 .STEPPING MOTOR 1
18 B74–E4335–00 .SPRING, PLUNGER 1
19 BG6–E4411–11 CASE, AIR CLEANER 1 1
20 B74–E4412–00 CAP, CLEANER CASE 1 1
21 BG6–E4469–00 FUNNEL, AIR 1
22 B74–E4437–00 DUCT 1
23 B74–WE445–00 AIR CLEANER ELEMENT ASSY 1
24 B74–E4452–00 SEAL 2
25 97707–50025 SCREW, TAPPING 8
26 97707–50035 SCREW, TAPPING 1
27 52B–E443E–00 PIPE, DRAIN 1
11
FIG. 8 INTAKE
REF.
BU83
NO.
28 90467–12809 CLIP 1
29 B74–E4449–00 COLLAR 2
30 B74–E4435–00 GROMMET 2
31 5TP–E443G–10 PIPE, DRAIN 2 1
32 90467–12809 CLIP 1
33 B74–E4417–00 COVER 1 1
34 B74–E4462–00 SEAL 1
35 97702–50020 SCREW, TAPPING 5
36 90338–14802 PLUG 3
37 95812–06030 BOLT, FLANGE 2
38 90450–52008 HOSE CLAMP ASSY 1
39 B74–E1166–00 PIPE, BREATHER 1 1
40 90467–13808 CLIP 1
41 90467–14807 CLIP 1
42 90520–10836 DAMPER, PLATE 1
43 B74–E447F–00 ELEMENT 3 1
12
FIG. 9 EXHAUST
REF.
BU83
NO.
1 B74–E4611–00 PIPE, EXHAUST 1 1
2 BG6–E4711–00 MUFFLER 1 1
3 54D–E4714–00 GASKET, MUFFLER 1
4 1WD–E4715–00 BAND, MUFFLER 1
5 95027–08035 BOLT, FLANGE 1
6 B74–E4718–00 PROTECTOR, MUFFLER 1 1
7 90111–06807 BOLT,HEX. SOCKET BUTTON 3
8 90480–10332 GROMMET 2
9 B74–E4799–00 CAP 1
10 B74–E475P–00 SEAT 1
11 B74–E476P–00 SEAT 1
12 B74–E477P–00 SEAT 1
13 1WD–E4613–00 GASKET, EXHAUST PIPE 1
14 95702–08500 NUT, FLANGE 2
15 95817–10045 BOLT, FLANGE 3
13
FIG. 10 CRANKCASE
REF.
BU83
NO.
1 B74–E5150–01 CRANKCASE ASSY 1
2 5D9–E5155–00 NOZZLE 3 1
3 B74–E5372–01 COLLAR, UNION 2
4 B74–E5378–00 HOLDER 2
5 90201–18262 WASHER, PLATE 2
6 99009–18400 CIRCLIP 2
7 93210–18397 O-RING 4
8 5MX–F2216–00 BUSH, REAR SHOCK ABSORBER 1
9 40D–E1126–00 PIPE, BREATHER 3 1
10 B74–E5373–00 PIPE, BREATHER 1
11 90467–12052 CLIP 2
12 99530–08012 PIN, DOWEL 2
13 95022–06070 BOLT, FLANGE 13
14 93102–35805 OIL SEAL 1
15 B74–E5453–00 GASKET 1
16 91810–14809 PIN, DOWEL 2
17 95022–06040 BOLT, FLANGE 10
18 95022–06060 BOLT, FLANGE 1
19 2PV–E5113–00 PLATE 1
20 90340–12808 PLUG, STRAIGHT SCREW 1
21 4YS–E1198–00 GASKET 1
22 95812–08016 BOLT, FLANGE 1
23 90430–08119 GASKET 1
24 5LW–E5363–00 PLUG, OIL 1
25 93210–14816 O-RING 1
26 B74–E5421–00 COVER, CRANKCASE 2 1
27 B74–E5461–00 GASKET, CRANKCASE COVER 2 1
14
FIG. 10 CRANKCASE
REF.
BU83
NO.
28 91810–14809 PIN, DOWEL 2
29 95022–08040 BOLT, FLANGE 6
30 BX9–H1639–00 COVER 1
15
FIG. 11 CRANKCASE COVER 1
REF.
BU83
NO.
2 B74–E5451–00 GASKET, CRANKCASE COVER 1 1
3 91810–14809 PIN, DOWEL 1
4 95022–06025 BOLT, FLANGE 12
6 2DP–E5481–00 BOLT 1 4
7 B74–E5471–00 DUCT, AIR 1
8 95027–06016 BOLT, FLANGE 4
9 B74–E5407–00 ELEMENT 1 1
10 B74–E5474–00 SEAL, AIR DUCT 2
11 90520–10837 DAMPER, PLATE 1
12 90520–20821 DAMPER, PLATE 1
13 90520–10835 DAMPER, PLATE 1
14 B74–15338–00 DAMPER 5 1
16
FIG. 12 STARTER
REF.
BU83
NO.
1 B74–E5512–00 GEAR, IDLER 1 1
2 5BP–E5521–00 SHAFT 1 1
3 B74–E5524–00 WHEEL, STARTER 1
4 B74–E5590–00 STARTER ONE-WAY ASSY 1
17
FIG. 13 CLUTCH
REF.
BU83
NO.
1 B74–E7620–00 PRIMARY SLIDING SHEAVE COMP. 1
2 B74–E7465–20 .SEAL 1
3 B74–E7632–00 WEIGHT 6
4 B74–E7623–00 CAM 1
5 B74–E7653–00 SLIDER 3
6 B74–E7674–00 COLLAR, GUIDE 1
7 B74–E7611–00 SHEAVE, PRIMARY FIXED 1
8 B74–E7660–00 SECONDARY FIXED SHEAVE COMP. 1
9 BG6–E7670–00 SECONDARY SLIDING SHEAVE 1
10 B74–E7465–00 SEAL 2
11 B74–E7465–10 SEAL 2
12 B74–E7664–00 PIN, GUIDE 4
13 B74–E7674–10 COLLAR, GUIDE 4
14 B74–E7683–00 SPRING, SECONDARY 1
15 B74–E7684–00 SEAT, SECONDARY SPRING 1
16 B74–E7644–00 SEAT,SPRING 1
17 B74–E7678–01 BEARING 1
18 B74–E5744–00 CIRCLIP 1
19 B74–E7678–10 BEARING 1
20 B74–E6620–00 CLUTCH CARRIER ASSY 1
21 B74–E6626–00 .SPRING, CLUTCH WEIGHT 1 5
22 B74–E7668–00 NUT 1
23 B74–E6611–00 CLUTCH HOUSING COMP. 1
24 90201–23015 WASHER, PLATE 1
25 B74–E7641–00 V-BELT 1
26 90201–19014 WASHER, PLATE 1
27 90105–12807 BOLT, FLANGE 1
18
FIG. 13 CLUTCH
REF.
BU83
NO.
28 90170–14802 NUT 1
29 B74–E7412–00 BEARING 1
30 99009–40700 CIRCLIP 1
31 90201–23801 WASHER, PLATE 1
19
FIG. 14 TRANSMISSION
REF.
BU83
NO.
1 B74–E7411–10 AXLE, MAIN (13T) 1
2 B74–E6151–00 GEAR, PRIMARY DRIVEN (48T) 1
3 93306–303YT BEARING 2
4 93306–272YC BEARING 1
5 B74–E7421–00 AXLE, DRIVE 1
6 B74–E7211–00 GEAR, 1ST WHEEL (37T) 1
7 99009–28400 CIRCLIP 1
8 93306–304YW BEARING 1
9 93306–078Y1 BEARING 1
10 99009–52500 CIRCLIP 1
11 93102–35806 OIL SEAL 1
12 B74–E6111–00 GEAR, PRIMARY DRIVE (18D) 1
13 93300–205Y0 BEARING 1
14 93102–25826 OIL SEAL 1
20
FIG. 15 FRAME
REF.
BU83
NO.
1 B74–F1110–01 FRAME COMP. 1
2 90520–04015 DAMPER, PLATE 2
3 B74–H251P–00 BRACKET, MAIN SWITCH 1
4 95022–06012 BOLT, FLANGE 2
5 B74–F149S–00 BRACKET 5 1
6 95022–06012 BOLT, FLANGE 1
7 B74–F1400–02 ENGINE BRACKET COMP. 1
8 B74–F2141–00 SHAFT, PIVOT 1
9 90105–12806 BOLT, FLANGE 2
10 90105–12805 BOLT, FLANGE 2
11 95602–12200 NUT, SELF-LOCKING 5
21
FIG. 16 FENDER
REF.
BU83
NO.
1 B74–F1511–00 FENDER, FRONT 1
2 97702–50012 SCREW, TAPPING 4
3 90179–06055 NUT 2
4 B74–F1513–00–P5 STAY, FENDER 1 1 UR FOR MS1
B74–F1513–00–P8 STAY, FENDER 1 1 UR FOR MDPBM5
B74–F1513–00–P9 STAY, FENDER 1 1 UR FOR MDNMA
5 90183–05807 NUT, SPRING 2
6 B74–F1514–00–P5 STAY, FENDER 2 1 UR FOR MS1
B74–F1514–00–P8 STAY, FENDER 2 1 UR FOR MDPBM5
B74–F1514–00–P9 STAY, FENDER 2 1 UR FOR MDNMA
7 90183–05807 NUT, SPRING 2
8 90109–068A4 BOLT 4
9 95027–06035 BOLT, FLANGE 2
10 BG6–F1578–10 EMBLEM 2 UR FOR MS1
BG6–F1578–40 EMBLEM 2 UR FOR MDPBM5
BG6–F1578–50 EMBLEM 2 UR FOR MDNMA
11 B74–F1651–00 COVER, REAR FENDER 1
12 90183–05807 NUT, SPRING 1
13 90269–06816 RIVET 4
14 B74–F172A–00 PANEL 1 1
15 97702–50012 SCREW, TAPPING 1
16 90183–05807 NUT, SPRING 2
17 90109–06887 BOLT 1
18 B74–F172F–00 PANEL 2 1
19 97702–50012 SCREW, TAPPING 1
20 90183–05807 NUT, SPRING 2
21 90109–06887 BOLT 1
22
FIG. 16 FENDER
REF.
BU83
NO.
22 B74–F1611–00 FENDER, REAR 1
23 90109–06887 BOLT 3
24 2FC–H5111–00 REFLECTOR, 1 2
25 95707–05500 NUT, FLANGE 2
26 B74–H4550–00 LICENCE BRACKET ASSY 1
27 90201–06088 WASHER, PLATE 2
29 4G0–21639–00 DAMPER 2 1
23
FIG. 17 SIDE COVER
REF.
BU83
NO.
1 B74–F1731–00–P5 COVER, SIDE 3 1 UR FOR MS1
B74–F1731–00–P8 COVER, SIDE 3 1 UR FOR MDPBM5
B74–F1731–00–P9 COVER, SIDE 3 1 UR FOR MDNMA
2 90183–05807 NUT, SPRING 2
3 90480–01559 GROMMET 2
4 BX9–F474A–00–P5 ASSIST, GRIP 1 UR FOR MS1
BX9–F474A–00–P9 ASSIST, GRIP 1 UR FOR MDPBM5
BX9–F474A–00–PA ASSIST, GRIP 1 UR FOR MDNMA
5 97702–50016 SCREW,TAPPING 2
7 90109–06887 BOLT 1
8 95812–08020 BOLT, FLANGE 2
9 90387–08839 COLLAR 2
10 B74–F3469–00 CAP, BOLT 2
11 B74–F173B–00 EMBLEM 3D 1 UR FOR MS1,MDPBM5
B74–F173B–10 EMBLEM 3D 1 UR FOR MDNMA
12 B74–F1741–00–P5 COVER, SIDE 4 1 UR FOR MS1
B74–F1741–00–P8 COVER, SIDE 4 1 UR FOR MDPBM5
B74–F1741–00–P9 COVER, SIDE 4 1 UR FOR MDNMA
13 90183–05807 NUT, SPRING 2
14 90480–01559 GROMMET 2
15 BX9–F474W–00–P5 ASSIST,GRIP 2 1 UR FOR MS1
BX9–F474W–00–P8 ASSIST,GRIP 2 1 UR FOR MDPBM5
BX9–F474W–00–P9 ASSIST,GRIP 2 1 UR FOR MDNMA
17 97702–50012 SCREW, TAPPING 1
18 90109–06887 BOLT 1
24
FIG. 17 SIDE COVER
REF.
BU83
NO.
19 95812–08020 BOLT, FLANGE 2
20 90387–08839 COLLAR 2
21 B74–F3469–00 CAP, BOLT 2
22 B74–F173B–00 EMBLEM 3D 1 UR FOR MS1,MDPBM5
B74–F173B–10 EMBLEM 3D 1 UR FOR MDNMA
23 B74–F171E–00–P5 COVER, SIDE 5 1 UR FOR MS1
B74–F171E–00–P8 COVER, SIDE 5 1 UR FOR MDPBM5
B74–F171E–00–P9 COVER, SIDE 5 1 UR FOR MDNMA
25 B74–F1871–00 TANK, RECOVERY 1
26 1S7–F1875–01 CAP 1
27 90109–06887 BOLT 1
28 90480–13567 GROMMET 1
29 B74–F1816–00 PIPE 1 1
30 B74–F1817–00 PIPE 2 1
25
FIG. 18 REAR ARM & SUSPENSION
REF.
BU83
NO.
1 B74–F2100–00 REAR ARM ASSY 1
2 93306–303YV .BEARING 1
3 93106–28801 .OIL SEAL 1
4 93106–28813 .OIL SEAL 1
5 5MX–F2216–00 .BUSH, REAR SHOCK ABSORBER 1
6 99009–47500 .CIRCLIP 1
7 95812–10060 BOLT, FLANGE 2
8 B74–F5183–00 COLLAR, WHEEL 1
9 90387–17807 COLLAR 1
11 B74–F2210–00 SHOCK ABSORBER ASSY, REAR 2
12 95817–10040 BOLT, FLANGE 2
13 95602–10200 NUT, S/L FLANGE 2
14 95817–08030 BOLT, FLANGE 2
26
FIG. 19 STEERING
REF.
BU83
NO.
1 93399–999Y3 BEARING 1
2 5BP–F3416–10 COVER, BALL RACE 2 1
3 90179–25810 NUT 2
4 90202–26142 WASHER, PLATE 1
5 5BP–F3418–00 WASHER, SPECIAL 1
6 B74–F3435–00 CROWN, HANDLE 1
7 90179–22025 NUT 1
9 B74–F312H–00 CLAMP 1
10 95022–06012 BOLT, FLANGE 1
11 B74–F3442–00 HOLDER, HANDLE LOWER 2
12 B74–F3441–00 HOLDER, HANDLE UPPER 2
13 95022–08055 BOLT, FLANGE 4
27
FIG. 20 FRONT FORK
REF.
BU83
NO.
1 BG6–F3102–00 FRONT FORK ASSY (L.H) 1
2 B74–F3126–00 .TUBE, OUTER (L.H) 1
3 BG6–F3107–00 .INNER TUBE COMP. 1
4 B74–F3170–00 .CYLINDER COMP., FRONT FORK 1
5 4HC–23125–20 .METAL, SLIDE 1 1
6 22W–23146–L0 .WASHER, OIL SEAL 1
7 5BP–F3145–00 .OIL SEAL 1
8 22W–F3156–L0 .RING, SNAP 1
9 5BP–F3144–00 .SEAL, DUST 1
10 2CM–F3166–00 .SPACER, OIL LOCK 1
11 2BU–F3158–00 .GASKET 1
12 31B–F3181–00 .BOLT, HEXAGON SOCKET HEAD 1
13 B74–F3141–00 .SPRING, FRONT FORK 1
14 2JK–F3149–01 .WASHER, SPRING UPPER 1
15 B74–F3118–00 .SPACER 1
16 2JK–F3114–00 .GASKET 1
17 5BP–F3111–10 .BOLT, CAP 1
18 2N4–23168–00 .PLUG 1
19 BG6–F3103–00 FRONT FORK ASSY (R.H) 1
20 B74–F3136–00 .TUBE, OUTER 2 1
21 BG6–F3107–00 .INNER TUBE COMP. 1
22 B74–F3170–00 .CYLINDER COMP., FRONT FORK 1
23 4HC–23125–20 .METAL, SLIDE 1 1
24 22W–23146–L0 .WASHER, OIL SEAL 1
25 5BP–F3145–00 .OIL SEAL 1
26 22W–F3156–L0 .RING, SNAP 1
27 5BP–F3144–00 .SEAL, DUST 1
28
FIG. 20 FRONT FORK
REF.
BU83
NO.
28 2CM–F3166–00 .SPACER, OIL LOCK 1
29 2BU–F3158–00 .GASKET 1
30 31B–F3181–00 .BOLT, HEXAGON SOCKET HEAD 1
31 B74–F3141–00 .SPRING, FRONT FORK 1
32 2JK–F3149–01 .WASHER, SPRING UPPER 1
33 B74–F3118–00 .SPACER 1
34 2JK–F3114–00 .GASKET 1
35 5BP–F3111–10 .BOLT, CAP 1
36 2N4–23168–00 .PLUG 1
37 B74–F3340–00 UNDER BRACKET COMP. 1
38 2JK–F3346–00 BOLT 1 2
39 93399–99932 BEARING 1
40 3FV–23462–00 SEAL, STEERING 1
41 B65–F3123–00 COVER, UNDER 1 1
29
FIG. 21 FUEL TANK
REF.
BU83
NO.
1 B74–F4110–01 FUEL TANK COMP. 1
2 90464–13185 CLAMP 1
3 5D9–F414G–00 SEAL 4
4 90119–068A2 BOLT, WITH WASHER 4
5 B74–E3907–01 FUEL PUMP COMP. 1
6 3C1–F4519–00 .CLIP 1
7 3C1–24512–00 .GASKET 1
8 3C1–E3915–00 .FILTER 1
9 B74–H5752–00 .SENDER UNIT ASSY, FUEL METER 1
10 3C1–F4486–00 O-RING 1
11 B74–F4425–00 BRACKET, FUEL PUMP 1 1
13 B74–E3971–01 PIPE, FUEL 1 1
14 B74–F419A–00 HOLDER 1
15 95022–06012 BOLT, FLANGE 1
16 B74–F4610–00 CAP ASSY 1
17 B74–F414A–00 COVER, FILLER 1
18 B74–F4313–00 PIPE 3 1
19 1DW–F4180–02 ROLL OVER VALVE ASSY 1
20 B74–F4135–00 CLAMP 1 1
21 BG6–F4314–00 PIPE 4 1
22 90464–10008 CLAMP 1
30
FIG. 22 SEAT
REF.
BU83
NO.
1 B74–F4730–00 DOUBLE SEAT ASSY 1
2 B74–F4741–00 .PAD, SEAT 4
3 B74–F470F–00 .SEAT COVER COMP. 1
4 B74–F4786–00 EMBLEM 1
6 B74–F473R–00 BOX 1 1
7 B74–F475M–00 SEAL 1
8 B74–F476U–00 PROTECTOR 1 1
9 B74–F476V–00 PROTECTOR,2 1
10 B74–F4723–00 DAMPER, SEAT 1
11 B74–H4770–00 LIGHT, ACCESSORY 1
12 90520–10834 DAMPER, PLATE 3
13 90338–06809 PLUG 2
14 90109–06220 BOLT 5
15 B74–F1621–00 FLAP 1
16 90269–06816 RIVET 2
17 B74–F4769–00 HINGE, SEAT 1
18 95702–06500 NUT, FLANGE 4
19 B74–F4785–00 MOLE, SEAT 1
20 B74–F4727–00 PIN, SEAT FITTING 1
21 90468–18121 CLIP 1
22 B74–F4639–00 STOPPER, PLATE 1
23 B74–F478G–00 STOPPER 1
24 B74–F474E–00 ARM 1
25 B74–F1121–00 BRACKET, DAMPER 1
26 95022–08012 BOLT, FLANGE 2
27 B74–F478E–00 CABLE, SEAT LOCK 1
31
FIG. 22 SEAT
REF.
BU83
NO.
28 B65–F4780–00 SEAT LOCK ASSY 1
29 95022–06012 BOLT, FLANGE 2
30 B74–F472T–00 COVER, SEAT LOCK 1
31 90269–06816 RIVET 4
32 B74–F465E–00 ROTOR COMP. 1
33 B74–F4652–09 BLANK KEY 1 AP
34 B74–F465B–00 CAP, ROTOR 1
35 90464–36800 CLAMP 1
36 92012–06020 BOLT, BUTTON HEAD 1
37 B74–F471D–00 PLATE, LOCK 1 1
39 B74–F479D–00 WIRE, SEAT LOCK 2 1
40 1S7–F4768–00 STOPPER 1
41 90464–50800 CLAMP 1
42 B74–F8100–00 TOOL KIT 1
43 B74–F8175–00 HOLDER, TOOL 1
44 B17–F1668–00 LABEL, TIRE 1
32
FIG. 23 FRONT WHEEL
REF.
BU83
NO.
1 B74–F5168–00–33 CAST WHEEL, FRONT 1 YB FOR MS1,MDPBM5
B74–F5168–00–P0 CAST WHEEL, FRONT 1 LNYMD FOR MDNMA
2 93106–22808 OIL SEAL 2
3 933A6–202Y1 BEARING 2
4 90387–15835 COLLAR 1
5 94112–15800 TIRE (120/70-15 M/C 56P) 1 DUNLOP
6 93900–00828 VALVE, RIM 1
7 5MT–25398–00 BALANCER, WHEEL (10G) 1 UN
5MT–25398–10 BALANCER, WHEEL (20G) 1 UN
8 2DP–F517G–00 ROTOR, SENSOR 1
9 90149–05029 SCREW 3
10 90387–15834 COLLAR 2
11 B74–F5181–00 AXLE, WHEEL 1
12 90201–15813 WASHER, PLATE 1
33
FIG. 24 FRONT BRAKE CALIPER
REF.
BU83
NO.
1 B74–F582U–00 DISK, BRAKE (RIGHT) 1
2 90109–08232 BOLT 5
3 B74–F580U–00 CALIPER ASSY (RIGHT) 1
4 1WD–F5802–00 .PISTON ASSY, CALIPER 1
5 1WD–F5803–00 ..CALIPER SEAL KIT 1
6 4C9–W0048–00 .BLEED SCREW KIT 1
7 5YP–F5937–00 .BOOT 2 1
8 5YP–F5917–00 .BOOT, CALIPER 1
9 5YP–F5925–01 .CLIP 2
10 1WD–F5919–00 .SUPPORT, PAD 1
11 5YP–F5924–00 .PIN, PAD 1
12 B74–F5805–00 .BRAKE PAD KIT 1
13 90149–10804 SCREW 2
14 B74–F3317–00 HOLDER, CABLE 1
34
FIG. 25 REAR WHEEL
REF.
BU83
NO.
1 B74–F5338–00–33 CAST WHEEL, REAR 1 YB FOR MS1,MDPBM5
B74–F5338–00–P0 CAST WHEEL, REAR 1 LNYMD FOR MDNMA
2 94114–14803 TIRE (140/70-14 M/C 62P) 1 DUNLOP
3 93900–00828 VALVE, RIM 1
4 5MT–25398–00 BALANCER, WHEEL (10G) 1 UN
5 2DP–F517G–00 ROTOR, SENSOR 1
6 90149–05029 SCREW 3
35
FIG. 26 REAR BRAKE CALIPER
REF.
BU83
NO.
1 B74–F582W–00 DISK, REAR BRAKE 2 1
3 B74–F580W–00 CALIPER ASSY, REAR 2 1
4 1WD–F5802–50 .PISTON ASSY, CALIPER 1
5 1WD–F5803–50 ..CALIPER SEAL KIT 1
6 5YP–F5917–00 .BOOT, CALIPER 1
7 34X–25937–00 .BOOT 2 1
8 5YP–W0048–50 .BLEED SCREW KIT 1
9 B74–F5919–50 .SUPPORT, PAD 1
10 1WD–F5924–50 .PIN, PAD 1
11 5YP–F5925–01 .CLIP 2
12 B74–F5921–50 .BRACKET, SUPPORT 1
13 1WD–F5939–51 .CLIP, PAD 1
14 1WD–F5939–61 .CLIP, PAD 1
15 B74–F5806–00 .BRAKE PAD KIT 2 1
16 1WD–F5914–50 .PIN, SLIDE 1
17 5KN–25926–01 .BOLT 1
18 5TL–F5838–00 .SLEEVE, CALIPER 1
19 95812–10030 BOLT, FLANGE 2
36
FIG. 27 STEERING HANDLE & CABLE
REF.
BU83
NO.
1 B74–F6110–00 HANDLE COMP. 1
2 2DP–F6241–00 GRIP 1
3 2DP–F6240–00 GRIP ASSY 1
4 1PA–F6246–10 END, GRIP 2
5 91317–06030 BOLT,HEX.SOCKET HEAD 2
6 B74–F6301–00 THROTTLE CABLE ASSY 1
9 B74–F637G–00 HOLDER, WIRE 1
10 95022–06012 BOLT, FLANGE 1
11 B74–F6280–00 REAR VIEW MIRROR ASSY (LEFT) 1
12 B74–F6290–00 REAR VIEW MIRROR ASSY (RIGHT) 1
13 B74–F6144–00 COVER, HANDLEBAR LOWER 1 1
15 90183–06818 NUT, SPRING 1
16 90183–05807 NUT, SPRING 1
17 B74–F6213–00 COVER, UPPER 1
18 90167–05076 SCREW, TAPPING 2
19 90160–05808 SCREW, ROUND TAPPING 1
20 90269–06816 RIVET 2
21 B74–F6145–00–P0 COVER, HANDLE UPPER 2 1 MBL2
22 90149–06104 SCREW 1
23 B74–F836B–00 TUNING FORK MARK 1
37
FIG. 28 FRONT MASTER CYLINDER
REF.
BU83
NO.
1 B74–F5870–10 MASTER CYLINDER SUB ASSY 1
2 B74–F5807–00 .CYLINDER KIT, MASTER 1
3 5RB–25854–00 .DIAPHRAGM, RESERVOIR 1
4 1WD–F5852–00 .CAP, RESERVOIR 1
5 36Y–2589H–00 .SCREW 2
6 B74–F5867–00 .BRACKET, MASTER CYLINDER 1
7 3C1–F5855–00 .BUSH,DIAPHRAGM 1
8 B74–H3922–00 LEVER 2 1
10 90109–06577 BOLT 1
11 2DP–H3980–00 FRONT STOP SWITCH ASSY 1
12 97602–04212 SCREW, PAN HEAD WITH WASHER 1
13 95027–06025 BOLT, FLANGE 2
14 B74–F5872–00 HOSE, BRAKE 1 1
15 90401–10812 BOLT, UNION 2
16 90201–10118 WASHER, PLATE 4
17 B74–F5886–00 HOLDER, BRAKE HOSE 1
18 95022–06012 BOLT, FLANGE 1
19 B74–F5870–00 MASTER CYLINDER SUB ASSY 1
20 B74–F5807–00 .CYLINDER KIT, MASTER 1
21 5RB–25854–00 .DIAPHRAGM, RESERVOIR 1
22 1WD–F5852–00 .CAP, RESERVOIR 1
23 36Y–2589H–00 .SCREW 2
24 B74–F5867–00 .BRACKET, MASTER CYLINDER 1
25 3C1–F5855–00 .BUSH,DIAPHRAGM 1
26 B74–H3912–00 LEVER 1 1
38
FIG. 28 FRONT MASTER CYLINDER
REF.
BU83
NO.
28 90109–06577 BOLT 1
29 2DP–H2530–00 STOP SWITCH ASSY 1
30 97602–04212 SCREW, PAN HEAD WITH WASHER 1
31 95027–06025 BOLT, FLANGE 2
32 B74–F5873–00 HOSE, BRAKE 2 1
33 90401–10812 BOLT, UNION 2
34 90201–10118 WASHER, PLATE 4
35 B74–F5874–00 HOSE, BRAKE 3 1
36 90401–10812 BOLT, UNION 2
37 90201–10118 WASHER, PLATE 4
38 B74–F5875–00 HOLDER, BRAKE HOSE 1 1
39 95807–06012 BOLT, FLANGE 1
41 95807–06012 BOLT, FLANGE 1
42 B74–F581J–00 HOSE, BRAKE 4 1
43 90401–10812 BOLT, UNION 2
44 90201–10118 WASHER, PLATE 4
45 90464–06008 CLAMP 1
46 90464–07805 CLAMP 2
48 95807–06010 BOLT, FLANGE 1
49 95802–06012 BOLT, FLANGE 1
50 B74–F587A–00 HOLDER, BRAKE HOSE 4 1
51 95802–06012 BOLT, FLANGE 1
39
FIG. 29 STAND & FOOTREST
REF.
BU83
NO.
1 B74–F8385–00 COVER, UNDER 1
2 90183–05807 NUT, SPRING 1
3 90109–06887 BOLT 1
4 B74–F838N–00 DUCT 1 1
6 B74–F7111–00 STAND, MAIN 1
7 90506–40805 SPRING, TENSION 1
8 45P–F7114–00 STOPPER, MAIN STAND 1
9 B74–F7261–00 SHAFT 1
10 93430–12809 CIRCLIP 1
11 B74–F7311–00 STAND, SIDE 1
12 90506–32813 SPRING, TENSION 1
13 90101–10830 BOLT 1
14 95602–10200 NUT, S/L FLANGE 1
15 90387–10849 COLLAR 1
16 4YY–F7114–00 STOPPER, MAIN STAND 1
17 B74–F7430–00 REAR FOOTREST ASSY 1 1
18 2DP–F7431–01 .FOOTREST, REAR 1 1
19 B74–F741L–00 .BRACKET 4 1
20 90501–12743 .SPRING, COMPRESSION 1
21 93501–04830 .BALL 1
22 91702–08038 .PIN, CLEVIS 1
23 91402–25015 .PIN, COTTER 1
24 B74–F7437–00 .WASHER, SPECIAL 1
25 95812–08016 BOLT, FLANGE 2
26 B74–F7440–00 REAR FOOTREST ASSY 2 1
27 2DP–F7441–01 .FOOTREST, REAR 2 1
40
FIG. 29 STAND & FOOTREST
REF.
BU83
NO.
28 B74–F742L–00 .BRACKET 5 1
29 90501–12743 .SPRING, COMPRESSION 1
30 93501–04830 .BALL 1
31 91702–08038 .PIN, CLEVIS 1
32 91402–25015 .PIN, COTTER 1
33 B74–F7437–00 .WASHER, SPECIAL 1
34 95812–08016 BOLT, FLANGE 2
41
FIG. 30 STAND & FOOTREST 2
REF.
BU83
NO.
1 B74–F7481–00 BOARD, FOOTREST 1
2 90480–01559 GROMMET 2
3 90464–04004 CLAMP 2
5 B74–F171L–00–P5 MOLE, SIDE COVER 1 1 UR FOR MS1
B74–F171L–00–P8 MOLE, SIDE COVER 1 1 UR FOR MDPBM5
B74–F171L–00–P9 MOLE, SIDE COVER 1 1 UR FOR MDNMA
6 90183–05807 NUT, SPRING 2
7 90269–09005 RIVET 1
8 90109–06887 BOLT 2
9 90119–06051 BOLT, WITH WASHER 2
10 97702–50012 SCREW, TAPPING 1
11 2DP–F172W–00 COVER 1
12 B74–F7488–00 BOARD, FOOTREST 2 1
13 90480–01559 GROMMET 2
14 90464–04004 CLAMP 2
15 97702–50012 SCREW, TAPPING 2
16 B74–F171M–00–P5 MOLE, SIDE COVER 2 1 UR FOR MS1
B74–F171M–00–P8 MOLE, SIDE COVER 2 1 UR FOR MDPBM5
B74–F171M–00–P9 MOLE, SIDE COVER 2 1 UR FOR MDNMA
17 90183–05807 NUT, SPRING 2
18 90269–09005 RIVET 1
19 90109–06887 BOLT 2
21 97702–50012 SCREW, TAPPING 1
23 B74–F1711–00–P0 COVER, SIDE 1 1 MBL2
42
FIG. 30 STAND & FOOTREST 2
REF.
BU83
NO.
26 90183–05807 NUT, SPRING 1
27 B74–F1721–00–P0 COVER, SIDE 2 1 MBL2
30 90183–05807 NUT, SPRING 1
31 B74–F7483–00 MAT 1 1
32 B74–F7484–00 MAT 2 1
33 B74–F7493–00 MAT 3 1
34 B74–F7494–00 MAT 4 1
43
FIG. 31 LEG SHIELD
REF.
BU83
NO.
1 B74–F836K–00 PANEL, INNER 1 1
4 B74–F8346–00–P0 MOLE 2 1 MBL2
5 B74–F8311–00 LEG SHIELD 1 1
6 90183–05807 NUT, SPRING 12
7 B74–F836L–00 PANEL, INNER 2 1
8 90183–05807 NUT, SPRING 2
9 B74–F839L–00 LID 2 1
10 90520–06808 DAMPER, PLATE 1
11 97707–50012 SCREW, TRUSS HEAD TAPPING 2
12 B74–F818A–00 PIN 2
13 90508–13800 SPRING, TORSION 1
14 B74–F834F–00 DAMPER 1
15 B74–F838L–00 BOX 2 1
16 90183–06818 NUT, SPRING 2
17 B74–F8349–00 CAP 1
18 4US–F6199–00 PLUG, BLIND 1
20 B74–F8357–00 STAY 2 1
21 95022–06012 BOLT, FLANGE 2
22 1DY–F4780–00 SEAT LOCK ASSY 1
23 95022–06012 BOLT, FLANGE 2
24 B74–F836M–00 PANEL, INNER 3 1
25 90183–05807 NUT, SPRING 2
26 B74–F839V–00 LID 3 1
27 90520–06808 DAMPER, PLATE 1
44
FIG. 31 LEG SHIELD
REF.
BU83
NO.
28 B74–F8336–00 PLATE 1
30 B74–F818A–00 PIN 2
32 B74–F834F–00 DAMPER 1
33 B74–F838V–00 BOX 3 1
34 4US–F6199–00 PLUG, BLIND 1
35 90464–13801 CLAMP 1
37 90109–06887 BOLT 2
38 B74–F835X–00 WIRE 1
39 B74–F8365–00 COVER 1
40 90269–06812 RIVET 2
42 90269–06816 RIVET 4
44 B74–F74A8–00–P0 LID, FUEL 1 MBL2
45 90183–05807 NUT, SPRING 1
46 B74–F839W–00 LID 4 1
47 4G0–21639–00 DAMPER 2 2
48 97702–50012 SCREW, TAPPING 1
49 B74–F818A–00 PIN 2
51 B74–F834F–00 DAMPER 1
52 B74–F838W–00 BOX 4 1
53 90183–06818 NUT, SPRING 2
54 1DY–F4780–00 SEAT LOCK ASSY 1
45
FIG. 31 LEG SHIELD
REF.
BU83
NO.
55 95022–06012 BOLT, FLANGE 2
56 B74–F4494–00 WIRE, PULL 1
58 90109–06220 BOLT 2
59 B74–F8312–00–P0 LEG SHIELD 2 1 MBL2
60 90269–06816 RIVET 6
61 B74–F842M–00 COVER 1 1
62 97702–50012 SCREW, TAPPING 2
63 B74–F837L–00 PANEL, CONSOLE 1 1
64 90269–06816 RIVET 2
65 B74–F837M–00 PANEL, CONSOLE 2 1
66 90269–06816 RIVET 2
67 BU8–F1568–00 LABEL, WARNING 1
46
FIG. 32 WINDSHIELD
REF.
BU83
NO.
1 B74–F837N–00 GRILL, AIR INTAKE 1 1
4 90269–06816 RIVET 4
5 90183–05807 NUT, SPRING 2
6 B74–F8321–00 STAY 1 1
7 90480–10289 GROMMET 1
8 90480–14229 GROMMET 3
9 90387–068N8 COLLAR 3
10 95802–06020 BOLT, FLANGE 3
11 95812–08055 BOLT, FLANGE 2
12 B74–H212B–00 BOX, BATTERY 1 1
13 90109–06887 BOLT 1
14 90387–09805 COLLAR 2
15 90179–06841 NUT 2
16 90183–05807 NUT, SPRING 2
17 90183–06818 NUT, SPRING 5
18 90387–06048 COLLAR 2
19 90387–09808 COLLAR 8
21 95022–06012 BOLT, FLANGE 2
22 B74–F8306–00 PLATE, WINDSHIELD 1
23 B74–F835P–00 PLATE, WINDSHIELD 2 1
24 B74–F8322–00 STAY 2 1
25 B74–F8332–00 STAY, LEG SHIELD 1
27 90109–06009 BOLT 2
47
FIG. 32 WINDSHIELD
REF.
BU83
NO.
28 90179–05003 NUT 4
29 B74–F286F–00 COVER, FRONT 2 1
30 90183–05807 NUT, SPRING 2
32 97702–50012 SCREW, TAPPING 5
33 90480–01558 GROMMET 2
34 B74–F8351–00–P5 BODY, COWLING 1 UR FOR MS1
B74–F8351–00–P8 BODY, COWLING 1 UR FOR MDPBM5
B74–F8351–00–P9 BODY, COWLING 1 UR FOR MDNMA
35 95802–06025 BOLT, FLANGE 1
36 90480–14023 GROMMET 1
37 90387–06158 COLLAR 1
38 97702–50012 SCREW, TAPPING 2
39 B74–F835J–00–P0 BODY, FRONT UNDER 1 1 MBL2
41 90183–05807 NUT, SPRING 5
42 B74–F414B–00 EMBLEM 1
43 B74–F8377–00–P5 BODY, COWLING 2 1 UR FOR MS1
B74–F8377–00–P8 BODY, COWLING 2 1 UR FOR MDPBM5
B74–F8377–00–P9 BODY, COWLING 2 1 UR FOR MDNMA
44 95802–06025 BOLT, FLANGE 1
45 90480–14023 GROMMET 1
46 90387–06158 COLLAR 1
47 97702–50012 SCREW, TAPPING 2
48 B74–F835K–00–P0 BODY, FRONT UNDER 2 1 MBL2
50 90183–05807 NUT, SPRING 5
48
FIG. 32 WINDSHIELD
REF.
BU83
NO.
51 B74–F414B–00 EMBLEM 1
52 B74–F2865–00–P0 COVER, FRONT 1 MBL2
53 90464–07018 CLAMP 2
54 90183–05807 NUT, SPRING 2
55 B74–H2129–00 COVER, BATTERY 1
56 97702–50012 SCREW, TAPPING 2
57 90183–05807 NUT, SPRING 2
58 90269–06816 RIVET 1
59 B74–F837U–00 SCREEN 1
60 90150–05024 SCREW, ROUND HEAD 4
61 B74–F842A–00 COVER 5 1
62 B74–F843C–00 COVER 6 1
63 90269–08007 RIVET 2
64 B92–F1737–00 EMBLEM 1
49
FIG. 33 GENERATOR
REF.
BU83
NO.
1 B74–H1450–00 ROTOR ASSY 1
2 B74–H1410–00 STATOR ASSY 1
50
FIG. 34 STARTING MOTOR
REF.
BU83
NO.
1 B74–H1890–00 MOTOR ASSY 1
2 B74–H1801–00 .BRUSH SET 1
3 1WD–H1861–00 .GASKET 2
4 1WD–H1828–00 .BOLT 2 2
5 4FP–H182L–00 .O-RING 1 1
6 B74–H1948–00 BRACKET 1
51
FIG. 35 FLASHER LIGHT
REF.
BU83
NO.
1 B74–H3310–00 FRONT FLASHER LIGHT ASSY 1 1
2 2CB–H3311–00 .BULB, FLASHER (12V-10W) 1
3 B74–H3312–00 .LENS, FLASHER 1
4 B74–H4723–00 .GASKET, TAIL LENS 1
5 B74–H4140–00 .SOCKET CORD ASSY 1
7 90464–04004 CLAMP 1
8 B74–H3320–00 FRONT FLASHER LIGHT ASSY 2 1
9 2CB–H3311–00 .BULB, FLASHER (12V-10W) 1
10 B74–H3322–00 .LENS, FLASHER 2 1
11 B74–H4723–00 .GASKET, TAIL LENS 1
12 B74–H4150–00 .SOCKET CORD ASSY 2 1
13 97702–50012 SCREW, TAPPING 2
14 90464–04004 CLAMP 1
52
FIG. 36 METER
REF.
BU83
NO.
1 B74–H3500–30 METER ASSY 1
2 B74–H353L–00 .CASE, SPEEDOMETER 1
3 B74–H3511–00 .LENS, SPEEDOMETER 1
4 B74–H3572–00 .CASE, SPEEDOMETER LOWER 1
5 97702–30016 .SCREW,TAPPING 7
53
FIG. 37 HEADLIGHT
REF.
BU83
NO.
1 B74–H4300–00 HEADLIGHT ASSY 1
2 95802–06020 BOLT, FLANGE 2
3 90480–10289 GROMMET 2
4 90387–06899 COLLAR 2
5 90183–05807 NUT, SPRING 4
54
FIG. 38 TAILLIGHT
REF.
BU83
NO.
1 B74–H4710–00 TAILLIGHT UNIT ASSY 1
2 97702–40612 .SCREW, TAPPING 1
3 1YT–83311–00 .BULB(12V-10W) 1
4 90183–05807 NUT, SPRING 2
5 90109–06887 BOLT 1
7 B74–H4730–00 TAILLIGHT UNIT ASSY 1
8 97702–40612 .SCREW, TAPPING 1
9 1YT–83311–00 .BULB(12V-10W) 1
10 90183–05807 NUT, SPRING 2
11 90109–06887 BOLT 1
13 97702–50012 SCREW, TAPPING 1
14 90464–16006 CLAMP 1
15 3C1–H5130–00 REAR REFLECTOR ASSY 1
16 95702–05500 NUT, FLANGE 1
17 B74–H4740–00 LICENCE LIGHT ASSY 1
18 1WD–H4744–00 .BULB (12V-5W) 1
19 B74–H4547–00 .CORD, LICENCE LIGHT 1
20 B74–H454J–00 .CLAMP, CORD 2
21 1WD–H4726–00 .SCREW 2
23 B74–H4748–00 NUT, SPECIAL 1
55
FIG. 39 HANDLE SWITCH & LEVER
REF.
BU83
NO.
1 B74–H3963–00 SWITCH, HANDLE 3 1
2 98507–05040 .SCREW, PAN HEAD 2
3 B74–H3973–10 SWITCH, HANDLE 3 1
4 98507–05025 .SCREW, PAN HEAD 2
56
FIG. 40 ELECTRICAL 1
REF.
BU83
NO.
1 BG6–H591A–20 ENGINE CONTROL UNIT ASSY 1
2 B74–H2591–00 BAND 1
3 2YD–H2100–00 BATTERY ASSY (GS GTZ8V) 1
4 B74–H2131–00 BAND, BATTERY 1
5 2GS–H1960–01 RECTIFIER & REGULATOR ASSY 1
6 95822–06025 BOLT, FLANGE 2
7 B74–H1815–00 CORD, STARTER MOTOR 1
8 98902–05008 SCREW, BIND 1
9 B74–H1940–00 STARTER RELAY ASSY 1
10 B74–H2151–A1 .FUSE (20A) 1
11 1WD–H2155–00 .BAND 1
13 B74–H2590–11 WIRE HARNESS ASSY 1
14 B65–H2151–00 .FUSE (7.5A) 6
15 B65–H2151–10 .FUSE (15A) 2
16 B65–H2151–60 .FUSE (30A) 2
17 B65–H2151–80 .FUSE (2A) 3
18 1LB–H2151–00 .FUSE (10A) 2
19 1SD–H5700–00 .THERMISTOR ASSY 1
20 4WA–81980–00 .DIODE ASSY 1
21 3WP–81980–00 .DIODE ASSY 2
22 95022–06012 BOLT, FLANGE 2
23 90464–36800 CLAMP 1
24 90464–24230 CLAMP 1
25 90464–10008 CLAMP 1
26 90464–12018 CLAMP 1
27 90464–10112 CLAMP 1 (160X8.00)
57
REF.
BU83
NO.
28 90464–36006 CLAMP 1
29 B74–H2566–00 SWITCH, SIDE STAND 1
31 B74–H2501–12 MAIN SWITCH STEERING LOCK 1
32 B74–H276E–10 KNOB COMP. 1
33 90464–09806 CLAMP 2
34 90109–06318 BOLT 2
35 B74–H6260–04 REMOTE CONTROL UNIT ASSY 1
36 B74–H6261–02 .XMTR. COMP. 1
37 B65–H5546–00 BAND 1
38 90464–30001 CLAMP 1
39 B74–H1950–00 RELAY ASSY 3
40 1PA–H2576–00 SENSOR, LEAN ANGLE 1
41 BB8–H254B–00 TERMINAL COMP. 1
42 B3F–H3383–00 BUZZER 1
58
REF.
BU83
NO.
1 B74–H2310–00 IGNITION COIL ASSY 1
2 95022–06016 BOLT, FLANGE 2
3 B74–H2370–00 PLUG CAP ASSY 1
4 B74–H592A–10 SENSOR, OXYGEN 1
5 90464–12018 CLAMP 1
6 54P–H3591–00 THERMO UNIT 1
7 90430–10804 GASKET 1
8 4GY–83350–01 FLASHER RELAY ASSY 1
9 1WD–H3371–00 HORN 1
10 95022–08012 BOLT, FLANGE 1
59
REF.
BU83
NO.
1 B74–85930–08 HYDRAULIC UNIT ASSY 1
2 B74–H5970–00 WHEEL SENSOR ASSY, FRONT 1
3 95802–06016 BOLT, FLANGE 1
4 90464–14803 CLAMP 2
5 B74–H5112–00 BRACKET, REFLECTOR 1 1
7 B74–H5980–00 WHEEL SENSOR ASSY, REAR 1
8 95802–06016 BOLT, FLANGE 1
60
NUMERICAL INDEX
REF. REF. REF. REF. REF. REF.

PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.
NO. NO. NO. NO. NO. NO.
B74–11391–00 1 – 18 B74–1216A–00 3 – 13 1YT–83311–00 38 – 3 B74–E2450–00 5 – 12 1WD–E4715–00 9 – 4 B74–E7653–00 13 – 5

B74–11416–00 2 – 9 B74–1216A–20 3 – 13 38 – 9 B74–E2461–00 6 – 13 B74–E4718–00 9 – 6 B74–E7660–00 13 – 8
B74–11416–10 2 – 9 B74–1216A–40 3 – 13 4GY–83350–01 41 – 8 B65–E2462–00 6 – 32 B74–E475P–00 9 – 10 B74–E7664–00 13 – 12
B74–11416–20 2 – 9 B74–1216A–60 3 – 13 B74–85930–08 42 – 1 B74–E2467–00 6 – 36 B74–E476P–00 9 – 11 B74–E7668–00 13 – 22
B74–11416–30 2 – 9 B74–1216A–80 3 – 13 BG6–E1102–00 1 – 1 B74–E2481–00 6 – 21 B74–E477P–00 9 – 12 BG6–E7670–00 13 – 9
B74–11416–40 2 – 9 B74–1216A–A0 3 – 13 B74–E111F–00 4 – 8 B74–E2482–00 6 – 26 B74–E4799–00 9 – 9 B74–E7674–00 13 – 6
B74–11416–50 2 – 9 B74–1216A–F0 3 – 13 40D–E1126–00 10 – 9 B74–E2483–00 6 – 27 2PV–E5113–00 10 – 19 B74–E7674–10 13 – 13
B74–11416–A0 2 – 9 B74–1216A–H0 3 – 13 B74–E112F–00 4 – 6 B74–E2484–00 6 – 33 B74–E5150–01 10 – 1 B74–E7678–01 13 – 17
B74–11417–00 2 – 10 B74–1216A–K0 3 – 13 B74–E1133–10 1 – 2 B74–E2576–00 6 – 4 5D9–E5155–00 10 – 2 B74–E7678–10 13 – 19
B74–11417–10 2 – 10 B74–1216A–M0 3 – 13 B74–E1166–00 8 – 39 B74–E2591–00 6 – 30 5LW–E5363–00 10 – 24 B74–E7683–00 13 – 14
B74–11417–20 2 – 10 B74–1216A–R0 3 – 13 B74–E1169–00 1 – 11 5ST–E2615–00 6 – 8 5BP–E5363–10 5 – 6 B74–E7684–00 13 – 15
B74–11417–30 2 – 10 B74–1216A–U0 3 – 13 B74–E1181–00 1 – 20 B74–E2662–00 3 – 11 B74–E5372–01 10 – 3 B74–F1110–01 15 – 1
B74–11417–40 2 – 10 B74–1216A–W0 3 – 13 B74–E1185–00 1 – 10 1WD–E2671–00 6 – 11 B74–E5373–00 10 – 10 B74–F1121–00 22 – 25
B74–11417–50 2 – 10 B74–1216A–Y0 3 – 13 B74–E1191–00 1 – 9 5ST–E2843–00 6 – 9 B74–E5378–00 10 – 4 B74–F1400–02 15 – 7
B74–11417–A0 2 – 10 31G–12210–01 4 – 16 B74–E1193–00 1 – 13 B74–E3300–00 7 – 1 B74–E5407–00 11 – 9 B74–F149S–00 15 – 5
BG6–11650–00 2 – 2 31G–12214–00 4 – 18 4YS–E1198–00 10 – 21 4ST–E3411–00 7 – 4 B74–E5411–00 11 – 1 B74–F1511–00 16 – 1
2C0–11654–00 2 – 3 31G–12222–00 4 – 17 BG6–E1311–01 1 – 24 1S7–E3440–00 7 – 7 B74–E5417–00 5 – 3 B74–F1513–00–P5 16 – 4
B74–11656–00 2 – 5 B74–12410–00 6 – 1 B74–E1351–00 1 – 25 B74–E3447–00 7 – 8 B74–E5421–00 10 – 26 B74–F1513–00–P8 16 – 4
B74–11656–10 2 – 5 52S–12439–00 6 – 2 BG6–E1400–10 2 – 1 BG6–E3585–00 8 – 1 B74–E5431–01 11 – 5 B74–F1513–00–P9 16 – 4
B74–11656–20 2 – 5 5GJ–12675–00 6 – 12 BG6–E1500–00 2 – 11 BG6–E3595–00 8 – 2 B74–E5451–00 11 – 2 B74–F1514–00–P5 16 – 6
B74–11656–30 2 – 5 5RU–13490–00 7 – 5 B74–E1603–00 2 – 15 BG6–E3750–02 8 – 13 B74–E5453–00 10 – 15 B74–F1514–00–P8 16 – 6
B74–12168–00 3 – 13 52S–13938–00 8 – 9 BG6–E1631–00 2 – 14 BG6–E3761–00 8 – 6 B74–E5461–00 10 – 27 B74–F1514–00–P9 16 – 6
B74–12168–20 3 – 13 B74–15338–00 11 – 14 B74–E1633–00 2 – 16 BG6–E3770–00 8 – 5 B74–E5471–00 11 – 7 BU8–F1568–00 31 – 67
B74–12168–40 3 – 13 5PW–15361–00 5 – 16 B74–E1998–00 1 – 7 B74–E3907–01 21 – 5 B74–E5474–00 11 – 10 BG6–F1578–10 16 – 10
B74–12168–60 3 – 13 4G0–21639–00 16 – 29 B74–E1999–00 1 – 14 3C1–E3915–00 21 – 8 2DP–E5481–00 11 – 6 BG6–F1578–40 16 – 10
B74–12168–80 3 – 13 31 – 47 B74–E2111–00 3 – 1 B74–E3971–01 21 – 13 B74–E5512–00 12 – 1 BG6–F1578–50 16 – 10
B74–12168–A0 3 – 13 4HC–23125–20 20 – 5 B74–E2113–00 3 – 4 54P–E4137–00 8 – 10 5BP–E5521–00 12 – 2 B74–F1611–00 16 – 22
B74–12168–F0 3 – 13 20 – 23 B74–E2117–00 3 – 6 54P–E4147–00 8 – 7 B74–E5524–00 12 – 3 B74–F1621–00 22 – 15
B74–12168–H0 3 – 13 22W–23146–L0 20 – 6 5TL–E2118–00 3 – 5 5CA–E4147–00 8 – 8 B74–E5590–00 12 – 4 B74–F1651–00 16 – 11
B74–12168–K0 3 – 13 20 – 24 54P–E2119–00 3 – 3 54P–E416A–00 8 – 16 B74–E5744–00 13 – 18 B17–F1668–00 22 – 44
B74–12168–M0 3 – 13 2N4–23168–00 20 – 18 B74–E2121–00 3 – 2 54P–E4243–00 8 – 15 B74–E6111–00 14 – 12 B74–F1711–00–P0 30 – 23
B74–12168–R0 3 – 13 20 – 36 2PH–E2126–00 3 – 7 B74–E4335–00 8 – 18 B74–E6151–00 14 – 2 B74–F171E–00–P5 17 – 23
B74–12168–U0 3 – 13 3FV–23462–00 20 – 40 B74–E2146–00 3 – 10 BG6–E4411–11 8 – 19 B74–E6611–00 13 – 23 B74–F171E–00–P8 17 – 23
B74–12168–W0 3 – 13 3C1–24512–00 21 – 7 B74–E2151–00 3 – 8 B74–E4412–00 8 – 20 B74–E6620–00 13 – 20 B74–F171E–00–P9 17 – 23
B74–12168–Y0 3 – 13 5MT–25398–00 23 – 7 B74–E2157–01 5 – 4 B74–E4417–00 8 – 33 B74–E6626–00 13 – 21 B74–F171L–00–P5 30 – 5
B74–12169–10 3 – 13 25 – 4 B74–E2161–00 3 – 9 B74–E4435–00 8 – 30 B74–E7211–00 14 – 6 B74–F171L–00–P8 30 – 5
B74–12169–30 3 – 13 5MT–25398–10 23 – 7 BG6–E2170–00 4 – 1 B74–E4437–00 8 – 22 B74–E7411–10 14 – 1 B74–F171L–00–P9 30 – 5
B74–12169–50 3 – 13 25 – 4 B74–E2176–00 4 – 4 52B–E443E–00 8 – 27 B74–E7412–00 13 – 29 B74–F171M–00–P5 30 – 16
B74–12169–70 3 – 13 5MT–25398–20 23 – 7 B74–E2213–00 4 – 19 5TP–E443G–10 8 – 31 B74–E7421–00 14 – 5 B74–F171M–00–P8 30 – 16
B74–12169–90 3 – 13 25 – 4 1DB–E2228–00 4 – 15 B74–E4449–00 8 – 29 B74–E7465–00 13 – 10 B74–F171M–00–P9 30 – 16
B74–12169–E0 3 – 13 5RB–25854–00 28 – 3 B74–E2231–00 4 – 11 B74–E4452–00 8 – 24 B74–E7465–10 13 – 11 B74–F1721–00–P0 30 – 27
B74–12169–G0 3 – 13 28 – 21 B74–E2233–00 4 – 12 B74–E4462–00 8 – 34 B74–E7465–20 13 – 2 B74–F172A–00 16 – 14
B74–12169–J0 3 – 13 36Y–2589H–00 28 – 5 B74–E2241–00 4 – 14 BG6–E4469–00 8 – 21 B74–E7611–00 13 – 7 B74–F172F–00 16 – 18
B74–12169–L0 3 – 13 28 – 23 B74–E2405–00 6 – 10 B74–E447F–00 8 – 43 B74–E7620–00 13 – 1 2DP–F172W–00 30 – 11
B74–12169–N0 3 – 13 5KN–25926–01 26 – 17 B74–E240A–00 6 – 7 B74–E4611–00 9 – 1 B74–E7623–00 13 – 4 B74–F1731–00–P5 17 – 1
B74–12169–T0 3 – 13 34X–25937–00 26 – 7 B74–E2422–00 5 – 1 1WD–E4613–00 9 – 13 B74–E7632–00 13 – 3 B74–F1731–00–P8 17 – 1
B74–12169–V0 3 – 13 3WP–81980–00 40 – 21 B74–E2439–00 5 – 2 BG6–E4711–00 9 – 2 B74–E7641–00 13 – 25 B74–F1731–00–P9 17 – 1
B74–12169–X0 3 – 13 4WA–81980–00 40 – 20 B74–E2446–00 6 – 39 54D–E4714–00 9 – 3 B74–E7644–00 13 – 16 B92–F1737–00 32 – 64
61
NUMERICAL INDEX

B74–F173B–00 17 – 11 B74–F3170–00 20 – 4 B74–F475M–00 22 – 7 B74–F587A–00 28 – 50 B74–F74A8–00–P0 31 – 44 B74–F843C–00 32 – 62

17 – 22 20 – 22 1S7–F4768–00 22 – 40 B74–F5886–00 28 – 17 B74–F8100–00 22 – 42 B74–H1410–00 33 – 2
B74–F173B–10 17 – 11 31B–F3181–00 20 – 12 B74–F4769–00 22 – 17 B74–F5887–00 28 – 40 B74–F8175–00 22 – 43 B74–H1450–00 33 – 1
17 – 22 20 – 30 B74–F476U–00 22 – 8 1WD–F5914–50 26 – 16 B74–F818A–00 31 – 12 BX9–H1639–00 10 – 30
B74–F1741–00–P5 17 – 12 B74–F3317–00 24 – 14 B74–F476V–00 22 – 9 5YP–F5917–00 24 – 8 31 – 30 B74–H1801–00 34 – 2
B74–F1741–00–P8 17 – 12 B74–F3340–00 20 – 37 1DY–F4780–00 31 – 22 26 – 6 31 – 49 B74–H1815–00 40 – 7
B74–F1741–00–P9 17 – 12 2JK–F3346–00 20 – 38 31 – 54 1WD–F5919–00 24 – 10 B74–F8306–00 32 – 22 1WD–H1828–00 34 – 4
B74–F1816–00 17 – 29 5BP–F3416–10 19 – 2 B65–F4780–00 22 – 28 B74–F5919–50 26 – 9 B74–F8311–00 31 – 5 4FP–H182L–00 34 – 5
B74–F1817–00 17 – 30 5BP–F3418–00 19 – 5 B74–F4785–00 22 – 19 B74–F5921–50 26 – 12 B74–F8312–00–P0 31 – 59 1WD–H1861–00 34 – 3
B74–F1823–00 6 – 22 B74–F3435–00 19 – 6 B74–F4786–00 22 – 4 5YP–F5924–00 24 – 11 B74–F8321–00 32 – 6 B74–H1890–00 34 – 1
B74–F1871–00 17 – 25 B74–F3441–00 19 – 12 B74–F478E–00 22 – 27 1WD–F5924–50 26 – 10 B74–F8322–00 32 – 24 B74–H1940–00 40 – 9
1S7–F1875–01 17 – 26 B74–F3442–00 19 – 11 B74–F478G–00 22 – 23 5YP–F5925–01 24 – 9 B74–F8332–00 32 – 25 B74–H1948–00 34 – 6
B74–F2100–00 18 – 1 B74–F3469–00 17 – 10 B74–F479D–00 22 – 39 26 – 11 B74–F8336–00 31 – 28 B74–H1950–00 40 – 39
B74–F2141–00 15 – 8 17 – 21 B74–F5168–00–33 23 – 1 5YP–F5937–00 24 – 7 B74–F8346–00–P0 31 – 4 2GS–H1960–01 40 – 5
B74–F2210–00 18 – 11 B74–F4110–01 21 – 1 B74–F5168–00–P0 23 – 1 1WD–F5939–51 26 – 13 B74–F8349–00 31 – 17 2YD–H2100–00 40 – 3
5MX–F2216–00 10 – 8 B74–F4135–00 21 – 20 2DP–F517G–00 23 – 8 1WD–F5939–61 26 – 14 B74–F834F–00 31 – 14 B74–H2129–00 32 – 55
18 – 5 B74–F414A–00 21 – 17 25 – 5 B74–F6110–00 27 – 1 31 – 32 B74–H212B–00 32 – 12
B74–F2591–00 6 – 24 B74–F414B–00 32 – 42 B74–F5181–00 23 – 11 B74–F6144–00 27 – 13 31 – 51 B74–H2131–00 40 – 4
B74–F2865–00–P0 32 – 52 32 – 51 B74–F5183–00 18 – 8 B74–F6145–00–P0 27 – 21 B74–F8351–00–P5 32 – 34 1LB–H2151–00 40 – 18
B74–F286F–00 32 – 29 5D9–F414G–00 21 – 3 B74–F5338–00–33 25 – 1 4US–F6199–00 31 – 18 B74–F8351–00–P8 32 – 34 B65–H2151–00 40 – 14
BG6–F3102–00 20 – 1 1DW–F4180–02 21 – 19 B74–F5338–00–P0 25 – 1 31 – 34 B74–F8351–00–P9 32 – 34 B65–H2151–10 40 – 15
BG6–F3103–00 20 – 19 B74–F419A–00 21 – 14 1WD–F5802–00 24 – 4 B74–F6213–00 27 – 17 B74–F8357–00 31 – 20 B65–H2151–60 40 – 16
BG6–F3107–00 20 – 3 B74–F4313–00 21 – 18 1WD–F5802–50 26 – 4 2DP–F6240–00 27 – 3 B74–F835J–00–P0 32 – 39 B65–H2151–80 40 – 17
20 – 21 BG6–F4314–00 21 – 21 1WD–F5803–00 24 – 5 2DP–F6241–00 27 – 2 B74–F835K–00–P0 32 – 48 B74–H2151–A1 40 – 10
5BP–F3111–10 20 – 17 B74–F4425–00 21 – 11 1WD–F5803–50 26 – 5 1PA–F6246–10 27 – 4 B74–F835P–00 32 – 23 1WD–H2155–00 40 – 11
20 – 35 3C1–F4486–00 21 – 10 B74–F5805–00 24 – 12 B74–F6280–00 27 – 11 B74–F835X–00 31 – 38 B74–H2310–00 41 – 1
2JK–F3114–00 20 – 16 B74–F4494–00 31 – 56 B74–F5806–00 26 – 15 B74–F6290–00 27 – 12 B74–F8365–00 31 – 39 B74–H2370–00 41 – 3
20 – 34 3C1–F4519–00 21 – 6 B74–F5807–00 28 – 2 B74–F6301–00 27 – 6 B74–F836B–00 27 – 23 B74–H2501–12 40 – 31
B74–F3118–00 20 – 15 B74–F4610–00 21 – 16 28 – 20 B74–F637G–00 27 – 9 B74–F836K–00 31 – 1 B74–H251P–00 15 – 3
20 – 33 B74–F4639–00 22 – 22 B74–F580U–00 24 – 3 B74–F7111–00 29 – 6 B74–F836L–00 31 – 7 2DP–H2530–00 28 – 29
B65–F3123–00 20 – 41 B74–F4652–09 22 – 33 B74–F580W–00 26 – 3 45P–F7114–00 29 – 8 B74–F836M–00 31 – 24 BB8–H254B–00 40 – 41
B74–F3126–00 20 – 2 B74–F465B–00 22 – 34 B74–F581J–00 28 – 42 4YY–F7114–00 29 – 16 B74–F8377–00–P5 32 – 43 B74–H2566–00 40 – 29
B74–F312H–00 19 – 9 B74–F465E–00 22 – 32 B74–F582U–00 24 – 1 B74–F7261–00 29 – 9 B74–F8377–00–P8 32 – 43 1PA–H2576–00 40 – 40
B74–F3136–00 20 – 20 B74–F470F–00 22 – 3 B74–F582W–00 26 – 1 B74–F7311–00 29 – 11 B74–F8377–00–P9 32 – 43 B74–H2590–11 40 – 13
B74–F3141–00 20 – 13 B74–F471D–00 22 – 37 5TL–F5838–00 26 – 18 B74–F741L–00 29 – 19 B74–F837L–00 31 – 63 B74–H2591–00 40 – 2
20 – 31 B74–F4723–00 22 – 10 1WD–F5852–00 28 – 4 B74–F742L–00 29 – 28 B74–F837M–00 31 – 65 B74–H276E–10 40 – 32
5BP–F3144–00 20 – 9 B74–F4727–00 22 – 20 28 – 22 B74–F7430–00 29 – 17 B74–F837N–00 32 – 1 B74–H3310–00 35 – 1
20 – 27 B74–F472T–00 22 – 30 3C1–F5855–00 28 – 7 2DP–F7431–01 29 – 18 B74–F837U–00 32 – 59 2CB–H3311–00 35 – 2
5BP–F3145–00 20 – 7 B74–F4730–00 22 – 1 28 – 25 B74–F7437–00 29 – 24 B74–F8385–00 29 – 1 35 – 9
20 – 25 B74–F473R–00 22 – 6 B74–F5867–00 28 – 6 29 – 33 B74–F838L–00 31 – 15 B74–H3312–00 35 – 3
2JK–F3149–01 20 – 14 B74–F4741–00 22 – 2 28 – 24 B74–F7440–00 29 – 26 B74–F838N–00 29 – 4 B74–H3320–00 35 – 8
20 – 32 BX9–F474A–00–P5 17 – 4 B74–F5870–00 28 – 19 2DP–F7441–01 29 – 27 B74–F838V–00 31 – 33 B74–H3322–00 35 – 10
22W–F3156–L0 20 – 8 BX9–F474A–00–P9 17 – 4 B74–F5870–10 28 – 1 B74–F7481–00 30 – 1 B74–F838W–00 31 – 52 1WD–H3371–00 41 – 9
20 – 26 BX9–F474A–00–PA 17 – 4 B74–F5872–00 28 – 14 B74–F7483–00 30 – 31 B74–F839L–00 31 – 9 B3F–H3383–00 40 – 42
2BU–F3158–00 20 – 11 B74–F474E–00 22 – 24 B74–F5873–00 28 – 32 B74–F7484–00 30 – 32 B74–F839V–00 31 – 26 B74–H3500–30 36 – 1
20 – 29 BX9–F474W–00–P5 17 – 15 B74–F5874–00 28 – 35 B74–F7488–00 30 – 12 B74–F839W–00 31 – 46 B74–H3511–00 36 – 3
2CM–F3166–00 20 – 10 BX9–F474W–00–P8 17 – 15 B74–F5875–00 28 – 38 B74–F7493–00 30 – 33 B74–F842A–00 32 – 61 B74–H353L–00 36 – 2
20 – 28 BX9–F474W–00–P9 17 – 15 B74–F5876–00 28 – 47 B74–F7494–00 30 – 34 B74–F842M–00 31 – 61 B74–H3572–00 36 – 4
62
NUMERICAL INDEX

54P–H3591–00 41 – 6 90109–06887 6 – 37 90167–05076 27 – 18 90201–10848 2 – 7 90430–06014 1 – 5 90480–01559 30 – 13

B74–H3912–00 28 – 26 16 – 17 90170–14802 13 – 28 90201–10849 1 – 17 5 – 9 90480–10289 32 – 7
B74–H3922–00 28 – 8 16 – 21 90179–05003 32 – 28 90201–15813 23 – 12 90430–08119 10 – 23 37 – 3
B74–H3963–00 39 – 1 16 – 23 90179–06055 16 – 3 90201–18262 10 – 5 90430–10148 5 – 5 90480–10332 9 – 8
B74–H3973–10 39 – 3 17 – 7 90179–06841 32 – 15 90201–19014 13 – 26 90430–10804 41 – 7 90480–13567 17 – 28
2DP–H3980–00 28 – 11 17 – 18 90179–07001 2 – 4 90201–23015 13 – 24 90450–52008 8 – 38 90480–14023 32 – 36
B74–H4140–00 35 – 5 17 – 27 90179–10818 1 – 16 90201–23801 13 – 31 90450–56009 8 – 12 32 – 45
B74–H4150–00 35 – 12 29 – 3 90179–22025 19 – 7 90202–26142 19 – 4 90464–04004 30 – 3 90480–14229 32 – 8
B74–H4300–00 37 – 1 30 – 8 90179–25810 19 – 3 90269–06812 31 – 40 30 – 14 90480–14818 6 – 18
B74–H4547–00 38 – 19 30 – 19 90183–05807 16 – 5 90269–06816 6 – 38 35 – 7 90480–15483 6 – 14
B74–H454J–00 38 – 20 31 – 37 16 – 7 16 – 13 35 – 14 90501–12743 29 – 20
B74–H4550–00 16 – 26 32 – 13 16 – 12 22 – 16 90464–06008 28 – 45 29 – 29
B74–H4710–00 38 – 1 38 – 5 16 – 16 22 – 31 90464–07018 32 – 53 90506–32813 29 – 12
B74–H4723–00 35 – 4 38 – 11 16 – 20 27 – 20 90464–07805 28 – 46 90506–40805 29 – 7
35 – 11 90109–068A4 16 – 8 17 – 2 31 – 42 90464–09806 40 – 33 90508–13800 31 – 13
1WD–H4726–00 38 – 21 90109–08232 24 – 2 17 – 13 31 – 60 90464–10008 21 – 22 90508–13801 31 – 31
B74–H4730–00 38 – 7 90110–06161 12 – 5 27 – 16 31 – 64 40 – 25 90508–14803 31 – 50
B74–H4740–00 38 – 17 33 – 4 29 – 2 31 – 66 90464–10112 40 – 27 90520–04015 15 – 2
1WD–H4744–00 38 – 18 90110–06172 8 – 4 30 – 6 32 – 4 90464–10802 6 – 6 90520–06808 31 – 10
B74–H4748–00 38 – 23 34 – 7 30 – 17 32 – 58 90464–12018 40 – 26 31 – 27
B74–H4770–00 22 – 11 90110–06178 33 – 3 30 – 26 90269–07007 6 – 31 41 – 5 90520–10834 22 – 12
2FC–H5111–00 16 – 24 90110–06182 4 – 13 30 – 30 90269–08007 32 – 63 90464–13185 21 – 2 90520–10835 11 – 13
B74–H5112–00 42 – 5 90110–06187 4 – 7 31 – 6 90269–09005 30 – 7 90464–13801 31 – 35 90520–10836 8 – 42
3C1–H5130–00 38 – 15 90110–06380 32 – 26 31 – 8 30 – 18 90464–14803 42 – 4 90520–10837 11 – 11
B65–H5546–00 40 – 37 90110–06405 4 – 5 31 – 25 90280–05013 2 – 8 90464–16006 38 – 14 90520–20821 11 – 12
1SD–H5700–00 40 – 19 90110–06868 1 – 23 31 – 45 90338–06809 22 – 13 90464–24230 40 – 24 91312–05008 40 – 12
B74–H5752–00 21 – 9 90111–05810 40 – 30 32 – 5 90338–14802 8 – 36 90464–30001 40 – 38 91312–05010 21 – 12
B74–H5801–00 8 – 17 90111–06807 9 – 7 32 – 16 90340–12808 10 – 20 90464–36006 40 – 28 22 – 38
BG6–H591A–20 40 – 1 90111–06839 30 – 25 32 – 30 90340–18002 1 – 3 90464–36800 22 – 35 91312–05014 3 – 12
B74–H592A–10 41 – 4 30 – 29 32 – 41 90340–32805 5 – 10 40 – 23 91312–06016 42 – 6
B74–H5970–00 42 – 2 32 – 20 32 – 50 90387–06048 32 – 18 90464–50800 22 – 41 91312–06025 4 – 20
B74–H5980–00 42 – 7 90111–08087 26 – 2 32 – 54 90387–06158 32 – 37 90467–10038 6 – 5 91312–08030 19 – 8
B74–H6260–04 40 – 35 90119–06051 30 – 9 32 – 57 32 – 46 90467–12052 10 – 11 91317–06030 27 – 5
B74–H6261–02 40 – 36 30 – 20 37 – 5 90387–064W3 6 – 15 90467–12809 8 – 28 91402–25015 29 – 23
4C9–W0048–00 24 – 6 31 – 41 38 – 4 90387–06899 37 – 4 8 – 32 29 – 32
5YP–W0048–50 26 – 8 32 – 2 38 – 10 90387–068N8 32 – 9 90467–13808 8 – 40 91702–08038 29 – 22
B74–WE445–00 8 – 23 90119–068A2 21 – 4 90183–06818 27 – 15 90387–08839 17 – 9 90467–14807 8 – 41 29 – 31
90101–10830 29 – 13 90149–05029 23 – 9 31 – 16 17 – 20 90467–20805 6 – 28 91810–14809 10 – 16
90105–10883 2 – 6 25 – 6 31 – 53 90387–09805 32 – 14 90467–21801 6 – 29 10 – 28
90105–12805 15 – 10 90149–06104 27 – 22 32 – 17 90387–09808 32 – 19 90467–22002 6 – 19 11 – 3
90105–12806 15 – 9 90149–10804 24 – 13 90185–14801 23 – 13 90387–10849 29 – 15 90467–24800 6 – 20 92012–06010 27 – 7
90105–12807 13 – 27 90150–05024 32 – 60 90185–16800 18 – 10 90387–15834 23 – 10 90467–250A1 6 – 34 92012–06020 22 – 36
90109–06009 32 – 27 90160–05808 27 – 19 90201–06033 6 – 16 90387–15835 23 – 4 90467–26131 6 – 35 92017–05012 38 – 22
90109–06220 22 – 14 30 – 22 90201–06088 16 – 27 90387–17807 18 – 9 90468–18121 22 – 21 92017–05016 27 – 8
31 – 58 30 – 24 90201–10118 28 – 16 90401–10812 28 – 15 90480–01558 32 – 33 93102–25826 14 – 14
90109–06318 40 – 34 30 – 28 28 – 34 28 – 33 90480–01559 17 – 3 93102–35805 10 – 14
90109–06577 28 – 10 31 – 2 28 – 37 28 – 36 17 – 14 93102–35806 14 – 11
28 – 28 32 – 3 28 – 44 28 – 43 30 – 2 93103–10801 5 – 14
63
NUMERICAL INDEX

93106–22808 23 – 2 95022–06012 31 – 21 95812–06030 8 – 37 97702–50016 32 – 31

93106–28801 18 – 3 31 – 23 95812–08016 10 – 22 32 – 40
93106–28813 18 – 4 31 – 55 29 – 25 32 – 49
93210–10096 7 – 6 32 – 21 29 – 34 36 – 6
93210–12801 4 – 2 40 – 22 95812–08020 17 – 8 38 – 12
93210–14816 10 – 25 95022–06016 1 – 12 17 – 19 40 – 43
93210–18397 10 – 7 41 – 2 95812–08055 32 – 11 97702–50020 8 – 35
93210–198J0 5 – 7 95022–06020 6 – 3 95812–10030 26 – 19 97707–50012 31 – 11
93210–22800 6 – 40 7 – 9 95812–10060 18 – 7 31 – 19
93210–32816 5 – 11 95022–06025 1 – 15 95817–08030 18 – 14 31 – 29
93210–40659 8 – 3 11 – 4 95817–10040 18 – 12 31 – 36
93210–48530 7 – 10 95022–06040 10 – 17 95817–10045 9 – 15 97707–50025 8 – 25
93300–205Y0 14 – 13 95022–06060 7 – 2 95822–06025 40 – 6 97707–50035 8 – 26
93306–000Y3 5 – 13 10 – 18 95827–06020 6 – 41 98502–06012 8 – 14
93306–002XH 4 – 3 95022–06070 10 – 13 95827–06025 6 – 17 98507–05025 39 – 4
93306–078Y1 14 – 9 95022–08012 22 – 26 97527–05512 31 – 57 98507–05040 39 – 2
93306–204XR 2 – 13 41 – 10 97602–04212 28 – 12 98902–05008 40 – 8
93306–272YC 14 – 4 95022–08040 10 – 29 28 – 30 99009–10400 5 – 15
93306–303YT 2 – 12 95022–08055 19 – 13 97702–30016 36 – 5 99009–18400 10 – 6
14 – 3 95027–06016 11 – 8 97702–40012 22 – 5 99009–28400 14 – 7
93306–303YV 18 – 2 95027–06020 5 – 8 97702–40612 38 – 2 99009–40700 13 – 30
93306–304YW 14 – 8 95027–06025 28 – 13 38 – 8 99009–47500 18 – 6
93399–99932 20 – 39 28 – 31 97702–50012 16 – 2 99009–52500 14 – 10
93399–999Y3 19 – 1 95027–06035 16 – 9 16 – 15 99530–08012 10 – 12
933A6–202Y1 23 – 3 95027–08035 9 – 5 16 – 19 99530–14016 1 – 21
93430–12809 29 – 10 95602–06100 16 – 28 17 – 6 1 – 22
93450–17129 2 – 17 28 – 9 17 – 17
93501–04830 29 – 21 28 – 27 30 – 4
29 – 30 95602–10200 18 – 13 30 – 10
93900–00828 23 – 6 29 – 14 30 – 15
25 – 3 95602–12200 15 – 11 30 – 21
94112–15800 23 – 5 95612–08620 1 – 6 31 – 3
94114–14803 25 – 2 95702–05500 38 – 16 31 – 48
94568–F9058 7 – 3 95702–06500 22 – 18 31 – 62
94568–H8110 4 – 10 95702–08500 9 – 14 32 – 32
94700–00436 1 – 19 95707–05500 16 – 25 32 – 38
95022–06012 1 – 4 95802–06012 28 – 49 32 – 47
1 – 8 28 – 51 32 – 56
4 – 9 95802–06016 42 – 3 35 – 6
6 – 23 42 – 8 35 – 13
6 – 25 95802–06020 32 – 10 38 – 6
15 – 4 37 – 2 38 – 13
15 – 6 95802–06025 32 – 35 97702–50016 17 – 5
19 – 10 32 – 44 17 – 16
21 – 15 95807–06010 28 – 48 17 – 24
22 – 29 95807–06012 28 – 39 27 – 14
27 – 10 28 – 41 29 – 5
28 – 18 95812–06025 8 – 11 31 – 43
64

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CZD250-A ( BU83 ) MALAYSIA

3. The number of components for assembly

PART NO. DESCRIPTION Q’TY REMARKS

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

Frame Serial No. Engine Serial No. Frame Serial No.

Serial No. Name Of Q’ty Column Model Code

Engine Serial No.

Serial No. Name Of Q’ty Column Model Code

Abbreviation Colour Name Colour Code

2 B74–E1133–10 .GUIDE, VALVE 1 4

3 90340–18002 .PLUG, STRAIGHT SCREW 1

4 95022–06012 BOLT, FLANGE 1

6 95612–08620 BOLT, STUD 2

8 95022–06012 BOLT, FLANGE 1

9 B74–E1191–00 COVER, CYLINDER HEAD 1 1

10 B74–E1185–00 COVER, CYLINDER HEAD SIDE 3 1

11 B74–E1169–00 GASKET, BREATHER COVER 1

12 95022–06016 BOLT, FLANGE 3

13 B74–E1193–00 GASKET, HEAD COVER 1 1

15 95022–06025 BOLT, FLANGE 6

17 90201–10849 WASHER, PLATE 4

18 B74–11391–00 BOLT, STUD 1 4

19 94700–00436 PLUG, SPARK (NGK LMAR8A-9) 1

20 B74–E1181–00 GASKET, CYLINDER HEAD 1 1

21 99530–14016 PIN, DOWEL 2

22 99530–14016 PIN, DOWEL 2

23 90110–06868 BOLT, HEXAGON SOCKET HEAD 2

25 B74–E1351–00 GASKET, CYLINDER 1

2 BG6–11650–00 CONNECTING ROD ASSY 1

3 2C0–11654–00 .BOLT, CONNECTING ROD 2

5 B74–11656–00 PLANE BEARING, CONNECTING ROD 2 UR BLUE

B74–11656–10 PLANE BEARING, CONNECTING ROD 2 UR BLACK

B74–11656–20 PLANE BEARING, CONNECTING ROD 2 UR BROWN

B74–11656–30 PLANE BEARING, CONNECTING ROD 2 UR GREEN

6 90105–10883 BOLT, FLANGE 1

7 90201–10848 WASHER, PLATE 1

8 90280–05013 KEY, WOODRUFF 1

9 B74–11416–A0 PLANE BEARING, CRANKSHAFT 1 2 UR WHITE

B74–11416–00 PLANE BEARING, CRANKSHAFT 1 2 UR BLUE

B74–11416–10 PLANE BEARING, CRANKSHAFT 1 2 UR BLACK

B74–11416–20 PLANE BEARING, CRANKSHAFT 1 2 UR BROWN

B74–11416–30 PLANE BEARING, CRANKSHAFT 1 2 UR GREEN

B74–11416–40 PLANE BEARING, CRANKSHAFT 1 2 UR YELLOW

B74–11416–50 PLANE BEARING, CRANKSHAFT 1 2 UR PINK

10 B74–11417–A0 PLANE BEARING, CRANKSHAFT 2 2 UR WHITE

B74–11417–00 PLANE BEARING, CRANKSHAFT 2 2 UR BLUE

B74–11417–10 PLANE BEARING, CRANKSHAFT 2 2 UR BLACK

B74–11417–20 PLANE BEARING, CRANKSHAFT 2 2 UR BROWN

B74–11417–30 PLANE BEARING, CRANKSHAFT 2 2 UR GREEN

B74–11417–40 PLANE BEARING, CRANKSHAFT 2 2 UR YELLOW

B74–11417–50 PLANE BEARING, CRANKSHAFT 2 2 UR PINK

11 BG6–E1500–00 BALANCER ASSY 1

14 BG6–E1631–00 PISTON (STD) 1

15 B74–E1603–00 PISTON RING SET (STD) 1

16 B74–E1633–00 PIN, PISTON 1

2 B74–E2121–00 VALVE, EXHAUST 2

3 54P–E2119–00 SEAL, VALVE STEM 4