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    Assignment 1

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    Mumtarin Hasnath
    The document discusses answers to assignment questions regarding quality control charts and process capability. It includes calculations of average and range, control chart limits, process capability, binomial probability distribution, and sample size effect on control limits.

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    Assignment 1

    Uploaded by

    Mumtarin Hasnath
    7 views9 pages
    The document discusses answers to assignment questions regarding quality control charts and process capability. It includes calculations of average and range, control chart limits, process capability, binomial probability distribution, and sample size effect on control limits.

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    INDU 6331_Advanced Quality Control

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    The document discusses answers to assignment questions regarding quality control charts and process capability. It includes calculations of average and range, control chart limits, process capability, binomial probability distribution, and sample size effect on control limits.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    7 views9 pages

    Assignment 1

    Uploaded by

    Mumtarin Hasnath
    The document discusses answers to assignment questions regarding quality control charts and process capability. It includes calculations of average and range, control chart limits, process capability, binomial probability distribution, and sample size effect on control limits.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 9

    Concordia University

    Gina Cody School of Engineering and


    Computer Science

    ASSIGNMENT 1

    Program : Master of Engineering - Industrial


    Engineering
    Course Code : INDU 6331 AA
    Course Title : Advanced Quality Control
    Semester : Summer 2023
    Faculty : M. Ghiyasinasab

    SUBMITTED BY
    Student Name : Tonima Mushfiqa Haque
    Student ID : 40233654
    Ans to the Qs N0.1 (a)

    In the below table we have found out the x̅ and Range for the further calculation-

    Sample
    Number x1 x2 x3 x4 x5 x bar max min Range
    1 -30 50 -20 10 30 8 50 -30 80
    2 0 50 -60 -20 30 0 50 -60 110
    3 -50 10 20 30 20 6 30 -50 80
    4 -10 -10 30 -20 50 8 50 -20 70
    5 20 -40 50 20 10 12 50 -40 90
    6 0 0 40 -40 20 4 40 -40 80
    7 0 0 20 -20 -10 -2 20 -20 40
    8 70 -30 30 -10 0 12 70 -30 100
    9 0 0 20 -20 10 2 20 -20 40
    10 10 20 30 10 50 24 50 10 40
    11 40 0 20 0 20 16 40 0 40
    12 30 20 30 10 40 26 40 10 30
    13 30 -30 0 10 10 4 30 -30 60
    14 30 -10 50 -10 -30 6 50 -30 80
    15 10 -10 50 40 0 18 50 -10 60
    16 0 0 30 -10 0 4 30 -10 40
    17 20 20 30 30 -20 16 30 -20 50
    18 10 -20 50 30 10 16 50 -20 70
    19 50 -10 40 20 0 20 50 -10 60
    20 50 0 0 30 10 18 50 0 50
    Avera x- Average R-
    bar 10.9 bar 63.5

    For x̅ chart, the formula is-

    Here the center Line = 10.9

    UCL = 10.9 + (0.577) * 63.5 = 47.53

    LCL= 10.9 – (0.577) * 63.5 = -25.73


    For R̅ - chart the formula is –

    Here,

    The center Line = 63.5

    UCL = 2.114 * 63.5 = 134.3

    LCL = 0 * 63.5 = 0

    From Minitab we can have the below control chart-

    The process is in statistical control with no out-of-control signals, runs, trends, or cycles.
    Ans to the Qs N0.1 (b)

    We know,

    = ( 63.5/2.326) = 27.3

    Ans to the Qs N0.1 (c)

    Here,

    USL = 100

    LSL = -100

    We know,

    = (100-(-100)) / (6 * 27.3)

    = 1.22

    So the process is capable.


    Ans to the Qs N0.2 (a)

    Here,

    n = 50

    m = 20
    We know,

    = 107 / ( 50 * 20)

    = 0.107

    Here,

    P̅ = 0.107

    UCL = 0.107 + 3* (√(0.107(1-0.107))/50) = 0.238

    LCL = 0.107 - 3* (√(0.107(1-0.107))/50) = 0


    The process is not in statistical control. Day 16 exceeds the upper control limit.

    Ans to the Qs N0.2 (b)


    We have omitted subgroup 16 in Minitab (as this point was out of the control limit) while estimating the
    center line and control limits for process monitoring in the next period-

    Here,

    Center Line = 0.0916

    UCL = 0.2139

    LCL = 0
    Ans to the Qs N0.3 (a)
    Here,

    = ( 80/3750)

    = 0.0221

    We know,

    For n = 100,

    0.0221 ± 3 √(0.0221(1-0.0221))/100 = (0, 0.0662)


    For n = 150,

    0.0221 ± 3 √(0.0221(1-0.0221))/150 = (0, 0.0581)

    For n = 200,

    0.0221 ± 3 √(0.0221(1-0.0221))/200 = (0, 0.0533)

    For n = 250,

    0.0221 ± 3 √(0.0221(1-0.0221))/250 = (0, 0.0500)

    Ans to the Qs N0.3 (b)

    We can have two ways for controlling future production. Unless there is a different size sample or a plot

    point close to a control limit, the first strategy would be to plot and apply constant limits.

    So the control limit will be =

    = 0.0221 ± 3√(0.0221(1-0.0221))/n)

    Another way is to construct standardized control limits to plot Z = ( Pi – 0.0221)/ √(0.0221(1-0.0221))/n)

    Ans to the Qs N0.4


    Here,

    P1 = 0.10

    P2 = 0.20

    ᵟ = P2- P1 = 0.20-0.10 = 0.10

    We know,

    = (3/ 0.10)² * 0.10 * (1-0.10) = 81

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