6 Instrumentation

Alfa Laval in brief
Alfa Laval is a leading global provider of

specialized products and engineered
solutions. Close at hand
Our equipment, systems and services
are dedicated to helping customers to
optimize the performance of their Instrumentation for Hygienic Fluid Handling Equipment, January 2021
processes. Time and time again.
We help our customers to heat, cool,

separate and transport products such
as oil, water, chemicals, beverages,
foodstuffs, starch and pharmaceuticals.
Our worldwide organization works

closely with customers in almost 100
countries to help them stay ahead.
How to contact Alfa Laval

Contact details for all countries are
continually updated on our website.
Please visit www.alfalaval.com to
access the information.
Alfa Laval is a trademark registered and owned by Alfa Laval Corporate AB, Sweden. Alfa Laval © 2021
100001538EN-1 2101
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Everything
at your fingertips
Alfa Laval’s solutions for hygienic applications are the result of
continuous innovation, and our dedicated efforts to meet the
challenges faced by industries. With the Alfa Laval online
catalogue, detail of our comprehensive product range can now
be conveniently at your fingertips at all times.
Whatever you need, and wherever you are, Alfa Laval’s

components and expertise are always readily available through
our network of over 1500 channel partners, supported by our
own sales companies around the world.
Alfa Laval has a wide range of tools and resources to make life
easier. Our online catalogue is easily accessible and updated
regularly. We also offer the possibility to download 2D and 3D
drawings. Go to www.alfalaval.com/high.
At www.alfalaval.com/biopharm you can download the

comprehensive Q-doc documentation for our UltraPure
portfolio.
Our channel partners also have access to a growing pool of

resources at the Alfa Laval eBusiness portal, including full
documentation, real-time stock availability and the opportunity
to order and track shipments online. As well as being kept up to
date on the latest developments through the InSight newsletter.
Discover a world of hygienic solutions at our dedicated portals:
www.alfalaval.com/biopharm
www.alfalaval.com/food
Pumps Centrifugal Pumps Rotary Lobe Pumps Twin Screw Circumferential Piston Pump
LKH LKH UltraPure LKHex LKH Evap LKHPF LKHI LKH Multistage LKH Prime LKH Prime UltraPure SolidC SolidC UltraPure MR SRU SX OptiLobe Twin Screw SCPP
Valves Double Seat Valves Double Seal Single Seat Butterfly Diaphragm Valves Ball Valves Regulating Valves
and Valve Valves Valves
Automation
Aseptic Mixproof Unique Unique Mixproof Unique Mixproof Unique Mixproof Unique Mixproof Unique Mixproof Unique Mixproof SMP-BC Unique SSV Unique SSV Unique SSV SSV Unique SSV Unique SSV Unique SSSV LKAP LKB LKB-F LKB UltraPure Unique DV-ST SBV Sanitary Unique RV-ST Unique RV-P CPM-2
Mixproof 3-body High Alloy UltraPure Large Particle Tank Outlet Horizontal Tank Change-over Aseptic Tangential Tank Outlet Manual Small Single Seat Air-Operated UltraPure
Shutter Valve Control/Check Valves Safety Valves Sample Valves Control Unit and Indication
LKC-2 LKUV-2 LKBV SB Membrane SB Micro Sample Port

MH Shutter Non-Return LKC UltraPure Air-Relief Air-Blow Safety Valve SB Anti Vacuum House SB Anti Vacuum Valve SB Pressure Relief Valve Unique Sampling Valve Sample Valve SB Micro Sample Port Type M ThinkTop V70 ThinkTop V50 ThinkTop D30 ThinkTop Basic Intrinsically safe IndiTop Unique Control LKB
Heat Gasketed Plate Heat Exchangers Fusion-Bonded

Plate Heat Exchangers
Brazed
Welded Spiral
Heat Exchangers
Welded Plate and
Block Heat Exchanger
Scraped Surface
Heat Exchangers
Tubular Heat Exchangers
Transfer
FrontLine BaseLine Industrial line TS-series AlfaCond / AlfaVap AlfaNova Brazed PHE Spiral Heat Exchanger Combabloc Free Flow Contherm Pharma-Line Pharma-X ViscoLine
Tank Dynamic Spray Heads Static Spray Balls Agitators and Mixers
Equipment
TJ 20G TJ40G SaniJet 25 UltraPure SaniMidget Retractor GJ A6 GJ 9 SaniJet 20 SaniMidget SaniMidget SB LKRK Static Spray Ball Hybrid Powder Mixer Rotary Jet Mixer LeviMag® LeviMag® UltraPure ALS ALB ALTB
Instrumentation Tank Covers Tank Accessories
Temperature Conductivity Electric Pressure Electronic Pressure Weighing Systems Pressure Potentiometric
Flow Transmitter Rotacheck Transmitter Transmitter Pressure Gauge Gauge Transmitter Level Switch UltraPure Flow Meter Transmitter Thermometer Level Transmitter Unique Flexbody LKDC-LP Type R LKD Sight Glasses Tank Feet
Installation Hygienic Tubes and Fittings Filters and Strainers Membranes Membranes Auxiliary Membrane Equipment
Service & Spare Parts
Material and Filters
Flanges, Clamps and Unions Bends, Tees and Reducers Tubes and Tube Support UltraPure Tubes & Fittings Strainers Spiral membranes Plate and Frame module Flat sheet membranes Test Units Housing ATD Couplers Safety Filters Service Kits
Automation


Brazed
Welded Spiral
Heat Exchangers
Welded Plate and
Scraped Surface
Heat Exchangers
Transfer
Equipment
Automation


Brazed
Welded Spiral
Heat Exchangers
Welded Plate and
Scraped Surface
Heat Exchangers
Transfer
Equipment
Stainless Steel and Rubber Materials
ky Technical Information
Stainless Steel
Our stainless steel material have the following demands to the contents of the most essential alloys:
Molybdenum
Descriptions Standard Chrome Cr% Nickel Ni% Mo% Carbon C%
AISI 304 ASTM A270 18.0-20.0 8.0-10.5 0.0 ≤ 0.08
AISI 304L ASTM A270 18.0-20.0 8.0-12.0 0.0 ≤ 0.03
AISI 316L ASTM A270 16.0-18.0 10.0-14.0 2.0-3.0 ≤ 0.03
1.4301 (304) EN 10088-1 (X 5CrNi18-10) 17.0-19.5 8.0-10.5 0.0 ≤ 0.07
1.4307 (304L) EN 10088-1 (X 2CrNi18-9) 17.5-19.5 8.0-10.0 0.0 ≤ 0.03
1.4401 (316) EN 10088-1 (X 5CrNiMo17-12-2) 16.5-18.5 10.0-13.0 2.0-2.5 ≤ 0.07
1.4404 (316L) EN 10088-1 (X 2CrNiMo17-12-2) 16.5-18.5 10.0-13.0 2.0-2.5 ≤ 0.03
1.4435 (316L) EN 10088-1 (X 2CrNiMo18-14-3) 17.0-19.0 12.5-15.0 2.5-3.0 ≤ 0.03
1.4571 (316TI) EN 10088-1 (X6CrNiMoTi17-12-2) 16.5-18.5 10.5-13.5 2.0-2.5 ≤ 0.08
Rubber Materials
In order to obtain the longest possible lifetime for rubber seals it is essential to choose the right quality for the actual duty. Consequently when choosing
rubber quality, the characteristics of the different rubber types should be considered. All product wetted rubber material are in conformity of FDA.
EPDM Rubber (Ethylene Propylene)

EPDM rubber is widely used within the food industry as it is resistant to most products used in this sector. Another advantage is that it may be used to a
recommend max. temperatures of 140°C (244°F). However, there is one essential limitation, EPDM is not resistant to organic and non-organic oils and
fats. The resistance to ozone is excellent.
Actylonitrile Butadiene Rubber, NBR

NBR is the rubber type most frequently used for technical purposes. It is quite resistant to most hydrocarbons, e.g oil, grease and fat. It is sufficiently
resistant to diluted lye and nitric acid and may be used to a recommend max. 95°C (203°F). As NBR is attacked by ozone it may not be exposed to
ultraviolet rays and should thus consequently be stored so that this is avoided.
Silicone Rubber, Q
The most significant quality of silicone rubber is that it can be applied from temperatures below -50°C (-58°F) to approx. + 180°C (356°F) and still
keep its elasticity. The chemical resistance is satisfactory to most products. However, undiluted lye and acids as well as hot water and steam may
destroy silicone rubber. The resistance to ozone is good.
Fluorine Rubber, FPM

FPM is often used when other rubber types are unsuited, especially at high temperatures up to approx. 180°C (356°F). The chemical resistance is good
to most products, however hot water, steam, lye, acid and alcohol should be avoided. The resistance to ozone is good.
Hydrogenated actylonitrileButadiene Rubber, HNBR

Mechanically strong and normally resistant to ozone and strong oxidizers, animal and vegetable fats, nonpolar solvents, oils and lubricants, water and
aqueous solutions. The recommend max. temperature is 130°C (266°F).
Perfluoroalkoxy polymer, PFA

PFA is very similar to PTFE, but opposite to those PFA is thermo plastic and has minimal porosity. PFA has a very high mechanical strength which
makes it a perfect choice when dealing with abbrasive products. The PFA seal offers longer service intervals. The recommend max. temperature
for the PFA seal is 90°C (194°F).
Product and chemical resistance of flexible rubber materials

The information below is intended as an aid in selecting the best rubber quality for an actual application. It is not possible to state any general lifetime
of rubber seals as many factors influence it: chemical attack, temperature, mechanical wear etc. Extreme temperatures, even within the generally
accepted limits, may worsen other kinds of attack and thus reduce the lifetime.
Ratings
1 = Unsuitable.
2 = Limited suitability.
3 = Normal suitability.
4 = High suitability.
- = Not recommended for other reasons.
The table contains data which have been complied from the results of our own tests and the recommendations of our raw material suppliers. The
data should be considered as recommendations only and will be brought up-to-date from time to time. They are based on constant contact with
the specified product.
In case of doubt or lack of information it would be advisable to consult us directly, which will enable us to investigate specific applications.
Product or process NBR1) HNBR2) EPDM3) Q4) FPM5) PTFE6)
Dairy products (milk, cream) 3 3-4 3-4 3-4 - 3-4
Dairy products (sour milk products) 3 3-4 3-4 3-4 - 3-4
Brewery products (beer, hops etc.) 3 3-4 3-4 1-2 2-3 3-4
Wine and yeast 3 3-4 4 4 2-3 3-4
Animal and vegetable fats 100°C 3 4 1-2 3 4 3-4
Water and water solutions < 70°C 3 4 4 3 2-4 3-4
Hot water and steam < 130°C 1 4 4 2 - 3-4
Concentrated fruit juices and etheral oils < 100°C 1 - 1 1 3 3-4
Non-oxydising acids < 80°C 1-2 2 3 1-2 2 3-4
Oxydising acids < 80°C - 2 3 1 2 3-4
Weak concentrate of lye < 100°C 2 3-4 4 2 2 3-4
Strong concentrate of lye < 100°C 1 2-3 3 1 1 3-4
Mineral oils < 110°C 3 4 - - 4 3-4
Aliphatic carburetted hydrogen (hexane) 3 3 1 1 4 3-4
Aromatic carburetted hydrogen (benzole) 1 2 1 1 3 3-4
Alcohols 1-3 2-3 2-3 3-4 3-4 3-4
Ester and ketones 1-2 1-2 1-2 1-2 3-4 3-4
Ether 1 2 1 1-3 3-4 3-4
Methylene chloride 1 2 1 2-3 3-4 3-4
Ozyne and atmospheric conditions 1-2 3 4 4 3-4 3-4
International designation of flexible rubber materials according to ISO R 1629.
ISO = International standard.
Notes
Abbreviation
Designation of flexible rubber materials
symbol
1) Nitrile rubber N
2) Hydrogenated actylonitrile rubber H
3) Ethylene propylene rubber E
4) Silicone rubber Q
5) Fluorinated rubber F
6) Polytetraflour ethylene
Compliance and certification
We can provide documented and certified compliance with a broad spectrum of relevant international and local hygiene standards, worldwide.
This helps you Significantly reduce the engineering costs of setting up and operating standards-compliant processing plants around the world.
For special requests please contact your local Alfa Laval organisation
The mission of 3-A SSI is to enhance product safety for consumers of food, beverages, and pharmaceutical
products through the development and use of 3-A Sanitary Standards and 3-A Accepted Practices.
The 3-A Symbol is a registered mark used to identify equipment that meets 3-A Sanitary Standards for
design and fabrication.
ATEX is based on the requirement of the European Directive 94/9/EC (also known as ATEX 95 (100a)), the
Equipment Directive. The name ATEX (ATmospheres EXplosible) is commonly given to the framework for
controlling explosive atmospheres and the standards of equipment and protective systems used in them
The European Hygienic Engineering & Design Group (EHEDG) is a consortium of equipment manufacturers,
food industries, research institutes as well as public health authorities and was founded in 1989 with the aim
to promote hygiene during the processing and packing of food products.
EHEDG has authorised the use of the EHEDG Certification logo for Alfa Laval equipment complying with
O C T O B E R 2008
the EHEDG hygienic design criteria. The Certification include cleanability testing of equipment according to
the methodology described in EHEDG guidelines.
Alfa Laval Q-doc includes:

- 3.1 certificate in accordance to EN 10204 (MTR)
- Elastomer compliance declarations
- Surface finish comformity declaration
- Compliance to the Regulation (EC) No. 1935/2004
CE marking is a mandatory conformity mark for products placed on the market in the European Economic
Area (EEA). With the CE marking on a product the manufacturer ensures that the product conforms with the
essential requirements of the applicable EC directives. The letters "CE" stand for "Conformité Européenne"
("European Conformity").
The ASME BPE Certification Program is unique in the world, having resulted from widespread industry
A
S requested for standardization. It is the leading standard on how to design and build equipment and systems
M
E used in the production of biopharmaceuticals. It incorporates current best-practices for enhancing product
BPE-106 production efficiencies, lower development and manufacturing costs, and increase quality and safety, while
complying with regulations. The Certification Mark with a BPE Designator indicates that components bearing
the mark have been manufactured and certified by ASME BPE Certificate Holder.
1. Instrumentation
The reliable instrumentation solution that secures, optimal process control, optimization
and monitoring every day year after year.
Product Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 1

Cleaning validation instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Instrumentation Accessories ................................. 1.2

1.1 Cleaning validation instruments
The Alfa Laval Rotacheck is a best-in-class validation instrument that verifies the performance of Rotary Jet Head cleaning
machines. Its built-in intelligence gives a real-time supervision of the cleaning process and enable a controlled and repeatable
cleaning process. The patented Alfa Laval Hygenic Tank Connection (HTC) makes it very hygenic, easy to clean and drainable.
Product leaflets
Rotacheck Basic and Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.14
TJ Rotacheck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.17
Ordering leaflets
Rotacheck Basic and Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.19
TJ Rotacheck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.21
Rotacheck Basic and Plus Cleaning validation instruments
1.1
.
ky Alfa Laval Rotacheck Basic and Plus

Cleaning validation intruments
Introduction
The Alfa Laval Rotacheck Basic and Alfa Laval Rotacheck Plus
are intelligent sensors that validate the proper function of the Alfa
Laval Rotary Jet Head during the cleaning operation for tanks used
in hygienic applications. These sensors provide a proven, reliable
validation method that increases quality assurance in tank cleaning.
The sensors accurately and precisely register, monitor and evaluate
the rotation and impact of the rotary jet head. Whenever any deviation
from the original rotation or impact pattern is detected, it automatically
sends an error signal, enabling the control system as well as the
operator to take remedial action to restore optimal operation.
Designed for use in all types of hygienic tanks, the Rotacheck Basic
and Rotacheck Plus is approved to carry the 3-A symbol and the
European Hygienic Engineering & Design Group (EHEDG) symbol.
The Rotacheck system may also be used with purified water (PW) and
water for injection (WFI) as well as in systems that are pressurized
during Cleaning-in-Place (CIP) up to 0.3 bar. Both are approved
for use in potentially explosive environments in Zone 0/20 in the
product-wetted area and Zone 2/22 in the non-product-wetted area.
Application
The Alfa Laval Rotacheck is designed to fulfil the demands for tank
cleaning validation in hygienic applications across the dairy, food,
.beverage, brewery, and pharmaceutical industries. During subsequent CIP cycles, the processor in the sensor board then
compares actual values to the digitally stored reference values and
Benefits
alerts the operator if any deviation from the reference values occurs.
• Safe, hygienic and validated tank cleaning
• Easy monitoring of rotary jet head operation The status of rotary jet head operation is shown via digital PLC output
• Easy installation and maintenance as well as a visual light indication. System feedback includes three
• Complies with 3-A standards and EHEDG hygienic guidelines different outputs:
• Rotation OK: When the operation of the rotary jet head meets the
Standard design
values recorded during the initial CIP cycle, verifying the proper
The Alfa Laval Rotacheck control and validation systems for tank
rotation of the jet head.
cleaning machines consist of a sensor unit with top cover, o-rings
• Alarm: When the rotation of the rotary jet head falls above or
and electrical cable and/or connector. The sensor unit has a sensing
below the acceptable reference values recorded during the initial
device located inside the processing tank and is connected to a
CIP cycle.
sensor board, which processes and communicates the signal to the
• Idle: When the rotary jet head is not in use and cleaning is not
programmable logic controller (PLC).
being performed.
The Alfa Laval Rotacheck system is available in two versions with
output from the digital sensor via PNP interface to and from the PLC: Certificates
• Rotacheck Basic, where the validation happens in the PLC based Q-doc (option)
on the digital signal from the sensor when the water jet hits the .
sensor.
• Rotacheck Plus, an advanced system with a built-in function for
validation of the rotary jet head performance. The validation occurs
in the Rotacheck and the PLC receives a feedback on the tank 74 -
cleaning.
Alfa Laval Rotacheck Basic
The Rotacheck Basic registers the moment when the sensor is hit
by the water jet from the cleaning head. The feedback from the
Rotacheck can be:
• Hit: The moment in time when the water jet hits the sensor head.
• Alarm: In case of unit failure or constant hit (cleaning device error).
• Idle: When the rotary jet head is not in use and cleaning is not
being performed.
Alfa Laval Rotacheck Plus
This advanced innovative system features unique built-in teach-in and
monitoring functions to verify the proper rotation of the rotary jet head.
As the rotary jet head performs the first CIP cycle, the sensor registers
time and pressure data from the cleaning process and stores them as
reference data. The reference data represent a unique pattern for a
specific cleaning process in terms of the water jet intensity on the tank
wall (hits) and the time between the hits from the water jet.
1.1.14
Cleaning validation instruments Rotacheck Basic and Plus
1.1
TECHNICAL DATA
Protection class: IP66 and IP67
Pressure
Pressure overload on diaphragm: 15 bar
Max. working pressure in tank while performing monitoring: 0.3 bar
Electrical data
Power supply: 24 Vdc +- 10%
Power consumption max: 70 mA
Outputs (HIT “Rotation OK”, Alarm, Idle): logic PNP
Max current per output: 50 mA
Electrical connection: M12 plug (8 poles) or M16 cable gland
The integrated electronics features short circuit and high temperature protection.
.
PHYSICAL DATA
Materials:
Wetted parts: AISI 316L
Fieldhousing: Polymer PA12
Product wetted elastomer: EPDM
Other elastomer: NBR
Operating temperature
Wetted parts: -40 to 125 °C. (<140°C in 1 hour)
Field house: -10 to 60 °C
Weight: Approx. 600 gr.
Process connection
Alfa Laval Hygienic Tank Connection (HTC).
.
Electical connections
M12 Plug PNP

+
PIN 1: + 6
PIN 2: Output: Rotation OK/hit 1 5
PIN 3. -
PIN 4. Input: Teach-in
PIN 5: Output: Idle 2 4
3
PIN 6. Output: Alarm
4512-0000
-
M16 cable gland
1 +
2 -
3 Output: Idle
4 Output: Rotation OK/hit
5 Output: Error
6 Input: Teach-in
1.1.15
1.1
Dimensions (mm)
Installation of Alfa Laval Rotacheck

A øD øD
4512-0005
4512-0004 4512-0024
A
A = Rotacheck Sensor B = Tank Top Rotacheck with M16 cable gland Rotacheck with M12 plug
A øD
178 96
1.1.16
Cleaning validation instruments TJ Rotacheck
1.1
.
ky Alfa Laval TJ Rotacheck

Cleaning validation intruments
Introduction
The Alfa Laval TJ Rotacheck is a cleaning validation instrument that
provides verification of the Alfa Laval Rotary Jet Head tank-cleaning
devices. It is highly accurate at detecting the sweep and impact of the
cleaning media released by the rotary jet head, thereby providing tank
cleaning quality assurance. This device is suitable also when there is
higher pressure during Cleaning-in-Place (CIP) in the tank.
Application
The TJ Rotacheck is designed for use in a tank-cleaning system that
uses rotary jet heads and where the tank is pressurized during CIP and
where validation of hygienic operation is required across the dairy,
food, beverage, brewery and pharmaceutical industries.
Benefits
• Validation of 360° repeatable cleaning pattern
• Verification of tank cleaning coverage
• Highly accurate detection of the jet sweep and impact
• Improved product quality
.
Standard design
The Alfa Laval TJ Rotacheck consists of a stainless steel IP67-rated
casing, sensor, diaphragm, welding adaptor, and cable for relay
connection. An optional ATEX-certified version is available for use
. Cleaning Pattern
in potentially explosive areas. The sensor complies with Category
1/2 requirements for installation in zones 0/1 and 20/21. The relay
complies with Category 2 requirements for installation in zone 1/21.
Working principle
The sensor of the Alfa Laval TJ Rotacheck detects the sweep and
impact of fluid jets released as the rotary jet head performs its cleaning
cycle. The system is appropriate wherever rotary jet heads are
employed in cleaning tanks and where the tank is pressurized during
CIP. The signal generated by the system can be audible, visual or First cycle Full pattern
integrated into the customer’s process control specification.
Based on the geared operation of the cleaning device and signals The above shows the cleaning pattern achieved by a Toftejorg
recording the impact force from the jets, the sensor verifies hygienic rotary jet head. Toftehorg Hygienic Rotacheck enables the user to
operation of the rotary jet heads, taking into account any backpressure automatically confirm that this operation has taken place on individual
in the tanks. tank cleaning cycles.
The Toftejorg Hygienic Rotacheck sensor is precisely installed to
detect the sweep and impact of fluid jets released as the rotary jet
head performs its cleaning cycle. From the geared operation of the
cleaning device, and by reciving the impact force from the jets, the
sensor provides vertification of hygienic operation. Any back pressure
in the tanks is accounted for.
Certificates
3.1 certificate
1.1.17
TJ Rotacheck Cleaning validation instruments
1.1
TECHNICAL DATA
Pressure
Pressure: 0.1 - 2 bar (1.5 - 29 psi)
Max. overload pressure: 15 bar (217 psi)
Electrical Data
Max. repetition frequency: For sensor function 2 Hz
Duration of electrical pulse Min. 1.0 sec.
Relay connection, electric: 2 m (6 ft) cable, Ø6 mm (0.24 inch), PVC, 2 x 0.75 mm2
Electromagnetic Noise: Tested and approved according to EU EMC directive
Temprature
Operating temprature: -20 to 85°C (-4° to 185°F)
Temprature on diaphragm: Max. medium 140°C (284°F)
Mounting: By clamping into the welding adapter or clamped directly
on the Toftejorg SaniJet 20
Enclosure: IP 67
PHYSICAL DATA
Materials
Sensor and diaphragm 1.4404 (316L).
1.1.18
Cleaning validation instruments Rotacheck Basic and Plus
1.1
Product code: 5420
Product code accessories: 5631
Product code clamp ring: 5715
PPL
Item No. Description
EUR
Rotacheck+ for Alfa Laval HTC (Hygienic Tank Connection) process connection
9614069904 Electrical connection: M12 plug
9614069908 Electrical connection: M12 plug and Q-doc
4512-0006
Rotacheck+ for Alfa Laval HTC (Hygienic Tank Connection) process connection
9614069903 Electrical connection: Cable gland M16
9614069907 Electrical connection: Cable gland M16 and Q-doc
4512-0007
Rotacheck Basic for Alfa Laval HTC (Hygienic Tank Connection) process connection
9614069902 Electrical connection: M12 plug
9614069906 Electrical connection: M12 plug and Q-doc
4512-0006
Rotacheck Basic for Alfa Laval HTC (Hygienic Tank Connection) process connection
9614069901 Electrical connection: Cable gland M16
9614069905 Electrical connection: Cable gland M16 and Q-doc
4512-0007
1.1.19
1.1
Product code: 5420
Product code accessories: 5631
Product code clamp ring: 5715
Welding adapter
9614070801 Alfa Laval HTC (Hygienic Tank Connection) 316L ø98
6
Alfa Laval HTC (Hygienic Tank Connection) 316L and Q-doc
17
9614070890
4509-0006
4509-0007
9614071001 Alfa Laval HTC (Hygienic Tank Connection) blind cap + O-ring + grease
16
9614071090 Alfa Laval HTC (Hygienic Tank Connection) blind cap + O-ring + grease and Q-doc
ø69
9612939303 Alfa Laval HTC (Hygienic Tank Connection) clamp ring
B
4509-0008
Electrical plug for Rotacheck and Rotacheck basic with M12 plug
9611995257 M12 female plug 8 pins
1.1.20
Cleaning validation instruments TJ Rotacheck
1.1
Product code: 5615
PPL
Item No. Description
EUR
TE52E07090 Alfa Laval Rotacheck sensor with AC relay and 2m cable
TE52E07091 Alfa Laval Rotacheck sensor with AC relay and 10m cable
TE52E06790 Alfa Laval Rotacheck sensor with 2m cable
TE52E06791 Alfa Laval Rotacheck sensor with 10m cable
TE52E058 Alfa Laval Rotacheck AC relay
TE52E059 Alfa Laval Rotacheck DC relay
TE52E06890 Welding adapter for Rotacheck sensor TE52E0679X with EPDM O-ring
TE52E06891 Welding adapter for Rotacheck sensor TE52E0679X with FKM (Viton) O-ring
1.1.21
1.2 Instrumentation Accessories
Product leaflets
Unique Flexbody . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.24
Ordering leaflets
Unique Flexbody . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.26
Unique Flexbody Instrumentation Accessories
1.2 .
ky Alfa Laval Unique Flexbody

Instrumentation Accessories
Introduction
The Alfa Laval Unique Flexbody is a flexible in-line platform or housing
to fit instruments or sight glasses into hygienic fluid processing lines. It
easily fits into any piping system to enhance process monitoring and
control. Up to two instruments or sight glasses can be positioned
in any pipeline. Its simple, no-dead-zone design makes the Unique
Flexbody easy to use, maintain and clean.
.
Application
The Alfa Laval Unique Flexbody is designed to enable various
instruments or sight glasses to be installed into any pipeline in
hygienic applications across the dairy, food, beverage, brewery and
pharmaceutical industries.
.
Benefits
• Improve control, measurement and visual inspection of your
hygienic fluid process lines
• Higher productivity and profitability
• Ensure process hygiene due to ease of cleaning—no dead zones,
domes or sumps
• Two connection sizes fit all instrumentation and sight glasses
• Easy to remove, clean, calibrate and maintain instrumentation or
. sight glasses
.
Standard design
The Unique Flexbody consists of hygienic stainless steel in-line
housing, two o-rings, and a choice between either a blind cap and
one sight glass or two sight glasses. It can be welded into any piping
system with various pipe diameters. The process connection can be
sealed with the hygienic blind cap when instrument or sight glass is
not attached.
.
Working principle
The Unique Flexbody has two openings to accommodate two
instruments or sight glasses at the same time. When one or both of
the openings is not being used for measurement or visual monitoring,
hygienic blind caps can seal the process connections.
1.2.24
Instrumentation Accessories Unique Flexbody
TECHNICAL DATA 1.2
Temperature
Temperature range: -5 - 140 °C
Pressure
Max product pressure: 10 bar
Min product pressure: full vacuum
Please note: apply the relevant temperature and pressure ranges of the instrumentation that is applicable!
Selection guide
Select the option Unique Flexbody or Unique Flexbody with sight glasses
Choose the size of the piping.
Standard configuration
The Unique Flexbody has two main configurations
The Unique Flexbody includes a housing, one blind cap, one sight glass, 2 clamp rings and 2 O-rings
The Unique Flexbody with sight glass includes a housing, 2 sight glasses, 2 clamp rings and 2 O-rings.
PHYSICAL DATA
Materials
Product wetted part 1.4404 (316L)
Surface finish internal /external: Ra<0.8 µm
Product wetted elastomer: EPDM
Option: FPM
Available sizes
EN 10357-A: DN25, 40, 50, 60, 80, 100, 125, 150
ISO2037: ISO25, 38, 51, 63.5, 76.1, 101.6
ASME BPE: 1”, 1½”, 2”, 2½”, 3”, 4”
.
Unique Flexbody F type
- EN 10357-A: DN 25,
- ISO 2037: ISO 25,
- ASME BPE: 1”
.
Unique Flexbody N type
- EN 10357-A: DN40, 50, 65, 80, 100, 125,
- ISO 2037: ISO 38, 51, 63,5, 76,1, 101,6, F type N type
- ASME BPE: 1½”, 2”, 2½”, 3”, 4”
1.2.25
Unique Flexbody Instrumentation Accessories
Product code: 5630
1.2
PPL
Item no Size Dimensions (mm)
EUR
ISO (2037) Unique Flexbody ISO with 1 blind cap, 1
Inch A B
DN sightglass, 2 clamp rings, 2 O-rings
9614464317 25 1” 180 25
9614464318 38 1.5” 180 38 45130004
9614464319 51 2” 180 51
B
9614464320 63.5 2.5” 250 63.5
9614464321 76.1 3” 250 76.1
9614464322 101.6 4“ 250 101.6 A
ISO (2037) Unique Flexbody ISO with 2 sightglasses,

Inch A B
DN 2 clamp rings, 2 O-rings
9614464323 25 1” 180 25
9614464324 38 1.5” 180 38 45130004
9614464325 51 2” 180 51
B
9614464326 63.5 2.5” 250 63.5
9614464327 76.1 3” 250 76.1
9614464328 101.6 4“ 250 101.6 A
PPL
EUR
DIN
Unique Flexbody DIN with 1 blind cap, 1
(EN10357-A) Inch A B
sightglass, 2 clamp rings, 2 O-rings
DN
9614464301 25 1” 180 29
9614464302 40 1½” 180 41
9614464303 50 2” 180 53 45130004
9614464304 65 2½” 250 70
B
9614464305 80 3” 250 85
9614464306 100 4” 250 104
9614464307 125 5” 250 129 A
9614464308 150 6” 250 154
1.2.26
Instrumentation Accessories Unique Flexbody
Product code: 5630
1.2
PPL
EUR
DIN
Unique Flexbody DIN with 2 sightglasses,
(EN10357-A) Inch A B
2 clamp rings, 2 O-rings
DN
9614464309 25 1” 180 29
9614464310 40 1½” 180 41
9614464311 50 2” 180 53 45130004
9614464312 65 2½” 250 70
B
9614464313 80 3” 250 85
9614464314 100 4” 250 104
9614464315 125 5” 250 129 A
9614464316 150 6” 250 154
PPL
EUR
ASME Unique Flexbody ASME BPE with 1 blind cap,
A B
BPE 1 sightglass, 2 clamp rings, 2 O-rings
9614464329 1” 180 25.4
9614464330 1½” 180 38.1 45130004
9614464331 2” 180 50.8
B
9614464332 2½” 250 63.5
9614464333 3” 250 76.2
9614464334 4” 250 101.6 A
ASME Unique Flexbody ASME BPE with 2

A B
BPE sightglasses, 2 clamp rings, 2 O-rings
9614464335 1” 180 25.4
9614464336 1½” 180 38.1 45130004
9614464337 2” 180 50.8
B
9614464338 2½” 250 63.5
9614464339 3” 250 76.2
9614464340 4” 250 101.6 A
Blind cap incl. O-ring

9614464341 Blind cap for Unique Flexbody type F (DN25)
9614464342 Blind cap for Unique Flexbody type N (DN38-150)
1.2.27
Alfa Laval in brief
Alfa Laval is a leading global provider of
specialized products and engineered
solutions. Close at hand
Our equipment, systems and services
are dedicated to helping customers to
optimize the performance of their Instrumentation for Hygienic Fluid Handling Equipment, January 2021
processes. Time and time again.
We help our customers to heat, cool,

separate and transport products such
as oil, water, chemicals, beverages,
foodstuffs, starch and pharmaceuticals.
Our worldwide organization works

closely with customers in almost 100
countries to help them stay ahead.
How to contact Alfa Laval

Contact details for all countries are
continually updated on our website.
Please visit www.alfalaval.com to
access the information.
Alfa Laval is a trademark registered and owned by Alfa Laval Corporate AB, Sweden. Alfa Laval © 2021
100001538EN-1 2101

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Alfa Laval in brief

Alfa Laval is a leading global provider of

We help our customers to heat, cool,

Our worldwide organization works

How to contact Alfa Laval

Whatever you need, and wherever you are, Alfa Laval’s

At www.alfalaval.com/biopharm you can download the

Our channel partners also have access to a growing pool of

Discover a world of hygienic solutions at our dedicated portals:

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Alfa Laval Q-doc includes:

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TECHNICAL DATA 1.2

ISO (2037) Unique Flexbody ISO with 2 sightglasses,

9614464304 65 2½” 250 70

9614464312 65 2½” 250 70

9614464331 2” 180 50.8

ASME Unique Flexbody ASME BPE with 2

9614464337 2” 180 50.8

Blind cap incl. O-ring

We help our customers to heat, cool,

Our worldwide organization works

How to contact Alfa Laval

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