Poclaim PM10
Poclaim PM10
Poclaim PM10
V A R IA B LE D IS P L A C E M E N T P U M P
C L O S E D LO O P C IR C U IT
T E C H N I C A L C A T A L O G
PM10 - Variable displacement pump POCLAIN HYDRAULICS
OVERVIEW
PM10 is a variable displacement, axial piston pump, with swashplate system, for closed loop hydrostatic transmissions.
It provides a continuously variable flow rate between zero and maximum in forward and reverse direction. Flow rate is proportional to rotation
speed and swashplate angle.
It can feature a charge pump to keep the circuit pressurised. This avoids risk of cavitations and ensures a good performance of the transmission.
It offers several types of control: direct mechanical, servo hydraulic, servo mechanical, electrical, proportional electrical and automotive.
It is equipped with high pressure relief valves and can be delivered with auxiliary gear pumps.
As options, PM10 can be featured with flushing valve, pressure cut-off, filter on charge pressure line and safety devices to ensure safe operation
of the machine.
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POCLAIN HYDRAULICS Variable displacement pump - PM10
CONTENT
Model
Code
MODEL CODE 4
TECHNICAL SPECIFICATIONS 6
Features 6
Main dimensions 7
Port characteristics 7
specifications
Technical
OPERATING PARAMETERS 9
Operating parameters 9
Charge pressure 9
Case pressure 9
Pressure ratings 9
Speed ratings 9
Inlet pressure 10
Theoretical output 10
Parameters
Poclain Hydraulics recommandations for fluid 10
Operating
Fluid and filtration 11
Viscosity range 11
System design
Case drain usage for tandem pump 13
Parameters
Differential pressure 13
Bearing life and external shaft loading 14
Hydraulic unit life 15
Mounting flange loads 15
FEATURES 16
High pressure relief valve 16
Charge relief valve 17
Charge pump 18
Displacement limiters 19
By-pass 19
Mounting flange and shafts 20
Features
Auxiliary mounting pad 23
Tandem pumps 26
Gear pumps 28
CONTROLS 30
Direct mechanical controls 30
Mechanical servo control with feed back 32
Hydraulic servo control 34
Hydraulic servo control with feedback 36
Electrical on-off servo control 38
Electrico-proportional servo control 40
Controls
Flushing valve 52
Mechanical inching 52
Hydraulic inching 53
Finishing coat 53
Special version 54
Pressure cut-off valve 54
Customized identification plate 54
Anti-stall valve 55
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MODEL CODE
PM10 - Variable displacement pump POCLAIN HYDRAULICS
MODEL
1 2 3 4 5 6
P M 1 0
1
Mounting flange
SAE A A
SAE B B
2
Displacement cm3/rev [in3/rev]
7,08 [0.43] 07
9,08 [0.55] 09
11,83 [0.72] 11
13,89 [0.85] 13
14,32 [0.87] 14
16,80 [1.03] 16
17,85 [1.09] 18
20,40 [1.24] 21
3
Mounting flange and shaft
Splined shaft (z = 9; 16/32 D.P.) S1
SAE A Splined shaft (z = 11; 16/32 D.P.) S2
Ø=19 with feather key C2
Splined shaft (z = 11; 16/32 D.P.) S2
SAE B Splined shaft (z = 13; 16/32 D.P.) S3
Ø =19 with feather key C2
4
Control
Upside without lever MA0
Upside with lever to the left MAL
Upside with lever to the right MAR
Direct mechanical control
Downside without lever MB0 5
Downside with lever on the left MBL K restrictor mm [in]
Downside with lever on the right MBR Without restrictor 00
Upside without lever NA0 Ø 0,5 [dia. 0.019] 05
Upside with lever to the left NAL Ø 0,6 [dia. 0.023] 06
Direct mechanical control Upside with lever to the right NAR Ø 0,7 [dia. 0.027] 07
with return spring Downside without lever NB0 Ø 0,8 [dia. 0.031] 08
Downside with lever on the left NBL Ø 1,0 [dia. 0.039] 10
Downside with lever on the right NBR
Mechanical servo control with feed back A Spring for control N mm [in]
Hydraulic servo control S Ø 2,8 [dia. 0.110] 28
Hydraulic servo control with feed back T Ø 3,0 [dia. 0.118] 30
Electrical on-off servo control with return spring without electrovalve B00
Electrical on-off servo control with return spring and electrovalve 12V B12
Electrical on-off servo control with return spring and electrovalve 24V B24
Electrical on-off servo control without electrovalve C00 6
Electrical on-off servo control with electrovalve 12V C12 High pressure relief valve setting
Electrical on-off servo control with electrovalve 24V C24 Max. system pressure (bar [PSI])
Electro-proportional servo control 12V P12 Without valve (only check valve) 00
Electro-proportional servo control 24V P24 100 [1 450] 10
Electro-proportional servo control with feedback 12V Q12 150 [2 175] 15
Electro-proportional servo control with feedback 24V Q24 200 [2 900] 20
Hydraulic automotive control 12 V D12 250 [3 625] 25
Hydraulic automotive control 24V D24 300 [4 351] 30
350 [5 076] (Only after technical approval) 35
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POCLAIN HYDRAULICS Variable displacement pump - PM10
CODE
Model
Code
7 8 9 10 11 12
specifications
Technical
12
Options
Without option 00
Roller bearing CR
Fluorinated elastomer seals EV
7
UNF Threads FU
Rotation
Filter on pressure line without clogging indicator F0
Clockwise R
Parameters
Filter on pressure line with clogging indicator F2
Operating
Counter clockwise L External connections for filter F3
Mechanical inching for control D IC
Hydraulic inching for control D HI
8
Neutral position switch (Only with control A) MI
Charge relief valve setting bar [PSI]
Safety valve (For controls A and S) VPU
Without charge relief valve 00 Flushing valve VS
Setting 10 [145] (standard for M and N controls) 10
Finishing coat PA
Setting 20 [290] (standard for servo control) 20 Customized identification plate
System design
DP
Parameters
Antistall valve SD
9 Pressure cut-off valve LP
Charge pump displacement cm3/rev [in3/rev] Special version ES
Without charge pump 00
4,9 [0.30] (For auxiliary mounting pad F and G) 05 A screw by-pass is present at the base of all PM10
7,0 [0.43] (Only for auxiliary mounting pad A) 07 pumps.
9,0 [0.55] (For tandem pump with auxiliary
08
mounting pad A and single pump)
In case of request for a combination of several
options, please contact your Poclain Hydraulics
10
Features
application engineer for further information.
Auxiliary mounting pad
Without auxiliary mounting pad S
SAE A flange A In case of specific control request (constant
German group 1 flange F flow, antistall effect, ...) that require dedicated
German group 2 flange G valve plate timing, please contact your Poclain
Hydraulics application engineer for further
information.
11
Gear pump cm3/rev [cu.in/rev]
Controls
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PM10 - Variable displacement pump POCLAIN HYDRAULICS
TECHNICAL SPECIFICATIONS
Features
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POCLAIN HYDRAULICS Variable displacement pump - PM10
Main dimensions
PM10 with hydraulic servo control and without auxiliary mounting pad.
Model
Code
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0 S S
116,7 [4.59]
specifications
Clockwise (R)
Technical
95 [3.74]
25.5 [1]
80 [3.15]
187,7 [7.39]
28 [2.97]
71 [2.80]
D
25.5 [1]
Parameters
75,5 [2.97]
Operating
119 [4.69] Counter
clockwise (L)
124 [4.88] A
102 45 26 [1.02]
[4.02] [1.77]
173 B
[6.81]
C
120 [4.72]
System design
75,5 [2.97]
Parameters
SAE A SAE B
Ø 82,55 0-0,054 Ø 101,6 0-0,05
A 0 0
[1.06]
Features
See from page 30 to page 41
for control dimensions.
135,5 [5.33]
Port characteristics
Controls
M3
M4
G
ISO 1179-1 ISO 11926-1
Port Function
M1 (standard) (option FU)
A A-B Services 1/2’’ GAS 3/4-16 UNF-2B
G1 G Auxiliary 1/4’’ GAS 7/16-20 UNF-2B
M1/M2 Gauge 1/4’’ GAS 7/16-20 UNF-2B
M3/M4 Servo control pilot 1/8’’ GAS 7/16-20 UNF-2B
S Suction 3/4’’ GAS 1-1/16-12 UNF-2B
M2
Options
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PM10 - Variable displacement pump POCLAIN HYDRAULICS
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POCLAIN HYDRAULICS Variable displacement pump - PM10
OPERATING PARAMETERS
Model
Code
Operating parameters
specifications
Rated 210 [3 045]
Technical
System
Maximum bar [PSI] 350 [5 076] 300 [4 351]
pressure
Minimum low loop 6 [87]
Inlet Mini continuous bar abs. 0,8 [11.6]
pressure [PSI abs.] 0,5 [7.2]
Mini (cold start)
Continuous 1,5 [21.7]
Case
Maximum (cold bar [PSI]
pressure 2,5 [36.2]
start)
Parameters
Standard for M / N 10 [145]
Operating
controls
Charge
Standard version bar [PSI] 20 [290]
pressure
Max. charge 30 [435] (only at maximum revolutions)
pressure
Servo
case Maximum bar [PSI] 30 [435]
pressure
System design
Parameters
Charge pressure
A charge flow is required to maintain a positive pressure in the low pressure loop of a closed loop hydrostatic transmission. Charge
pressure ensures proper lubrication and rotating group operation. It is recommended to maintain the charge pressure at a minimum of
6 bar [87 psi] above case pressure. For more details, refer to charge pump paragraph, page 18.
Case pressure
Case pressure must be maintained within the limits shown in the table ''Operating parameters''. Ensure housing is always filled with
hydraulic fluid and especially during start-up of the machine.
Features
Pressure ratings
Maximum peak pressure
It is the maximum allowable pressure. It is equivalent to the maximum setting of the maximum high pressure relief valve. A self-propelled
machine can reach the maximum peak pressure value no more than 1-2% of that work cycle.
Work cycle
A fundamental factor for ensuring correct hydrostatic transmission sizing is the machine work cycle (pressure-time ratio, seasonality,
pressure vs. percentage of time at max. displacement, machine type). Part service life depends on the correct choice in relation to the
work cycle.
Controls
Overloads
It is mandatory to protect parts against any possible overloads.
Speed ratings
The table ''Operating parameters'' gives minimum and maximum rated speeds. Note that all displacements might operate under different
speed limits. Definitions of these speed limits appear below.
Options
Maximum speed is the highest operating speed allowed. Over speeding reduces pump life time, can lead to loss of hydrostatic power and
braking capacity. Never exceed the maximum speed limit under any operating conditions.
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PM10 - Variable displacement pump POCLAIN HYDRAULICS
Inlet pressure
Charge pump inlet pressure is key for acceptable pump life and performances. A continuous inlet pressure of not less than 0,8 bar abs. [11.6
PSI abs.] is recommended. An continuous inlet pressure less than 0.5 bar abs. [7.2 PSI abs.] indicates inadequate inlet design or a restricted
filter. Pressures less than 0.5 bar abs. [7.2 PSI abs.] can happen at cold start, but should increase with oil temperature.
Theoretical output
Theoretical output flow is a function of pump displacement and speed. It is relevant to size the rest of the circuit. Theoretical flow does not take
into account losses due to leakage or variations in displacement. Refer to performances, page 6, for volumetric and overall efficiencies at
various operating speeds and pressures.
These specifications correspond to category 91H of the CETOP standard, parts 1, 2 and 3 of the DIN 51524 standard,
and grades VG32, VG 46 and VG68 of the ISO 6743-4 standards.
It is also possible to use ATF, HD, HFB, HFC or HFD type hydraulic fluid upon Poclain Hydraulics specific approval of the
components’ operating conditions.
Standardized designations for the fluids
• HM : Mineral fluids having specific antioxidant, anticorrosion and antiwear properties (HLP equivalent to DIN 51524
parts 1 and 2).
• HV : HM mineral fluids providing improved temperature and viscosity properties (DIN 51524 part 3).
• HEES :Biodegradable fluids based on organic esters.
It is also possible to use a fluid that meets the biodegradability criteria and is compatible in the event of
accidental food contact. The BIOHYDRAN FG 46 fluid designed by the company Total has undergone testing of
its properties and performance on our test benches. Since this type of fluid has not yet been categorized, it is the
responsibility of machine manufacturers to validate its compatibility with all of the components used in order to
guarantee that the intended functions will be fulfilled and this for the desired life time of all equipment items.
During operation, the temperature of the oil must be between 0°C [32°F] and 80°C [176°F]; the minimum and
maximum temperatures may be exceeded momentarily by ± 20°C [± 68°F] for a duration of less than 30 minutes.
For all applications outside these limits, please consult with your Poclain Hydraulics’ application engineer.
Pump storage
If the pump stays on stock for more than 6 months, a status verification must be performed before you install it on a
machine. Pay attention to sealing condition, rust presence and free rotation of shaft.
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POCLAIN HYDRAULICS Variable displacement pump - PM10
The contaminating particles suspended in the hydraulic fluid cause the hydraulic mechanisms moving part wear. On hydraulic pumps,
Model
Code
these parts operate with very small dimensional tolerances. In order to reach the part life, it is recommended to use a filter that maintains
the hydraulic fluid contamination class at a max. of:
According to the type of application decided for the pump, it is necessary to use filtration elements with a filtration ratio of:
specifications
β 20 to 30 ≥ 100
Technical
Making sure that this ratio does not worsen together with the increasing of the filter cartridge differential pressure.
If these values cannot be observed, the component life will consequently be reduced and it is recommended to contact the Poclain
Hydraulics Customer Service.
Parameters
Operating
its internal charge pump.
Filters on charge circuit are mounted on the pump special support.
Filters assembling
The suction filter is mounted on the suction line. Check that the pressure before the charge pump is 0.8 bar abs. [11.6 PSI abs.], measured
on the pump suction port (0.5 bar [7.2 PSI] for cold starting).
Viscosity range
System design
Parameters
For both max. efficiency and life of the unit, the operative viscosity should be chosen within the optimum range of:
√opt = optimum operating viscosity from 16 to 36 mm2/s [from 74.1 to 166.8 SUS] referred to the closed loop temperature.
Features
For brief instants with leakage oil at 90°C
Controls
Optimum
viscosity
Options
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PM10 - Variable displacement pump POCLAIN HYDRAULICS
Sizing equations
The following equations are helpful when sizing hydraulic pumps. Generally, the sizing process is initiated by an evaluation of the machine
system to determine the required motor speed and torque to perform the necessary work function. First, the motor is sized to transmit the
maximum required torque. The pump is then selected as a flow source to achieve the maximum motor speed.
Vg.n.v
Output flow Q = (l/min)
1000
Vg.p
SI units Input torque M = (N.m)
20..m
M. n. Q.p
Input power P = = (kW) Vg=Displacement per revolution cm3/tr [in3/rev]
30 000 600.t
p = po - pi (system pressure) bar [PSI]
n = Speed min-1 [rpm]
Vg.n.v v = Volumetric efficiency
Output flow Q = [GPM] m = Mechanical efficiency
231
t = Overall efficiency = v x m
Vg.p
=
US units Input torque M 2..m
[lbf.in]
M.n. Q.p
Input power P = = [hp]
198 000 1714.t
Loop flushing
Closed circuit may require a flushing valve to meet temperature and cleanliness requirements. A flushing valve takes a part of hot fluid flow from
the low pressure loop of the system loop for cooling and filtering. Make sure that the charge pump provides adequate flow for the flushing valve
flushing and the flushing valve does not cause charge pressure to drop below recommended limits.
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POCLAIN HYDRAULICS Variable displacement pump - PM10
Reservoir
Model
Code
The reservoir provides clean fluid, dissipates heat, and removes entrained air from the hydraulic fluid. It allows for fluid volume changes
associated with fluid expansion and cylinder differential volumes. Minimum reservoir capacity depends on the volume needed to perform these
functions. Typically, a capacity of one half the charge pump flow (per minute) is satisfactory for a closed reservoir. Open circuit systems sharing
a common reservoir require greater fluid capacity.
Locate the reservoir outlet (suction line) near the bottom, allowing clearance for settling foreign particles. Use a 100 - 125 μm screen covering the
outlet port.
specifications
Place the reservoir inlet (return lines) below the lowest expected fluid level, as far away from the outlet as possible.
Technical
Use a baffle (or baffles) between the reservoir inlet and outlet ports to promote de-aeration and reduce fluid surging.
On tandem pumps, and to ensure lubrification of both pumps, excess flow from the first pump charge relief valve must be routed into the
housing of the second pump.
Parameters
Operating
M3 M4 G M1 A1 M5 M6 M7 A2
System design
Parameters
T1 S T M2 B1 T T2 M8 B2
Differential pressure
The differential pressure is the High pressure relief valve setting minus Charge relief valve setting.
Features
High pressure relief Max. system
valve setting = pressure
Differential pressure
Controls
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PM10 - Variable displacement pump POCLAIN HYDRAULICS
Bearing life:
Bearing life is a function of speed, pressure, swashplate angle and external loads. Oil type and viscosity impact bearing life.
Normal bearing life in B10 hours is shown in the table above. Figures have been calculated under the following operating conditions :
A continuous differential pressure of 120 bar [1740 PSI], 1800 rpm shaft speed, 20 bar [290 PSI] charge pressure, maximum displacement,
without any external shaft side load. The data is based on a 50% forward, 50% reverse duty cycle, and standard charge pump size.
Shaft Loads
PM10 pumps are designed with bearings that can accept external radial and thrust loads. The external radial shaft load limits depend on the
load position, orientation, and operating conditions of the unit.
The maximum permissible radial load (Re), is based on the maximum external moment (Me), and the distance (L) from the mounting
flange to the load. It may be determined using the table and formula below. Thrust (axial) load limits are also shown.
Re = Me / L
All external shaft loads affect bearing life. In applications with external shaft loads, minimize the impact by positioning the load at 90° or 270° as
shown in the figure.
Contact your Poclain Hydraulics representative for an evaluation of unit bearing life if:
• Continuously applied external loads exceed 25 % of the maximum allowable radial load Re.
• The pump swashplate is positioned on one side of center all or most of the time.
• The unit bearing life (B10) is critical.
End view of
shaft
Axis of swashplate
rotation
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POCLAIN HYDRAULICS Variable displacement pump - PM10
Model
Code
Hydraulic unit life is the life expectancy of the hydraulic components. It depends on speed and system pressure even if , system pressure
is the dominant operating variable. High pressure, generated by high load, reduces hydraulic unit life.
Design the hydraulic system according to the expected machine duty cycle. Take in consideration the expected percentages of time at
various loads and speeds. Ask your Poclain Hydraulics representative to calculate an appropriate pressure based your hydraulic system
design. If duty cycle data is not available, input power and pump displacement are used to calculate system pressure.
All pressure limits are differential pressures (referenced to charge pressure) , taking a normal charge pressure in consideration.
specifications
PM10 pumps will meet satisfactory life expectancy if applied within the parameters specified in this technical documentation. For more
Technical
detailed information on hydraulic unit life see Operating Parameters in page 9.
Adding tandem mounted pumps, and/or tandem auxiliary pump(s), subjecting pumps to shock loads may generate excessive loads on the
front mounting flange. The overhung load moment for multiple pump mounting can be estimated as shown in the figure below.
Parameters
Operating
pump 1 Auxiliary pad CG
pump 2
Mounting flange
System design
Parameters
Estimating overhung load moments
Features
W = Weight of pump (kg)
L = Distance from mounting flange to pump center of gravity (CG)
MR = GR (W1L1 + W2L2 + ... + WnLn)
MS = GS (W1L1 + W2L2 + ... + WnLn)
Where:
MR = Rated load moment (N.m)
MS = Shock load moment (N.m)
GR*= Rated (vibratory) acceleration (G’s) (m/sec²)
GS*= Maximum shock acceleration (G’s) (m/sec²)
Controls
*Calculations will be carried out by multiplying the gravity (g = 9.81 m/sec²) with a given factor. This factor depends on the application.
Allowable overhung load moment are shown in the above table. Exceeding these values requires additional pump support.
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PM10 - Variable displacement pump POCLAIN HYDRAULICS
FEATURES
High pressure relief valve
The High pressure relief valves maintain circuit pressure in the proper range. The check valves allow charge flow to replenish the low pressure
loop of the circuit. The high pressure relief valves ensure a high pressure protection of the high pressure loop of the circuit.
High pressure relief valves are intended for transient overpressure protection and are not
intended for continuous pressure control. Flow over relief valves for extended periods of time
may result in severe heat build up. High flows over relief valves may result in pressure levels
exceeding the nominal valve setting and potential damage to system components.
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0
150 [2 175] 15
200 [2 900] 20
With
250 [3 625] 25
300 [4 351] 30
350 [5 076] 35 B
T1 T2 S M2
High pressure
relief valve
ISO VG46 hydraulic fluid at 50°C [122°F]
Pressure
Flow
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POCLAIN HYDRAULICS Variable displacement pump - PM10
Model
Code
The charge pressure relief valve provides a relief outlet for charge circuit. This valve is used to set the charge pressure of the circuit. Flow
through the valve is ported to case.
specifications
maintain pump control performance.
Technical
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0
Parameters
Operating
M3 M4 G M1
System design
With
Parameters
For servo controls 20 [290] 20
T1 T2 S M2
Features
ISO VG46 hydraulic fluid at 50°C [122°F]
Controls
Options
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PM10 - Variable displacement pump POCLAIN HYDRAULICS
Charge pump
Charge flow is required on all PM10 pumps used in closed circuit installations. The charge pump provides flow to make up internal leakage,
maintain a positive pressure in the main circuit, provide flow for cooling and filtration, replace any leakage losses from external valving or
auxiliary systems, and to provide flow and pressure for the control system.
Many factors influence the charge flow requirements. These factors include system pressure, pump speed, pump swashplate angle, type of
fluid, temperature, size of heat exchanger, length and size of hydraulic lines, control response characteristics, auxiliary flow requirements,
hydrostatic motor type, etc.
Unusual application conditions may require a more detailed review of charge pump sizing. Charge pressure must be maintained at a specified
level under all operating conditions to prevent damage to the transmission. Poclain Hydraulics recommends testing under actual operating
conditions to verify this.
M3 M4 G M1
T1 T2 S M2
In most applications, a general guideline is that the charge pump displacement should be at least 20% of the main pump displacement.
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0
Pump without internal charge pump is also available. In this case an external flow must provide charge pressure and charge flow in order to
assure the requested pump performance.
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POCLAIN HYDRAULICS Variable displacement pump - PM10
Displacement limiters
Model
Code
PM10 are designed with mechanical displacement (stroke) limiters. You can limit maximum displacement of the pump to a certain per-
cent of its maximum displacement to near zero in both direction.
The displacement limiters are located on the both sides of the servo piston and are adjustable by screw.
Take care in adjusting displacement limiters to avoid an undesirable condition of output flow
or speed. Retorque the sealing lock nut after every adjustment to prevent an unexpected
change in output conditions and to prevent external leakage during pump operation.
specifications
Technical
Max. displacement
adjustement
Neutral position
adjustement
Parameters
Operating
System design
Parameters
By-pass
PM10 features a by-pass function. By-passing Port A and Port B is achieved by unscrewing a screw located on the cover. The by-pass
connect the ports A-B and must be use only in emergency case and only for short movement.
Features
By-pass screw
(unscrew max. 2 turns)
Controls
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PM10 - Variable displacement pump POCLAIN HYDRAULICS
P M 1 0 A
23,7 7,85
[dia. 0.65 -0.00 ] [0.93] [0.31]
0
16,4-0,1
0
6,4 [0.25]
31,5
[1.24]
31,9 9 [0.35]
[1.25]
-0.001 ]
-0.0008
-0,02
-0,04
14,8 -0,1
0
Tolerance class: 5
[dia. 3.25
6,4
[0.25]
40,9
[1.61]
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POCLAIN HYDRAULICS Variable displacement pump - PM10
Model
Code
P M 1 0 A
specifications
Technical
39,2 [1.54]
30 9,2
[1.18] [0.36]
12
[0.47]
Dimensions of key:
Definition of edges according to ISO 13 715 Ø16
[dia. 0.63]
-0,02
4,75 -0,05
Parameters
-0.007
[dia. 3.25 -0.002 ]
[0.19 dia. -0.001 ]
Operating
Ø82,55 -0.054
Ra 0,8
0
0
[0.83]
M6
21
[0.26]
6,5
Ra 0,8
Ø16 5
]
16
0.002
-0.001
[0.63]
[dia. 0.74
System design
Parameters
6,4
[0.25]
P M 1 0 B
Features
C2 Ø19 shaft; Max torque: 140 N.m [1 239 in.lbf]
39,2 [1.54]
30 9,2
[1.18] [0.36]
12
[0.47]
Controls
Dimensions of key:
Definition of edges according to ISO 13 715
Ø16
[dia. 0.63]
-0,02
4,75 -0,05
]
-0.007
[0.19 dia. -0.001 ]
-0.054
-0.002
Ra 0,8
0
0
[0.83]
M6
21
Ø101,6
[0.26]
[dia. 4.00
6,5
Ra 0,8
Ø16 5
]
16
0.002
[dia. 0.74 -0.001
Options
[0.63]
Ø19
6,4
[0.25]
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PM10 - Variable displacement pump POCLAIN HYDRAULICS
P M 1 0 B
40,8
[1.61]
[dia. 0.75 -0.001 ]
-0.0008
-0,02
Ø19,05 -0,04
21,7
]
-0.002
[0.85]
0
Pitch 16/32” DP
0
Tolerance class: 5
9,7
[0.38]
41,1
[1.62]
33 8,1 [0.32]
[1.30]
[dia. 0.71]
Ø 18
20
]
Pitch 16/32” DP
0
0
[dia. 4.00
Tolerance class: 5
9,7
[0.38]
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POCLAIN HYDRAULICS Variable displacement pump - PM10
Model
Code
SAE A flange
Max. Torque: 80 N.m [708 in.lbf]
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0 A
specifications
Technical
00 Without charge pump
Parameters
Operating
08 With charge pump: 9,0 cm3/rev [0.55 in3/rev]
182 [7.17]
0
4 x M10
ø 82.55 0
System design
Parameters
[dia. 3.25]
106,4
[4.19]
ø 87
Splined ANSI
B92.1a-1996
1,3 [0.05] 5/8’’ Pitch 16/32” DP
Features
106,4 8 [0.31] Pressure angle 30°
[4.19] Number of tooth: 9
Tolerance class: 5
27/03/2019 23
PM10 - Variable displacement pump POCLAIN HYDRAULICS
P M 1 0 F
A 147 [5.79]
A-A
13
[0.51]
4 x M8
10,35 [0.41]
G
3/8" Gas
[1.57]
40
8 [0.31]
1.26 +0.000 ]
+0.025
29,65 [1.17]
0
Ø32 0
[dia.
4,05
40
[0.16]
[1.57] 7,5
[0.30]
A
182.3 [7.18]
35,3 [1.39]
13,3 [0.52]
8,15 [0.32]
[dia. 1.26 +0.000 ]
+0,025
2,15
0
Ø32 0
[0.08]
8[0.31]
10,35
[0.41]
G
1/4" Gas
[1.57]
40
29,65
[1.17]
2 x M8
40 19,3
[1.57] [0.76]
24 27/03/2019
POCLAIN HYDRAULICS Variable displacement pump - PM10
Model
Code
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0 G
specifications
Technical
00 Without charge pump
147 [5.79]
14
+0
Ø52 +0
Parameters
Operating
[1.18]
G
30
3/8" Gas
[2.36]
60
[1.18]
30
System design
1,65 [0.06]
Parameters
14,5 45,5
435 [0.17]
[0.57] [1.79]
60 9 [0.35]
[2.36]
178 [7]
31 [1.22]
Features
9 [0.35]
3,85 [0.15]
2.05 +0.00 ]
+0.03
2,15
0
14,5 [0.57]
[0.08]
Ø52
[dia.
G
1/4" Gas
Controls
[0.31]
8
60 [2.39]
45,5 [1.79]
4 x M10
60 [2.36]
14,5
100 [3.94] [0.57]
Options
27/03/2019 25
PM10 - Variable displacement pump POCLAIN HYDRAULICS
Tandem pumps
M3 M4 G M1 A1 M5 M6 M7 A2
T1 S T M2 B1 T T2 M8 B2
26 27/03/2019
POCLAIN HYDRAULICS Variable displacement pump - PM10
1 2 3 4 5 6 7 8 9 10 11 12
Front axial
Model
Code
pump P M 1 0 A
+
Rear axial
pump P M 1 0 A S1
specifications
Technical
Number of charge pump Axial Mounting flange Charge Auxiliary mounting
in the tandem pump and shaft pump flange
SAE A; 11 teeth S2 07
Front SAE B; 11 teeth S2 With* SAE A A
08
SAE B; 13 teeth S3
1 charge pump* Without auxiliary
S
mounting pad
Rear SAE A; 9 teeth S1 Without 00
German group 2 G
Parameters
Operating
SAE A A
SAE A; 11 teeth S2 07
Front SAE B; 11 teeth S2 With SAE A A
08
SAE B; 13 teeth S3
Without auxiliary
2 charge pumps S
05 mounting pad
Rear SAE A; 9 teeth S1 With German group 2 G
System design
07
Parameters
SAE A A
08
Features
Controls
Options
27/03/2019 27
PM10 - Variable displacement pump POCLAIN HYDRAULICS
Gear pumps
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0
17
[1.01] [3 335] [3 480] [3 625] [4.37] [6.51]
19,5 210 220 230 118,8 3,10
20
[1.19] [3 045] [3 190] [3 335] [4.68] [6.84]
* Value collected during
Gear pumps are always delivered flanged on the axial pump. They can not be sold alone.
the testing at 1500 rpm.
28 27/03/2019
27/03/2019
POCLAIN HYDRAULICS
Variable displacement pump - PM10
29
System design Operating Technical Model
Options Controls Features
Parameters Parameters specifications Code
PM10 - Variable displacement pump POCLAIN HYDRAULICS
CONTROLS
Direct mechanical controls
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0 B
Return spring
Without M
With N
The variation in pump displacement is obtained by rotating the lever shaft in a clockwise or counter-clockwise direction.
G M1 AB
T1 T2 S M2
The mechanical linkage built by the customer to stroke the pump should
be able to return the pump to neutral in all conditions.
The spring return feature in the control unit is not a safety device.
30 27/03/2019
POCLAIN HYDRAULICS Variable displacement pump - PM10
1 2 3 4 5 6 7 8 9 10 11 12
Model
Code
P M 1 0 B
Spring diameter
specifications
Ø2,8 mm Ø3,0 mm
M
Technical
Control position [dia. 0.110] [dia. 0.118]
Without lever MA0 NA028 NA030
A
Left MAL NAL28 NAL30
B
Parameters
Operating
A
System design
Parameters
A
Left MBL NBL28 NBL30
B
A
Right MBR NBR28 NBR30
B
Features
Dimensions with controls M-N
X
View X 73 [28.74]
6 [2.36]
Ø 17
Controls
[6.69 dia.]
93,25 [36.71]
[3.27 dia.]
80,75 [31.79]
73,75 [29.03]
Ø 8,3
[15.74]
40
[19.48]
49,5
Options
27/03/2019 31
PM10 - Variable displacement pump POCLAIN HYDRAULICS
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0 A
The variation in pump displacement is obtained by rotating the drive lever situated on the servo control. An internal channel, linked to the charge
pump, feeds a hydraulic servo valve which supplies oil into the cylinder which is in turn linked to the pump swashplate.
The maximum rotation of the Iever, with respect to 0 is 30° for both rotation directions; thus permitting the optimum control of the displacement.
The effort of moving the lever is independent of the pressure and rpm.
The spring return feature in the control unit is not a safety device.
32 27/03/2019
POCLAIN HYDRAULICS Variable displacement pump - PM10
[4.36]
Model
Code
8
137,5 [5.41]
138 [5.43]
110,8 [4.36]
127 [5.0]
R1 - R2
209 [8.23]
specifications
Technical
Parameters
Operating
51
[2.0]
System design
x
30°
Parameters
116 [4.36]
40,5 45 15
Features
[1.59] [1.77] [0.59]
84
[3.31]
Controls
Options
27/03/2019 33
PM10 - Variable displacement pump POCLAIN HYDRAULICS
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0 S
The variation in pump displacement is obtained by adjusting the pressure on the M3 and M4 servo control connections by means of a hydraulic
proportional joystick (containing pressure reduction valves).
The joystick supply can by obtained by taking pressure from the auxiliary pump (G connection).
The servo control timing can be adjusted by inserting a restrictor on the joystick supply line (from 0.5 to 1 mm [0.02 to 0.04 in]) or between the
joystick and servo piston of the pump.
The servo control operation curve in both control directions goes from 4,5 to 14,5 bar [65.3 to 210 PSI] with tolerance ± 0,5 bar [7.3 PSI].
The adjustment curve of the hydraulic control system has to be wider (from 3,5 to 16 bar [50.8 to 232 PSI]).
With PM10 S control we can provide some base Joy-stick (require dedicated documentation).
For the selection of the regulation curve (with or without step) of the Joy-
stick contact your Poclain Hydraulics application engineer.
A
Flow rate determination
Rotation Pressure Output Input
M3 B A
Clockwise (R)
M4 A B
M3 A B
Counter clockwise (L)
M4 B A
B
T1 T2 S M2
20 290
The back pressure of the return line of the joystick and the
15 217.5
drive line of the pump have an influence on these values.
[PSI]
bar
10 145
5 72.5
0 50 100
Pump displacement (%)
The spring return feature in the control unit is not a safety device.
34 27/03/2019
POCLAIN HYDRAULICS Variable displacement pump - PM10
Model
Code
116.7 [4.59]
95 [3.74]
80 [3.15]
187.7 [7.39]
specifications
Technical
Parameters
Operating
M3, R1
75.5 [2.97]
System design
Parameters
144 [5.67]
Features
M4, R2
Controls
Options
27/03/2019 35
PM10 - Variable displacement pump POCLAIN HYDRAULICS
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0 T
The variation in pump displacement is obtained by adjusting the pressure on the M5 and M6 feed back system connections by means of a
hydraulic proportional joystick (containing pressure reduction valves).
The feedback function is obtained by a lever that connects the swash plate and the servo piston. To avoid sudden accelerations and stoppages
we introduce restrictors (R1 and R2) between the servo piston and the servo control.
The joystick supply can by obtained by taking pressure from the auxiliary pump (R connection).
The servo control feedback time can be adjusted by inserting a restrictor between the control block and the servo-control piston.
The servo control operation curve in both control directions goes from 6 to 15 bar [87 to 218 PSI].
The adjustment curve of the hydraulic control system has to be wider (from 5 to 16 bar [72.5 to 232 PSI]).
The feed-back system between swash plate and servo piston permit to maintain the constant displacement of the pump if the pressure between
pump and hydraulic motor is changed.
M5 M6
G M1 A
R1 R2
T2 T1 S M2 B
36 27/03/2019
27/03/2019
95 [3.74]
67 [2.64] 67 [2.64]
POCLAIN HYDRAULICS
32,5
[1.28]
M5
M6
M3
M4
R1 - R2
129,5 [5.098]
1/4”
1/4”
Variable displacement pump - PM10
37
System design Operating Technical Model
Options Controls Features
Parameters Parameters specifications Code
PM10 - Variable displacement pump POCLAIN HYDRAULICS
P M 1 0
P M 1 0
The spring return feature in the control unit is not a safety device.
38 27/03/2019
POCLAIN HYDRAULICS Variable displacement pump - PM10
29,5 [1.16]
Model
Code
EV1 EV2
81,5 [3.21]
R1 - R2
[1.97]
164,5 [6.48]
50
specifications
Technical
83 [3.27]
Parameters
Operating
37,5 [1.48]
EV1
System design
Parameters
96,5 [3.80]
193 [7.60]
Features
EV2
27/03/2019 39
PM10 - Variable displacement pump POCLAIN HYDRAULICS
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0
By means of a potentiometer and a control card, a current signal is applied to the proportional electrovalve coils
which adjust the pressure of the servo control connected to the pump swashplate. Supply
voltage
At every position of the potentiometer lever, there is a corresponding swashplate position. 12V P12
The flow rate direction depends on which coil is excited. 24V P24
The reaction time can be controlled by ramps installed on the card and by restrictors (R1, R2)
positioned between the electrovalve and the servo control.
Electro-proportional servo control combined with Electronic control unit and appropriate software functions can
be used to reproduce an Higher performances automotive control.
G M1 A B
EP1 EP2
Flow rate determination
Rotation Control Output Input
EP1 B A
Clockwise (R)
EP2 A B
EP1 A B
Counter clockwise (L)
EP2 B A R1 R2
M3
M4
Valve plate timing and regulation curve
of proportional valve influence the flow.
Contact your Poclain Hydraulics application
engineer for further info.
T1 T2 S M2
Solenoid specification
For valve PWM signal 120 Hz
12V resistance 6,5 Ω
For coil
24V resistance 26,5 Ω
Electrovalve current vs Displacement
850 425
Current (mA) (24V)
Current (mA) (12V)
600 288
475 219
350 150
0 50 100
Pump displacement (%)
(no load on closed loop)
The spring return feature in the control unit is not a safety device.
40 27/03/2019
POCLAIN HYDRAULICS Variable displacement pump - PM10
122 [4.80]
Model
Code
EP1 EP2
124 [4.88]
112,4 [4.42]
specifications
Technical
Parameters
Operating
R1
System design
Parameters
233 [9.17]
Features
R2
27/03/2019 41
PM10 - Variable displacement pump POCLAIN HYDRAULICS
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0
By means of a potentiometer and of a control card, a voltage signal is applied to the proportional electro-valve Supply
coils which adjust the pressure of the servo control connected to the pump swashplate. voltage
The feedback function is obtained by a lever that connect servo piston and pilot block. 12V Q12
To avoid sudden accelerations and stoppages introduce restrictors (R1 and R2) between the servo piston and
the servo control. 24V Q24
At every position of the potentiometer lever, there is a corresponding swashplate position.
The flow rate direction depends on which coil is excited.
The reaction time can be controlled by ramps installed on the card and by restricters positioned between the
electro-valve and the servo control.
The feed back system permit to maintain costant the displacement of the pump if the pressure change between
pump and hydraulic motor.
BH1
R
T2 S1 M2 B1
42 27/03/2019
POCLAIN HYDRAULICS Variable displacement pump - PM10
Model
Code
215 [8.46]
32,9 [1.29]
R1 - R2
140 [5.51]
140 [5.51]
specifications
Technical
23 [0.91]
25.5 [1.00]
Parameters
Operating
75,5 [2.97] 104 [4.09]
124 [4.88]
129 [5.07] 146 [5.74]
174 [6.85]
System design
Parameters
71 [2.79]
38 [1.49] 38 [1.49]
71 [2.79]
27/03/2019 43
PM10 - Variable displacement pump POCLAIN HYDRAULICS
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0
In relation to the input rotation rate, the pump swashplate positioning cylinder is actuated by the pressure of the
adjustment valve and a 4/3 electro-hydraulic valve, progressively positioning the swashplate. Supply
This provides a continuously variable pump displacement. The direction of the supplied flow is determined by voltage
which of the two solenoids is energized. 12V D12
The pilot pressure increases proportionally to the rotation plate. A pump displacement increase corresponds to
the higher pilot pressure. 24V D24
In case the prime mover is overloaded, the rotation rate decreases and the pilot pressure is reduced causing a
pump displacement reduction with a corresponding drop in absorbed power.
An "Inching" lever (option IC) is available to reduce the pilot pressure independently of the pump rotation speed.
The hydraulic automotive control is also available with an hydraulic inching (HI). For that the port K must be
connected to a pressure reducer valve (see page 53).
It is mandatory provide starting rpm required, the power and torque curve of the engine for the automotive valve
setting.
M1 R G M2
Flow rate determination
Rotation Control Output Input
EV1 B A
Clockwise (R)
EV2 A B
IC
EV1 A B
Counter clockwise (L)
EV2 B A
A
EV1 EV2
M3 R1 R2
M4
B
T1 T S
44 27/03/2019
POCLAIN HYDRAULICS Variable displacement pump - PM10
Model
Code
113 [4.45]
28,5
169 [6.65] [1.12]
EV1 EV2
19
[0.75]
Mechanical R1 R2
inching lever
M1
specifications
R=1/4" Port K
Technical
[0.12]
147 [5.79]
3
103 [4.06]
[0.45]
11,5
65 [2.56]
[1.29] [1.29]
33 33
90 [3.54]
Parameters
[0.45]
Operating
11,5
G 124 [4.88]
38 38 M2 135 [5.31]
[1.49] [1.49]
9,75 15
System design
[0.38] [0.59]
Parameters
45
Ø 9 [0.35 dia.]
[1.77] M4
75,5 [2.97]
Features
178,75 [7.04]
27/03/2019 45
PM10 - Variable displacement pump POCLAIN HYDRAULICS
46 27/03/2019
POCLAIN HYDRAULICS Variable displacement pump - PM10
OPTIONS
Model
Code
Roller bearing
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0 CR
specifications
Technical
It is an optional high capacity bearing.
Depending on the characteristics of shaft load, the duty cycle of the application and the expected life time of your application, Roller
bearing might be needed.
Parameters
Operating
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0 EV
Standard NBR sealing are designed to resist to temperature up to 90°C [194°F] and to HV type oils.
If your application is outside these limits, Fluorinated elastomer seals might be recommended.
System design
Consult your Poclain Hydraulics application engineer.
Parameters
UNF threads ports
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0 FU
Features
ISO 11926-1
Port Function
(option FU)
A-B Services 3/4-16 UNF-2B
G Auxiliary 7/16-20 UNF-2B
M1/M2 Gauge 7/16-20 UNF-2B
M3/M4 Servo control pilot 7/16-20 UNF-2B
Controls
27/03/2019 47
PM10 - Variable displacement pump POCLAIN HYDRAULICS
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0
M2 G2 G1 M1
NC
M1 M4 M3
2 bar
A
M4 M3
B
M2 S T2 T1
B
S T2 T1
M1
G1
M1
128 [5.04]
G1
Clogging indicator
G2
M2
124 [4.88]
G2
M2
2 1
111 [4.37]
151 [5.94]
1 2
[dia. 2.44]
Ø 62
48 27/03/2019
POCLAIN HYDRAULICS Variable displacement pump - PM10
Model
11
Code
1 2 3 4 5 6 7 8 9 10 12
P M 1 0 A MI
For the control A it is possible to obtain a micro switch to avoid the start of the engine if the lever of the control is not in center
(zero position).
specifications
Technical
Parameters
Operating
System design
Parameters
Features
Controls
27/03/2019 49
PM10 - Variable displacement pump POCLAIN HYDRAULICS
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0 F3
Safety valve
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0 A VPU
The pump PM10 control A can be provided with a safety valve VPU. Without current, the VPU disconnect the servo control from the charge
pressure and ingage negative brake.
50 27/03/2019
POCLAIN HYDRAULICS Variable displacement pump - PM10
Safety valve
Model
11
Code
1 2 3 4 5 6 7 8 9 10 12
P M 1 0 S VPU
The pump PM10 control S can be provided with a safety valve VPU. Without current, the VPU disconnect the servo control from the charge
pressure and ingage negative brake.
specifications
Technical
Parameters
Operating
System design
Parameters
Features
Controls
Options
27/03/2019 51
PM10 - Variable displacement pump POCLAIN HYDRAULICS
Flushing valve
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0 VS
Inside the pump cover, a flushing valve can be fitted with discharge inside the pump casing by means of a calibrated hole. The flushing valve is
useful in case the temperature of the oil in the closed circuit is too high.
M3 M4 G M1
B
T1 T2 S M2
[1.24]
31.5
114 [4.49]
Flushing valve R
with internal drain
Mechanical inching
4
1 2 3 D12 5 6 7 8 9 10 11 12
P M 1 0 or IC
D24
For hydraulic automotive control D. An "Inching" lever is available to reduce the pilot pressure independently of the pump rotation speed.
See Hydraulic automotive control D (page 42).
52 27/03/2019
POCLAIN HYDRAULICS Variable displacement pump - PM10
Hydraulic inching
Model
Code
1 2 3 D12 5 6 7 8 9 10 11 12
P M 1 0 or HI
D24
For hydraulic automotive control D is available an hydraulic inching HI that consist in a connection K on the pump body to be connect with
a pressure reducer valve (for example brake pedal VB002 or VB012). See hydraulic automotive control D (page 42).
specifications
M1 R G M2
Technical
IC
K
A
Parameters
EV1 EV2
Operating
M3 R1 R2
M4
B
T1 T
System design
19
Parameters
M1 [0.75]
K
R
[2.56]
65
Features
G
T1
M2
Controls
Finishing coat
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0 PA
The pumps can be delivered with finishing coat when requested. Standard paint is RAL 9005 (black color).
Options
27/03/2019 53
PM10 - Variable displacement pump POCLAIN HYDRAULICS
Special version
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0 ES
Special execution and incorporate all the note that are not included in the defined options. Example of ES are: valve plate timing, assembly
specifications, test conditions, ...
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0 LP
The function of the cut-off valve is to avoid that the pump absorbed power exceeds the machine engine power.
The cut-off valve is connected to A and B piston pump’s high pressure lines and is usually set at 20 to 30 bar [290 to 435 PSI] lower than
the maximum relief valve of the closed circuit.
The cut-off valve acts on the servo control operating pressure in order to reduce the pump displacement and the adsorbed power.
R
G1
M1
G2
M2
Pressure cut-off
setting
Max deep of the nipples for the connections M1-M2 and G1-G2-R
must be 10 mm.
1 2 3 4 5 6 7 8 9 10 11 12
P M 1 0 DP
It is possible to provide our products with dedicated plate (your part number engraved on the plate) when requested.
54 27/03/2019
POCLAIN HYDRAULICS Variable displacement pump - PM10
Anti-stall valve
1
Model
Code
2 3 4 5 6 7 8 9 10 11 12
A
P M 1 0 or SD
B
Available for SAE A or SAE B, SD option consists of a block valve (same body as automotive valve) which provide a pressure signal for
the servo piston of the pump related to the speed of engine. In case of engine overload and consequent rpm reduction the SD valve
reduces the pressure for the servo piston and the pump de-stroke consequentially with an anti-stall effect.
specifications
Technical
For application of this option please contact your Poclain Hydraulics
application engineer.
Parameters
Operating
System design
Parameters
Features
Controls
Options
27/03/2019 55
Poclain Hydraulics reserves the right to make any modifications it deems necessary to the products described in this document
without prior notification.The information contained in this document must be confirmed by Poclain Hydraulics before any order is
submitted.
Illustrations are not binding.
The Poclain Hydraulics brand is the property of Poclain Hydraulics S.A.
27/03/2019
A35766B
www.poclain-hydraulics.com