Intercontinental Specialty Fats Sdn Bhd 2022.05.

18
Kansai Chemical Engineering Co., Ltd.
Energy Saving for #400-2 Ester Stripping Unit PIA
LI- 蒸発
缶液面計
ｶﾞｲﾄﾞﾚｰ
Goro Nishimura
T3406
ﾀﾞｰ液面
計 50A
Span:

to Compressor
TILI- 蒸発

TILI- 蒸発

TG from Compressor
缶液面計 缶液面
ｶﾞｲﾄﾞﾚｰ 計

Purple : Koerting supply T3402 E3409B2

ﾀﾞｰ液面 ｶﾞｲﾄﾞﾚｰ
計 50A ﾀﾞｰ液面
Span: 計 50A

PG
Blue : KCE supply
Others : ISF scope from #400-2 Vacuum line
TI
(from T3402)
LI- 蒸発

Brown : Steam trace TG

缶液面計
ｶﾞｲﾄﾞﾚｰ

E3409A2
ﾀﾞｰ液面
計 50A

LIA
Span:

TG LI- 蒸発
缶液面
計

T3406
ｶﾞｲﾄﾞﾚｰ
ﾀﾞｰ液面

9
計 50A

5th Floor 9
PIA
LI- 蒸発

T3406 NH3-GAS SEPARATOR

缶液面計
ｶﾞｲﾄﾞﾚｰ

E3409A
ﾀﾞｰ液面
計 50A

PIA
Span:

LI- 蒸発

1
缶液面計

ISF scope
ｶﾞｲﾄﾞﾚｰ

E3409B
ﾀﾞｰ液面
計 50A
Span:

700A 700A 7

RuptureDisk VG VG
RuptureDisk
E3409A ICE CONDENSER A 3 3

U-tube type approx. 4,000kg 8 8 7 12

φ1,000x5,000 TI TI 11
EJ3403 STEAM BOOSTER1
LI- 蒸発
LI- 蒸発
缶液面計
缶液面計
ｶﾞｲﾄﾞﾚｰ
ｶﾞｲﾄﾞﾚｰ

E3409A1 E3409B ICE CONDENSER B

ﾀﾞｰ液面

Shell SUS304eq / Tube SUS316eq E3409B1

ﾀﾞｰ液面
計 50A
計 50A
Span:

4th Floor
Span:

PG
TG TG
U-tube type approx. 4,000kg Inlet 12'' Outlet 10'' SUS316eq PG PG
Energy saving calculation φ1,000x5,000
Steam and power (Existing one) Shell SUS304eq / Tube SUS316eq PG
2 2
consumption Ejector steam (kg/h) 926.0 PG 8 barG Steam
Fresh water 10
VP3401 (kW) 11.0 TIC
LI- 蒸発
缶液面
計
PIA
LI- 蒸発
缶液面計
ｶﾞｲﾄﾞﾚｰ

from S3401
P3404 (kW) 22.0 D34031 D3403
ｶﾞｲﾄﾞﾚｰ ﾀﾞｰ液面
ﾀﾞｰ液面 計 50A
計 50A Span:

VG Waste water Deaeration

P3405 (kW) 2.2 TG RuptureDisk PG 6
PG
Chilling unit (kW) 420.0 80℃ E3410 WATER CONDENSER
Chilling pump (kW) 33.0 8 barG Steam 4 P3410 WATER PUMP EJ3404 STEAM BOOSTER2 Shell and Tube type
(Ice cindensation) Centrifugal 600L/h x 40m 4.0kW Inlet 10'' Outlet 8'' φ400
Ejector steam (kg/h) 156.0 3rd Floor 5 SUS316eq Shell SUS304eq / Tube SUS316eq
Steam cleaning (kg/h) 4.0 D3403 MELTING VESSEL BBR 15
14
LA LA
VP3402 (kW) 7.5
LI- 蒸発 LI- 蒸発

U-tube type approx. 800kg TI

缶液面 缶液面
計 計

D34032 D34031
ｶﾞｲﾄﾞﾚｰ ｶﾞｲﾄﾞﾚｰ
LI- 蒸発 ﾀﾞｰ液面 ﾀﾞｰ液面
缶液面 計 50A 計 50A
計

P2410 (kW) 4.0 D34032

ｶﾞｲﾄﾞﾚｰ
ﾀﾞｰ液面

φ800x5,000
計 50A

Chilling unit (kW) 226.5 Shell SUS304eq / Tube SUS316eq 13

Compressor (kW) 130.0 FG LI- 蒸発
缶液面
計

E3410
ｶﾞｲﾄﾞﾚｰ
ﾀﾞｰ液面

Working day (D) 315

計 50A

VG
TIA VP3402 LIQUID RING VACUUM PUMP
Reduced steam (kg/yr) 5,791,275
LI- 蒸発

TG
缶液面計
ｶﾞｲﾄﾞﾚｰ

VP3402 Marker : Speck Pumpen (German)

ﾀﾞｰ液面
計 50A
Span:

Increased power Σ (kWh/yr) -908,712

BBS at 10degC 7.5kW IE3
CO2 reduction Reduced steam (1) (kgCO2eq/yr) 1,164,046
Inc.sed power (2) (kgCO2eq/yr) -799,667 2nd Floor Fresh water 16 17

(1)-(2) (kgCO2eq/yr) 1,963,713 10degC from P3205

CO2 emission factor : Power 0.88kgCO2eq/kWh, Steam 0.201kgCO2eq/kg (by ISF)