Sultan Sonar Manual Rev 1.

A Higher Level of Performance

User Manual

ORCA
Sonar System >
Sludge and Settling Level Interface Monitoring

For more information, please visit >

www.hawkmeasurement.com
Table of Contents
ORCA Sonar System

Contents

Overview  4 Wiring  15

Principle of Operation  4 Wiring - Remote Transmitter  15

Function  4 Wiring Extension  15
Benefits  4
Actuator Cable Specification  16
Features  4

System Components  5 Profibus PA - Foundation Fieldbus (PA/FF)  17

Auto Scum Cleaner  5

DeviceNet  18
OSIR Amplifier  5

Dimensions  6 Profibus DP  19 >

OSIR Remote Amplifier  6 <

Setup Procedure  20
OSIRMELx* - Mounting Pole  6
OSIRSCE - Impact Plate  6 Powering The Unit  20
OSIRSCE - Impact Plate  7 Quickset  21
OSIRT / AWRTSH Transducer  7 Typical High & Low Level  21
OSIRSCA Actuator  7 App Type  22
OSIRSCD Floating Sonar  7 Interface Table  22

Mounting Bracket  8 Bed Depth 22
Jet Spray Cleaner Kit  9 App Type2  23
Interface Table  23
Assembly  10
Clarity  23
Mounting Bracket / Pole Assembly  10 Output Adjustment  24

Dimensions & Mounting Connection  12 Comms Type  25

Impact Plate Mounting Connection  12 Comms Type (Menu)  25

Modbus  25
Mounting & Hardware Assembly  13
HART  25
Impact Plate Assembly  13 Cleaning  26
*A: Important Cabling Steps to Follow  13
Cleaning Menu  26
Installation Guide  14
Cleaning  26
Round Tanks – Centre Feedwell  14 Actuator  26
Rectangular Tanks – End Feed  14
Ball Float  14
Impact Plates  14

2
Table of Contents
ORCA Sonar System

Contents

Setup Procedure  27 Part Numbering  37

Advanced  27 Remote Electronics  37

Gain4 default settings  27 Remote Sonar Transducer  38
Gain-Over-Distance bias  27 Remote Sonar Transducer With
IECEx / ATEX Approval  38
Relay Actions  28 Remote Sonar Transducer With
CSA Approval  39
Operating Diagnostics  29 Automatic Scum Cleaner  39
Mounting Extension Pipe  40
Operating State  29
Specifications  41 >
Application Calibration  30
<
How To Set Up The Unit - Bed Level + Hindered / Warranty and Liability  42
Settling Layer Measurement  30
Bed Depth  30
How To Set Up The Unit - Bed Level + Clarity  31
Bed Depth  31
How To Set Up The Unit - Hindered Layer + Clarity  32

Troubleshooting  33

Unit Is Measuring Incorrect Bed or Space  33

PLC Indication Does Not Match Measurement  33
Some Menu Options Are Missing  33
Error Codes  34
Unit Specs & Health Checks  35
ORCA Electric Actuator Troubleshooting  36

3
Overview
ORCA Sonar System

Principle of Operation

The ORCA Sonar Series transducer emits a high powered low frequency sonar pulse, which is reflected
from the interface density selected. The reflected signal is processed using specially developed software
algorithms that eliminate unwanted densities and stratified layers, allowing measurement of Bed or RAS
levels. It can be calibrated to measure lighter densities such as the hindered / free settling layer & floc or one
of the outputs could be used for a “Clarity” output, similar to a basic turbidity transmitter measuring solids in
suspension. The unit can include two outputs to measure two different interfaces simultaneously.

Function

The ORCA Series Sonar, sludge blanket and interface controller, consists of a microprocessor based
transmitter, with easy menu driven programming via keypad, PC or 3G modem. The ORCA controller works >
together with appropriate sonar transducer and transducer cleaning mechanism.
<

Benefits

• Improved efficiency and control of the thickener process

• Fully automated plant systems with reliable interface level monitoring

• Advanced warning of process upset or hydraulic in-balance

• Reduced maintenance with automatic cleaning mechanism warranty (no blades to replace)

• Reduced site operational costs significantly with improved process & extraction control

• Improved health and safety on site (no manual dips required).

Features

• Dual independent analogue outputs to track two • Control room graphics of tanks and interfaces via
different interfaces, or clarity simultaneously, with GosHawkII
the one sonar sensor • Wide range of communications: Modbus, HART,
• Easy to use pre-set calibrations to track specific Foundation Fieldbus, DeviceNet, Profibus DP and
density interfaces, eg: floc / fluff layer, Bed Profibus PA
• Industrial scum cleaning mechanisms that do not • 3G remote support capability for calibration,
require maintenance commissioning or technical back-up
• 3 programmable relays.

4
System Components
ORCA Sonar System

Auto Scum Cleaner OSIR Amplifier

OSIRSCA Pictured with Mounting Pole

>

<

Sonar Transducer

5
Dimensions
ORCA Sonar System

OSIR Remote Amplifier

111.5 mm (4.4”)

7.5 mm (0.3”)
78 mm (3.1”)

30.7 mm (1.2”)
14 mm (0.6”) 192.5 mm (7.6”)
192.5 mm (7.6”)
174 mm (6.9”) 147 mm (5.8”)

131.5 mm (5.2”)
16.2
108 mm (4.3”)

141.5 mm (5.6”)
107 mm (4.2”)

167.5 mm (6.6”)
190 mm (7.5”)

190 mm (7.5”)
20.2

30.0
33.0 29.0 29.0 33.0

182.5 mm (7.2”)
50 mm (2”)
147 mm (5.8”) >
158 mm (6.2”)
74 mm (2.9”) 4 mm (0.2”) 182.5 mm (7.2”)

<

OSIRMELx* - Mounting Pole OSIRSCE - Impact Plate

22.0

M25 x 1.5 Ext Thd

mates with Cable
Gland Adaptor
HAW_P_ST-SS-EPEC
588mm

588mm
*X mm

605mm 605mm 300mm 300

27.0

M25 x 1.5 Ext Thd

mates with Pole Adaptor
26.5 HAW_P_ST-SS-TC

6
 Dimensions
ORCA Sonar System

OSIRSCE - Impact Plate OSIRSCA Actuator OSIRSCD Floating Sonar

500mm (19.6”)
0mm (19.6”)
252mm (9.9”) 500mm (19.6”)
2mm (9.9”)
605mm (23.8”) 252mm (9.9”)
605mm (23.8”)
252mm (9.9”)
252mm (9.9”)
650mm (25.6”)

650mm (25.6”)
650mm (25.6”)

650mm (25.6”)
X

650mm (25.6”)
>
X

<
X

o
42.5

X
o
42.5
o
42.5

X
X

α°

X = Decent Range
Distance from safety X = Decent Range
rail or Bridge may vary Distance from safety
rail or Bridge may vary

OSIRT / AWRTSH Transducer

1" BSP Nipple

1" BSP Nipple
1" BSP Nipple

230mm (9.0”)
200mm (7.9”) 230mm (9.0”)

130mm (5.1”)
130mm (5.1”) 130mm (5.1”)

7
Dimensions
ORCA Sonar System

Mounting Bracket

240.0 252.0

5.0
(A) Base Plate (A) Base Plate
150.0

20.0
111.5

79.5 25.0
Rail / Bridge >
Mounting U bolts

365.8
650.0
<

139.5
330.0
440.0

8
Dimensions
ORCA Sonar System

Jet Spray Cleaner Kit

Side Front
Side Front
~160

8 8
Water Pipe

25
>

150
A <
185

94

25
~30
(bolts)
630

445

130

A 60

9
Assembly
ORCA Sonar System

Mounting Bracket / Pole Assembly

OSIRSCA pictured

17 2

6
11 >
14
12 <
7
13

15 15
5

18 13 18

8 20

19

10
16

10
 Assembly
ORCA Sonar System

Mounting Bracket / Pole Assembly

Item Part Number Description Qty

No.

1 OSIRxxx ORCA Transmitter 1

2 SUNHOOD Stainless Steel Sunhood 1

3 SA-SS-AAFB Stainless Steel Front Bracket 1

4 SA-SS-AARB Stainless Steel Rear Bracket 1

5 LAUS061196E Actuator Actuator (only with OSIRSCA/OSIRSCD) 1

6 ST-SS-EPEC Pole to Cable Gland Adaptor with M16 cable gland 1

>
7 ST-APC-26.8-INT SS Internal Pipe Clamp 1

8 ST-APC-26.8-EXT SS External Pipe Clamp 1 <

9 ST-SS-EP Mounting Pole 1

10 OSIRTxxxxxxxx Sonar Transducer 1

11 ZPP-M5X20MM M5x20 Phillips Pan Head 8

12 U-BOLT 50mm x 8DIA U-Bolt with nuts and washers 4

13 BOL-M10x15SS M10 x 15mm SS Bolt 4

14 BOL-M10x50SS M10 x 50mm SS Bolt with washer & nyloc nut 1

15 BOL-M10x40SS M10 x 40mm SS Bolt with washer & nyloc nut 2

16 ST-SS-TC Sonar Pole Adaptor 1

17 GLA-M16 M16 Cable gland IP68 with washer 1

18 Washer-M10 M10 washer for M10x40mm & M10x50mm SS Bolt 6

19 Nut-M10 M10 nut for M10x40mm & M10x50mm SS Bolt 5

20 Nut-M8 M8 nyloc nut for 50mm U-bolt 8

11
Dimensions & Mounting Connection
ORCA Sonar System

Impact Plate Mounting Connection

The top of the Impact Plate has 3 x 7mm bolt holes Impact Plate Connection Point
which can be secured to an angle iron or equivalent
M25 x 1.5 INT
bracket. There is also a M25 (1.5”) threaded THD THRU

connection for a mounting pole connection. The

Impact Plate is designed to swing parallel with the
counter weights. The surface sweeper must come
in contact with the legs of the Impact Plate which

50mm (1.97”)
7.00
swings the bracket lifting the transducer out of the (0.79”)
×3

liquid. When the sweeper has cleared, it will drop

back in and use the counter weights to re-center. The ISOVIEW FOR
REFERENCE ONLY
>
force of the movement will clear the sensor face of
<
any build up

90mm (3.54”)
Bolt
Angle iron or equivalent

Swing

12
Mounting & Hardware Assembly
ORCA Sonar System

Impact Plate Assembly

*A

No. Description QTY.

10 1 Impact Plate Dual Direction 1
6 2 Sonar Pole Adaptor 1
11
3 Impact Plate Counter Balance 1
4 Sonar Male Clevis Assembly 1
5 5 Sonar Female Clevis Assembly 1
12 6 M6×45 Stainless Steel Bolt 3
7 7 M10×40 Stainless Steel Bolt 1
8 M10×12 Stainless Steel Set Screw 4
9 M10×20 Stainless Steel Set Screw 2
10 M6 Stainless Steel Nut 3
4 11 M10 Stainless Steel Nyloc Nut 1
12 M10 Stainless Steel Washer 1
>
8
9 <

3
1

*A: Important Cabling Steps to Follow

30m m
550mm

170mm

160mm
60mm

Allow 550mm loose 30mm

cable to perform the
looping of the cable
Use electrical tape to
hold cable in place Front Back Right

13
Installation Guide
ORCA Sonar System

Installation Guide

ORCA Transmitter – Mounting Requirements Sonar Transducer – Mounting Requirements

Select a suitable mounting position, preferably not in The transducer should be half submerged in the liquid
direct sunlight. If necessary utilize a sunshade. and the transducer face must always be submerged.

Observe the maximum and minimum temperature Wrap cable entry and lower connection cable with
specification. Teflon tape
1/2 Submerged
Do not mount the sonar transmitter near high sources
of EMF, such as motor starters, variable speed drives
or 3 phase cables. Avoid mounting in high vibration
areas, or use rubber absorption mounts. >
Be careful when removing the cable and compression
<
glands.

Round Tanks – Centre Feedwell

Mount the sonar transducer and cleaning mechanism,

approximately one third radius between the outside
tank wall and the feedwell. This is the same whether it
is a moving or fixed bridge installation.

Do not mount near high infeed turbulence.

Choose a site installation where the infeed is least

1/3 Radius
disturbed.

Rectangular Tanks – End Feed Ball Float

Blanking /
Mount the sonar transducer and cleaning mechanism Mount the floating sonar transducer and cleaning
non-measured
zone

away from high infeed turbulence. A clearance of mechanism as close as practicable to the launders.
High Level
700mm from the side wall. Mount at least0.500m
20mA
1.00 metres from side walls. Ensure
Do not mount directly over scraper, chain alignment guides are installed on the mounting
Low Level
4mA
mechanisms. Choose a site installation where the bracket for decanter ranges above 500mm.
X.xxm

infeed is least disturbed.

Impact Plates

Leave an extra 2 turns of cable where the transducer

connects to the actuator to minimise stress and wear
on the cable (see Impact Plate Assembly).

14
 SHL
YEL

TO
NO

CO
NO

GR
NC

BR
BL
BL
ANALOG2 ANALOG1 TRANSDUCER COMMS DC-IN AC-IN
Wiring

TOP

BOTTOM
SDUCER COMMS DC-IN AC-IN
ORCA Sonar System - Is - -

A
WHT
RED
BLK
BLU

Test
B

N
L1
+
+
+
BOTTOM
4-20mA 4-20mA DC IN AC IN
Output 2 SONAR
Output 1 234 REMOTE TRANSMITTER
A -
BLU
WHT
Test
B

N
L1
+
RELAY 1 RELAY 2 RELAY 3 ACTUATOR
DC IN AC IN SONAR 234 REMOTE TRANSMITTER
SONAR 234 REMOTE TRANSMITTER RELAY 1 RELAY 2 RELAY 3 ACTUATOR
1 1

SHLD
COM

COM

COM

BLUGRN
BRN
NC BLK

BLU

BRNYEL
NO

NO

NO NO
NC

NC

NO NC
RELAY 1 RELAY 2 RELAY 3 ACTUATOR
1 Modulating 4-20mA from PLC input

SHLD
COM

COM

COM

GRN
BLK

YEL
NO
NC

NC

TOP
Wiring - Remote Transmitter Wiring Extension

SHLD
COM

COM

COM

GRN

TOP
2 Driving 4-20mA from ORCA to user PLC

BRN
BLK
BLU

YEL
NO

NO

NO
NC

NC

NC 2
FIELDBUS TRANSDUCER
ANALOG2 ANALOG1 COMMS
TRANSDUCER DC-IN
COMMS AC-IN AC-IN
DC-IN

TOP

BOTTOM

BOTTOM
FIELDBUS TRANSDUCER COMMS DC-IN AC-IN
- Is - -

A
WHT
RED
BLK
BLU

Test
B

N
L1
SONAR 234 REMOTE TRANSMITTER -

+
ENC
-

BLU+
+

A
RED
BLK

WHT
Test
B

N
L1
+
BOTTOM

+
GND 4-20mA 4-20mA DC IN AC IN
RELAY TRANSDUCER DC IN ACTUATOR
AC IN
ENC 1 RELAY 2 RELAY 3 ACTUATOR
- Output 2 Output 1
-
A
RED
BLK
BLU
WHT
Test
B

N
L1
+
+

GND

YEL
WHT
RED
BLK
BLU

BLK
BLU
BRN
GRN

SHLD
DC IN AC IN

SHLD
COM

COM

COM

GRN
BRN
BLU
BLK

YEL
1 1
NO

NO

NO
NC

NC

NC

1 Modulating 4-20mA from PLC input

TOP
4 REMOTE TRANSMITTER
2 Driving 4-20mA from ORCA to user PLC
ANALOG2 ANALOG1 TRANSDUCER COMMS DC-IN AC-IN 2
Y2 RELAY 3 ACTUATOR FIELDBUS
FIELDBUS BOTTOM
Separate
- - potentiomer
SHLD

- Is
A
WHT
RED
BLK
BLU

Test
B

N
L1
COM

+
GRN
BRN
BLK
+
BLU
+

YEL

TRANSDUCER wires ACTUATOR

from
NO

NO
NC

4-20mA 4-20mA DC IN AC IN power wires

YEL
WHT
RED
BLK
BLU

BLK
BLU
BRN
GRN

SHLD
Output 2 Output 1
TOP

Separate Junction Box for

cable wiring extension

WHT
Shield
RED
BLK
BLU
SDUCER SONAR 234AC-IN
COMMS DC-IN REMOTE TRANSMITTER shielding SONAR 234 REMOTE TRANSMITTER
1 1
RELAY 1 RELAY 2 RELAY 3 ACTUATOR
1 Modulating 4-20mA from PLC input RELAY 1 RELAY 2 RELAY 3 ACTUATOR >
BOTTOM

Separate
potentiomer
SHLD

-
COM

COM

COM

GRN
BRN

2 Driving 4-20mA from ORCA to user PLC

BLK
BLU

YEL

wires from
A
BLU
WHT
Test
B

N
L1
NO

NO

NO
+
NC

NC

NC

SHLD
COM

COM

COM
power wires

GRN
<

BRN
2

BLK
BLU

YEL
NO

NO

NO
NC

NC

NC
DC IN AC IN
TOP

Separate Junction Box for

cable wiring extension

TOP
WHT
Shield
RED
BLK
BLU
PROFIBUS TRANSDUCER COMMS DC-IN AC-IN shielding

DeviceNet / Profibus DP
YELBOTTOM

TRANSDUCER ACTUATOR PROFIBUS TRANSDUCER COMMS DC-IN AC-IN

ENC
- -
A
RED
BLK
BLU
WHT
Test
B

N
L1

BOTTOM
WHT

BLK+
RED
BLK
BLU

BLU
BRN
GRN

SHLD

Foundation Fieldbus
+

GND
Top Terminal plug located right hand side of main terminal
SONAR Top
DC IN AC IN
ENC 234 REMOTE TRANSMITTER
-
board. -

A
RED
BLK
BLU
WHT
Test
B

N
L1
+
+

GND
SONAR 234 REMOTE TRANSMITTER RELAY 1 RELAY 2 RELAY 3 ACTUATOR
V+ B (in) DC IN AC IN
RELAY 1 RELAY 2 RELAY 3 ACTUATOR
CAN_H A (in)

SHLD
COM

COM

COM

GRN
BRN
BLU
BLK

YEL
NO

NO

NO
NC

NC

NC
Top Top
SHEILD SHEILD
SHLD
COM

COM

COM

GRN

Separate

TOP
BRN
BLK
BLU

YEL
NO

NO

NO
NC

NC

NC

PROFIBUS V+ ANALOG2
potentiomer
wires from CAN_L B (out) BCOMMS
ANALOG1 TRANSDUCER
(in)
DC-IN AC-IN
CAN_H A (in)
TOP

power wires
V- A (out)

BOTTOM
FIELDBUS TRANSDUCER COMMS SHEILD SHEILD
Separate Junction Box for DC-IN AC-IN
PROFIBUS
CAN_L - Is - B (out) -
A
WHT
RED
BLK
BLU

Test
B

N
L1
wiring extension +
+
+

cable
BOTTOM
WHT
Shield
RED
BLK
RED BLU

shielding V- 4-20mA 4-20mA A (out) DC IN AC IN

Output 2 Output 1
ENC
- -
A
BLK
BLU
WHT
Test
B

N
L1
+
+

GND
DC IN AC IN DeviceNet Profibus DP
REMOTE TRANSMITTER 1 1
RELAY 3 SONAR
ACTUATOR 234 REMOTE TRANSMITTER 1 Modulating 4-20mA from PLC input
RELAY 3 ACTUATOR
2 Driving 4-20mA from ORCA to user PLC
SHLD

Jet Spray Solenoid Wiring

COM

GRN
BRN
BLU

2
BLK

YEL
NO
NC

SHLD
COM

GRN
BRN
BLU
BLK

YEL
NO
NC

FIELDBUS

Top
SONAR 234 REMOTE TRANSMITTER
TRANSDUCER ACTUATOR
RELAY 3 ACTUATOR
V+ B (in)
YEL
WHT
RED
BLK

NC BLU

BLK
BLU
BRN
GRN

SHLD

Profibus PA
SHLD
COM

GRN
BRN
BLU
BLK

YEL

CAN_H A (in)
NO

SHEILD SONAR 234 REMOTE SHEILD

TRANSMITTER

CAN_L RELAY 2 + RELAY

RELAY 1 External B3(out)
-
ACTUATOR

+
V- 24VDC Source A (out) Separate

-
potentiomer
SHLD
COM

COM

COM

GRN
BRN
BLK
BLU

YEL

wires from
NO

NO

NO
NC

NC

NC

power wires
TOP

Separate Junction Box for

cable wiring extension

+
WHT
Shield
RED
BLK
BLU

PROFIBUS TRANSDUCER COMMS DC-IN AC-IN shielding

External
-
BOTTOM

Solenoid Connection Terminals 24VDC Source

ENC
- -
A
RED
BLK
BLU
WHT
Test
B

N
L1
+
+

GND
DC IN AC IN
Bridge 'Actuator'
Solenoid Connection Terminals Terminals
TopBLK: BLU Top
PROFIBUS BLK:
V+
BRN Solenoid
B (in) Connection Terminals
CAN_H A (in)
SHEILD SHEILD
CAN_L B (out)
15 V- A (out)
Actuator Cable Specification
ORCA Sonar System

Actuator Cable Specification

Note 1: Calculations based on:

4.0 Amps max actuator current and;
4.0 Volts drop across max cable length ( 2 wires)

Note 1: Note 2: Maximum terminal capacity is 1.5mm, which limits 16AWG cable to35m.

Note 3: For long cable runs, use 16 AWG to local junction box, then extend using 10-14 AWG.

Note 4: Also required: 3-wire cable for feedback potentiometer, 0.5mm - 1.0mm.

Gauge Nom OD Resist Resist Loss Max Res Max Dist

AWG mm Ohm/1000ft Ohm/m V/m Ohm m
>
10 2.9201 0.80 0.0035 0.028 1.00 141.1
12 2.4401 0.71 0.0056 0.045 1.00 89.1 <
14 1.9302 0.73 0.0090 0.072 1.00 55.8
16 1.5204 0.35 0.0143 0.114 1.00 35.0
18 1.2206 0.92 0.0227 0.182 1.00 22.0
20 0.965 0.90 0.0358 0.286 1.00 14.0

Actuator Motor Cable Guide

160.0

140.0

120.0
Max Distance (m)

100.0

80.0

60.0

40.0

20.0

0.0
10 12 14 16 18 20
Wire Gauge (AWG)

16
Profibus PA - Foundation Fieldbus (PA/FF)
ORCA Sonar System

Profibus PA - Foundation Fieldbus (PA/FF)

See dedicated manual for Profibus PA and FF available from http://www.hawkmeausurement.com

>

<

17
DeviceNet
ORCA Sonar System

DeviceNet
Set the BaudRate and the DeviceNet Address in 5. Use the Down push button to reach the BaudRate
Sultan parameter

Factory defaults of baudrate and FBusAdds are 6. The default value for the BaudRate is 125kpbs.
125kbps and 63 in a Sultan unit with DeviceNet Press CAL button and use the Up and Down push
CommType. To modify these values follow the buttons to modify this value
instructions below. 7. Press CAL button when finished
1. Go to the Output Adjustment menu 8. Use the Down push button to reach the FBusAdds.
2. Use the Up and Down push buttons to reach the The default value of the Fieldbus Address is 63.
CommType parameter Press CAL button and use the Up and Down push

3. Make sure that the CommType is set to DeviceNet buttons to modify this value >

4. Press the CAL button twice. If you see DeviceID do 9. Press CAL button again when finished
<
not modify this parameter.

Output Data

Profibus DP and DeviceNet now transmit 18 bytes/9 4. Low Level (Lower Range)
words, description of the words is as follows (For 5. Status Flags
firmware version 5.54 and above)
6. Displayed Distance2 (Second Variable)
1. Displayed Distance
7. Percentage2 (Second Percent of Range)
(Space Distance is the Primary Variable)
8. Displayed Distance3 (Third Variable)+
2. Percentage (Percent of Range)
9. Percentage3 (Third Percent of Range)+
3. Hi Level (Upper Range)

Failed ~~~~~~ Search 0 Echo Cfm : 1 = Echo R : 1 =

True, 0 = False True, 0 = False

Bit F Bit E Bit 3 Bit 1 Bit 0

Bit0 = Echo was received inside the span.

Bit1 = Echo is Confirmed. +Only used for ORCA Sonar Clarity output.
Bit3 = Searching is searching for an Echo.

BitF = Unit has Failed to detect an Echo.

18
Profibus DP
ORCA Sonar System

Profibus DP

Set the Profibus Address in Sultan 4. Press the CAL button twice - If you see DeviceID
Factory defaults of FBusAdds is 126 in a Sultan unit do not modify this parameter
with Profibus CommType. To modify this value follow 6. Use the Down push button to reach the BaudRate
the instruction below: parameter. Note this cannot be modified
1. Go to the Output Adj menu 8. Use the Down push button to reach the FBusAdds.
2. Use the Up and Down push buttons to reach the The default value of the Fieldbus Address is 126.
CommType parameter Press CAL button and use the Up and Down push
buttons to modify this value
3. Make sure that the CommType is set to
>
Profibus DP 9. Press CAL button again when finish.
<

Output Data

Profibus/DeviceNet now transmit 18 bytes/9 words, description of the words is as follows (For firmware
version 5.54 and above).

1. Displayed Distance 5. Status Flags

(Space Distance is the Primary Variable) 6. Displayed Distance2 (Second Variable)
2. Percentage (Percent of Range) 7. Percentage2 (Second Percent of Range)
3. Hi Level (Upper Range) 8. Displayed Distance3 (Third Variable)+
4. Low Level (Lower Range)
9. Percentage3 (Third Percent of Range)+

Failed ~~~~~~ Search 0 Echo Cfm : 1 = Echo R : 1 =

True, 0 = False True, 0 = False

Bit F Bit E Bit 3 Bit 1 Bit 0

Bit0 = Echo was received inside the span.

Bit1 = Echo is Confirmed.

Bit3 = Searching is searching for an Echo.

BitF = Unit has Failed to detect an Echo.

+Only used for ORCA Sonar Clarity output.

19
Setup Procedure
ORCA Sonar System

Powering The Unit

When power is applied the unit will start up automatically. It will scroll through its boot diagnostics and display
the serial numbers, software version and model types for the amplifier and transducer

The unit will display its default operating screen depending on the App Type selected (default: Bed) on the
top line and a distance or % on the bottom line. The distance will be the programmed display mode (Default:
Level).

The unit will re-scan for the measurement whenever it is powered up.

The sensor face must be submerged in liquid in order to operate correctly.

>
CAL CAL for select / proceed / edit
<

Arrows to scroll / adjust

RUN RUN to re-active unit

Bed Operating Diagnostic Display

CAL

Unlock 0 Unlock Code (default 0)

CAL

Quickset Output Adj Advanced* Main Menus

Advanced
(Tx Setup)
CAL *Also Tx Setup
Amplifier / Comms / Output Transducer
Application Settings settings.
settings
*Do not adjust Advanced settings without expert knowledge App Type

CAL

App Type
*Edit*

Density
Switch
Blocked Chute
Boom Protect
Alignment

20
Setup Procedure
ORCA Sonar System

Quickset

The Quickset menu contains the basic parameters required to get the unit up and running.
It is one of the three main menu options in the internal software.

Parameter Description Options

Unit Adjust displayed measurement unit Inches Feet Meters Centimeters

App Type Select Application Parameters for Output 1 See Unit Setup: 'App Type'

App Type2 Select Application Parameters for Output 2 See Unit Setup: 'App Type2'
1/3 Radius 20mA 4mA LastKnown 3.80mA 3.50mA
Failsafe Set failsafe output & timer
20.20mA >
DispMode Set LCD measurement display mode Level Level% Space
<
Offset Add offset distance to output Adjustable

Amp Reset Restore Amplifier settings to factory default Yes / No

Typical High & Low Level

Blanking /
non-measured
zone

High Level
20mA
0.600m

Low Level
4mA
X.xxm

Typical installation - Set ‘Low Level’ (4mA) to be the distance from the transducer face to the bottom of the
tank. High Level should be 0.600m for most accurate and reliable measurement.

21
Setup Procedure
ORCA Sonar System

App Type

App Type is the first output and should be considered the primary measurement. If monitoring Bed level this
should be selected here. App Type has three pre-set application types.

• Bed (dense/heavy blanket layer)

• RAS (return activated sludge)

• Floc (flocculent/hindered settling layer).

Parameter 1/2 Submerged

Description Options
App Type Set display readout Bed RAS Floc >
Density Select interface to be measured See Interface Table below
<
• Manually fine tune sensor sensitivity
Higher value for lighter densities, lower
Calibrat • Press CAL to fire a test pulse which will return the
value for heavier densities.
depth measurement.

Lo Level Set Lo Level measurement point (4mA) Adjustable

Hi Level Set Lo Level measurement point (20mA) Adjustable

(1) Bed Depth instructs the unit to ingnore any Echoes Adjustable in depth (measured from
Bed Depth (1)
within the programmed distance - see Bed Depth Sensor face down)

Fill Rate* Set potential filling rate for primary measurement Adjustable (units per hour)

Empty Rate* Set potential emptying rate for primary measurement Adjustable (units per hour)
1/3 Radius
*For most applications the unit is pre-calibrated with appropriate tracking speeds.
You will not need to adjust these settings.

Interface Table (1) Bed Depth

Density Bed Depth must be closer than the maximum

Typical Applications expected Bed layer distance for the application. It
Selected (g/l)
is used to instruct the unit to ignore closer echoes
0.1 - 0.6 Lighter layers that are not the Bed level.
Blanking /
Bed Depth
0.6 - 1.2 non-measuredHindered Layer Settling Layer Distance
zone
1.2 - 3.0 RAS
High Level
3.0 - 6.0 RAS Bed
20mA
0.600m
6.0 -1 0.0 Bed
Max Bed
10+ Bed / Heavy Sludge
Low Level
4mA
X.xxm

22
Setup Procedure
ORCA Sonar System

App Type2

App Type is the second output and should be considered the secondary measurement. This output is sampled and
updated at programmed intervals
• Bed (dense/heavy blanket layer)
• RAS (return activated sludge)
• Floc (flocculent/hindered settling layer)
• Clarity (indication of signal lost due to liquid conditions, 0% poor conditions, 100% clean conditions).

Parameter Description Options

App Type2 Set display readout for secondary measurement Off Bed Ras Floc Clarity**
>
Density Select interface to be measured See Interface Table below
<
• Manually fine tune sensor sensitivity
Higher value for lighter densities, lower value
Calibrat • Press CAL to fire a test pulse which will return the
for heavier densities.
depth measurement.

Lo Level2 Set Lo Level measurement point (4mA) Adjustable

Hi Level2 Set Lo Level measurement point (20mA) Adjustable

Set the time between measurement samples taken

SmplRate Adjustable (minutes)
for the App Type2

Value in pulses, approximately 2 pulse per

Damping2 Adjust 2nd output response time / smoothness
second

** See 'Clarity' for important information

Interface Table Clarity

Clarity is a representation of how clear the liquid is

Density between the interface measured by App Type (output 1)
Typical Applications
Selected (g/l) and the transducer face.

0.1 - 0.6 Lighter layers The unit monitors the number and quality of return
echoes and uses an algorithm to convert this to a
0.6 - 1.2 Hindered Layer Settling Layer
percentage. The percentage is a rolling average of
1.2 - 3.0 RAS
approximately 5 minutes of measurement.
3.0 - 6.0 RAS Bed

6.0 - 10.0 Bed

10+ Bed / Heavy Sludge

23
Setup Procedure
ORCA Sonar System

Output Adjustment

The Output Adj menu contains parameters related to adjusting analogue, switch & communication protocol relayed
settings.

Parameter Description Options

FillDamp Adjust first output response time /

Value in pulses, approximately 2 pulse per second
EmtyDamp smoothness

4mA Adj Fine tune the 4mA output current Adjustable

20mA Adj Fine tune the 20mA output current Adjustable

>
Analog Invert analogue from 4-20mA to 20-4mA 4-20mA 20-4mA
<
A simulated distance reading is transmitted
Simulate as analogue (distance measured from sensor Adjustable
face)

4mA Adj2 Fine tune the 4mA output2 current Adjustable

20mA Adj2 Fine tune the 20mA output2 current Adjustable

• Adjust communication protocol settings

Comm Type • Analogue and Switch models include See 'Comms Type' section
Modbus as standard

RlyMod 1-3 Configure Relay actions See 'Relay Actions' section

Cleaning Set auto cleaner parameters See 'Cleaning' section

Bk Light Turn on/off LCD backlight On/Off

Switch display from 12 character to 8

DispChar 12 digit / 8 digit
character (older units)

When active the unit will switch to failsafe

mode if input voltage drops below required
V In Chk On / Off
power. When not active unit will display ‘Input
Voltage too low' on the display.

24
Comms Type
ORCA Sonar System

Comms Type (Menu) HART

Command Number 3. Current and dynamic variables

Sub-Menu Description Options
Description Byte No.
Adjust unit device ID for
DeviceID 1-255 Current (mA) 0-3
Modbus, HART
PV1 Unit (App Type1) 4
Adjust unit Device ID
PV1 Measurement (App Type 1) 5-8
FBusAdd for FF/PA, DeviceNet, 1-255
Profibus DP SV unit (App Type 2) 9

Adjust comms network Comms SV measurement (App Type 2) 10-13

BaudRate >
speed dependent
TV unit (%) 14
<
TV (Clarity % reading) 15-18

QV unit (kelvin) 19

QV (Temperature) 20-23

Modbus

Protocol: Modbus RTU (2 wire)

Speed: 19200 Baud
Data bits: 8
Parity: None
Stop Bits: 1

HAWK Sultan series units act as ‘slave’ devices on a Modbus network. Units are shipped from the factory with a
default Modbus address of 1. The Modbus address of any unit can be changed individually if units are to be connected
in a multi-drop network. Each address number must only be used once on any network (possible addresses are
1-255).

Primary Measurement Modbus Registers

Description Address

App Type (Output 1) measured distance (from sensor face to measured level), mm 40125

App Type2 (Output 2) measured distance (from sensor face to measured level), mm 40118
Clarity (%) 40117

Note: Comms option 'X' and 'Y' includes Modbus as standard.

25
Cleaning Menu
ORCA Sonar System

Cleaning

Sub-Menu Description Options

60 mins
Uses Relay 3 to activate an external system (such as a spray cleaner) for the 30 mins
selected time. The actuator swing will be at full extension for this selected time. 10 mins
Spry
Typical setup for the Jet Spray Cleaner is to set 'Actuator' Cycle to 15 minutes, 90 sec
and then spet Spry timer to Spry 30 seconds. 60 sec
30 sec
>
Solenoid Uses Relay 3 to drive an external solenoid (used for pneumatic actuator control) Selectable

Brush Uses Relay 3 to drive an external solenoid (used for wiper brush control) Selectable <

Selects Actuator auto cleaning function (default cleaning option). Actuator will
Actuator See 'Actuator'
extend and retract based on programmed timer.

Off Disables Cleaner function Selectable

Actua In Manually trigger Actuator to 'in' (home) position* Selectable

Actua Out Manually trigger Actuator to 'out' (extended) position* Selectable

Actuator

Sub-Menu Description Options

Act Max
Adjust the default swing position (Max) and Home position (Min Adjustable (mm)
Act Min

Cycle Set timer in minutes between Actuator swings Adjustable

Set minimum voltage present before Actuator action is cancelled and error
VoltCutOff Default 14V
message ActuatorErr or ActuatorVsErr is displayed on screen

*If testing with these parameters you must follow this sequence for the Actuator to function correctly

• Select 'Actua Out'

• Select 'Actua In'
• Select 'Actuator'

The Actuator must be returned to 'In' mode before activating the auto cleaning function for standard operation.

26
Setup Procedure
ORCA Sonar System

Advanced

The Advanced menu contains parameters for Gain control, manually adjustment of speed of sound, offset and
restoring the amplifier and transducer to their default state.

These settings typically do not require adjustment unless there are special circumstances. Do not adjust
Advanced settings without expert knowledge or consulting your local representation.

Parameter Description Options

Primary sensitivity adjustment. This value is automatically(1) set by the

Gain4 Adjustable
selected Interface range in Quickset. Higher values for lighter densities.
>
GainStep3 Adjustment of sensitivity for DistStep3 zone. Adjustable
<
DistStep3 Depth of zone measured from the sensor face for non-variable GainStep3. Adjustable

Adjustable
SlopeInc Increase or decrease Gain-Over-Distance bias(2)
(default 1.5%)

Threshold Minimum echo size which the unit will accept as a valid echo Adjustable

Unit will not consider any echoes beyond this distance valid.
EmptyDist Adjustable
This is automatically calculated by the ‘Low Level’ parameter.

Temp Trim Create manual measurement offset for a specific temperature. Adjustable

Dist Trim Create manual measurement offset for a specific distance. Adjustable

Velocity Adjusts the internal speed of sound calculation. Adjustable

(1) Gain4 default settings (2) Gain-Over-Distance bias

The ORCA system uses automatic Gain control

Interface Selected (g/l) Default Value
to enhance signal tracking during difficult process
0.1 - 0.6 24.9% conditions. Increasing SlopeInc% from 1.5% to
0.6-1.2 14.9% 2%-4% will assist the unit to place emphasis on
deeper measurement (bed level). If the unit is
1.2-3.0 10.0%
locking to a higher interface during sliming or
3.0-6.0 4.9% difficult conditions try increasing this value. Do
6.0-10.0 2.0% not exceed 4%. See 'Troubleshooting' for more
information.
10+ 1.1%

27
Relay Actions
ORCA Sonar System

Relay Actions

Set Relay Parameters in Output Adjustment menu

Sub-Menu Description Options
The two relay levels are RlyL1 and RlyL2

Adjust Relay switch point The display will show RlyL1 1, the last 1 indicated the
RlyL1 1-5 Adjustable
(L1 must be < L2) Relay number (eg 1 to 5)

L1 and L2 distances are measured from the

Adjust Relay switch point transducer face
RlyL2 1-5 Adjustable
(L2 must be > L1)
L1 must be equal to or less than L2.

>

<
Relay Action
Energise DeEnergise FailSafe FailSafe OFF
system operating power/system/
EN DEN FS normally FS measurement failure

Relay Status
State 1

L1 Above L1 or between L1 and

L2 after passing
above L1. NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO Remote Amplifier
terminal function
L2 labels
LED Status

HIGH LEVEL or FALLING LEVEL

L1 Below L2 or between L1 and

State 2

L2 after passing
NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO
below L2.

L2

LOW LEVEL or RISING LEVEL

NC COM NO NC COM NO NC COM NO NC COM NO NC COM NO

POWER FAILURE

28
Operating Diagnostics
ORCA Sonar System

Operating State

In this operational state you can use the buttons to navigate through and view unit diagnostics and other
measurements.

Diagnostic Typical Reading Space

Description
2.622m
Bed Bed indicates Bed height measured from Low Level
Distance Matrl%
Depth indicates depth of measured Density measured from the
74.0%
Level
transducer face >

Bed% % Height of bed level proportionally based on High & Low level <
Tx 1 Address of Transducer (default 1)

Normal Unit is operating normally

Recover Distance Unit is searching for new signal

Failed Unit is in failsafe mode

W (down) Distance Tracking Window end point (measured from sensor face)

W (up) Distance Tracking Window start point (measured from sensor face)

T: 23.8 Measured Temperature

N: 0.00% Noise (electrical and frequency interference)

R: 0.00% Current Recover Gain added

G: 24.6% Total amount of Gain applied to track current echo

S: 1.60V Signal size in Volts

E: Distance Non-damped measured distance measured from sensor face down

29
Application Calibration
ORCA Sonar System 1/3 Radius

How To Set Up The Unit - Bed Level + Hindered / Settling Layer Measurement

Parameters for standard setups are located in the

'Quickset' menu. Blanking /
non-measured
You will need to program the following parameters: zone

- App Type - High & Low Level, Density, Bed Depth

High Level
- App Type2, High & Low Level2, Density 20mA
0.600m
A) High and Low Level should be the same for
both App Types. High Level should not be less
Low Level
than 0.600m (2ft). 4mA
X.xxm >
B) Set App Type to 'Bed' with Density 10+g/l. This
App Type2: Additional Settings
applies our pre-set parameters to measure the <
Bed level with the first output. SmplRate - App Type2 is measured at a time
(1) based interval. This can be reduced as low as
Set Bed Depth - see Bed Depth
0.5mins (30 seconds)
Set App Type2 to 'Floc' with Density 0.6-1.2g/l.
Damping2 - Along with reducing SmplRate time,
This applies our pre-set parameters to measure
increasing Damping2 will provide a smoother
the hindered/settling layer to target with Floc
output trend.
control.
Calibr% - To see a lighter interface increase the
App Type Notes Calibr% parameter. Use 1% intervals and press
CAL to fire test pulses. This will return the depth
App Type is the primary measurement.
of the measured interface and signal size. Target
If measuring Bed level it should always be set to
1V+ signal at preferred depth. Higher% makes the
Bed level. Density of 10+g/l is the optimum setting
unit more sensitive to lighter material. Fire several
to penetrate suspended material to the Bed.
pulses with each adjustment.
(1) Bed Depth

Bed Depth should be programmed to 1m (3ft)

higher than the application expected maximum
depth.
Bed Depth
Distance

Max Bed

30
Application Calibration
ORCA Sonar System 1/3 Radius

How To Set Up The Unit - Bed Level + Clarity

Parameters for standard setups are located in the

'Quickset' menu.
Blanking /
non-measured
You will need to program the following parameters: zone
- App Type - High & Low Level, Density
- App Type2, High & Low Level2 High Level
20mA
A) High Level for App Type should not be less 0.600m

than 0.600m (2ft). High and Low level for Clarity

is represented as a %. 0% poor Clarity, 100%
Low Level
optimal Clarity. 4mA >
X.xxm
B) Set App Type to 'Bed' with Density 10+g/l. This
<
applies our pre-set parameters to measure the
Bed level with the first output.
(1)
Set Bed Depth - see Bed Depth

Set App Type2 to 'Clarity'. This programs output

2 for a proportional 0-100% representation of
Clarity.

(1) Bed Depth

Bed Depth should be programmed to 1m (3ft)

higher than the application expected maximum
depth.
Bed Depth
Distance

Max Bed

31
Application Calibration
ORCA Sonar System 1/3 Radius

How To Set Up The Unit - Hindered Layer + Clarity

Parameters for standard setups are located in the

'Quickset' menu. Blanking /
non-measured
You will need to program the following parameters: zone

- App Type - High & Low Level, Density

High Level
- App Type2, High & Low Level2 20mA
0.600m
A) High Level for App Type should not be less
than 0.600m (2ft). High and Low level for Clarity
is represented as a %. 0% poor Clarity, 100% Low Level
4mA
optimal Clarity. X.xxm >

B) Set App Type to 'Floc' with Density 0.6-1.2g/l. <

This applies our pre-set parameters to measure
the Bed level with the first output.

Set App Type2 to 'Clarity'. This programs output

2 for a proportional 0-100% representation of
Clarity

32
Troubleshooting
ORCA Sonar System

Unit Is Measuring Incorrect Bed or Space PLC Indication Does Not Match Measurement

• Confirm display mode is correct • Disconnect the analogue wires from the amplifier.
• Space is measured from sensor face to target. Use a multimeter on the 4-20mA terminals labeled
Bed is measured from low level to target IS and + to read the direct mA from the unit.
Reconnected analogue wires and compare this
• Confirm High Level, Low Level and Bed Depth
value with the reading from the control system
(if applicable) match application requirement
• Confirm High Level and Low Level are set to the
• Increase or decrease 'Gain4'. Increasing this value
same values in amplifier and control system.
makes the unit more sensitive to interfaces within
the tank and vice versa. Programming 'Bed Depth'
Some Menu Options Are Missing
sets Gain4 to a recommended value based on the >
expected depth of the Bed level
• HAWK is constantly updating and improving the
<
• The Parameter Slope Inc% design and accessibility of its products and as a
(Advanced Menu software rev 5.81) can be used result older units may have different software.
to put more emphasis on deeper measurement - Contact your local representation for information on
increase this to 3% updating to the latest software.
• High volumes of poor settling or suspended material
with attenuate the Sonar pulse. The unit may
read higher tracking suspended material if process
conditions in the tank fail.

33
Troubleshooting
ORCA Sonar System

Error Codes

Error 01 Error 04
Amplifier/Transmitter can not communicate with Amplifier is programmed with incorrect software
transducer. or has wrong hardware connected.

• Wiring: Check the terminals for a loose or • Contact your local support.
incorrect connection (including junction box/cable
ActuatorErr
extensions)
Before the Actuator sweeps the ORCA will check
• Check the cables for any signs of damage the incoming voltage to confirm it is not less than
• Ensure any customer supplied cable meets the VoltCutOff parameter value. If it does detect the
HAWK specifications error it will display ActuatorErr for a few seconds on
>
the LCD. Confirm 24VDC power supply is per spec
• If using junction box extension trace the 8-10VDC
(min 5A at the terminal). <
from the red/black amplifier terminals to
the transducer to ensure wires are correct ActuatorVsErr
• If using a junction box ensure you follow HAWK If the voltage drops below the VoltCutOff parameter
specification for extending cable value during an attempted Actuator swing the ORCA
will display ActuatorVsErr for a few seconds on the
• ‘Unit Specs & Checks’ has additional checks for
LCD. Confirm 24VDC power supply is per spec (min
causes of Error 01.
5A at the terminal).
Error 02
Error 08
Communication data corruption between
• Transducer type mismatch.
Transmitter and Transducer.
• It can be a result of noise in data lines or one of Error 09
data lines (white or blue) being open circuit. • NV ram corrupted.
• Make sure wiring is correct especially look to the
screen (earth)
Error 10
• NV write error
• Ensure you are using quality shielded
instrument cable Error 11
• ‘Unit Specs & Checks’ has additional checks for • Transducer no. 2 communication error (cannot talk
causes of Error 02. to the sensor)

Error 03 Error 13
• Specific comms mode is selected (eg Profibus, FF) • Voltage error. Input voltage too low or voltage error.
but comms module is not connected or responding
• Check your unit part number to ensure it has
correct comms
• If you do not have additional comms
(part number option X) then select Modbus.

34
Troubleshooting
ORCA Sonar System

Unit Specs & Health Checks

OSIR Transmitter If any are open circuit check wiring connections or

there may be a problem with the transducer.
Specified ranges (supply dependent): 90-260VAC,
24-30VDC, 30-48VDC). For suspected power issues Transducer problems may exhibit via the amplifier
ensure user supply is appropriate & consistent. If protecting itself against high current draw - measure
using VDC ensure minimum 24V 5A supply is resistance across transducer: Red and DC:+
present or the actuator cleaning will not operate. terminals on the amplifier while the transducer
disconnected and then connected. If the resistance
If using AC power you can check the power supply
increases dramatically there is potentially a wiring or
for faults by reading the DC +/- terminals with a
transducer problem.
multimeter set to DC. This terminal will produce 15- >
16VDC stable. If this value is lower or inconsistent OSIRSCA (Electric Actuator)
<
you may a problem with the internal power supply.
Actuator position - disconnect the actuator wires and
Unit performance will be affected if the unit detects read for the following values:
voltage below 9VDC. If ‘V in chk’ is on the unit will
Default (pole should be vertical)
trigger its failsafe routine. If V in chk is off the unit will
display V fail on the LCD. Black - Blue 2kohm

Blue - Brown 8kohm

Transducers
Black - Brown 10kohm
The Transducer power (red wire) should draw
8-10VDC. If this figure is too high or too low check Note: Lines 1 & 2 add to total of 10kohm
ORCA power & supplied power as above.

Disconnect transducer from amplifier. Peak extension (default parameters)

There should be no open circuits between wires. Black - Blue 4kohm (approx)
Resistances between transducer wires (approximate Blue - Brown 6kohm (approx)
values):
Black - Brown 10kohm

Blue - White 32kohm Note: Lines 1 & 2 add to total of 10kohm

Black - Blue 15.6kohm Voltage draw during swing out:in - at the terminals (all
wires must be connected to amplifier).
Black - Red 1-2Mohm (or OV / high resistance)

Black - White 15.6kohm Green - Yellow 26VDC: -26VDC

Note: The 'Actuator' LED turns on during the swing

process. If the swing fails the light stays on.

35
Troubleshooting
ORCA Sonar System

ORCA Electric Actuator Troubleshooting

The ORCA Sonar system is often used with an If the actuator does not move correctly or jitters:
electric actuator, powered and controlled by internal If the actuator still does not operate when
electronics in the ORCA Transmitter. This section commanded manually first attempt to reset the
describes several tests which can be made on the international potentiometer.
complete system, and on the individual parts, to try to
This is done by applying voltage directly to the
identify the cause of a problem where a unit seems
Actuator wires: Disconnect the Green and Yellow
not to be operating correctly.
wires from the transmitter. Apply 24VDC directly to
If the Cleaner LED is illuminated with no Actuator these wires (Yellow positive, Green negative). This
movement the ORCA Transmitter has attempted to will drive the actuator. After the extension stops, >
drive the Actuator but the action failed. remove the direct 24VDC. Re-connect the green and
Wiring Checks: Confirm there are no loose or yellow wires to the transmitter. After the unit attempts <
misplaced wires. a second cycle it will have detected the Actuator
at full extension and then attempt to retract it to the
Power Supply: Ensure that power supplied to the
default Start position.
instrument is within the specifications given (see unit
specs & health checks). If DC power is used, then If the Actuator still does not retract to the correct
the current capacity of the DC supply wiring is home position connect a different power source to
critical. the ORCA transmitter. Re-confirm the resistance and
voltage specifications are measured as per listed in
Mechanical Checks:
the 'Unit Specs and Health Checks' section.
Ensure that the actuator, bracket, transducer
mounting pipe and hinged clamps are assembled If the Actuator still does not function correctly you

correctly and that the pinch bolts which secure the may need to replace the Actuator.

hinged clamps to the transducer mounting pipe are

firmly tightened. Correctly assembled hinges should
move very freely before the transducer mounting pipe
is inserted.

Software Settings:
To check for correct operation of the actuator go to
the ‘Cleaning’ parameter under ‘OutputAd’ and select
‘Actua Out’, then press CAL. The actuator should
move the transducer out to its end stop setting.
Return to the ‘Cleaning’ parameter and select ‘Actua
In’. The actuator should move the transducer back
in to its home position. Return to the 'Cleaning'
parameter and finally select ‘Actuator’ for the
standard automatic operation mode.

36
Part Numbering
ORCA Sonar System

Remote Electronics

Model
OSIR Sonar Level Transmitter, 3 relay alarms

Power Supply
B 24-30VDC (min 5A)
D 90-250VAC and 24-30VDC (min 5A)

Additional Communications (PC comms GosHawk standard)

X 1 x 4-20mA analog output module with Modbus
Y 2 x 4-20mA analog output modules with Modbus Comms
>
I 1 x 4-20mA analog output module with Modbus and HART
J 2 x 4-20mA analog output module with Modbus and Dual Channel HART <
A Profibus PA
P Profibus DP
F Foundation Fieldbus
D DeviceNet
E 2 x 4-20mA with Modbus over Ethernet
R 2 x 4-20mA with Modbus over Wi-Fi
B 2 x 4-20mA with Modbus over Bluetooth

N/A
X Not Required

OSIR D Y X

37
Part Numbering
ORCA Sonar System

Remote Sonar Transducer

OSIRT ORCA Sonar Transducer

Transducer Strength
3 Industrial / Mining
Transducer
02 (150kHz)
Facing & Housing material
SH Full fiberglass high temperature version (max 80°C 180°F)
Approval Standard
X Not Required
Connection >
C IP68 Sealed with cable
6 6m cable <
15 15m cable
30 30m cable
50 50m cable
FRP Full transducer / pole FRP fibreglass encapsulation
(requires OSIRMELxH) consult factory

OSIRT 3 02 SH X C 6

Remote Sonar Transducer With IECEx / ATEX Approval

AWRTSH High Power Sonar Transducer
Transducer Type
002 150kHz
-
Facing & Housing material
8 Full fiberglass high temperature version (max 80°C 180°F)
XXXXX
Approval Standard
i0 IECEx Zone 0 (Ex ia IIA T4 IP68 Tamb -20°C to 70°C)
A0 ATEX Grp II Cat 1 GD EEx ia IIA T4 IP68 (Tamb -20°C to 65°C)
Connection
C IP68 Sealed with cable
6 6m cable
15 15m cable
30 30m cable
50 50m cable

AWRTSH 002 - 8 XXXXX i0 C 6

38
Part Numbering
ORCA Sonar System

Remote Sonar Transducer With CSA Approval

OSIRT ORCA Sonar Transducer

Transducer
302 150kHz for Industrial / Mining
Facing & Housing material
SH Full fiberglass high temperature version (max 80°C 180°F)
Approval Standard
RN CSA Class I; Div 1/2; Group D; Zone 0; AEx/Ex ia IIA; T4
Connection
C IP68 Sealed with cable >
6 6m cable
15 15m cable <
30 30m cable
50 50m cable
FRP Full transducer / pole FRP fibreglass encapsulation
(requires OSIRMELxH) consult factory

OSIRT 302 SH RN C 6

Automatic Scum Cleaner

OSIRSC Automatic Scum Cleaner

Type
A 24VDC Electric Actuator with Mounting Bracket Kit
A-L 24VDC Electric Actuator with Mounting Bracket Kit with Left Aligned Transmitter
Mounting Bracket
D Floating Sonar with 24VDC Electric Actuator and Mounting Bracket Kit
E2 Impact Plate Dual Direction with Mounting Bracket Kit
G Mounting Bracket Kit only

OSIRSC A

39
Part Numbering
ORCA Sonar System

Mounting Extension Pipe

Mounting Extension Pipe

OSIRMEL Mounting Extension SS Pipe

Length
2 2 meters
3 3 meters
4 4 meters
5 5 meters
H Full transducer / pole FRP

fibreglass encapsulation >

(consult factory)
<

OSIRMEL 2

Mounting BrackeT Kit

OSIRSCG

HAWKLink USB PC connector for GosHawkII

HAWKLink-USB

Stainless Steel Sunhood

SUNHOOD

Extra Cable (Belden 3084A)

CA-TXCC-R-C15 15m cable
CA-TXCC-R-C30 30m cable
CA-TXCC-R-C50 50m cable
CA-TXCC-R-C100 100m cable

Mounting Pipe - Transducer connection adapter

ADP-SS-SA-TC

40
Specifications
ORCA Sonar System

Sonar Frequency Selection Operating Temperature

• 150kHz • Remote Electronics: -40°C to 70°C

• Sonar Transducer FRP Fibreglass:
Operating Voltage
-40°C to 80°C.
• 90 - 260Vac 50 / 60Hz
Transducer / Transmitter Separation
• 24Vdc (min 5A supply)
• Residual ripple no greater than 100mV. • >500m
Note: Must be BELDEN 3084A or equivalent
Power Consumption
Cable (Sonar Transducer)
• <10VA @ 240Vac
• <10W @ 24Vdc. • BELDEN 3084A. >

Analogue Output Sealing <

• Either single or dual analogue • Remote Electronics IP67

1 x 4-20mA (isolated) 600 ohms max • Remote Transducer IP68.
1 x 4-20mA (non isolated) 600 ohms max.
Cable Entries
Communications
• Remote Electronics: 3 x 20mm 1 x 16mm.
• GosHawk, HART, Modbus, Profibus DP,
Typical Weight
DeviceNet, Foundation Fieldbus, Profibus PA.
• Remote Electronics 1kg
Relay Output
• Remote Transducer 1kg
• 3 x s.p.d.t. 0.5amp / 240vac • Cleaning Mechanism 5kg.
• Form c. type non-inductive load
• Fully programmable.

Maximum Range

• 25 meters.

Blanking Distance

• 450mm: 150kHz.

Resolution

• 1mm.

Accuracy

• +/- 0.25%

41
Warranty and Liability
ORCA Sonar System

Warranty and Liability

HAWK specializes in ultrasonic, sonic and sonar level transmitters and have thousands of installed
instruments in critical applications around the world.

HAWK guarantees the ‘ORCA’ sonar range, when delivered, is free of material defects and undertakes to
replace, repair any defective part, free of charge. HAWK will provide two levels of warranty period.

A one year electronic warranty period extends from this delivery date. HAWK warranty, solely covers,
workmanship, material defects, only, unless specified in writing by the factory.

The warranty does not cover, wearing parts, consumables, incorrect handling, incorrect installation, or using
the instrument for anything other than what it is intended to do.
>

<

42
Level Measurements
for Sludge and
Settling Level Interface
Monitoring >

<

ORCA Sonar System

Low Frequency Sonar

43
A Higher Level of Performance
ORCA Sonar System

HAWK, Since 1988 Remote Innovation

Hawk Measurement Systems Pty Ltd (HAWK) was HAWK understands the need for immediate technical
established in 1988. It's founding members saw the assistance.
universal requirement of various industries requiring The HAWKLink 4G communication device allows
improved process control and efficiency in their any computer with internet access and our free
operations. GosHawk diagnostic & calibration software; to dial in,
calibrate, test, and check the performance of HAWK
We Can Help products. This innovative system allows our Global
Support Team to assist with commissioning and
HAWK understands the difficulties customers face
after sales service of HAWK equipment worldwide.
when seeking accurate level measurement. Every
Measurement problems are addressed as they <
application is different, involving a multitude of
happen; not days or weeks later.
environmental factors. This is where HAWK excels.
Our aim is to ensure that customers feel comfortable
Knowledge Sharing
with our technology, and are provided with long term
and reliable solutions. We believe that a combination HAWK believes that knowledge sharing is key to
of application and product expertise, as well as creating long term relationships. Empowering our
forward thinking and proactive support policies customers and our worldwide distribution network,
are the foundation of successful customer-supplier whilst being available at all times to lend a helping
relationships. hand, is the perfect recipe for long term solutions and
relationships. HAWK openly extends an invitation
Progressive Technical Support to share our 30 plus years of level measurement
experience, and ensure that your day to day
HAWK believes that the future of the Level
processes are efficient, understood, and always
Measurement Industry revolves around the quality
working.
of pre and post sales - support. Our aim is for all
sales & support staff to be product experts, and more
importantly application experts making our customers
applications as efficient and consistent as possible. All company or product names are registered trademarks or
trademarks of their respective owners.

Hawk Measurement Systems Hawk Measurement

(Head Office) 5010 Gateway Drive, Medina,
DOC-OS-MAN v 1.26 1022

15 - 17 Maurice Court OH 44256, USA

Nunawading VIC 3131, AUSTRALIA Phone: +1 888 HAWKLEVEL (1-888-429-5538)
Phone: +61 3 9873 4750 Phone: +1 978 304 3000 / +1 877-356-5463
Fax: +61 3 9873 4538 Fax: +1 978 304 1462 / +1 330-331-7172
[email protected] [email protected]

For more information and global representatives: www.hawkmeasurement.com