Install and Operation Manual

—
T EC H N I C A L C ATA LO G U E T K 5 0 0/17 E N
ZX0 block design

Gas-insulated medium voltage switchgear
PO: 25800-220-POB-EKL0-00001
VP DOC N°: 25800-220-V1B-EKL0-00017
DDR N°: 70,72,73,74,75,76,77,78,79
Content
Page
1 Introduction 5
2 Applications 6
3 Characteristics 7
4 Your benefit 8
5 Technical data 9
5.1 Technical data of the panel 9
5.2 Technical data of the circuit-breaker 12
5.3 Technical data of the three position disconnector 13
5.4 Technical data of the three position switch disconnector with or without HV HRC fuses 13
5.5 HV HRC fuses 14
5.5.1 Selection of HV HRC fuses, ABB 14
5.5.2 Selection of HV HRC fuses, Siba 15
6 Fundamental structure of the panels 17
7 Components 22
7.1 Vacuum circuit-breaker 24
7.2 Three position disconnector 28
7.3 Three position switch disconnector 31
7.4 Three position switch disconnector with fuse 32
7.5 Busbar 33
7.6 Outer cone termination system 34
7.7 Surge arresters 35
7.8 Main earthing bar 35
7.9 Capacitive voltage indicator systems 35
7.10 Current and voltage detection devices 37
7.10.1 Ring core current transformers 37
7.10.2 Dimensioning of current transformers 38
7.10.3 Voltage transformers 39
7.11 Protection and control units 40
7.12 Sulphur hexafluoride 41
7.13 Gas system in the panels 41
7.14 SF6 density sensors 42
7.15 Pressure relief systems 43
7.16 Surfaces 43
2 | Technical catalogue ZX0 TK 500 en - Revision 17

Page
8 Range of panels 44
8.1 Feeder panels 44
8.1.1 Incoming and outgoing feeder panels with circuit-breaker 44
8.1.2 Feeder panels with three position switch disconnector 46
8.1.3 Feeder panels with three position switch disconnector and fuse 47
8.1.4 Cable termination panels 48
8.2 Busbar sectionaliser and riser panels 49
8.2.1 Couplings within a switchgear block 49
8.2.2 Coupling (connection of two system blocks) 52
8.3 Metering panels 53
8.4 Busbar earthing panel 54
8.5 Design to order panels 55
9 Busbar earthing 56
9.1 Earthing the busbar by means of an earthing set 56
9.2 Earthing the busbar by means of a sectionaliser and riser or bus coupler 56
10 Building planning 57
10.1 Site requirements 57
10.2 Space required 58
10.2.1 Space required for wall mounting installation 59
10.2.2 Space required for free-standing installation 60
10.3 Minimum aisle widths and emergency exits 61
10.4 Minimum room heights 62
10.5 Floor openings 62
10.6 Foundation frames 64
10.7 False floor 65
10.8 Earthing of the switchgear 65
10.8.1 Design of earthing systems with regard to touch voltage and thermal stress 65
10.8.2 EMC-compliant earthing of the switchgear 66
10.8.3 Recommendations on configuration of the switchgear earthing 66
10.9 Panel weights 67
11 Non-standard operating conditions 68
Technical Catalogue ZX0 - TK 500 en- Revision 17 | 3

1 Introduction
Switchgear systems and their components rank among the most important facilities for electrical power transmission and distribution.
Their versatile functions and the opportunities they provide contribute on the one hand to safety in general, and on the other hand they
secure the availability of electrical energy.
Our ZX product family, consisting of panel types
ZX0: ... 24 kV ... 1250 A ... 25 kA
ZX0.2: ... 36 kV ... 2500 A ... 31.5 kA
ZX1.2: ... 40.5 kV ... 2500 A ... 31.5 kA
ZX2: ... 40.5 kV ... 2500 A ... 40 kA
covers the entire spectrum of primary distribution applications.
Flexible combination, reliability, availability and economy are the attributes that make it easy for our clients in industry and utilities to
decide in favor of products from the ZX series. Together with complete conventional solutions, the use of digital protection and control
technology, sensor systems and plug-in connections makes ZX systems unrestrictedly fit for the future, and the primary function of reli-
able power distribution is fulfilled with no ifs and buts. This is ensured by ABB’s uncompromising approach to quality, which leaves no
customer’s wishes unfulfilled. Aligned to each need, the panel types of the ZX family offer a solution for each requirement. In over 70
countries the customers rely on gas-insulated switchgears from ABB.
The ZX series leave our works as tested panels and, as SF6 switchgear, are exemplary in terms of safety, economy and availability. Their
compact design permits installation in even the most constricted spaces. The hermetically sealed enclosures make the systems shock-
proof and protect the high voltage components from all environmental influences.
ABB AG’s Calor Emag Medium Voltage Products division develops, manufactures and installs switchgear systems and components for
electrical power distribution in the medium voltage range. Based in Ratingen, Germany, we have the know-how, global project experi-
ence and local partners for the supply of panels and turnkey medium voltage switchgear systems.

2 Applications
Power supply companies Marine
– Power stations – Platforms

– Transformer substations – Drilling rigs
– Switching substations – Offshore facilities
– Supply vessels
Industry – Ocean liners
– Container vessels
– Steel works – Tankers
– Paper manufacture – Cable laying ships
– Cement industry – Ferries
– Textiles industry
– Chemicals industry Transport
– Foodstuffs industry
– Automobile industry – Airports
– Petrochemicals – Harbours
– Raw materials industry – Railways
– Pipeline systems – Underground railways
– Foundries
– Rolling mills Services
– Mining
– Supermarkets
– Shopping centres
– Hospitals

3 Characteristics
Basic characteristics Terminals
– SF6 gas-insulated with hermetically – Outer cone terminal system to EN 50181, type A for panels
sealed pressure system with switch disconnector, type C for all other panels with cable
– Rated voltages up to 24 kV terminations
– Up to 1250 A and 25 kA – Connection facility for surge arresters on the cable
– Single busbar design connector
– Grouping of up to six panels in a block
(one common gas compartment) Current and voltage metering
– Stainless steel encapsulation, manufactured
from laser cut sheet material – Instrument transformers
– Modular structure
– Switchgear with a leakage rate of less Protection and control
than 0.1 % per annum
– Integrated leakage testing of the panels – Combined protection and control devices
– Indoor installation – Discrete protection devices with conventional control
– Wall mounting and free-standing installation
– Panel width 400 mm and 600 mm Protection against maloperation
Panel variants – Electrical switch interlocking with

motor-operated mechanisms
– Incoming and outgoing feeder panels as – Mechanical switch interlocking with
– Circuit-breaker panels manual mechanisms
– Switch disconnector panels and
– Switch disconnector panels with fuses Pressure relief
– Cable termination panels
– Bussectionaliser panels as – Pressure relief into the switchroom, or
– Circuit-breaker panels – Pressure relief into the cable basement
– Switch disconnector panels
– Busriser panels Installation
– Metering panels
– Customised panel versions – Blocks joined together by plug-in connectors
Switching devices
– Vacuum circuit-breakers with series

three position disconnectors
– Three position switch disconnectors
with and without fuses

4 Your benefit
Maximum operator safety – The panel blocks only leave our production facilities after
documented routine testing. Thanks to the plug-in tech-
– All live components are enclosed to prevent accidental nology applied in the areas of the busbars, cables and
contact. secondary systems, extremely short installation times are
possible.
– As the high voltage compartments are independent of ex-
ternal influences (degree of protection IP65), the probability – No gas work is required as a rule at site. There is thus no
of a fault during operation is extremely low. need to evacuate and fill the high voltage compartments,
test them for leakage and measure the dewpoint of the
– As evidenced by arc fault testing, our switchgear systems insulating gas at site.
are notable for maximum operator safety.
Maximum availability
Minimum overall costs
– The plug-in busbar technology without screw couplings
– The compact design of the panels reduces the space re- permits simple and therefore safe assembly.
quired and therefore the size of the station. The result is a
lower investment requirement. – In spite of the extremely low failure probability of the ZX
switchgear systems, replacement of components in the gas
– Freedom from maintenance is achieved by constant condi- compartments and therefore a rapid return to service after
tions in the high voltage compartments in conjunction with repairs is possible.
the selection of suitable materials. The injurious influences
of dust, vermin, moisture, oxidation and contaminated air in – In gas-insulated switchgear, earthing of switchgear sec-
the high voltage compartments are precluded, as the gas- tions is performed by a high quality vacuum circuit-breaker.
tight compartments are filled with inert gas. The circuit-breaker can close onto a short-circuit signifi-
As a rule, therefore, isolation of the switchgear to perform cantly more frequently and reliably than a positively making
maintenance work is not required. earthing switch.
– The panels are designed for an expected service life of over

40 years.
– The systematic selection during the development process

of the materials used provides for complete recycling or
reuse of those materials at the end of the service life.

5 Technical data
5.1 Technical data of the panel
Table 5.1.1: Technical data of the panel

Rated voltage / maximum operating voltage Ur kV 12 24
Rated power frequency withstand voltage 1)
Ud kV 28 50
Rated lightning impulse withstand voltage 1)
Up kV 75 125
Rated frequency 2)
fr Hz 50
Rated normal current of busbars 3)
Ir A ...1250
Rated normal current 3)
Ir A ...1250
Rated short-time withstand current Ik kA ...25
Rated peak withstand current Ip kA ...63
Rated duration of short-circuit tk s ...3
Insulating gas system 4) 5)
Alarm level for insulation p ae kPa 6)

120
Rated filling level for insulation p re kPa 130
Minimum functional level for operation 7)
pmm kPa 120
Rated filling level for switch 7)
psw kPa 130
Degree of protection for gas filled compartments IP65

Degree of protection of low voltage compartment 8)
IP4X
Ambient air temperature, maximum °C +40
Ambient air temperature, maximum 24 hour averages 9)
°C +35
Ambient air temperature, minimum °C -5
Site altitude 10)
m ...1000
1)
Higher levels to international standards on request
2)
Rated current for 60 Hz on request
3)
Higher operating currents on request
4)
Insulating gas: SF6 (sulphur hexafluoride)
5)
All pressures stated are absolute pressures at 20 °C
6)
100 kPa = 1 bar
7)
Only relevant for three position switch disconnector panels
8)
IP2X for panels with three position switch disconnectors, IP3X for panels with circuit-breakers
and mechanical controls, higher degrees of protection on request
9)
Higher ambient air temperature on request
10)
Higher site altitude on request

Classifications according to VDE 0671-200 / IEC 62271-200
- Internal arc classification
The panels are arc fault tested in accordance with IEC 62271-200.
Table 5.1.2: Internal arc classification of the switchgear
Classification IAC AFL

Wall mounting installation
Internal arc 25 kA 1 s
Internal arc classification
Classification IAC AFLR

Free-standing installation
Internal arc 25 kA 1 s
Key to table 5.1.2:
IAC Internal arc classification

AFLR Accessibility from the rear (R - rear)
Accessibility from the sides (L - lateral)
Accessibility from the front (F - front)
Switchgear installed in closed rooms with access
restricted to authorised personnel only
The IAC qualification requires the switchgear installation to consist of

at least two panels with pressure relief into the cable basement, and
at least three panels with pressure relief into the switchgear room. 1)
- Loss of Service Continuity
The various LSC categories of the standard define the possibility

to keep other compartments and/or panels energized when open-
ing a main circuit compartment.
Gas-filled compartments cannot be opened, as they would then
lose their functionality. Nevertheless, gas-insulated switchgear
systems also receive a classification.
Table 5.1.3: Loss of Service Continuity of the switchgear

Systems without a switch-disconnector panel with fuses LSC2
Systems with at least one switch-disconnector panel with fuses LSC2A
Key to table 5.1.3:
LSC2: On access to the cable terminations of a panel, the busbar and all other panels can remain energized.
LSC2A: On access to all accessible compartments of a panel (in this case cable termination and fuse box), the busbar and all
other panels can remain energized.
Note from VDE 0671-200:2012-08 / IEC 62271-200 Edition 2.0:
„The LSC category does not describe ranks of reliability of switchgear and controlgear.“
1)
Exception: At a reduced room height of 2.4 m the minimal switchgear system length must be 1,6 m (see section 10.4)

Partition class to IEC 62271-200
The partition class to IEC 62271-200 defines the nature of the par-
tition between live parts and an opened, accessible compartment.
Table 5.1.4: Partition class in accordance with IEC 62271-200
Partition class PM
Key to table 5.1.4:
PM: partition of metal
Panels of partition class PM provide continuous metallic and

earthed partitions between opened accessible compartments and
live parts of the main circuit.

5.2 Technical data of the circuit-breaker
Table 5.2.1: Technical data of the circuit-breaker

Rated voltage / maximum operating voltage Ur kV 12 24
Rated power frequency withstand voltage 1)
Ud kV 28 50
Up kV 75 125
Rated frequency 2)
fr Hz 50
Ir A ...1250
Rated short-circuit breaking current I sc kA ...25
Rated short-circuit making current Ima kA ...63
Operating sequence O - 0.3 s - CO - 3 min - CO 4)
Closing time t cl ms ca. 60

Rated opening time t3 ms ≤ 45
Rated break time tb ms ≤ 60
Rated auxiliary voltage V dc 60, 110, 220 5)
Power consumption of charging motor W max. 260

Power consumption of opening coil W max. 250
Power consumption of closing coil W max. 250
Power consumption of blocking magnet W 10
Power consumption of undervoltage release W 5
Permissible numbers of operating cycles of the vacuum interrupters

30000 x Ir (Ir = Rated normal current)
20 bis 50 x ISC (ISC = Rated short-circuit breaking current)
1)
Higher levels to international standards on request
2)
Rated current for 60 Hz on request
3)
4)
Different operating sequences on request
5)
Different auxiliary voltages on request

5.3 Technical data of the three position disconnector
Table 5.3.1: Technical data of the three position disconnector

Rated voltage / maximum rated voltage Ur kV 12 24
Rated power frequency withstand voltage across the isolating distance kV 32 60
Rated lightning impulse withstand voltage across the isolating distance kV 85 145
Rated peak withstand current Ip kA ...63
Rated auxiliary voltage Ua V dc 60, 110, 220 1)
Type: UX0-MT Type: UX0-ST

A ...800 ...1250
Power consumption of mechanism motor W 200 120
Motor running time on opening or closing the disconnector 3)
s 8 10
Motor running time on opening or closing the earthing switch 3)
s 8 10
5.4 Technical data of the three position switch disconnector

with or without HV HRC fuses
Table 5.4.1: Technical data of the three position switch disconnector with or without HV HRC fuses
Rated voltage Ur kV 12 24
Rated power frequency withstand voltage across the isolating distance kV 32 60
Rated lightning impulse withstand voltage across the isolating distance kV 85 145
Rated normal current Ir A ...630
Rated mainly active local-breaking current (cos φ = 0.7) I1 A 630
Rated closed-loop breaking current (cos φ = 0.3) I 2a A 630
Rated cable-charging breaking current (cos φ = 0.2) I 4a A 50
Rated cable-charging breaking current I 4a A 15
Rated line-charging breaking current I4b A 15
Rated short-circuit making current Ima kA 63 5)
Rated earth-fault breaking current I 6a A 100

Rated cable-charging breaking current under earth-fault conditions I6b A 50
Rated short-time withstand current, 3 s Ik kA 25 5)
Rated auxiliary voltage 3)

Ua V dc 60, 110, 220 1)
Power consumption of mechanism motor W 240

Motor running time on opening or closing the disconnector 4)
s ≤3
1)
Different auxiliary voltages on request
2)
3)
When a motor-operated mechanism is used
4)
At rated auxiliary voltage
5)
Three position switch-disconnector with HV HRC fuses: Observe the manufacturer’s specification for the maximum permissible
let-through current of the fuses used (separate brochure for ABB-fuses or specification from Siba, 44534 Lünen, Germany).

5.5 HV HRC fuses
Fuses from ABB - type CEF-TCU - and Siba (44534 Lünen. Ger-
many) of 442 mm in length and a maximum diameter of 67 mm
are used. Shorter fuses have to be fitted with a length adapter.
The fuses have thermal protection. Tables 4.5.1.1 to 4.5.2.2 below
show the assignment of transformer ratings to possible HV HRC
fuse links. As the fuses are installed in a fuse box inside the panel,
the operating current is limited to 60 % of the rated current of the
fuse.
5.5.1 Selection of HV HRC fuses, ABB
Table 5.5.1.1: Selection table for HV HRC fuses, ABB type CEF
Relative impedance Rated transformer Rated current of the
Operating voltage Transformer Rating Type
voltage u K current HV-fuse
[kV] [kVA] [%] [A] [A]

100 4 5.8 16
125 4 7.2 16
160 4 9.2 20
200 4 11.5 25
250 4 14.4 31.5
10 ... 12 315 4 18.2 40
400 4 23.1 40
500 4 29.9 50
630 4 36.4 63
630 6 36.4 50
800 6 46.2 63
CEF-TCU
100 4 2.9 10
125 4 3.6 10
160 4 4.6 16
200 4 5.8 16
250 4 7.2 20
20 ... 24
315 4 9.1 20
400 4 11.5 25
500 4 14.4 31.5
630 4 18.2 40
630 6 18.2 31.5
800 6 23.1 40

5.5.2 Selection of HV HRC fuses, Siba
Table 5.5.2.1: Selection table for HV HRC fuses, Siba (U r up to 12 kV)

Relative
Operating Transformer impedance Rated transformer
Voltage Rating current Rated current of the HV-fuse
voltage uK
min. max.
[kV] [kVA] [%] [A] Type [A] Type [A]
50 4 4.8 16 16
75 4 7.2 16 20
100 4 9.6 20 25
125 4 12 20 31.5
160 4 15.4 31.5 HHD-B 40
6 ... 7.2
200 4 19.2 40 50
250 4 24.1 40 63
315 4 30.3 50 63
400 4 38.5 63 63
400 6 38.5 63 HHD-BSSK 80
50 4 2.9 10 10
75 4 4.3 10 10
HHD-B
100 4 5.8 16 16
125 4 7.2 16 20
160 4 9.2 20 25
200 4 11.5 20 HHD-B 31.5
250 4 14.4 25 40
10 ... 12
315 4 18.2 31.5 50
400 4 23.1 40 50
400 6 23.1 40 40
500 4 28.9 50 63
500 6 28.9 50 63
630 4 36.4 63 80
HHD-BSSK
630 6 36.4 63 80
800 6 46.2 HHD-BSSK 80 80

Table 5.5.2.2: Selection table for HV HRC fuses, Siba (U r from 13.8 to 24 kV)
Relative
Operating Transformer Rated transformer
impedance Rated current of the HV-fuse
Voltage Rating current
voltage uK
min. max.
75 4 3.1 10 10
100 4 4.2 10 10
125 4 5.2 16 16
160 4 6.7 16 20
200 4 8.4 20 20
250 4 10.5 20 25
315 4 13.2 HHD-B 25 HHD-B 31.5
13.8 400 4 16.7 31.5 40
400 6 16.7 31.5 31.5
500 4 20.9 40 50
500 6 20.9 40 40
630 4 26.4 50 63
630 6 26.4 50 50
800 6 33.5 63 63
HHD-BSSK HHD-BSSK
1000 6 41.8 80 80
75 4 2.9 10 10
100 4 3.8 10 10
125 4 4.8 16 16
160 4 6.2 16 16
200 4 7.7 20 20
250 4 9.6 20 25
315 4 12.1 20 HHD-B 31.5
15 ... 17.5
400 4 15.4 31.5 40
400 6 15.4 31.5 31.5
500 4 19.2 40 50
500 6 19.2 40 40
630 4 24.2 40 63
630 6 24.2 40 40
800 6 30.8 50 63
HHD-BSSK
1000 6 38.5 HHD-B 63 80
100 4 2.9 10 10
125 4 3.6 10 10
160 4 4.6 10 16
200 4 5.8 16 16
250 4 7.2 16 20
315 4 9.1 20 25
400 4 11.5 20 HHD-B 31.5
24
400 6 11.5 20 20
500 4 14.4 25 40
500 6 14.4 25 25
630 4 18.2 31.5 50
630 6 18.2 31.5 31.5
800 6 23.1 40 40
1000 6 28.9 50 HHD-BSSK 63

6 Fundamental structure
of the panels
Fig. 6.1: Feeder panel 800 A with switch disconnector (example configura- Fig. 6.2: Feeder panel 1250 A with circuit-breaker (example configuration)
tion)
C
C
A A
B
D
B
Modular structure such a block are fitted with busbar sockets if the section extends
beyond the limits of the block. Each block is equipped with a
Each cable feeder panel consists of the gas-filled panel module pressure relief system, a density sensor (temperature-compen-
(A), the cable termination compartment (B) and the low voltage sated pressure sensor) or pressure gauge, and a filling valve. The
compartment (C). The panel is fitted with a pressure relief com- maximum permissible width of a panel block is 2.40 m.
partment (D).
Principle of block design A complete switchgear installation can consist of several panel
blocks (fig. 6.3). The busbars in the blocks are connected together
Several panel modules (2 to 6) form a single gas compartment at site by means of plug-in busbar connectors, without any gas
which contains all the live high voltage parts. The side walls of work.
Fig. 6.3: Gas diagram of a ZX0 switchgear installation consisting of 2 panel blocks with 7 panels (example configuration)
Block a Block b
Legend
Gas density sensor
Gas filling valve
Gas partition (plug-in bus-

bar sockets)
█ Insulating gas SF6

The panel module (A) Panel module with circuit-breaker and three position dis-
connector (figs. 6.4 and 6.5)
The panel module essentially contains all the live high voltage
parts, i.e. the switching devices, the busbars, sockets for voltage The circuit-breaker and the three position disconnector are in-
transformers and outer cones for connection of the high voltage stalled on a common mounting plate. The live parts of the switch-
cables. Busbar bushings may be located in the side walls of the es are inside the panel module and the operating mechanisms are
panel modules. Current transformers and voltage transformers are located in an easily accessible position outside the gas compart-
located outside the panel modules. ment.
The pressure relief disk (1.13) in the panel module may be located Panel module with three position disconnector and op-
in the floor plate (panel width 400 mm) or in the rear wall of the tionally with fuses (figs. 6.6 and 6.7)
enclosure (panel width 600 mm).
The live parts of the switch are inside the panel module and the
The seals of the components are o-ring seals which are not ex- operating mechanism is located in an easily accessible position
posed to any UV radiation. outside the gas compartment. The optional fuses can be replaced
without any gas work
In a block consisting of several panels, the gas systems of the
panel modules are connected together.
Three position disconnectors, circuit-breakers with three position

disconnectors, switch disconnectors or switch disconnectors with
HV HRC fuses can be used.
Fig. 6.4: Panel module with circuit-breaker, 800 A, panel width 400 mm Fig. 6.5: Panel module with circuit-breaker, 1250 A, panel width 600 mm
2.1 2.1
1.8a
2.3 1.6 2.3

1.0 1.10
1.10 1.0 1.11
1.11 2.4b
2.4a 1.1 1.2
1.1
1.14 1.14
1.2 1.9
1.9 1.3
1.13
1.3
1.7
1.13
1.8b
1.0 Panel module (enclosure) 1.11 Gas filling valve

1.1 Circuit-breaker pole 1.13 Pressure relief disk
1.2 Circuit-breaker mechanism 1.14 Mounting plate
1.3 Outer cone 2.1 Busbar system
1.6 Socket for voltage transformer 2.3 Three-position disconnector
1.7 Isolating system for voltage 2.4a Manual operated three-position
transformer disconnector operating mechanism
1.8a Voltage transformer, plug-in type 2.4b Motor operated three-position
1.8b Voltage transformer, fixed mounted disconnector operating mechanism
1.9 Current transformer
1.10 Gas density sensor █ Insulating gas SF6

Fig. 6.6: Panel module with switch-disconnector, 630 A Fig. 6.7: Panel module with switch-disconnector and fuses, max. 80 A
2.1 2.1
1.0 1.0 1.10

1.10
1.11
1.15 1.11 1.15
1.16 1.16
1.17
1.3 1.3
1.18
1.13 1.13
1.0 Panel module (enclosure) 1.16 Three position switch-disconnector

1.3 Outer cone operating mechanism
1.10 Gas density sensor 1.17 Fuse box
1.11 Gas filling valve 1.18 Earthing switch
1.13 Pressure relief disk 2.1 Busbar system
1.15 Three position switch-disconnector
█ Insulating gas SF6

The cable termination compartment (B) and the pressure
relief compartment (D)
The cable termination compartment and pressure relief com- interlocked so that the cable termination compartment is only ac-
partment (figs. 6.8 and 6.9) represent a galvanised sheet steel cessible when the cables are earthed.
mounting structure for the panel. The mounting structure can be
designed to support several panels, with the cable termination Discharge of pressure in the unlikely event of an internal arc fault
compartments in adjacent panels separated by steel walls. in the cable termination compartment or the panel module can
take place through the pressure relief compartment (4.0) to the
The cable termination compartment contains the main earthing bar rear into the switchgear room or downwards into the cable base-
(3.5), the high voltage cables (3.2) with cable connectors (3.1) and ment.
cable fasteners (3.3), any current transformers required (1.9), op-
tional surge arresters and the mechanism for the isolating device The cable termination compartment can be partitioned off from the
for voltage transformers. cable basement by split floor plates around the cables. The cable
The cover of the cable termination compartment may optionally be termination compartment is safe to touch when appropriate cable
connectors are used.
Fig. 6.8: Cable termination compartment (B) and pressure relief compart- Fig. 6.9: Cable termination compartment (B) and pressure relief compart-
ment (D), example configuration with fixed mounted voltage transformers ment (D), example configuration with one cable per phase
with isolating devices, two cables per phase
1.9 3.1 1.9
3.0 3.1
3.8
3.5 3.7 3.5 3.3

3.3
3.7
3.0 3.2
1.8b 3.2 4.0
3.6 3.6
B
B
D
1.8b Voltage transformers, fixed mounted

1.9 Current transformers
3.0 Cable termination compartment (B)
3.1 Cable connector
3.2 High voltage cable
3.3 Cable fastener
3.5 Main earthing bar
3.6 Floor plate (optional)
3.7 Cover
3.8 Mechanism for the voltage transformer
isolating device (optional)
4.0 Pressure relief compartment (D)

The low voltage compartment (C)
The operating mechanism for the circuit-breaker (1.2), the operat-

ing mechanism for the three position disconnector (2.5) or the
operating mechanism for the three position switch disconnector
and sensors for gas density monitoring in the gas compartments
(1.10), protection devices and further secondary equipment and
wiring are located in the low voltage compartment..
The entry for external secondary cables (6.5) is located in the roof
plate of the low voltage compartment.
Should a larger amount of secondary equipment be required, a

low voltage compartment which is 150 mm taller can be supplied.
The panel height is then 2250 mm.
Fig. 6.10: Low voltage compartment
6.5
6.6
6.4
6.0
1.2 Circuit-breaker operating mechanism

1.10 Gas density sensor
1.11 Gas filling valve
1.14 Mounting plate for circuit-breaker
2.5 Three position disconnector operating
mechanism
6.0 Low voltage compartment
1.10
6.4 Wiring section
1.11
6.5 Secondary cable entry
2.5
6.6 Low voltage compartment door
1.2
1.14

7 Components
Fig. 7.1: Circuit-breaker panel, 800 A, example configuration
6.0
2.1
2.3a
1.5
1.0 2.4a
1.1 1.2
1.9
1.3 3.1
1.13
3.0
4.0 3.2
3.5 3.3
Fig. 7.2: Circuit-breaker panel, 1250 A, example configuration
6.0
6.1
6.2
2.1
2.3b
1.0 1.5
2.4b
1.1
1.2
1.9
1.3
3.1
1.13
1.7
3.0
1.8
3.3
3.5
3.2

Fig. 7.3: Switch disconnector panel, example configuration
6.0
2.1
1.15
1.5
1.0
1.16
1.3
1.13 3.1
4.0 3.0
3.3
3.5
3.2
1.0 Panel module 2.4a Manually operated three position

1.1 Circuit-breaker pole disconnector mechanism
1.2 Circuit-breaker operating 2.4b Motor operated three position
mechanism disconnector mechanism
1.3 Outer cone 3.0 Cable compartment
1.5 Measuring sockets for capacitive 3.1 Cable connector
voltage indicator system 3.2 High voltage cable
1.7 Isolating system for voltage 3.3 Cable fastener
transformer 3.5 Main earthing bar
1.8 Voltage transformer, fixed mounted 4.0 Pressure relief compartment
1.9 Current transformer 6.0 Low voltage compartment
1.13 Pressure relief disk 6.1 Central unit of a combined
1.15 Three position switch disconnector protection and control device
1.16 Three position switch disconnector 6.2 Human-machine interface of a
mechanism combined protection and control device
2.1 Busbar system
2.3a Three position disconnector
(knife switch UX0-MT) █ Insulating gas SF6
2.3b Three position disconnector
(rod-type switch UX0-ST)

7.1 Vacuum circuit-breaker
The fixed mounted vacuum circuit-breakers (fig. 7.1.1) are three Vacuum interrupter
phase switching devices and fundamentally consist of the operat-
ing mechanism and the three pole parts. The pole parts contain The outer casing of the vacuum interrupter (fig. 7.1.2) consists
the switching elements proper, the vacuum interrupters. of ceramic insulators (1), whose ends are sealed off by stainless
steel lids (2). The contacts (4 and 5) surrounded by the potential-
The pole parts and the three position disconnector are located on free centre screen (3) are made of copper/chromium composite.
a common mounting plate (fig. 7.1.3). The operating mechanisms As a consequence of the extremely low static pressure of less
for the circuit-breaker and three position disconnector are located than 10-4 to 10-8 hPa inside the interrupter chamber, only a rela-
on the opposite side of the mounting plate. The pole parts, three tively small contact gap is required to achieve a high dielectric
position disconnector, mounting plate and operating mechanisms strength. The switching motion is transmitted into the enclosed
thus form a single assembly unit. The mounting plate of this unit system of the vacuum interrupter via a metal bellows (6). An anti-
is bolted gas-tight to the front wall of the circuit-breaker compart- rotation element (7) is fitted to protect the metal bellows from
ment at the works. torsion and to guide the conductor leading to the moving con-
tact. The connection to the operating mechanism is effected by a
The pole parts are located in the circuit-breaker compartment threaded pin (8) fastened in the feed conductor.
which is filled with SF6, and are therefore protected from external If contacts through which current is flowing are opened in a
influences. The operating mechanism is located in the low voltage vacuum, a metal vapour arc arises under short-circuit conditions.
compartment and is therefore easily accessible. This arc creates the charge carriers required to conduct the cur-
rent inside the vacuum interrupter. The arc is extinguished at the
Functions of the vacuum circuit-breaker first natural zero of the alternating current after switch-off, i.e. after
separation of the contacts. With the rapid reestablishment of the
- Switching operating current on and off contact gap in the vacuum, the current flow is then securely inter-
- Short-circuit breaking operations rupted.
- Earthing function in conjunction with the three position
disconnector
For earthing, the three position disconnector prepares the con-

nection to earth while in the de-energized condition. Earthing
proper is performed by the circuit-breaker. A circuit-breaker func-
tioning as an earthing switch is of higher quality than any other
earthing switch.
Fig. 7.1.1: Vacuum circuit-breaker below the three position disconnector Fig. 7.1.2: Vacuum interrupter
2 1 4 2 7
3 5 6 8

Pole parts (Fig 7.1.3)
The interrupter (9) inside the pole part is embedded in a cast resin
pole tube (10). With the breaker closed, the current flows from
breaker terminal (11) to the fixed contact in the vacuum interrupter,
and from there via the moving contact to breaker terminal (12).
The operating motions are effected by insulated actuating rods
(13).
Circuit-breaker operating mechanism
The circuit-breaker operating mechanism (fig. 7.1.3, item 14) is

connected to the pole parts via gas-tight thrust bushings (15).
The circuit-breaker is equipped with a mechanical stored-energy

spring mechanism. The stored-energy spring can be charged
either manually or by a motor. Opening and closing of the device
can be performed by means of mechanical pushbuttons or by
electrical releases (closing, opening and undervoltage releases).
The operating mechanism can be configured for autoreclosing and,

with the short motor charging times involved, also for multi-shot
autoreclosing.
Fig. 7.1.3: Pole part and circuit-breaker mechanism (at top of picture: three position dis-
connector with operating mechanism)
11 10 9 12 13 15 14

The front of the operating mechanism (fig. 7.1.4) accommodates
the mechanical on (1) and off (2) pushbuttons, the receptacle for
manual charging of the stored-energy spring (3), the mechani-
cal indicators for “Circuit-breaker ON” “Circuit-breaker OFF” (4),
“Stored-energy spring charged”, “Stored-energy spring dis-
charged” (5), an operating cycle counter (6) and the name plate for
the circuit-breaker (7).
Fig. 7.1.4: Controls for the circuit-breaker operating mechanism
2
4
6
3

Secondary equipment for the circuit-breaker mechanism
Table 7.1.1 shows the secondary equipment for the circuit-breaker

operating mechanism in an outgoing feeder panel. The “Standard”
column indicates the equipment necessary for control of the panel
corresponding to the selected three position disconnector mecha-
nism. Over and above this, the use of further devices such as
additional auxiliary switches is possible as an option to meet your
specific requirements.
Table 7.1.1: Secondary equipment options for the circuit-breaker operating mechanism in relation to three position disconnector
mechanisms
Three position disconnector mechanism
Motor-operated
Motor-operated
1)
1)
1)
1)
mechanism 1
mechanism 1
mechanism 2
mechanism 2
VDE-designation
Manual
Manual
IEC designation
Equipment
Standard
Standard
Standard
Standard
Option
Option
Option
Option
-MAS -M0 Charging motor for spring mechanism ● ● ● ●
-BGS1 -S1 Auxiliary switch “Spring charged” ● ● ● ●
-MBO1 -Y2 Shunt release OFF ● ● ● ●
-MBC -Y3 Shunt release ON ● ● ● ●
-BGB1 -S3 Auxiliary switch “CB ON/OFF” ● ● ● ●
-KFN -K0 Anti-pumping device ● ● ● ●
-RLE1 -Y1 Blocking magnet “CB ON” ● ● ● ● 2) ●
-BGL1 -S2 Auxiliary switch for blocking magnet ● ● ● ●
-BGB4 -S7 Fleeting contact ≥ 35 ms for C.B. tripped indication ● ● ●
-MBU 3)
-Y4 Undervoltage release ● ● ● ●
-MBO3 3)
-Y7 Indirect overcurrent release ● ● ● ●
-MBO2 -Y9 2 nd shunt release OFF ● ● ● ●
1)
Three position disconnector mechanism see section 7.2
2)
With control by RE_
3)
Combination of -MU with -MO3 is not possible

7.2 Three position disconnector
The three position disconnectors are combined disconnectors Knife-switch three position disconnector (UX0-MT) (figs.
and earthing switches. The three switch positions, connecting, 7.2.1 and 7.2.2)
disconnecting and earthing, are clearly defined by the mechanical
structure of the switch. Simultaneous connection and earthing is A conductor (1) embedded in the pole part of the circuit-breaker
therefore impossible. forms the base and pivot point (2) for the spring-loaded double
knife contact (5), which is moved by link rods (3) or an insulating
Knife-switch or rod-type three position disconnectors are used. spindle (4). The disconnector contacts (6) are bolted to the pole
The switching components of the three position disconnector are part. The earthing contacts (7) are connected to the enclosure of
located in the SF6-filled panel module, while the operating mecha- the panel module by a common short-circuiting link.
nism block is easily accessible in the low voltage compartment.
Rod-type three position disconnector (UX0-ST) (fig. 7.2.3)
The three position disconnectors can be motor-operated or manu-
ally operated. Emergency manual operation is always possible. The switch has its disconnected position at the centre. In the dis-
connector ON and earthing switch ON limit positions, the moving
contact (slide (8)) driven by an insulating spindle (4) reaches the
fixed contacts (disconnector contact (6) or earthing switch contact
(7)) which are fitted with spiral contacts.
Fig. 7.2.1: Three position disconnector (UX0-MT with actuating rods) in Fig. 7.2.2: Three position disconnector (UX0-MT with insulating spindle) in
disconnector ON position - circuit-breaker pole tubes at bottom of picture disconnector ON position - circuit-breaker pole tubes at bottom of picture
6 5 1 2 3 7
6 5 1 2 4 7
Fig. 7.2.3: Three position disconnector (UX0-ST) in disconnector ON posi-

tion - circuit-breaker pole tubes at bottom of picture
6 8 4 7

Three position disconnector operating mechanisms The motor-operated mechanisms are operated by the control
unit. Emergency manual operation of motor-operated mechanism
The three position disconnectors are fitted with different operating 1 is possible when the low voltage compartment door is open,
mechanisms. The assignment of the three position disconnectors whereas motor-operated mechanism 2 can be operated manually
to the various mechanisms can be found in the following table. from the outside with the low voltage compartment door closed.
Motor-operated mechanism 2 is equivalent to manual mechanism
Table 7.2.1: Assignment of three position disconnectors to 2. But it is equipped with an additional drive motor to operate the
operating mechanisms three position disconnector, and is mechanically interlocked with
the circuit-breaker. Motor-operated mechanism 1 is electrically
Three position disconnector
Three position disconnector interlocked with the circuit-breaker.
mechanism
UX0-MT with actuating rods Manual mechanism 1 The operating mechanism block of the motor-operated mecha-
nism 1 consists of the following functional groups (fig. 7.2.6):
UX0-MT with insulating spindle Motor-operated mechanism 1
4 Drive motor
5 Position detection with micro switches
Manual mechanism 2
6 Mechanical position indicator
UX0-ST 7 Mechanical access interlock for
Motor-operated mechanism 1 and
emergency manual operation
motor-operated mechanism 2
Manual mechanisms (figs. 7.2.4 and 7.2.5) are operated with the
low voltage compartment door closed. The relevant opening (2)
for insertion of a hand crank is exposed by turning a selector le-
ver (3). The switch position is mechanically displayed (1). Manual
mechanisms are mechanically interlocked with the relevant circuit-
breaker to prevent maloperation.
Fig. 7.2.4: Controls of manual mechanism 1; view of the closed low voltage Fig. 7.2.5: Controls of manual mechanism 2 and motor-operated mecha-
compartment door nism 2; view of the closed low voltage compartment door
1
3 3
2 2
1
Circuit-breaker
controls Circuit-breaker
controls
Fig. 7.2.6: Motor-operated mechanism 1(behind the low voltage compartment door)
5 6 7 4

Secondary equipment for the three position disconnector
operating mechanism
Table 7.2.2 shows the secondary equipment for the three position
disconnector operating mechanism in an outgoing feeder panel.
The “Standard” column indicates the equipment necessary for
control of the panel corresponding to the selected three position
disconnector operating mechanism. Over and above this, the use
of further devices such as additional auxiliary switches is possible
as an option to meet your specific requirements.
Table 7.2.2: Secondary equipment options for the three position disconnector operating mechanism variants in a feeder panel
Three position disconnector operating mechanism
Motor-operated
Motor-operated
1)
1)
1)
1)
mechanism 1
mechanism 1
mechanism 2
mechanism 2
VDE designation
Manual
Manual
IEC designation
Equipment
Standard
Standard
Standard
Standard
Option
Option
Option
Option
-MAD -M1 Drive motor ● ●
-BGI15 -S15 Microswitch to detect switch position “Disconnector OFF” ●
-BGI16 -S16 Microswitch to detect switch position “Disconnector ON” ●
-BGE57 -S57 Microswitch to detect switch position “Earthing switch OFF” ●
-BGE58 -S58 Microswitch to detect switch position “Earthing switch ON” ●
-BGI1 -S11 Auxiliary switch “Disconnector OFF” ● ● ●
-BGI1 -S12 Auxiliary switch “Disconnector ON” ● ● ●
-BGI5 -S51 Auxiliary switch “Earthing switch OFF” ● ● ●
-BGI5 -S52 Auxiliary switch “Earthing switch ON” ● ● ●
-BGL1 -S151 Microswitch for (optional) access blocking of hand crank receptacle
● 1)
● ● ●
-BGL2 -S152 for emergency manual operation
-RLE1 -Y1 Blocking magnet disconnector ● ● ●
-RLE5 -Y5 Blocking magnet earthing switch ● ● ●
1) When shunt release ON –MBC is used in the circuit-breaker operating mechanism

7.3 Three position switch disconnector
The three position switch disconnectors represent a combination Fig 7.3.1: Three position switch disconnector in disconnector ON position
of a switch disconnector and an earthing switch. The three switch
positions, connecting, disconnecting and earthing, are unequivo-
cally defined by the mechanical structure of the switch. Simultane-
ous connecting and earthing is therefore precluded.
Knife-type three position switch disconnectors are used. The

switching elements (1) of the three position switch disconnectors
are located in the SF6-filled panel module. The disconnector con-
tact (2) of the three position switch disconnector is fitted with a
quenching plate system (3). This consists of cooling plates which
split the arc into short partial arcs connected in series. The rees-
tablishment of the contact gap after extinction of the arc at the
current zero is supported by the cooling of the arc.
The operating mechanism block is located in the low voltage com-

partment and is therefore easily accessible. The mechanism for
the switch is designed as a snap action spring mechanism, and
the switching velocity is therefore independent of the speed at
which the mechanism is operated.
The switch disconnector function can be motor-operated or manu-

ally operated. Emergency manual operation is always possible. 3 2 1
The earthing switch function is always manually operated.
Options for secondary equipment on the mechanism can be

found in table 7.3.1.
Table 7.3.1: Secondary equipment options for the three position switch disconnector operating mechanism
VDE designation
IEC designation
Equipment
Standard
Option
-MAS -Q0M0 Motor drive ●

-BGI1 -Q0S3 Auxiliary switch “switch disconnector ON/OFF ●
-BGE1 -Q8S1 Auxiliary switch “earthing switch ON/OFF“ ●
-BGS1 -Q0S1
Limit switch for motor control of switch disconnector ●
-BGS2 -Q0S2
-MIO1 -Q0Y2 Shunt release OFF ●
-RLE3 -Q0Y1 Blocking magnet earthing switch ●
-RLE4 -Q8Y1 Blocking magnet switch disconnector ●
-BGL3 -Q8S5 Auxiliary switch for blocking magnet earthing switch ●
-BGL4 -Q0S5 Auxiliary switch for blocking magnet switch disconnector ●
-BGL5 -Q8S151 Auxiliary switch “selector slide position earthing switch” ●
-BGL6 -Q0S151 Auxiliary switch “selector slide position disconnector” ●

7.4 Three position switch disconnector with fuse
The three position switch disconnectors with fuses are a combina- Fig. 7.4.1: Three position switch disconnector with fuse (see also Fig. 6.7)
tion of a switch disconnector (1.15), an earthing switch, an HV
1.15
HRC fuse and an cable earthing switch (1.18). The structure is in
principle equivalent to that of the three position switch disconnec-
tor (section 6.3).
The HV HRC fuses are located in the fuse box (1.17) below the
switch disconnector, in air at atmospheric pressure. A flap in front
of the fuse box lid (1.19) is blocked when the feeder is not earthed. 1.17
Blown fuses can therefore only be replaced when the feeder is
earthed. T he additional cable earthing switch ensures that HV
HRC fuses are also earthed on the cable side. Operation of the
1.19
cable earthing switch is effected positively when the earthing
switch in the three position switch disconnector is operated.
Options for secondary equipment on the mechanism can be 1.18

found in table 7.4.1.
Table 7.4.1: Secondary equipment options for the three position switch disconnector operating mechanism with fuse
VDE designation
IEC designation
Equipment
Standard
Option
-MAS -Q0M0 Motor drive ●
-BGS1 -Q0S1
Limit switch for motor control of switch disconnector ●
-BGS2 -Q0S2
-MIO1 -Q0Y2 Shunt release OFF ●
-RLE4 -Q0Y1 Blocking magnet switch disconnector ●
-RLE3 -Q8Y1 Blocking magnet earthing switch ●
-BGF -F1S1 Auxiliary Switch “HV HRC fuse blown” ●
-BGL3 -Q8S5 Auxiliary switch “blocking magnet eartjing switch” ●
-BGL4 -Q0S5 Auxiliary switch “blocking magnet switch disconnector” ●
-BGL5 -Q0S151 Auxiliary switch “selector slide position earthing switch” ●
-BGL6 -Q8S151 Auxiliary switch “selector slide position switch disconnector” ●

7.5 Busbar
The busbars, located in the gas compartment of the panel blocks, are axially movable, no further compensation for expansion in the
are connected together by plug-in busbar connectors (figs. 7.5.1 busbars running through a switchgear system is necessary.
to 7.5.3). The busbar connection consists of the cast resin busbar
socket (1) mounted in the busbar compartment from the inside, The plug connector system on the one hand facilitates the delivery
the silicone insulating part (2), the contact tube (3) and the spiral of blocks tested at the works for leakage and dielectric strength,
contacts (4). and on the other hand no gas work during installation at site is
necessary.
The electrically conductive connection from the embedded part
of the cast resin busbar socket to the contact tube is established End panels
by two spiral contacts, depending on the rated busbar current.
The silicone insulating part isolates the high voltage potential from End panels can be supplied in versions prepared for extension. In
earth potential. The surfaces of all electrically conductive compo- these versions, the busbar sockets are sealed off with dielectrically
nents (embedded part, spiral contact and contact tube) which are safe blanking plugs. If extension of the system is not required or
accessible from the outside are silver plated. As the contact tubes impossible, end panels without busbar sockets are supplied.
Fig. 7.5.1: Busbar socket (1) with insulating part (2), contact tube (3) and
spiral contacts (4)
Fig. 7.5.2: Busbar connection, plugged in at one end Fig. 7.5.3: Busbar connection, plugged in at both ends

7.6 Outer cone termination system
Outer cone device termination components to EN 50180 and EN 400 mm2) is possible using an insulated cable termination (type
50181, fitted gas-tight in the wall between the panel module and RCAB 12 kV) from manufacturer Tyco. This cable termination (fig.
the cable termination compartment, facilitate connection of cables 7.6.3) is not shockproof. When this termination system is used,
and surge arresters (figs. 7.6.1 to 7.6.2). The termination height the cover on the cable termination compartment should be lock-
of 700 mm provides for good accessibility when installing cables. able.
When the shutter on the cable termination compartment has been
removed, the cables are accessible from the front of the system. Apart from this, always use shockproof termination systems where
possible. where possible. A selection of various shockproof con-
Furthermore, at operating voltages of up to 12 kV and operating nector systems which can be installed depending on the space
currents of up to 630 A, connection of plastic-insulated cables available can be downloaded here. When making your selection,
(35 mm2 - 400 mm2) and paper-insulated cables (50 mm2 - please observe the current and short-circuit ratings of the cables
and connector systems. Please consult the manufacturers’ latest
catalogues for the precise ordering data and information on any
couplings or termination elements required.
Fig. 7.6.1: View into the cable termination compartment in air, without
cable plugs during assembly at the works
Fig. 7.6.2: View from the front into the cable termination Fig. 7.6.3: Cable termination RCAB 12 kV from Tyco during installation. The
compartment in air, with cable connectors (ABB - type SOC cable termination at the right (L3) is completely assembled.
630 ...) and cables

7.7 Surge arresters LRM-system (Fig. 7.9.1)
– Additional indicator unit (Fig. 7.9.2) required

– Repeat testing necessary
Surge arresters are fitted directly with cable connectors. Fitting
of several cables plus a surge arrester per phase is possible (see KVDS-system (Fig. 7.9.3)
tables 7.6.1 and 7.6.2). The terminals of the surge arresters must
be suitable for the type of cable connector used. Further informa- – LC-Display
tion on surge arresters can be obtained from the relevant cable – Three phase
connector manufacturer. – No additional indicator unit required
– Maintenance-free with integrated self-test:
– No symbol visible:
– De-energized
7.8 Main earthing bar – Half lightning arrow displayed:
Voltage applied
– Full lightning arrow displayed:
Voltage applied and self-test passed
The main earthing bar of the switchgear system runs through the
cable termination compartments of the panels. The earthing bars
in the individual panels are connected together during installation
at site.
The cross-section of the main earthing bar is 240 mm2

Fig. 7.9.1: Three phase LRM system
(ECuF30 30 mm x 8 mm).
Details on earthing the switchgear can be found in section 10.7.
7.9 Capacitive voltage

indicator systems
Fig. 7.9.2: Indicator unit for LRM-systems

Various capacitive, low impedance voltage indicator systems are
available for checking of the off-circuit condition of a feeder. The
coupling electrode is integrated in the outer cone device termina-
tion components. The capacitive voltage indicator system is lo-
cated in the low voltage compartment door.
All systems used are voltage dectection systems (VDS) according

to IEC 61243-5.
All the systems used permit phase comparison with the aid of an
additional, compatible phase comparator.
Fig. 7.9.3: KVDS-system

CAVIN-system (Fig. 7.9.4)
As the KVDS-system, but:

Fig.. 7.9.4: CAVIN-system
– Two integrated relay contacts

for signals/interlocks
– LED display of relay status:
– No Error: Relay 1 closed (All three
conductors have the same voltage
state and auxiliary voltage is available.)
– Error: Relay 1 open (The three conductors are carrying
different voltages, or the auxiliary voltage has failed.)
– HV OFF: Relay 2 closed (UL1 = UL2 = UL3 < phase to earth
voltage when the response voltage is reached.)
– HV ON: Relay 2 open (In at least one phase,
U / √3 > phase to earth voltage when
the response voltage is reached, or
auxiliary voltage has failed.)
– Auxiliary voltage required for the relays
Table 7.9.1: Scope of function of the capacitive voltage indicator systems

Additional indicator unit required
Auxiliary voltage required for

Technical characteristics
Integrated self-test
Two relay contacts

LC-display
System
relays
LRM ●
KVDS Three phase Low impedance ● ●
CAVIN ● ● ● ●

7.10 Current and voltage detection devices
The areas of application for current and voltage detection devices

are
– Protection applications,
– Measurement,
– Billing metering.
7.10.1 Ring core current

transformers
Ring core current transformers are used for feeder metering in Abb. 7.10.1.1: Ring core current transformer
termination panels. They are located on the outer cone outside
the gas compartment.
The winding of the ring core current transformer is enclosed in
cast resin. The cross-section of the connecting wiring is 2.5 mm²
(larger cross-sections on request).
The possible technical data can be found in the following table.
Table 7.10.1.1: Technical data of the ring core current transformers

Current transformer type 1 2
Rated voltage Ur kV 0.72 0.72
Rated short duration power-frequency withstand voltage Ud kV 3 3
Rated frequency fr Hz 50 / 60
Rated thermal short-time current Itherm 25 kA - 3 s
Rated impulse current Ip kA 62.5
Panel width mm 400 600

Rated primary current Ir A ...800 ...1250
Rated secondary current A 1 or 5
Max number of cores 1 2
Core data 1)
Capacity VA - 2,5 to 15
Measuring cores
Class - 0.2 / 0.5 / 1
Capacity VA 1 to 10 2.5 to 15
Protection cores Class 5P to 10P
Overcurrent factor 10 to 20
1)
Dependent on rated primary current.

7.10.2 Dimensioning of current transformers
The stipulations and recommendations of IEC 61936, section

6.2.4.1 “Current transformers” and IEC 61869-2 are to be ob-
served in the design of current transformers. The rated overcurrent
factor and rated burden of current transformer cores are to be
selected in such a way that protection devices can function cor-
rectly and measuring systems are not damaged in the event of a
short-circuit.
Protection purposes
Protection cores are, logically, operated at above rated current.

The function of the selected protection system is essentially deter-
mined by the connected current transformer. The requirements to
be fulfilled by the current transformers for the selected protection
or combination device can be found in the documentation from
the protection equipment supplier. For an accurate switchgear
proposal, these current transformer data are to be provided with
the product enquiry and then finally agreed by the operator and
manufacturer in the order.
The direct path to the right current transformers is via the techni-
cal documentation of the selected protection device. The current
transformer requirements of the relay can be found there.
Measuring purposes
In order to protect measuring and metering devices from damage

in the case of a fault, they should go into saturation as early as
possible. The rated burden of the current transformer should be
approximately the same as the operating burden consisting of the
measuring instrument and cable. Further details and designations
can be found in IEC 61869-2.
Recommendations
In principle, we recommend a rated secondary current of 1 A. The

current transformer ratings for ABB protection devices are known.
The transformer data can be selected to suit the protection appli-
cation and the network parameters. If, however, third party devices
are to be connected, we recommend a review by our engineers
at an early stage. Taking account of the burdens and overload
capacities, our experts can examine the entire current transformer
requirements of the third party protection devices on request.
Further information for different protection systems
If the current transformers to be used in the network concerned

(e.g. on the opposite side of the network) have already been speci-
fied, early coordination of the switchgear configuration is advisable.
This requires, but is not limited to, the provision of data on the ratio,
rated capacity, accuracy class, and the resistance of the second-
ary winding and secondary wiring. Further configurations for the
particular application can then be requested.

7.10.3 Voltage transformers
The voltage transformers are always located outside the gas com- Fig. 7.10.3.1: Voltage transformer, plug-in type
partments. They can be of the plug-in type (plug size 2 to DIN
47637 and EN 50181) or permanently mounted. Plug-in voltage
transformers can be removed for testing purposes. Fixed mount-
ed voltage transformers are always fitted with a series isolating
device.
The possible electrical data can be found in the table below.
Fig. 7.10.3.2: Voltage transformer for fixed mounting
Table 7.10.3.1 Technical data of voltage transformers
Rated thermal current limit Rated thermal long duration

Type of Rated secondary Rated secondary
of the metering winding current of the earth fault
voltage Max. capacity Class voltage of the voltage of the earth
with rated voltage factor winding with rated voltage
transformer metering winding fault winding
1.2 / continuous factor 1.9 / 8 h
[VA] [V] [V] [A] [A]

15 0.2
100 / √3 100 / 3
plug-in type 45 0.5 4 4
110 / √3 110 / 3
90 1
20 0.2
100 / √3 100 / 3
fixed mounted 50 0.5 6 6
110 / √3 110 / 3
100 1
Table 7.10.2.2: Rated power frequency withstand voltage of voltage transformers

Rated voltage Rated power frequency withstand voltage (1 min)
[kV] [kV]
<6 5 x Ur
6 - 12 28
> 12 - 17.5 38
> 17.5 - 24 50

7.11 Protection and control units
ABB provides the right protection and automation solution for

every application.
Table 7.11.1 below provides an overview of the most important
protection devices with notes on their range of applications. Fur-
ther information can be obtained in the Internet (http://www.abb.
de/mediumvoltage) or from the responsible ABB contact for you.
Table 7.11.1: Application of protection and control units

Application Communication protocol
Bay control and measurement

Bus bar differential protection
Cable differential protection
Capacitor bank protection
Transformer protection
Generator protection
Unit designition
Feeder protection
Voltage regulation
IEC 60870-5-103
Motor protection
Metering panel
IEC 61850
DNP 3.0
Modbus
REF630 ● ● ● ● ● ●
REM630 ● ● ● ● ●
RET630 ● ● ● ● ● ●
REG630 ● ● ● ● ●
REF620 ● ● ● ● ● ●
Main REM620 ● ● ● ● ● ●
protection RET620 ● ● ● ● ● ● ●
REF615 ● ● 1)
● ● ● ●
RED615 ● ● ● 1)
● ● ● ●
REM615 ● ● 1)
● ● ● ●
RET615 ● ● 1)
● ● ● ●
REU615 ● ● ● ● 1)
● ● ● ●
REV615 ● ● 1)
● ● ● ●
REF611 ●
REM611 ● ●
Backup REB611 ● ● ● ● ●
protection REF610 ●
REM610 ● ● ● ●
REU610 ● ●
1)
For manually operated three position disconnector

7.12 Sulphur hexafluoride
This product contains Sulphur hexafluoride (SF6). 1) the expected service life of the system. Under normal operating
conditions, no checks on the insulating gas are necessary. The
SF6 is a non-toxic, inert insulating gas with high dielectric strength insulating gas is maintenance-free.
and thermal stability.
Each panel module has a gas filling connector (fig. 7.13.1 - see
Its unique electrical and thermal properties have made the design also section 6), through which the panel modules can be filled
of new, more efficient switchgear possible. The change from con- with gas, for instance in the case of repairs.
ventional insulation to the non-flammable, chemically inactive and
non-toxic heavy gas sulphur hexafluoride has led to significant The service pressure of the individual gas compartments is moni-
savings in space and materials, and to greater safety of the instal- tored by separate density sensors (temperature-compensated
lations. Switchgear systems insulated with sulphur hexafluoride pressure sensors, fig. 7.13.2) or by pressure gauges (when no
have become highly successful especially in applications where control voltage is available). A fall below the alarm level for insula-
space is constricted and compact design is required. On account tion in a gas compartment (120 kPa) is displayed on the protec-
of their insensitivity to air pollution, enclosed SF6 systems are also tion and control unit or by a signal lamp. Temporary operation of
used in the chemicals industry, in desert areas and at coastal the panels at atmospheric pressure (> 100 kPa) is possible in prin-
locations. Thanks to SF6 technology, new substations can also ciple when the SF6 content of the insulating gas is at least 95 %.
be erected at load centres in densely populated areas where high (Exception: The minimum filling pressure for switching in panels
land prices prohibit other solutions. with three position switch disconnectors is 120 kPa).
SF6 has been used in HV-switchgear since 1960. Leakage testing of the gas compartments during manu-
facturing process
The leakage rate of the gas compartments is determined by inte-

7.13 Gas system gral leakage testing:
in the panels Inside a pressure test cabin, following evacuation of the gas com-
partments, the panel is filled with helium. The leakage rate of the
gas compartments is determined by measurement of the propor-
tion of helium in the test cabin. The helium is then recovered as
SF6 is used as the insulation medium. Furthermore, SF6 is used as the gas compartments in the panel are evacuated again. There-
the quenching gas in panels with switch disconnector and fuses after, the gas compartments are filled with insulating gas at the
for interruption of operating currents. rated filling pressure.
A successful leakage test is therefore the necessary condition for
The gas compartments are designed as hermetically sealed pres- filling of the systems with insulating gas.
sure systems. As they are filled with SF6, constant ambient condi-
tions are permanently ensured for the entire high voltage area of
the panel. It is not necessary to top up the insulating gas during
Fig. 7.13.1: Gas filling connector Fig. 7.13.2: Density sensor
1)
SF6 is a fluorinated greenhouse gas with a GWP of 22800.
The maximum quantity per block of panels is 11 kg.
That corresponds to a CO2 equivalent of 251 t.
Each block has a gas leakage monitor, and therefore regular leakage testing
(to Fluorinated Gas Regulation 517/2014) is not required.

7.14 SF6 density sensor
Fig. 7.14.1 shows the function of the SF6 density sensor. Between Gas losses
the measuring chamber and a reference chamber there is a mov-
ing mounting plate which operates electrical contacts. A loss of gas in the monitored gas compartment results in a drop
in pressure in the measuring volume and thus a movement of the
Temperature compensation mounting plate (to the left in fig. 7.14.1). The contact for the pres-
sure loss signal is operated.
The pressure in the monitored gas compartment rises with in-
creasing temperature. As, however, the temperature in the refer- The circuit diagram for the density sensor is shown in fig. 7.14.2.
ence chamber and thus the pressure of the reference volume
increases to the same extent, this does not lead to any movement
of the mounting plate.
Self-supervision
A drop in pressure of the reference volume results in a movement

of the mounting plate (to the right in fig. 7.14.1). The self-supervi-
sion contact is operated. As the system is designed as a closed
circuit, both wire breakages and defective plug and terminal con-
nections are signalled as faults.
Abb. 7.14.1: Schematic diagram of the function of the SF6 density sensor
1 2 4 6
5 3
1 Monitored gas compartment
2 Measuring volume
3 Enclosed volume for temperature compensation (reference volume)
4 Mounting plate moved by interaction of forces (pressure of measuring volume
against pressure of reference volume)
5 Contact for self-supervision (p > 150 kPa 1) )
6 Contact for gas loss (p < 120 kPa 2) )
Abb. 7.14.2: Circuit diagram for the density sensor
< 120 kPa

> 150 kPa
> 120 kPa
< 150 kPa
Gas loss Self-supervision

7.15 Pressure relief 7.16 Surfaces
systems
In the unlikely event of an internal arc fault in a gas compartment, The gas-tight enclosures of the panel modules consist of stainless
the relevant pressure relief disk opens. There is one pressure relief steel sheets and the cable termination compartments and low
disk within each block (see also section 6). voltage compartments are manufactured from galvanised sheet
steel.
Wall mounting installation The low voltage compartment doors, the cable termination com-
partment covers, end covers and the rear duct required for free-
Pressure relief is to the rear into the switchgear room (figs. 7.15.1 standing installation are coated with a powder stove enamel in
and 7.15.2) or into the cable basement (fig. 7.15.3). RAL 7035 (light grey). Other colours for the painted parts are avail-
able on request.
Free-standing installation
Pressure relief is via a duct at the rear into the switchgear room
(fig. 7.15.4).
Fig. 7.15.1: Wall mounting installation: Pressure relief into the switchgear Fig. 7.15.2: Wall mounting installation: Pressure relief into the switchgear
room, panel width 400 mm room, panel width 600 mm
Abb. 7.15.3: Wall mounting installation: Pressure relief into the basement, Fig. 7.15.4: Free-standing installation: Pressure relief into the switchgear
panel width 400 mm room, panel width 600 mm
(without bottom plate in the cable termination compartment)

8 Range of panels
The following panel variants are available: – Risers

– Metering panels
– Incoming and outgoing feeder panels as – Customised panel versions
– Circuit-breaker panels
– Switch disconnector panels and All the panels shown in section 8 are - unless otherwise
Switch disconnector panels with fuses stated - available as versions for free-standing and wall
– Cable termination panels mounting installation. All the illustrations show the wall-
– Section panels as mounting versions.
– Circuit-breaker panels
– Switch disconnector panels
8.1 Feeder panels
8.1.1 Incoming and outgoing feeder panels with

circuit-breaker
Fig. 8.1.1.1: Outgoing feeder panel with circuit-breaker 800 A Fig. 8.1.1.2: Outgoing feeder panel with circuit-breaker 800 A
1)
2100 1)
2100
850 850
Fig. 8.1.1.3: Circuit-breaker panel, 1250 A, voltage transformer (isolatable Fig. 8.1.1.4: Circuit-breaker panel, 1250 A, voltage transformer (isolatable
in the off-circuit condition) on the cable in the off-circuit condition) on the cable and plug-in type voltage trans-
former connected to the busbar
1)
1)
2100
2100
1000 1000
1)
Extended height of 2250 mm for larger amount of secondary equipment

Only possible in panel width 600 mm
Voltage transformer,
plug-in type
Only possible in panel width 600 mm
Voltage transformer, isolatable
Max. 3 cables
per phase
Max. 3 cables
per phase +
surge arrester
Table 8.1.1.1: Overview of variants for incoming and outgoing feeder panels with circuit-breaker
U r: ... 24 kV
Panel width: 400 mm
I r: ... 800 A
Panel depth: 850 mm
I p: ... 25 kA
Panel width: 600 mm

U r: ... 24 kV
Panel depth: 1000 mm
I r: ... 1250 A
I p: ... 25 kA
Voltage transformers: optional

8.1.2 Feeder panels with three position switch disconnector
Fig. 8.1.2.1: Feeder panel with three position switch disconnector
2100 1)
850
Max. 2 cables
per phase +
surge arrester
Table 8.1.2.1: Overview of variants for feeder panels with three position switch disconnector
U r: ... 24 kV
Panel width: 400 mm
I r: ... 630 A
Panel depth: 850 mm
I p: ... 25 kA
1)

8.1.3 Feeder panels with three position switch disconnector
and fuse
Fig. 8.1.3.1: Feeder panel with three position switch disconnector and fuses, max. 80 A 2)
2100 1)
850
fixed mounted
One cable per phase
Table 8.1.3.1: Overview of variants for feeder panels with three position switch disconnector
Panel width: 400 mm

U r: ... 12 kV ..24 kV
Panel depth: 850 mm
I r: ... 80 A 2)
...63 A 2)
I p: ... 25 kA ...25 kA
Voltage transformer: optional
1) Extended height of 2250 mm for larger amount of secondary equipment

2) See tables 4.5.1 to 4.5.3: Selection table for HV HRC fuses

8.1.4 Cable termination panels
2100 1)
2100 1)
850 1000
Fig. 8.1.4.1: Cable termination panel 800 A, Fig. 8.1.4.1: Cable termination panel 1250 A,
panel width: 400 mm panel width: 600 mm
only possible in panel width 600 mm
Three position discon-

nector fitted in panel
width 600 mm
plug-in type
Max. 3 cables
per phase
Max. 2 cables
per phase
+ surge arrester
Table 8.1.4.1: Overview of variants for cable termination panels
U r: ... 24 kV
Panel width: 400 mm
I r: ... 800 A
Panel depth: 850 mm
I p: ... 25 kA
U r: ... 24 kV
Panel depth 600 mm
I r: ... 1250 A
Panel width: 1000 mm
I p: ... 25 kA
1)
Extended height of 2250 mm for larger amount of secondary

8.2 Busbar sectionaliser 8.2.1 Couplings within a
and riser panels switchgear block
A sectionaliser and a riser panel are required for the implementa- Sectionaliser panels can be fitted with a three position switch
tion of bus couplings. disconnector or a combination of circuit-breaker / three position
disconnector. Various options are available for the installation of
Bus couplings can be integrated in a switchgear block. The cou- current and voltage transformers.
pling connections are effected using plug-in busbar sockets, i.e. Riser panels may contain a three position switch, current trans-
the gas systems of the sectionaliser and riser panels are segre- formers and/or voltage transformers.
gated. The installation variants “sectionaliser left – riser right” and vice
versa are possible.
Couplings between two system blocks can be effected by means
of cables.
Fig. 8.2.1.1: Sectionaliser with three position switch disconnector, 630 A Fig. 8.2.1.1: Sectionaliser with circuit- breaker, 800 A
2100 1)
2100 1)
850 850
Fig. 8.2.1.3: Sectionaliser with circuit-breaker, current transformers and Fig 8.2.1.4: Riser panel with current transformers and voltage transformers, 800 A
voltage transformers, 1250 A
2100 1)
2100 1)
1000 850
1)

Voltage transformer upstream or
downstream from the current transformer
isolatable
1) Current transformer
Voltage transformer upstream or

downstream from the current transformer
isolatable
Current transformer Current transformer
Table 8.2.1.1: Overview of variants for sectionaliser and riser panels for installation within a switchgear block, panel width: 2 x 400 mm
U r: ... 24 kV
Panel width: 2 x 400 mm I r: ... 630 A (panel with switch-disconnector)
Panel depth: 850 mm ... 800 A (panel with circuit-breaker)
I p: ... 25 kA
1)
Gas partition (plug-in busbar sockets)

Current
transformer 1) 2)
isolatable 1)
Current transformer 1) 3)
Table 8.2.1.2: Overview of variants for sectionaliser and riser panels for installation within a switchgear block, panel width: 2 x 600 mm
U r: ... 24 kV
Panel width: 2 x 600 mm
I r: ... 1250 A
panel depth: 1000 mm
I p: ... 25 kA
1)
Current and voltage transformers cannot be fitted above and below the three position disconnector at the same time.
The riser panel cannot accommodate two sets of current transformers or two sets of voltage transformers.
2
) Current transformers can only be equipped in conjunction with voltage transformers.
3)
Gas partition (plug-in busbar sockets)

8.2.2 Couplings (Connection of two system blocks)
Fig. 8.2.2.1: Couplings by cables, example configuration with circuit-breaker, three position disconnectors and integrated busbar voltage
measurement, 1250 A
2100 1)
1000 1000
The overview of variants can be found in section 8.1.
1) Extended height of 2250 mm for larger amount of secondary

8.3 Metering panels
Metering panels are fitted with voltage transformers and/or current

transformers. Voltage measurement before current measurement
and vice versa are possible. Voltage transformers in metering pan-
els are fixed mounted and isolatable.
Fig. 8.3.1: Metering panel, busbar current: 1250 A
2100 1)
850
Table 8.3.1: Overview of variants for metering panels
Panel width: 400 mm U r: ... 24 kV

Panel depth: 850 mm I p: ... 25 kA
1)

8.4 Busbar earthing panel
Earthing of the busbar in this panel variant is effected by a switch disconnec-

tor.
Fig. 8.4.1: Busbar earthing panel
2100 1)
850
Table 8.4.1: Overview of variants for busbar earthing panel
panel width: 400 mm U r: ... 24 kV

panel depth: 850 mm I p: ... 25 kA
1) Extended height of 2250 mm for larger amount of secondary

8.5 Design to order panels
The panel variants presented in sections 8.1 to 8.4 are standard

panels. Should you require panel variants which are not listed
there when planning your switchgear, please contact the ABB
office responsible for your area. Our design team will be pleased
to submit and implement technical proposals to fulfil your require-
ments.
IAC-qualification according to IEC 62271-200 of special panels

may not be possible in all cases.
Fig. 8.5.1: Example of a design to order panel: Ring main panel with a com- Fig. 8.5.2: Example of a design to order panel: Panel with additional cable
mon gas compartment, a common low voltage compartment and a common terminations at the side (viewed from the rear, without cable plugs), wall
cable compartment, version with three circuit-breaker panels mounting installation
(24 kV, 25 kA, 630 A), wall mounting installation
1950
1300

9 Busbar earthing is earthed via the closed feeder disconnector and closed circuit-
breaker downstream (see fig. 9.1.1). Earthing can also be effected
similarly via a switch disconnector panel with cable termination.
This section outlines the ways in which the busbar can be earthed.
The details of these operations can be found in the relevant in-
struction manuals. 9.2 Earthing the busbar by
means of a sectionaliser
and riser or bus coupler
9.1 Earthing the busbar by
means of an earthing set
Earthing is effected by the three position disconnector and the
circuit-breaker in a bus sectionaliser (see fig. 9.2.1).
With the feeder earthed, the cable connectors can be fitted with
an earthing set connected to the main earthing bar. The earthing
sets considered suitable by the cable connector manufacturer
for the type of connector concerned are to be used. The busbar
Fig. 9.1.1: Busbar earthing by earthing set
Earthing set
Fig. 9.2.1: Busbar earthing by sectionaliser and riser

10 Building planning
10.1 Site requirements
The switchgear can be installed Ventilation of the switchroom
– on a concrete floor, or Lateral ventilation of the switchroom is recommended.

– on a raised false floor.
Service conditions
Concrete floor
The service conditions according to IEC 62271-1 for indoor
If the switchgear installation consists of several panel blocks, a switchgear are to be ensured.
foundation frame set into the floor topping is required. The founda-
tion frame ensures that the necessary evenness and straightness The ambient air is not significantly polluted by dust, smoke, corro-
tolerances at the base of the switchgear system are maintained. sive and/or flammable gases, vapours or salt.
The foundation frame can be supplied by ABB. If the switchgear
installation consists of a single panel block (without plug-in busbar The conditions of humidity are as follows:
connections), no foundation frame is required.
Floor openings for power cables can be configured as cutouts for – the average value of the relative humidity, measures over a
each panel, as continuous cutouts (one each for power and con- period of 24 h, does not exceed 95 %;
trol cables) or as drill holes. The floor openings are to be free from – the average value of the water vapour pressure, over a
eddy currents (drill holes for power cables three phase – without period of 24 h, does not exceed 2.2 kPa;
ridges in between). – the average value of the relative humidity, over a period of
one month, does not exceed 90 %;
False floor – the average value of the water vapour pressure, over a
period of one month, does not exceed 1.8 kPa.
Below the switchgear, the supporting sections of the raised floor
serve as a base for the panels. A foundation frame is not as a rule Heaters are to be fitted in the low voltage compartments to pre-
necessary. The floor panels must be fixed to the supporting frame clude condensation phenomena (outside the gas-tight enclosures)
of the false floor. resulting from major rapid temperature fluctuations and corre-
sponding humidity. The specified temperature conditions accord-
Pressure stress on the switchroom ing to IEC 62271-1 (> -5 ° Cr > - 25 °C for panels without auxiliary
voltage) are also to be ensured by means of room heating.
With pressure relief inside the switchroom or to the cable base-
ment, a pressure rise in the room can be expected in the – highly
unlikely – event of an internal arc fault. This is to be taken into
account when planning the building. The pressure rise can be cal-
culated by ABB on request. Pressure relief openings in the switch-
room may be necessary.
Construction materials
When selecting suitable construction materials, you should comply

with any applicable national regulations. We fundamentally recom-
mend non-flammable materials of class A2 to EN 13501-1.

10.2 Space required
The switchgear can be installed at a small distance from the Re 1. Wall installation
switchgear room wall at the rear, or as a free-standing unit in the
room: The switchgear system must be designed to be positioned at a
small distance from the wall of the switchgear room. A specified
1. Wall mounting installation dimension of 1100 mm from the front edge of the switchgear sys-
tem to the wall of the switchgear room behind the system is the
2. Free-standing installation result, when panels of 600 mm width are used; when only panels
of 400 mm width are used, this dimension is 950 mm. Greater
The following conditions are to be fulfilled in planning the position dimensions are not permissible, as the end covers at the sides of
of a switchgear installation in the switchgear room: the switchgear system will then not be flushed with the building
wall – and the conditions for safety in the case of internal arc faults
a) Fulfilment of IEC 61936 standard in connection with an are not fulfilled.
escape route width of no less than 500 mm behind and
to the side of the switchgear system. Re 2. Free-standing
b) Fulfilment of IEC 61936 standard in connection with an For an internal arc classification of IAC-AFLR, the switchgear
aisle width of no less than 800 mm in front of the switch system must have a distance of 800 mm between the rear walls
gear system. Under certain conditions, the aisle width of the panels and the wall of the switchgear room. If the distance
has to be increased as set out in Table 10.3. is reduced to one which merely fulfils the condition for an escape
route (escape route width no less than 500 mm), it cannot be
c) Fulfilment of IEC 62271-200 standard in connection with stated that the switchgear system is safe at the rear in the case of
a minimum distance of 800 mm between the rear of the internal arc faults.
switchgear system and the wall of the building behind it
in the case of free-standing installation, and a distance The following illustrations show examples of installation dimen-
of 800 mm at one side of switchgear system and sions for ZX0.2 switchgear systems.
100 ± 30 mm at the other side.
Explanatory note:
As a rule the distance between the switchgear system

and the building wall may be 100 ± 30 mm on one side,
either right or left. For reasons concerning installation
methods, a distance of 100 ± 30 mm on both sides is
not possible. The distances of 800 mm for free-standing
installation mentioned above at the rear and side of the
switchgear system result from the requirement in the
standard for 500 mm deep mounting racks with indica-
tors 300 mm from the test specimen (the switchgear
system). If the dimension on installation of the system is
less than 800 mm, no statement may be made as to the
safe accessibility of the system in the areas concerned.
The standardized designation IAC-AFLR does not then in
clude the L (for lateral arc fault testing) and/or R (for arc
fault testing at the rear).
d) Conditions imposed by the design.

10.2.1 Space required for wall mounting installations
Fig. 10.2.1.1: Wall mounting installation: Example of a single row installation (Top view, dimensions in mm)
50 2) 50 2)
1100 1)
> 1100 4)
> 1150
3)
> 100 5) > 800 6)
Fig. 10.2.1.2: Wall mounting installation: Example of a double row installation (Top view, dimensions in mm)
50 2) 50 2)
1100 1)
> 1700 4)
> 1150
3)
> 100 5) > 800 6)
1)
950 mm if only panels of 400 mm width are used
2)
End cover
3)
Recommended minimum door height: Panel height (2100 mm or 2250 mm) + 150 mm
4)
Recommended dimension (permitted reduction in accordance with section 10.3)
5)
Pay attention to section 10.3 concerning emergency possibilities
6)
The width of the escape route can be reduced to 500 mm with a corresponding reduction in the IAC qualification as per table 10.3.1. IEC 62271-200 provides for a distance
of 300 mm between the indicators and the panel for arc fault testing. According to the standard, the frame with the mountings for the indicators has a depth of 500 mm,
resulting in a minimum distance of 800 mm between the panels and the wall. With smaller distances, therefore, no statements can be made on accessibility at the side of the
switchgear system. A minimum escape route width of 500 mm is recommended in IEC 61936.

10.2.2 Space required for free-standing installations
Fig. 10.2.2.1: Free-standing installation, Example of a single row installation (Top view, dimensions in mm)
50 1) 50 1)
> 800 5)
1185
> 1150
> 1100 3)
2)
Operator side
> 100 4) > 800 5)
Fig. 10.2.2: Free-standing installation, Example of a double row installation (Top view, dimensions in mm)
50 1) 50 1)
800 5)
1185
> 1700 3)
> 1150
Operator side 2)
1185
800 5)
> 100 4) > 800 5)
1)
End cover
2)
Recommended minimum door height: Panel height (2100 mm or 2250 mm) + 150 mm
3)
Recommended dimension (permitted reduction in accordance with section 10.3)
4)
Pay attention to section 10.3 concerning emergency possibilities
5)
The width of the escape route can be reduced to 500 mm with a corresponding reduction in the IAC qualification as per table 10.3.1. IEC 62271-200 provides for a distance
of 300 mm between the indicators and the panel for arc fault testing. According to the standard, the frame with the mountings for the indicators has a depth of 500 mm,
resulting in a minimum distance of 800 mm between the panels and the wall. With smaller distances, therefore, no statements can be made on accessibility at the side of the
switchgear system. A minimum escape route width of 500 mm is recommended in IEC 61936.

10.3 Minimum aisle widths and emergency exits
The aisle width in front of the switchgear is to be planned with at- into the escape routes. ... Exits shall be arranged so that the
tention to the need to remove panels from or insert panels into ex- length of the escape route within the room ... does not exceed
isting rows, and to the requirements of the relevant standards (see … 20 m. ... If an operating aisle does not exceed 10 m, one exit
IEC 61936 and IEC 62271-200). The minimum and recommended is enough. An exit or emergency possibilities shall be provided at
minimum aisle widths can be found in tables below. both ends of the escape route if its length exceeds 10 m. ... The
minimum height of an emergency door [possibly the 2nd door] shall
“Aisles shall be at least 800 mm wide. ... Space for evacuation be 2 000 mm [clear height] and the minimum clear opening 750
shall always be at least 500 mm, even when removable parts or mm.” 1)
open doors, which are blocked in the direction of escape, intrude
Table 10.3.1: IAC qualification on reduction of escape route widths to the minimum of 500 mm
Escape route width at the side of the Escape route width behind the
switchgear system switchgear system IAC - classification
[mm] [mm]
> 800 - AFL
Wall mounting installation
> 500 - AF
> 800 > 800 AFLR
> 800 > 500 AFL
Free standing installation
> 500 > 800 AFR
> 500 > 500 AF
Table 10.3.2: Limiting conditions on minimizing the aisle width in front of the switchgear
Minimum aisle width Recommended aisle width

(without door holders, doors close in the
direction of the emergency exit)
[mm] [mm]
Panel block, exclusively consisting of

> 800 > 900
panels of 400 mm width
Single row installation
Panel block with at least one 600 mm

> 800 > 1100
wide panel
Minimum aisle width Recommended aisle width
[mm] [mm]
Panel block, exclusively consisting of

> 1000 > 1300
Two row installation panels of 400 mm width
(with operator aisle

between the blocks) Panel block with at least one 600 mm
> 1400 > 1700
wide panel
1)
IEC 61936

10.4 Minimum room heights
Table 10.4.1: Minimum room heights

Rated short-time Minimum room height for
Duration of short-circuit Panel height
withstand current Ik IAC - classification
[kA] [s] [mm] [mm]

2100 2700
≤ 25
Pressure relief into the 2250 2850
switchroon 2100
≤ 21 1 2400 1)
2250
Pressure relief into 2100
≤ 25 no requirements
the cable basement 2250
10.5 Floor openings
Fig. 10.5.1: Openings for primary cables and pressure relief, panel width Fig. 10.5.2: Openings for primary cables, panel width 600 mm
400 mm
Outlines of the panel
Opening for pressure re-

156
lief into the cable base-

ment 2)
81
Opening for primary

1000
cables
850
380
412
120
120
320 40 470 65
400 600
1)
At a switchgear system length of min. 1.6 m and pressure relief as shown in figure 7.15.1 and 7.15.2.
2)
Only necessary in one panel of a panel block when the pressure is discharged into the cable basement (cf. section 6.14).

10.6 Foundation frames
Standard foundation frames are designed for single panels. The

foundation frames are to be selected to suit the relevant panel
types.
The foundation frames are fastened to the concrete floor and em-
bedded in the floor topping.
When installing the foundation frame at site, observe the form and
position tolerances stated in the order documents.
Fig. 10.6.1: Foundation frame, type for feeder panels, panel width 400 mm Fig. 10.6.2: Foundation frame, type for metering and sectionaliser panels,
panel width 400 mm
400 400
850 1)
850 1)
816
816
380
120
20
20
40 320
Fig. 10.6.3: Foundation frame, type for all panels of 600 mm width Fig. 10.6.4: Foundation frame, type for all panels of 600 mm width
600
600
1000 1)
966
412
120
20
65 470
1) Panel depth

10.7 False floor
Fig. 10.7.1 is an aid to planning of the false floor.
The floor plates of the panels have L 11 x 12 slots for fastening the
panels to the frame sections. Provide M 8 threads or bore holes for
screws M 8 in the frame sections at the positions of the slots.
Fig. 10.7.1: Example of a false floor in the area of a four-panel ZX0 switch-
gear system as an aid to planning (plan view, dimensions in mm).
20 560 280
59 282 60
40
1000
965
850
814
624
529
A 252,5
20
20
107 186 214 386

Outline of the panel
400 600
Detail A
12
11
or
8 hole
M re
bo
– L11 x 12 slot in the floor plate of the panel

– M 8 thread or bore hole for screw M 8 in the frame
section of the false floor

10.8 Earthing of the switchgear
10.8.1 Design of earthing

systems with regard
to touch voltage
and thermal stress
The earthing system for the station building and the earthing sys-
tem for the switchgear are to be designed in accordance with
IEC 61936.
The switchgear system is to be fitted with a continuous copper

earthing bar with a cross-section of 240 mm2 (ECuF30, 30 mm x
8 mm). The connection of this earthing bar to the station earthing
system is to be effected in accordance with the above standards.
10.8.2 EMC-compliant earth-

ing of the switchgear
Observe IEC 61000-5-2 and IEC 61000-6-5 to project the earth-

ing system of the station building and the design, laying and con-
nection of external control cables.
Establish the switchgear earthing due to the guidelines in the fol-

lowing section.

10.8.3 Recommendation on configuration of the
switchgear earthing
We recommend that the switchgear be earthed as shown in fig- the switchgear. Details on the use of materials and the number of
ures 10.8.3.1 and 10.8.3.2. connections can be found in figure 10.8.3.1 and 10.8.3.2.
A ring consisting of 80 mm x 5 mm copper strip is to be located
beneath the switchgear and connected at several points with a
maximum spacing of 5 m to the earthing system of the building.
The foundation frame and the main earthing bar in the panels are
to be connected at multiple points to the ring located beneath
Fig. 10.8.3.1: Earthing recommendation, shown schematically as a sectional elevation of the lower part of a panel including the concrete floor
8
A A
3
7
9
1
1
2
2
Fig. 10.8.3.2: Earthing recommendation, plan view (section A-A of figure 10.8.3.1)
8
9
3 5
2 2
7
6
1

Legend to figures 10.8.3.1 and 10.8.3.2
1 Ring below the switchgear, material ECuF30, cross-section 80 mm x 5 mm

2 Several connections from (1) to the building earth at distances of max. 5 m,
material ECuF30, cross-section 80 mm x 5 mm
3 Short-circuit proof earthing of the switchgear in both end panels and at least
every third panel, material: ECuF30, cross-section: 30 mm x 8 mm
4 Low impedance earthing of the switchgear in each panel,
material: tinned copper braid, cross-section: 20 mm x 3 mm
5 Earthing of the foundation frame, at least every third foundation frame,
material: galvanised steel strip, cross-section: 30 mm x 3.5 mm
6 Outline of the panel
7 Foundation frame
8 Main earthing bar
9 Earthing point on the foundation frame
10.9 Panel weights
Table 10.9.1: Panel weights

Panel width Rated normal current Weight, max
Panel variants
[mm] [A] [kg]
400 ...800 300
Feeder panel with circuit-breaker
600 ...1250 600
Feeder panel with three position
400 ...800 225
switch disconnector
Feeder panel with three position
400 ...800 280
switch disconnector and fuse
400 ...800 390
Sectionaliser panel
600 ...1250 600
400 ...800 335
Riser panel
600 ...1250 550
Metering panel (gas-insulated) 400 300
Busbar earthing panel 400 195

11 Non-standard operating conditions
Non-standard operating conditions may require special action. Seismic withstand cabability
Our design team will be pleased to submit and implement techni-
cal proposals to fulfil your requirements. Seismic resistant panels according to IEEE Std. 693 are available
on request.
The non-standard operating conditions include in particu-
lar Climate
– Site altitudes > 1000 m above sea level (Higher site With high humidity and/or major rapid temperature fluctuations,
altitude on request), electrical heaters must be fitted in the low voltage compartments.
– Higher ambient air temperature (maximum > 40 °C and
maximum 24 h average > 35 °C) (see fig. 11.1),
– Ambient air contaminated by dust, smoke, corrosive or
flammable gases or salt.
Fig. 11.1: Relationship between ambient air temperature and current carrying capacity
Current carrying capacity / A

1600
1400
1200
1000
800
Panels with Ir = 1250 A at 40 °C
600 Panels with Ir = 800 A at 40 °C
400
-5 0 5 10 15 20 25 30 35 40 45 50 55
Ambient air temperature / °C

For your notes
1VB680500P0102 REV 16 - January 2020
— —
ABB AG We reserve the right to make technical We reserve all rights in this document and
Oberhausener Str. 33 changes or modify the contents of this in the subject matter and illustrations con-
D-40472 Ratingen document without prior notice. With re- tained therein. Any reproduction, disclo-
Deutschland gard to purchase orders, the agreed par- sure to third parties or utilization of its
ticulars shall prevail. ABB AG does not ac- contents – in whole or in parts – is forbidden
cept any responsibility whatsoever for without prior written consent of ABB AG.
potential errors or possible lack of infor-
mation in this document. Copyright© 2008 ABB
abb.com/category All rights reserved
—
Manual for installation and operation HB 600/09 en
ZX0
Gas-insulated medium voltage switchgear
Your safety first - always!
That‘s why our instruction manual begins with these recommendations:
− Operate the switchgear as prescribed for its intended purpose.
− Ensure that the technical data on the name plate and in the specification are not exceeded during operation of the switch-
gear.
− Only install the switchgear in enclosed rooms suitable for electrical equipment.
− With the aim of a smooth installation sequence and ensuring a high quality standard, have installation at site performed by
specially trained personnel or managed and supervised by the ABB Service Department.
− Ensure that installation, operation and maintenance are only performed by specialist electricians familiar with this manual.
− Comply in full with the legally recognized standards (IEC / DIN VDE), the connection conditions of the local electrical utility
and the applicable safety at work regulations.
− Follow the instructions in the documentation when performing any work on switching devices and switchgear.
− Keep all documentation accessible to all persons concerned with installation, operation and maintenance.
− The user’s personnel bear unlimited responsibility in all matters affecting safety at work and the correct handling of the
switchgear in accordance with EN 50110 and national regulations.
− Always observe the five safety rules set out in EN 50110 on establishing and securing the off-circuit condition at the place
of work for the duration of work on the switchgear. Gas-insulated switchgear are notable for maximum safety, as the circuit-
breaker performs the earthing switch function in conjunction with the three position disconnector. The sequence of safety
rules therefore deviates from that proposed in the standard as follows:
Isolate,
Check the off-circuit condition,
Earth and short-circuit,
Secure to prevent reconnection,
Cover or guard off adjacent live

parts.
If you have any further questions on this manual, the members of our field organization will be pleased to provide the required infor-
mation.
Contents
Page
Standards, regulations, notes, further documents 6

1 Despatch and storage 10
1.1 Condition on delivery 10
1.2 Delivery 10
1.3 Packaging 10
1.4 Handling 10
1.4.1 Handing by fork lift truck or trolley jack 10
1.4.2 Handling by crane 11
1.4.3 Handling by hydraulic lift trolley 12
1.5 Intermediate storage 13
2 Installation of the switchgear at site 13
2.1 Fundamental notes on installation work 13
2.1.1 General site requirements 13
2.1.2 Tightening torques 13
2.1.3 General information on treatment of plug-in connectors with silicone insulating parts 14
2.1.4 Handling sulphur hexafluoride (SF6) 16
2.2 Foundation bars 16
2.2.1 Installation of the standard foundation frame 17
2.3 Assembly of the switchgear 19
2.3.1 Preparatory work 19
2.3.1.1 Checking the SF6 pressure in the gas compartments 19
2.3.1.2 Greasing the foundation bars 20
2.3.1.3 Preparing the panel blocks 20
2.3.2 Erection of the panel blocks 21
2.3.3 Closure of extendable busbar sockets 25
2.3.4 Handling of voltage transformers 26
2.3.4.1 Installation of plug-in voltage transformers 26
2.3.4.2 Wiring of voltage transformers 27
2.3.4.3 Dismantling of plug-in voltage transformers 32
2.3.5 Fitting of cover plates 33
2.3.6 Assembling the end covers 33
2.4 Connecting the main earthing bar 33
2.5 Connection of cables and wiring 33
2.5.1 Control cables and wiring 33
2.5.2 High voltage cables 34
2.6 Fitting blanking plugs 34
2.7 Concluding installation work 35
3 Commissioning 35
3.1 Conditions for commissioning of the switchgear 35
3.2 Energizing the system 36
4 Operation 37
4.1 Panels with circuit-breakers and three position disconnectors 37
4.1.1 Notes on earthing of a feeder panel or system section 37
4.1.2 Mechanism variants 40
4.1.2.1 Manual mechanism 1 40
4.1.2.1.1 Operation of the circuit-breaker 40
4.1.2.1.2 Operation of the three position disconnector 40
4.1.2.1.3 Emergency manual operation 42
4 | Manual ZX0 HB 600 en - Revision 09

Page
4.1.2.2 Manual mechanism 2 43

4.1.2.2.2 Operation of the three position disconnector 44
4.1.2.3 Motor operated mechanism 1 46
4.1.2.4 Motor operated mechanism 2 49
4.1.2,4.2 Manual operation of the three position disconnector 49
4.1.2.4.3 Motorized operation of the three position disconnector 49
4.2 Panels with three position switch-disconnectors 52
4.2.2 Manual mechanism 53
4.2.3 Motor operated mechanism 53
4.2.4 Emergency manual operation of the motor operated mechanism 53
4.3 Panels with three position switch-disconnectors with HRC fuses 54
4.3.2 Manual mechanism 55
4.3.3 Motor operated mechanism 55
4.3.4 Emergency manual operation of the motor operated mechanism 55
4.3.5 Replacement of HRC fuses 56
4.4 Observation of the display and monitoring facilities 61
4.4.1 Gas monitoring with density sensors 61
4.4.2 Gas monitoring with pressure gauge 61
4.5 Operation of the isolating device for voltage transformers 62
5 Test procedures 64
5.1 Testing for the off-circuit condition 64
5.1.1 LRM system 64
5.1.2 KVDS and CAVIN systems 64
5.2 Testing for the in-phase condition 65
5.3 High voltage tests 65
5.3.1 Cable tests with DC voltage 65
5.3.2 Voltage test of the main circuit 66
5.4 Secondary protection testing 67
5.5 Protection testing by primary current injection 67
6 Maintenance 68
6.1 Inspection of the switchgear 68
6.2 Maintenance of the switching devices and their operating mechanisms 68
7 Actions at the end of the service life 68
8 List of tools 69
9 Working materials, auxiliary materials and accessories 70
9.1 Working materials 70
9.2 Auxiliary materials 70
9.3 Accessories 71
10 Technical data 72
Manual ZX0 HB 600 en - Revision 09 | 5

The relevant standards for switchgear over 1 kV and their switching devices
IEC
Switchgear 62271-1 Common specifications for high-voltage switchgear and controlgear standards
High-voltage switchgear and controlgear, Part 200: A.C. metal-enclosed switchgear and
Switchgear 62271-200
controlgear for rated voltages above 1 kV and up to and including 52 kV
High-voltage switchgear and controlgear

Circuit-breaker 62271-100
Part 100: High voltage alternating current circuit-breakers
High-voltage switchgear and controlgear

Disconnector and earthing switch 62271-102
Part 102: Alternating current disconnectors and earthing switches
Switch disconnector 60265-1 High-voltage switches - Part 1: Switches for rated voltages above 1 kV and less than 52 kV
Switch disconnector – fuse High-voltage switchgear and controlgear

62271-105
combination Part 105: Alternating current switch-fuse combinations
HRC - fuses 60282 High-voltage fuses - Part 1: Current-limiting fuses
Take particular account of the relevant standards listed below. Observe the national technical specifications and the accident prevention
regulations of the country in which the switchgear is operated and the safety data sheets for the used auxiliary materials.
IEC 60364 Low-voltage electrical installations
IEC 61936 Power installations exceeding 1 kV a.c.
DIN EN 50110 Operation of electrical installations
National technical accident prevention regulations e.g. for electrical systems and equipment and SF6 installations
Safety data sheets for auxiliary materials

Fundamental notes on this manual:
Read the relevant sections of this manual through in full before performing work, so as to ensure correct handling.
Paragraphs in this manual are marked in accordance with their significance. The markings mean the following:
Hazard warning, meaning in this manual that death or serious injury and considerable damage may occur if the
actions described are not performed.
? Important note, meaning in this manual that injury and damage may occur if the actions described are not performed.
& Attention is drawn to further documents.
Note on safety
The internal arc classification to IEC 62271-200 confirms a tested degree of operator protection. The information on accessibility of the
switchgear as required by IEC 62271-200 can be found on the type plates of the panels. The coding is as follows (exemplary):
IAC AFLR 31,5 kA 1 sec

Duration of fault current

Level of fault current
Successfully tested accessibility of the area behind the switchgear (R – rear, only with pressure
relief duct and enclosed cable termination compartment))
Successfully tested accessibility of the area to the side of the switchgear (L - lateral)
Successfully tested accessibility of the area in front of the switchgear (F- front)
Switchgear installed in closed rooms with access restricted to authorised personnel
Internal arc classification
The operator of the switchgear must prevent access by personnel to non-arc classified areas, for instance by issuing
instructions.
Within the ratings stated on the type plate, the switchgear is safe for operating personnel in accordance with IEC
62271-200 when all system components are completely and properly installed.
Commissioning, servicing and extension work require special attention with regard to safety (see also IEC
62271-200).
Operator safety in accordance with IEC 62271-200 assumes that the conditions stipulated by us are complied with (see also Technical
Catalogue TK 500).
The IAC qualification relies on a system consisting of at least three panels. 1)
1)
At a room height of at least 2400 mm and a short-circuit current ≤ 21 kA (only possible with wall installation), the length of the switchgear system
must be at least 1600 mm.

You have chosen a gas-insulated switchgear of series ZX0 in block Please observe further documents in addition to this manual. The
design. This switchgear from the ZX range is notable for the fol- documents relevant to your switchgear are part of the final docu-
lowing features: mentation.
− SF 6 gas-insulated with hermetically sealed pressure & Installation checklist MC 600 en

systems
− Rated voltages up to 24 kV & Order documents
− Up to 1250 A and 25 kA
− Single busbar design − Single line diagram
− Up to six panels grouped together in a block (one common − Front view
gas compartment) − Construction data if compiled specifically
− Stainless steel enclosures, fabricated from laser cut sheet for this order
steel − Circuit diagrams
− Modular structure − Earthing diagram – switchgear earth
− Switchgear with a leakage rate of less than 0.1 % per year to station earth (not part of ABB supply)
− Integrated routine leakage testing of the panel blocks ex-
works & Instruction manuals
− Indoor installation and free-standing installation
− Wall installation − Use of SF6 insulating gas HB 605 en
− Panel widths 400 mm and 600 mm − Circuit-breaker VD4 X0 BA 440 en
− Snap-action mechanism for
switch-disconnector BA 445 en
− Stored-energy spring mechanism for
switch-disconnector with fuse BA 446 en
− Material supplement BA 509 en
& Operating instructions and directions for components,

e.g.
− Surge arresters
− Current and voltage transformers
− Current and voltage sensors
− Protection and control devices
− Capacitive indicators.
Wear appropriate work clothes and protective gloves during the installation work to avoid injuries particularly at
sharp-edged sheet metall parts of the switchgear.
Do not use cleaning agent containing chlorine for cleaning the switchgear.
If you have technical questions, please contact our service staff
Power technology customer service Call number +49 180 6222-007

Fig. 1: Circuit-breaker panel, 800 A, panel width 400 mm, example configuration
6.0
2.1
2.3
1.0 1.5
2.4
2100 mm (2250 mm)

1.1 1.2
1.9
1.3 3.1
1.13
3.0
4.0
3.2
3.5 3.3
850 mm
1.0 Panel module 2.1 Busbar

1.1 Circuit-breaker pole 2.3 Three position disconnector
1.2 Circuit-breaker operating 2.4 Operating mechanism for three
mechanism position disconnector
1.3 Outer cone 3.0 Cable termination compartment
1.5 Sockets for capacitive voltage 3.1 Cable connector
indicator system 3.2 High voltage cable
1.9 Current transformer 3.3 Cable clamp
1.13 Pressure relief disk 3.5 Main earthing bar
4.0 Pressure relief compartment
6.0 Low voltage compartment

1. Despatch and storage The possible packaging methods are as follows:
− No packaging
1.1 Condition on delivery − Packaged in plastic sheeting
− Packaged in plastic sheeting and surrounded by protective

cardboard
− The panels have been assembled into system blocks ready − Heat sealed in plastic sheeting with drying agent enclosed
for operation.
− Packaged in aluminium foil in transport crate with drying
− The panel blocks have been routine tested to IEC 62271- agent enclosed
200.
− The busbar sockets are sealed with plastic film to protect

them during transport. 1.4 Handling
The busbar sockets are not shockproof in this
transport condition. Do not operate the switchgear − The transport units are the panel blocks.
with sealed busbar sockets (e.g. on extendable end
panels). Close off unused busbar sockets with shockproof − Always handle the panel blocks in the upright position.
blanking plugs (see section 2.3.3).
− Take account of the weight of the transport units when
− In normal cases, the gas compartments have been filled selecting the handling equipment.
with sulphur hexafluoride (SF6) insulating gas to the rated
filling pressure. When airfreighted, however, the panel
blocks are delivered with reduced pressure. Due to the high centre of gravity of the panel blocks,
there is a risk that the transport units may tip over! Take
− − If delivered by airfreight, increase the pressure to the all precautions to protect personnel and the materials
rated filling pressure before installing the panels (see transported.
instruction manual HB 605 en for the procedure to be
adopted). Only ever handle the panel blocks by
− The installation material and accessories and the docu- − fork lift truck,
mentation are packaged separately from the panel blocks.
− trolley jack,
− crane, or
1.2 Delivery
− hydraulic lift trolley.
Check the consignment for completeness and freedom from dam-

age. Document any transport damage found on the waybill and
inform us of it immediately. Take photographs of the damage. 1.4.1 Handling by fork lift truck
or trolley jack
1.3 Packaging
The panel block must be standing on a pallet. The pallet
must rest fully on the forks of the truck or jack. The high
The panel blocks have been prepared for transport by the agreed centre of gravity means there is a high risk of tipping.
method and for the desired duration of any interim storage re- Avoid jerky motions.
quired. Details of the length of preservation and the storage loca-
tion (indoors or outdoors) can be found in the order documents. If
the panel blocks are packaged, they are mounted on a pallet and
secured to prevent them from slipping.

1.4.2 Handling by crane
− The methods of handling by crane differ, depending on

the width of the panel blocks. Up to a block width of 1 m,
there are lugs on the top of the panel modules for fastening
of the suspension ropes (figure 1.4.2.1), and from a width
of 1.2 m upwards there are transport crossbeams with lugs
for fastening of the suspension ropes located at the bottom
(figure 1.4.2.2).
− Attach suspension ropes of a sufficient load bearing capac-

ity (see section 10, Technical data, for the panel weights) to
the lugs with shackles (figure 1.4.2.1). The ABB scope of
supply does not include suspension ropes and shackles.
Fig. 1.4.2.1: Crane handling of a block with width up to 1 m Fig. 1.4.2.2: Crane handling of a block with width of 1.2 m and more

1.4.3 Handling by hydraulic lift trolley
− Attach one hydraulic lift trolley (figure 1.4.3.1) of suitable

load bearing capacity to each of the left and right sides
of the panel block in accordance with the manufacturer’s
instructions.
The high centre of gravity means there is a high risk

of tipping. Avoid jerky motions!
Fig. 1.4.3.1: Handling by hydraulic lift trolley

1.5 Intermediate storage 2. Installation of the
switchgear at site
− Store the panel blocks in the upright position.
− Do not stack the panel blocks. 2.1 Fundamental notes on

− Protect the transport units from damage. installation work
The conditions for optimum intermediate storage without
packaging or with basic packaging are as follows:
2.1.1 General site requirements
− The storeroom must comply with the normal operating
conditions for a switchgear installation (see IEC 62271-1).
At the start of installation, the switchgear room at site must be
− Cover the unpackaged panel blocks with protective sheet- complete and fitted with lighting and power for the installation
ing, remembering to preserve sufficient air circulation. work. It must also be lockable, dry, and with good ventilation fa-
cilities. All necessary provisions such as openings, ducts, etc. for
− cccc laying of the power cables must already be in place. Compliance
with the conditions for indoor switchgear to IEC 62271-1 must be
The conditions for optimum intermediate storage with ensured.
packaging and preservation are as follows:
− Check the packaging for damage. 2.1.2 Tightening torques
− Store the transport units in a dry place protected from the

weather. Use DIN screws of tensile class 8.8. Use the tightening torques
stated in table 2.1.2.1. The tightening torques apply to unlubri-
− Contact us if cated screw connections.
− − the storage life of the preservation is exceeded,
− − the packaging with preservation is damaged.

& Please consult the manufacturer’s installation instruc-
tions for the tightening torques of cable connectors
and surge arresters.
Table 2.1.2.1: Tightening torques

M8 M 10
Nut on studbolt 12,5
Steel screw in pulling nut 18 - 24
Screw in inner cone socket 20
Other screws of tensile class 8.8 26 50

2.1.3 General information − Remove surplus or dirty grease from the silicone part with
a soft, clean, non-fraying cloth.
on treatment of plug-
in connectors with − Clean the silicone insulating part when required with inten-
silicone insulating parts sive cleaner M.X.T. 60 forte and a soft, non-fraying cloth.
This section generally explains the procedure for treatment of sili-

? Only use intensive cleaner M.X.T. 60 forte as the
cleaning agent.
cone insulating parts in the busbar sockets, blanking plugs for the − Only moisten the cloth slightly with intensive cleaner. Apply
busbars, the silicone insulating parts on plug-in voltage transform- only moderate pressure when cleaning the insulating parts
ers and blanking plugs for voltage transformer sockets. Only treat of busbar connections. Do not wipe from the black areas
the silicone parts immediately before use. Section 2.3 indicates towards the light insulating surfaces. By adopting this pro-
when the treated silicone parts are needed. cedure you avoid transferring black, conductive material
onto the light, insulating area.
Please consult the documents from the cable connector manufac-
turer for details of the treatment procedure for silicone insulating − After cleaning with intensive cleaner M.X.T. 60 forte, wipe
parts on the cable connectors. the silicone insulating part with a dry cloth.
− Perform the following work to prepare silicone insulating

parts for assembly: ? As the cleaner causes the silicone to swell slightly, it
then has to dry for approx. 15 minutes in the air.
− − Inspect the silicone insulating parts Greasing the insulating parts
− − Clean soiled silicone insulating parts Grease the components immediately before use as follows:
− − Grease the insulating parts Use the quantities of assembly paste listed in table 2.1.3.1.
− − Clean the sockets, the contact tubes and the outer cone − Silicone insulating parts on the busbar connection:
Evenly grease the light, outer areas of the silicone part as
shown in figure 2.1.3.1.
Inspecting the silicone insulating parts
?
− Blanking plugs for the busbar connection:
Only remove the relevant component from its protec- Evenly grease the light, outer areas of the silicone part as
tive packaging immediately before assembly. shown in figure 2.1.3.2.
? Check the silicone insulating part for damage prior to

installation.
− Silicone insulating parts of plug-in voltage transformers or
test plugs:
?
Evenly grease the silicone part as shown in figure 2.1.3.3.
If you note any damage on the silicone insulating part,
only use the component after this has been agreed − Silicone insulating parts of the blanking plugs for voltage
with our service department. transformers sockets:
Evenly grease the silicone part as shown in figure 2.1.3.4.
The silicone surface must be free of

Table 2.1.3.1: Quantities of assembly paste for silicone insulating parts
− gas bubbles,
Quantity of assembly paste to be
Component
used
− scoring,
− damage,
Silicone insulating part on the Approx. 20 g each
busbar connection, both insulating part
− abrasions,
− foreign bodies.
Blanking plugs for the busbar
Cleaning of soiled silicone insulating parts bushing, silicone insulating parts Approx. 10 g
of voltage transformers or blanking each part
− Perform cleaning work immediately before assembly of the plugs for voltage transformer
relevant component as follows: sockets

Cleaning the sockets, the contact tubes and the outer
cone
− Degrease and clean the mating piece for the silicone

insulating part (the busbar socket or socket for the voltage
transformer) with intensive cleaner M.X.T. 60 forte.
− Clean the outer cone on the cable connector with intensive

cleaner M.X.T. 60 forte.
? Assemble the components immediately to avoid

soiling.
Fig. 2.1.3.1: Greasing the light, outer areas of the silicone insulating part on Fig. 2.1.3.3: Greasing the silicone insulating part of the voltage transformer
the busbar connection in the area between the arrows
Fig. 2.1.3.2: Greasing the light, outer area of the blanking plug for the bus- Fig. 2.1.3.4: Greasing the silicone insulating part of the blanking plug for
bar bushing in the area between the arrows voltage transformer sockets in the area between the arrows

2.1.4 Handling sulphur hexafluoride
(SF6)
? The slabs of the raised false floor must be fas-
tened to the supporting frame.
− If there is a concrete floor and the switchgear consists of

several panel blocks (with busbar connections), a founda-
This product contains SF6. 1) tion frame is required. Standard foundation frames sup-
plied by ABB must be embedded in the floor topping.
?
As a rule, no gas work is required during installation.
Maintain the following evenness and straightness tol-
We recommend that gas work should only be per- erances when installing the foundation frame or a
formed by personnel trained in the handling of SF6. raised false floor:
Gas may only be extracted by certified personnel.
See manual HB 605 en “Use of SF6 insulating gas” for details − Evenness tolerance: ± 1 mm / m
on handling SF6.
− Straightness tolerance: Max. 1 mm / m, but max. 2 mm for
the entire length
2.2 Foundation bars

& Consult the order documents for the position of the
foundation bars in the switchgear room.
− When a raised false floor is used, load-bearing sections of

the floor frame serve as supports for the panel blocks. No If no standard ABB foundation frames are used, observe the rel-
additional foundation frame is necessary. evant construction and laying drawings for the special frames.
The standard foundation frames are shown in figure 2.2.1.
Fig. 2.2.1: Foundation frames, top view

rear side
a) b)
(814 mm)
(814 mm)
(400 mm) (400 mm)
front side
a) For feeder panels, width 400 mm

b) For metering, sectionalizer and riser panels, width 400 mm
1)
SF6 is a fluorinated greenhouse gas with a GWP of 22800.
The maximum quantity per block of panels is 11 kg.
That corresponds to a CO2 equivalent of 251 t.
Each block has a gas leakage monitor, and therefore regular leakage testing
(to Fluorinated Gas Regulation 517/2014) is not required.

c) d)
rear side rear side
(965 mm)
(890 mm)
(600 mm) (1000 mm)
front side front side
c) For panels of 600 mm width

d) For air-insulated metering panels, width 1000 mm
2.2.1 Installation of the standard

foundation frame
Standard foundation frames are delivered to site completely pre- floor, using one knock-in anchor (5) and one screw (3) with
assembled. dished washer (4) for each bracket.
Installation principle: - Slide a slot rod (6) into the front slot of the front section
and, if the rear sections of the two frames to be connected
The foundation frames are bolted together at the front and rear. are aligned (i.e. have the same depth) a slot rod into the
Vertical alignment is effected by jacking screws. Brackets are rear slot of the rear section. Tighten the grub screws in the
used to fasten the frames to the floor. The foundation frames are slot rods.
finally embedded in the floor topping to provide their load bearing
capacity. - Place the following foundation frame in the correct position
on the floor, allowing the inserted slot rods to slide into the
Detailed description of installation sections of the frame to be installed. Bolt the foundation
(Fig. 2.2.2.1) frames together with two M 8 x 100 cheese head screws
(7) and nuts and washers. Tighten the grub screws in the
- Position the foundation frame sections in the correct loca- slot rods.
tions on the concrete floor.
- Align the foundation frame vertically as described above
- Align the foundation frame vertically with the four screws and fasten it to the floor.
(1), taking account of any deviation in floor level in the
direction of the foundation frames which are still to be laid. - Install the following foundation frames in the same way.
- Fasten the brackets (2) of the foundation frame to the

- Earth the completely assembled frame. Further details on
this can be found in the order documents.
? When applying the floor topping, carefully fill under

the foundation frame with topping material.
Fig. 2.2.1.1: Installation of the floor frame
1 1
A
1 2
Section A-A
Top of finished floor
<3
1
55 ± 5
2
3
4
Floor topping
5

2.3 Assembly of the − Remove the protective cap (2) from the filling connector (1)
by turning it counter-clockwise.
switchgear
2.3.1 Preparatory work

? Do not press the valve pin (3) (Fig. 2.3.1.1.2) in, as
otherwise gas will flow out of the valve.
− Pull the locking ring (4 in Fig. 2.3.1.1.3) of the manometer

coupling piece towards the manometer, push the coupling
piece onto the filling connector up to the stop and slide the
2.3.1.1 Checking the SF6 locking ring towards the filling connector.
pressure in the gas
compartments − Check the reading on the scale of the pressure gauge.
Each panel block (= delivery unit) forms a gas compartment and

? The reading must be in the green area of the instru-
ment’s scale. If it is not, or if the site altitude is greater
than 1000 m, please contact us.
is fitted with one filling connector (Fig. 2.3.1.1.1). The filling con-
nectors are located in the low voltage compartments and are ac- − Pull the locking ring of the manometer coupling piece
cessible from the front when the low voltage compartment door is towards the manometer and pull the manometer from the
open. filling connector.
− Check the gas pressure in each gas compartment with − Screw the protective cap onto the filling connector.
a temperature-compensated pressure gauge (see list of
tools) before aligning and connecting the panel blocks, as
follows:
Fig. 2.3.1.1.1: Filling connector (1) with protective cap (2) in the low voltage Fig. 2.3.1.1.3: Filling connector with pressure gauge, locking ring (4)
compartment
1
4
Fig. 2.3.1.1.2: Filling connector (1) with valve pin (3)

2.3.1.2 Greasing the foundation bars
? Guide pins are only to be fitted to one of the panel
block at the joint between two panel blocks. The
guide pins remain in the relevant position after erection of the
panel blocks and must not be removed.
For standard foundation frames supplied by ABB, remove the
protective film. Grease the top surfaces of the foundation frame or − Lightly grease the guide pins for better sliding.
raised false floor beams. This facilitates erection and alignment of
the panel blocks.
2.3.1.3 Preparing the panel blocks
− Remove the covers from the cable termination compart-

ments on all panel blocks.
− Screw guide pins to the side of the panel block to be ex-

tended, using a threaded plate (see figure 2.3.1.3.1).
In the cases of sectionalizer, riser or metering panels, there is

a second fastening bracket below the busbar bushings. Fit the
guide pins to this fastening bracket using a threaded plate (figure
2.3.1.3.3).
Fig. 2.3.1.3.1: Fitting the guide pins using a threaded plate Fig. 2.3.1.3.3: Position of the guide pins in sectionalizer, riser and metering
panels
Fig. 2.3.1.3.2: Fitted guide pins

2.3.2 Erection of the panel blocks
- Set up the furthest panel block precisely at the specified - Each panel is fastened to the foundation frame with four
position. screws (Fig. 2.3.2.1).
When the standard foundation frame is used: When a special foundation frame or raised false floor is used:
- Insert M 8 T-nuts through the holes in the floor plates into

the slots in the foundation frame sections. Join the floor
plates using washers (1 x washer 8.5 x 30 x 3 and 1 x
& Fasten the panels in accordance with the instruction
documents supplied.
dished washer 8) and M 8 x 16 cheese head screws to the

previously positioned T-nuts (Fig. 2.3.2.1and Fig. 2.3.2.2).
Fig. 2.3.2.1: View of the fastening points for the panels
Section A-A
Panel floor
(simplified)
400 mm
Coupler panel
Riser panel
Metering panel
T-nut M 8
400 mm
Feeder panel Washer 8,5 x 30 x 3

Dished washer
Cheese head screw
M 8 x 16
600 mm
Floor frame
A
A

Fig.. 2.3.2.1: Fastening the panel to the foundation frame
Slot in the foundation frame section
T-nut, M 8
Fastening of the panel to the foun-

dation frame

− Check the position of the panel block and align the panel
block to the precise dimensions if necessary. ? Increased force is required to overcome the spring
force of the spiral contact inside the busbar socket
before the contact tube can be pressed into the socket up to
− Tighten the fastening screws in the panel block. the stop.
− Remove the protective film from the busbar sockets on the − Carefully insert the silicone insulating parts into the busbar
panel block which has been erected and the next panel sockets of the panel block which has already been erected.
block to be erected (figure 2.3.2.2). (figure 2.3.2.4).
− Prepare the silicone insulating parts, contact tubes and

busbar sockets for the busbar connection between the two
panel blocks as described in section 2.1.3.
? Align the contact tubes horizontally.
− Insert the contact tubes into the busbar sockets of the

panel which has been erected until they reach a tangible
stop (figure 2.3.2.3).
Fig. 2.3.2.2: Protective film for busbar sockets Fig. 2.3.2.4: Fitted contact tubes and silicone insulating parts
Fig. 2.3.2.3: Inserting a contact tube Fig. 2.3.2.5: Positioning of the panel block to be erected

− Slide the extension panel carefully against the existing sys- facilitates access to the front screw connection from inside
tem without tipping it, in such a way that the contact tubes the low voltage compartment (figure 2.3.2.6).
slide into the busbar sockets and the guide pins into the
corresponding bores in the fastening bracket. − The rear screw connection is located behind the low volt-
?
age compartment. Turn both the screws into the pulling
Apply drawing or pressing tools to a large area on nuts on the previously assembled threaded plate and
the panel blocks directly above the floor (for tighten the screws alternately (figure 2.3.2.7 ).
instance by using a wooden beam between the tool and the
panel block) so as to avoid damage to the panel block. − Connect the low voltage compartments and cable termina-
tion compartments of the two panel blocks at the specified
− As soon as the distance between the two panel blocks is locations (figure 2.3.2.8) with the aid of screws.
small enough, insert two M10 x 40 cheese head screws
into the bores provided in the fastening bracket. Disman-
tling the lid in the rear wall of the low voltage compartment
Fig. 2.3.2.6: Screw connections between the panel blocks: Accessibility of Fig. 2.3.2.8: Further fastening points on the panel blocks
the front screw connection from the inside of the low voltage compart-
ment
Tool inside
the low voltage compartment
Fig. 2.3.2.7: Complete screw connections on the fastening brackets
Fig. 2.3.2.9: Screwing the low voltage compartments together

− Check the position of the newly connected panel block, 2.3.3 Closure of extendable
align it if necessary, and fasten it to the foundation frame
with the panel fastening screws (figure 2.3.2.1).
busbar sockets
− Lead the control wiring for the panel-panel connection

through the opening in the adjacent panel. If your system is fitted with extendable end panels, the extendable
busbar sockets on the outsides of the end panels are as a rule
− Connect the earthing bars of the panel blocks together. fitted ex-works with insulating blanking plugs (figures 2.3.3.1 a
and b).
− Assemble the further panel blocks in the manner de-
scribed. If extendable busbar sockets at the ends of the end
panels are not closed off with insulating blanking
plugs, the blanking plugs must be fitted at site in
accordance with section 2.1.3 and with the aid of the assem-
bly drawings provided.
Operation of the switchgear with open busbar sockets (including

those in the course of the busbars, e.g. in sectionalizer panels,
etc.) is not permissible!
Fig. 2.3.2.10: View into the cable termination compartment: Earthing bar Fig. 2.3.3.1a: High dielectric strength blanking plugs in the busbar sockets
– sectional view
M10 x 50 cheese head screw

with washers and nut
Tension clamp
Blanking plug
Busbar socket
Thrust plate
Fig. 2.3.3.1b: High dielectric strength blanking plugs in the busbar sock-
ets

2.3.4 Handling of voltage − Wire the transformers as described in section 2.3.4.2.
transformers − Remove the protective cap from the silicone part of the
voltage transformer and store it for later use.
As a rule, the panel blocks are supplied with voltage transformers
installed. In individual cases, voltage transformers may also be − Check the silicone part on the voltage transformer for dam-
supplied loose. Install the voltage transformers in accordance with age. Observe the notes in section 2.1.3.
the instructions in the section below.
?
− Clean and grease the silicone part as described in section
The weight of a voltage transformer can be over 2.1.3.
30 kg. Use suitable lifting gear (e.g. a mobile gan-
try crane) to install the voltage transformers for integrated − Remove the plastic cover from the voltage transformer
busbar measurement (type 3). We recommend having instal- socket on the panel and store it for later use.
lation performed by two fitters. Observe the relevant accident
prevention regulations in the country of installation. − Clean the voltage transformer socket as described in sec-
tion 2.1.3.
− Slowly and carefully insert the transformer into the socket.

2.3.4.1 Installation of plug-in
Always ensure that the transformer is guided in vertically
voltage transformers (do not tilt or tip it). The transformer cone must slide easily
into the corresponding socket. Check the position of the
silicone part in relation to the socket continuously and cor-
Isolate the relevant section of the system before rect if necessary. A counter-pressure will become notice-
installing plug-in voltage transformers. able approx. 20 mm before the limit position is reached.
− Screw the base plate of the transformer with the threaded

− Comply with the safety regulations to EN 50110. pins up to the mechanical stop with the aid of the screws
supplied (1) (with dished washers), tightening them evenly
− Check the switchgear section for the off-circuit condition in across the diagonal (figure 2.3.4.1). Lock the relevant
accordance with section 5.1. threaded pin with a spanner during this process so that
there is no excessive strain on the welded-on studbolts.
− Earth the switchgear section and secure the working area − Where possible, wipe off any surplus grease which emerg-
in accordance with section 4 and EN 50110 standard. es.
− Switch the mcbs 1) of the relevant operating mechanisms − Install the other voltage transformers in the manner de-
off so that the system section cannot be energized by scribed.
remote control.
− Start installation with the middle transformer.
− Lay the transformer down, for example on the roof of the

low voltage compartment.
Fig. 2.3.4.1: Installed voltage transformer
1)
mcb: miniature circuit-breaker

2.3.4.2 Wiring of the voltage
transformers
The voltage transformers are fitted with terminal boards. The

possible configurations of terminal boards can be found in figure
2.3.4.2.1 and table 2.3.4.2.1.
Fig. 2.3.4.2.1: Possible terminal board configurations
Table 2.3.4.2.1: Possible terminal board configurations
Windings Terminal
open delta
Number Tap 1 2 3 4 5 6
winding
1 N a n
1 ● N a n da dn
1 ● N a1 a2 n
1 ● ● N a1 a2 n da dn
2 N 1a 1n 2a 2n
2 ● 1a 1n 2a 2n da dn
2 ● 1a1 1a2 1n 2a1 2a2 2n
In a voltage transformer version with 2 windings plus tap or 2 windings

plus open delta winding, "N" is implemented at the base plate of the volt-
age transformer.

Earthing of terminals on the voltage transformer terminal
board using earthing screws
Connections to earth potential can be established by means of

earthing screws on the terminals of the terminal board. Figure
2.3.4.2.2 illustrates this using the example of a voltage transformer
with one secondary winding.
Fig. 2.3.4.2.2: Earthing of terminals using earthing screws
A N
Connection to earth potential by

means of earthing screws
a n
Wiring the voltage transformers
The cable harnesses for wiring of the transformers are prepared

at the works and wired to the low voltage compartment. Wire the
transformers as follows.
Wire the secondary terminals and the earthing of

the voltage transformers in accordance with the
circuit diagrams.
Check that all terminal screws including the earthing screws are
tightly fastened.
Releasing the earthing screw on the 'N' terminal leads to poten-

tially lethal high voltage at the terminal when the voltage trans-
former is in operation!
Releasing the earthing screw on the 'N' terminal is only permis-

sible for test purposes on voltage transformers with de-energized
primary!
Always use the original earthing screws!

Earthing of open delta windings
If the open delta windings of the voltage transformers are damped

with a resistor, the windings connected in an open delta are to be
earthed at one point. The circuit can be earthed
- in the low voltage compartment (figure 2.3.4.2.3) or
- on the terminal block of a voltage transformer (figure

2.3.4.2.4).
Perform measurements to ascertain which earthing method ap-

plies to your system.
Fig. 2.3.4.2.3: Earthing of the circuit in the low voltage compartment
dn dn dn
Do not earth here!
Without earthing screw on

-T15L1 -T15L2 -T15L3
terminal "dn" da da da
Earthing in the low voltage

-F compartment
-R
Fig. 2.3.4.2.4: Earthing the circuit on the terminal board of a transformer
dn dn dn
Do not earth here!
Without earthing screw on

terminal "dn"
-T15L1
-T15L2 -T15L3
da da da
Earth here!
-F
With earthing screw on
terminal "dn"
-R
Remove the earthing screws of the open delta wind-
ings from the terminal boards of the voltage
transformers in accordance with the circuit diagrams
(figure 2.3.4.2.5) or earth the open delta windings using the
earthing screw (figure 2.3.4.2.6).
Earth the circuit at one point only.
Fig. 2.3.4.2.5: View of the terminal board of a voltage transformer with open
delta winding: Earthing screw (arrow) in isolated position (no earthing)
Fig. 2.3.4.2.6: View of the terminal board of a voltage transformer with

open delta winding: Earthing screw (arrow) in earthing position (dn terminal
earthed)

Checking the wiring
Finally, check the earthing system of the voltage

transformer wiring in accordance with table
2.3.4.2.2.
Table 2.3.4.2.2: Earthing of terminals on the voltage transformer terminal board
Windings
Terminals
open delta
Number Tap
winding
1 N a n
1 ● N a n da dn
1 ● N a1 a2 n
1 ● ● N a1 a2 n da dn
2 N 1a 1n 2a 2n
2 ● 1a 1n 2a 2n da dn
2 ● 1a1 1a2 1n 2a1 2a2 2n
N The terminal must be earthed via the earthing screw!
n Earthing of the terminal in accordance with the circuit diagram!
dn Earthing screw fitted in accordance with the circuit diagram

and figure 2.3.4.2.3 or 2.3.4.2.4!
When 2 windings plus a tap or 2 windings plus open delta wind-

ing, are used, "N" is implemented by the works at the base plate
of the voltage transformer.

2.3.4.3 Dismantling of plug-in
voltage transformers
Isolate the relevant section of the system before dis-

mantling plug-in voltage transformers.
− Comply with the safety regulations to EN 50110.
− Check the switchgear section for the off-circuit condition in

accordance with section 5.1.
− Earth the switchgear section and secure the working area

in accordance with section 4 and EN 50110 standard.
− Switch the mcbs 1) of the relevant operating mechanisms

off so that the system section cannot be energized by
remote control.
− Start dismantling with one of the outer transformers.
− Release the four fastening screws (1 in figure 2.3.4.1) of

the transformer.
− Draw the transformer vertically (without tilting it) out of the

socket.
− Lay the transformer down, for example on the roof of the

low voltage compartment.
− Cover the silicone part of the transformer to protect it from
soiling.
− Close off the voltage transformer socket in the panel with
an insulating blanking plug (section 2.6).
− Dismantle the secondary wiring of the transformer.
− Remove the transformer from the roof of the low voltage

compartment.
− Dismantle the other voltage transformers in the manner

described.
1)

2.3.5 Fitting the cover plates 2.4 Connecting the
main earthing bar
Fit the rear cover plates (for free-standing installation), as shown in
the installation drawings supplied with the switchgear.
− Connect the main earthing bar to the station earth.
2.3.6 Assembling the end covers & Details of the cross section and the number of connec-
tions can be found in the earthing diagram (not included
in ABB’s scope of supply).
As a rule, the end covers are fitted at the works. In individual

cases, end covers may also be supplied loose. Assemble the end
covers as follows.
Screw the fastening bracket for the end cover onto the enclosure
as shown in figure 2.3.6.1.
Fasten the end cover at the locations provided (figure 2.3.6.2) us-
ing screws. Finally, align the end cover.
Fig. 2.3.6.1: Fastening bracket for the end cover Fig. 2.3.6.2: Fastening points for the end cover

2.5 Connection of cables Fitting the cable connectors
and wiring − Connect the cable connectors to the relevant outer cones
in accordance with the manufacturer’s instructions.
2.5.1 Control cables and wiring ? Observe the tightening torques for screw connec-
tions given in the cable connector manufacturer’s.
− Refit the floor plates if provided. Press the cable bushings

Carry out the laying and connection of external control cables and into the openings provided in the floor plates.
the earthing of the cable screens of external control cables in ac-
cordance with the accepted EMC rules (EMC = electromagnetic Refit the cable supports and fasten the high voltage
compability). cables with the aid of the cable clamps to the cable
supports.
− Establish the panel to panel connections of the control wir-
ing. The panel to panel connections are of the plug-in type. − Connect the earthing conductors of the cable screens to
the earthing bar in the panel.
− The secondary cable entry for external control cables and
wiring is located in the roof plate. Lead external control ca- − If window-type current transformers are used, route the
bles and wiring through the roof or floor plate using reducer earthing conductors of the cable screen back through the
rings, and connect these in accordance with the wiring current transformers and connect the earthing conductor to
diagram. the earthing bar in the panel.
2.5.2 High voltage cables ? The earthing conductors of the cable screens should
always be routed to the earthing bar in the shortest
possible distance.
The high voltage cables are to be installed after high voltage test-
ing. - Refit the covers of the cable termination compartment.
− Dismantle the cable supports within the cable compart-

ment. If fitted, dismantle the optional floor plates of the ca-
ble termination compartments. Remove the cable bushings 2.6 Fitting blanking plugs
from the floor plates.
− Lay the high voltage cables to the panels in accordance

with the project planning. ? Close off unused voltage transformer sockets with
blanking plugs as follows:
? Ensure that the phase positions of the cables are

correct!
− Treat the silicone insulating parts of the blanking plugs and
the sockets for the voltage transformers as described in
section 2.1.3.
− If fitted, slide the cable bushings onto the cables.
− Insert the blanking plugs into the voltage transformer
− Connect the cable connectors to the cables in accordance sockets and, without tilting them, fasten them in place by
with the manufacturer’s instructions. tightening the screws across the diagonal to the specified
tightening torque (section 2.1.2).
Checking the outer cones
? Check the outer cones for damage. If there is

damage to the outer cones, please contact our
service department.
Cleaning the outer cones
Remove any surplus or dirty grease or soiling from the outer

cones with a soft, clean, non-fraying cloth. Use intensive cleaner
M.X.T. 60 forte for cleaning if necessary.

2.7 Concluding installation − Switch positions are correctly displayed on the panels and
– if necessary – in the control room.
work
− If remote control systems are fitted, these have been suc-
cessfully tested.
− Remove all tools and other foreign bodies from the switch-
gear. − Unused voltage transformer sockets and extendable bus-
bar sockets have been closed off with insulating blanking
− Refit any cladding, covers, cable ducts, etc. removed dur- plugs.
ing the installation work.
− Unused outer cones have been closed off and insulated.
Use only chlorine-free cleansers for cleaning of the
switchgear. − High voltage testing at 80 % of rated short-duration power-
frequency withstand voltage Ud to IEC 62271 - 200 has
− Clean the external surfaces of the enclosure and low volt- been passed.
age compartments where necessary.
− High voltage cables have been installed (after performance
− Touch up any damage to paintwork with a suitable paint. of high voltage testing).
− Check that the switchgear room is in proper condition for − All cladding and covers have been fitted.
operation and establish that condition if necessary.
− The following accessories have been handed over to the
operators:
3 Commissioning − − This manual
− − The corresponding documents and order documents
3.1 Conditions for −− Double bit key or barrel lock key for opening and closing
commissioning of the of the low voltage compartment doors
switchgear −− Levers and cranks for operation of the operating mecha-

nisms (see list of accessories)
− − Earthing set (optional)

The conditions for commissioning of the switchgear are as follows:
− − Plug-in indicator unit for capacitive indication – if neces-
− Supply voltage is available. sary (see section 5.1)
− There are no active SF6 gas pressure alarms. − − Phase comparator in the case of more than one incom-
ing feeder (optional)
− Visual examination and sample checks on installation in
accordance with this document have been performed. − a work instruction for handling of SF6 (an example can be
found in instruction manual HB 605 en) is displayed in the
− External control cables and wiring have been installed. switchgear room.
− Testing of the specified protection data of the secondary − The operators have been instructed in the theory and prac-
equipment has been successfully performed. tice of operation of the switchgear and are familiar with all
details of operation.
− Protection testing has been passed.
− Testing of all mechanical and electrical functions of the

switching devices and corresponding operating mecha-
nisms has been successfully performed.
− Testing of the panel and switchgear interlocks has been

successfully performed.
− Several trial switching operations (without service voltage)

on all switching devices have been successfully performed.

3.2 Energizing the system Connecting the incoming feeder panels when these are
switch-disconnector panels
− Switch the switch-disconnector in the incoming feeder

− Please consult section 4 for procedures for operating the panel “ON”.
devices. Also observe section 3.1.
− The busbar is then at operating voltage.
− Close all low voltage compartment doors.
Before connecting further incoming feeder panels,
− Switch all circuit-breakers off. ensure that the phase angle of the panels is identi-
cal (section 5.2).
− Switch all three position disconnectors off.
Connecting the outgoing feeder panels (loads) when these
− Switch all three position switch-disconnectors off. are circuit-breaker panels
Connecting the incoming feeder panels when these are − Switch the three position disconnector in the outgoing
circuit-breaker panels feeder panel to the “Disconnector ON” position.
− Switch the three position disconnector in the incoming − Switch the circuit-breaker in the outgoing feeder panel
feeder panel to the “Disconnector ON” position. “ON”.
− Switch the circuit-breaker in the incoming feeder panel − The loads are then switched on.
“ON”.
Connecting the outgoing feeder panels (loads) when these
− The busbar is then at operating voltage. are switch-disconnector panels
Before connecting further incoming feeder panels, − Switch the three position switch-disconnector in the outgo-
ensure that the phase angle of the panels is identi- ing feeder panel to the “Switch-disconnector ON” position.
cal (section 5.2).
− The loads are then switched on.
Switch the further loads on as described.
The switchgear is in operation.

4. Operation − The three position disconnector (disconnector and earthing
switch function) can only be operated when the circuit-
breaker is open. The earthing switch can only be operated
when the disconnector is open. The disconnector can only
− All activities in connection with operation of the switchgear be operated when the earthing switch is open.
require compliance with EN 50110 standard or relevant
national regulations regarding the operation of electrical
installations (see also page 6). & See the order documents for the conditions of optional
panel to panel interlocks.
− Always make sure that switching operations have been

completed before performing the next switching operation. 4.1.1 Notes on earthing of a feeder
panel or system section
4.1 Panels with
circuit-breakers and When the feeder panels or section of the system has
three position been earthed by operating the earthing switch and

circuit-breaker (figures 4.1.1, 4.1.2 and 4.1.5 to 4.1.9),
disconnectors secure it to prevent cancellation of earthing as follows:
Switch the mcbs for the circuit-breaker release circuit and for the
The three switching positions of the three position disconnector, motor-operated mechanism of the three position switch in the rel-
“connecting”, “disconnecting” and “preparing for earthing” are evant panel off.
clearly defined by the mechanical structure of the switch. Con- Lock the low voltage compartment door or where appropriate the
necting and disconnecting the operating current and earthing are mechanical OFF button for the circuit-breaker.
performed exclusively by the circuit-breaker (figures 4.1.1 and Affix a sign to the panel to indicate that earthing has been per-
4.1.2). Figures 4.1.3 to 4.1.8 show the switching sequence for formed.
earthing of a busbar section using the sectionalizer and riser, on
the basis of an example switchgear installation.
In order to avoid maloperation, the operating mechanisms are
mechanically or electrically interlocked, and as an option also
electrically interlocked between different panels.
Fig. 4.1.1: Earthing a feeder and cancelling the earthing Fig. 4.1.2: Connecting and disconnecting a feeder panel
Earth feeder Connect feeder
Feeder Earthing Feeder Feeder Connection Feeder

disconnected prepared earthed disconnected prepared connected
Disconnect feeder
Cancel feeder earthing

Fig. 4.1.3: Example switchgear, consisting of two busbar sections, in operation
Fig. 4.1.4: Opening the circuit-breakers in the feeder panels in the area of the busbar section to be earthed
Fig. 4.1.5: Opening the disconnectors and switch-disconnectors in the feeder panels in the area of the busbar section to be earthed

Fig. 4.1.6: Closing the disconnector in the sectionaliser
Fig. 4.1.7: Closing the earthing switch in the riser panel
Fig. 4.1.8: Closing the circuit-breaker in the sectionalizer, left hand busbar earthed

4.1.2 Mechanism variants tion disconnector is mechanically interlocked against the closed
circuit-breaker. Operation of the earthing switch is only possible
when the disconnector is open, and vice versa.
Four different operating mechanisms for three position discon-

nectors are available: manual mechanisms 1 and 2, and motor-
4.1.2.1.1 Operation of the
operated mechanisms 1 and 2. In the following sections you will
find a detailed description of operation of these mechanisms and circuit-breaker
the corresponding circuit-breaker operating mechanisms.
See table 4.1.2.1 for assignment of the three position disconnec- − Mechanical switch position indication is effected by a
tor mechanisms. graphical symbol (3) in the low voltage compartment door.
The following applies to all switching operations: − In order to change the switching condition of the circuit-
breaker, press the mechanical OFF button (1) or the me-
With the exception of emergency manual operation, chanical ON button (2).
switching operations may only be performed with
the low voltage compartment door closed.
4.1.2.1.2 Operation of the

three position disconnector
4.1.2.1 Manual mechanism 1
Turning of the selector lever (4) causes a slide to release the open-
Operation of manual mechanism 1 (figure 4.1.2.1.1) is purely ing (5 or 7) for the operating lever of the disconnector or earthing
manual, with the exception of the motorized or manual stored switch. The selector lever can only be turned when the circuit-
energy spring mechanism for the circuit-breaker. The three posi- breaker is open. The selector lever can only be turned for earthing
Table 4.1.2.1: Assignment of the three position disconnector mechanisms to the panel widths
Three position disconnector mechanism Panel width / mm max. Ir / A
Manual mechanism 1 400 800
Manual mechanism 2 600 1250
400 800
Motor operated mechanism 1
600 1250
Motor operated mechanism 2 600 1250
Fig. 4.1.2.1.1: Manual mechanism 1: Displays and controls
6
5
4
7
8
2
1
1 OFF button for circuit-breaker
2 ON button for circuit-breaker 3
3 Switch position indicator for
circuit-breaker
4 Selector lever
5 Opening for disconnector operation
disconnector
7 Opening for earthing switch
operation
earthing switch

switch operation when the disconnector is open, and for discon- Disconnector ON ð OFF
nector operation when the earthing switch is open.
− Turn the operating lever approx. 75° counter-clockwise
− The selector lever can be blocked by a padlock. until the stop is reached.
− Mechanical switch position indication is effected by graphi- − Withdraw the operating lever.
cal symbols (6 and 8) in the low voltage compartment
door. Operation of the earthing switch
Always perform all switching operations up to the

stop. − Turn the selector lever (4) counter-clockwise and hold it
fast.
Operation of the disconnector − Plug the operating lever onto the hexagon through the
released opening (7).
− Turn the selector lever (4) clockwise and hold it fast. Earthing switch OFF ð ON
− Plug the operating lever onto the hexagon through the − Turn the operating lever approx. 110° clockwise until the
released opening (5). stop is reached.
Disconnector OFF ð ON − Withdraw the operating lever.
− Turn the operating lever approx. 75° clockwise until the Earthing switch ON ð OFF
stop is reached.
− Turn the operating lever approx. 110° counter-clockwise
− Withdraw the operating lever. until the stop is reached.
− Withdraw the operating lever.
Fig. 4.1.2.1.2.1: Operating lever for operation of manual mecha- Fig. 4.1.2.1.2.2: Operation of the three position disconnector (in this case
nism 1 disconnector operation) with manual mechanism 1

4.1.2.1.3 Emergency manual Circuit-breaker operating mechanism fitted with optional
blocking magnet -RLE1
operation
The blocking magnet -RLE1blocks the mechanical ON button of

Circuit-breaker operating mechanism the circuit-breaker in certain situations. This interlock is active on
failure of the supply voltage. Deblocking of the blocking magnet
requires work inside the circuit-breaker operating mechanism, and
− On failure of the supply voltage, the circuit-breaker can be may only be performed by qualified personnel. Contact the ABB
opened at any time by pressing the mechanical OFF but- Service Department if necessary.
ton. Closing of the circuit-breaker with the mechanical ON
button is dependent on the stored-energy spring mecha- Three position disconnector mechanism
nism being charged. The condition of the stored-energy
spring mechanism is displayed mechanically (10 in figure
4.1.2.1.3.1). In this operating mechanism variant without a blocking magnet,
the three position disconnector mechanism can also be operated
− On failure of the supply voltage or the stored-energy spring without supply voltage as described in 4.1.2.1.2.
charging motor for the circuit-breaker operating mecha-
nism, the charging process can be performed or completed Three position disconnector mechanism fitted with option-
manually. al blocking magnet -RLE1 and/or -RLE5
− − To do this, insert the charging lever (11 in figure The blocking magnets -RLE3 and -RLE5 prevent turning of the
4.1.2.1.3.1) into the receptacle and perform approxi- selector lever for operation of the disconnector or earthing switch
mately 25 strokes until the charged condition is indi- function of the switch in certain situations. This interlock is active
cated. on failure of the supply voltage. Deblocking of the blocking mag-
net requires work inside the three position disconnector operating
−− When the charged condition is reached, the charging mechanism, and may only be performed by qualified personnel.
mechanism is disengaged, and no further movements of Contact the ABB Service Department if necessary.
the charging lever can be made.
Fig. 4.1.2.1.3.1: Manual charging of the stored-energy spring
11
12
10
Indication of spring Indication of spring

discharged charged
10 Condition indicator for

the stored energy spring
11 Charging lever
12 Receptacle for charging lever

4.1.2.2 Manual mechanism 2 4.1.2.2.1 Operation of the
circuit-breaker
Operation of manual mechanism 2 (figure 4.1.2.2.1) is purely

manual, with the exception of the motorized stored energy spring − Mechanical switch position indication is effected by a
mechanism for the circuit-breaker. The three position disconnec- graphical symbol (3) in the low voltage compartment door.
tor is mechanically interlocked against the closed circuit-breaker.
Operation of the earthing switch is only possible when the discon- − In order to change the switching condition of the circuit-
nector is open, and vice versa. breaker, press the mechanical OFF button (1) or the me-
chanical ON button (2).
Fig. 4.1.2.2.1: Manual mechanism 2: Displays and controls
2
1
3

2 ON button for circuit-breaker
circuit-breaker
4 Selector lever
disconnector
operation
earthing switch

4.1.2.2.2 Operation of the three Disconnector ON ð OFF
position disconnector − Turn the operating crank counter-clockwise through ap-

prox. 24 turns until the stop is reached.
Turning of the selector lever (4) causes a slide to release the open- − Withdraw the operating crank.
ing (5 or 7) for the operating lever of the disconnector or earthing
switch. The selector lever can only be turned when the circuit-
breaker is open. The selector lever can only be turned for earthing Operation of the earthing switch
switch operation when the disconnector is open, and for discon-
− The selector lever can be blocked by a padlock. − Turn the selector lever (4) clockwise and hold it fast.
− Mechanical switch position indication is effected by graphi- − Plug the operating crank onto the hexagon through the
cal symbols (6 and 8) in the low voltage compartment door. released opening (7).
− Two different cranks are required for operation of the earth- Earthing switch OFF ð ON
ing switch and the disconnector. The operating crank for
the earthing switch is marked in red (figure 4.1.2.2.2.1). − Turn the operating crank clockwise through approx. 24
turns until the stop is reached.
Always perform all switching operations up to the
stop. − Withdraw the operating crank.
Earthing switch ON ð OFF

Operation of the disconnector
− Turn the operating crank counter-clockwise through ap-
− Turn the selector lever (4) counterclockwise and hold it fast.
− Withdraw the operating crank.
− Plug the operating lever onto the hexagon through the
Disconnector OFF ð ON
− Turn the operating crank clockwise through approx. 24

Fig. 4.1.2.2.2.2: Operation of the three position disconnector (in this case
earthing switch operation) with manual mechanism 2
Fig. 4.1.2.2.2.1: Cranks for operation of the three position disconnector with
manual mechanism 2
Operating crank for the earthing

function of the three position discon-
nector with red marking

4.1.2.2.3 Emergency manual operation Circuit-breaker operating mechanism fitted with optional
The blocking magnet -RLE1 blocks the mechanical ON button of

− On failure of the supply voltage, the circuit-breaker can be requires work inside the circuit-breaker operating mechanism, and
opened at any time by pressing the mechanical OFF but- may only be performed by qualified personnel. Contact the ABB
ton. Closing of the circuit-breaker with the mechanical ON Service Department if necessary.
button is dependent on the stored-energy spring mecha-
nism being charged. The condition of the stored-energy Three position disconnector mechanism
4.1.2.2.3.1). In this operating mechanism variant without a blocking magnet, the
three position disconnector mechanism can also be operated with-
− On failure of the supply voltage or the stored-energy spring out supply voltage as described in 4.1.2.2.2.
nism, the charging process can be performed or completed Three position disconnector mechanism fitted with option-
manually. al blocking magnet -RLE3 and/or -RLE4
− − To do this, insert the charging lever (11 in figure The blocking magnets -RLE3 and -RLE4 prevent turning of the
4.1.2.3.1) into the receptacle and perform approximately selector lever for operation of the disconnector or earthing switch
25 strokes until the charged condition is indicated function of the switch in certain situations. This interlock is active
on failure of the supply voltage. Deblocking of the blocking mag-
net requires work inside the three position disconnector operating
mechanism, and may only be performed by qualified personnel.
Contact the ABB Service Department if necessary.
11
12
10

discharged charged

11 Charging lever

4.1.2.3 Motor operated mechanism 1
When motor operated mechanism 1 (figure 4.1.2.3.1) is used,

switching operations on the panel are performed by means of a
control unit. The three position disconnector is electrically inter-
locked against the closed circuit-breaker. The earthing switch can
only be operated when the disconnector is open, and vice versa.
Switch position indication is effected by the display on the control
unit used.
4.1.2.3.1 Emergency manual

operation
− Open the low voltage compartment door for manual opera-

tion of the mechanisms.
Opening of the low voltage compartment door con-

stitutes intervention in the interlock system.
Protection against maloperation is cancelled.
Switch the mcbs 1) for the motor operated mechanism of the three
position disconnector and for the circuit breaker mechanism (re-
leases and charging motor) off.
A Detail A
1)

Circuit-breaker operating mechanism
− On failure of the supply voltage, the circuit-breaker can be

opened at any time by pressing the mechanical OFF but-
ton. Closing of the circuit-breaker with the mechanical ON
4.1.2.3.1.1).
− On failure of the supply voltage or the stored-energy spring

nism, the charging process can be performed or completed
manually.
− − To do this, insert the charging lever (11 in figure

4.1.2.3.1.1) into the receptacle and perform approxi-
mately 25 strokes until the charged condition is indi-
cated
− − When the charged condition is reached, the charging

mechanism is disengaged, and no further movements of
the charging lever can be made.
11
12
10

discharged charged

11 Charging lever

Three position disconnector mechanism Earthing switch ON ð OFF ð Disconnector ON
On emergency manual operation, the interlocks are

ineffective. − Turn the operating crank clockwise until the stop is
reached.
The circuit-breaker must always be in the OFF position
before the three position disconnector is operated. − The three position switch is then in the OFF position.
Always perform all switching operations up to the stop. − Withdraw the operating crank and refit it. Turn the operat-
ing crank clockwise until the stop is reached.
The switch position of the three position disconnector is indicated
mechanically (12 in figure 4.1.2.3.1.3). − Withdraw the operating crank.
− Plug the crank into the shaft of the three position discon- Disconnector ON ð OFF ð Earthing switch ON
nector mechanism (13 in figure 4.1.2.3.1.3).
− Turn the operating crank counter-clockwise until the stop is
Operation of the three position disconnector reached.
When using the crank, ensure that pressure is continuously ap- − The three position switch is then in the OFF position.
plied via the mushroom handle at the end of the crank throughout
the complete switching operation. − Withdraw the operating crank and refit it. Turn the operat-
ing crank counter-clockwise until the stop is reached.
In panel width 400 mm, approx. 17 turns of the crank are required
from the OFF position of the three position disconnector to the − Withdraw the operating crank.
ON position of the earthing switch or disconnector and vice versa,
and in panel width 600 mm approx. 24 turns of the crank are re-
quired.
Earthing switch OFF ð ON
− Turn the operating crank counter-clockwise until the stop is

reached to switch the earthing switch on.
− Turn the operating crank clockwise until the stop is reached

to switch the disconnector on.
Fig. 4.1.2.3.1.2: Crank for emergency manual operation of motor operated Fig. 4.1.2.3.1.3: Three position disconnector mechanism, motor operated
mechanism 1 mechanism 1, with crank for emergency manual operation fitted
12 13
12 Switch position indicator

13 Operating crank

4.1.2.4 Motor operated 4.1.2.4.1 Operation of the
mechanism 2 circuit-breaker
Motor operated mechanism 2 (figure 4.1.2.4.1) is in principle iden-

tical to manual mechanism 2. It does however have a motor for − Mechanical switch position indication is effected by a
operation of the three position disconnector. graphical symbol (3) in the low voltage compartment door.
The circuit-breaker and three position disconnector are as a rule − In order to change the switching condition of the circuit-
operated by remote control (from the control room). If electrical breaker, press the mechanical OFF button (1) or the me-
controls (e.g. the HMI of a control unit) are fitted on the panel, they chanical ON button (2).
can be operated electrically there. Manual operation of the three
position disconnector is possible as an alternative.
The three position disconnector is mechanically interlocked against

4.1.2.4.2 Motorized operation of
the closed circuit-breaker. The earthing switch can only be oper- the three position
ated when the disconnector is open, and vice versa. disconnector
Motorized operation of the three position disconnector is possible

at the panel when electrical controls (e.g. buttons in the door or
Fig. 4.1.2.4.1: Motor operated mechanism 2: Displays and controls control unit with integrated buttons) are fitted. Operate the appro-
priate controls to close and open the three position disconnector.
6
8
4 4.1.2.4.3 Manual operation of

5 the three position
disconnector
7
2 Turning of the selector lever (4) causes a slide to release the open-
1 ing (5 or 7) for the operating lever of the disconnector or earthing
switch. The selector lever can only be turned when the circuit-
3 breaker is open. The selector lever can only be turned for earthing
switch operation when the disconnector is open, and for discon-
− The selector lever can be blocked by a padlock.
− Mechanical switch position indication is effected by graphi-

cal symbols (6 and 8) in the low voltage compartment door.
− Two different cranks are required for operation of the earth-

ing switch and the disconnector. The operating crank for
the earthing switch is marked in red (figure 4.1.2.4.3.1).
2 ON button for circuit-breaker Always perform all switching operations up to the
3 Switch position indicator for stop
circuit-breaker
4 Selector lever
disconnector
operation
earthing switch

Operation of the disconnector Operation of the earthing switch
− Turn the selector lever (4) counterclockwise and hold it fast.

− Turn the selector lever (4) clockwise and hold it fast.
released opening (5). − Plug the operating crank onto the hexagon through the
− Turn the operating crank clockwise through approx. 24
turns until the stop is reached. − Turn the operating crank clockwise through approx. 24
Disconnector ON ð OFF
Earthing switch ON ð OFF
− Turn the operating crank counter-clockwise through ap-
prox. 24 turns until the stop is reached. − Turn the operating crank counter-clockwise through ap-
Fig. 4.1.2.4.3.1: Cranks for operation of the three position disconnector with Fig. 4.1.2.4.3.2: Operation of the three position disconnector (in this case
manual mechanism 2 disconnector operation) with motor operated mechanism 2
Operating crank for the earthing

function of the three position discon-
nector with red marking

4.1.2.4.4 Emergency manual operation Circuit-breaker operating mechanism fitted with optional
The blocking magnet -RLE1 blocks the mechanical ON button of

− On failure of the supply voltage, the circuit-breaker can be requires work inside the circuit-breaker operating mechanism, and
opened at any time by pressing the mechanical OFF but- may only be performed by qualified personnel. Contact the ABB
ton. Closing of the circuit-breaker with the mechanical ON Service Department if necessary.
Three position disconnector mechanism
4.1.2.4.4.1).
In this operating mechanism variant without a blocking magnet,
− On failure of the supply voltage or the stored-energy spring the three position disconnector mechanism can also be operated
charging motor for the circuit-breaker operating mecha- without supply voltage as described in 4.1.2.4.3.
nism, the charging process can be performed or completed
manually. Three position disconnector mechanism fitted with option-
al blocking magnet -RLE3 and/or -RLE4
− − To do this, insert the charging lever (11 in figure
4.1.2.4.4.1) into the receptacle and perform approxi- The blocking magnets -RLE3 and -RLE4 prevent turning of the
mately 25 strokes until the charged condition is indi- selector lever for operation of the disconnector or earthing switch
cated function of the switch in certain situations. This interlock is active
on failure of the supply voltage. Deblocking of the blocking mag-
− − When the charged condition is reached, the charging net requires work inside the three position disconnector operating
mechanism is disengaged, and no further movements of mechanism, and may only be performed by qualified personnel.
the charging lever can be made. Contact the ABB Service Department if necessary.
11
12
10

discharged charged

11 Charging lever

4.2 Panels with three
position switch- & Consult the order documents for the conditions of any
interlock.
disconnectors
− The lever required for operation (figure 4.2.2) can be fitted
with a coding pin (figure 4.2.3). When the coded operating
lever is used, the relevant actuating shaft must have a cor-
− The three switching positions of the three position switch- responding bore.
disconnector, “connecting”, “disconnecting” and “earth-
ing” are clearly defined by the mechanical structure of the
switch. 4.2.1 Notes on earthing of a feeder
− The mechanism is operated with the low voltage compart- panel or system section
ment door closed (figure 4.2.1).
− The current switch position is indicated mechanically by When the feeder panel or section of the system
graphical symbols (switch-disconnector position 2, earthing has been earthed, secure it to prevent cancella-
switch position 3) in the low voltage compartment door. tion of earthing as follows:
− The switch-disconnector function of the three position Secure the selector slide with a padlock.
switch-disconnector can be manually or motor-operated.
The earthing switch function of the three position switch- Affix a sign to the panel to indicate that earthing has been per-
disconnector is always manually operated. formed.
− The operating mechanism can be secured with a padlock

on the selector slide (1).
− The selector slide can also be electrically interlocked as an

option.
Fig. 4.2.1: Three position switch-disconnector operating mechanism: dis- Fig. 4.2.2: Lever for operation of the three position switch-disconnector
plays and controls
2
4
3
5
Fig. 4.2.3: Coded operating lever (right)
1 Selector slide
2 Switch position indicator for disconnector
3 Switch position indicator for earthing switch
5 Opening for earthing switch operation

4.2.2 Manual mechanism 4.2.3 Motor operated
mechanism
(see fig. 4.2.2.1)

Operation of the switch-disconnector
Operation of the earthing switch
Closing and opening are performed at the panel by pressing the
The earthing switch is always operated manually. optional ON and OFF buttons in the low voltage compartment
door, or manually.
− Pull the selector slide (1) outwards, press it down towards
the earthing switch symbol and hold it fast.
− Plug the operating lever onto the hexagon through the 4.2.4 Emergency manual
released opening (5) in the door. operation of the motor
operated mechanism
− Turn the operating lever approx. 90° clockwise.

On failure of the supply voltage or on failure of the mechanism
− Withdraw the operating lever. motor, the motor operated mechanism without blocking magnets
can be operated in the same way as a manual mechanism (see
Earthing switch ON ð OFF section 4.2.1).
− Turn the operating lever approx. 90° counter-clockwise. Switch the mcb 1) for the mechanism motor off
before performing emergency manual operation.
Operation of the switch-disconnector Three position switch-disconnector mechanism fitted with

optional blocking magnets –RLE3 and –RLE4
− Pull the selector slide (1) outwards, press it up towards the
switch-disconnector symbol and hold it fast. The blocking magnets –RLE3 and –RLE4 prevent movement of
the selector slide in certain situations. This interlock is active on
− Plug the operating lever onto the hexagon through the failure of the supply voltage. Deblocking of the blocking magnets
released opening (4) in the door. requires work inside the three position switch-disconnector oper-
ating mechanism, and may only be performed by qualified person-
Switch-disconnector OFF ð ON nel. Contact the ABB Service Department if necessary.
− Withdraw the operating lever. Fig. 4.2.2.1: Operation of the three position switch-disconnector (in this
case disconnector operation)
Switch-disconnector ON ð OFF
− Turn the operating lever approx. 90° counter-clockwise.
1)

4.3 Panels with three − The operating mechanism can be secured with a padlock
on the selector slide (1).
position switch-
− The selector slide can also be electrically interlocked as an
disconnectors with option.
HRC fuses
& Consult the order documents for the conditions of any
interlock.
− The three switching positions of the three position switch-

disconnector, “connecting”, “disconnecting” and “earth- − The lever required for operation (figure 4.3.2) can be fitted
ing” are clearly defined by the mechanical structure of the with a coding pin (figure 4.3.3). When the coded operating
switch. lever is used, the relevant actuating shaft must have a cor-
responding bore.
− The mechanism is operated with the low voltage compart-
ment door closed (figure 4.3.1).
4.3.1 Notes on earthing of a feeder
− The current switch position is indicated mechanically by panel or system section
graphical symbols (switch-disconnector position 2, earthing
switch position 3) in the low voltage compartment door.
− The switch-disconnector function of the three position When the feeder panel or section of the system
switch-disconnector can be manually or motor-operated. has been earthed, secure it to prevent cancella-
The earthing switch function of the three position switch- tion of earthing as follows:
disconnector is always manually operated. Operation of the
cable earthing switch is triggered automatically by opera- Secure the selector slide with a padlock.
tion of the earthing switch in the three position switch-
disconnector. Affix a sign to the panel to indicate that earthing has been per-
formed.
− Blowing of a fuse results in automatic tripping of the
switch-disconnector.
Fig. 4.3.1: Three position switch-disconnector operating mechanism (with Fig. 4.3.2: Lever for operation of the three position switch-
HRC fuse): displays and controls disconnector
2
4
3
5
Fig. 4.3.3: Coded operating lever (right)
1 Selector slide
6 “fuse blown” indicator

4.3.2 Manual mechanism 4.3.3 Motor operated mechanism
(see fig. 4.3.2.1) Operation of the switch-disconnector
Operation of the earthing switch Closing and opening are performed by pressing the optional ON
and OFF buttons in the low voltage compartment door, or manu-
The earthing switch is always operated manually. ally.
− Pull the selector slide (1) outwards, press it down towards

the earthing switch symbol and hold it fast.
4.3.4 Emergency manual operation of
− Plug the operating lever onto the hexagon through the the motor operated mechanism
released opening (5) in the door.
Earthing switch OFF ð ON On failure of the supply voltage or on failure of the mechanism
motor, the motor operated mechanism without blocking magnets
− Turn the operating lever approx. 90° clockwise. can be operated in the same way as a manual mechanism (see
section 4.3.2).
Switch the mcb 1) for the mechanism motor off
Earthing switch ON ð OFF before performing emergency manual operation.

Three position switch-disconnector mechanism fitted with
− Withdraw the operating lever. optional blocking magnets -RLE3 and –RLE4
Operation of the disconnector The blocking magnets -RLE3 and -RLE4 prevent movement of
the selector slide in certain situations. This interlock is active on
failure of the supply voltage. Deblocking of the blocking magnets
− Pull the selector slide (1) outwards, press it up towards the requires work inside the three position switch-disconnector oper-
switch-disconnector symbol and hold it fast. ating mechanism, and may only be performed by qualified person-
nel. Contact the ABB Service Department if necessary.
released opening (4) in the door.
Switch-disconnector OFF ð ON Fig. 4.3.2.1: Operation of the three position switch-disconnector (in this
case earthing switch operation
Switch-disconnector ON ð OFF
1)

4.3.5 Replacement of HRC fuses Earth the outgoing feeder of the panel concerned as
follows (figure 4.3.5.1):
Blowing of a fuse is indicated mechanically (figure 4.3.5.1). − Comply with the safety regulations to EN 50110.
Blowing of a fuse results in automatic tripping of the switch-dis- − Pull the selector slide (1) outwards, press it down towards
connector. The switch position indicator (2) shows the OFF posi- the earthing switch symbol and hold it fast.
tion of the switch-disconnector.
Conditions for replacement of a fuse: released opening (5) in the door.
? After a fuse has blown, the actuating shaft of the

switch-disconnector has to be returned to the
OFF position manually.
− Turn the operating lever approx. 90° clockwise – the outgo-
ing feeder is then earthed.
− Secure the working area as described in section 4 and EN

50110 standard.
?
− Pull the selector slide (1) outwards, press it up towards the
switch-disconnector symbol and hold it fast. Always replace all three fuses in a panel, even if
only one or two fuses have blown.
?
released opening (4) in the door. Use fuses from ABB or from the manufacturer
Siba in accordance with tables 4.3.5.1 to 4.3.5.3.
− Turn the operating lever approx. 90° counter-clockwise The fuse boxes are designed for a maximum fuse length of
until the shaft engages. 442 mm and a maximum fuse diameter of 67 mm. Use adapt-
ers for smaller dimensions (see list of accessories).
Fig. 4.3.5.1: Fuse blown indication
2
4
3
5
Detail A
1 Selector slide

Replacing fuses − Clean the sealing collar (figure 4.3.5.6) on the lid with
M.X.T. 60 forte intensive cleaner.
− Open the low voltage compartment door.
− Insert the new HRC fuse into the lid with the striker pin
− Release the twist lock fastener (figure 4.3.5.3). The fuse pointing towards the lid.
flap then automatically swings out (figure 4.3.5.4).
− Tighten the clamping band (figure 4.3.5.6). Ensure when
− Draw the lid with the fuse to be replaced out of the box doing so that the contact fingers of the ring contact are not
(figure 4.3.5.5). Turning and gently shaking the lid makes it deformed.
easier to withdraw it. − Slide the fuse into the fuse box up to the stop.
− Remove the lid with the fitted fuse. − Replace the other fuses in the same manner.
− Loosen the clamping band and remove the fuse from the − Swing the fuse flap upwards and fasten it with the twist
lid. lock fastener.
Fig. 4.3.5.2: Length adapter (1) and adapter for fuse diameter 53 mm (2) Fig. 4.3.5.4: Opening the fuse flap - 2
1 2
Fig. 4.3.5.3: Opening the fuse flap Fig. 4.3.5.5: Removing the lid with the fuse

Fig. 4.3.5.6: Lid with fuse fitted Fig. 4.3.5.7: Tightening the clamping band
1 5 4 3 2
1 Lid
2 Fuse
3 Ring contact
4 Clamping band screw
5 Sealing collar
Table 4.3.5.1: Selection table for HV HRC fuses, ABB type CEF
Relative impedance Rated transformer Rated current of the
Operating voltage Transformer Rating Type
voltage u K current HV-fuse
[kV] [kVA] [%] [A] [A]

100 4 5.8 16
125 4 7.2 16
160 4 9.2 20
200 4 11.5 25
250 4 14.4 31.5
10 ... 12 315 4 18.2 40
400 4 23.1 40
500 4 29.9 50
630 4 36.4 63
630 6 36.4 50
800 6 46.2 63
CEF-TCU
100 4 2.9 10
125 4 3.6 10
160 4 4.6 16
200 4 5.8 16
250 4 7.2 20
20 ... 24
315 4 9.1 20
400 4 11.5 25
500 4 14.4 31.5
630 4 18.2 40
630 6 18.2 31.5
800 6 23.1 40

Table 4.3.5.2: Selection table for HV HRC fuses, Siba (U r up to 12 kV)
Relative
Operating Transformer impedance Rated transformer
Voltage Rating current Rated current of the HV-fuse
voltage uK
min. max.
50 4 4.8 16 16
75 4 7.2 16 20
100 4 9.6 20 25
125 4 12 20 31.5
160 4 15.4 31.5 HHD-B 40
6 ... 7.2
200 4 19.2 40 50
250 4 24.1 40 63
315 4 30.3 50 63
400 4 38.5 63 63
400 6 38.5 63 HHD-BSSK 80
50 4 2.9 10 10
75 4 4.3 10 10
HHD-B
100 4 5.8 16 16
125 4 7.2 16 20
160 4 9.2 20 25
200 4 11.5 20 HHD-B 31.5
250 4 14.4 25 40
10 ... 12
315 4 18.2 31.5 50
400 4 23.1 40 50
400 6 23.1 40 40
500 4 28.9 50 63
500 6 28.9 50 63
630 4 36.4 63 80
HHD-BSSK
630 6 36.4 63 80
800 6 46.2 HHD-BSSK 80 80

Table 4.3.5.3: Selection table for HV HRC fuses, Siba (U r from 13.8 to 24 kV)
Relative
Operating Transformer Rated transformer
impedance Rated current of the HV-fuse
Voltage Rating current
voltage uK
min. max.
75 4 3.1 10 10
100 4 4.2 10 10
125 4 5.2 16 16
160 4 6.7 16 20
200 4 8.4 20 20
250 4 10.5 20 25
315 4 13.2 HHD-B 25 HHD-B 31.5
13.8 400 4 16.7 31.5 40
400 6 16.7 31.5 31.5
500 4 20.9 40 50
500 6 20.9 40 40
630 4 26.4 50 63
630 6 26.4 50 50
800 6 33.5 63 63
HHD-BSSK HHD-BSSK
1000 6 41.8 80 80
75 4 2.9 10 10
100 4 3.8 10 10
125 4 4.8 16 16
160 4 6.2 16 16
200 4 7.7 20 20
250 4 9.6 20 25
315 4 12.1 20 HHD-B 31.5
15 ... 17.5
400 4 15.4 31.5 40
400 6 15.4 31.5 31.5
500 4 19.2 40 50
500 6 19.2 40 40
630 4 24.2 40 63
630 6 24.2 40 40
800 6 30.8 50 63
HHD-BSSK
1000 6 38.5 HHD-B 63 80
100 4 2.9 10 10
125 4 3.6 10 10
160 4 4.6 10 16
200 4 5.8 16 16
250 4 7.2 16 20
315 4 9.1 20 25
400 4 11.5 20 HHD-B 31.5
24
400 6 11.5 20 20
500 4 14.4 25 40
500 6 14.4 25 25
630 4 18.2 31.5 50
630 6 18.2 31.5 31.5
800 6 23.1 40 40
1000 6 28.9 50 HHD-BSSK 63

4.4 Observation of the 4.4.2 Gas monitoring with
pressure gauge
display and monitoring
facilities
The gas monitoring system with pressure gauge is used in sys-
tems without auxiliary power supply. The pressure gauge is locat-
The high voltage compartments must have a sufficient insulating ed in the low voltage compartment of the relevant panel and can
gas pressure during operation (please see the table entitled “Tech- be read even when the low voltage compartment door is closed.
?
nical data” for the pressures, chapter 10). The density of the SF6
insulating gas is monitored during operation by a density sensor Check the insulating gas pressure at regular inter-
(temperature-compensated) or by a pressure gauge. vals. The insulating gas pressure must be within
the limits shown on the operating pressure diagram (depend-
ent on the temperature in the low voltage compartment).
4.4.1 Gas monitoring with density

sensors
? The pressure gauge is not temperature-compen-
sated. Remember that the temperatures in the low
voltage compartment and the gas compartment are assumed
The gas monitoring system with density sensor is used in systems to be equal. Temperature deviations can lead to faulty
with auxiliary power supply. If the gas pressure falls below the readings.
level for a warning signal, a signal is issued to indicate that the
insulating gas should be topped up. In circuit-breaker systems the
signal is indicated by a warning lamp or on a panel control unit. In
switch-disconnector systems, the signal is indicated by a warning
lamp.
When a switchgear is isolated for a relatively long period, the

auxiliary power supply is to be maintained in order to monitor the
insulating gas density.
Fig. 4.4.2.1: Pressure gauge with operating pressure diagram

4.5 Operation of the
isolating device for
voltage transformers
Isolate the relevant switchgear section before con-

necting or disconnecting voltage transformers.
− Comply with the safety regulations to EN 50110.
− Check the switchgear section for the off-circuit condition

as described in section 5.1.


off in order to prevent the switchgear section being ener-
gized by remote control.
The device for operation of the voltage transformer isolating device

may be located in the cable termination compartment or the low
voltage compartment, depending on the position and function of
the voltage transformers (figure 4.5.1).
If the isolating device is located in the cable termination compart-

ment, dismantle the cover on the cable termination compartment.
This is done by removing the two screws above the cover and
drawing the cover upwards.
Fig. 4.5.1: A) Location of the controls for the voltage transformer isolating device (example configurations)
1)

The controls and displays of the voltage transformer isolating Connecting the voltage transformers
device can be seen in figure 4.5.2. Observe the warning signs
(6). Check the switch position indicator (5). The isolating device To connect the voltage transformers, pull out the lock knob (2) and
can be secured with a padlock (3). Remove the padlock prior to turn the operating lever (1) clockwise as shown on the direction of
operation. rotation indicator (4). Release the lock knob. Turn the operating lever
clockwise until the lock knob engages in the limit position of the isolat-
Isolating the voltage transformers ing device.
To isolate the voltage transformers, pull out the lock knob (2) and
turn the operating lever (1) counter-clockwise as shown on the
direction of rotation indicator (4). Release the lock knob. Turn the
? When the lock knob engages in the limit position, the
current carrying capacity of the isolating
device is ensured.
operating lever counter-clockwise until the lock knob engages in
the limit position of the isolating device. Secure the isolating device with a padlock in the “ON” position (7).
? When the lock knob engages in the limit position,

the dielectric strength of the isolating device
is ensured.
Secure the isolating device with a padlock in the “OFF” position

(8).
Fig. 4.5.2: Controls and displays of the voltage transformer device
1
6 6
4
2
7
5
8
3
Achtung!
Spannungswandler-Abtrennvorrichtung nur in 1 Operating lever
spannungsfreiem Zustand betätigen. 2 Lock knob
- Schloss entfernen 3 Padlock (optional)
- Rastknopf ziehen 4 Direction of rotation indicator
- Betätigungshebel drehen bis 5 Switch position indicator
Rastknopf wieder einrastet 6 Warning signs
7 Lock position for “ON” position
Attention! 8 Lock position for “OFF” position
Operating of the vt-isolating system
only under no-voltage condition.
- remove the padlock
- pull the lock knob
- rotate the operation lever up to the
stop till the lock knob arrests again.

5 Test procedures 5.1.1 LRM-system
5.1 Testing for the Testing for the off-circuit condition is performed with a plug-in dis-
play unit (design to IEC 61243-5) at the three pairs of measuring
off-circuit condition sockets.

Perform repeat tests on the system in accordance
with IEC 61243-5, for instance with interface tester
KSP. Observe the instructions for the interface
The off-circuit condition on the cable side is tested by means of tester.
the capacitive voltage indicator (pick-off on the outer cone). Three
systems can be used:
− LRM-system,
5.1.2 KVDS- and CAVIN-systems
− KVDS-system, or
− CAVIN-system. Testing for the off-circuit condition is performed with the display on
the unit. No separate display unit is required.
Observe the instruction manual for the system used.
− Check the function of the equipment immediately before

use. The optical display must be clearly visible!
− The sockets of the capacitive indicator system must never

be short-circuited, except during voltage testing on the
switchgear.
Fig. 5.1.1.1: LRM system with display unit Fig. 5.1.2.1: KVDS-system
Fig. 5.1.2.2: CAVIN-system

5.2 Testing for the in-phase − Dismantle the cover on the relevant cable termination com-
partment.
condition
? Isolate all voltage transformers inside the switch-
gear section to be tested by operating the
isolating device (see section 4.5).
?
Testing for the in-phase condition, e.g. when there is more than
one incoming feeder, can be performed with a suitable phase Dismantle any surge arresters in the relevant out-
comparator at the measuring sockets of the capacitive voltage going feeder in accordance with section 4.5.
?
indication system.
Short-circuit the sockets for the capacitive indica-
The phase comparator must comply with IEC 61243-5 and corre- tor system in the relevant switchgear section using
spond to the technical design of the indicator system used. the short-circuiting plug.
? Observe the instruction manual for the phase

comparator.
− Fit the high voltage testing set in accordance with the
manufacturer’s instructions.
− Establish the test circuit in accordance with the manufac-

turers directions for the test apparatus.
5.3 High voltage tests − De-earth the switchgear section to be tested before
switching the test voltage on.
Direct access to the conductors via the fitted cable connectors is − Perform the cable test in accordance with the
available for the performance of high voltage tests. The test volt- manufacturer´s directions for the test apparatus.
age is applied through suitable test sets for the outer cone con-
nector system used. − Earth the switchgear section after completion of parts of
the test and on conclusion of testing.
− Remove the high voltage testing set.

5.3.1 Cable tests with dc
− Refit any dismantled surge arresters.
?
− Close off free outer cones with insulating blanking plugs in
Do not exceed the maximum test voltages and the accordance with the manufacturers instructions.
maximum test duration as specified in
IEC 60502-2. − Remove the short-circuiting plugs from the capacitive indi-
cator.
Comply with the safety regulations to EN 50110.
− Reconnect the voltage transformers by operating the isolat-
ing device (see section 4.5).
− Isolate the switchgear section to be tested in accordance − Refit the cover on the cable termination compartment.
with section 4.
− Test the switchgear section for the off-circuit condition as

described in section 5.1.


1)

5.3.2 Voltage test of the main circuit − Close off free inner cone sockets (for plugged-in voltage
transformers) (Section 2.4.3).
− Remove any surge arresters fitted in accordance with the
?
manufacturer’s instructions.
In the course of testing, the test voltage is applied
in sequence to every conductor in the main circuit, − Close off free outer cones within the system section to be
with the other conductor earthed. Do not exceed the maxi- tested with blanking plugs in accordance with the manu-
mum test voltage (80 % of the rated short-duration power facturers instructions.
frequency withstand voltage (UD) as stated on the type plate).
Comply with the test conditions as set out in IEC 62271-200. − Short-circuit the secondary terminals of the block-type
current transformers installed in the test circuit (in section-
In the case of a sectionalizer (without circuit- alizers, risers and metering panels) and earth them.
breaker), application of the test voltage to the
busbar in operation is not permissible. Earth the − Short-circuit the sockets for the capacitive indicator
system section concerned for the duration of the test (figure system in the relevant switchgear section using the short-
5.3.2.1). circuiting plug.
Fig. 5.3.2.1: Voltage test in case of a sectionalizer (without circuit-breaker) − Fit the high voltage testing set to the (outer cone) cable
connector system of the panel to which the test voltage is
Earthed busbar Busbar to be tested to be applied, following the manufacturer’s instructions.
− Connect the test transformer to the test plug or test cable

and earth the other two phases of the test system.
− Connect the second terminal of the test transformer to

system earth.
− Connect other sections of the switchgear to be tested by

operating the relevant disconnectors and circuit-breakers.
− Cancel the earthing of the system section to be tested

before applying the test voltage.
Comply with the safety regulations to EN 50110.
− Perform the high voltage test.
− Earth the system section on completion of individual tests

− Isolate the switchgear section to be tested in accordance and on conclusion of testing.
with section 4.
− Dismantle the test cables or test plugs.
− est the switchgear section for the off-circuit condition as
described in section 5.1. − Fit any surge arresters and voltage transformers required.
− Earth the switchgear section and secure the working area − Close off any free test sockets and cable sockets with
in accordance with section 4 and EN 50110 standard. blanking plugs.
− Switch the mcbs 1) of the relevant operating mechanisms − Close off free outer cones with insulating blanking plugs in
off in order to prevent the switchgear section being ener- accordance with the manufacturer’s instructions.
− Cancel any isolation of voltage transformers.
− Dismantle the cover on the relevant cable termination com-
partment. − Remove the short-circuiting plugs from the capacitive
?
indicator.
Isolate all voltage transformers inside the switch-
gear section to be tested by operating the − Refit the cover on the cable termination compartment.
isolating device (see section 4.5).
? Remove plugged-in voltage transformers inside the

switchgear section to be tested as described in
section 2.3.5.2
1)

5.4 Secondary protection 5.5 Protection testing by
testing primary current injection
Comply with the safety regulations to EN 50110. Direct access to the conductors for performance of protection
tests by primary current injection is possible via the fitted cable
connectors. The test current is applied via suitable testing sets for
the cable connector system used.
− Isolate the feeder panel to be tested in accordance with
section 4. Comply with the safety regulations to EN 50110.

described in section 5.1
− Isolate the relevant switchgear section in accordance with
− Earth the outgoing feeder and secure the working area in section 4.
accordance with section 4 and EN 50110 standard.
− Switch the mcbs 1) of the relevant operating mechanisms described in section 5.1.
off in order to prevent the outgoing feeder being energized
by remote control. − Earth the switchgear section and secure the working area
? Voltage may only be applied to the OFF release

coil of the circuit-breaker (shunt release OFF) for a
period of 1000 ms. If this time is exceeded the coil will burn
out. For this reason, the protection testing system must be
shut down by the OFF command, or the shunt release OFF − Observe the example of primary side test circuits in figures
must be disconnected. 5.5.1.
? If the circuit-breaker is also to be tested, please

note that earthing via the circuit-breaker is can-
celled when the breaker is opened. Otherwise, disconnect the
? If the circuit-breaker is also to be tested, please
note that earthing via the circuit-breaker is can-
celled when the breaker is opened. Otherwise, disconnect the
release coil before testing. release coil before testing.
? Note that when the voltage signals from the volt-

age transformers in the panel to be tested are
used by other panels, the signals are not available during the
? Note that when the voltage signals from the volt-
age transformers in the panel to be tested are
used by other panels, the signals are not available during the
work. This can lead to impairments of function in the other work. This can lead to impairments of function in the other
panels. panels.
− Establish the test circuit in accordance with the protection

tester manufacturer’s directions and perform the test. ? Do not exceed the maximum values for the current
testing plug (see the section on accessories).
Fig. 5.5.1: Test circuit
1)
mcb: miniature circuit-breaker Test transformer

− Dismantle the cover on the cable termination compartment
of the relevant panel.
6.2 Maintenance of the
switching devices and
− Fit the testing set in accordance with the manufacturer’s
instructions. their operating
− Establish the test configuration in accordance with the
mechanisms
manufacturer’s instructions for the protection testing equip-
ment and perform the protection test.
− Earth the switchgear section after completion of the test. Please consult the relevant directions and instruction manuals for
the actions and intervals required.
− Remove the testing set.
All parts in SF6 are maintenance-free.
− Refit the insulating ends of the cable connectors in accord-
ance with the manufacturer’s instructions.
− Refit the cover on the cable termination compartment.

7 Actions at the end of the
service life
6 Service
ABB can be appointed to decommission and dismantle the
switchgear. The switchgear is then professionally dismantled by
ABB and the SF6, which is normally reusable, removed before the
6.1 Inspection and switchgear is broken down into its remaining components.
maintenance of the Further notes on decommisioning at the end of the switchgear´s

switchgear service life can be found in materials supplement BA 509.
− Check that the switchgear room and the switchgear are in

proper condition for the intended use at regular intervals.
− Check primarily for dirt, corrosion and moisture.
If you find that the switchgear is not in the proper

condition, take appropriate action, e.g. cleaning of
the switchgear, removal of corrosion or rectification
of the cause of the moisture.

8 List of tools
The tools required for assembly of the switchgear system are

detailed in the list below. Tools are not part of the ABB scope of
supply.
All the tools listed must comply with the safety regulations of the
country concerned.
1 Temperature-compensated pressure gauge with coupling (ABB part number GCE0905091P0101)

(figure 2.3.1.1.3)
1 Set of open-ended spanners, 8 to 19 mm AF
1 Set of ring spanners, 8 to 19 mm AF
1 Ratchet, 3/8”, with extensions and 8 to 19 mm AF socket keys and 4 to 10 mm Allen key inserts
1 Ratchet, ½”, with extensions and 10 to 19 mm AF socket keys and 4 to 10 mm Allen key inserts
1 Set of screwdrivers for slotted and cross-head screws, sizes 1 to 3
1 Set of electrician’s pliers (end cutting nipper, pointed pliers, flat end pliers, stripping tongs)
1 Rubber mallet
1 Set of fitter’s hammers
1 Leveller
1 Plumb bob
1 Guide string
1 Scribing iron
1 Punch
1 Tri-square
1 Tape measure
1 Calliper gauge
1 Continuity tester
1 Multimeter (voltage, current and resistance)
1 Torque wrench, 0 – 40 Nm, calibrated
1 Torque wrench, 15 – 100 Nm, calibrated
1 Extension cable, 230 V, 15 m long 1 Cable drum, 230 V / 16 A, 50 m
1 Angle grinder, small
1 Hand-held drill, chuck up to 13 mm
1 Hammer drill
1 Welding machine + accessories
1 Set of steel drill bits, 1 to 13 mm
1 Set of concrete drill bits, 6 to 12 mm
1 Steps, 8 rung
2 Trolley jacks (recommended capacity 2 t) or
2 Hydraulic lift trolleys (recommended capacity 3.5 t per pair)
4 Lifting ropes, 0.75 m, recommended capacity 1 t
4 Lifting ropes, 1.5 m, recommended capacity 1 t
4 Shackles, capacity 1 t
2 Pinch bars
5 Handling tubes
2 Chain hoists, 0.25 t including chain
1 Site lighting
1 Torch
1 Hand-held lamp
1 Vacuum cleaner
Several wooden planks
Several wooden beams
Soft, non-fraying cleaning cloth
Household cleaner, chlorine-*free

9 Working materials, auxiliary
materials and accessories
Working materials, auxiliary materials and accessories are included in the

scope of supply as contracted.
9.1 Working materials

ABB part number
SF6 insulating gas
Pressure-liquefied gas in steel cylinders,

Capacity: 5 kg GCE0990258P0102
Capacity: 40 kg GCE0990253P0102
Quality to IEC 60376
Observe sample instruction manual included in manual

HB 605 en
As a rule, the panel modules are filled with insulating gas at the works. For this
reason, no gas cylinders are supplied with the switchgear. Gas cylinders are
not normally part of the ABB scope of supply.
In the case of airfreight, the panel modules are filled at the works to a reduced
insulating gas pressure, and therefore they have to be topped up with SF6 at
site. In this case SF6 in cylinders is required. Further information on the han-
dling of SF6 can be found in instruction manual HB 605 en.
If extreme temperatures ≥ 50 °C during the storage, transport or temporary
storage in the open air of the SF6 cylinders with exposure to sunlight cannot
be ruled out, please provide in your order for a reduced filling factor of 0.75
kg/l for safety reasons.
9.2 Auxiliary materials
Lubricant: Isoflex Topas NB 52,

Capacity 1 kg GCE0007249P0100
Assembly paste for silicone insulating parts,

Capacity 90 g 1VB0000207P0101
Cleaning agent for silicone insulating parts, busbar sockets, outer cones and
fuse sealing collars
Intensive cleaner M.X.T. 60 forte, capacity 1 l 1VB0000240P0100
Paint, standard colour RAL 7035

Can, capacity 1 kg GCE9014060R0103

9.3 Accessories
ABB part number

Accessories for manual charging of the stored energy spring of the circuit-breaker
Charging lever for VD4 X operating mechanism (figure 4.1.2.1.3.1, 4.1.2.3.1.1 and 4.1.2.3.1.1) GCE9477394R0101
Accessories for operation of the three position disconnectors
Manual mechanism 1
Operating lever (figure 4.1.2.1.2.1) GCE9401549R0103
Manual mechanism 2 and motor operated mechanism 2
Crank for earthing function of the three-position disconnector (figures 4.1.2.2.2.1 and 4.1.2.4.3.1) GCE7007715R0102
Crank for disconnector function of the three-position disconnector (figures 4.1.2.2.2.1 and 4.1.2.4.3.1) GCE7007715R0101
Motor operated mechanism 1
Crank for emergency manual operation (figure 4.1.2.3.1.2) GCE7006002R0103
Accessories for operation of the three position switch-

disconnector and three position switch-disconnector with fuse
Operating lever (figures 4.2.2 and 4.3.2) GCE9401549R0103

Operating lever with coding pin (figures 4.2.3 and 4.3.3) GCE9016169R0101
Accessories for HRC fuses
Length adapter for fuse length 292 mm

and diameter 53 mm (figure 4.3.5.2) GCE9015980R0101
Adapter for fuse diameter 53 mm (figure 4.3.5.2) GCE9015982R0101
Fuse links (ABB type CEF or Siba):

HRC fuse links for indoor switchgear
with striker pin 80 N
and temperature limiter, On request, depending
nominal dimension “e”: 442 mm (or 292 mm with adapter) on rated voltage
nominal dimension “d”: 67 mm (or 53 mm with adapter) and rated current
Accessories for capacitive indicator, system LRM
Display unit (figure 5.1.1.1) GCE0931333P0101

Interface tester GCE0900052P0102
Short-circuiting plug GCE0909005P0100
Other accessories
Double bit key for barrel lock in panel door GCE0990108P0100
Wall mounting for accessories GCE9016025P0101

Wall mounting for three HRC fuses GCE9016382P0102
Adapter for DILO filling truck 1VB8000532R0101

10 Technical data
The technical data of the switchgear can be found on the name

plate. The name plate of the panel is located at the top on the
right-hand side wall of the opened low voltage compartment.
Further name plates are located in the immediate vicinity of the
devices they describe.
Table 10.1: Technical data of the panels

Electrical data
Rated voltage / maximum operating voltage Ur kV 12 17,5 24
Rated power-frequency withstand voltage 1)
Ud kV 28 38 50
Up kV 75 95 125
Rated frequency 2)
fr Hz 50
Rated normal current of busbars 3)
Ir A ...1250
Ir A ...1250
Rated peak withstand current Ip kA ...62.5
Insulating gas system 4) 5)
Alarm level for insulation pae kPa 6)

120
Rated filling level for insulation pre kPa 130
Minimum functional level for operation 7)
pmm kPa 120
Rated filling level for switch 7)
psw kPa 130
Further technical data
Degree of protection for parts under high voltage IP65
Degree of protection of the low voltage compartment 8)
IP4X
1) Higher levels to international standards on request

2) Rated current for 60 Hz on request
3) Higher rated currents on request
4) Insulating gas: SF6 (sulphur hexafluoride)
5) All pressures stated are absolute values relative to 20 °C
6) 100 kPa = 1 bar
7) Applies to switch-disconnectors only
8) IP2X for panels with three position switch-disconnectors, IP3X for panels with circuit-breakers
and mechanical controls, higher degrees of protection on request.

Table 10.2: Operating conditions
Ambient temperature, maximum °C +40
Ambient temperature, maximum 24 h average 1)
°C +35
Ambient temperature, minimum 2)
°C -5
Site altitude 3)
m ...1000
Average humidity measured over 24 h 4)
% ≤ 95
Average relative humidity in one month 4)
% ≤ 90
Ambient air not significantly contaminated by dust, smoke,

Ambient air
corrosive or flammable gases or salts.
Seismic withstand capability 5)

Tested to IEEE Std. 693 Draft 6,
Table 10.3: Panel weights

Panel width Rated current Weight, max.
Panel type
[mm] [A] [kg]
400 ...800 300
Outgoing feeder panel with circuit-breaker
600 ...1250 600
Outgoing feeder panel with three position switch-disconnector 400 ...800 225
Outgoing feeder panel with three position switch-disconnector and fuse 400 ...800 280
400 ...800 390

Sectionalizer panel
600 ...1250 600
400 ...800 335
Riser panel
600 ...1250 550
Metering panel 400 300
Busbar earthing panel 400 195
1)
Higher ambient temperature on request
2)
Panels without auxiliary power supply: -25 °C
3)
Greater site altitudes on request
4)
Take suitable action to prevent condensation in the low voltage compartment.
5)
Additional measures required (on request)

Feeder panel with switch disconnector 630 A, panel width 400 mm, example configuration
6.0
2.1
1.15
1.5
1.0
2100 mm (2250 mm)

1.16
1.3
1.13 3.1
4.0 3.0
3.3
3.5
3.2
850 mm
Feeder panel with switch disconnector and fuse, panel width 400 mm, example configuration
6.0
2.1
1.15
1.5
1.0
2100 mm (2250 mm)
1.16
1.17
1.18
1.3
1.13 3.1
4.0 3.0
3.3
3.5
3.2
850 mm

Feeder panel with circuit-breaker 1250 A, panel width 600 mm, example configuration
6.1
6.0
6.2
2.1
1.0
2.3
1.5
1.1 2.4
2100 mm (2250 mm)

1.2
1.9
1.3
1.13
3.1
1.7
3.0
1.8
3.5
3.3
3.2
4.0
1000 mm
1.0 Panel module (enclosure) 1.18 Earthing switch

1.1 Circuit-breaker pole 2.1 Busbar system
1.2 Circuit-breaker mechanism 2.3 Three-position disconnector
1.3 Outer cone 2.4 Three-position disconnector
1.5 Sockets for capacitive voltage operating mechanism
system
1.7 Isolating system for 3.0 Cable termination compartment
voltage transformer 3.1 Cable connector
1.8 Voltage transformer, 3.2 High voltage cable
fixed mounted 3.3 Cable fastener
1.9 Current transformer 3.5 Main earthing bar
1.13 Pressure relief disk
1.15 Three-position switch 4.0 Pressure relief compartment
disconnector
1.16 Three-position switch 6.0 Low voltage compartment
disconnector operating 6.1 Central unit of a combined
mechanism protection and control device
1.17 Fuse box 6.2 Human-machine interface of a
combined protection and
control device

For your notes
1VB680600P0102 REV 09 - Februar 2018
— —
ABB AG We reserve the right to make technical We reserve all rights in this document and
Oberhausener Str. 33 changes or modify the contents of this in the subject matter and illustrations con-
D-40472 Ratingen document without prior notice. With re- tained therein. Any reproduction, disclo-
Deutschland gard to purchase orders, the agreed par- sure to third parties or utilization of its
ticulars shall prevail. ABB AG does not ac- contents – in whole or in parts – is forbidden
cept any responsibility whatsoever for without prior written consent of ABB AG.
potential errors or possible lack of infor-
mation in this document. Copyright© 2010 ABB
abb.com/category All rights reserved

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ZX0 block design

2 | Technical catalogue ZX0 TK 500 en - Revision 17

Technical Catalogue ZX0 - TK 500 en- Revision 17 | 3

Our ZX product family, consisting of panel types

ZX0: ... 24 kV ... 1250 A ... 25 kA

ZX0.2: ... 36 kV ... 2500 A ... 31.5 kA

ZX1.2: ... 40.5 kV ... 2500 A ... 31.5 kA

ZX2: ... 40.5 kV ... 2500 A ... 40 kA

covers the entire spectrum of primary distribution applications.

Technical Catalogue ZX0 - TK 500 en- Revision 17 | 5

Power supply companies Marine

– Power stations – Platforms

6 | Technical catalogue ZX0 TK 500 en - Revision 17

Basic characteristics Terminals

Panel variants – Electrical switch interlocking with

– Vacuum circuit-breakers with series

Technical Catalogue ZX0 - TK 500 en- Revision 17 | 7

– The panels are designed for an expected service life of over

– The systematic selection during the development process

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5.1 Technical data of the panel

Table 5.1.1: Technical data of the panel

Alarm level for insulation p ae kPa 6)

Degree of protection for gas filled compartments IP65

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- Internal arc classification

Table 5.1.2: Internal arc classification of the switchgear

Classification IAC AFL

Internal arc classification

Classification IAC AFLR

Key to table 5.1.2:

IAC Internal arc classification

The IAC qualification requires the switchgear installation to consist of

- Loss of Service Continuity

The various LSC categories of the standard define the possibility

Table 5.1.3: Loss of Service Continuity of the switchgear

Key to table 5.1.3:

Note from VDE 0671-200:2012-08 / IEC 62271-200 Edition 2.0:

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Table 5.1.4: Partition class in accordance with IEC 62271-200

Key to table 5.1.4:

PM: partition of metal

Panels of partition class PM provide continuous metallic and

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Table 5.2.1: Technical data of the circuit-breaker

Operating sequence O - 0.3 s - CO - 3 min - CO 4)

Closing time t cl ms ca. 60

Rated auxiliary voltage V dc 60, 110, 220 5)

Power consumption of charging motor W max. 260

Permissible numbers of operating cycles of the vacuum interrupters

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Table 5.3.1: Technical data of the three position disconnector

Type: UX0-MT Type: UX0-ST

5.4 Technical data of the three position switch disconnector

Rated earth-fault breaking current I 6a A 100

Rated auxiliary voltage 3)

Power consumption of mechanism motor W 240

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5.5.1 Selection of HV HRC fuses, ABB