TROUBLESHOOTING ERROR CODE [DK30KA]

Circuit diagram related to directional potentiometer and steering potentiometer

40-294 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [DK30KB]
12
ERROR CODE [DK30KB]

STEERING ANGLE SENSOR 1 SHORT CIRCUIT

Action code Error code Steering angle sensor 1: Short circuit

Trouble
E03 DK30KB (HST controller system)

Contents of trouble • Input signal voltage from the steering angle sensor dropped under 0.3 V.
• Flashes the warning lamp and sounds the alarm buzzer.
Action of
• Limits the functions partly and maintains the control using the signal from the steering angle sensor 2.
controller
• Even if cause of error disappears, system does not reset itself until starting switch is turned OFF.
Problem that appears • Once the machine is stopped, its engine speed is limited to medium (half) speed.
on machine • Once the machine is stopped and started again, its travel speed is limited to 50%.
• Input state (voltage) from the steering angle sensor 1 can be checked with the monitoring mode.
Related
(Controller: HST, Code: 50300 S/T LEVER 1)
information
• Method of reproducing error code: Turn the starting switch ON and operate the PCCS lever (in the steering direction)

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor power
1 If error code [DAJ5KK] is displayed, carry out the troubleshooting first as stated.
supply system
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
starting switch.
Defective steering CN-EL (male) PCCS lever Resistance
2 angle sensor 1 (Internal
failure) Between (5) and (8) 3.2 kΩ ± 20%
Between (7) and (5) Neutral 2.4 kΩ ± 20%
Between (7) and (8) 2.4 kΩ ± 20%
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
Possible causes and Disconnection in wiring starting switch.
standard value in 3 harness (Disconnection in wiring or
normal state defective contact in connector) Wiring harness between CN-ST1 (female) (22) – CN-EL
Resistance Max. 1 Ω
(female) (5)
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
Grounding fault in wiring starting switch.
4
harness (Contact with ground circuit) Wiring harness between CN-ST1 (female) (19) – CN-EL
Resistance Min. 1 MΩ
(female) (7) and chassis ground
★ Prepare with starting switch OFF, then turn starting switch ON and carry out
troubleshooting.
5 Defective HST controller CN-ST1 Voltage
Between (22) and (21) Power supply 4.5 – 5.5 V
Between (19) and (21) Signal 0.3 – 4.5 V

D51EX/PX-22 40-295
TROUBLESHOOTING ERROR CODE [DK30KB]
Circuit diagram related to directional potentiometer and steering potentiometer

40-296 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [DK30KX]
12
ERROR CODE [DK30KX]

STEERING ANGLE SENSOR OUT OF INPUT SIGNAL RANGE

Action code Error code Steering angle sensor: Out of input signal range
Trouble
E04 DK30KX (HST controller system)

• In the systems 1 and 2 of the steering angle sensor, either of the error codes [DK30KA] or [DK30KB], and [DK31KA] or
Contents of trouble
[DK31KB] occurred at the same time.
• Flashes the warning lamp and sounds the alarm buzzer.
• Limits its functions partly.
Action of
• Until the machine stops, the controller maintains the control using the position signal being received immediately prior to the
controller
failure.
• Even if cause of error disappears, system does not reset itself until starting switch is turned OFF.
Problem that appears • Once the machine is stopped, its engine speed is limited to medium (half) speed.
on machine • Once the machine is stopped, it cannot be started again.
• Input state (voltage) from the steering angle sensor 1 and 2 can be checked with the monitoring mode.
Related
(Controller: HST, code: 50300 S/T LEVER 1 and Code: 50301 S/T LEVER 2)
information
• Method of reproducing error code: Turn the starting switch ON and operate the PCCS lever (in the steering direction)

Possible causes and Cause Standard value in normal state/Remarks on troubleshooting

standard value in
normal state Carry out the troubleshooting for error codes [DK30KA], [DK30KB], [DK31KA] and [DK31KB].

D51EX/PX-22 40-297
TROUBLESHOOTING ERROR CODE [DK30KZ]
12
ERROR CODE [DK30KZ]

STEERING ANGLE SENSOR DISCONNECTION OR SHORT CIRCUIT

Action code Error code Steering angle sensor: Disconnection or short circuit
Trouble
E04 DK30KZ (HST controller system)

• When the starting switch was turned ON, either of System 1 or System 2 of the steering angle sensor was defective, but, later, a
trouble occurred to the other that was normal at that time.
When the starting switch was turned ON, steering angle sensor 2 was only defective, but, later, [DK30KA] or [DK30KB]
Contents of trouble
appeared.
Or, when the starting switch was turned ON, steering angle sensor 1 was only defective, but, [DK31KA] or [DK31KB]
appeared.
• Flashes the warning lamp and sounds the alarm buzzer.
• Limits its functions partly.
Action of
• Until the machine stops, the controller maintains the control using the position signal being received immediately prior to the
controller
failure.
• Even if cause of error disappears, system does not reset itself until starting switch is turned OFF.
Problem that appears • Once the machine is stopped, its engine speed is limited to medium (half) speed.
on machine • Once the machine is stopped, it cannot be started again.
• Input state (voltage) from the steering angle sensor 1 and 2 can be checked with the monitoring mode.
Related
(Controller: HST, code: 50300 S/T LEVER 1 and Code: 50301 S/T LEVER 2)
information
• Method of reproducing error code: Turn the starting switch ON and operate the PCCS lever (in the steering direction)

Possible causes and Cause Standard value in normal state/Remarks on troubleshooting

standard value in
normal state Carry out the troubleshooting for error codes [DK30KA], [DK30KB], [DK31KA] and [DK31KB].

40-298 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [DK30L8]
12
ERROR CODE [DK30L8]

STEERING ANGLE SENSOR DISAGREEMENT OF ANALOG SIGNALS

Action code Error code Steering angle sensor: Disagreement of analog signals
Trouble
E03 DK30L8 (HST controller system)

Contents of trouble • Total voltage of the systems 1 and 2 of the steering angle sensor is below 4.41 V or above 5.59 V.
• Flashes the warning lamp and sounds the alarm buzzer.
Action of • Limits the functions partly.
controller • Maintains the control using the potentiometer that outputs normal signal.
• Even if cause of error disappears, system does not reset itself until starting switch is turned OFF.
Problem that appears • Once the machine is stopped, its engine speed is limited to medium (half) speed.
on machine • Once the machine is stopped and started again, its travel speed is limited to 50%.
• Input state (voltage) from the steering angle sensor 1 and 2 can be checked with the monitoring mode.
Related
(Controller: HST, code: 50300 S/T LEVER 1 and Code: 50301 S/T LEVER 2)
information
• Method of reproducing error code: Turn the starting switch ON and operate the PCCS lever (in the steering direction)

Possible causes and Cause Standard value in normal state/Remarks on troubleshooting

standard value in
normal state Carry out troubleshooting for error codes [DK30KA], [DK30KB], [DK31KA] and [DK31KB].

D51EX/PX-22 40-299
TROUBLESHOOTING ERROR CODE [DK31KA]
12
ERROR CODE [DK31KA]

STEERING ANGLE SENSOR DISCONNECTION

Action code Error code Steering angle sensor 2: Disconnection

Trouble
E03 DK31KA (HST controller system)

Contents of trouble • Input signal voltage from the steering angle sensor dropped under 0.3 V.
• Flashes the warning lamp and sounds the alarm buzzer.
Action of
• Limits the functions partly and maintains the control using the signal from the steering angle sensor 1.
controller
• Even if cause of error disappears, system does not reset itself until starting switch is turned OFF.
Problem that appears • Once the machine is stopped, its engine speed is limited to medium (half) speed.
on machine • Once the machine is stopped and started again, its travel speed is limited to 50%.
• Input state (voltage) from the steering angle sensor 1 can be checked with the monitoring mode.
Related
(Controller: HST, code: 50301 S/T LEVER 2)
information
• Method of reproducing error code: Turn the starting switch ON and operate the PCCS lever (in the steering direction)

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor power
1 If error code [DAJ5KK] is displayed, carry out the troubleshooting first as stated.
supply system
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
starting switch.
Defective steering CN-EL (male) PCCS lever Resistance
2 angle sensor 2 (Internal
failure) Between (5) and (8) 3.2 kΩ ± 20%
Between (6) and (5) Neutral 2.4 kΩ ± 20%
Between (6) and (8) 2.4 kΩ ± 20%
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
starting switch.
Possible causes and Disconnection in wiring
standard value in 3 harness (Disconnection in wiring or Wiring harness between CN-ST1 (female) (21) – CN-EL Resistance Max. 1 Ω
normal state defective contact in connector) (female) (22)
Wiring harness between CN-ST1 (female) (7) – CN-EL
Resistance Max. 1 Ω
(female) (6)
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
Grounding fault in wiring starting switch.
4
harness (Contact with ground circuit) Wiring harness between CN-ST1 (female) (7) – CN-EL
Resistance Min. 1 MΩ
(female) (6) and chassis ground
★ Prepare with starting switch OFF, then turn starting switch ON and carry out trou-
bleshooting.
5 Defective HST controller CN-ST1 Voltage
Between (22) and (21) Power supply 4.5 – 5.5 V
Between (7) and (21) Signal 0.3 – 4.5 V

40-300 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [DK31KA]
Circuit diagram related to directional potentiometer and steering potentiometer

D51EX/PX-22 40-301
TROUBLESHOOTING ERROR CODE [DK31KB]
12
ERROR CODE [DK31KB]

STEERING ANGLE SENSOR 2 SHORT CIRCUIT

Action code Error code Steering angle sensor 2: Short circuit

Trouble
E03 DK31KB (HST controller system)

Contents of trouble • Input signal voltage from the steering angle sensor 2 is above 4.5 V.
• Flashes the warning lamp and sounds the alarm buzzer.
Action of
• Limits the functions partly and maintains the control using the signal from the steering angle sensor 1.
controller
• Even if cause of error disappears, system does not reset itself until starting switch is turned OFF.
Problem that appears • Once the machine is stopped, its engine speed is limited to medium (half) speed.
on machine • Once the machine is stopped and started again, its travel speed is limited to 50%.
• Input state (voltage) from the steering angle sensor 1 can be checked with the monitoring mode.
Related
(Controller: HST, code: 50301 S/T LEVER 2)
information
• Method of reproducing error code: Turn the starting switch ON and operate the PCCS lever (in the steering direction)

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor power
1 If error code [DAJ5KK] is displayed, carry out the troubleshooting first as stated.
supply system
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
starting switch.
Defective steering CN-EL (male) PCCS lever Resistance
2 angle sensor 2 (Internal
failure) Between (5) and (8) 3.2 kΩ ± 20%
Neutral
Between (6) and (5) 2.4 kΩ ± 20%
Between (6) and (8) 2.4 kΩ ± 20%
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
Possible causes and Disconnection in wiring harness starting switch ON.
standard value in 3 (Disconnection in wiring or defective
normal state contact in connector) Wiring harness between CN-ST1 (female) (21) – CN-EL
Resistance Max. 1 Ω
(female) (8)
★ Prepare with starting switch OFF, then turn starting switch ON and carry out trou-
Short circuit with power supply line bleshooting.
4 circuit wiring harness
(Contact with 24 V) Wiring harness between CN-ST1 (female) (7) – CN-EL
Voltage Max. 1 V
(female) (6) and chassis ground
★ Prepare with starting switch OFF, then turn starting switch ON and carry out
troubleshooting.
5 Defective HST controller CN-ST1 Voltage
Between (22) and (21) Power supply 4.5 – 5.5 V
Between (7) and (21) Signal 0.3 – 4.5 V

40-302 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [DK31KB]
Circuit diagram related to directional potentiometer and steering potentiometer

D51EX/PX-22 40-303
TROUBLESHOOTING ERROR CODE [DK40KA]
12
ERROR CODE [DK40KA]

BRAKE PEDAL SENSOR DISCONNECTION

Action code Error code Brake pedal sensor: Disconnection

Trouble
E03 DK40KA (HST controller system)

Contents of trouble • Input signal voltage from the brake pedal sensor dropped under 0.3 V.
• Flashes the warning lamp and sounds the alarm buzzer.
• Until the machine stops, the controller maintains the control using the position signal being received immediately prior to the
Action of
failure.
controller
• Once the machine stops, the controller maintains the control assuming that the brake pedal is at stroke 0 position.
• Even if cause of error disappears, system does not reset itself until starting switch is turned OFF.
Problem that appears • Once the machine is stopped, its engine speed is limited to medium (half) speed.
on machine • Once the machine is stopped and started again, its travel speed is limited to 50%.
• Input state (stroke and voltage) from the brake pedal sensor can be checked with the monitoring mode.
Related
(Controller: HST, code: 50400 BRAKE PEDAL and code: 50401 BRAKE PEDAL)
information
• Method of reproducing error code: Turn the starting switch ON and operate the brake pedal

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor power
1 If error code [DAJ5KK] is displayed, carry out the troubleshooting first as stated.
supply system
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
starting switch.
CN-BP1 (male) Resistance
Defective brake pedal sensor (Internal Between (B) and (C) 1.6 – 2.4 kΩ
2
failure)
0.2 – 1.8 kΩ
Between (A) and (B)
(Release – stroke end)
1.8 – 0.2 kΩ
Between (A) and (C)
(Release – stroke end)
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
Possible causes and starting switch.
standard value in Disconnection in wiring
normal state 3 harness (Disconnection in wiring or Wiring harness between CN-ST1 (female) (22) – CN-BP1
Resistance Max. 1 Ω
defective contact in connector) (female) (C)
Wiring harness between CN-ST1 (female) (3) – CN-BP1
Resistance Max. 1 Ω
(female) (A)
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
Grounding fault in wiring starting switch.
4
harness (Contact with ground circuit) Wiring harness between CN-ST1 (female) (3) – CN-BP1
Resistance Min. 1 MΩ
(female) (A) and chassis ground
★ Prepare with starting switch OFF, then turn starting switch ON and carry out trou-
bleshooting.
5 Defective HST controller CN-ST1 Voltage
Between (22) and (21) Power supply 4.5 – 5.5 V
Between (3) and (21) Signal 0.3 – 4.5 V

40-304 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [DK40KA]
Circuit diagram related to brake sensor

D51EX/PX-22 40-305
TROUBLESHOOTING ERROR CODE [DK40KB]
12
ERROR CODE [DK40KB]

BRAKE PEDAL SENSOR SHORT CIRCUIT

Action code Error code Brake pedal sensor: Short circuit

Trouble
E03 DK40KB (HST controller system)

Contents of trouble • Input signal voltage from the brake pedal sensor is above 4.5 V.
• Flashes the warning lamp and sounds the alarm buzzer.
• Until the machine stops, the controller maintains the control using the position signal being received immediately prior to the
Action of
failure.
controller
• Once the machine stops, the controller maintains the control assuming that the brake pedal is at stroke 0 position.
• Even if cause of error disappears, system does not reset itself until starting switch is turned OFF.
Problem that appears • Once the machine is stopped, its engine speed is limited to medium (half) speed.
on machine • Once the machine is stopped and started again, its travel speed is limited to 50%.
• Input state (stroke and voltage) from the brake pedal sensor can be checked with the monitoring mode.
Related
(Controller: HST, code: 50400 BRAKE PEDAL and code: 50401 BRAKE PEDAL)
information
• Method of reproducing error code: Turn the starting switch ON and operate the brake pedal

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor power
1 If error code [DAJ5KK] is displayed, carry out the troubleshooting first as stated.
supply system
★ Prepare by turning the starting switch off and carry out troubleshooting without
turning starting switch.
CN-BP1 (male) Resistance
Defective brake pedal sensor (Internal Between (B) and (C) 1.6 – 2.4 kΩ
2
failure)
0.2 – 1.8 kΩ
Between (A) and (B)
(Release – stroke end)
1.8 – 0.2 kΩ
Between (A) and (C)
(Release – stroke end)
Possible causes and
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
standard value in Disconnection in wiring starting switch.
normal state 3 harness (Disconnection in wiring or
defective contact in connector) Wiring harness between CN-ST1 (female) (21) – CN-BP1
Resistance Max. 1 Ω
(female) (B)
★ Prepare with starting switch OFF, then turn starting switch ON and carry out trou-
Short circuit with power supply line
bleshooting.
4 circuit wiring harness
(Contact with 24 V) Wiring harness between CN-ST1 (female) (3) – CN-BP1
Voltage Max. 1 V
(female) (A) and chassis ground
★ Prepare with starting switch OFF, then turn starting switch ON and carry out trou-
bleshooting.
5 Defective HST controller CN-ST1 Voltage
Between (22) and (21) Power supply 4.5 – 5.5 V
Between (3) and (21) Signal 0.3 – 4.5 V

40-306 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [DK40KB]
Circuit diagram related to brake sensor

D51EX/PX-22 40-307
TROUBLESHOOTING ERROR CODE [DK55KX]
12
ERROR CODE [DK55KX]

DIRECTIONAL POTENTIOMETER OUT OF INPUT SIGNAL RANGE

Action code Error code Directional potentiometer: Out of input signal range
Trouble
E04 DK55KX (HST controller system)

• In the systems 1 and 2 of the directional potentiometer, either of the error codes [DK56KA] or [DK56KB], and [DK57KA] or
Contents of trouble
[DK57KB] occurred at the same.
• Flashes the warning lamp and sounds the alarm buzzer.
Action of • Until the machine stops, the controller maintains the control using the position signal being received immediately prior to the
controller failure.
• Even if cause of error disappears, system does not reset itself until starting switch is turned OFF.
Problem that appears • Once the machine is stopped, its engine speed is limited to medium (half) speed.
on machine • Once the machine is stopped, it cannot be started again.
• Input state (voltage) from the directional potentiometers 1 and 2 can be checked with the monitoring mode.
Related
(Controller: HST, code: 50202 FR LEVER 1 and code: 50203 FR LEVER 2)
information
• Method of reproducing error code: Turn the starting switch ON and operate the PCCS lever (directional operation)

Possible causes and Cause Standard value in normal state/Remarks on troubleshooting

standard value in
normal state Carry out troubleshooting for the error codes [DK56KA], [DK56KB], [DK57KA], and [DK57KB].

40-308 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [DK55KZ]
12
ERROR CODE [DK55KZ]

DIRECTIONAL POTENTIOMETER DISCONNECTION OR SHORT CIRCUIT

Action code Error code Directional potentiometer: Disconnection or short circuit

Trouble
E04 DK55KZ (HST controller system)

• When the starting switch was turned ON, either of System 1 or System 2 of the directional potentiometer was defective, but,
later, a trouble occurred to the other that was normal at that time.
When the starting switch was turned ON, directional potentiometer 2 was only defective, but, later, [DK56KA] or [DK56KB]
Contents of trouble
appeared.
Or, when the starting switch was turned ON, directional potentiometer 1 was only defective, but, later, [DK57KA] or
[DK57KB] appeared.
• Flashes the warning lamp and sounds the alarm buzzer.
Action of • Until the machine stops, the controller maintains the control using the position signal being received immediately prior to the
controller failure.
• Even if cause of error disappears, system does not reset itself until starting switch is turned OFF.
Problem that appears • Once the machine is stopped, Engine speed is limited to 50% of the value.
on machine • Once the machine is stopped, it cannot be started again.
• Input state (voltage) from the directional potentiometers 1 and 2 can be checked with the monitoring mode.
Related
(Controller: HST, code: 50202 FR LEVER 1 and code: 50203 FR LEVER 2)
information
• Method of reproducing error code: Turn the starting switch ON and operate the PCCS lever (directional operation)

Possible causes and Cause Standard value in normal state/Remarks on troubleshooting

standard value in
normal state Carry out troubleshooting for the error codes [DK56KA], [DK56KB], [DK57KA], and [DK57KB].

D51EX/PX-22 40-309
TROUBLESHOOTING ERROR CODE [DK55L8]
12
ERROR CODE [DK55L8]

DIRECTIONAL POTENTIOMETER DISAGREEMENT OF ANALOG SIGNALS

Action code Error code Directional potentiometer: Disagreement of analog signals

Trouble
E03 DK55L8 (HST controller system)

Contents of trouble • Total voltage of the systems 1 and 2 of the directional potentiometer is under 4.41 V or above 5.59 V.
• Flashes the warning lamp and sounds the alarm buzzer.
Action of • Restricts part of the functions.
controller • Maintains the control using the potentiometer that outputs normal signal.
• Even if cause of error disappears, system does not reset itself until starting switch is turned OFF.
Problem that appears • Once the machine is stopped, its engine speed is limited to medium (half) speed.
on machine • Once the machine is stopped and started again, its travel speed is limited to 50%.
• Input state (voltage) from the directional potentiometers 1 and 2 can be checked with the monitoring mode.
Related
(Controller: HST, code: 50202 FR LEVER 1 and code: 50203 FR LEVER 2)
information
• Method of reproducing error code: Turn the starting switch ON and operate the PCCS lever (directional operation)

Possible causes and Cause Standard value in normal state/Remarks on troubleshooting

standard value in
normal state Carry out troubleshooting for the error codes [DK56KA], [DK56KB], [DK57KA], and [DK57KB].

40-310 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [DK56KA]
12
ERROR CODE [DK56KA]

DIRECTIONAL POTENTIOMETER 1 DISCONNECTION

Action code Error code Directional potentiometer 1: Disconnection

Trouble
E03 DK56KA (HST controller system)

Contents of trouble • Input signal voltage from directional potentiometer 1 dropped under 0.3 V.
• Flashes the warning lamp and sounds the alarm buzzer.
Action of
• Restricts part of the functions and maintains the control using the signal from the directional potentiometer 2.
controller
• Even if cause of error disappears, system does not reset itself until starting switch is turned OFF.
Problem that appears • Once the machine is stopped, its engine speed is limited to medium (half) speed.
on machine • Once the machine is stopped and started again, its travel speed is limited to 50%.
• Input state (voltage) from the directional potentiometer 1 can be checked with the monitoring mode.
Related
(Controller: HST, code: 50202 FR LEVER 1)
information
• Method of reproducing error code: Turn the starting switch ON and operate the PCCS lever (directional operation)

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor power
1 If error code [DAJ5KK] is displayed, carry out the troubleshooting first as stated.
supply system
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
starting switch.

Defective directional CN-EL (male) PCCS lever Resistance

2
potentiometer 1 (Internal failure) Between (4) and (1) 3.2 kΩ ± 20%
Between (3) and (4) Neutral 2.4 kΩ ± 20%
Between (3) and (1) 2.4 kΩ ± 20%
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
starting switch.
Possible causes and Disconnection in wiring
standard value in 3 harness (Disconnection in wiring or Wiring harness between CN-ST1 (female) (22) – CN-EL Resistance Max. 1 Ω
normal state defective contact in connector) (female) (4)
Wiring harness between CN-ST1 (female) (13) – CN-EL
Resistance Max. 1 Ω
(female) (3)
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
Grounding fault in wiring starting switch.
4
harness (Contact with ground circuit) Wiring harness between CN-ST1 (female) (13) – CN-EL
Resistance Min. 1 MΩ
(female) (3) and chassis ground
★ Prepare with starting switch OFF, then turn starting switch ON and carry out trou-
bleshooting.
5 Defective HST controller CN-ST1 Voltage
Between (22) and (21) Power supply 4.5 – 5.5 V
Between (13) and (21) Signal 0.3 – 4.5 V

D51EX/PX-22 40-311
TROUBLESHOOTING ERROR CODE [DK56KA]
Circuit diagram related to directional potentiometer and steering potentiometer

40-312 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [DK56KB]
12
ERROR CODE [DK56KB]

DIRECTIONAL POTENTIOMETER 1 SHORT CIRCUIT

Action code Error code Directional potentiometer 1: Short circuit

Trouble
E03 DK56KB (HST controller system)

Contents of trouble • Input signal voltage from directional potentiometer sensor 1 is above 4.5 V.
• Flashes the warning lamp and sounds the alarm buzzer.
Action of
• Limits the functions partly and maintains the control using the signal from the directional potentiometer 2.
controller
• Even if cause of error disappears, system does not reset itself until starting switch is turned OFF.
Problem that appears • Once the machine is stopped, its engine speed is limited to medium (half) speed.
on machine • Once the machine is stopped and started again, its travel speed is limited to 50%.
• Input state (voltage) from the directional potentiometer 1 can be checked with the monitoring mode.
Related
(Controller: HST, code: 50202 FR LEVER 1)
information
• Method of reproducing error code: Turn the starting switch ON and operate the PCCS lever (directional operation)

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor power
1 If error code [DAJ5KK] is displayed, carry out the troubleshooting first as stated.
supply system
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
starting switch.

Defective directional CN-EL (male) PCCS lever Resistance

2
potentiometer 1 (Internal failure) Between (4) and (1) 3.2 kΩ ± 20%
Between (3) and (4) Neutral 2.4 kΩ ± 20%
Between (3) and (1) 2.4 kΩ ± 20%
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
Possible causes and Disconnection in wiring harness (Dis- starting switch.
standard value in 3 connection in wiring or defective con-
normal state tact in connector) Wiring harness between CN-ST1 (female) (21) – CN-EL
Resistance Max. 1 Ω
(female) (1)
★ Prepare with starting switch OFF, then turn starting switch ON and carry out
Short circuit with power supply line troubleshooting.
4 circuit wiring harness
(Contact with 24 V) Wiring harness between CN-ST1 (female) (13) – CN-EL
Voltage Max. 1 V
(female) (3) and chassis ground
★ Prepare with starting switch OFF, then turn starting switch ON and carry out trou-
bleshooting.
5 Defective HST controller CN-ST1 Voltage
Between (22) and (21) Power supply 4.5 – 5.5 V
Between (13) and (21) Signal 0.3 – 4.5 V

D51EX/PX-22 40-313
TROUBLESHOOTING ERROR CODE [DK56KB]
Circuit diagram related to directional potentiometer and steering potentiometer

40-314 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [DK57KA]
12
ERROR CODE [DK57KA]

DIRECTIONAL POTENTIOMETER 2 DISCONNECTION

Action code Error code Directional potentiometer 2: Disconnection

Trouble
E03 DK57KA (HST controller system)

Contents of trouble • Input signal voltage from directional potentiometer 2 dropped under 0.3 V.
• Flashes the warning lamp and sounds the alarm buzzer.
Action of
• Limits the functions partly and maintains the control using the signal from the directional potentiometer 1
controller
• Even if cause of error disappears, system does not reset itself until starting switch is turned OFF.
Problem that appears • Once the machine is stopped, its engine speed is limited to medium (half) speed.
on machine • Once the machine is stopped and started again, its travel speed is limited to 50%.
• Input state (voltage) from the directional potentiometer 2 can be checked with the monitoring mode.
Related
(Controller: HST, code: 50203 FR LEVER 2)
information
• Method of reproducing error code: Turn the starting switch ON and operate the PCCS lever (directional operation)

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor power
1 If error code [DAJ5KK] is displayed, carry out the troubleshooting first as stated.
supply system
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
starting switch.

Defective directional CN-EL (male) PCCS lever Resistance

2
potentiometer 2 (Internal failure) Between (4) and (1) 3.2 kΩ ± 20%
Between (2) and (4) Neutral 2.4 kΩ ± 20%
Between (2) and (1) 2.4 kΩ ± 20%
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
starting switch.
Possible causes and Disconnection in wiring
standard value in 3 harness (Disconnection in wiring or Wiring harness between CN-ST1 (female) (22) – CN-EL
Resistance Max. 1 Ω
normal state defective contact in connector) (female) (4)
Wiring harness between CN-ST1 (female) (1) – CN-EL
Resistance Max. 1 Ω
(female) (2)
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
Grounding fault in wiring starting switch.
4
harness (Contact with ground circuit) Wiring harness between CN-ST1 (female) (1) – CN-EL
Resistance Min. 1 MΩ
(female) (2) and chassis ground
★ Prepare with starting switch OFF, then turn starting switch ON and carry out trou-
bleshooting.
5 Defective HST controller CN-ST1 Voltage
Between (22) and (21) Power supply 4.5 – 5.5 V
Between (1) and (21) Signal 0.3 – 4.5 V

D51EX/PX-22 40-315
TROUBLESHOOTING ERROR CODE [DK57KA]
Circuit diagram related to directional potentiometer and steering potentiometer

40-316 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [DK57KB]
12
ERROR CODE [DK57KB]

DIRECTIONAL POTENTIOMETER 2 SHORT CIRCUIT

Action code Error code Directional potentiometer 2: short circuit

Trouble
E03 DK57KB (HST controller system)

Contents of trouble • Input signal voltage from directional potentiometer 2 is above 4.5 V.
• Flashes the warning lamp and sounds the alarm buzzer.
Action of
• Limits the functions partly and maintains the control using the signal from the directional potentiometer 1.
controller
• Even if cause of error disappears, system does not reset itself until starting switch is turned OFF.
Problem that appears • Once the machine is stopped, its engine speed is limited to medium (half) speed.
on machine • Once the machine is stopped and started again, its travel speed is limited to 50%.
• Input state (voltage) from the directional potentiometer 2 can be checked with the monitoring mode.
Related
(Controller: HST, code: 50203 FR LEVER 2)
information
• Method of reproducing error code: Turn the starting switch ON and operate the PCCS lever (directional operation)

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor power
1 If error code [DAJ5KK] is displayed, carry out the troubleshooting first as stated.
supply system
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
starting switch.

Defective directional CN-EL (male) PCCS lever Resistance

2
potentiometer 2 (Internal failure) Between (4) and (1) 3.2 kΩ ± 20%
Between (2) and (4) Neutral 2.4 kΩ ± 20%
Between (2) and (1) 2.4 kΩ ± 20%
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
Disconnection in wiring harness (Dis- starting switch.
Possible causes and 3 connection in wiring or defective con-
standard value in tact in connector) Wiring harness between CN-ST1 (female) (21) – CN-EL
Resistance Max. 1 Ω
normal state (female) (1)
★ Prepare with starting switch OFF and then turn starting switch ON and carry out
troubleshooting.
Short circuit with power supply line
4 circuit wiring harness Wiring harness between CN-ST1 (female) (22) – CN-EL
Voltage Max. 1 V
(female) (4) and chassis ground
(Contact with 24 V)
Wiring harness between CN-ST1 (female) (1) – CN-EL
Voltage Max. 1 V
(female) (2) and chassis ground
★ Prepare with starting switch OFF, then turn starting switch ON and carry out trou-
bleshooting.
5 Defective HST controller CN-ST1 Voltage
Between (22) and (21) Power supply 4.5 – 5.5 V
Between (1) and (21) Signal 0.3 – 4.5 V

D51EX/PX-22 40-317