2015-09-08 Semiar ZAdyn4C en
2015-09-08 Semiar ZAdyn4C en
2015-09-08 Semiar ZAdyn4C en
Seminar ZAdyn4C
2. Mechanical installation
3. EMC-compatible installation
4. Electrical installation
7. Commissioning
8. Control functions
M o v e m e n t b y P erfecti on
1. General information about frequency inverters
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1. General information about frequency inverters
Function / task of a frequency inverter
Infinite controlling of the speed of a three 800 V
-400 V
-600 V
-800 V
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L1 U
L2 V
L3 W
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2. Mechanical installation
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2. Mechanical installation
The ZAdyn4C - types
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2. Mechanical installation
Minimum clearances
ZAdyn4C 011-32 ZAdyn4C 040-074
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2. Mechanische Installation
3-point-fastening ZAdyn4C 011-032
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2. Mechanische Installation
3-point-fastening ZAdyn4C 040-074
oberer Befestigungspunkt
untere Befestigungspunkte
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2. Mechanische Installation
Upper fastening point ZAdyn4C 040-074
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2. Mechanical installation
Minimum clearances Brake resitor
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2. Mechanical installation
Minimum clearances Brake resitor - consequenses
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3. EMC-compatible installation
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3. EMC-compatible installation
EMC-Standards
EN 12015:2004: Electromagnetic compatibility - Product family standards for lifts,
escalators and moving walks - Emission
EN 12016:2004+A1:2008: Electromagnetic compatibility – Product family standards for lifts,
escalators and moving walks - Immunity
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3. EMC-compatible installation
Line reactor
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3. EMC-compatible installation
Motor
Shielded cables have to be used
The shielding must be connected to ground on motor and inverter side
Lay it separated from control cables
Maximum cable length 25 m
No interruption of the cables between motor contactors and motor by additional
terminals
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3. EMC-compatible installation
Brake resistor
Shielded cables have to be used
The shielding must be connected to ground on inverter and Brake resistor side
Lay it separated from control cables
Maximum cable length 5 m
No interruption of the cables between inverter and Brake resistor by additional terminals
Seminar ZAdyn4C
3. EMC-compatible installation
Control cables / encoder cables
Shielded cables have to be used
The shielding has to be connected on the inverter-side to ground
Maximum cable length 50 m / 25 m
No interruption of the cables by additional terminals
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4. Electrical Installation
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4. Electrical Installation
Protective conductor
Frequency inverter and Brake resistor have leakage current higher 3,5 mA AC and
10 mA DC
Requirements for the protective conductor according to EN 50178 :
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4. Electrical Installation
Residual current operated device (RCCB):
In case of personal protection by automatic switch-off in in accordance with the
DIN EN 50178 it is not allowed to use a conventional RCD (type A), since the direct current
component in the residual current avoids the tripping of the RCD
An AC-DC sensitive, selective RCD (type B) in accordance with
DIN-VDE 0644-100 has to be used!
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4. Electrical Installation
Terminal positions
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4. Electrical Installation
Motor (X3)
Max. line lenght 25 m (EN 12015 & EN 12016)
Synchronous motors
Connect the supply line to the motors phase-correct :
U U / V V / W W.
Changing the phases can cause
uncontrolled movements of the motor!
Also with wrong rotating direction of
the motor the connection must not be changed!
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4. Electrical Installation
Brake resistor (X2)
Max. line lenght 5 m (EN 12015 & EN 012016)
Type BR11-A and BR14-A without temperature monitoring
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4. Electrical Installation
Brake control
To achieve an optimum start and positioning behavior the
brakes must be switched undelayed
Minimization of the switching noises by switching the
power supply for the brake on the AC-side (slow
switching)
Brake contactor
In case of emergency the power supply for the brake must
be switched on the DC-side (fast switching)
Safety circuit (e.g. motor contactors)
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4. Electrical Installation
Encoder asynchronous motor (X-ENC15)
TTL-encoder
Sinusoidal encoder
Without additional terminals
Shielded wires
Max. line length 25 m
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4. Electrical Installation
Encoder asynchronous motor (X-ENC8)
TTL-encoder
HTL-encoder
Sinusoidial encoder
Without additional terminals
Shielded wires
Max. line lenght 25 m
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4. Electrical Installation
Encoder synchronous motor (X-ENC15)
Absolut encoder EnDat, SSI, Codeface, Hiperface, ERN1387
Without additional terminals
Shielded wires
Max. line lenght 25 m
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4. Electrical Installation
Activation STO
Necessary for contactor less operation
Enabling of the power stage
Depending on the safety circuit
K1
K2
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4. Electrical Installation
Digital inputs
8 free programmable inputs
Input voltage 24V DC
Galvanic isolation possible
Frei
RV2-DOWN
RV2-UP
VZ
V3
V2
V1
RF
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4. Electrical Installation
Digitale outputs
5 free programmable outputs
Potential-free
No protection against inductive load
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4. Electrical Installation
CANopen Lift (X-CAN)
Bus-Protocoll Profil CiA 417
Twisted-Pair-cable (unshielded)
Operating the inverter by the operating terminal of the elevator control
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4. Electrical Installation
Drive Control Position (X-DCP)
Communication by RS485-interface
Twisted-Pair-cable (shielded)
Max. line lenght 50 m
Operating the inverter by the operating terminal of the elevator control
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5. Contactor less operation (STO)
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5. Contactor less operation (STO)
Function Safe Torque Off (STO)
Ensures that no energy, which can cause a torque (rotation), can be led to the motor,
Requirements of the EN81-1 will be fulfilled furthermore
(Declaration of conformity and certification by TÜV Rheinland)
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5. Contactor less operation (STO)
Safety concept
Torque can only be created when both inputs are activated
Inputs STO_A und STO_B are activated in dependency of the safety circuit
Motor contactors are replaced by small relays
No positively driven contactors are necessary!
STO_A
STO_B
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Controller ZAdyn4C
digital
inputs
Safety circuit
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5. Contactor less operation (STO)
Electrical installation
Protection against short-circuit of the singals STO_A and STO_B:
Mechanically protected installation of the cable to control the signals STO_A
and STO_B e.g. im cable duct, armoured or installation conduit)
or
Separate cable for the signals STO_A and STO_B
Run the supply cables an the STO-cables separated
Max. cable lenght 50 m
Relay with electrically protective separation according to EN 60664-1
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5. Contactor less operation (STO)
Activating the function STO
STO-function is activated with delivery
If necessary, it can be deactivated (e.g. with the usage of motor contactors)
Time delay between the signals STO_A and STO_B max. 120 ms
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Bevor working at the motor, disconnect the inverter from the power supply!
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5. Contactor less operation (STO)
Short-circuit of the motor windings with synchronous motors
Advantageous with manual emergency evacuation
Prevents uncontrolled acceleration of the cabin
K2
K2
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6. Operation – menu navigation
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Menu navigation
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6. Operation – menu navigation
Operation levels
Basic-Level Advanced-Level
3 menus
22 menus with additional functions
Startup
ZAdyn4CA: 21 parameter for commissioning
ZAdyn4CS: 19 parameter for commissioning
Statistic
Diagnosis
Memory Card
Data backup
Data upload
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7. Commissioning - menu Startup
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7. Commissioning - menu Startup
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7. Commissioning - menu Startup
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Encoder
Encoder types
Asynchronous motors
Encoder type Operating voltage Signal
TTL-Sine 5 VDC Sinusoidal 1 Vss
TTL-Imp. 5 VDC Square wave 5 V
HTL 10-30V 10 - 30 VDC Square wave 10-30V
No Enc. Open-Loop
Synchronous motors
Endoder type Operating voltage Signal Position information
Endat/SSI 5 VDC Sinusoidal 1 Vss digital
Hiperface 5 VDC Sinusoidal 1 Vss digital
Codeface 5 VDC Sinusoidal 1 Vss digital
ERN1387 5 VDC Sinusoidal 1 Vss analog
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7. Commissioning - menu Startup
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Existing suspension
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7. Commissioning - menu Startup
Installation data
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A_NEG
A_POS
R_NEG2
R_POS1
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7. Commissioning - menu Startup
Communication to control system
Default of the communication dependig on the elevator control system (menu control system)
Pre-assignment of:
External control function “CTRL“
Digital inputs “F_I01“ … “FI08“
Digital outputs “F_O1“ … “FO4
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Synchronous motor:
Check connection of the phases from the inverter to the motor (U U / V V / W W)
Do never change the phase-connection with synchronous motors!
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7. Commissioning - menu Startup
Brake monitoring
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7. Commissioning - menu Startup
Gain of the speed control
During the acceleration and deceleration an over- and undershooting of the speed of the motor
can occur. This is an indication that the adjustment of the base-gain is “too soft”.
V
[m/s]
Remedy: Increasing the base-gain factor
“SPD_KP”
t [ms]
Sollwert - Fahrgeschwindigkeit
Istwert - Fahrgeschwindigkeit
Seminar ZAdyn4C
Vibrations at the motor are an indication that the adjustment of the base-gain is “too hard“.
V [m/s]
Remedy: Decreasing the base-gain factor “SPD_KP“
t [ms]
Sollwert - Fahrgeschwindigkeit
Istwert - Fahrgeschwindigkeit
Optimum adjustment:
Increasing the base gain until the motor make noise during the acceleration (adjustment is “too
hard”). Then decrease the base-gain until the motor accelerates without noises.
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7. Commissioning - menu Startup
Rollback of the motor during the start
If the motor moves shortly in the wrong direction when opening the brakes, the gain of the
inverter is too low, in order to take over the torque.
By increasing the parameter “K_start”, the base-gain of the inverter will be increased for the
moment, the torque is taken over.
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8. Control functions
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8. Control functions
Menu Control system
Direct selection of the used elevator control and the way of communication
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8. Control functions
Menu Control system
Free parameterisation with „CONFIG = 00:Spare“
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9. The travel curve
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Inputs X-IN
V1
V3
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9. The travel curve
Arch travel
With small floor distances
The travel speed is not reach when the input signal is switched off
Deceleration path S_31 is always identical
Crawl path V_1 is always identical
Deceleration path S_10 is always identical
Inputs X-IN
V1
V3
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9. The travel curve
Travel speeds
Adjusting the pre-assigned travels speed to the appropriate requirements
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During the acceleration and deceleration an over- and undershooting of the speed of the motor
can occur. This is an indication that the adjustment of the base-gain is “too soft”.
V
[m/s]
Remedy: Increasing the base-gain factor
“SPD_KP”
t [ms]
Sollwert - Fahrgeschwindigkeit
Istwert - Fahrgeschwindigkeit
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9. The travel curve
Amplification of the speed control
Vibrations at the motor are an indication that the adjustment of the base-gain is “too hard“.
V [m/s]
Remedy: Decreasing the base-gain factor “SPD_KP“
t [ms]
Sollwert - Fahrgeschwindigkeit
Istwert - Fahrgeschwindigkeit
Optimum adjustment:
Increasing the base gain until the motor make noise during the acceleration (adjustment is “too
hard”). Then decrease the base-gain until the motor accelerates without noises.
Seminar ZAdyn4C
If the motor moves shortly in the wrong direction when opening the brakes, the gain of the
inverter is too low, in order to take over the torque.
By increasing the parameter “K_start”, the base-gain of the inverter will be increased for the
moment, the torque is taken over.
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9. The travel curve
Jerk at starting
Installations with high static friction (e.g. cantilever elevator)
Jerk due to „Slip-Stick-Effect“
Optimisation:
Parameter T_3 and V_T3,
Linear acceleration to T_3 within V_T3
Overcoming of the static friction
Seminar ZAdyn4C
Inputs:
STO_A
only with asynchronous motors
STO_B
Output:
MB – mechanical brake
Inputs:
Brake control X_BR1
Brake control X_BR2
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9. The travel curve
Inputs:
Inverter enable RF
Travel directon RVx Stop timing
Travel speed Vx
Actual speed= 0
Output:
MB – mechnical brake
Inputs:
Brake monitoring X_BR1
Brake monitoring X_BR2
Inputs:
STO_A
STO_B
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R_POS2
A_POS
R_POS1
R_POS2
A_POS
R_POS1
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9. The travel curve
Definition of the deceleration
R_NEG1
A_NEG
R_NEG2
R_NEG1
A_NEG
R_NEG2
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10. Support functions
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With detecting a malfunction of the brake, the ZETADYN will lock itself
Unlock is only possible by parameter
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10. Support functions for acceptance test
Test encoder
Malfunction of encoder will be simulated by software
Advantage if ZETADYN is installed in the shaft
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10. Support functions for acceptance test
Test safety gear
Electronic short circuit inaktive
Manuell opening of the motor brake
Acceleration of the cabine depending on the load conditions
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Data backup
Saving the data of the ZETADYN 4 in the absolute encoder
Encoder types: EnDat, Codeface, Hyperface
Data upload
Upload of the data from the absolute encoder in the ZETADYN 4
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10. Safety gear
Motor current
Impulse pause
Impulse time
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11. Diagnosis with ZAdyn4C
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Statistic
Error list
Number of travels
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11. Diagnosis with ZAdyn4C
Statistic
Deleting of von:
Error list
Power failure
RF-travel aborts
STO-travel aborts
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Error list
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11. Diagnosis with ZAdyn4C
Masking errors
For trouble shooting and error diagnosis
Error will be inactive
By the subsequent error, the trouble shooting could be easier
Consultation of ZIEHL-ABEGG -Hotline
Seminar ZAdyn4C
INFO-Menu
Actual measurements
Actual states of the ZAdyn4C
Actual states of the in- and outputs
Internal measurements
Information to the internal components
Start with
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11. Diagnosis with ZAdyn4C
INFO-Menu
Page 01 – Serial-No.
Type
Serial number
Software version
Page 02 - Status
Current state in clear text
Last 5 states, the last 60 states can be inqueried
Current selected travel direction
Current travel distance
Current speed
Current distance with positioning speed V_1
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INFO-Menu
Page 03 – Dist.
sa: Current position of the cabin in the shaft
sr: Current travel direction, current total travel distance
s1: Current distance with positioning speed V_1
s21: Calculated deceleration distance V_2 V_1
s31: Calculated deceleration distance V_3 V_1
sd: real deceleration distance V_3 V_1 or V_2 V_1
Page 04 - Motor
Bar diagram motor speed
Slip in %
Load angle in °
real: actual speed
prog: set speed
Motor voltage
Motor current
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11. Diagnosis with ZAdyn4C
INFO-Menu
Page 05 – MotDat
I: Entered nominal current
U: Entered nominl voltage
n: Entered nominal speed
f: Entered nominal frequency
p: calculated number of pole pairs
I0: Magnetizing current
TR: Rotor time constant
Page 06 – RegLimits
Monitoring of the limit values
Bell left: the minimum limit was fallen below
Bell right: the maximum value was exceeded
SP: Speed controller
IQ: Current controller
ID: Current controller (flux building current)
PS: Position controller
U: Motor voltage
Seminar ZAdyn4C
INFO-Menu
Page 07 – Brake-Chopper
Entered BR-type
Pulse frequency of the internal Brake-Chopper
U_DC: DC-link voltage
Ampl: Current
Page 08 – Cu-Functions
Selected Control system configuration (parameter „CONFIG“)
I: digital input functions
O: digital output functions
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11. Diagnosis with ZAdyn4C
INFO-Menu
Page 09 – Start/Stop
STOA / STOB: Inputs function STO
DIAG: Internal diagnosis of the function STO
RF: Input inverter enable
RB: Output inverter ready
CO: Input contactor monitoring
MB: Output mechanical brake
BR: Input brake monitoring
E: electronic short circuit
Page 10 – Cu-Ports
Status of:
In: Digital inputs
Out: Digital outputs
BR: Brake monitoring inputs
B: Temperature monitoring Brake resistor
C: Contactor monitoring
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INFO-Menu
Page 11 – Encoder
Entered resolution of the encoder
Encoder type
Function test of the absolute encoder (first Punkt)
Power supply of the absolute encoder (second Punkt)
Counter reading encoder signals
Rotation of the motor in degree
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11. Diagnosis with ZAdyn4C
INFO-Menu
Testing of the encoder
Note value for “Cnt“
Open the brakes and let the motor make one rotation (360°)
Note the new value for “Cnt” 1 rotation of the motor/ handwheel
Calculation of the encoder resolution:
Seminar ZAdyn4C
INFO-Menu
Page 12 – Power1
DC: Precharge relay is switched on
Status of the precharge relay is OK
IGBT: Power supply for the power section is on
Status of the power supply for the power section is OK
PWM: PWM-power section enabled
Status PWM-power section is OK
ED: Duty-cycle
Fan: Speed of the cooling fan
UDC: Voltage DC-link
Temp: Temperature power section
Page 18 – A&R
Calculated values for acceleration and decelaration
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11. Diagnosis with ZAdyn4C
INFO-Menu - DCP
Page 14 – DCP-Ident
Manufacturer of control system
Software-version control system
Software-date control system
Operatng language control system
Load in % (information dof teh control system)
Motor current at start depending on the load
Page 15 – DCP-Bits
B: Command bits
G: Speed default bits
S: Status bits
Status of ZAdyn4C
Current travel commands
MTW: Motor temperature pre-warning
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INFO-Menu - DCP
Page 16 – DCP-Dist.
Current residual distance
Required residual distance
Relation between entered nominal speed and real speed of the
installation
Page 17 – DCP-Err
RX_TIM: No reply of the control system
RX_XOR: Inverter is detecting a defective telegram from the control system
TX_ERR: Control system is detecting a defective telegram from the inverter
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11. Diagnosis with ZAdyn4C
Page 14 – CAN
Act: ● = Communicatopn CANopen is activated
Mode: entered opertion mode
T_max: Number of communciation cycles with exceeded process time
RErr: Error counter receive buffer
NMT: Current NMT-Status
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