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    12) Universalmotor2

    Uploaded by

    Vinod Kumar Kadakal
    This document provides instructions for operating a universal motor speed control unit. The unit consists of a firing circuit that generates trigger pulses and a power circuit that includes SCRs, diodes, and a triac. The firing circuit controls the trigger pulses to vary the firing angle and control motor speed. Instructions are provided on connecting loads, measuring voltage and current, and conducting experiments to control motor speed using AC, half-wave DC, full-wave DC, and half-controlled bridge rectification. Maintenance instructions check components in both the firing and power circuits.

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    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd

    12) Universalmotor2

    Uploaded by

    Vinod Kumar Kadakal
    108 views7 pages
    This document provides instructions for operating a universal motor speed control unit. The unit consists of a firing circuit that generates trigger pulses and a power circuit that includes SCRs, diodes, and a triac. The firing circuit controls the trigger pulses to vary the firing angle and control motor speed. Instructions are provided on connecting loads, measuring voltage and current, and conducting experiments to control motor speed using AC, half-wave DC, full-wave DC, and half-controlled bridge rectification. Maintenance instructions check components in both the firing and power circuits.

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    12) UNIVERSALMOTOR2

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    © Attribution Non-Commercial (BY-NC)

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    This document provides instructions for operating a universal motor speed control unit. The unit consists of a firing circuit that generates trigger pulses and a power circuit that includes SCRs, diodes, and a triac. The firing circuit controls the trigger pulses to vary the firing angle and control motor speed. Instructions are provided on connecting loads, measuring voltage and current, and conducting experiments to control motor speed using AC, half-wave DC, full-wave DC, and half-controlled bridge rectification. Maintenance instructions check components in both the firing and power circuits.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    108 views7 pages

    12) Universalmotor2

    Uploaded by

    Vinod Kumar Kadakal
    This document provides instructions for operating a universal motor speed control unit. The unit consists of a firing circuit that generates trigger pulses and a power circuit that includes SCRs, diodes, and a triac. The firing circuit controls the trigger pulses to vary the firing angle and control motor speed. Instructions are provided on connecting loads, measuring voltage and current, and conducting experiments to control motor speed using AC, half-wave DC, full-wave DC, and half-controlled bridge rectification. Maintenance instructions check components in both the firing and power circuits.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 7

    VS

    +_ S
    VF

    ERR

    Pragna
    MICRODESIGNS

    INSTRUCTION AND OPERATION


    MANUAL FOR

    UNIVERSAL MOTOR SPEED CONTROL UNIT 0.5HP 220V AC/DC


    Designed and Manufactured by:

    PRAGNA MICRODESIGNS
    No. 34, Karekallu, Kamakshipalya, Basaveshwaranagar post, Bangalore 560 079. Ph: 23482492, Telefax: 23285123 E-mail: [email protected]

    UNIVERSAL MOTOR SPEED CONTROL UNIT 0.5HP/220V AC/DC


    This unit consist of two parts : (a) Firing Circuit and (b) Power Circuit. Firing Circuit :This unit, generates line synchronized 2 pulse transformer isolated trigger pulses. These trigger pulses can be used to trigger : (i) Single phase AC phase control using SCRs (Antiparallel SCRs) (ii) Single phase AC phase control using Triac. (iii) Single phase Half wave rectifier (Single SCR) (iv) Single phase Full wave rectifier (Two SCRs) (v) Single phase Half controlled bridge rectifier (Two SCRs & Two diodes) power circuits.
    (a)

    The firing circuit is based on zero crossing detector, ramp Generator, op-amp comparator and amplifier/pulse transformer isolation method.

    Front panel details :01. 02. 03. 04. 05. Power Firing angle SCR/Triac OFF/ON Trigger O/Ps T1 / TR T2 :::::::Mains switch for firing circuit with builtin indicator. Potentiometer to vary the firing angle from 180* Selection switch for trigger O/P 1 for SCR/Triac. Switch for trigger O/Ps with soft start feature. Trigger O/P for SCR1 or Triac Trigger O/P for SCR2 0 .

    POWER CIRCUIT
    The power circuit consists of 2 SCRs, 3 diodes and a Triac. The power devices are mounted on suitable heat sink for power dissipation. The snubber circuit is connected for dv/dt protection. A fuse is also provided in series with the devices for short circuit or over current protection. In the input side a MCB is provided to switch ON/OFF the supply to the power circuit. A voltmeter and an Ammeter is provided to measure the Input / Output voltage and current.

    FRONT PANEL DETAILS :


    01. AC INPUT 02. AC OUTPUT 03. MCB 04. 05. 06. 07. 08. T1 & T 2 D3 & D4 Dm TR VOLTMETER : Terminals to connect AC input. : AC supply terminals after the MCB to be connected to power circuit. : A 6A / 2 pole MCB for ON/OFF the AC supply to the power circuit : SCRs - 16 Amps/ 600 Volts : Diodes - 16 Amps/600V. : Free wheeling diode. : Triac 10 Amps / 600 Volts. : 31/2 Digit digital AC/DC VOLTMETER to measure Input / Output voltage : 31/2 Digit digital AC/DC AMMETER to measure current

    09. AMMETER

    PROCEDURE :1) Make the inter connections in the power circuit as given is the circuit diagram for different experiments using both SCR/TRIAC. 2) Connect R Load (150Ohms/5Amps). 3) Connect AC/DC voltmeter and Ammeter provided in the unit and select switch for AC /DC Voltage/Current measurement. 4) Switch ON the firing circuit and observe the trigger outputs.. 5) Make sure that the firing pulses are proper before connecting to the power circuit. 6) Then connect the trigger output from firing circuit to corresponding SCRs / Triac. 7) In the power circuit Initially set the AC input to 30 volts from single phase isolation transformer/single phase auto transformer. 8) Switch ON the MCB. 9) Switch ON the Trigger outputs switch. Select the SCR / Triac selection switch in the firing circuit and observe the output wave forms across R load by varying the firing angle potentiometer. 10) If the output wave form is proper then you can connect the motor & increase the input voltage to rated value 0 230V gradually. 11) Vary the firing angle from 180 degree to 0 degree and note down O/P voltage , current and speed of the motor using Tachometer. NOTE :(1) If you are not getting the O/P after all proper connections interchange AC O/P terminals, after switch OFF the MCB. This is just to synchronize the power circuit with firing circuit.

    SPEED CONTROL OF UNIVERSAL MOTOR USING AC VOLTAGE CONTROL:

    T1
    A

    230V AC

    T2 MCB

    Isolation transformer

    Using Triac MT2 MCB MT1 A Gate

    230V AC

    Isolation transformer

    Speed control of universal motor using DC control 1. Single phase Half wave converter. T1 +A -

    230V AC

    MCB

    Isolation transformer T1 2. Single phase Full wave converter. +A 230V AC T2 Isolation transformer -

    3.

    Single phase Half controlled bridge rectifier. +


    A

    T1

    T2
    M

    230V AC

    MCB

    DM

    Isolation transformer

    D3

    D4

    Sl.No

    Input Voltage Vin

    Firing angle

    output Output Voltage-Vo Current Io

    Speed RPM

    NOTE: -

    This unit can also be used for DC motor Control

    SERVICING DETAILS :

    Universal motor speed control unit:1. Power circuit : a) b) c) d) Check the devices - SCRs ,diodes and triac. Check the Fuses. Check the MCB. Check for any loose contacts.

    2. Firing Circuit : a) b) c) d) e) f) g) h) i) j) k) l) Check the 3 pin Mains Cable using along with this unit. Check the Fuse in the Main socket. Check the Mains switch. Check the power supply transformer and synchronizing transformer. Check the firing angle Potentiometer. Check the ON/OFF switch Check the zener diodes and IN4007 diodes at the output of the pulse transformer in the PCB. Check +12 and -12 power supply (Check 7812 and 7912 regulators) Check BC 107 and SL 100 transistors in the PCB. Check 2N222 transistors. Check 741/555 ICs. Check for any loose contacts.

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