4-Final TRIAL ON RECIPROCATING AIR COMPRESSORS1
4-Final TRIAL ON RECIPROCATING AIR COMPRESSORS1
4-Final TRIAL ON RECIPROCATING AIR COMPRESSORS1
OBJECTIVES:
To study uses of compressed air.
To find out volumetric efficiency.
To find out isothermal efficiency.
PRE-REQUISITES:
Compressed air has many applications in engineering such as spray painting, pneumatic
braking systems, air motors, etc.
Compressor is a device, which is used to increase the pressure of a fluid on the expense of
work energy supplied. Usually motors, I.C. engines or gas turbines, etc, drive the compressors.
A compressor with working fluid as air is called as an air compressor.
APPARATUS:
Two stage reciprocating compressor testrig
i. Low pressure cylinder
ii. High pressure cylinder
iii. Manometer
iv. Pressure gauge delivery
v. Receiver tank
THEORY:
The testing consists of a two-stage compressor. Air suction tank fitted with an orifice at one
end and other end is connected to suction side of L.P. cylinder. The orifice pressure taping is
connected to one limp of U-tube manometer on panel. The digital temperature indicator reads
temperature at inlet. At inlet of intercooler at exit of intercooler and temperature of air in
reservoir. A 3-phase energy meter is used to record the power input to meter and in turn the
work required for compressor. The control panel houses a starter for the motor.
The air sucked form atmosphere is the compressed in the first cylinder. The compressed air
then passes through the air cooler into the second stage cylinder, where the air is further
compressed. The air further goes to the air reservoir through safety valves, which operate the
electronic switch when the pressure exceeds the limit.
OBSERVATION TABLE:
Note:
1. T1 - Compressor Suction Temperature.
2. T2 - Before Intercooler Temperature.
3. T3 - After Intercooler Temperature.
4. T4 - Compressor Delivery Temperature.
Specifications: -
Vs = m3/sec
Va = Cd 2 gha Ao
ha = Air Head
hw = Water Head
a h a g = w h w g
w hw
ha =
a
w = kg/m3
hw = m
a = kg/m3
w hw
ha =
a
ha =
ha = m
d o
2
Ao =
4
Ao =
Va = Cd 2 gha Ao
= m3/sec
Volumetric Efficiency ( v )
Va
v = 100
Vs
v =
v = %
2] Calculations for Isothermal Efficiency:-
Isothermal Work Required
iso = 100
Actual Work Supplied
i) Isothermal Work = Pa Va ln r
r = Compression ratio
Delivery Pressure Atmospheric Pressure
r =
Atmospheric Pressure
r =
r = bar
lnr =
Va = m3
Isothermal Work = Pa Va ln r
Isothermal Work =
No. of revolutions =
Energy meter constant =
Duration In sec =
3600 No. of Im pulses
Actual Work Supplied =
Energy meter constant Duration In sec
iso =
iso = %
CONCLUSION/REMARKS:
Graphs
1. Pressure Ratio Vs. Volumetric Efficiency
2. Pressure Ratio Vs. Isothermal Efficiency