4-Final TRIAL ON RECIPROCATING AIR COMPRESSORS1

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Modern Education Society’s

Wadia College of Engineering, Pune


NAME OF STUDENT: CLASS:
SEMESTER/YEAR: ROLL NO:
DATE OF PERFORMANCE: DATE OF SUBMISSION:
EXAMINED BY: EXPERIMENT NO:

TITLE: TRIAL ON POSITIVE DISPLACEMENT AIR COMPRESSOR

AIM: To conduct a test on air compressors and to determine volumetric


efficiency and isothermal efficiency at various delivery pressures.

OBJECTIVES:
 To study uses of compressed air.
 To find out volumetric efficiency.
 To find out isothermal efficiency.

PRE-REQUISITES:
Compressed air has many applications in engineering such as spray painting, pneumatic
braking systems, air motors, etc.
Compressor is a device, which is used to increase the pressure of a fluid on the expense of
work energy supplied. Usually motors, I.C. engines or gas turbines, etc, drive the compressors.
A compressor with working fluid as air is called as an air compressor.

APPARATUS:
Two stage reciprocating compressor testrig
i. Low pressure cylinder
ii. High pressure cylinder
iii. Manometer
iv. Pressure gauge delivery
v. Receiver tank

THEORY:
The testing consists of a two-stage compressor. Air suction tank fitted with an orifice at one
end and other end is connected to suction side of L.P. cylinder. The orifice pressure taping is
connected to one limp of U-tube manometer on panel. The digital temperature indicator reads
temperature at inlet. At inlet of intercooler at exit of intercooler and temperature of air in
reservoir. A 3-phase energy meter is used to record the power input to meter and in turn the
work required for compressor. The control panel houses a starter for the motor.
The air sucked form atmosphere is the compressed in the first cylinder. The compressed air
then passes through the air cooler into the second stage cylinder, where the air is further
compressed. The air further goes to the air reservoir through safety valves, which operate the
electronic switch when the pressure exceeds the limit.

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PROCEDURE/ALGORITHM/FLOWCHART:
1. The outlet valve is closed.
2. The manometer connections are checked.
3. The compressor is started the pressure develops slowly.
4. At the particular pressure, the outlet valve is opened slowly and adjusted so that the
pressure is maintained constant.

OBSERVATION TABLE:

Temperature Time for 10


Sr. Delivery (oC) Manometer
revolutions of energy
No. Pressure (bar) readings (m)x10-3
T1 T2 T3 T4 meter (Sec)

1 2 34.1 45.8 44.4 46.4 7.5 105


2 3 36.9 45.8 44.4 46.4 7 100
3 4 37.3 45.8 44.4 46.4 6.8 94
4 5 38.2 45.8 44.4 46.4 6.4 80
5 6 38.9 45.8 44.4 46.4 6.1 72

Note:
1. T1 - Compressor Suction Temperature.
2. T2 - Before Intercooler Temperature.
3. T3 - After Intercooler Temperature.
4. T4 - Compressor Delivery Temperature.

Specifications: -

1. L.P. Cylinder diameter (d1) = 63mm


2. L.P. Cylinder stroke (L) = 69.85mm
3. H.P. Cylinder diameter (d2) = 63.50mm
4. Co-efficient for discharge of orifice (Cd) = 0.65
5. Orifice diameter (do) = 10.0mm
6. Motor H.P. = 2H.P.
7. Compressor Speed (N) = 720 rpm
8. Room Temperature (Tr1) = 300C
9. Energy meter constant = 3200 impulse/kWh
SAMPLE CALCULATIONS:

1) Calculations for Volumetric Efficiency:-

Applied Thermodynamics Page 1


Sample Calculations for reading no:-
v = Va /Vs *100

Where,  v = Volumetric Efficiency


Va = Actual Volume
Vs = Swept Volume
 N
 d1  L 
2
Vs =
4 60
Vs =

Vs = m3/sec
Va = Cd  2 gha  Ao

Where, Cd = Co-efficient for discharge of orifice

ha = Air Head

hw = Water Head

a  h a  g = w  h w  g

 w  hw
ha =
a
w = kg/m3

hw = m

a = kg/m3

 w  hw
ha =
a
ha =

ha = m


d o
2
Ao =
4
Ao =

Applied Thermodynamics Page 2


Ao = m2

Va = Cd  2 gha  Ao

= m3/sec

Volumetric Efficiency ( v )

Va
v =  100
Vs

v =

v = %
2] Calculations for Isothermal Efficiency:-
Isothermal Work Required
iso =  100
Actual Work Supplied

i) Isothermal Work = Pa  Va  ln r

Where, Pa = Atmospheric pressure

Va = Actual Volume at suction

r = Compression ratio
Delivery Pressure  Atmospheric Pressure
r =
Atmospheric Pressure

3600 No. of Impulses


ii) Actual Work Supplied =
Energy meter constant  Duration In sec

r =

r = bar

lnr =

Applied Thermodynamics Page 3


Pa = bar

Va = m3

Isothermal Work = Pa  Va  ln r

Isothermal Work =
No. of revolutions =
Energy meter constant =
Duration In sec =
3600 No. of Im pulses
Actual Work Supplied =
Energy meter constant  Duration In sec

Isothermal Efficiency ( iso ) :-


Isothermal Work Required
iso =  100
Actual Work Supplied

iso =

iso = %

Applied Thermodynamics Page 4


RESULT:

Sr. Delivery Isothermal Volumetric Actual Work


No. Pressure Pd (bar) Efficiency iso (% ) Efficiency  v (%) (W)
1

CONCLUSION/REMARKS:

Graphs
1. Pressure Ratio Vs. Volumetric Efficiency
2. Pressure Ratio Vs. Isothermal Efficiency

Applied Thermodynamics Page 5

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