FCA Standard Knife Gate Valve
FCA Standard Knife Gate Valve
FCA Standard Knife Gate Valve
More and more customers trust our DNV certified solutions. FCA innovation-driven valves find solutions to
any customer challenge or toughest application.
Our target-oriented dynamic team provides FCA with enough expertise to efficiently handle highly
customized orders. Knowledge of how to manage our resources and capabilities ensures FCA to bring
customers’ expectations further.
Advanced software applications including Finite Element Analysis (FEA), computational fluid dynamics and
three-dimensional solid modeling, and our proven know-how, help FCA designing high specification valves
that meet the most demanding working requirements.
FCA aims partnering with major EPCs and End Users to develop innovative solutions for their valving needs.
FCA specific capabilities include valve design; stress and finite element analysis; flow analysis; MAST and
torque calculation; actuator sizing; testing and test data analysis; and validation of retrofit changes.
FCA offers a wide range of solutions for the toughest industry applications to meet each customer’s
requirements. This target is only achievable having a flexible multidisciplinary team focused on each
customer’s particular needs. FCA puts effort and makes sure that offers the most complete package
assuring the highest quality.
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STANDARD KNIFE GATE VALVES CATALOGUE
WORLDWIDE
THERE WHERE OUR CUSTOMER IS
QUALITY
Due to the applications where our products are installed, our standards are
highly demanding. FCA valves are engineered to meet most industry’s or
key player’s requirements, providing full code compliance solutions.
FCA comply with ISO 9001-2015 quality standard, guaranteed and certi-
fied by DNV. Additionally, international certifications are met such as Ameri-
can Petroleum Institute for API 6D-Specification for Pipeline Valves and API
609-Butterfly Valves: Double-flanged, Lug-and Wafer-type. CE for Pressure
Equipment Directive (97/23/EC), CE Directive 2006/42/EC for machinery,
ATEX Directive 94/9/EC, GOST TR/CU, etc...
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FLOW CONTROL APPLICATIONS
INDEX
EXTENSION
GENERAL TYPES........................ 13
FEATURES................... 6
SECTORS
DRAWINGS AND
APPLICATIONS
DIMENSIONS........... 14
SIZES HANDWHEEL RISIGN STEM
PRESSURE RANGE BEVEL GEAR RISIGN STEM
TEMPERATURE RANGE ELECTRIC MOTOR RISIGN STEM
TESTING PNEUMATIC CYLINDER
FLANGE DRILLING HYDRAULIC CYLINDER
DIRECTIVES
GENERAL MATERIALS FLANGE DRILLING
BODY INFORMATION......... 19
STEM
KNIFE
PACKING
ACTUATOR SUPPORT
SEAT
ACTUATORS
ANTI-CORROSIVE TREATMENTS
CE SECURITY MARKED
NOT STANDARD DESIGNS
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STANDARD KNIFE GATE VALVES CATALOGUE
SPECIFICATIONS AND
STANDARDS
The GS model FCA knife gate valve is provided with a full bore
and casted monoblock body. The standard model is wafer type
to fit between flanges according to DIN PN10 or ANSI150.
HIGHLIGHTS:
· Bi-directional seat availability.
· Suitable for wide range of applications.
· Full port opening.
· Low Pressure drop.
· Reduced turbulence.
· V or Pentagonal port availability.
· Reinforced seat ring.
· Adaptable yoke.
· GTAPPI model suitable for end-of-line service.
· Single monobloc robust body.
· Bubble tight shut-off.
· Handwheel, gearbox, electric, pneumatic or hydraulic actuation.
· Wide range of body, bonnet and trim materials.
· Extended stem availability.
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FLOW CONTROL APPLICATIONS
GENERAL
FEATURES
SECTORS APPLICATIONS
· Hydro Power Plants and · Solids.
Dams. · Charged fluids.
· Pulp and paper. · Paper pulp.
· Steel Industry. · Sludge.
· Thermal power plants. · etc...
· Water Distribution.
· Water Treatment
· etc...
TESTING
Each FCA GS and GTAPPI Knife Gate valves are
hydrostatically tested to ensure shell resistance,
packing and seat integrity and valve operation
reliability.
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STANDARD KNIFE GATE VALVES CATALOGUE
STEM COVER
GENERAL MATERIALS
BRONCE NUT
ACTUATOR SUPPORT / SUPPORT PLATE
CARBON STEEL
SUPPORT PLATE
STEM
FORK
PIN
GLAND
PACKING
O-RING
BODY
SEAT RING
SEAT JOINT
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FLOW CONTROL APPLICATIONS
BODY
The one-piece cast iron body is full bore and WAFER
type as standard for GS Model valve. GTAPPI
Lugged type body are suitable to be install between
flanges or at the end of a line. Flanged type end
connection can be done on request and threaded
according with most international standards.
STEM
The stem, as standard made of AISI 303 stainless
steel, provides high resistance and an excellent
corrosion resistance in most applications.
KNIFE
The knife gate, made in stainless steel, is polished
on both sides and the edges are rounded to extend
the life of the packing and gaskets.
PACKING
FCA packing guarantees the internal tightness of
the gate, preventing any leakage to the atmosphere.
It's composed of several packing lines together with
an o-ring line to ensure the best watertight solution.
Different packing materials can be provided for a
wide range of applications.
FULL FLANGED STAINLESS STEEL DN1500
KNIFE GATE VALVE The gland packing carbon steel or stainless steel
piece can uniformly tight the packing lines to ensure
a long time water tightening.
ACTUATOR SUPPORT
FCA yokes have been specially designed to allow all
drives being interchangeable with each other, and
at the same time, are able to support the stresses
generated in the most severe working conditions.
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STANDARD KNIFE GATE VALVES CATALOGUE
BLADE
CHANFER
SEAT
GUIDES
SEAT
Integral metal to metal seat or different soft seat designs can meet a wide range of fluid applications. For a
zero leakage valve design, a soft seat solution shall be provided considering the most suitable material for
the application.
According to valve design or customer specifications, reinforced seats can provide a better abrasion
resistance to valve seat. Flow can be guided to the center of the valve and pipeline with a deflector cone
on the upstream side of the valve. A bonnet can also be provided in case that a tight stem sealing to the
atmosphere is required for use with hazardous gasses or fluids and to reduce packing maintenance.
Bi-directional sealing can be supplied on request to ensure valve tightness in both upstream and downstream
flow conditions.
EPDM
This material has a wide variety of applications with a
great resistance to solvents, acids, water and steam.
Maximum working temperature is 90ºC.
NBR
Has excelent resistance to petroleum based oils,
greases and nonoxidizing chemicals. Maximum working
temperature is 90ºC.
VITON
Suitable for corrosive applications and for temperatura¡es
up to 200ºC.
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FLOW CONTROL APPLICATIONS
ACTUATORS
FCA offers a variety of interchangeable actuators:
· Hand wheel.
· Bevel gear.
· Electric motor.
· Pneumatic cylinder.
· Hydraulic cylinder.
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STANDARD KNIFE GATE VALVES CATALOGUE
ACCESORIES AND
OPTIONS
Accessories and options applicable to FCA GS and GTAPPI valve models are:
· Bi-directional seat. · Proximity switches.
· Bonnet. · Injection holes.
· Deflector cone. · Filters.
· Scraper. · Emergency closing device.
· Reinforced socket. · Emergency System.
· V or pentagonal port. · Junction box.
· Limit switches. · Stem extension.
· Locking devices. · Protection covers.
· Solenoid valve.
LIMIT SWITCHES
Installation and supply of end of stroke switches for position
indication. JUNCTION BOX
LOCKING DEVICES
Allows locking of the valve on open FILTERS-REGULATORS-LUBRICATORS
or closed position preventing For air treatment in valves with pneumatic actuators.
accidental actuation on manual
drive valves.
JUNCTION BOX
Fully assembled units supplied with all accessories.
SCRAPER
Impurities and particles attached to the gate can be eliminated by
the scrapper to prevent these from reaching the packing and thus
increasing valves life.
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FLOW CONTROL APPLICATIONS
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STANDARD KNIFE GATE VALVES CATALOGUE
EXTENSION
TYPES
CARDAN
In case of misalignment between the actuator and valve, “cardan”
joints can be incorporated.
EXTENDED YOKE
If it is about small extensions, these ones can be obtained
extending the actuators support plate. In necessary cases the
support is reinforced by an intermediate bridge.
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FLOW CONTROL APPLICATIONS
GS MOD. STANDARD KNIFE GATE VALVE GTAPPI MOD. TAPPI KNIFE GATE VALVE
DN SIZE P A B C D E V
bar mm mm mm mm mm mm
400 16’’ 6 / 10* 100 / 88.9* 192 295 1003 1490 400
450 18’’ 5 / 10* 106 / 88.9* 192 318 1093 1580 500
500 20’’ 4 / 10* 110 / 114.3* 192 345 1207 1690 500
600 24’’ 4 / 10* 110 / 114.3* 290 405 1410 2030 500
* AS STANDARD APPLIES ONLY TO GTAPPI MODEL VALVE.
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STANDARD KNIFE GATE VALVES CATALOGUE
GS MOD. STANDARD KNIFE GATE VALVE GTAPPI MOD. TAPPI KNIFE GATE VALVE
DN SIZE P A B C D E
bar mm mm mm mm mm
GS MOD. STANDARD KNIFE GATE VALVE GTAPPI MOD. TAPPI KNIFE GATE VALVE
DN SIZE P A B C D E
bar mm mm mm mm mm
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STANDARD KNIFE GATE VALVES CATALOGUE
GS MOD. STANDARD KNIFE GATE VALVE GTAPPI MOD. TAPPI KNIFE GATE VALVE
DN SIZE P A B C D E CIL. J S
bar mm mm mm mm mm mm mm mm
125 5’’ 10 50 / 54.2* 100 118 370 640 125 138 1/4’’
150 6’’ 10 60 / 57.2* 100 135 418 716 125 138 1/4’’
200 8’’ 10 60 / 69.8* 120 170 522 880 160 175 1/4’’
250 10’’ 10 70 / 69.8* 120 202 625 1042 200 218 3/8’’
300 12’’ 6 / 10* 70 / 76.2* 120 240 725 1182 200 / ** 218 / ** 3/8’’
350 14’’ 6 / 10* 96 / 76.2* 192 255 845 1360 250 / ** 270 / ** 3/8’’
400 16’’ 6 / 10* 100 / 88.9* 192 295 945 1540 250 / ** 270 / ** 3/8’’
450 18’’ 5 / 10* 106 / 88.9* 192 318 1045 1675 300 / ** 382 / ** 1/2’’
500 20’’ 4 / 10* 110 / 114.3* 192 345 1148 1840 300 / ** 382 / ** 1/2’’
600 24’’ 4 / 10* 110 / 114.3* 290 405 1360 2145 300 / ** 382 / ** 1/2’’
BI-DIRECTIONAL
GS MOD. STANDARD KNIFE GATE VALVE GTAPPI MOD. TAPPI KNIFE GATE VALVE
DN SIZE P A B C D E CIL. S
bar mm mm mm mm mm mm mm
400 16’’ 6 / 10* 100 / 88.9* 192 295 945 1476 63 / ** 3/4’’
450 18’’ 5 / 10* 106 / 88.9* 192 318 1045 1646 80 / ** 3/4’’
500 20’’ 4 / 10* 110 / 114.3* 192 345 1148 1799 80 / ** 3/4’’
600 24’’ 4 / 10* 110 / 114.3* 290 405 1360 2111 80 / ** 3/4''
* AS STANDARD APPLIES ONLY TO GTAPPI MODEL VALVE.
** DATA ON REQUEST.
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STANDARD KNIFE GATE VALVES CATALOGUE
FLANGE DRILLING
INFORMATION
FCA offers the possibility of valve adaptation to most common pipe fitting flanges. ASME, DIN, MSS, BSI, AS or according to customer
flange drilling specifications can be supplied for FCA standard knife gate valves.
ASME B16.5
CLASS 150# CLASS 300#
<< <<
SIZE FLANGE No. HOLE BOLT SIZE FLANGE No. HOLE BOLT
DIAMETER HOLES DIAMETER CIRCLE DIAMETER HOLES DIAMETER CIRCLE
inch inch inch inch inch inch inch inch
2 6.00 4 0.75 4.75 2 6.50 8 0.75 5.00
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FLOW CONTROL APPLICATIONS
DIN
PN6 PN10
<< <<
DN FLANGE No. HOLE BOLT DN FLANGE No. HOLE BOLT
DIAMETER HOLES DIAMETER CIRCLE DIAMETER HOLES DIAMETER CIRCLE
mm mm mm mm mm mm mm mm
50 140 4 14 110 50 165 4 18 125
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FLOW CONTROL APPLICATIONS
NOTES
HEADQUARTERS
Pol. Ind. Apatta-Erreka, Parc. E3, Nave 8
20400 IBARRA (Gipuzkoa) Spain
Tel.: + 34 943 216 148
Fax: + 34 943 210 438
[email protected]
www.fcavalves.com